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    TA - 4271 17-185 (PO-9) 2nd Mockup

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    Agni Dutta
    This document summarizes the results of a tube to tubesheet mockup test report. It includes: 1. Macro examination found no cracking and complete fusion of the weld into the tubesheet and tube wall. 2. Leak path/leg length measurements for 12 tubes met the minimum requirement of 2.108 mm. 3. Hardness testing found the weld, heat affected zone, and base metal measurements satisfactory. 4. Overall, the test results were found to be satisfactory.

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    TA - 4271 17-185 (PO-9) 2nd Mockup

    Uploaded by

    Agni Dutta
    24 views5 pages
    This document summarizes the results of a tube to tubesheet mockup test report. It includes: 1. Macro examination found no cracking and complete fusion of the weld into the tubesheet and tube wall. 2. Leak path/leg length measurements for 12 tubes met the minimum requirement of 2.108 mm. 3. Hardness testing found the weld, heat affected zone, and base metal measurements satisfactory. 4. Overall, the test results were found to be satisfactory.

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    TA -4271 17-185(PO-9) 2nd Mockup

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    This document summarizes the results of a tube to tubesheet mockup test report. It includes: 1. Macro examination found no cracking and complete fusion of the weld into the tubesheet and tube wall. 2. Leak path/leg length measurements for 12 tubes met the minimum requirement of 2.108 mm. 3. Hardness testing found the weld, heat affected zone, and base metal measurements satisfactory. 4. Overall, the test results were found to be satisfactory.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    24 views5 pages

    TA - 4271 17-185 (PO-9) 2nd Mockup

    Uploaded by

    Agni Dutta
    This document summarizes the results of a tube to tubesheet mockup test report. It includes: 1. Macro examination found no cracking and complete fusion of the weld into the tubesheet and tube wall. 2. Leak path/leg length measurements for 12 tubes met the minimum requirement of 2.108 mm. 3. Hardness testing found the weld, heat affected zone, and base metal measurements satisfactory. 4. Overall, the test results were found to be satisfactory.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 5

    Report No.

    TA-4271
    TUBE TO TUBE SHEET Date 13/06/2023
    MOCKUP TEST REPORT W.O.No 17-185
    Equipment No. 105CNE09001
    Lab.identification -- Ref.Request No 4271
    SA 240 TP 304L TO Welder No. W-167 ( 7 to 9),
    Material SA 213 TP 304L (Tube No.) W-1304 (10 to 12)
    520 X 320 X 50 mm Thk. TO Coupon No.
    QCBPO9-1 ( 3 & 4 )
    Size/Thickness OD 25.4 X 2.108 mm THK. (Block No)
    Description PTC / Mock Up WPS No. WT/SS/SS/1440
    Inspection Agency BARC & TUV Process GTAW (Orbital)
    ASME SEC IX,Ed-2019 /BARC (Technical
    Specification for Fabrication of Process T/Sht Vertical
    Code/Specification Equipment ) Position
    Mock up :- E74887
    Heat No/ Plate No. Tube :- 20L1708 Consumable ER 308L

    MACRO EXAMINATION ( Examination at 10 X magnification )


    1 ) No cracking observed .
    2 ) Complete fusion of weld deposite into the tubesheet & tube wall face found satisfactory .

    LEAK PATH / LEG LENGTH EXAMINATION (Reading in mm )


    Tube No Face A Face B Face C Face D MLP
    7 3.02 3.80 2.90 3.23 2.90

    8 3.45 3.60 3.12 3.40 3.12

    9 3.12 3.30 3.68 3.25 3.12

    10 3.45 3.35 3.11 3.64 3.11

    11 3.41 2.97 3.36 3.34 2.97

    12 3.14 3.41 3.36 3.68 3.14

    Requirements : Min. 2.108 mm


    HARDNESS TEST (HV10 )
    TUBE SHEET
    TUBE
    WELD TUBE SHEET HAZ BASE METAL TUBE HAZ TUBE BASE METAL
    NUM.
    (WOL)

    Requirements :

    RESULT FOUND SATISFACTORY

    LAB.INCHARGE WITNESSED BY
    Report No. TA-4271
    TUBE TO TUBE SHEET Date 13/06/2023
    MOCKUP TEST REPORT W.O.No 17-185
    Equipment No. 105CNE09001
    Lab.identification -- Ref.Request No 4271
    SA 240 TP 304L TO Welder No. W-167 ( 7 to 9),
    Material SA 213 TP 304L (Tube No.) W-1304 (10 to 12)
    520 X 320 X 50 mm Thk. TO Coupon No.
    QCBPO9-1 ( 3 & 4 )
    Size/Thickness OD 25.4 X 2.108 mm THK. (Block No)
    Description PTC / Mock Up WPS No. WT/SS/SS/1440
    Inspection Agency BARC & TUV Process GTAW (Orbital)
    ASME SEC IX,Ed-2019 /BARC (Technical
    Specification for Fabrication of Process T/Sht Vertical
    Code/Specification Equipment ) Position
    Mock up :- E74887 (PLATE)
    Heat No/ Plate No. Tube :- 20L1708 (TUBE) Consumable ER 308L

    MACRO EXAMINATION ( Examination at 10 X magnification )


    1 ) No cracking observed .
    2 ) Complete fusion of weld deposite into the tubesheet & tube wall face found satisfactory .

    LEAK PATH / LEG LENGTH EXAMINATION (Reading in mm )


    Tube No Face A Face B Face C Face D MLP Face A Face B Face C Face D MLP
    7 2.94 3.71 2.84 3.43 2.84 3.02 3.80 2.90 3.23 2.90

    8 3.35 3.57 3.25 3.35 3.25 3.45 3.60 3.12 3.40 3.12

    9 3.52 3.20 3.61 3.50 3.20 3.38 3.30 3.68 3.70 3.30

    10 3.67 3.38 3.07 3.75 3.07 3.45 3.35 3.11 3.64 3.11

    11 3.55 3.10 3.38 3.40 3.10 3.41 2.97 3.36 3.34 2.97

    12 3.24 3.57 3.25 3.56 3.24 3.14 3.41 3.40 3.68 3.14

    Requirements : Min. 2.108 mm


    HARDNESS TEST (HV10 )
    TUBE SHEET
    TUBE
    WELD TUBE SHEET HAZ BASE METAL TUBE HAZ TUBE BASE METAL
    NUM.
    (WOL)

    Requirements :

    RESULT FOUND SATISFACTORY

    LAB.INCHARGE WITNESSED BY
    Ref.Request No. Report No. WPS No.
    MECHANICAL Equipment No. Date Welder No.
    W.O.No. Inspection Agency Process
    TEST REPORT Description Coupon No. Position
    Material Size/Thickness Heat / Plate No. Consumable
    Code/Spec. Heat Treatment
    Tensile Test
    Test Gauge Ultimate Final Final
    Type of Size/Dia Area Y.L. Y.S. U.T.S. %Reduction in
    Sample ID. Temp.° Length Load Length %EL Dia Fracture Location
    Test (mm) (mm2) (N) (N/mm ) (N/mm )
    2 2
    Area
    C (mm) (N) (mm) (mm)

    Required
    Impact Test
    Sample Sample Sample
    Sample ID.
    Value LE PS ID. Value LE PS ID. Value LE PS ID. Value LE PS

    Average Average Average Average


    Required
    Sample Sample Sample
    Sample ID.
    Value LE PS ID. Value LE PS ID. Value LE PS ID. Value LE PS

    Average Average Average Average


    Required
    Bend Test Hardness Macro Test
    Thichness Bend Roller Angle Weld
    Side Bend Bend Result HAZ1
    Face Bend HAZ2 Micro Test
    Root bend BM1
    Long.face Bend BM2
    Required Required Result-
    IGC Test as per A 262 Practice E
    Sensitizing at 675°C for 15 Hours Solution Used:CuSo4 + 16% H2So4 Thichness- Bend Roller- Angle- Result-

    Remarks:

    Lab.Incharge Witnessed By

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