4F HARTWELL CORPORATION

CO&GkNT MAI NTENANCE MANUAL WITH IPL

H245 SERIES

TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL 71-11-13

RWISION NO. 3. DATED OCT 14194

HIGHLIGHTS

Pages which have been added or revised are outlined below together with the highlights of
the revision. This revision adds Cowling Panel, Latch Assembly Part Number H245-9.

Chapter/Section
Description of Change Effectivity
and Page No.
L

NOTE;. This CMM has been retyped in its entirety due to the number of change pages.
Replace all file copies of this CMM/lPL with Revision 3.

Title Page Added the revision date, and All Models

part number H2459.
Record of Revisions Added the revision date and number. All Models
List of Effective ‘Pages Updated and revise date for all All Models
Revision 3 change pages.
All Pages Revised the CMM to ATA 100 Revision 30. All Models
and all procedures to cover latch assembly,
P/N H245-9.
 HARTVVELL CORPORATION
PLACENTIA, CALIFORNIA

Component Maintenance Manual

With
Illustrated Parts List

Cowling Panel Latch Assembly

Part Numbers
HZ453
H245-5
H245-7
H245-9

71-11-13
APR 15l79
Revised Ott 14/94
OHARTWELL CORPORATION i 994
 4F HARlWELL CORPORATION
COMMENT MAINTENANCE MANUAL WlTH IPL
H245 SERIES

RECORD OF REVISIONS

Retain this record in front of manual. On receipt of revision, insert revised pages in the
manual, and enter revision number, date inserted, and initial.

REVlSlON REVISION DATE BY REVISION REVISION DATE BY

NUMBER DATE FILED NUMBER DATE FILED

1 APR 15ff9

2 JUL 15184

3 Ott 14194

Page RR-l /2
act 14/94
 e
COMPONENT
HAR’TWELL CORPORATION
MAINTENANCE
H245 SEFUES
MANUAL WllH IPL

SFRVICF RUL 1 m-IN 1 IST

ISERVICE/
BULLETIN DATE
DATE
FILED
BY

-. ’
 w
COMF’ONENT
HAR-IWELL
MAINTENANCE
CORPORATlON
MANUAL VMTH IPL
H246 SERIES

I IST OF FFFFCTIVF PAGFS

Subject Page Date Subject Page Date

Title Page T-l Ott 14/94 Check 11 act 14/94

T-2 Blank 12 act 14/94
13 act 14/94
Record of Revisions RR-1 Ott 14/94
RR-2 Blank Repair 14 act 14/94
15 act 14/94
Service Bulletin SB-1 Ott 14/94 16 act 14/94
SB-2 Blank Assembly 16 act 14/94
17 act 14/94
List of Effective Pages LEP-1 Ott 14194 Storage/Materials 18 act 14/94
LEP-2 Blank Fits and Clearances 19 act 14194

Table of Contents TC-1 Ott 14194 Special Tools, Fixtures 19 act 14/94
TC-2 Blank and Equipment 20 Blank

introduction INTRO-1 Ott 14194 Illustrated Parts List 21 act 14194

INTRO-2 act 14/94 22 act 14194
23 act 14194
Description and act 14/94 24 act 14/94
Operation act 14/94 25 act 14194
Ott 14194 26 act 14194
27 act 14/94
Testing and Fault 28 act 14194
Isolation 29 act 14194
30 Blank.

Disassembly act 14194

act 14/94
Cleaning act 14194
act 14/94

Page LEP-l/LEP-2
71-l l-l 3 act 14194
 HARTWELL CORPORATION
COMPONENT MAINTENANCE MANUAL VW-W IPL
H246 SERIES

Subject

Description and Operation ........................................... 1

Testing and Fault Isolation ........................................... 4

Disassembly ....................................................... 9

Cleaning .......................................................... 10

Check .................... . ........................................ 11

Repair ............................................................ 14

Assembly (Including Storage) ........................................ 16

Fits and Clearances ................................................. 19

Special Tools, Fixtures, and ......................................... 19

Equipment

Illustrated Parts List ................................................. 21

71-I l-l 3 Page

Tzz~
 # HARlVVELL CORPORATION
CCMkikNT MAINTENANCE MANUAL WITH IPL
H245 SEFUES

TRODUCTION

A. General

This manual contains component maintenance instructions and illustrations and

illustrated parts list (IPL) for Cowling Panel Latch Assemblies H2453, H2455, H245-7
and H245-9, manufactured by The Hartwell Corporation, Placentia, California.

B. Manual Numbering System

The Air Transport Association (ATA) numbering system is used. The three element
ATA code number is affixed to the lower right-hand corner of each page. The first
number (71) identifies and locates the illustrations within the Airframe Engine chapter.
The second number (11) designates the Engine Cowling section, and the third (13)
number designates the unit or specific part.
. .
C. Manual Oraanlzatlon

This component maintenance manual (CMM) Is organized In accordance with ATA 100
Specification. The major topics are Description and Operation, Testing and Fault
Isolation, Disassembly, Cleaning, Check, Repair, Assembly and Storage, Fits and
Clearances, Special Tools Fixtures and Equipment, and Illustrated Parts List. A table
of contents is provided in the front matter of the manual.

D. Revision Service

Revision pages will be identified on the List of Effective Pages by revision date. On
each page the revision area is indicated by a revision bar or letter “R’in the left margin.
Temporary revisions will not be issued. If changes are required to an existing revision,
the entire manual will be reissued.

E. -

(1) From the Table of Contents, select by page number the operation desired:
Cleaning, Testing, etc. Each section of the manual lists standards and required
materials and equipment.

(2) Illustrations references in text material are either to the IPL or to a specific section
illustrated.
 4e HARTWELL CORPORATION
COMPONENT MAlNlENANCE MANUAL WTH IPL
H246 SERIES

(3) This CMM provides verified producers to enable a shop mechanic to restore a
component to serviceable condition. Each of the major topic sections in this CMM
opens with a brief statement of the suject matter to be covered. Specific
procedures are the given, usably with a reference to a related subject topic (i.e.,
Assembly procedures may reference Cleaning procedures).
Specifically, the user will begin with either a task or check procedure to determine
the amount of disassembly or repair necessary, proceed with the necessary
operation, and restore the component to serviceable status. The IPL provides a
detailed breakdown of the replaceable parts as wall as an exploded illustration to
facilitate the identification and location of components. Verification dates for
procedures in this CMM are as follows:

Procedures Ion Da&

Testing/Fault Isolation r. 16. 1979

Disassembly r. 16, 1979

Assembly r. 16, 1979

F. &brevi&ionst Acrw: and Unit

Abbreviations, Acronyms, and unit symbols used in this manual are listed below.
Abbreviations found in the IPL are listed in the introduction to that section. Note that
otherwise specified, all weights and measurements in this manual are in English
standard units, followed by the equivalent metric unit in parentheses.

ATA Air Trasport Association

BAC Boeing Airplane Company
cm Centimeter (100 cm = 1 meter)
CMM Component Maintenance Manual
FSCM Federal Supply Code for Manufacturers
ID Inside diameter
IPL Illustrated Parts List
kPag Kilopascals - gauge
Lb Pound
MEK Methyl - Ethyl - Ketone
mm Millimeter (1000 mm = 1 meter)
N Newton
OD Outside diameter
W Pounds per square inch - gauge
PN Part number
SCD Specification Control Drawing
Pane INTRO-2
714143 -oct14/94
 m HARlWELL CORPORATlON
&&NT MAIN TENANCE MANUAL WITH IPL
H245 SERIES

1. Description and Operation

A. Description

The H245-3, H245-5, H245-7 AND H245-9 cowling panel latch assemblies,
illustrated in Figure 1, provide a quick-release positive lock for engine cowling
panels. Each configuration primarily consists of a hook assembly and a handle,
which are linked together with a rivet. The handle contains a trigger and indicator
assembly. Latch assembly configurations H245-5, H245-7 and H245-9
incorporate a latch safety. The latch assemblies are designed to be mounted
flush with the cowling panel to minimize air drag and to have dual locking features
for safety. The primary lock is the engagement of the hook assembly with the
panel mating pin, and the secondary lock is the engagement of the hook-up pin in
the hook assembly slot when the handle is fully closed.

6. Operation

(1) H245-3 Latch Assembly

The H245-3 latch assembly is unlocked by inserting an opening tool into the
trigger tool slot and pivoting the trigger and indicator assembly outward
(counterclockwise in Figure 1). Doing so disengages the hook assembly slot from
the hook-up pin. The spring-loaded latch assembly then opens to the full travel
position, causing the hook assembly to slide forward, out of the engaged position,
to unlock and disengage the hook from the panel mating pin. The indicator
assembly snaps closed, locking the hook-up pin in the hook assembly slot, when
the handle is returned to a position flush with the cowling panel.

(2) H245-5, H245-7 and H245-9 Latch Assemblies

The H2455, H245-7 and H245-9 latch assemblies operate in exactly the
same manner as the H245-3 latch, except that each configuration
incorporates a latch safety. The latch safety prevents latch closure should
the hook assembly fail to engage the hook-up pin.
The H245-7 and H245-9 latch assemblies provides a more effective latch
safety assembly than does the H245-5 latch assembly. Instructions are also
contained in this manual to upgrade the H245-7 latch assembly to a H245-9
assembly by replacing the trigger and indicator assembly.

-: IT IS IMPERATIVE THAT PROPER PRELOADING BE ESTABLISHED TO

ENSURE STRUCTURAL INTEGRITY DURING FLIGHT CONDITIONS.
CONSULT THE APPLICABLE OPERATIONS MANUAL FOR PRELOADING
INSTRUCTIONS AFTER INSTALLING THE LATCH IN THE COWLING
STRUCTURE AND PRIOR TO RIGGING FOR FLIGHT.

Page 1
71-11-13 act 14194
 HA#MIELl CORPORAllON
-ENT MAINTENANCE MANUAL WITH IPL
H245 SERlES

INDICATOR ASSEMBLY

HZ453 COWLING PANEL LATCH

H245-71-9 COWLING PANEL LATCH

Panel Latch Assemblies
Figure 1
Page i’
act 14/94
71-I l-l 3
 4!
COMPONENT
HARTWEU CORPORATlON
MAINTENANCE MANUAL WITH IPL
H245 SERIES

C. Leading Particulars

Leading particulars of the latch assemblies are listed in Table 1.

Leading Particulars
Table 1

Characteristic Specification

Descriptive Data

Manufacture/FSCM Hartwell Carp/83014

Hartell PN H2453
H245-5
H245-7
H245-9

Functional Characteristics

Rated Load (LbWN) 2680/l 1920

Ultimate Load (Lbf/N) 4000/l 7790

Physical Characteristics

Mounting Dimensions (inches/cm)

Height 2.1 OK.33
Width 1.12l2.84

Mounting Hole Diameter (inches/cm)

H245-3 0.1915 +- 0.0025/0.486 +- 0.006
H245-5 0.252 +- 0.002/0.640 +, 0.005
H245-7 0.252 +- 0.002/0.640 +- 0.005
H245-9 0.252 +- 0.002/0.640 +- 0.005

Maximum Weight (Lbf/N)

H245-3 0.37/l .65
H245-5 0.41/l .82
H245-7 0.41/l .82
H245-9 0.41/l .82
 w
COMPONENT
HARTWELL CORPORATION
MAINTENANCE MANUAL WITH IPL
H245 SERIES

2. Testing and Fault Isolation

A. General

The following paragraphs contain instruction and information to identify defective

subassemblies and piece parts.

B. Test Equipment and Materials

Test equipment and materials required to perform function test and Fault Isolation
procedures are listed in Table 2. Equivalent equipment and material may be
substituted for listed items.

C. Functional Test

The following procedure contains instructions to test operation of latch assemblies

installed on the cowling panel or removed from service. This test is to be performed
prior to performance of Disassembly procedures (para.4) and subsequent to
completion of Assembly procedures (para.8).

(1) Insert opening tool in trigger tool slot. Rotate trigger so that indicator assembly
flag is 0.155 inch (3.9 mm) from the handle surface. Observe the following:

(a) The hook-up pin should remain engage with the hook assembly.

(b) The latch assembly should close and lock when pressure applied to the
opening tool is removed

Test Equipment and Materials

Table 2

Nomenclature Part or Specification

Number Source/ FSCM

Caliper, vernier N/A Commercially available

0 to 1 +- 0.0005 inch

Gauge Set, plug N/A Commercially available

0 to 1 +- 0.0005 inch

Indicator, dial N/A Commercially available

0 to 1 +- 0.0005 inch
 4e HAR‘IWELL CORPORATION
COlMbkNT MAINTENANCE MANUAL lMlH IPL
H24-5 SERIES

(2) Rotate trigger until the hook assembly disengages from the hook-up pin.
Remove the opening tool and observe the following:

(a) The latch assembly should actuate to the full travel position, as
illustrated in Figure 2.

(b) The hook assembly should move forward a minimum of 0.40 inches
(10.2 mm) to disengage from the cowling panel mating pin.

(c) Operation of the latch assembly should be smooth, with no evidence of

sticking or binding.

(3) Press handle and hook assembly together until the hook assembly contacts
the handle stop. Observe the following:

Elotc The latch safety assembly must be operated to permit locking of

H245-5, H245-7 and H245-9 latch assemblies.
Reference step (4).

(a) The indicator assembly should close and lock.

(b) Movement between the handle stops and hook assembly should not
exceed 0.005 inch (0.13 mm).

(c) Operation of the latch assembly should be smooth, with no evidence of

sticking or binding.

(4) On the H245-5, H245-7 and H245-9 latch assembly configurations, operate
the latch safety assembly against the spring force several times.
Observe the following:

(a) Operation of the latch safety assembly should be smooth, with no

evidence of sticking or binding.

(b) The latch safety assembly should contact the handle when the hook
assembly is not engage with the hook-up pin to prevent operation of the
latch assembly to the locked position.

(c) Operation of the latch safety assembly fully against the spring pressure
should permit closing and locking of the latch assembly.
 .
HARTWELL CORPORATlON
COMPONENT MAINTENANCE MANUAL WITH IPL
H245 SERIES
CLOSED AN0 LOCKED POSITION \

COWLING PANEL
MATING PIN
/

,OPENING TOOL IN TOOL

SLOT (SCREWDRIVER, ETC.)

HOOK ASSEMBLY \

OPENING TOOL

LATCH SAFETY
ASSEMBLY

FULL TRAVEL POSITION

ASSEMBLY FLAG
Panel Latch Assembly, H245-7/-9 Configuration
Figure 2
Page 2
71-I l-l 3 Ott 14194
 m
COMZENT
HARlWELl CORF’ORATION
MAINTENANCE MANUAL WITH IFX
H246 SERIES

0. Fault isolation

Table 3 lists Fault Isolation procedures to identify and correct malfunctions

most likely to be encountered during operation of latch assemblies.

Fault isolation Procedures

Table 3 (Sheet 1 of 2)

Trouble Probable Cause Correction

Latch assembly does not 1. Defective or improperly 1. Remove spring per

actuate to full travel when Installed panel hook paragraph 4. b.
trigger is rotated sufficiently spring (10).
to disengage hook assembly 2. Check spring for
:5, IPL Fig. 1,lA) from deformation or
hook-up pin (20). permanent set per
paragraph 6.

3. Install spring per

paragraph 8.D.

2. Defective or improperly 1. Remove rivet per

installed rivet (15). paragraph 4.B.

2. Install new rivet per

paragraph 8.0.

Latch assembly does not Insufficient movement File handle stop per
ock when handle (55) stop between handle and hook paragraph 7.C.
contacts hook assembly (5) assembly (may occur when
Iange. a new handle is installed).

Ulovement between handle 1, Worn actuator bushing 1. Remove parts per

:55) and hook assembly (5) (30) or indicator paragraph 4.C.
exceeds 0.065 inch (0.13 mm) assembly (25).
vhen latch assembly is in the 2. Check parts per
ocked position. paragraph 6.

3. Install parts per

paragraph 8.C.

Page 7
71-11-13 Ott 14494
 HARTWELL CORPORAlTON
COMPONENT MAINTENANCE MANUAL WlTH IPL
H245 SEfUES ,,’ ..

Fault Isolation Procedures

Table 3 (Sheet 2 )

Trouble Probable Cause Correction

!. Defective or improperly I. Remove pin per

installed hook-up pin (20). paragraph 4.C.
2. Install new pin per
paragraph 8. C.
3. Defective or improperly
installed hook assembly (5). 1. Remove hook assembly
per paragraph 4.B.

2. Check hook assembly

per paragraph 6.

3. Install hook assembly

per paragraph 8.D.

Indicator assembly (25, 25A) Trigger spring (45) or 1. Remove parts per
does not snap closed when rivet (48) defective or paragraph 4.C.
latch assembly is closed. improperly Installed.
2. Check spring for
deformation or
permanent set per
paragraph 6.

3. Install parts per

paragraph 8.C.

Latch safety assembly (65,65A Defective or improperly 1. Remove parts per

IPL Fig.iA ) does not operate installed spring or guide paragraph 4.D.
smoothly and/or prevents pin (70) or spring (60).
locking of latch assembly 2. Check spring for
(applicable to H245-6, H246-7 deformation or
and H245-9 assemblies only). permanent set per
paragraph 6.
3. Install parts per
paragraph 8.8.

.-

Page 8
71
I ,-II-l3 act 14/94
 m
COM=ENT
HARlWELL
MAINTENANCE
CORPORATION
MANUAL WllH IPL
H245 SERIES

4. Disassembly

A. General

The following paragraphs provide disassembly procedures to facilitate

the replacement of latch assembly components. Reference Testing
and Fault isolation (para. 2) to determine the extent of
disassembly required.

B. Hook Assembly Removal

The following procedure contains instructions to remove the hook

assembly and associated parts.

(1) Insert opening tool in trigger (35, 35A IPL Fig. 1 and 1A) tool
slot and rotate trigger to disengage hook assembly (5) from
hook-up pin (20).

(2) Taking care not to damage hook assembly (5), drill and
remove rivet (15). Discard rivet.

(3) Remove hook assembly (5) and panel hook spring (10).

C. Trigger and Handle Removal

The following procedure contains instructions to remove the trigger, handle , and
associated parts.

(1) If hook assembly (5) has not been removed, insert opening tool in trigger
(35, 35A) tool slot and rotate trigger to disengage hook assembly from hook-
up pin (20).

(2) Taking care not to damage handle (55) drill and remove rivet (40).
Discard rivet.

(3) Remove hook-up pin (20). Discard pin.

(4) Remove indicator assembly (25, 25A) from handle (55).

(5) For H245-3, H245-5 and H245-7, proceed as follows:

(a) Remove actuator bushing (30) and trigger (35) from indicator
assembly (25).
 .

HARlVVELL CORPORATKN
COMhkNT MAINTENANCE MANUAL WTH IPL
H246 SERIES

(6) For H245-9, proceed as follows:

(a) Remove trigger (35) from indicator assembly (25A).

(7) If removal of trigger spring (45) or handle (55) is required,

remove components as follow:

(a) Remove hook assembly (5) in accordance with

paragraph 4. B.

(b) Taking care not to damage handle (55), drill and remove rivet (50).
Discard rivet.

(c) Remove trigger spring (45) and handle (55.

D. Latch Safety Assembly Removal

The following procedure contains instructions to remove the latch safety assembly
and associated parts from the hook assembly. This procedure is applicable to the
H245-5, H245-7 and H245-9 latch assembly configurations only.

NOTE: The latch safety assembly (65, 65A Fig. 1A) and associated parts ma)
be removed from the hook assembly (5) whether the hook assembly is
assembled to the handle (55) or not.

(1) Carefully drill ball-staked area of spring guide pin (70).

Remove and discard pin.

(2) Remove spring (60) and latch safety assembly (65,65A).

5. Clean&

A. General

The following paragraphs contain instructions and information to clean

latch assembly components.

B. Cleaning Materials

Material required to clean components are listed in Table 4.

Equivalent cleaning materials may be substituted for listed items.

Page 10
7141-13 act 14/94
. .
HARTWELL CORPORATION
COMPONENT MAlNTENANCE MANUAL WlTH IPL
H246 SERIES

Cleaning Materials
Table 4

Source/FSChl*

Commercially available

Cloth, lint-free Kimberly Clark/33591

Goggles, safety Commercially available

Tank, compressed air, Customer supply

~20 psig (cl38 kPag)

Solvent, Methyl-Ethyl-Ketone l-I--M-261 D Commercially available

(MEW

l Reference paragraph 1l.C for source information

C. Cleaning Procedures

Warning: CLEANING SOLVENT MEK IS EXTREMELY FLAMMABLE AN IRRITANT

TO THE EYES AND NOSE. USE MEK ONLY IN A WELL VENTILATED
AREA, AWAY FROM OPEN FLAMES. IF EYES BECOME IRRITATED,
FLUSH WITH LARGE AMOUNTS OF WATER.

(1) Cleaning metallic piece parts by immersion in MEK solvent. Use a stiff bristle
to remove any accumulations of dirt not removed by immersion.

(2) Clean external surface of assemblies using a clean lint-free cloth slightly
dampened with MEK solvent.

Warnin& WEAR SAFETY GOGGLES OR OTHER FACE PROTECTION WHEN

USING COMPRESSED AIR.

(3) Dry all cleaned parts thoroughly using clean, link-free cloths or compressed
filtered air not exceeding 20 psig (138 kPag) pressure.

6. Check

Perform examination of the components listed in Table 5. Use strong light and
a minimum of 10X magnification.
 . .
I
HAR’lWELL CORPORATION
COMPONENT MAINTENANCE MANUAL WITH IPL
H245 SERlES

Check Requirements
Table 5

Nomenclature Check for Correction

All parts. Cleanliness, freedom from Clean subassemblies and

moisture, grease, oil, dirt, piece parts per paragraph 5.
contaminants, or any other
matter.

All metal parts. Nicks, cracks, cuts, scoring Repair minor nicks and
gouges, distortion, corrosion, scratchs per paragraph 7.
or other defects which could Replace defective parts per
impair operation. paragraph 8 and IPL
(pars. 11). Metallic particle
inspect per MIL-l-6868,
where applicable.

All parts listed in Table 8, Dimensions within service Replace parts with wear
wear tolerances. wear tolerances. exceeding tolerance.

Hook-up pin (20, IPL Damage or deformation that Replace hook-up pin and/or
Figs. 1, 1A) and or hook could prevent effective hook assembly, as required.
assembly (5). latching.

Spring (10 and 45), or Deformation or permanent Replace defective parts.

(60, IPL Fig. 1A). Set: reference Figure 3 for
dimensions.

Hook assembly (5, IPL Condition of cadmium plating. Replace defective part or
Figs. 1, 1A) or spring repair plating per paragraph
(60, IPL Fig. 1A). 7.c.

Handle (55, IPL Figs. 1, 1A; Excessive wear of mounting Replace defective part.
hole: maximum diameter is
0.194 inch (55, IPL fig. 1)
or 0.254 inch (55, IPL fig.lA).

Page 15
71-I l-l 3 act 14194
 w
COMPONENT
HARIWELL CORPORATION
MAINTENANCE
H24!5 SEFUES
MANUAL WITH IPL

PART NO. 104041-l PART NO. 104041-3

PART NO. 106395-i PART NO. 102221-3

Spring Check Data

Figure 3
 . . ,
HARTVVELL CORPORATlON
COMPONENT MAlNTENANCE MANUAL m IPL
H245 SERlES

7. I3eQa.k

A. General

Repair of latch assemblies is generally limited to the replacement of

defective subassemblies and piece parts. The following paragraphs
contain instructions and information for minor repair of selected parts.
Reference Disassembly and Assembly procedures to replace
defective parts.

Repair Materials

Repair materials are listed in Table 6. Equivalent materials may be

substituted for listed items.

Repair instructions

(1) Remove minor nicks, scratches, and corrosion on metal parts

with crocus cloth. Take care to maintain critical dimensions
listed in Fits and Clearances, Table 8.

NOTE: Clean all reworked parts with crocus cloth prior to assembly.
Reference cleaning procedures in paragraph 5.

Repair Materials
Table 6

Nomenclature Part or Specification Number SourcelFSCM

Cloth, crocus P-C-468 Commercially available

Plating, cadmium QQ-P-416, Type I I, class 2 Commercially available

Plating, cadmium QQ-P-416, Type I, class 3 Commercially available

Page 14
714143 0~~4/~
 4v HARIWELL CORPORATlON
COh&&NT MAINTENANCE MANUAL lMlH IPL
H245 SERIES

(2) Repair damage to hook assembly (5, IPL Figs. 1, IA ) cadmium plating
using cadmium plating per QQ-P-416, type I I, class 2. Plating till be
0.0007 inches thick in all places. Magnetic particle inspect per
MIL-I-6868 after plating.

(3) Repair damage to spring (60, IPL Fig. 1A) cadmium plating per
QQ-P-416, type I, class 3.

(4) File handle (55, IPL Fig. 1, 1A) stops evenly on both sides if latch
assembly will not lock when handle stops contact hook assembly
(5) flange.

(5) To Upgrade all H245-5 latch assemblies to H245-7 assemblies,

proceed as follows:

NOTE: All parts required to upgrade the H245-5 assembly to the

H245-7 assembly are available in the latch safety assemble
rework kit, Hartwell PN H245)<2025 (75, IPL Fig.lA).

(a) During assembly, install 113493-I (65A, IPL Fig. 1A) latch safety
assembly in place of 106384-l (65) latch safety assembly.

(b) Change the Hartwell Corporation part number steel-stamped on side

of hook assembly (5) from H245-5 to H245-7.

(c) Change BAC number steel-stamped on opposite side of hook

assembly (5) from lo-60401 -4 to IO-60401 -6.

(6) To upgrade all H245-7 latch assemblies to H245-9 assemblies,

proceed as follows:

NOTE All parts required to upgrade the H245-7 assembly to the

H245-9 assembly are available from Harhvell.

Parts required for upgrade are:

10251 O-3 Trigger

10251 l-l 1 Indicator Assembly
102727-l Rivet

Part number 102515-I Bushing is deleted from H2459

Latch Assembly
 .

RE HARTWELL CORPORATION
COW&iENT MAINTENANCE MANUAL WITH IPL
H245 SERIES

(a) During assembly, install 102510-3 (35A IPL Fig.1 A) trigger in

place of 102510-l (35) trigger.

(b) During assembly, install 10251 l-l 1 (25A, IPL Fig. IA) indicator
assembly in place of 10251 l-l (25) indicator.

(c) Change the Hartwell Corporation part number steel-stamped on side

of hook assembly (5) from H245-7 to H245-9.

(d) Insure BAC number steel-stamped on opposite side of hook

assembly (5) reads 10-6041-6.

8. Assembly&u&(Inciudina

A. General

.The following paragraphs provide assembly procedures to facilitate the

installation of new or repaired latch assembly components, and storage
instructions and information to ensure proper storage of new or repaired latch
assemblies.
Perform the functional test (para. 2C) after completion of assembly.

B. Latch Safety Assembly Installation

The following procedure contains instructions to install the latch safety assembly
and associated parts on the hook assembly. This procedure is applicable to the
H245-5, H245-7 and H245-9 latch assembly configurations only.

(1) Place latch safety assembly (65, 65A IPL Fig.1 A) on hook assembly (5)
in orientation shown in Figure 1A.

NOTE; For more effective hook latch safety, upgrade H245-5 latch
assemblies in accordance with paragraph 7.C. (5).

(2) Install spring (60) and insert spring guide through hook assembly,
spring, and latch safety assembly. Ball stake exposed end of guide pin.
. HAMLL CORPORATION
COMPONENT MAINTENANCE MANUAL WITH IPL
H245 SEWES

C. Trigger and Handle Installation

The following procedure contains instruction to install the trigger, handle, and
associated parts.

(1) Install trigger spring (45, IPL Figs.1, 1A) in handle (55) and secure with
rivet (50).

(2) For H245-3, H245-5 and H245-7, proceed as follows:

(a) Install trigger (35) in indicator assembly (25) and secure with
actuator bushing (30) through indicator assembly and trigger.

(b) Install trigger (35) and associated parts in handle (55) and secure
with rivet (40).

(3) For H245-9, proceed as follows:

(a) Install trigger (35A, IPL Fig.lA) and indicator assembly in handle
(55) and secure with rivet (40).

(4) Apply light film of oil to hook-up pin (20, IPL Figs.1, 1A) and press pin
through indicator assembly (25, 25A).

D. Hook Assembly Installation

The following procedure contains instructions to install the hook assembly and
associated parts.

(1) Place panel hook spring (10) between flanges of handle (55).

(2) Place hook assembly (5) over outside of handle and secure with rivet
(15) through hook assembly, handle, and panel hook spring (10).
 .

4e HAITIWELL CORPORATlON
COh&&NT MAINTENANCE MANUAL WiTH IFL
H245 SERlES

E. Storage

(1) Storage Materials

Materials required for storage of latch assemblies are listed in Table 7.

Equivalent materials may be substituted for listed items.

(2) Storage instructions

(a) Mark latch assembly part number on identification tag and attach to
latch assembly.

(b) Seal latch assembly in plastic bag and place in storage container.

(c) Place suitable amount of dessicant in storage container and seal

container with tape.

(d) Mark container with assembly nomenclature, part number, and

maintenance date.

Storage Materials
Table 7

Description Quantity Source

Corrugated Carton 1 each Commercially available

Dessicant, MIL-&3464 1 each Commercially available

Class 1

Felt Tip Marker as required Commercially available

Identification Tag 1 each Commercially available

Plastic Bag, Polyurethane 1 each Commercially available

Tape, 3 inch wide as required Commercially available

 w
COMPONENT
HARTWELL
MAINTENANCE
H24.6
CORPORATION

SERIES
MANUAL WITH IPL

9. Fit and Clearances

Table 8 lists dimension, clearances, and war limits for selected latch
assembly components that are susceptible to wear and corrosion.
Replace or repair components with dimensions or wear not within tolerance.

Fits and Clearances

Table 8

IPL Design Dimensions (Inchs) Service Wear Limit (Inchs)

Figures 1&l A Assembly Maximum
Item No. Dimension Clearance Dimension Clearance
Min Max Min Max Min Max

5 ID 0.250 0.251 0.001 0.003 0.252 0.004

15 OD 0.248 0.249 0.248

25 ID 0.1830 0.1835 0.0003 0.0009 0.1640 0.0015

30 OD 0.1826 0.1827 0.1825

30 ID 0.1205 0.1225 0.0007 0.0037 0.1235 0.0047

40 OD 0.1188 0.1198 0.1188

35 ID 0.1830 0.1835 0.0003 0.0009 0.1840 0.0015

30 OD 0.1826 0.1827 0.1825

55 ID 0.250 0.251 0.001 0.003 0.252 0.004

15 OD 0.248 0.249 0.248

55 ID 0.1200 0.1204 0.0002 0.0016 0.1208 0.0020

40 OD 0.1188 0.1198 0.1188

IO. Special Tools, Fixtures. and Fquipmed

None required
 ?F
COhWCNENT
HARlWELL
MAINTENANCE
CORF’ORATlON
MANUAL WITH IPL
H246 SERIES

11. Ll 1ustrated Pm List

A. Introduction

(1) Purpose

This Illustrated Parts List (IPL) illustrates and lists the subassemblies
and piece parts that can be disassembled, repaired, replaced, and
reassembled on latch assemblies H245-3, H2455, H245-7 and H245-9
and is intended for use in identifying and procuring replacement parts.

(2) How to use the IPL

(a) If the part number is not known:

1) Locate the part on the illustration.

2) Note the item number assigned to the part.

3) Refer to the parts list and locate the item number in the
FIG. ITEM column.

04 If the part number is shown:

1) Refer to the parts list and locate the part in the PART
NUMBER column.

2) Note the figure number and the item number assigned to

the part in FIG. ITEM column.

3) Refer to the illustration to locate part.

B. Explanation of Parts List

(1) Fig. Item Column

(a) The Figure number references the corresponding illustration.

(b) The item number corresponds to the item number shown for the
part in the illustration. Item numbers are assigned in broken
sequence to permit the insertion of parts.

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71-11-13 act 14/94
 * ,
HARlWfZLL CORPORATlON I
COMPONENT MAINTENANCE MANUAL WITH IPL
H246 SERIES

(2) Part Number Column

(a) The PART NUMBER column contains the manufacturer

assigned part number for each replaceable subassembly or
piece parts.

(b) When a part number exceeds 15 digits, the full part number is
not listed, but rather a reference number that is compatible with
ATA 200/2000 (provisioning) specifications. However, the full
part number is listed in the NOMENCLATURE column.

@> Parts manufactured by lower tier companies (if any) are

identified by the appropriate federal supply code for
manufactures (FSCM) following the item description in the
NOMENCLATURE column. Manufacture codes are listed in
paragraph 11. C.

(3) Nomenclature Column

(a) The NOMENCLATURE column contains a generic description

to fully identify the subassembly or piece part.
The NOMENCLATURE column may also contain the
Manufacturer’s FSCM code (if the part was not manufactured by
the Hartwell Corp.) and part number (if longer than 15 digits).

(b) The indenture system used in the NOMENCLATURE column

shows the relationship of one part to another. For a given item,
the number of indentures depicts the relationship of the item to
the associated next higher assembly, as follows:

123
Assembly
End Item or Major Assembly
. Detail Parts for End Item or Major Assembly
Subassemblies
ATTACHING PARTS
. Attaching Parts for Subassemblies
* * l

Detail Parts for Subassemblies

ATTACHING PARTS
. . Attaching Parts for Detail Parts
* * *

Page &.-
71-11-13 act 14194
 HARTWELL CORPORATlON
#
COMPONENT MAINTENANCE MANUAL VW-H IPL
HZ46 SERIES

(c) Where both left - and right - hand assemblies comprising

mirror-image subassemblies and detail parts are covered in one
manual, the left - hand part will be listed first with one item
number, and the right - hand part number will be listed
immediately following it with the next - higher sequential item
number. Attaching parts and parts breakdown will follow the
right - hand item entry.

(4) Effectivity Code (EFF CODE) column

Reference letters (a, b,c, etc.) are assigned in the EFF CODE column
to each top assembly. The reference letter of the applicable top
assembly is also shown in the EFF CODE column for each detail part
and subassembly except that no reference is shown for detail parts
and subassemblies used on all top assemblies.

(5) Units Per Assembly (UNITS PER ASSEMBLY) column

The UNITS PER ASSEMBLY column shows the total number of

components required per assembly, per subassembly, and per sub-
subassembly as applicable. The letters RF indicate the item is listed
for reference purposes.

(6) Service Bulletin Incorporation

(a) Except as indicated below, assemblies, subassemblies, and

detailed parts subject to modification, addition, or replacement
by an issued service bulletin are annotated to show both pre-
and post- service bulletin configuration. The term (PRE SB
XXXX) in the NOMENCLATURE column designates the
original configuration, and the term POST SB XXXX)
identifies assemblies and parts after the service bulletin
modification has been completed.

(b) Subassemblies and detail parts used on assemblies bearing the

pre- or post-service bulletin notation will not carry the same
notation themselves if the use code (s) assigned to them clearly
reflect (s) their pre- or post- service bulletin status.

(c) Top assemblies subject to modification by a service bulletin

without assignment of a new part number (no production
equivalent of the modified assembly) are not annotated with
pre- or post-service bulletin information.

Page 23
71-l l-l 3 act 14/94
 1 .

HAR-IWELL CORPORATION I

CoMZENT SILENCE MANUAL wmi iPL

H245 SERIES

60 if a assembly or detail part is modified by a service bulletin

without a new part number being assigned, the original part
number is listed with an alpha-variant item number and the term
(POST SB XXXX). The effectivity code remains the same as for
the pre-service bulletin configuration.

VI Alpha-variant item numbers

(a) Alpha-variants A-Z (except I and 0) are assigned

to existing item numbers when necessary to show.

1) Added items

2) Service bulletin modifications

3) Configuration differences

4) Optional parts

5) Product improvement parts (non-service bulletin)

(b) Alpha-variant item numbers are not shown on the exploded

view when the appearance and location of the alpha-variant
item is the same as the basic item.

(8) Abbreviations

The abbreviations used in the detailed parts list are as follows:

. .
rev!- Meanina

ASSY Assem bi y
EFF Effectivity
FIG Figure
ID inside diameter
IN inch
IPL illustrated Parts List
NO Number
OD Outside diameter
PN Part Number
RF Reference

Page 24
71-11-13 act 14194
c

HARTWELL CORPORATlON
COMPONENT MAINTENANCE MANUAL \MTH IPL
HZ45 SERIES

C. Manufacture Codes

(1) Subassemblies and piece parts used in the assemblies which are not
manufactured or altered by the Hartwell Corporation are listed by the
manufacturer’s part number, description of the part, and FSCM code
listed in parentheses following the description. Manufacturer’s coded
symbols used in this publication are taken from Federal Supply Code
of Manufacturer‘s cataloging handbook H4-1, and consist of the
applicable code symbol preceded by the letter “VI.

(2) Following is a numerically arranged list of vendor codes used in this

publication. This list also includes the vendor code for the Hartwell
Corporation. The absence of a code following a part description in the
IPL means that the item was manufactured or modified by the Hartwell
Corporation.

and Address

v33591 Kimberly-Clark Corp.

Service and Industrial Products Div.
N. Lake Street
Neehah, WI 54956

V83014 Hartwell Corporation

900 South Richfield Road
Placentia, Ca. 92670

D. Parts and Illustration (IPL Figs. 1 and 1A)

(1) The IPLs do not list or illustrate parts which lose their identity by
being permanently welded or riveted to other pieces.

(2) A dash (-) before an item number in the FIG. ITEM column
indicates the item is not illustrated on the exploded view
illustration.

Page 25
71-11-43 Ott 14/94
 COhk&T MAINTENANCE MANUAL WTH IPL
t-i246 SEfUES

Panel Latch Assembly, H245-3 Configuration

IPL Figure 1
Page 26
71-l l-l 3 Ott 14/94
. .

HARTWELL CORPORATION
COW&i&NT MAINTENANCE MANUAL WTH IPL
H24.6 SERtES

UNITS
FIG, PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. CODE ASSY
1234567

l-

-1 H245-3 COWLING PANEL LATCH RF

ASSEMBLY
(BAC SCD 10-60401-2)
5 102514-l LATCH HOOK ASSEMBLY 1
10 104041-l .SPRING, PANEL HOOK 1
ATTACHING PART
15 HSP148-l-249 .RIVET (HSP148-1-249-925 1
l **

20 102516-l .PIN, HOOK-UP 1

25 10251 l-1 .INDICATOR ASSEMBLY 1
30 102515-l .BUSHING, ACTUATOR 1
35 102510-l .TRIGGER 1
ATT’ACHING PART
40 102727-I . RIVET 1
***
45 1022213 .SPRING, TRIGGER 1
ATTACHING PART
50 HSP124C437 . RIVET 1
***
55 1021333 .HANDLE 1

Page 27
71-I l-l 3 act 14/94
 l

HAR-IWELL CORF’ORATION I

COMPONENT MAINTENANCE MANUAL WITH IPL

H24.6 SERIES
.

Panel Latch Assembly, H2455: H245-7 and H2459 Configuration

IPL Figure IA
Page 28
Ott 14194
 HARTWELL CORFORATlON
COMPONENT MAINTENANCE MANUAL WITH IPL
t-i246 SEFUES

UNITS
FIG. PART AIRLINE NOMENCLATURE EFF PER
ITEM NUMBER PART NO. CODE ASSY
1234567

lA-

-1 H245-5 COWLING PANEL LATCH A RF

ASSEMBLY (OBSOLETE)
(BAC SCD 10-604014)
(REPLACED BY ITEM -lA)
-IA H245-7 COWLING PANEL LATCH B RF
ASSEMBLY
(BAC SCD IO-60401 -6)
(REPLACED BY ITEM -lB)
-1 B H 245-9 COWLING PANEL LATCH C RF
ASSEMBLY
(BAC SCD 1 o-60401 -6)
(REPLACES ITEM -1A)
5 102514-5 .LATCH HOOK ASSEMBLY 1
10 104041-3 .SPRING, PANEL HOOK 1
ATTACHING PART
15 HSPl48-l-249 .RIVET (HSP148-l-249-925) 1
+++
20 102516-l .PIN, HOOK-UP 1
10251 l-1 .INDICATOR ASEMBLY A,B 1
22iA 102511-11 .INDICATOR ASEMBLY C 1
r
102515-l .BUSHING, ACTUATOR A,B 1
:: 10251 O-1 .TRIGGER A,B 1
35A 10251 O-3 .TRIGGER C 1
ATTACHING PART
40 102727-l .RIVET 1
l ++

45 102221-3 .SPRING, TRIGGER 1

AlTACHlNG PART
50 HSP124C437 .RIVET 1
+++
102133-7 .HANDLE 1
:: 106395-l .SPRING 1
106384-I .LATCH SAFETY ASSEMBLY A 1
:;A 113493-l .LATCH SAFETY ASSEMBLY B,C 1
A-ITACHING PART
70 106396-l SPIN, SPRING GUIDE 1
+++
-75 H245K2025 .KIT, SAFETY ASSEMBLY A 1
REWORK
-80 1-l 06395-l . .SPRING A 1
-85 l-1 06396-l . .PIN A 1
-90 l-l 13493-l . .SAFEN ASSEMBLY A 1
-- ITFM NnT II IkTRATEn

Page 29/30
71-l I-1 3 Ott 14194