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    Maintenance Downtime 1692616620

    Uploaded by

    Prasanna Gopalrathinam
    The document contains maintenance records for SOS Line #1 at a cheese plant from June to July 2023. It lists several issues that caused production downtime including damaged bearings, roller chain issues, high temperatures stopping production, printer and sensor issues with SOS1, and alarms that shut the unit down. Repairs performed included replacing bearings, adjusting chains and scrapers, changing heaters and motors, and recharging freon. Downtime ranged from 25 minutes to 3 hours 41 minutes, with a total recorded downtime of over 35 hours across the issues logged.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Maintenance Downtime 1692616620

    Uploaded by

    Prasanna Gopalrathinam
    14 views24 pages
    The document contains maintenance records for SOS Line #1 at a cheese plant from June to July 2023. It lists several issues that caused production downtime including damaged bearings, roller chain issues, high temperatures stopping production, printer and sensor issues with SOS1, and alarms that shut the unit down. Repairs performed included replacing bearings, adjusting chains and scrapers, changing heaters and motors, and recharging freon. Downtime ranged from 25 minutes to 3 hours 41 minutes, with a total recorded downtime of over 35 hours across the issues logged.

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    Original Title

    Maintenance_Downtime_1692616620

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    © © All Rights Reserved

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    The document contains maintenance records for SOS Line #1 at a cheese plant from June to July 2023. It lists several issues that caused production downtime including damaged bearings, roller chain issues, high temperatures stopping production, printer and sensor issues with SOS1, and alarms that shut the unit down. Repairs performed included replacing bearings, adjusting chains and scrapers, changing heaters and motors, and recharging freon. Downtime ranged from 25 minutes to 3 hours 41 minutes, with a total recorded downtime of over 35 hours across the issues logged.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    14 views24 pages

    Maintenance Downtime 1692616620

    Uploaded by

    Prasanna Gopalrathinam
    The document contains maintenance records for SOS Line #1 at a cheese plant from June to July 2023. It lists several issues that caused production downtime including damaged bearings, roller chain issues, high temperatures stopping production, printer and sensor issues with SOS1, and alarms that shut the unit down. Repairs performed included replacing bearings, adjusting chains and scrapers, changing heaters and motors, and recharging freon. Downtime ranged from 25 minutes to 3 hours 41 minutes, with a total recorded downtime of over 35 hours across the issues logged.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 24

    Maintenance Downtime

    Maintenace Downtime update


    Name
    bearing damaged
    no break down
    SOS1
    chrome roller chain issuses
    Production stopped due to high temperature.
    bearing 4 nos damaged
    No break down
    buffer table conveyour motor ground.
    Cross cutter fell down
    Printer issue in SOS 1
    SENSOR NOT WORKING
    SOS-1 ALARM GENERATED AND UNIT WENTTO SHUTDOW
    SOS-1 CHROME TEMPERATURE DROPED DUE TO ALARM
    SOS1 UNIT WENT TO SHUTDOWN DUE TO ALARM
    belt not aliened
    conveyor belt not working
    Sealing issue in machine
    Scrapper issue
    HMI Not working
    Scrapper issue
    Scrapper issue in SOS1
    FREQUENTLY CIRCUIT (A) GOING TO PUMP DOWN THEN O
    cutting issuses
    Bearing DAMAGED
    bearing damaged
    SOS stacker stuck up
    Scrapper issue.
    Scrapper issue
    Line 1 scrapper scratching the product
    Date Plant Line Machine Name
    2023-06-18 Cheese SOS Line #1 Stacker
    2023-06-13 Cheese SOS Line #1 sos1
    2023-06-12 Cheese SOS Line #1 SOS1
    2023-06-11 Cheese SOS Line #1 SOS-1
    2023-06-11 Cheese SOS Line #1 SOS1
    2023-06-10 Cheese SOS Line #1 stacker belt
    2023-06-10 Cheese SOS Line #1 sos1
    2023-06-07 Cheese SOS Line #1 buffer table conveyour
    2023-06-01 Cheese SOS Line #1 SOS1 STACKER
    2023-06-19 Cheese SOS Line #1 Printer
    2023-06-22 Cheese SOS Line #1 STACKER
    2023-06-19 Cheese SOS Line #1 SCHEIBLI-1
    2023-06-19 Cheese SOS Line #1 SCHEIBLI -1
    2023-06-20 Cheese SOS Line #1 SCHEIBLI
    2023-06-25 Cheese SOS Line #1 memco conveyour
    2023-06-27 Cheese SOS Line #1 BUFFER conveyor
    2023-06-28 Cheese SOS Line #1 PFM 1
    2023-07-02 Cheese SOS Line #1 SOS1
    2023-07-02 Cheese SOS Line #1 SOS1- HMI
    2023-07-01 Cheese SOS Line #1 SOS1
    2023-07-03 Cheese SOS Line #1 SOS1
    2023-07-10 Cheese SOS Line #1 SOS
    2023-07-15 Cheese SOS Line #1 Triangle cutter
    2023-07-16 Cheese SOS Line #1 SOS 1
    2023-07-19 Cheese SOS Line #1 schiebli machine
    2023-07-22 Cheese SOS Line #1 SOS 2
    2023-07-24 Cheese SOS Line #1 SOS 1
    2023-07-24 Cheese SOS Line #1 SOS 1
    2023-07-31 Cheese SOS Line #1 sos 1
    2023-06-01 to 2023-07-31
    Work description
    changed new bearing

    no any work
    ALARM RE-SET
    adjusted the chain now ok
    ALARM GENERATED DUE TO SHORT OF FREON.AFTER ADDED FREON PRODUCTION RESUMED
    replaced bearing 4 nos
    NILL
    New motor changed
    Changed the cutter assembley and fixed back also changed bearing 2 pc
    Rectified
    RECTIFIED

    T-113 ALARM GENERATED DUE TO SHORT OF FREON.AFTER CHARGE THE FREON AND RUN THE UNIT
    CURRENT SENSOR BOARD WAS FAILURE.REPLACED AND RE-START THE UNIT
    CHILLER UNIT T113 ALARM GENERATED DUE TO SHORT OF FREON. FREON CHARGED AND RUN THE UNIT.
    belt adjusted now ok
    Rectified
    Changed the heaters.Now ok
    Adjusted the scrapper

    Rectified
    Adjusted the scrapper
    Changed scrapper

    ELECTRONIC EXPANSION VALVE AND CORE FILTER REPLACED. THEN VACUUMISED AND RUN THE UNIT
    adjusted the cylinder now ok
    Changed 2 nos Bearing.Now ok
    changed the bearing now ok

    Replaced bearing 6002 2 Pcs and belt. Now ok


    Adjusted the scrapper.Now ok
    Adjusted the scrapper.Now ok
    Aligned the scrapper
    Responsible Minutes Down time Status
    renoy 108 01:48:00 Done
    hvac 0 Done
    SHAJID 0 Done
    Gerald 161 02:41:00 Done
    RAM KUMAR 30 00:30:00 Done
    radi 47 00:47:00 Done
    SHAJID 0 Done
    Radi,Robin 30 00:30:00 Done
    Ajeez,Arthuro,Sumit,Steven 106 01:46:00 Done
    Arthuro 63 01:03:00 Done
    GERALD 50 00:50:00 Done
    SHAJID 35 00:35:00 Done
    SHAJID 105 01:45:00 Done
    SHAJID 35 00:35:00 Done
    arelene 221 03:41:00 Done
    tharindhu 40 00:40:00 Done
    Arthuro,Steven,ravi 63 01:03:00 Done
    Steven,Ravi,Sumit 115 01:55:00 Done
    Efel 73 01:13:00 Done
    Steven,Ravi,Sumit 115 01:55:00 Done
    Arthuro,Ravi 50 00:50:00 Done
    SHAJID HVAC 210 03:30:00 Done
    satish,renoy,robin 31 00:31:00 Done
    Sumit,Steven 105 01:45:00 Done
    Tharindhu,Robin 88 01:28:00 Done
    Arthuro,Ravi,Steven 110 01:50:00 Done
    Arthuro,Steven,Ravi 60 01:00:00 Done
    Arthuro,Steven,Ravi 60 01:00:00 Done
    Steven,Sumit 25 00:25:00 Done
    73.6551724137931 35:36:00
    Spare Parts Qty Pulse ID
    BEARING 6002 2 4663733888
    nill 0 4636541593
    NOTHING 0 4628510068
    NA NA 4625718015
    FREON R22 1 CYLINDER 1 4661776237
    bearing-6004 4 4623216530
    NILL 0 4623712346
    motor 1 4609742796
    Cutter assembly,bearing 1 pc,2pc 4583001170
    NA NA 4670651960
    NA NA 4698617436
    FREON R22 13.5 KG 4700070190
    CSB(CURRENT SENSOR BOARD 1 4700073482
    FREON R22 6.5 KG 4700076514
    NA NA 4712408825
    NA NA 4717114718
    Heater 2 4717129272
    NA NA 4739151736
    NA NA 4741585224
    NA NA 4752221215
    Scrapper 1Pc 4752235178
    EXPANSION VALVE +CORE FILTEREACH SINLE PIECES 4787546129
    NA NA 4815602843
    Bearing 6004 2 4815617949
    bearing 1 4840661098
    6002 BEARING 2 4855895038
    NA NA 4865305899
    NA NA 4865747886
    NA NA 4906594958
    Creation Log Production Approval QC approval
    Prasanna.G 19 Jun, 2023 09:24 AM
    Prasanna.G 13 Jun, 2023 07:08 PM
    Prasanna.G 12 Jun, 2023 06:56 PM
    Prasanna.G 12 Jun, 2023 12:07 PM
    Prasanna.G 18 Jun, 2023 11:06 AM
    Prasanna.G 11 Jun, 2023 08:22 AM
    Prasanna.G 11 Jun, 2023 04:24 PM
    Prasanna.G 8 Jun, 2023 08:01 AM
    Prasanna.G 3 Jun, 2023 07:53 AM
    Prasanna.G 20 Jun, 2023 05:46 AM
    Prasanna.G 24 Jun, 2023 09:37 AM
    Prasanna.G 25 Jun, 2023 12:14 PM
    Prasanna.G 25 Jun, 2023 12:20 PM
    Prasanna.G 25 Jun, 2023 12:25 PM
    Prasanna.G 27 Jun, 2023 05:40 PM
    Prasanna.G 28 Jun, 2023 09:24 AM
    Prasanna.G 28 Jun, 2023 09:31 AM
    Prasanna.G 2 Jul, 2023 09:03 AM
    Prasanna.G 3 Jul, 2023 07:52 AM
    Maintenance planner 4 Jul, 2023 08:50 PM
    Maintenance planner 4 Jul, 2023 08:53 PM
    Prasanna.G 11 Jul, 2023 03:35 PM
    Prasanna.G 16 Jul, 2023 08:54 AM
    Prasanna.G 16 Jul, 2023 09:06 AM
    Prasanna.G 20 Jul, 2023 08:45 AM
    Prasanna.G 23 Jul, 2023 08:13 AM
    Prasanna.G 25 Jul, 2023 05:04 AM
    Prasanna.G 25 Jul, 2023 08:18 AM
    Prasanna.G 1 Aug, 2023 08:31 AM
    Time Tracking

    Cross cutter fell down


    Started By
    Maintenance planner
    Total

    buffer table conveyour motor ground.


    Started By
    Maintenance planner
    Total

    bearing 4 nos damaged


    Started By
    Maintenance planner
    Total

    chrome roller chain issuses


    Started By
    Maintenance planner
    Total

    Production stopped due to high temperature.


    Started By
    Maintenance planner
    Total

    bearing damaged
    Started By
    Maintenance planner
    Total

    Printer issue in SOS 1


    Started By
    Maintenance planner
    Total
    SENSOR NOT WORKING
    Started By
    Maintenance planner
    Total

    SOS-1 ALARM GENERATED AND UNIT WENTTO SHUTDOWN


    Started By
    Maintenance planner
    Total

    SOS-1 CHROME TEMPERATURE DROPED DUE TO ALARM


    Started By
    Maintenance planner
    Total

    SOS1 UNIT WENT TO SHUTDOWN DUE TO ALARM


    Started By
    Maintenance planner
    Total

    belt not aliened


    Started By
    Maintenance planner
    Total

    conveyor belt not working


    Started By
    Maintenance planner
    Total

    Sealing issue in machine


    Started By
    Maintenance planner
    Total
    Scrapper issue
    Started By
    Maintenance planner
    Total

    HMI Not working


    Started By
    Maintenance planner
    Total

    Scrapper issue
    Started By
    Maintenance planner
    Total

    Scrapper issue in SOS1


    Started By
    Maintenance planner
    Total

    FREQUENTLY CIRCUIT (A) GOING TO PUMP DOWN THEN OFF


    Started By
    Maintenance planner
    Total

    cutting issuses
    Started By
    Maintenance planner
    Total

    Bearing DAMAGED
    Started By
    Maintenance planner
    Total

    bearing damaged
    Started By
    Maintenance planner
    Total

    SOS stacker stuck up


    Started By
    Maintenance planner
    Total

    Scrapper issue.
    Started By
    Maintenance planner
    Total

    Scrapper issue
    Started By
    Maintenance planner
    Total

    Line 1 scrapper scratching the product


    Started By
    Maintenance planner
    Total
    Ended By Start Date End Date Start Time End Time
    Maintenance planner 2023-06-01 2023-06-01 12:19:00 PM 02:05:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-07 2023-06-07 09:01:00 AM 09:31:00 AM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-10 2023-06-10 04:11:00 PM 04:58:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-11 2023-06-11 12:14:00 PM 02:55:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-11 2023-06-11 08:47:00 PM 09:17:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-18 2023-06-18 01:04:00 PM 02:52:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-19 2023-06-19 07:10:00 PM 08:13:00 PM
    Ended By Start Date End Date Start Time End Time
    Maintenance planner 2023-06-22 2023-06-22 12:20:00 PM 01:10:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-19 2023-06-19 02:10:00 PM 02:45:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-19 2023-06-19 02:45:00 PM 04:30:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-20 2023-06-20 03:00:00 PM 03:35:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-25 2023-06-25 07:55:00 AM 11:36:00 AM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-27 2023-06-27 10:33:00 AM 11:13:00 AM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-06-27 2023-06-27 03:00:00 AM 04:03:00 AM
    Ended By Start Date End Date Start Time End Time
    Maintenance planner 2023-07-02 2023-07-02 12:53:00 AM 02:48:00 AM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-07-02 2023-07-02 12:30:00 PM 01:43:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-07-01 2023-07-01 12:53:00 AM 02:48:00 AM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-07-03 2023-07-03 04:05:00 AM 04:55:00 AM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-07-10 2023-07-10 11:15:00 AM 02:45:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-07-15 2023-07-15 01:00:00 PM 01:31:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-07-15 2023-07-15 04:30:00 AM 06:15:00 AM
    Ended By Start Date End Date Start Time End Time
    Maintenance planner 2023-07-19 2023-07-19 11:51:00 AM 01:19:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-07-22 2023-07-22 06:20:00 PM 08:10:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-07-24 2023-07-24 08:50:00 PM 09:50:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-07-24 2023-07-24 08:50:00 PM 09:50:00 PM

    Ended By Start Date End Date Start Time End Time


    Maintenance planner 2023-07-31 2023-07-31 10:10:00 AM 10:35:00 AM
    Duration
    01:46:00
    01:46:00

    Duration
    00:30:00
    00:30:00

    Duration
    00:47:00
    00:47:00

    Duration
    02:41:00
    02:41:00

    Duration
    00:30:00
    00:30:00

    Duration
    01:48:00
    01:48:00

    Duration
    01:03:00
    01:03:00
    Duration
    00:50:00
    00:50:00

    Duration
    00:35:00
    00:35:00

    Duration
    01:45:00
    01:45:00

    Duration
    00:35:00
    00:35:00

    Duration
    03:41:00
    03:41:00

    Duration
    00:40:00
    00:40:00

    Duration
    01:03:00
    01:03:00
    Duration
    01:55:00
    01:55:00

    Duration
    01:13:00
    01:13:00

    Duration
    01:55:00
    01:55:00

    Duration
    00:50:00
    00:50:00

    Duration
    03:30:00
    03:30:00

    Duration
    00:31:00
    00:31:00

    Duration
    01:45:00
    01:45:00
    Duration
    01:28:00
    01:28:00

    Duration
    01:50:00
    01:50:00

    Duration
    01:00:00
    01:00:00

    Duration
    01:00:00
    01:00:00

    Duration
    00:25:00
    00:25:00

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