Lennox-VRF EHB VRF Three-Phase
Lennox-VRF EHB VRF Three-Phase
Lennox-VRF EHB VRF Three-Phase
INSTRUCTIONS / EHB
©2019 Lennox Industries Inc.
VEP Heat Pump
Dallas, Texas, USA VRF SYSTEMS
OUTDOOR UNITS
Pub #
03/2017
! WARNING
Do not change the settings of any protection
devices installed in the outdoor unit. If the
pressure switch, thermal switch, or other
protection device is shorted or forcibly operated,
fire or explosion may occur.
Do not use parts other than those specified by
Lennox or fire or explosion may occur.
! CAUTION
As with any mechanical equipment, personal
THIS MANUAL MUST BE LEFT WITH THE injury can result from contact with sharp sheet
OWNER FOR FUTURE REFERENCE metal edges. Be careful when you handle this
These instructions are intended as a general guide and do
equipment.
not supersede local codes in any way. Consult authorities
having jurisdiction before installation.
IMPORTANT!
! WARNING The Clean Air Act of 1990 bans the intentional
Improper installation, adjustment, alteration, venting of refrigerant (CFCs, HCFCs and HFCs)
service or maintenance can cause property as of July 1, 1992. Approved methods of pump,
damage, personal injury or loss of life. recycling or reclaiming must be followed.
Installation and service must be performed Fines and/or incarceration may be levied for
by a licensed professional HVAC installer (or noncompliance.
equivalent) or service agency. These units must be installed as a part of a
Failure to follow safety warnings and these matched system as specified in the Product
instructions exactly could result in property Specifications (EHB) bulletin.
damage, dangerous operation, serious injury, or
death.
General
Any additions, changes, or conversions required
in order for the appliance to satisfactorily meet The VEP heat pump outdoor units are matched with
the application needs must be made by a licensed up to 63 indoor units to create a VRF (variable refriger-
professional HVAC installer (or equivalent) using ant flow) system that uses HFC-410A refrigerant.
factory-specified parts. Refer to the Product Specification bulletin (EHB) for
Do not use this system if any part has been the proper use of these heat pump units with matching
under water. A flood-damaged appliance is indoor units, branch pipes, line sets and controls.
extremely dangerous. Immediately call a
licensed professional HVAC service technician
(or equivalent) to inspect the system and to Shipping and Packing List
replace all controls and electrical parts that have Check the components for shipping damage. If you
been wet, or to replace the system, if deemed find any damage, immediately contact the last car-
necessary. rier. Package 1 of 1 contains the following:
The State of California has determined that this 1 - Assembled VEP heat pump outdoor unit
product may contain or produce a chemical or 1 - Outdoor unit installation instruction
chemicals, in very low doses, which may cause 1 - Outdoor unit user’s manual
serious illness or death. It may also cause 1 - Piping accessory package
cancer, birth defects, or reproductive harm.
Safety Requirements
! WARNING
ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZARD.
Do not touch the unit or the controller if your hands are wet.
Do not operate appliances with an open flame near the unit.
Do not replace a fuse with a fuse of a different rating. Do not use a jumper wire to replace a fuse. Do not insert
your hands, tools or any other item into the air intake or air outlet at either the indoor or outdoor unit.
Do not allow children to operate the system.
Brand/Family
V = Lennox Global VRF (Variable
Refrigerant Flow) Unit
Product Revisions
Global 1 = 1st Revision
E = Export VRF
Voltage
Unit Type
K = 208/230V-3 phase-50/60hz
P = Heat Pump Outdoor Unit
INTRODUCTION
DC Inverter Multi VRF Engineering Handbook
208/230V ~ 3Ø ~ 60hz
GENERAL INDEX
II. Installation..................................................................................23
IV. Maintenance..............................................................................110
INTRODUCTION
Introduction to Basic Features of Units
CONTENTS
I. Basic Principles of Operation ...........................................................................2
II. Internal Piping Design of the Units ...................................................................2
III. Basic Parameters of Unit..................................................................................5
IV. Electrical Parameters ................................................................. ...................12
V. Optional Accessories ......................................................................................21
VI. Basic Requirement for Pipe Connection ........................................................21
VII. Precautions on Refrigerant Leakage ..............................................................22
VIII. Unit Operating Temperature ...........................................................................22
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INTRODUCTION
Gas
Gas
Gas
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INTRODUCTION
2. Piping Diagram of VEP132N432K and VEP150N432K
Gas
Gas
Gas
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INTRODUCTION
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INTRODUCTION
III. Basic Parameters of Unit
1. Basic Parameters of ODU
Liquid Pipe mm Φ15.9 Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05 Φ19.05
Tubing
Gas Pipe mm Φ28.6 Φ31.8 Φ31.8 Φ31.8 Φ31.8 Φ31.8 Φ38.1 Φ38.1
Dimensions
Balance pipe mm Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
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2. Basic Parameters of IDU
2.1 High-efficiency Low-static-pressure Air-duct-type IDU
Model VELD007N432U VELD008N432U VELD009N432U VELD011N432U VELD012N432U VELD013N432U VELD015N432U VELD018N432U VELD019N432U
Cooling Capacity kW 2.2 2.5 2.8 3.2 3.6 4.0 4.5 5.0 5.6
Heating Capacity kW 2.5 2.8 3.2 3.6 4.0 4.5 5.0 5.6 6.3
Circulating Air Quantity m3/h 450 450 450 550 550 700 700 700 1000
Liquid Pipe mm Φ6.35 Φ6.35 Φ6.35 Φ6.35 Φ6.35 Φ6.35 Φ6.35 Φ6.35 Φ9.52
Connective
Pipe
Gas Pipe mm Φ9.52 Φ9.52 Φ9.52 Φ12.7 Φ12.7 Φ12.7 Φ12.7 Φ12.7 Φ15.9
OD × Wall
Drain Pipe mm Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5
Thickness
Unit
W×D×H mm 700 × 615 × 200 700 × 615 × 200 700 × 615 × 200 700 × 615 × 200 700 × 615 × 200 900 × 615 × 200 900 × 615 × 200 900 × 615 × 200 1100 × 615 × 200
Dimensions
Net Weight kg 22 22 22 22 22 27 27 27 31
Refrigeration Capacity HP 3 3 3 4 4 4 5 5
Cooling Capacity kW 6.3 7.1 8.0 9.0 10.0 11.2 12.5 14.0
Heating Capacity kW 7.1 8.0 9.0 10.0 11.2 12.5 14.0 16.0
Circulating Air Quantity m3/h 1000 1000 1100 1500 1500 1700 2000 2000
Liquid Pipe mm Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
Connective
Pipe
Gas Pipe mm Φ15.9 Φ15.9 Φ15.9 Φ15.9 Φ15.9 Φ15.9 Φ15.9 Φ15.9
OD × Wall
Drain Pipe mm Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5
Thickness
Unit
W×D×H mm 1100 × 615 × 200 1100 × 615 × 200 1200 × 655 × 260 1340 × 655 × 260 1340 × 655 × 260 1340 × 655 × 260 1340 × 655 × 260 1340 × 655 × 260
Dimensions
Net Weight kg 31 31 40 46 46 46 47 47
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Tubing Liquid Pipe mm Φ9.52 Φ12.7 Φ12.7 Φ12.7 Φ15.9 Φ15.9 Φ15.9
Dimensions Gas Pipe mm Φ6.35 Φ6.35 Φ6.35 Φ6.35 Φ9.52 Φ9.52 Φ9.52
OD × Wall
Drain Pipe mm Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5
Thickness
Main Part
W×D×H mm 840 × 840 × 190 840 × 840 × 190 840 × 840 × 190 840 × 840 × 190 840 × 840 × 240 840 × 840 × 240 840 × 840 × 240
Dimensions
Panel
W×D×H mm 950 × 950 × 65 950 × 950 × 65 950 × 950 × 65 950 × 950 × 65 950 × 950 × 65 950 × 950 × 65 950 × 950 × 65
Dimensions
Main Part kg 25 25 25 25 30 30 30
Net Weight
Panel kg 7 7 7 7 7 7 7
Refrigeration Capacity HP 3 4 4 4 5 5 5
Cooling Capacity kW 8.0 9.0 10.0 11.2 12.5 14.0 16.0
Heating Capacity kW 9.0 10.0 11.2 12.5 14.0 16.0 17.5
Circulating Air Quantity 3
m /h 1180 1500 1500 1700 1860 1860 2100
Power Supply 220-240V~50Hz/208-230V~60Hz
Tubing Liquid Pipe mm Φ15.9 Φ15.9 Φ15.9 Φ15.9 Φ15.9 Φ15.9 Φ15.9
Dimensions Gas Pipe mm Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
OD × Wall
Drain Pipe mm Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5
Thickness
Main Part
W×D×H mm 840 × 840 × 240 840 × 840 × 320 840 × 840 × 320 840 × 840 × 320 840 × 840 × 320 840 × 840 × 320 910 × 910 × 293
Dimensions
Panel
W×D×H mm 950 × 950 × 65 950 × 950 × 65 950 × 950 × 65 950 × 950 × 65 950 × 950 × 65 950 × 950 × 65 1040 × 1040 × 65
Dimensions
Main Part kg 30 35 35 35 35 35 45
Net Weight
Panel kg 7 7 7 7 7 7 7.5
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INTRODUCTION
2.3 1-way Cassette Type IDU
OD × Wall
Drain Pipe mm Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5
Thickness
Main Part
W×D×H mm 987 × 385 × 178 987 × 385 × 178 987 × 385 × 178 987 × 385 × 178 987 × 385 × 178
Dimensions
Panel
W×D×H mm 1200 × 460 × 55 1200 × 460 × 55 1200 × 460 × 55 1200 × 460 × 55 1200 × 460 × 55
Dimensions
Main Part kg 20 20 20 21 21
Net Weight
Panel kg 4.2 4.2 4.2 4.2 4.2
Model VEUM009N432U VEUM012N432U VEUM017N432U VEUM021N432U VEUM024N432U VEUM030N432U VEUM038N432U VEUM042N432U VEUM048N432U
Cooling Capacity kW 2.8 3.6 5.0 6.3 7.1 9.0 11.2 12.5 14.0
Heating Capacity kW 3.2 4.0 5.6 7.1 8.0 10.0 12.5 14.0 16.0
Liquid Pipe mm Φ6.35 Φ6.35 Φ6.35 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52 Φ9.52
Connective
Pipe
Gas Pipe mm Φ12.7 Φ12.7 Φ12.7 Φ15.9 Φ15.9 Φ15.9 Φ15.9 Φ15.9 Φ15.9
OD × Wall
Drain Pipe mm Φ17 × 2.5 Φ17 × 2.5 Φ17 × 2.5 Φ17 × 2.5 Φ17 × 2.5 Φ17 × 2.5 Φ17 × 2.5 Φ17 × 2.5 Φ17 × 2.5
Thickness
Unit
W×D×H mm 1220 × 700 × 225 1220 × 700 × 225 1220 × 700 × 225 1420 × 700 × 245 1420 × 700 × 245 1700 × 700 × 245 1700 × 700 × 245 1700 × 700 × 245 1700 × 700 × 245
Dimensions
Net Weight kg 40 40 40 50 50 50 60 60 60
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Refrigeration Capacity HP 2 2 3 3 4 4
OD × Wall
Drain Pipe mm Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5
Thickness
Unit
W×D×H mm 1271 × 558 × 268 1271 × 558 × 268 1271 × 558 × 268 1271 × 558 × 268 1229 × 775 × 290 1229 × 775 × 290
Dimensions
Net Weight kg 35 35 35 35 47 47
Refrigeration Capacity HP 4 5 5 8 10
OD × Wall
Drain Pipe mm Φ25 × 2.5 Φ25 × 2.5 Φ25 × 2.5 Φ30 × 1.5 Φ30 × 1.5
Thickness
Unit
W×D×H mm 1229 × 775 × 290 1229 × 775 × 290 1229 × 775 × 290 1483 × 791 × 385 1628 × 869 × 454
Dimensions
Cooling Capacity kW 2.2 2.8 3.6 4.5 5.0 5.6 6.3 7.1
Heating Capacity kW 2.5 3.2 4.0 5.0 5.8 6.3 7.0 7.5
Circulating Air Quantity m3/h 500 500 630 630 630 750 750 750
Power Supply 208-230V~60Hz 208-230V~60Hz 208-230V~60Hz 208-230V~60Hz 208-230V~60Hz 208-230V~60Hz 220-240V~50Hz 220-240V~50Hz
Liquid Pipe mm Φ6.35 Φ6.35 Φ6.35 Φ6.35 Φ6.35 Φ9.52 Φ9.52 Φ9.52
Connective
Pipe
Gas Pipe mm Φ9.52 Φ9.52 Φ12.7 Φ12.7 Φ12.7 Φ15.9 Φ15.9 Φ15.9
OD × Wall
Drain Pipe mm Φ17 × 1.5 Φ17 × 1.5 Φ17 × 1.5 Φ17 × 1.5 Φ17 × 1.5 Φ17 × 1.5 Φ17 × 1.5 Φ17 × 1.5
Thickness
Unit
W×D×H mm 843 × 180 × 275 843 × 180 × 275 940 × 200 × 298 940 × 200 × 298 940 × 200 × 298 1008 × 221 × 319 1008 × 221 × 319 1008 × 221 × 319
Dimensions
Net Weight kg 10.0 10.0 12.5 12.5 12.5 15.0 15.0 15.0
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INTRODUCTION
2.7 Concealed Duct Type Air Conditioner
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INTRODUCTION
IV. Electrical Parameters Table B: The breaker capacity and power cable specifications
1. Power Cable Wire Gauge and Circuit Breaker Selection when a circuit breaker is installed on each indoor unit
independently. Note that the circuit breaker of the indoor unit
1.1 Outdoor unit is used only for short-circuit protection and abnormal overload
of the corresponding indoor unit. Usually, the circuit breaker is
Minimum Circuit
Maximum off. All circuit breaker terminals must be connected to one main
Power Supply Fuse Capacity Overcurrent power switch, which is used to cut off the power of all indoor
Outdoor umits Ampacity
Protection
units.
V/Ph/Hz A A A
For information about the leakage circuit breaker for an indoor Single-side Air Outlet Ceiling
6 1.0 1.0
Cassette Type Air Conditioner
unit, refer to the following table. The circuit breaker capacities
listed in the following table indicate the circuit breaker Floor Ceiling Split Unit 6 1.0 1.0
capacities when all indoor units in the same system are
connecting connected to the main power. High-static-pressure
6 1.0 1.0
Air-duct-type Air Conditioner
Total capacity of Capacity of circuit Min. sectional area of Min. sectional area of Wall mounted type Air Conditioner 6 1.0 1.0
indoor units breaker (A) power cord (mm2) grounding wire (mm2)
Static-pressure Air-duct-type
6 1.0 1.0
Air Conditioner
<10A 10 1.0 1.0
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INTRODUCTION
2. Circuit Diagram
2.1 Circuit Diagram of ODU
2.1.1 Circuit diagram of VEP075N432K and VEP096N432K
POWER XT1
L1
L1
L2
L2
L3
L3
RD WH RD BK BU
G BU BK RD W4 W5 W7 W8 W9
W3 W2 W1
G
AP4 W46
1 CN501 W47 CN503
RT9 15K 2 CN52 5
CN17 EKV1
L1-1 L1-2 L2-1 L2-2 U V W X500 X501 X502
5
50K 6 CN55 5 W55 W56 W57
RT10
CN18 EKV2 W58 W59 W60
L
BU YE RD
CN58
SP1 CN64 X1
EH2
U V W BN BK BU
G G
HP
W43 W41
P
EH1 Inverter compressor electric heater belt RT10 Inverter compressor shell top temperature sensor
Upper layer
EH2 Oil separator electric heater belt SP1 Low pressure sensor
EKV1 Heating electric expansion valve SP2 High pressure sensor
EKV2 Sub-cooler electric expansion valve XT1 Wiring board (3 bit) AP4
AP6
HP Inverter compressor high pressure switch XT2 Wiring board (4 bit) Rectifier Bridge
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INTRODUCTION
W48
YV2
1 CN27 KM1-1 KM2-1 KM1-2 KM2-2 W49
RT4 20K 2
3 CN503
CN502
RT5 20K 4 CN56
5 L1 L2 L3
YV3 CN103 CN101
RT6 20K 6 CN28 Rectifier Bridge
N(-) P(+) W37
CN504 W38 CN504
1 W35
CN302
RT7 20K 2 AP1 CN102 W36 CN101
YV4 G1 G2 P1 P2
3 CN57 CN23 AP6 AP7
RT8 20K 4
AP4 4 W44
CN303 CN302
4 W45
CN301 CN301
1 5
CN17 EKV1
RT9 15K 2 CN52 W46
CN501 W47 CN503
5 5 L1-1 L1-2 L2-1 L2-2 U V W X500 X501 X502 X500 X501 X502
CN18 EKV2
RT10 50K 6 CN55
W55 W56 W57
W58 W59 W60 W61 W62 W63
L
CN64 BU YE RD
CN58
SP1 EH2
X1 X2
U V BN BK BU BN BK BU
W
CN59 CN29
SP2 COMP M1 M2
EH1 3¡« 3¡« 3¡«
CN41 CN42 CN43
G G G
W67
HP G G G
W42 W43
P
HP Inverter compressor high pressure switch XT2 Wiring board (4 bit) Rectifier Bridge
AP7
KM1 AC contactor 1 YV1 4-way valve
KM2 AC contactor 2 YV2 Oil balance valve 1
AP2
L Electric reactor YV3 Oil balance valve 2 L
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2.1.3 Circuit diagram of VEP132N432K and VEP150N432K
POWER XT1
L1
L1
L2
L2
L3
L3
W4 W5 W10 W11 W12
G W7 W8 W9
RD WH RD BK BU
W3 W2 W1 RD BK BU
G BU BK RD
1 5 4 W44
CN17 EKV1 CN303 CN302
RT9 15K 2 CN52 4 W45 G1 G2 P5
CN301 CN301
AP4
W46 COM-OUT3 AP5
5 5 CN501 W47 CN503
CN18 EKV2
RT10 50K 6
7 CN55 L1-1 L1-2 L2-1 L2-2 U V W X500 X501 X502 X500 X501 X502 U V W CN27
RT11 50K 8
CN30 W55 W56 W57 W64 W65 W66
W58 W59 W60 W61 W62 W63
EH3 L2
L1
CN58
SP1 CN64
EH2 X1 X2
AP5
U V W BN BK BU BN BK BU U V W
CN59
CN29
SP2 M1 M2
Rectifier bridge 2
COMP1 COMP2
EH1 3¡« 3¡« 3¡« 3¡«
CN42 CN43 CN41
G G G G
W67 W68
AP3
HP1 HP2 G G G G L2
W41
P P
Left
EH1 Inverter compressor 1 electric heater belt RT9 Ambient temperature sensor
EH2 Oil separator electric heater belt RT10 Inverter compressor 1 shell top temperature sensor Right upper layer
EH3 Inverter compressor 2 electric heater belt RT11 Inverter compressor 2 shell top temperature sensor
EKV1 Heating electric expansion valve SP1 Low pressure sensor AP6
AP5 AP4
EKV2 Sub-cooler electric expansion valve SP2 High pressure sensor
HP1 Inverter compressor 1 high pressure switch XT1 Wiring board (3 bit) Rectifier bridge 2 Rectifier bridge 1
AP7
HP2 Inverter compressor 2 high pressure switch XT2 Wiring board (4 bit)
KM1 AC contactor 1 YV1 4-way valve
KM2 AC contactor 2 YV2 Oil balance valve 1 AP3 AP2
L2 L1
L1 Electric reactor 1 YV3 Oil balance valve 2
L2 Electric reactor 2 YV4 Gas bypass valve
Left Right down layer
RT1 Inverter compressor 1 discharge temperature sensor YV5 Inverter compressor 2 pressure balance valve
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2.2 Circuit Diagram of IDU
INTRODUCTION
VELD031N432U~VELD048N432U
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2.2.2 VE4C***N432U series 4-way Cassette Type IDU ceiling cassette type air conditioner
INTRODUCTION
VE4C009N432U~VE4C027N432U
VE4C030N432U~VE4C048N432U
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2.2.3 VE1C***N432U series 1-way Cassette Type IDU
INTRODUCTION
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INTRODUCTION
VEHD031N432U~VEHD048N432U
INDOOR UNIT XT1
3RD
L L
N N
19YEGN 2WH 1RD 17BU 18BK 7GN 12BU 4WH
PE
20K Inducto r
5BK6 BU
POWER
PE X1 X2
X1 X2 X3 X5
CN2 CN3 CN35 CN31 YEGN
PE X4
AP2
Communication XT2
13BK
CN6 14WH CN451
Cord Interfac e 8RD 15YE
D1 AP1
16BU PE
9BK CN501
D2
10BN CN12
H1
11OG
H2
CN19
CN25 CN26 CN28 CN20
Wired UVW
Controller M
Interface Fan
RT1 RT4 RT2 Motor
θ θ θ
Wired
Outdoor EKV
Controller 15K 20K 20K
Or Indoor
AP3 Electronic
Environment In Out
Temp. Temp. Temp. Expansio n
Sensor Sensor Sensor Valve
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2.2.6 VEUM***N432U series floor ceiling split IDU
INTRODUCTION
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INTRODUCTION
V. Optional Accessories Note:
Lennox Series VRF units support the following optional 1. Functions of oil check valve: During after-sale maintenance,
accessories: the oil check valve can be used to extract lubricating oil
samples, which are further detected to analyze the oil
Export Model Remark quality in the system. The oil check valve can also serve as
ODU VEBC05 the inlet for lubricating oil charging. Stop the system for at
For model selection, refer to Pipe least 12 hours before the extracting of lubricating oil from
Manifold VEBC01A, VEBC01B, VEBC02A, Selection.
IDU
VEBC03A, and VEBC04A
the system; otherwise, overheat oil may burn the operator.
Remote-control Receiver Board VERDV2C Applicable for air-duct-type IDUs. 2. Functions of low-pressure check valve: It is mainly used
for low pressure detection of the system and refrigerant
Provides the commissioning
charging during after-sale maintenance.
Commissioning Remote Controller VERCL1B functions for function settings of
IDUs. Pipe connection diagram of outdoor modules
Applicable for units that support
Commissioning Software VECS1E CAN bus communication
technology.
Software VEIMS1E
Optoelectronic
VEGDCTR Applicable for units that support
Remote Isolation Converter
Monitoring CAN bus communication
System Modbus Gateway VEMG1F technology.
VI. Basic Requirement for Pipe Connection 2. Each ODU system can be connected to multiple IDUs.
1. Outdoor units adopt the modular combination design of Detailed information about the number of units to be connected
individual cooling system, that is, units are connected by and capacity ranges is shown in the following table:
using pipes in parallel during installation. The tubing system
used among modules includes gas pipes, liquid pipes and Maximum Number of
Capacity Range of Connected IDU (kW)
oil equalizing pipes. Model
Connected IDUs (Piece)
Minimum Capacity Maximum Capacity
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INTRODUCTION
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Installation
CONTENTS
Part 1 Engineering Installation Provision ............................................................24
I. Installation Safety ...............................................................................................24
INSTALLATION
II. Importance of Installation Engineering ..............................................................24
III. Cooperation Between Different Roles ..............................................................25
IV. Onsite Review of Design Drawing ....................................................................26
V. Construction Organization Process ...................................................................26
Part 2 Material Selection ........................................................................................27
I. Requirement for Selecting Construction Materials .............................................27
II. Requirement for Selecting Major Materials .......................................................27
Part 3 Installation Space Requirement .................................................................28
I. Place Selection for Installing ODU .....................................................................28
II. ODU Dimensions and Installation Hole Size .....................................................28
III. Installation Space Requirement for ODU .........................................................28
IV. Installation Space Requirement for IDU ...........................................................31
V.Position Selection for Manhole and Return Air Intake.........................................36
Part 4 Requirements on Foundation Installation.................................................37
I. ODU Foundation.................................................................................................37
II. ODU Fixing ........................................................................................................38
III. Vibration Reduction for ODU ............................................................................38
Part 5 Piping Connection .......................................................................................38
I. Schematic Diagram of Piping Connection ..........................................................38
II. Schematic Diagram of Piping Sequence ...........................................................39
III. Allowable pipe length and drop height among indoor and outdoor units ..........39
IV. Connection Pipe among Outdoor Modules ......................................................41
V. Fitting pipe between Outdoor Unit and the First Manifold .................................41
Part 6 Pipe Installation and Insulation .................................................................44
I. Pipe Installation for the Cooling System .............................................................44
II.Pipe Installation for the Condensing Water System ...........................................48
III. Insulation System .............................................................................................50
Part 7 Electric and Controller Installation ............................................................51
I. Precautions.........................................................................................................51
II. Installation of the Power Cable ..........................................................................52
III. Installation of the Communication System .......................................................55
Part 8: Refrigerant System Evacuation ................................................................64
I. Air Leak Test .......................................................................................................64
II. Refrigerant System Evacuation .........................................................................64
Part 9: Refrigerant Charge .....................................................................................65
I. Calculation Method for Charging Refrigerant .....................................................65
II. Method for Charging Refrigerant .......................................................................66
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The cooling performance is reduced; in certain cases, it may cause long-term compressor operating
6 Refrigerant pipe is blocked. under overheat conditions; the lubricating effect can be affected and the compressor may be burnt if
impurities mixe with the lubricating oil.
The loss in pipe is considerable and the unit energy efficiency decreases, which are harmful for long-term
7 Refrigerant pipe exceeds the limit.
running of the system.
The system cannot correctly control the flow allocation; the compressor may be operating under over-
8 Incorrect amount of refrigerant is filled.
heating environment or running when the refrigerant flows back to the compressor..
Insufficient refrigerant circulating in the system decreases the cooling performance of the air conditioner.
9 The refrigerant pipes leak. Long-term operation under such circumstance may cause an overheating compressor or even damage
the compressor.
No water drainage circulating through the condensing water Residual water in IDUs can affect the normal operation of the system. The possible water leakage can
10
pipe damage the IDU's ceiling conditions.
The ratio of slop for condensing water pipe is insufficient or Reverse slop or inconsistent connection of condensing water pipe can hinder the smooth drainage and
11
the condensing water pipe is incorrectly connected. cause leakage of the IDU.
12 The air duct is improperly fixed. The air duct will deform; vibration and noise occur during unit operating.
13 The guide vane of air duct is not reasonably manufactured. Uneven air quantity allocation reduces the overall performance of the air conditioner.
The refrigerant pipe or condensing water pipe does not meet Water can easily condensing and drip to damage the indoor decoration, or even trigger the protection
14
the insulation requirement. mode of system due to overheating operation.
Since there is a lack of space for maintenance and checking, indoor decoration clould be affected during
15 The installation space for IDU is insufficient.
such operation.
The IDU or the location of the air supply outlet or air return The air supply outlet or air return turn inlet may be short-circuited, thus affecting the air conditioning
16
inlet is not designed reasonably. performance.
The ODU is difficult to be maintained; unit exhaust is not smooth, which reduces the heat exchanging
17 The ODU is improperly installed. performance or even prevent the system from normal operation; in addition, the cold and hot air for heat
exchange and the noise may annoy people in surrounding areas.
18 Power cables are incorrectly provided. Unit components may be damaged and potential safety hazard may occur.
Control communication cables are incorrectly provided or
19 The normal communication in the system fails or the control over IDUs and ODUs turns in a mess.
improperly connected.
The communication cables are short-circuited or disconnected, and the unit cannot be started up due to
20 Control communication cables are not properly protected.
communication failure.
24
Lennox VRF Engineering Handbook
INSTALLATION
water supply and drainage, fire-fighting, and decoration.
Pipes must be laid in places away from any sprinkler
Working drawing
head for fire-fighting, and must be reasonably arranged preparation
to ensure that the pipes fit the electric, luminaries, and
decoration. Iron frame socket installation
Pipe laying
(1), Requirements for cooperation with civil engineering:
1). The riser should be installed in the air conditioning
tube well, and the horizontal pipe should be Indoor unit installation
placed in the ceiling, if possible.
2). A place should be reserved for the ODU base to Frame reinforcement
prevent the waterproof layer or insulating layer Refrigerant piping
on the roof from being damaged in later phase of
installation.
Water drainage piping
3). At places on walls or floors where pipes need to
go through, holes or casing should be preserved.
If the pipe needs to go through a bearing beam, a
steel casing must be prepared. Piping
25
Lennox VRF Engineering Handbook
26
Lennox VRF Engineering Handbook
The materials, equipment and instruments used during air HDG steel pipe: Φ25mm×3.25mm, Φ32mm×3.25mm,
conditioning engineering construction must have certifications Φ40mm×3.5mm, Φ50mm×3.5mm.
and test reports. (3). Insulation material
Products with fireproof requirements must be provided with 1). Rubber foam insulation material;
fireproof inspection certificates and must meet national and
2). Flame retardancy level: B1 or higher;
relevant mandatory, required standards.
3). Refractoriness: at least 120°C;
If environmentally-friendly materials are to be used as
required by customers, all such materials must meet national 4). The insulation thickness of condensing water pipe: at
environmental protection requirement and be provided with least 10 mm;
relevant certificates.
INSTALLATION
5). When the diameter of copper pipe is equal to or greater
II. Requirement for Selecting Major Materials than Φ15.9 mm, the thickness of insulation material
(1). Copper pipe should be at least 20 mm; when the diameter of copper
pipe is less than 15.9 mm, the thickness of insulation
1). Material requirement: Hard copper or soft copper pipe material should be at least 15 mm.
according to pressure requirements for AC systems.
Check local code. (4). Communication cable and control cable
2). Appearance requirement: The inner and outer surface Note: For air conditioning units installed in places with strong
of pipe should be smooth without pinhole, crack, peeling, electromagnetic interference, shielded wire must be used as
blister, inclusion, copper powder, carbon deposition, rust, the communication cables of the IDU and wired controller, and
dirt or severe oxide film, and without obvious scratch, pit, shielded twisted pairs must be used as the communication
spot and other defects. cables between IDUs and between the IDU and ODU.
3). Test report: Certifications and quality test reports must be Selection for the communication cables of outdoor unit and
provided. indoor unit
4). The tensile strength must be at least 240 kgf/mm². Total Length L (m) of Number of
Communication Cable Wires × Wire Wire Material
5). Specifications requirement Material Type
between Indoor Unit and Diameter Standard
Remarks
Indoor (Outdoor) Unit (mm2)
R410A Refrigerant System
1. If the wire diameter is
OD (mm/inch) Wall Thickness (mm) Model enlarged to 2 ×
Φ6.35 (1/4) ≥0.8 0 1 mm2, the total
Light/Ordinary
communication length
Φ9.52 (3/8) ≥0.8 0 polyvinyl chloride
can reach 1500 m.
sheathed cord. L≤1000 ≥2×0.75 IEC 60227-5:2007
Φ12.70 (1/2) ≥0.8 0 2. If the unit is installed
(60227 IEC 52
Φ15.9 (5/8) ≥1.0 0 in places with strong
/60227 IEC 53)
electromagnetic
Φ19.05 (3/4) ≥1.0 0
interference, shielded
Φ22.2 (7/8) ≥1.2 1/2H wire must be used
Φ25.40 (1/1) ≥1.2 1/2H
Φ28.60 (9/8) ≥1.2 1/2H Selection for the communication cable between the indoor unit
Φ31.80 (5/4) ≥1.3 1/2H
and wired controller
Φ34.90 (11/8) ≥1.3 1/2H Total Length L (m) of Number of
Φ38.10 (12/8) ≥1.5 1/2H Communication Cable Wires × Wire Wire Material
Material Type Remarks
between Indoor Unit and Diameter Standard
Φ41.30 (13/8) ≥1.5 1/2H Wired Controller (mm2)
Φ44.5 (7/4) ≥1.5 1/2H 1. Total length of
Φ51.4 (7/4) ≥1.5 1/2H communication line can't
exceed 250m.
Φ54.1 (17/8) ≥1.5 1/2H
Light/Ordinary 2. The cord shall be Circular
polyvinyl chloride cord (the cores shall be
6). After the inner part of the copper pipe is cleaned and sheathed cord. L≤250 ≥2×0.75 IEC 60227-5:2007 twisted together).
dried, the inlet and outlet must be sealed tightly by using (60227 IEC 52 3. If the unit is installed
pipe caps, plugs or adhesive tapes. /60227 IEC 53) in places with strong
electromagnetic
(2). Condensing water pipe
interference, shielded
1). Pipes that can be used for air conditioner drainage wire must be used
include: water supplying UPVC pipe, PP-R pipe, PP-C
pipe, and HDG steel pipe. (5). Power cable
2). All relevant certificates and quality test reports are Only copper conductors can be used as power cables. The
provided. copper conductors must meet relevant national standard and
3). Requirements for specifications and wall thickness satisfy the carrying capacity of unit.
27
Lennox VRF Engineering Handbook
Part 3 Installation Space Requirement III. Installation Space Requirement for ODU
I. Place Selection for Installing ODU (1). If all sides of the ODU (including the top) are surrounded
The widely-used VRF units are applicable for various by walls, process according to the following requirements for
scenarios. In residential areas, especially in rooms where installation space:
elderly and infants live, a higher refrigerating performance and Installation space requirement for single-module unit
noise control is required. Therefore, the ODU with the right
capacity and low noise is preferred; in addition, ODU should be
installed in outdoor spaces instead of in bedrooms, studies or
˚3000
meeting rooms. In commercial areas, ODU should be installed
˚1000
far away from offices.
II. ODU Dimensions and Installation Hole Size
Outline and physical dimention of VEP075N432K and ˚1000 ˚1000
INSTALLATION
VEP096N432K unit.
˚1200
Installation hole Electric box, pipes
go out of the electric
box from this side.
22
729
792
˚3000
˚1000
˚200
˚1000 ˚1000
˚200
˚1200
Electric box, pipes
go out of the electric
box from this side.
1605
>3000
930 765
>200 >200
15
1200
>1000
>1000 >1000
>200 >200
1605
>1200
Figure 5
1340 765
28
Lennox VRF Engineering Handbook
Installation space requirement for quad-module unit Installation space requirement for multiple ODUs
To ensure smooth ventilation, the top of the unit must be open
spaces without obstacles.
>3000
>200 >200 >200 If the front and left (or right) sides of the ODU are open spaces,
the units should be installed along the same or reverse
direction.
There is no limitation to the height of wall.
INSTALLATION
>1000
˚
˚
˚
˚
˚
>1000 >1000
£ 1000
>200 >200 >200 Electric box, pipes
>1200
Figure 6
Front
£ 1200
(2). In principle, if a crown wall (obstacles for keeping out
the wind) exists over the machine, a distance of at least Rear
3000 mm should be left between the top of the machine
and the crown wall. If the front, rear, left and right sides of
the machine are open spaces, the distance between the Front
£ 200 £ 200 £ 1000
top of the machine and the crown wall should be at least
1500 mm, as shown in Figure 7. If the requirement for the
minimum 1500 mm cannot be met, or the spaces around
A maximum of four machines placed in parallel.
the machine are not open, a fresh air intake needs to be
connected to maintain smooth ventilation, as shown in
There is no limitation to the height of wall.
Figure 8.
Front
Rear
Front
29
Lennox VRF Engineering Handbook
(3). Monsoons must be considered during ODU installation. c. Based on the unit dimensions and the size of steel-
Correct Incorrect
plate ventilating duct, prepare materials such as
canvas casing, tin foil, steel bar and tapping screw, as
Monsoon
Monsoon direction direction
well as tools such as hand-operated electric drill,
Protective cover pneumatic screw driver and screwdriver.
Suction air One side 3). Basic operation of connecting an ODU to static pressure
Suction air (rear side)
ventilating duct
Suction air
(rear side)
(rear side)
(4). Snow must be considered during ODU installation. Use an pneumatic screw driver or screwdriver to
unfasten the tapping screws that fixing the top case
Correct Incorrect component (3), and then remove the top case
Protective shield of
exhaust air duct
component. Take out the grille from the top of the top
(provided onsite) case component and leave the top case.
Monsoon Monsoon b. Put the canvas casing inside out (4). Cover one end of
the canvas casing over the unit downward until the
canvas end face is aligned with the unit or a bit higher
than the top of the unit. Then, put the top case back (3)
Protective shield of and tightly press the canvas casing (4). Use tapping
suction intake
(provided onsite) screws to fi x the top case onto the unit (3).
c. Pull up the canvas casing reversely (4) and use the
The height of snow must be steel bar (5) to press the canvas casing tightly onto the
considered when selecting
the height of base. counter fl ange of the steel-plate ventilating duct
(1). Use a hand-operated electric drill to drill holes and
(5). During the installation of the ODU, air discharge and wind/ fasten the parts by using tapping screws.
snow protection ducts must be connected. In addition, the
d. Use the tin foil to seal the joints and check the joints’
aperture opening rate of shutters must be at least 80%, and
reliability.
the angle between the shutters and the horizontal plane
should be less than 20°. Requirements for installing exhaust
air duct are as follows:
1). Basic requirement for connecting an ODU to static
pressure ventilating duct
When an ODU needs to be connected to the static pressure
ventilating duct, the ventilating duct must be reasonably
designed. The pressure loss caused by the ventilating duct
must be calculated. In addition, a proper type of ventilating
duct is necessary. To connect he static pressure ventilating
duct to the ODU, three basic parts are required:
1. ODU;
2. canvas; and
3. steel-plate ventilating duct. Step 1 Step 2
The ODU must be interconnected with the ventilating duct
through canvas to prevent abnormal vibration and noise
generated by the steel-plate ventilating duct. The joint part
must be tightly sealed with tin foil to avoid air leakage.
2). Preparations for connecting an ODU to static pressure
ventilating duct
a. The ODU is installed properly based on the unit
installation requirement.
b. The steel-plate ventilating duct is designed based on
the unit and engineering requirement, and is installed
properly according to the engineering standards.
Step 3 Step 4
30
Lennox VRF Engineering Handbook
INSTALLATION
Step 5 Step 6 Step 3 Step 4
Method 2: Remove the unit top case. Detailed operations (6). When the effective area of air intake is less than 70% of
are as follows: the total air intake area of all ODUs, an induced draft fan is
also required. The total air input of induced draft fan should
a. Install the ODU (2) and steel-plate ventilating duct
be no less than 80% of the total supply air rate.
(1). Take out the grille from the top of the top case
component. Use the prepared canvas casing inside IV. Installation Space Requirement for IDU
out (4) to cover the surroundings over the top of the (1). Precautions on the IDU design
unit. Keep the top of canvas casing (4) 30 to 50 mm
higher over the top of the unit. Pay attention to the following issues when selecting places for
IDUs:
b. Use a steel bar to press tightly the canvas casing (4)
around the top case of the unit. Use a hand-operated 1). Ensure the optimum air flow organization of air
electric drill to drill holes and fasten the canvas casing conditioning in the practice and the most even distribution
onto the unit through steel bar by using tapping of temperature;
screws. 2). Avoid air interaction among different air conditioning
c. Pull up the canvas casing reversely and use the steel areas;
bar to press the canvas casing tightly onto the counter 3). Adopt the air back return method when air-duct-type all-
flange of the steel-plate ventilating duct. Use a hand- blast IDU is used. This can further reduce the unit noise
operated electric drill to drill holes and fasten the parts generated due to air return.
by using tapping screws.
d. Use the tin foil to seal the joints and check the joints’
reliability.
Note: Remove the grille on the top case when connecting
an ODU to static pressure ventilating duct; otherwise, the
air volume, especially the unit operating performance will be Air supply
affected. For method 2, since drills are required on the top
case, the powder coated protective layer on the top case will Maintenance grille
be damaged. As a result, the anti-corrosion performance of the
Air return
unit top case will be reduced.
Data setter
4). Ensure that the air return of the unit is not affected when
selecting places. In particular, for air-duct-type all-blast
IDU, the air return vent of the unit must be at least 300
mm away from the rear wall or other obstacles (in air
back return mode).
5). If the unit adopts the air back return method and the
ceiling requires air return under the unit, ensure that the
distance between the unit bottom and the ceiling is at
least 50 mm, and ensure that the effective circulation
area between the unit bottom and the ceiling is not less
than the air return vent area of the unit. For example,
Step 1 Step 2
31
Lennox VRF Engineering Handbook
Item
A B C D E F G H I
A Model
VELD007N432U
VELD008N432U
Indoor unit VELD009N432U 742 491 700 615 200 121 528 161 580
D
VELD011N432U
VELD012N432U
VELD013N432U
VELD015N432U 942 491 900 615 200 121 728 161 780
VELD018N432U
VELD019N432U
1142 491 1100 615 200 121 928 161 980
INSTALLATION
VELD021N432U
less than 50
mm. Electric heater
(unavailable for pure heat pump) Electric box Liquid pipe Gas pipe
F
E
H
The distance between the air
return vent and the rear wall
C Air back return Drain pipe
must be at least 300 mm.
Air down return
D
Unit air return area S1: = D x E A J
I
Perimeter of ceiling return air intake: L = 2 x (A + B) ᮄ亢ܹষ
B
ceiling and unit (H) should not be less than 50 mm.
6). Ensure that no obstacle is placed near the air intake or
air outlet of the IDU (they can block ventilation). Install
the IDU at places 2.3 m higher than the floor. G
7). For IDUs of which the rated cooling capacity is greater The following table lists the detailed dimensions.
than 5.6 kW, air duct needs to be installed. Supply and
return air ducts can reduce the noise. Item
A B C D E F G H I J
8). Reserve sufficient space for future maintenance. Model
(2). Different installation space requirements for various IDUs VELD024N432U
1236 565 1200 655 260 222 1016 220 1050 695
VELD027N432U
1. Air-duct-type unit series
VELD031N432U
1.1 Dimensions VELD034N432U 1379 565 1340 655 260 207 1153 220 1188 716
VELD038N432U
1.1.1 Low Static Pressure Duct Type IDU
VELD042N432U
The following diagram is applicable for units with the cooling 1379 565 1340 655 260 207 1153 220 1188 716
VELD048N432U
capacity ranging from 2.2 to 6.3 kW.
Electric heater
(unavailable for pure heat pump) Electric box Liquid pipe Gas pipe
1.1.2 High Static Pressure Duct Type IDU
The following diagram is applicable for units with the cooling
Air back return
capacity ranging from 5.6 to 14.0 kW.
F
H
E
32
Lennox VRF Engineering Handbook
Item 1.2 Installation and maintenance space for air duct type unit
A B C D E F G H I J
Model 1.2.1 Low Static Pressure Duct Type VELD***N432U
series and Concealed Duct Type VESD***N432U
VEHD019N432U 1101 517 820 1159 1271 558 1002 160 235 268
series
VEHD021N432U 1101 517 820 1159 1271 558 1002 160 235 268
VEHD024N432U 1101 517 820 1159 1271 558 1002 160 235 268
VEHD027N432U 1101 517 820 1159 1271 558 1002 160 235 268
VEHD031N432U 1011 748 820 1115 1229 775 979 160 231 290
Flange
VEHD034N432U 1011 748 820 1115 1229 775 979 160 231 290
VEHD038N432U 1011 748 820 1115 1229 775 979 160 231 290 Spring
cushion
VEHD043N432U 1011 748 820 1115 1229 775 979 160 231 290 of nut
INSTALLATION
VEHD048N432U 1011 748 820 1115 1229 775 979 160 231 290
F
Air Return
D
>2500mm
>250mm >250mm
A
Item
A B C D E F
Model
VEGD076N432U 1353 632 992 1150 192 327
1.3 Air duct installation
VEGD095N432U 1563 706 992 1350 192 402
(1). Rectangular air duct installation
C D
Ceiling
E
F
A
No. 1 2 3 4 5 6
Air-duct-type
Name Hanger rod Air return duct Return air intake Supply Air duct Air outlet
IDU
Item
A B C D E F
Model The proceeding figure shows the installation of air return duct.
VESD007N432U~VESD012N432U 760 415 710 200 450 475 In practice, the down return mode can also be implemented.
The installation method is similar to that of back return mode.
VESD013N432U~VESD021N432U 1060 415 1010 200 450 475
The air duct is rectangular, connecting to the air intake of the
VESD024N432U 1360 415 1310 200 450 475 IDU. At least one air outlet must keep opening.
33
Lennox VRF Engineering Handbook
Air supply and return ducts are connected with canvas • Connect the air return duct to the air return grille of the
(insulation type canvas). If static pressure and low noise are IDU by using rivets. The other side of the air return duct
required, a plenum chamber should be connected between the is connected to the return air intake. Prepare a section of
outlet and air supply duct. The dimensions of air intake of the canvas air duct for flexible adjustment of height. Use 8#
plenum chamber are consistent with that of the air outlet. The iron wire to strengthen the canvas air duct and make the
plenum chamber and air outlet are connected with canvas. air duct folded.
Back return air configuration is adopted. Spaces should be Use the back air return configuration or air down return method
reserved within the ceiling air-duct-type IDU for installing the based on the installation and maintenance spaces. The
air return duct. Larger dimensions of a return air intake with a installation of air return duct is shown in the following figure.
slower wind speed are better.
(2). Round air duct installation
INSTALLATION
3 4 5 6 7
No. Name No. Name
Return air intake
1 4 Indoor unit
(with filter screen)
2 Canvas air duct 5 Air duct
No. 1 2 3 4 5 6 7
3 Air return duct 6 Maintenance grille
Air Return Air-duct-type Transient
Name Hanger rod Air duct Air outlet
return duct air intake IDU air duct
Note:
1. Since the down air return configuration will generate
Note: larger noise than the air back return method, the air down
1. The maximum length of air duct refers to the sum of the total return method is usually not recommended.
length of the air duct at the farthest air outlet and the total 2. The air down return method is typically applicable for
length of the air return duct at the farthest return air intake. small installation places.
2. For the unit with auxiliary electric heating, if the round 3. High static pressure series units do not support the air
air duct is going to be connected, the linear length of the down return method.
transient air duct should be at least 200 mm.
1.5 Installation of fresh air intake duct
• Installation procedure of round air duct:
• To connect the fresh air intake duct, remove a part of the
1). Preset the round air outlet on the transient air duct and fresh air board, as shown in the following figure (left). If
fix the round air outlet with tapping screws. the fresh air intake is not required, keep the cover block.
2). Cover the transient air duct on the air outlet of unit, and • Install the round flange to which the fresh air duct will be
connecting them with rivets. connected, as shown in the following figure (right).
3). Cover the air duct on the round air outlet and fasten the • The air duct and round flange must be tightly sealed and
connection. Until now, the round air duct is successfully can provide well insulation functions.
connected to the unit. Other steps are not described here.
• Fresh air refers to the filtered air.
1.4 Installation of air return duct
• A unit adopts the back return air configuration before it is
delivered from the factory. The air return cover is located
at the unit bottom, as shown in the following figure.
• To implement back air return, switch positions of the
square flange and the air return cover.
Square flange Remove
Round air duct
Fresh air cover
Remove
Note:
Back air return
1. Insulation layers must be wrapped over the air duct and
air return duct to prevent heat leakage or condensation.
2. The air duct and air return duct must be supported by iron
supports and fixed onto the precast slab. Air duct joints
must be tightly sealed with glue to prevent air leakage.
Down air return
3. The design and construction of air duct must comply with
Air return cover relevant national engineering standards.
34
Lennox VRF Engineering Handbook
4. The edge of air return duct must be at least 150 mm away 3. 1-way Cassette Type IDU
from the wall. A filter must be installed on the return air Dimensions and requirement for installation and maintenance
intake. spaces
5. Noise reduction and shock absorber must be considered • Spare space
during air duct design and construction.
2. 4-way Cassette Type IDU Floor
>20
spaces
178
141
Wall
Wall
D (Distance between lifting screws)
23
Refrigerant
pipes
INSTALLATION
ı1500 ı1500
A (Decoration panel)
B (Ceiling aperture)
C (Indoor units)
ı1800
Unit:mm
Lifting screw
Ground
Floor
261 (Distance between lifting screws)
456 (Decoration panel)
415 (Ceiling aperture)
˚20
Wall
ı1500
ı1500
Unit:mm
ı1800
Unit:mm
Ground
Model A B C D E G H
VE4C009N432U
VE4C012N432U
950 890 840 680 780 65 210
VE4C015N432U
VE4C017N432U
VE4C019N432U
VE4C021N432U
950 890 840 680 780 65 260
VE4C024N432U
VE4C027N432U
VE4C030N432U
VE4C034N432U
VE4C038N432U 950 890 840 680 780 65 340
VE4C042N432U
VE4C048N432U
VE4C055N432U 1040 975 910 787 840 65 315
35
Lennox VRF Engineering Handbook
H
A B
INSTALLATION
Model W H D
D
VEHW007N432P
843 275 180
VEHW009N432P
VEHW012N432P
VEHW015N432P 940 298 200
C
VEHW017N432P
VEHW019N432P
Model A B C D H VEHW021N432P 1008 221 319
VEHW024N432P
VEUM009N432U
VEUM012N432U 1220 225 1158 280 700
VEUM017N432U
5.2 Installation and maintenance spaces
VEUM024N432U Floor Floor
1420 245 1354 280 700
VEUM030N432U
>150
VEUM038N432U
>150 >150
VEUM042N432U 1700 245 1634 280 700 >3000
Wall
VEUM048N432U
Floor type
>1500
Ground Ground
>600 >600
>1000 V. Position Selection for Manhole and Return Air Intake
During the place selection for unit, the locating of manhole is also
important except for the reserve of sufficient spaces for
>300
>600 >600
>1500 >300 less than 450 mm x 450 mm. For air-duct-type all-blast IDU, the
manhole is usually located at the side of the unit electric box, and
the distance between the manhole and the electric box ranges
>2300
36
Lennox VRF Engineering Handbook
Ceiling
Refrigerant pipes
A
Air outlet
D
Distance: 50 to 100 mm ষ
INSTALLATION
Electric box
Return air intake
Air outlet
Indoor unit
PP
37
Lennox VRF Engineering Handbook
ıPP ıPP
INSTALLATION
ıPP ıPP
Indoor unit 1
Manifold between
indoor units Connection pipe between
indoor manifolds
Connection pipe between indoor
manifold and indoor units
Indoor unit 2
Indoor unit 3
38
Lennox VRF Engineering Handbook
INSTALLATION
Low pressure Low pressure
check valve
check valve
Oil balance pipe
Oil balance pipe
III. Allowable pipe length and drop height among indoor and outdoor units
Y type branch joint is adopted to connect indoor and outdoor units. Connecting method is shown in the figure below.
Remark: Equivalent length of one Y-type manifold is about 0.5m.
L1
L2 L3 L4 L5
L11
a b c d e
The 1st
branch section
Indoor unit
30m
L10
L7 L8 L9
f g h i j
Indoor unit
39
Lennox VRF Engineering Handbook
From IDU to its nearest branch (3) 10 a,b,c,d,e,f,g,h,i,j VEP396N432K Φ44.5 Φ22.2
a. Actual length of pipe in total: L1+L2x2+L3x2+L4x2+… VEP492N432K No need to enlarge pipe size Φ25.4
+L9x2+a+b+…+i+j≤1000m; VEP516N432K No need to enlarge pipe size Φ25.4
b. Length between each IDU and its nearest branch a, b, c, VEP528N432K No need to enlarge pipe size Φ25.4
d, e, f, g, h, i, j≤40m;
VEP546N432K No need to enlarge pipe size Φ25.4
c. Difference between the pipe length from the first branch
of IDU to the farthest IDU and the pipe length from the VEP570N432K No need to enlarge pipe size Φ25.4
first branch of IDU to the nearest IDU: L10-L11≤40m. VEP582N432K No need to enlarge pipe size Φ25.4
2. When the maximum length of the main pipe from ODU to VEP600N432K No need to enlarge pipe size Φ25.4
the first branch of IDU is≥90m, then adjust the pipe size of
the gas pipe and liquid pipe of main pipe according to the 3. If the length between an IDU and its nearest branch is above
following table. 10m, then double the size of the liquid pipe of IDU (only for
the pipe size that is≤6.35mm).
40
Lennox VRF Engineering Handbook
IV. Connection Pipe among Outdoor Modules V. Fitting pipe between Outdoor Unit and the First
Manifold
Outdoor
(1). For single module system, pipe size (between outdoor unit
unit and the first manifold)is determined by that of outdoor unit.
Outdoor Outdoor
unit unit Outdoor unit
H>0m
h There should be no height
drop among outdoor units.
The 1st
INSTALLATION
branch section
ıP
Outdoor
unit
Fitting pipe between outdoor unit
and the first indoor manifold
Outdoor Outdoor
unit unit Pipe size of basic outdoor module is shown as follows:
H=0m
Pipe between ODU and the first branch of IDU
B Basic Module
Gas Pipe(mm) Liquid Pipe(mm)
ı0.25m
VEP075N432K Φ19.05 Φ9.52
İ2m
VEP096N432K Φ22.2 Φ9.52
A
VEP120N432K Φ25.4 Φ12.7
Note: When the distance between outdoor units exceeds 2m,
VEP132N432K Φ25.4 Φ12.7
U-type oil trap should be added at low-pressure gas pipe.
A+B ≤ 10m. VEP150N432K Φ28.6 Φ12.7
Pipe connection among ODUs must meet the following
requirements: (2). For multi-module unit, select appropriate manifold
connected to oudoor module as per the pipe size of basic
module. Pipe size of basic outdoor module is shown as
follows:
Module pipe connector
Outdoor manifold
Piping between modules is above the Select the branch of outdoor module
d l i t Module’s capacity (C) Model
41
Lennox VRF Engineering Handbook
(3). Fitting pipe between two manifolds from basic modules For multiple modules, the piping from ODU to the first branch
of IDU is based on the total rated capacity of outdoor modules.
Pipe size (between two manifolds from basic modules)is
based on the total capacity of upstream modules.
The 1st
branch section
Total rated capacity of outdoor Pipe between ODU and the first branch of IDU
Pipe size between manifolds modules (multi-modular
Total capacity of upstream
system) Gas Pipe(mm) Liquid Pipe(mm)
modules Q(kW)
Gas Pipe(mm) Liquid Pipe(mm)
VEP171N432K Φ28.6 Φ15.9
22.4 Q Φ19.05 Φ9.52
VEP192N432K Ф28.6 Ф15.9
28.0 Q 22.4 Φ22.2 Φ9.52
VEP216N432K Ф28.6 Ф15.9
40.0 Q 28.0 Φ25.4 Φ12.7
VEP228N432K Ф28.6 Ф15.9
45.0 Q 40.0 Φ28.6 Φ12.7
VEP246N432K Ф31.8 Ф19.05
68.0 Q 45.0 Φ28.6 Φ15.9
VEP270N432K Ф31.8 Ф19.05
96.0 Q 68.0 Φ31.8 Φ19.05
VEP282N432K Ф31.8 Ф19.05
135.0 Q 96.0 Φ38.1 Φ19.05
VEP300N432K Ф31.8 Ф19.05
Q 135.0 Φ44.5 Φ22.2
VEP324N432K Ф31.8 Ф19.05
(4). Fitting pipe between the first manifold from indoor unit and
VEP342N432K Ф38.1 Ф19.05
the end manifold from outdoor unit
Single module unit VEP366N432K Ф38.1 Ф19.05
42
Lennox VRF Engineering Handbook
(5). Manifold at indoor unit side (7). Fitting pipe between indoor unit and manifold
Manifold at indoor unit side can be selected as per total Manifold should be matched with fitting pipe of indoor unit.
capacity of downstream indoor unit(s). Refer to the following
table.
Outdoor unit1 Outdoor unit2 Outdoor unit3
Indoor manifold
Indoor manifold
INSTALLATION
Total capacity of downstream Pipe between indoor branch and IDU
Rated capacity of indoor unit
R410A Refrigerant System Model
indoor unit(s) C (kW) C(kW)
Gas Pipe(mm) Liquid Pipe(mm)
43
Lennox VRF Engineering Handbook
• Requirements:
Air outlet Return air intake The radius of the bending pipe must exceed 3.5D. The ratio
of the short diameter after bending to the original diameter
must exceed 2/3.
• Precautions:
During bending, there must be no corrugation or
Indoor unit deformation inside the pipe.
The welding point of the pipe should not be at the bending
part. The distance between the nozzle welding joint and the
bending part should be less than 100 mm.
2.4 Pipe Expanding
Pipe expanding is used to provide a welding point for pipe
connection. Requirements on pipe expanding are as follows:
(1). All burrs and some other waste inside the pipe must be
cleared after cut-off.
(4). The refrigerant pipe must be laid away from the manhole
of the unit so that sufficient space can be reserved for (2). Before pipe expanding, apply appropriate amount of
maintenance. lubricant on the surface of the pipe. (The lubricant must
meet the refrigerant system’s requirements.)
(5). The riser should be installed in the air conditioning tube
well, and the horizontal pipe should be placed in the ceiling, (3). Pipe expanding length must be in accordance with the
if possible. insertion depth of the caliber.
44
Lennox VRF Engineering Handbook
(4). To avoid leakage due to straight lines at the expanding (4). Operation Sequence
point, turn round the copper pipe and then make corrections.
Drawing of Installing
(5). During pipe expanding avoid any unnecessary force that built-in metal Making ink lines built-in metal
could cause crack the pipe. fittings fittings
2.5 Flaring
If possible, make ink lines on the ground and project them to
Another mode of pipe connection is flare opening connection, the top of the building.
which requires pipe flaring before connection. Before pipe
flaring, apply appropriate amount of lubricant on the surface (5). Installing Built-in Metal Fittings
of the opening to ensure smooth pass of flaring nuts and Select built-in metal fittings in accordance with local
avoid pipe distortion. (The lubricant must meet the refrigerant regulations.
system’s requirements.) The concentricity must be ensured
after pipe flaring. The sealing face must be intact without any (6). Installing Expansion Bolts
INSTALLATION
burr, crack, or wrinkle. Use expansion bolts when built-in metal fittings are
• Requirements on pipe flaring are as follows: unavailable due to design change.
(1). End faces of the copper pipe are smooth. (7). Installing Expansion Bolts
(2). Burrs and turnups inside the pipe opening must be cleared. If the foot pedal is 2 m or more from the ground, there must
be three points of support.
(3). Install flaring nuts in the pipe before pipe flaring.
The foot pedal must be tightened securely with the ladder.
(4). The flared opening must be concentric with the main pipe.
No eccentricity is allowed. Do not perform operations on the top of the ladder.
(5). Put the pipe into the root of the pipe expander. 3.3 Shaping and Fixing of Pipes
Longitudinal cracks cannot be generated. When installing refrigerant pipes, ensure that the directions
and branches are correct with minimum length. Use minimum
3. Installation of Refrigerant Pipes number of braze welding junctions and elbows. Alignment and
3.1 Operation Sequence insulation after installation cannot affect the pipe location and
elevation. There shall not be flat bending or corrugation on the
The sequence for installing the refrigerant pipe is as follows: pipe after piping.
- Preparing and installing the support, hanger and bracket Use angle steel support, bracket, round steel hanger, U-type
- Piping according to the drawing pipe clip, or flat steel to fix pipes outside the insulation layer.
- Cleaning the pipe It is better that the insulation materials be not compressed to
- Processing the pipe ensure good insulation.
- Adding an insulation sleeve
- Connecting the pipe The style and workmanship of supports, hangers, and brackets
- Fixing the pipe must follow the standard T616 HVAC Systems Design
- Blowing contaminants in the pipe system Handbook.
- Performing a air-tightness test The minimum distance between supports, hangers, and
- Performing insulation brackets is listed in the table below:
3.2 Construction of Built-in Metal Fittings
(1). Construction of supports, hangers, and brackets for pipes: External Diameter of the Pipe (mm) ф≤16 40>ф≥19.05 ф≥40
These parts must be fixed securely in reasonable type and
style without any tilt. The surface is clean without any dirt. Distance between Horizontal Pipes (mm) 1000 1500 2000
The parts embedded into the wall or floor cannot be painted
or coated and must be free from grease stains. Distance between Vertical Pipes (mm) 1500 2000 2500
45
Lennox VRF Engineering Handbook
D
A
INSTALLATION
changed.
D2. Vertical installation: The direction can be upwards or
downwards. Three ports must be on the same elevation
A: External Diameter B: Minimum Insertion D-A: Gap between without inclination.
of the Pipe (mm) Depth (mm) Pipes (mm)
ф6.35 6
ф9.52 0.05-0.21
7
ф12.7
ф15.8 8
ф19.05 0.05-0.27
ф22.2 10 B
ф25.4
A
Within ±7.5°
Within ±15°
ф28.6,
12 0.05-0.30
ф31.8
ф38.1
19 0.15-0.35
ф44.5
ф54.1 24 0.15-0.35
46
Lennox VRF Engineering Handbook
INSTALLATION
Indoor unit
hanger rod Fixing point 1
Indoor unit
Fixing point 2 hanger rod
hanger rod Welding point 3
100mm Gas pipe Nitrogen
Welding point 2
Liquid pipe
Welding point 1 Perform an air-tightness test and a vacuum test to the entire
200mm
refrigerant pipe system after the construction is finished.
Branches of a manifold must be laid parallel and cannot be There must be a secure distance between pipes. Pipes in
wrapped in superimposed mode. different types must be fixed separately.
F. The liquid pipe and gas pipe must have the same length and 3.8 Regard for Refrigerant Pipe Installation
be laid in the same route. During refrigerant pipe installation, ensure a distance above
G. The Y-type manifold has an attached pipe used to adjust 500 mm between the pipe and the electric box of the unit for
the diameter of different pipes. If the pipe size on site does maintenance. In a case when the space is not enough, the final
not match the size of the manifold junction, use the pipe piping way must be determined by the technical personnel.
cutter to cut at the middle of the pipe and remove burrs. The distance cannot be
Then insert the copper pipe to proper depth. A concave bag less than 500 mm. Ceiling
for positioning is available to the manifold purchased from
Lennox.
47
Lennox VRF Engineering Handbook
II. Pipe Installation for the Condensing Water
System 3. Other Requirements
1. Pipes (1). Ensure an inclination degree of more than 1% when
connecting the drain pipe to the IDU.
Generally, U-PVC water supply pipes bonded with special glue
are adopted as condensiug water pipes. PP-R, PP-C, and hot (mm)
galvanized steel pipes can also be adopted. Aluminium plastic
compound pipes cannot be used. 1000-1500mm
2. Requirements on Installation
Inclination degree
(1). Determine the direction and elevation of a condensing of more than 1/100
water pipe before installing it. Avoid overlapping it with other
Correct connection Incorrect connection
pipes to ensure straight inclination. The clamp of the pipe
hanger is fixed outside the insulation layer. The height of the (2). When connecting the drain pipe to that of the IDU, fix the
clamp can be adjusted. pipes with the bands provided upon delivery instead of using
INSTALLATION
H
(4). When connecting three-way pipes, the two-way straight
pipes must be laid on the same slope, as shown in the
following figures.
H/2
• Install drain trap connectors as shown in the following figure.
Incorrect connection Correct connection • Install a drain trap connector for each unit.
(5). The condensing water pipe cannot be tied with the • The drain trap connector shall be installed in a way that
refrigerant pipe. facilitates trap cleaning.
(6). A ventilation hole must be provided on the top of the drain Connector
pipe to ensure smoother discharge of condensing water. Indoor unitI ndoor unit
(7). After pipes are connected, perform a test with some water
and another test with full water in the pipe to check whether
drainage is smooth and whether water leakage exists in the Connector
pipe system.
(8). Equip a steel casing for all pipes which are led through the
wall or floor. Pipe bonding joints cannot be placed inside the
sleeve. The steel casing must be parallel with the bottom
(5). During condensing water pipe installation, ensure a
of the floor or wall. There must be a height drop of 20 mm
distance above 500 mm between the pipe and the electric
from the ground when the pipe is lead through the floor. The
box of the unit for maintenance. In a case when the space is
sleeve cannot affect the inclination degree of the pipe. Fill
not enough, the final piping way must be determined by the
the gap between the pipe and the sleeve with flexible and
technical personnel.
non-flammable materials. The sleeve cannot be used as a
support point of the pipe.
(9). Bond the insulation material joints with special glue and
then wrap them with plastic adhesive tape. The width of the
adhesive tape must be 5 cm or more to prevent dewing.
48
Lennox VRF Engineering Handbook
4. Requirements on Installation of Drain Pipes for Different 4.2 Drain Pipe Installation for IDU
Types of IDUs (1). Use pipe clips instead of applying glue to connect the
4.1 Drain Pipe Installation for Hidden Air-duct-type IDU for Air hoses provided upon delivery and plastic pipes on the
Supply device. Connect the other end of the joint to the elbow. The
height from the suction intake of the discharge pump is
(1). Ensure an inclination degree of greater than 1% when
about 200 to 500 mm. Ensure a proper inclination degree
connecting the drain pipe to the IDU.
while connecting to the main drain pipe.
(2). When connecting the drain pipe to that of the IDU, fix the
(2). The lifting pipe for drainage must be provided as shown in
pipes with the bands instead of using the glue to facilitate
the following figure.
further maintenance.
(3). There is a condensing water outlet on both sides of the Roof
IDU. After one condensing water outlet is determined,
Hanger bracket
use the rubber stopper to block the other outlet. Tie it 1-1.5m
INSTALLATION
with threads and strap with insulation materials to prevent Within 300 mm
leakage.
Drain hose (accessory)
(4). The connection between the drain pipe and that of the IDU
49
Lennox VRF Engineering Handbook
III. Insulation System 2. Insulation for the Condensing Water Pipe System
1. Insulation for the Refrigerant Pipe System (1). Insulation Materials
1.1 Insulation Materials Use closed-cell foam insulation materials with retardant
Use closed-cell foam insulation materials with flame retardant grade of B1.
grade of B1. The heat conductivity is not greater than 0.035 W/m.°K
The heat conductivity is not greater than 0.035 W/m.°K when when the average temperature is 0°C.
the average temperature is 0°C. (2). Thickness of the Insulation Layer
1.2 Thickness of the Insulation Layer Thickness of the insulation layer for the condensing water
pipe must be greater than 10 mm.
External Diameter of
the Pipe (mm)
≤ 12.7 ≥ 15.88 (3). Bond the insulation material joints with special glue and
then wrap them with plastic adhesive. The width of the
INSTALLATION
No gap
50
Lennox VRF Engineering Handbook
L N
D1 D2 H1 H2
INSTALLATION
Grounding screw
L N
L N
D1 D2 H1 H2
Grounding
screw L N
3. The external conducting wire must be fixed by Indoor/outdoor unit Wired controller
a clip. Otherwise,personal injury or fire may
occur. communication D1 D2 H1 H2
51
Lennox VRF Engineering Handbook
Note:The maximum number of connected IDUs (n) is determined based on the capacity of the ODU. For details, see the
description on unit capacity configuration.
52
Lennox VRF Engineering Handbook
INSTALLATION
Note:The maximum number of connected ODUs (N) and that of connected IDUs (n) are determined based on the combination
form of ODUs. For details, see the description on unit capacity configuration.
53
Lennox VRF Engineering Handbook
(2). Fasten and fix the power cable with ties (support heads).
(3). Lay the power cable and communication cable for the ODU according to the following figures.
Note: Provide a threading rubber ring when threading a strong power cable or a communication cable.
54
Lennox VRF Engineering Handbook
INSTALLATION
Communication Interface of Interface of Communication interface Communication Interface of Interface of Communication interface Communication Interface of Interface of Communication interface
interface of VFD emergency power network (CA N1) of ODU/IDU interface of VFD emergency power network (CA N1) of ODU/IDU interface of VFD emergency power network (CA N1) of ODU/IDU
signal switch signal CN1 signal switch signal CN1 signal switch signal CN1
CN9 CN9 CN9
CN44 CN45 CN2 CN44 CN45 CN2 CN44 CN45 CN2
CN10 A CN10 A CN10 A
CN3 CN3 CN3
CN11 B CN11 B CN11 B
A A A
B XT3 XT2 B XT3 XT2 B XT3 XT2
F1 F2 P1 P2 D1 D2 G1 G2 F1 F2 P1 P2 D1 D2 G1 G2 F1 F2 P1 P2 D1 D2 G1 G2
Communication Communication Communication
interface interface interface
CN301¡¢CN302 CN301¡¢CN302 CN301¡¢CN302
A A A
B CN301 XT1 B CN301 L1 L2 L3 XT1 B CN301 L1 L2 L3 XT1
L1 L2 L3
CN302 CN302 CN302
Communication Communication Communication
interface Power supply E interface Power supply E interface Power supply E
2 2
IDU interface CN12
D1 D2 H1 H2
X T2
D1 D2 H1 H2
Main board
Wired controller Communication
interface
H1 H2
IDU main board IDU main board
Communication Communication Wired controller
IDU interface
D1 D2
CN12
H1 H2
IDU interface
D1 D2
CN12
H1 H2
X T2 X T2
D1 D2 H1 H2 D1 D2 H1 H2
55
Lennox VRF Engineering Handbook
56
Lennox VRF Engineering Handbook
ODU
ON
1 2
SA8
D1 D2 G1G2
INSTALLATION
MODBUS
Communication within IDUs GATEWAY
2 2
MODBUS
MODBUS or
or BACnet
Ă BACnet
gateway gateway
(connected
when centralized
The gateway is
control is required)
available when
IDU NO.1 IDU NO.2 IDU NO.n,(80max) central controlling
is required.
Wired controller
IDU D1 D2 H1 H2 IDU D1 D2 H1 H2
X T2
X T2 D1 D2 H1 H2
D1 D2 H1 H2
1 2 1 2 1 2
57
Lennox VRF Engineering Handbook
(2). Communication cable connection between the IDU and wired controller
Connection modes for the communication cable between the IDU and wired controller are shown in the following figures.
ODU ODU
INSTALLATION
D1 D2
D1 D2
H1 H2
D1 D2
D1 D2 H1 H2
IDU
IDU
Figure 7.1 One wired controller Figure 7.2 Two wired controllers
controlling one IDU controlling one IDU
ODU
D1 D2
58
Lennox VRF Engineering Handbook
ODU
D1 D2
INSTALLATION
IDU1 IDU2 IDU16
H1 H2 H1 H2 D1 D2 H1 H2
D1 D2 D1 D2
59
Lennox VRF Engineering Handbook
(3). Connection between the air duct type IDU and receiver 4. Installation and Disassembly of the Wired Controller (See
board the Manual)
When the air duct type IDU needs to be connected to the 4.1 VEWCL1B Wired Controller
remote-control receiver board, connect via Dsp1 and Dsp2 on Basic parameters and components of the wired controller
the main board of the IDU.
Corresponding
Remote-control
IDU Type Connection Type Main Board Interface
Receiver Board
of the IDU
112
(17 cores) Dsp 2 (interconnecting with
the 9-core interface)
INSTALLATION
112 22
Note:
40
1. The wired controller and the remote-control receiver board
can be used at the same time.
82.5
2. When selecting the remote-control receiver board, select a
3 .3
remote controller.
R
6-R2
.7 3 5
22
42.5 Unit:mm
1 2 3
No. 1 2 3
Q'ty 1 3 1
60
Lennox VRF Engineering Handbook
1 2 3 4
INSTALLATION
H2 H1
H2 H1
H2 H1
7 6 5
8 9 10
Disassembly of the wired controller
H2 H1
H2 H1
1 2 3 4
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Lennox VRF Engineering Handbook
5
INSTALLATION
Size of the wired controller
SN 1 2 3 4
Connecting
Base plate of Wired controller
Name box installed in Screw M4X25
the wired controller panel
the wall (86 box)
62
Lennox VRF Engineering Handbook
12
ON
1 2
ON
1 2 3 4
INSTALLATION
7 6 5
8 9
Installation diagram of the wired controller
63
Lennox VRF Engineering Handbook
Part 8: Refrigerant System Evacuation (6). Before performing the air leak test to the refrigerant pipes,
Evacuating the refrigerant system include cleaning and do not conduct insulation or wrapping at the welding or
dehydrating the pipes, performing an air leak test, and flaring opening joints of the IDU. The pressure must be
charging refrigerant. increased simultaneously for pipes on outdoor sides and
cannot be increased for pipes on one side.
I. Air Leak Test
1. Importance of the Air Leak Test
Indoor unit
Air leak test of the multi-module air conditioning system mainly
refers to the tightness of the refrigerant pipes, which ensures Indoor unit Pressurize the
gas pipe and
Nitrogen
secure and reliable running of the air conditioner. liquid pipe at
Gas pipe the same time.
Refrigerant leakage may affect functions of the air conditions
or even damage the compressor and make the system to Liquid pipe
break down. Therefore, an air leak test must be performed. If
INSTALLATION
refrigerant leakage is detected after the system is installed, it Note: Before performing the air leak test, do not conduct
is very difficult to locate the leaking point as the suspending insulation or wrapping at the welding joints.
ceiling has been decorated. Therefore, the air leak test must
II. Refrigerant System Evacuation
be performed before ceiling sealing for indoor decoration is
finished. 1. Requirements on the Vacuum Pump
2. Procedure for Performing the Air leak Test The vacuum pump for different refrigerant systems cannot be
the same. The ultimate vacuum degree of the vacuum pump
Access valves (Schrader valves) of the gas and liquid pipes of should reach 750 microns (0.0295 mm Hg/0.1Kpa abs).
the ODU are shut-off at the time of delivery of the equipment.
The air discharge capacity of the vacuum pump must be
Before test, apply a small amount of required lubricant on the greater than 4 L/S (8.5 cfm).
block nut and pipe terminals and use two wrenches to fi x the
block nut. The ODU pipes cannot be connected when the air The precision of the vacuum pump must be greater than 0.02
leak test is being performed. mm Hg.
The test pressure for R410A system is 4.15 MPa (600 psig). The system vacuum pump must be equipped with a check
Use dry nitrogen as media for the air leak test. Increase the valve.
pressure slowly by following the steps below: 2. Procedure and Precautions for Evacuation
Step 1: Increase the pressure to 0.5 MPa (72 psig). Stop for 5 2.1 Procedure
minutes and then perform air leak test. Major leakage may be
detected. (1). Before Evacuation, ensure that the Access valves
(Schrader valves) of the gas and liquid pipes are turned off.
Step 2: Increase the pressure to 1.5 MPa (220 psig). Stop for 5 (2). Use the center port of a manifold gauge to connect the
minutes and then perform air leak test. Minor leakage may be vacuum pump to the service valves of the gas and liquid
detected. pipes.
Step 3: Increase the pressure for R410A system to 4.15 MPa
(600 psig). Stop for 5 minutes and then perform strength check. (3). Evacuate until the vacuum level reaches 750 microns or
Slight leakage or blow holes may be detected.After increasing less. If not, leakage may exist. Perform air leak test
the pressure to the pressure test, keep the pressure for 24 again.
hours and check whether it decreases. If the pressure does not
(4). If the vacuum level cannot be kept after evacuation is
decrease, it meets the requirement.
performed for twice, there may be water in the pipe once it
3. Precautions: is confirmed that no leakage exists. In this case, remove
(1). The measuring range of the test pressure gauge for R410A water by means of vacuum breaking. Pressurize with
system must be above 4.5 MPa (650 psig). nitrogen at 0.05 MPa (7 psig). Evacuate for 2 hours and
keep dehydrating for 1 hour. If the vacuum level of 750
(2). Record the value displayed on the pressure gauge, microns cannot be reached, repeat this operation till water
ambient temperature, and test time. is removed.
(3). Pressure correction: The pressure changes by 0.01 MPa
(1.5 psig) when the temperature changes by 1°C. (5). After reaching 750 microns, turn off the regulator valve and
hold for 4 hours. Ensure that the reading of the vacuum
(4). The pressure meets the requirement if it does not change. meter does not increase. If does, continue the evacuation
(5). If the pressure must be kept for a long time, decrease the process until the vacuum can be hold for 4 hours at 750
pressure to 0.5 MPa (72 psig) or lower. High pressure for microns or less.
a long time may cause leakage at the welding point or
safety hazard.
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Lennox VRF Engineering Handbook
INSTALLATION
valve
Rated capacity configuration rate C for IDUs and ODUs = 140
x 8/(280+400+450) = 108%. The number of IDUs is greater
than 4, according to the above table,
The quantity of additional refrigerant for module
VEP096N432N (B) is 3.5 kg.
Vacuum pump The quantity of additional refrigerant for module
VEP132N432N (B) is 5.0kg.
(2). Turn off the valve before powering off the vacuum pump.
The quantity of additional refrigerant for module
(3). Keep vacuuming for 2 hours. The vacuum meets the VEP150N432N (B) is 5.0kg.
requirement if the pressure displayed by the vacuum gauge
Therefore,
does not increase.
∑ Quantity of additional refrigerant for each module
(4). The units parallel connected to the module and oil-
(B) = 3.5+5.0+5.0 = 13.5 kg
equalizing pipe also need to be vacuumized.
Assume that the quantity of additional refrigerant for the
Part 9: Refrigerant System Charging pipe (A) = ∑ Length of the liquid pipe x Quantity of additional
I. Calculation Method for Charging Additional refrigerant for the liquid pipe per meter = 25 kg
Refrigerant Total quantity of additional refrigerant for the system
Quantity of additional refrigerant for the pipe (R) = Quantity of (R) = 25+13.5 = 38.5 kg
additional refrigerant for the pipe (A) + ∑ Quantity of additional (2). Example 2:
refrigerant for each module (B)
The ODU consists of one VEP150N432N and the IDU
1. Method for calculating the quantity of additional refrigerant consists of one fresh air IDU VEOA150N432M. The quantity of
for the pipe (A): additional refrigerant for this module is 0 kg.
Quantity of additional refrigerant for the pipe (A) = ∑ Length of Therefore,
the liquid pipe x Quantity of additional refrigerant for the liquid
pipe per meter ∑ Quantity of additional refrigerant for each module (B) = 0 kg
Assume that the quantity of additional refrigerant for the
Diameter of the
Φ28.6 Φ25.4 Φ22.2 Φ19.05 Φ15.9 Φ12.7 Φ9.52 Φ6.35 pipe (A) = ∑ Length of the liquid pipe x Quantity of additional
Liquid Pipe refrigerant for the liquid pipe per meter = 5kg
kg/m 0.680 0.520 0.350 0.250 0.170 0.110 0.054 0.022 Total quantity of additional refrigerant for the system
(R) = 5+0= 5 kg
2. Method for calculating ∑ for the quantity of additional
refrigerant for each module (B)
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Lennox VRF Engineering Handbook
II. Method for Charging Additional Refrigerant Step 7: Close the valves of the high pressure gauge and
Charging additional refrigerant for the VRF System is classified cylinder. Replace the refrigerant tank.
into pre-charging and charging process during running. Step 8: Perform step 3 again if necessary.
1. Pre-charging Refrigerant Step 9: Perform step 5 and step 6 again. Record the weight
Step 1: Take the manifold gauge and connect the high before charging m3 and weight after charging m4.
pressure gauge hose to the liquid pipe valve, the low pressure Step 10:If there is no sufficient refrigerant and the calculated
gauge hose to the gas pipe valve, and the center gauge hose quantity of refrigerant is not fulfilled the system, record the total
to the vacuum pump service valve. Start the vacuum pump to amount of additional refrigerant..
perform evacuation.
m=(m1-m2)+(m3-m4)+…+(mn-1-mn)
Step 2: After evacuation is finished, close the high pressure
Quantity of additional refrigerant to be charged during running
and low pressure valves from the manifold gauge. Disconnect
m`=M-m
the center gauge hose from the vacuum pump and connect it
INSTALLATION
Low pressure
detection valve
High pressure Low pressure Step 2: Open the valves for the liquid and gas pipes of each
gauge gauge module completely. For the modular unit, the oil-equalizing
valve of each module also needs to be opened.
Step 3: Make the system to run in commissioning mode via the
commissioning software or the main board of the ODU. (For
details, see the description on commissioning.)
tank Step 5: After all refrigerant is pulled out, close valve of the
refrigerant tank and wait till automatically commissioning is
completed for the system.
Electronic scale
Step 6: Remove the pressure gauge to finish the charging
refrigerant process.
Step 5: Open the valve of the high pressure gauge (while keep
the valve of the low pressure gauge closed) and then charge
refrigerant to the system. Record the change of weight of the
refrigerant tank.
Step 6: When all refrigerant is pulled out of the refrigerant tank,
record the current weight m2.
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Commissioning Operation
CONTENTS
Part 1 Security Requirements ...............................................................................68
I. Precautions for Construction ..............................................................................68
II. Precautions for the Use of Refrigerants ............................................................68
Part 2 Introduction to Unit Functions ...................................................................68
I. Function Settings of ODUs .................................................................................68
II. System Function Button Operations ..................................................................71
II. Function Application of IDUs .............................................................................80
Part 3 Commissioning Process.............................................................................94
I. Necessity of VRF Engineering Commissioning ..................................................94
COMMISSIONING
II. Required Files and Tools for Engineering Commissioning ................................94
OPERATION
III. Engineering Commissioning Procedures .........................................................95
IV. References for Proper Unit Operation Parameters ........................................108
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Part 1 Security Requirements
I. Precautions for Construction
(1). All commissioning and maintenance personnel must learn and strictly comply with construction security specifi cations.
Security measures must be taken especially for outdoor operations.
(2). Workers of special types of labor, such as refrigerating engineers, electricians, and welders, must have the corresponding
certifications). No other)worker is allowed to do these type of activities)
(3). The equipment must be powered off before relevant operations, and other security requirements should be strictly complied with.
(4). All installation and maintenance operations must comply with the design of the product, national and local security operation
requirements. Rule-breaking operations are prohibited.
(2). The refrigerant R410A uses thicker-walled copper tubes than R22. Adopt copper tubes with appropriate wall thickness.
(3). R410A is an azeotropic mixture. Refrigerant must remain in the form of liquid.
Part 2 Introduction to Unit Functions
I. Function Settings of ODUs
Function application of ODUs consists of function DIP switch settings and function button settings, including special engineering
requirements. System Function DIP Switch Settings
COMMISSIONING
OPERATION
ON ON ON ON ON ON ON ON
Capacity
Master Unit Setting
Reserved DIP Switch
Centralized
Operation DIP Switch
1# Compressor/Module
Emergency Operation
Control Address
DIP Switch
Operation
DIP Switch
DIP Switch
DIP Switch
Note:
1. On the master module, the SA8 DIP switch must be set again, the SA1 DIP switch cannot be further set, and other DIP
switches retain the factory settings without special requirements.
2. Function DIP switches must be set when the ODU is powered off, and then the settings are valid after the ODU is powered on.
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Meanings and setting methods of function DIP switches are as 3. Compressor Emergency Operation DIP Switch (SA3_
follows: COMP-E)
1. Unit Capacity DIP Switch (SA1_capacity) Corresponding to 2# - 6# compressors, the compressor
emergency operation DIP switch (SA3_COMP-E) is used for
The unit capacity DIP switch (SA1_capacity) has been set
aftersales emergency settings when an exception occurs on a
upon factory departure. It is unnecessary to further set the DIP
compressor. It can shield the operation of the abnormal
switch. In addition, users are not allowed to change the DIP
compressor in a short time and guarantee the emergency
switch settings. Otherwise, the system may work abnormally or
operation of other compressors.
even the compressor may be damaged.
2. Centralized Control Address DIP Switch (SA2_Addr-CC) When it is required to shield the operation of 2# - 6#
compressors upon failure, set the DIP switch according to the
The centralized control address DIP switch (SA2_Addr-CC) following methods:
indicates the centralized control address required when
different refrigerating systems are controlled in a centralized Compressor Emergency Operation DIP Switch (SA3_COMP-E)
manner. The default factory setting is “00000”. Remark
DIP1 DIP2 DIP3 DIP4 DIP5
If it is not required to use centralized control between multiple
Not shielding the operation of
refrigerating systems, this DIP switch can retain the factory 0 0 0 0 0
2# - 6# compressors
settings without being changed.
Shielding the operation of
If it is required to use centralized control between multiple 1 0 0 0 0
2# compressor
refrigerating systems, set the DIP switch according to the
following methods: Shielding the operation of
0 1 0 0 0
3# compressor
(1). The DIP switch must be set on the master unit. Otherwise,
Shielding the operation of
the setting is invalid. 0 0 1 0 0
4# compressor
(2). On the same refrigerating system, the centralized control
Shielding the operation of
address DIP switch (SA2_Addr-CC) on a non-master unit is 0 0 0 1 0
5# compressor
invalid, and it is unnecessary to change the settings.
COMMISSIONING
Shielding the operation of
(3). The centralized control address DIP switch (SA2_Addr-CC) 0 0 0 0 1
6# compressor
OPERATION
on the master unit of a refrigerating system must be set to
“00000”, and this system is the master system.
(4). The centralized control address DIP switch (SA2_Addr-CC)
on the master unit of other refrigerating systems must be set
as follows:
SA2
Address No.
DIP1 DIP2 DIP3 DIP4 DIP5
1 0 0 0 0 2
0 1 0 0 0 3
0 0 1 0 0 4 2# Compressor 1# Compressor
0 0 0 1 0 5
0 0 0 0 1 6
1 0 0 0 1 7
0 1 0 0 1 8
0 0 1 0 1 9
0 0 0 1 1 10 Precautions:
1 0 0 1 1 11 (1). When the DIP switch setting is not covered in the above
0 1 0 1 1 12 scope, a DIP switch setting exception fault may occur.
0 0 1 1 1 13 (2). Only one compressor can be set to emergency mode on a
1 0 1 1 1 14 module.
0 1 1 1 1 15 (3). The compressor emergency operation mode is valid only in
a single-module multi-compressor system.
1 1 1 1 1 16
(4). The default factory setting is “00000”.
5) The centralized control address DIP switch (SA2_Addr-CC) (5). The system cannot continually run for more than 24 hours
cannot be the same between different refrigerating systems. in compressor emergency operation status. Once 24 hours
Otherwise, address conflicts may occur and the unit cannot are exceeded, the entire unit will be forcibly stopped and the
run properly. limited operation code “Ad” is displayed on the IDU.
(6). 1# - 6# compressors are defi ned from right to left facing the
front of the unit.
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7. Reserved Function DIP Switch (SA7) II. System Function Button Operations
SA7 is the reserved function DIP switch and meaningless
currently.
8. Master Unit Setting DIP Switch (SA8_MASTER-S) Module c
(Master Module)
The master unit setting DIP switch (SA8_MASTER-S) defines
module management of a system. A master unit must be set,
and only one master unit can be set in each refrigerating
system (in power-off status). The setting methods are as
follows: Module a/Module
b (Sub-module)
Master Unit Setting DIP Switch (SA8_MASTER-S)
DIP1 DIP2 Remark
0 0 Master unit
Note:
1 0 Sub-module
1. System function settings and query must be performed after
Upon factory departure, all modules are in “00” master unit commissioning of the entire unit.
status by default. When multiple modules are connected in 2. System function settings and query can be used no matter
parallel, only one module retains the master unit status and whether the entire unit runs.
other modules are set to sub-module status. When a module is
1. Introduction to Function Buttons
independently used, it uses the factory settings.
The main board AP1 of the ODU consists of eight function
For the basic module set to master unit, the module address is
buttons:
displayed as “01” on the main board.
Precautions:
(1). When the DIP switch setting is not covered in the above
scope, a DIP switch setting exception fault may occur.
COMMISSIONING
OPERATION
(2). A module must be set to master unit status, and only one
module can be set to master unit status in each refrigerating
system. Other modules are set to sub-module status.
Function Button Name and Meaning
(3). Settings must be performed in power-off status.
Button Code Function Meaning
(4). The default factory setting is “00” master unit status. 9.
SW1 UP Indicates the upward selection button.
DIP Switch Example
SW2 DOWN Indicates the downward selection button.
(1). Explanation of DIP switch positions
SW3 FUNCTION Indicates the function button, used for function settings.
On the DIP switch, “ON” indicates “0” status and the
opposite direction indicates “1” status. SW4 CHECK Indicates the query button, used for function query.
The position of white lever indicates the position to be set to. SW5 SKIP Indicates the skip button.
SW8 RESET Indicates the reset button, used to restore factory settings.
(2). Example
The following takes master unit settings as an example.
Assume that a system consists of three modules: module a,
module b, and module c. Set module c to master unit and
the other two modules to sub-modules. The settings are as
follows:
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2. Introduction to Functions
2.1 List of functions
Refrigerant recovery Fully or partially recovers refrigerants in a faulty module or IDU pipeline
1 A2
operation according to the system pressure after automatic startup during maintenance.
—— —— It can only be set.
3 A7 Outdoor silent mode Sets different silent modes to meet users' noise requirements. 00 No silent settings It can be set and queried.
Aftersales vacuuming Automatically enables all electronic expansion valves and electromagnetic valves
4 A8 —— —— It can only be set.
mode during maintenance to guarantee vacuum processing in all pipelines.
Forcible defrosting
n3 Forcibly enables ODU defrosting operation. —— —— It can only be set.
operation
8 Indoor unit project Prevents IDU project number conflicts when different refrigerating systems are
n5 —— —— It can only be set.
number offset controlled in a centralized manner.
COMMISSIONING
9 n6 Fault query Queries historical fault information of the ODU. —— —— It can only be queried.
OPERATION
10 n7 Parameter query Queries real-time operation parameters of the ODU. —— —— It can only be queried.
2.2. Description of Functions This function falls into two modes: faulty module refrigerant
recovery and IDU pipeline refrigerant recovery.
(1) A2 Refrigerant recovery operation
This function partially recovers refrigerants in a faulty module
Refrigerant Recovery Refrigerant Recovery
or IDU pipeline during unit maintenance. The refrigerant Mode Code Mode Name
Remark
recovery volume of each basic module is as follows:
This mode is selected when a basic module
Basic module
Model of Basic Module Maximum Refrigerant Recovery Volume (kg) 01 fails and it is required to recover refrigerants
refrigerant recovery
from this basic module.
VEP075N432N 7.5
VEP096N432N 7.5 This mode is selected when an IDU fails
Indoor unit pipeline
02 and it is required to recover refrigerants
VEP120N432N 8.7 refrigerant recovery
from the IDU pipeline.
VEP132N432N
13.5
VEP150N432N
When this function is enabled, the ODU automatically starts
and recovers refrigerants to the ODU or IDU pipeline.
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(2) A6 Unit cooling/heating function For the forcible silent mode, the system runs in low-noise
This function sets operation modes of the entire unit, including: mode no matter in the daytime or night-time. The forcible silent
mode falls in three categories:
Function Mode of ODU
Operation Mode of IDU Silent Mode Code Noise Degree
Code Name
Mode 10 10 Low-noise mode
Cooling mode, dehumidifying mode, heating mode, Mode 11 11 Low- and medium-noise mode
and air supply mode.
nA Cooling/Heating Mode 12 12 superlow-noise mode
(Note: The heating mode cannot work with other
modes at the same time.) (factory settings)
Note: The system capacity may fall off after the silent mode is
nC Single-cooling Cooling mode, dehumidifying mode, and air supply mode. set. Therefore, try to balance the noise with the capacity in
selecting a silent mode category.
Heating mode and air supply mode.
nH Single-heating (Note: The heating mode cannot work with the air supply The factory setting is “00”.
mode at the same time.) (4) A8 Aftersales vacuuming mode
nF Air supply Air supply mode. This function ensures the vacuum degree of the entire system
during maintenance to prevent operation functions of dead
The user or administrator can set operation modes of the ODU zones. Expansion valves and electromagnetic valves of the
based on actual situations to prevent conflicts. unit will be enabled after this function is set.
When it is required to set different refrigerating systems to the (5) n0 Conservation control 1
same function mode, set the master system according to the
System conservation is set when conservation operations are
above requirements. For the master system settings, see the
required. The default factory setting is capacity priority control
“Centralized Control Address DIP Switch (SA2_Addr-CC)”
mode. The system capacity may fall off after the conservation
section.
mode is set.
(3) A7 Outdoor silent mode
COMMISSIONING
Code Function Name
This function is used when users require lower environment
OPERATION
noises, including night-time automatic silent mode and forcible 01 Conservation control – invalid (factory settings)
silent mode. 02 Conservation control - valid
For the night-time automatic silent mode, the system
automatically judges the highest daytime environment Note: The cooling or heating effect may fall off after the
temperature and then starts silent operations in a certain capacity limitation is set.
interval to guarantee night-time low-noise operations. The (8) n5 Indoor unit project number offset
night-time automatic silent mode falls into nine categories:
This function sets the IDU project number when multiple
refrigerating systems are controlled in a centralized manner (by
Starting the Silent Stopping the
Mode X Hours after the Nighttime Silent Mode using a remote monitor or centralized controller), avoiding the
Silent Mode Code
Daytime Temperature after Continual
Noise Degree same project number between different systems. If the project
Reaches the Highest Operations for Y Hours number is not set, project number conflicts may occur between
systems.
Mode 1 01 6 10
Mode 2 02 6 12
This function only needs to be set on the master system, which
is the system with the centralized control address SA2 DIP
Mode 3 03 8 8
switch being “00000”. For details, see the “Centralized Control
Mode 4 04 8 10 Low-noise mode Address DIP Switch (SA2_Addr-CC)” section.
Mode 5 05 10 8 (9) n6 Fault query
Mode 6 06 10 10 This function queries historical faults of the system. Up to five
Mode 7 07 4 14 historical faults can be memorized in time order.
Low- and medium- (10) n7 Parameter query
Mode 8 08 6 8
noise mode
This function queries operation parameters of each module of
superlow-noise the ODU in real time.
Mode 9 09 12 10
mode
(11) n8 Indoor unit address query
Note: The highest daytime temperature is generally in 13:00- This function queries addresses of all IDUs through one
15:00. operation of the ODU.
(12) n9 Online IDU quantity query.
This function queries the number of online IDUs through the
ODU.
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A8 On 00 Blinking OC Blinking A7 On 00 On OC On
n0 On 01 Blinking OC Blinking A7 On 01 On OC On
n3 On 00 Blinking 00 Blinking A7 On 02 On OC On
n4 On 10 Blinking OC Blinking A7 On 03 On OC On
n5 On 00 Blinking OC Blinking A7 On 04 On OC On
A7 On 05 On OC On
Then go to step 4 to set corresponding functions.
A7 On 06 On OC On
A7 On 07 On OC On
A7 On 08 On OC On
A7 On 09 On OC On
A7 On 10 On OC On
A7 On 11 On OC On
A7 On 12 On OC On
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On the master unit, press “SW6” to return to the upper level (3) A2 Refrigerant recovery operation settings
(press “SW6” in setting status to return to the upper level;
Step 1: Confirm entering the A2 refrigerant recovery operation
press “SW6” after settings are completed to restore the normal
settings. The master unit is displayed as follows:
operating status of the unit).
If no button operations are performed on the master unit for LED1 LED2 LED3
five minutes, the function setting automatically quits and the
unit restores the current status. Function Code Display Mode
Refrigerant
Display Mode Current Status Display Mode
Recovery Code
The default factory setting is “00”, that is, no silent mode.
A2 On 01 Blinking 00 Blinking
(2) A6 Unit cooling/heating function settings
Step 1: Confirm entering the A6 unit cooling/heating function Step 2: The default setting is “01”. Select “01” or “02” by
settings. The master unit is displayed as follows: pressing “SW1 (UP)” or “SW2 (DOWN)”. Press “SW7” to
confirm selecting the mode.
LED1 LED2 LED3
On the master unit, press “SW6” to return to the upper level.
ODU Function ODU Function
Function Code Display Mode
Mode Code
Display Mode
Mode Code
Display Mode If no button operations are performed on the master unit for
five minutes, the function setting automatically quits and the
A6 On nC Blinking nC Blinking unit restores the current status.
1). Indoor unit refrigerant recovery
Step 2: Select a corresponding cooling/heating function by
pressing “SW1 (UP)” or “SW2 (DOWN)”. Step 3: Select “01” as in step 2 to enter IDU refrigerant
recovery. Digital LEDs and status LEDs of all basic modules
LED1 LED2 LED3 are displayed as follows:
ODU Function ODU Function
Function Code Display Mode Display Mode Display Mode LED1 LED2 LED3
Mode Code Mode Code
Refrigerant
A6 On nC Blinking nC Blinking
COMMISSIONING
Function Code Display Mode Display Mode Current Status Display Mode
Recovery Code
A6 On nH Blinking nH Blinking
OPERATION
A6 On nA Blinking nA Blinking [Module low-
A2 On 01 On On
pressure Ps]
A6 On nF Blinking nF Blinking
Step 3: Press “SW7” to confirm selecting the mode. The LED3 shows the low-pressure value of a module. If the value is
master unit is displayed as follows: negative, LED3 circularly displays the negative code “nE” and
the numeric value every one second. For example, for -30°C,
LED1 LED2 LED3 LED3 alternately displays “nE” for one second and then “30”
for another second.
ODU Function ODU Function
Function Code Display Mode
Mode Code
Display Mode
Mode Code
Display Mode Step 4: Close liquid-tube access valves of all basic modules of
the ODU. When the low-pressure value displayed on LED3
A6 On nC On nC On continually blinks, quickly close gas-tube access valves of all
A6 On nH On nH On basic modules and then press “SW7” on the master unit to
A6 On nA On nA On confi rm completing refrigerant recovery or power off the entire
unit.
A6 On nF On nF On
If no operations are performed after the low-pressure value
On the master unit, press “SW6” to return to the upper level displayed on LED3 continually blinks for three minutes, the
(press “SW6” in setting status to return to the upper level; entire unit will be forcibly stopped.
press “SW6” after settings are completed to restore the normal On the master unit, press “SW6” to return to the upper level for
operating status of the unit). restoring the standby status of the entire unit (press “SW6” in
If no button operations are performed on the master unit for setting status to return to the upper level; press “SW6” after
five minutes, the function setting automatically quits and the settings are completed to restore the normal operating status
unit restores the current status. of the unit).
The default factory setting is “nA” cooling/heating. Note:Another startup is not allowed within 10 minutes after
refrigerant recovery.
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2). Basic module refrigerant recovery (5). n0 System conservation operation settings
Step 3: Set the basic module requiring refrigerant recovery to Step 1: Confirm entering the n0 system conservation operation
module emergency operation status and close the liquid-tube settings. The master unit is displayed as follows:
stop valve of the emergency status module. Select “02” as in
step 2 to enter basic module refrigerant recovery. The display LED1 LED2 LED3
is as follows:
Function Code Display Mode Code Display Mode Current Status Display Mode
Current
Function Code Display Mode
Progress
Display Mode Current Status Display Mode Step 2: Select a corresponding capacity limitation value by
pressing “SW1 (UP)” or “SW2 (DOWN)”.
Module high-
A2 On 02 On On
pressure LED1 LED2 LED3
Function Code Display Mode Code Display Mode Current Status Display Mode
LED3 shows the high-pressure value of the module.
n0 On 01 Blinking OC Blinking
Step 4: When the high-pressure value displayed on LED3 n0 On 02 Blinking OC Blinking
continually blinks (displayed as 0°C if the high pressure is less
than 0°C), quickly close the gas-tube stop valve of the
Step 3: Press “SW7” to confirm selecting the mode. The
emergency module and then press “SW7” on the master unit to
master module is displayed as follows:
confi rm completing refrigerant recovery or power off the entire
unit.
LED1 LED2 LED3
If no operations are performed after the high-pressure value
Function Code Display Mode Code Display Mode Current Status Display Mode
displayed on LED3 continually blinks for three minutes, the
entire unit will be forcibly stopped. n0 On 01 On OC On
On the master unit, press “SW6” to return to the upper level for n0 On 02 On OC On
COMMISSIONING
settings are completed to restore the normal operating status of five minutes, the function setting automatically quits and the
the unit). unit restores the current status. (Press “SW6” in setting status
to return to the upper level; press “SW6” after settings are
Note: Before the basic module refrigerant recovery operation,
completed to restore the normal operating status of the unit.)
users must close the liquid-tube stop valve of the basic module
requiring refrigerant recovery. (8). n5 Indoor unit project number offset settings
Another startup is not allowed within 10 minutes after refrigerant Step 1: Confirm entering the n5 IDU project number offset
recovery. settings. The master unit is displayed as follows:
(4). A8 evacuation mode settings
LED1 LED2 LED3
Step 1: Confirm entering the A8 evacuation mode settings. The
Current
master unit is displayed as follows: Function Code Display Mode
Progress/Mode
Display Mode Current Status Display Mode
n5 On 00 Blinking 00 Blinking
LED1 LED2 LED3
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Step 3: Press “SW4” on the master unit to enter the query Note: The online IDU quantity query function applies to a single
status. refrigerating system only.
Step 4: Select a function to be queried by pressing “SW1 Step 7: If the n6 fault query is selected, the display is as
(UP)” or “SW2 (DOWN)” on the master unit. By default, the A7 follows. Enter the to-be-confirmed status of fault query.
outdoor silent mode is displayed for query.
LED1 LED2 LED3
For example, select the A6 unit cooling/heating function. The
display is as follows: Function Code Display Mode
Current
Display Mode Current Status Display Mode
Progress/Mode
LED1 LED2 LED3 n6 Blinking 00 Blinking 00 Blinking
ODU Function ODU Function
Function Code Display Mode Display Mode Display Mode
Mode Code Mode Code Press “SW7” on the master unit to confirm fault query.
A6 On nA On nA On Select a fault to be queried by pressing “SW1 (UP)” or “SW2
(DOWN)”. LED3 alternately displays the historical fault code
Step 5: If the n8 IDU address query is selected, the display and module address in an interval of one second in the
is as follows. Enter the to-be-confirmed status of IDU project sequence of fault records. LED2 displays the fault sequence
number query. number. If there not historical faults, LED2 and LED3 display
“00” by default. Up to five historical faults can be queried. The
LED1 LED2 LED3 faults that can be queried are as follows:
Current
Function Code Display Mode Display Mode Current Status Display Mode Code description
Progress/Mode
E1 High-pressure protection
n8 Blinking 00 Blinking 00 Blinking
E3 Low-pressure protection
U4 Lack of refrigerant protection
Press “SW7” and select the IDU project number query on the
master unit. The master unit is displayed as follows. Other E2 Discharge low-temperature protection
modules are displayed in normal status. J9 Over-low pressure ratio protection
COMMISSIONING
J8 Over-high pressure ratio protection
OPERATION
LED1 LED2 LED3 J7 Four-way valve leakage protection
On the master unit, press “SW6” to return to the upper level. PJ Inverter compressor startup failure
The IDU retains the project number display status. PE Inverter compressor phase lack protection
On the master unit, press and hold “SW6” to quit the address P3 Inverter compressor driver module reset
display status for all IDUs and return to the upper level. P5 Inverter compressor over-current protection
PC Current detection circuit failure of inverter compressor driver
If no quit button operations are performed on the master unit
P9 Inverter compressor out-of-step protection
for 30 minutes, the function setting automatically quits and the
unit restores the current status. C2 Communication failure between the master unit and inverter compressor driver
P8 Over-high temperature protection for inverter compressor driver module
Step 6: If the n8 IDU address query is selected, the display is
P7 Temperature sensor failure of inverter compressor driver module
as follow
PF Charge circuit failure of inverter compressor driver
LED1 LED2 LED3 HL DC bus line over-low voltage protection for inverter outdoor fan driver
Number of IDUs Number of IDUs HH DC bus line over-high voltage protection for inverter outdoor fan driver
Function Display
(Thousands-place Display Mode (Tens-place Display Mode H6 Inverter outdoor fan driver IPM module protection
Code Mode
Hundreds-place) Ones-place)
HJ Inverter outdoor fan startup failure
n9 On 00 On 00 Blinking HE Inverter outdoor fan phase lack protection
H3 Inverter outdoor fan driver module reset
The digital LED2 displays the number of IDUs (thousands-
H5 Inverter outdoor fan over-current protection
place hundreds-place) and the digital LED3 displays the
number of IDUs (tens-place ones place). For example, if the HC Current detection circuit failure of inverter outdoor fan driver
number of IDUs is 75, “0075” is displayed. H9 Inverter outdoor fan out-of-step protection
C3 Communication failure between the master unit and inverter outdoor fan driver
If no button operations are performed on the master unit for
five minutes, the function setting automatically quits and the H8 Over-high temperature protection for inverter outdoor fan driver module
unit restores the current status. H7 Temperature sensor failure of inverter outdoor fan driver module
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In fault query status, press and hold “SW7” for five seconds to This parameter is invalid for the
12 Discharge temperature of compressor 6 °C
clear all historical faults of the ODU. VRF series.
Step 8: If the n7 parameter query is selected, the display is as This parameter is invalid for the
13 Operation frequency of compressor 3 Hz
follows. Enter the to-be-confirmed status of parameter query. VRF series.
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Note: Example:
1. If a parameter value is negative, LED3 circularly displays Entire-unit bar code: N1R0128150066
the negative code “nE” and the numeric value every one Controller bar code: N1M0128150067
second. For example, for -30°C, LED3 alternately displays
“nE” for one second and then “30” for another second. The display sequence is as follows:
2. The discharge temperature and environment temperature LED1 LED2 LED3
are displayed as four-digit values, circularly displaying the
higher two digits and the lower two digits. For example, if Parameter Code Display Mode Parameter Code Display Mode Parameter Code Display Mode
“01” and “15” are alternately displayed, it indicates 115°C. nb On Un Blinking -n Blinking
If “nE”, “00”, and “28” are alternately displayed, it indicates
-28°C.
LED1 LED2 LED3
3. If a parameter is invalid for the unit, “00” is displayed.
Parameter Code Display Mode Parameter Code Display Mode Parameter Code Display Mode
4. If no button operations are performed on the master unit for
five minutes, the function setting automatically quits and the N1 On R0 On 12 On
unit restores the current status.
Step 9: If the nb ODU bar code query is selected, the display is LED1 LED2 LED3
as follows. Enter the to-be-confirmed status of ODU bar code Parameter Code Display Mode Parameter Code Display Mode Parameter Code Display Mode
query.
81 On 50 On 06 On
LED1 LED2 LED3
COMMISSIONING
selection. The display is as follows: LED1 LED2 LED3
OPERATION
Parameter Code Display Mode Parameter Code Display Mode Parameter Code Display Mode
LED1 LED2 LED3
nb On Pc Blinking -n Blinking
Function Code Display Mode Module Address Display Mode Current Status Display Mode
81 On 50 On 06 On
LED1 LED2 LED3
Function Code Display Mode Parameter Code Display Mode Current Status Display Mode
LED1 LED2 LED3
nb On Un/Pc Blinking -n Blinking
Parameter Code Display Mode Parameter Code Display Mode Parameter Code Display Mode
Note: Un indicates the entire-unit bar code and Pc indicates 7X On/Off XX Off XX Off
the controller bar code.
After confirming the module, select a bar code sequence by If a parameter is invalid for the unit, “00” is displayed.
pressing "SW1 (▲)" or "SW2 (▼)". The display sequence is as On the master unit, press “SW6” to return to the upper level
follows: if there are two levels of menu. Press “SW4” to quit the query
Entire-unit bar code (bits 1-13) and controller bar code (bits status.
1-13), that is, entire-unit bar code header → entire-unit bar If no button operations are performed on the master unit for
code (bits 1-6) → entire-unit bar code (bits 7-12) → entire-unit five minutes, the function setting automatically quits and the
bar code (bit 13) → controller bar code header → controller bar unit restores the current status.
code (bits 1-6) → controller bar code (bits 7-12) → controller
Step 4: In query status, press “SW4” to quit.
bar code (bit 13). The display is as follows
Parameter Code Display Mode Parameter Code Display Mode Parameter Code Display Mode
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Method 1:
OPERATION
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COMMISSIONING
Project number query of a single IDU
One-to-many: Press the “MODE” button to enter the IDU
OPERATION
Press and hold the “FUNCTION” button for five seconds in selection menu. Press “▲” or “▼” to switch IDUs. Press the
power-on or power-off status to enter the parameter query “MODE” button to set the project number of the current IDU in
interface "C00". The timer area of the wired controller displays the same method as above.
the project number of the current IDU. If the current wired
controller works in one-to-many mode, the timer area displays User Parameter Query
the IDU that has the minimum project number. User parameters can be queried in power-on or power-off
Project number of multiple IDUs status.
Project number query of IDUs in one-to-many mode: Press Press and hold the “FUNCTION” button for five seconds to
and hold the “FUNCTION” button for five seconds in power- enter the user parameter query interface. The temperature
on or power-off status to enter the parameter query interface area displays “C00” and “CHECK” is on.
"C00". Press “▼” to switch to “C01”. Press the “MODE” button Select a parameter code by pressing “ ” or “ ”.
to enter query. The timer area displays the project numberes
of IDUs from small to large. Press “▲” or “▼” to switch project Press the “ENTER/CANCEL” button to return to the upper-level
numberes. menu till quitting parameter query.
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Parameter
Parameter Name Parameter Range View Method
Code
Display mode:
Parameter
C00 - Timer area: displays the project number of the current IDU.
setting ingress
Note: If the current HBS network consists of multiple IDUs, only the IDU that has the minimum project number is displayed.
Operation method:
In “C01” status, press the “MODE” button to enter project number query of IDU. Press “▲” or “▼” to switch the IDU SN.
Display mode:
Project number query 1-255: project
Temperature area: displays the fault of the current IDU (in the case of multiple faults, they are circularly displayed every three seconds).
C01 of IDU and faulty IDU number of online
Timer area: displays (project number conflict C5 fault)/project number of the current IDU (project numberes are arranged from small to large).
location IDU
Special operations:
After users press the “MODE” button to enter project number query, the buzzer of the IDU operated by the wired controller will ring till users quit "C01" query or switch to
the next IDU.
Operation method:
00: common
In “C06” status, press the “MODE” button to enter the preferential operation query interface. Press “ ” or “ ” to switch the IDU SN.
Preferential operation operation
C06 Display mode:
query 01: preferential
Temperature area: displays the project number of the current IDU.
operation
Timer area: displays the preferential operation setting value of the current IDU.
Operation method:
COMMISSIONING
In “C07” status, press the “MODE” button to enter the indoor environment temperature query interface. Press “ ” or “ ” to switch the IDU SN.
Indoor environment
OPERATION
Wired controller
C09 01, 02 Timer area: displays the adress of the current wired controller.
adress query
Outdoor environment
C12 - Timer area: displays the temperature value of the environment temperature sensor of the master ODU.
temperature query
Operation method:
In “C17” status, press the “MODE” button to enter the indoor relative humidity query interface. Press “▲” or “▼” to switch the IDU SN.
Indoor relative humidity Display mode:
C17 20-90
query Temperature area: displays the relative humidity value.
Timer area: displays the project number of IDU (project numberes are arranged from small to large).
If the HBS network consists of only one IDU, the timer area directly displays the IDU relative humidity value in the “C17” interface.
Operation method(“C18” query is not supported for the slave wired controller):
In “C18” status, press the “MODE” button to enter the IDU project number query interface. Press “▲” or “▼” to switch the IDU SN.
Cancellation method:
1. If users quit the "C18" query interface within 20 seconds, the project number display is cancelled.
Indoor unit project
2. If the query interface is quit after 20 seconds upon timeout, press the “ON/OFF” button in power-on or power-off status to cancel the project number display.
number query in
C18 1-255 3. The method for cancelling the project number display on any wired controller in the network is the same as 2.
the communication
Display mode:
network
Temperature area: displays the SN of the current IDU (project numberes are arranged from small to large).
Timer area: displays the project number of the current IDU.
Each IDU/wired controller in the network displays its own project number (the wired controller circularly displays project numberes of IDUs every second from small to
large).
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Parameter
Parameter Name Parameter Range View Method
Code
Operation method:
In “C20” status, press the “MODE” button to enter the fresh-air IDU temperature query interface. Press “▲” or “▼” to switch the IDU SN.
Fresh-air IDU outlet Display mode:
C20 -9 to 99
temperature query Temperature area: displays the project number of the current IDU (1-16, project numberes are arranged from small to large).
Timer area: displays the fresh-air IDU outlet temperature.
If the HBS network consists of only one IDU, the timer area directly displays the fresh-air IDU outlet temperature in the "C20" interface.
Note:
1. In parameter query status, "FAN", “TIMER”, "SLEEP", and "SWING" are invalid. By pressing the “ON/OFF” button,
users can return to the main interface but not power on/off the unit.
2. In parameter query status, signals of the remote controller are invalid.
1) User Parameter Settings
User parameters can be set in power-on or power-off status.
a. Press and hold the “FUNCTION” button for five seconds. The temperature area displays “C00”. Press and hold
the “FUNCTION” button for another five seconds to enter the wired controller parameter setting interface. The
temperature area displays “P00”.
b. Select a parameter code by pressing “ ” or “ ” . Press the “MODE” button to switch to parameter value settings.
The parameter value blinks. Adjust the parameter value by pressing “ ” or “ ” and then press the “ENTER/
CANCEL” button to complete settings.
c. Press the “ENTER/CANCEL” button to return to the upper-level menu till quitting parameter settings.
The user parameter setting list is as follows:
COMMISSIONING
Table 2.2 User Parameter Setting List
OPERATION
Parameter
Parameter Name Parameter Range Default Value Remark
Code
Infrared connection This setting can only be enabled through the master wired controller.
00: disabled
P11 settings of wired 01 When the infrared remote receiving function of the wired controller is disabled, neither the master nor slave wired
01: enabled
controller controller can receive remote signals. The wired controllers can only be operated by pressing.
When two wired controllers simultaneously control one or more IDUs, the two wired controllers should use different
Wired controller 01: master wired controller
P13 01 addresses. The slave wired controller (address: 02) does not have the unit parameter setting function except its
address settings 02: slave wired controller
own address settings.
Group-controlled IDU 00: disabled This value is set based on the number of connected IDUs.
P14 01
quantity settings 01-16: number of indoor units If the current value is inconsistent with the actual number of group-controlled IDUs, an “L9” fault may occur.
After identifying the IDU type, the wired controller only displays the available static pressure levels.
1. The static pressure levels fall into five levels and nine levels for VRF IDUs. The wired controller only displays the
static pressure levels matched with the identified IDU type.
2. When the HBS network consists of IDUs with both five and nine static pressure levels, the wired controller
Static pressure Type 1: 03.04.05.06.07
P30 05 displays nine adjustable static pressure levels according to the maximum control principle. If the static pressure
settings for indoor fan Type 2: 01. 02. 03. 04. 05. 06. 07. 08. 09
levels received by the IDU from the wired controller, remote controller, or remote monitoring system exceed the
setting range, the limit value prevails.
3. During power-on and synchronization, the setting value of static pressure levels is determined by settings of the
IDU.
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Parameter
Parameter Name Parameter Range Default Value Remark
Code
Cooling setting
P37 temperature in 17°C -30°C 25
automatic mode Cooling setting temperature – heating setting temperature ≥ 1.
Heating setting Note: The two settings are still valid in remote shielding status.
P38 temperature in 16°C -29°C 20
automatic mode
Preferential operation 00: common operation When power supply is insufficient, users are allowed to power on/off the IDU set with preferential operation and
P43 00
settings 01: preferential operation other IDUs are forcibly powered off. A fault code is displayed on the IDU that is forcibly powered off.
Accumulated time
00: not cleared
P46 clearing for air filter 00
01: cleared
cleaning
Operation method:
Target outlet Enter query in “P50” status and press “▲” or “▼” to set the target outlet temperature of fresh-air IDU. The default
temperature setting for value is 18°C upon factory departure.
P50 16-30°C
fresh-air IDU in cooling Press the “ENTER/CANCEL” button to confirm settings and return to the upper-level menu.
mode Display mode:
COMMISSIONING
Operation method:
Target outlet Enter query in “P51” status and press “▲” or “▼” to set the target outlet temperature of fresh-air IDU. The default
temperature setting for value is 22°C upon factory departure.
P51 16-30°C Press the “ENTER/CANCEL” button to confirm settings and return to the upper-level menu.
fresh-air IDU in heating
mode Display mode:
Temperature area: displays the target outlet temperature of fresh-air IDU.
Linked settings for 00: no linked control (default) There is not linked control by default upon factory departure. After the linked control function is set, the fresh-air
P54
fresh-air IDU 01: linked control IDU can be independently controlled.
Note:
1. In parameter setting status, "FAN", “TIMER”, "SLEEP", and "SWING" are invalid. By pressing the “ON/OFF” button, users can
return to the main interface but not power on/off the unit.
2. In parameter setting status, signals of the remote controller are invalid.
5) Engineering Parameter Query
Engineering parameters can be queried in power-on or power-off status.
Press and hold the “FUNCTION” button for five seconds to enter the engineering parameter query interface. The
temperature area displays “C00” and “CHECK” is on.
a. Within five seconds after “C00” is displayed, continuously press the “MODE” button for three times in an interval less than
one second to enter engineering parameter query.
b. Select a parameter code by pressing “ ” or “ ” .
c. Press the “ENTER/CANCEL” button to return to the upper-level menu till quitting parameter query.
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In the engineering parameter query interface, users can also query user parameters listed in Table 2.1.
The engineering parameter query list is as follows:
Table 2.3 Engineering Parameter Query List
Display mode:
Parameter setting
C00 - Timer area: displays the project number of the current IDU.
ingress (default)
Note: If the current HBS network consists of multiple IDUs, only the IDU that has the minimum project number is displayed.
Operation method:
In “C02” status, press the “MODE” button to enter the preferential operation query interface. Press “ ” or “ ” to switch the project
Indoor unit capacity number of IDU.
C02 -
query Display mode:
Temperature area: displays the project number of the current IDU.
Timer area: displays the current IDU capacity/IDU capacity after adjustment.
Operation method:
1. In “C05” status, press the “MODE” button to enter the historical fault query interface. Press “ ” or “ ” to switch the project number
of IDU. Press the “MODE” button to enter fault code query of the current IDU. Press “ ” or “ ”to switch the fault SN. Press the “ENTER/
Historical fault query
C05 Five historical faults CANCEL” button to return to the upper-level menu.
ingress of IDU
Display mode:
Temperature area: displays the fault SN and fault code.
Timer area: displays the project number of IDU.
COMMISSIONING
Operation method:
00: 0 Pa
In “C10” status, press the “MODE” button to enter static pressure setting query of ODU. Press “ ” or “ ” to switch the ODU address.
OPERATION
Static pressure setting 20: 20 Pa
C10 Display mode:
query of ODU 50: 50 Pa
Temperature area: displays the address of the current ODU.
80: 80 Pa
Timer area: displays the static pressure setting value.
Operation method:
In “C14” status, press the “MODE” button to enter inlet-tube temperature sensor query of IDU. Press “ ” or “ ” to switch the IDU SN.
Display mode:
Temperature query Temperature area: displays the project number of the current IDU.
for inlet-tube Timer area: displays the temperature value.
C14 -9 to 99
temperature sensor If the HBS network consists of only one IDU, the timer area directly displays the temperature value in the “C14” interface.
of IDU No matter Fahrenheit or Centigrade remote signals are received, the temperature is displayed in Centigrade.
When the wired controller displays the inlet-tube temperature after receiving signals from the remote controller, the inlet-tube
temperature of the IDU that has the minimum project number in the HBS network is displayed by default.
Operation method:
In “C15” status, press the “MODE” button to enter outlet temperature sensor query of IDU. Press “ ” or “ ” to switch the IDU SN.
Display mode:
Temperature query Temperature area: displays the project number of the current IDU.
C15 for outlet temperature -9 to 99 Timer area: displays the temperature value.
sensor of IDU If the HBS network consists of only one IDU, the timer area directly displays the temperature value in the "C15" interface.
No matter Fahrenheit or Centigrade remote signals are received, the temperature is displayed in Centigrade.
When the wired controller displays the inlet-tube temperature after receiving signals from the remote controller, the inlet-tube
temperature of the IDU that has the minimum project number in the HBS network is displayed by default.
Operation method:
In “C16” status, press the “MODE” button to enter electronic expansion valve opening degree query of IDU. Press “ ” or “ ” to switch
the IDU SN.
Display mode:
Opening degrees
Temperature area: displays the project number of the current IDU.
query of electronic
C16 0-20 Timer area: displays the opening degree value.
expansion valve
If the HBS network consists of only one IDU, the timer area directly displays the opening degree value of electronic expansion valve in
of IDU
the “C16” interface.
When the wired controller displays the opening degree of electronic expansion valve after receiving signals from the remote controller,
the opening degree of electronic expansion valve of the IDU that has the minimum project number in the HBS network is displayed by
default.
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Capacity configuration
35: 135% Temperature area: displays the parameter code.
n2 ratio upper-limit
50: 150% Timer area: displays the setting value of capacity configuration ratio of the current outdoor/IDU.
of outdoor/IDU
Operation method:
In “n6” status, press the “MODE” button to enter fault code query of ODU (when a wired controller controls multiple IDUs, only the faults
memorized by the IDU that has the minimum project number can be queried). Press “ ” or “ ” to switch the fault SN. Press the
Historical fault query
n6 Five historical faults “ENTER/CANCEL” button to return to the upper-level menu.
ingress of ODU
Display mode:
Temperature area: displays the fault SN and fault code from left to right (1-5, faults are arranged from the earliest to the latest).
Timer area: displays the project number of the ODU.
Operation method (n7 query is not supported for the slave wired controller):
In “n7” status, the timer area is not displayed. Press the “MODE” button to enter parameter query of ODU. The first bit in the temperature
area (display bit of the ODU module ID) blinks. Press “▲” or “▼” to switch the ODU module ID. Press the “MODE” button to select
an ODU module. In this case, the first bit in the temperature area stops blinking, and the second and third bits in the temperature area
display the parameter code. The timer area displays a corresponding parameter value. Press “▲” or “▼” to switch the parameter
code and press the “ENTER/CANCEL” button to return to the upper-level menu.
Display mode:
Temperature area: displays the ODU module ID and parameter code from left to right.
Timer area: displays a corresponding parameter value to the right.
05 Module high-pressure °C
06 Module low-pressure °C
Parameter query 01-13
n7 07 Discharge temperature of compressor 1 °C
ingress of ODU 25-29
08 Discharge temperature of compressor 2 °C
09 Discharge temperature of compressor 3 °C
10 Discharge temperature of compressor 4 °C
11 Discharge temperature of compressor 5 °C
12 Discharge temperature of compressor 6 °C
13 Operation frequency of compressor 3 Hz
25 Outdoor unit heating EXV1 (Actual value = Displayed value * 10) PLS
26 Outdoor unit heating EXV2 (Actual value = Displayed value * 10) PLS
27 Subcooler EXV (Actual value = Displayed value * 10) PLS
28 Defrosting temperature °C
29 Liquid-extracting temperature of subcooler °C
30 Outlet temperature of accumulator °C
31 Oil return temperature °C
32 Inlet-tube temperature of condenser °C
33 Outlet temperature of condenser °C
nA: cooling/heating
Unit cooling/heating nC: single-cooling Temperature area: displays the parameter code.
A6
function nH: single-heating Timer area: displays the cooling/heating function setting value of the current unit.
nF: air supply
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Operation method (nb query is not supported for the slave wired controller):
In “nb” status, the timer area is not displayed. Press the “MODE” button to enter bar code query. The temperature area displays “nb” and
the project number in the timer area blinks. Press “▲” or “▼” to switch the project number of IDU.
Press the “MODE” button to select an IDU. The temperature area displays “Un” and the timer area displays “-n”. Press “▲” or “▼” to
display the entire-unit bar code and controller bar code of IDU. Press the “ENTER/CANCEL” button to return to the upper-level menu.
The temperature area displays “nb” and the timer area displays the project number of the queried IDU. Press the “ENTER/CANCEL”
button again to return to the upper-level menu.
Display mode:
Temperature area: displays nb/Un/Pc/bar code.
Timer area: displays -n/project number/bar code.
The following is an example:
COMMISSIONING
Pc -n following is the controller
bar code of IDU.
OPERATION
Controller bar code of IDU It indicates the former
N1r0128150067 N1r 0128
seven bits of the bar code.
Note:
1. Un indicates the entire-unit bar code of IDU and Pc indicates the controller bar code of IDU.
2. When there is only one IDU, press the “MODE” button in “nb” status to enter bar code query without selecting the project number of
IDU.
3. The system quits the query status if no operations are performed in 60 seconds.
4. The bar code query starts from the entire-unit bar code of IDU and ends at the controller bar code of IDU without circulation. That is,
the query does not start again even if users press “▼”.
Note:
1. In parameter query status, "FAN", “TIMER”, "SLEEP", and "SWING" are invalid. By pressing the “ON/OFF” button, users can
return to the main interface but not power on/off the unit.
2. In parameter query status, signals of the remote controller are invalid.
1) Engineering Parameter Settings
Engineering parameters can be set in power-on or power-off status.
a. Press and hold the “FUNCTION” button for five seconds. The temperature area displays “C00”. Continuously press the
“MODE” button for three times, and then press and hold the “FUNCTION” button for five seconds to enter the engineering
parameter setting interface. The temperature area displays “P00”.
b. Select a parameter code by pressing “ ” or “ ”. Press the “MODE” button to switch to parameter value settings. The
parameter value blinks. Adjust the parameter value by pressing “ ” or “ ”and then press the “ENTER/CANCEL” button to
complete settings.
c. Press the “ENTER/CANCEL” button to return to the upper-level menu till quitting parameter settings.
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In the engineering parameter setting interface, users can also set user parameters listed in Table 2.2.
The engineering parameter setting list is as follows:
Table 2.4 Engineering Parameter Setting List
Parameter
Parameter Name Parameter Range Default Value Remark
Code
00: not cleared Historical faults of all IDUs controlled by the current wired
P17 Historical fault clearing for IDU 00
01: cleared controller are cleared.
When there are master and slave wired controllers and the
01: temperature sensor of air return vent temperature sensor of wired controller is used, only the
02: temperature sensor of wired controller temperature sensor of the master wired controller is used by
03: temperature sensor of air return vent for cooling, default.
Environment temperature sensor dehumidifying, and air supply; temperature sensor of wired Note:
P20 03
settings for IDU controller for heating In automatic mode, the environment temperature sensor settings
04: temperature sensor of wired controller for cooling, are invalid for a common IDU but the setting value is memorized.
dehumidifying, and air supply; temperature sensor of air return The environment temperature sensor settings are invalid for a
vent for heating fresh-air IDU. The temperature sensor of air return vent is used by
default.
Temperature sensor
Corrected value of environment temperature
of unit: 0°C;
P21 sensor of IDU (for cooling, dehumidifying, -15 to +15 Press “ ” or “ ” to add or reduce by 1°C.
temperature sensor of
and air supply)
wired controller: 0°C
COMMISSIONING
Corrected value of environment temperature The temperature sensor of unit and the temperature sensor of
of unit: -2°C;
P22 sensor of IDU (for heating, fast heating, -15 to +15 wired controller share the same corrected value.
temperature sensor of
and air warming) In heating mode, corrected value of temperature sensor of unit =
wired controller: 0°C
corrected value of temperature sensor of wired controller - 2°C.
P32 Capacity adjustment function of IDU -40% to +40% 00 Press “ ” or “ ” to add or reduce by 10%.
Select "01" and then press and hold the “ENTER/CANCEL” button
00: invalid
P35 Factory setting recovery for user functions 00 to restore the factory settings for user functions (factory setting
01: valid
recovery fails if remote shielding is valid).
00: disabled
10: 10 seconds
20: 20 seconds
It indicates the number of seconds for enabling the low-level fan
P40 Prevention for heat collection 30: 30 seconds 00
every 15 minutes.
40: 40 seconds
50: 50 seconds
60: 60 seconds
Automatically In “P42” status, press the “MODE” button to enter the setting
generated upon the menu. The project number blinks in the timer area. Press “ ” or
P42 Project number settings of IDU 1-255
initial system “ ” to adjust the project number. Press the “ENTER/CANCEL”
operation button to confirm settings and return to the upper-level menu.
00: invalid When it is set to "01", the wired controller initiates an IDU project
P45 One-key project number reset for IDU 00
01: valid number reset command.
Minimum opening degree setting After the default minimum opening degree for heating breakdown
00: automatically controlled
P48 for heating breakdown is manually modified, the opening degree remains unchanged
1-500
of IDU expansion valves upon heating breakdown.
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Parameter
Parameter Name Parameter Range Default Value Remark
Code
40: 40 minutes
n1 Defrosting period settings 50: 50 minutes 50
60: 60 minutes
00: common
n3 Forcible defrosting After settings, it automatically restores to "00".
01: forcible defrosting
08: 80% Enter query in “n4” status. The temperature area displays the
Highest capacity output limitation
n4 09: 90% 10 function code and the timer area displays the corresponding
settings for ODU
10: 100% function setting value.
00: no silent function Enter query in “A7" status. The temperature area displays the
A7 Silent function of ODU 01-09: intelligent nighttime silent mode 00 function code and the timer area displays the corresponding
10-12: forcible silent mode function setting value.
Note:
COMMISSIONING
1. In parameter setting status, “FAN”, “TIMER”, “SLEEP”, and “SWING” are invalid. By pressing the “ON/OFF” button, users can
return to the main interface but not power on/off the unit.
OPERATION
2. In parameter setting status, signals of the remote controller are invalid.
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7). Failure Display (2). Engineering Application Functions Operated through the
VEKCH2B Wired Controller
When a fault occurs during the system operation, the
temperature area of wired controller displays the fault code.
When multiple faults occur, fault codes are circularly displayed.
When a fault occurs, power off the unit and ask for professional
maintenance personnel for help.
The following figure shows the VEWCL1B remote control
power-on high-pressure protection fault interface.
Method 2:
Power-on High-pressure Protection Fault Interface Step 1: In power-on or power-off status, press and hold the
“MODE” button and "SWING" simultaneously for fi ve seconds
Note: If the IDU connected with the current wired controller is to enter the parameter query interface.
a fresh-air IDU, “FAP” is displayed on the main interface of the
wired controller. Only the outlet temperature can be set for the Step 2: In "C00" status, press and hold the “MODE” button and
fresh-air IDU. For the setting method, see the “IDU Function "SWING" simultaneously for fi ve seconds to enter the
Settings” section. parameter setting interface.
Step 3: Press "▲" or "▼" to switch level 2 parameter codes till
“P10” is displayed on the temperature area.
Step 4: Press the “MODE” button to set the parameter to
"01" and then Press the “ENTER” button. If the setting is
successful, "MASTER" on the wired controller will be on.
“MASTER”
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COMMISSIONING
(3). Engineering Application Functions Operated through the
b. Select a parameter code by pressing “ ” or “ ”. Press the VERCL1B Remote Controller
OPERATION
“MODE” button to switch to parameter value settings. The
parameter value blinks. Adjust the parameter value by The VERCL1B remote controller provides all engineering
pressing “ ” or “ ” and then press the “SWING” button to application functions. It is set to common type by default
complete settings. upon factory departure. It can use engineering application
functions only after being set to professional type. The
c. Press the “SWING” button to return to the upper-level menu following only describes engineering application functions.
till quitting parameter settings. For other user operation functions, refer to the
"Remote Controller Operating Instructions".
For the user parameter setting list of the VEKCH2B wired
controller, refer to the user setting query list in VEWCL1B user Method for setting the professional remote controller: Press "
parameter settings. " and "
MODE
" simultaneously in power-off status. If "
TEMP
"
Note: In parameter settings, the function of "SWING" on the blinks for three times, it indicates that the setting succeeds.
VEKCH2B wired controller is equivalent to the function of Method for restoring the common remote controller: Press "
“ENTER/CANCEL” on the VEWCL1B wired controller. MODE
" and "TEMP
" simultaneously in power-off status. If " "
blinks for three times, it indicates that the setting succeeds.
4). Engineering Parameter Query
Engineering parameters can be queried in power-on or
power-off status.
a. Press and hold the “MODE” and "SWING"
button simultaneously for fi ve seconds to enter
the engineering parameter query interface. The
temperature area displays “C00” and “CHECK” is on.
b. In "C00" status, continuously press the “MODE” button for
three times to enter engineering parameter query.
c. Select a parameter code by pressing “ ” or “ ”.
d. Press the “SWING” button to return to the upper-level menu
till quitting parameter query.
For the user parameter setting list of the VEKCH2B wired
controller, refer to the user setting query list in VEWCL1B user
parameter settings.
Note: In parameter settings, the function of "SWING" on the
VEKCH2B wired controller is equivalent to the function of
“ENTER/CANCEL” on the VEWCL1B wired controller.
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No. Button name Function
Table 2.5 Query Parameters
1 ON/OFF Turn on or turn off the unit
Query Code Query Content Query Sub-item Level 2 Query Content
2 FAN Set fan speed
C00 Invalid
3 ▲/▼ Set temperature and time
C01 Project number query of the current IDU
4 MODE Set operation mode
C02 Capacity query of the current IDU
5 Set quiet function
C03 Indoor unit quantity query in the CAN1 network
6 Set health function and air function
C04 Project number query of the master IDU
7 Set left&right swing status 01 Fault 1
8 Set up&down swing status 02 Fault 2
Historical fault query
9 X-FAN Set X-FAN function C05 03 Fault 3
ingress of the current IDU
10 TIMER ON Set timer on function 04 Fault 4
"C00" blinks in the temperature area. enter the parameter setting status. The setting text is
2) Press " " to switch the query code and select a unit displayed and "P00" blinks in the temperature area.
parameter to be queried (see Table 2.5 for parameters that can b. Press " " to switch the setting code and select a unit
be queried). parameter to be set (see Table 2.6 for parameters that
3) If the timer area displays query sub-items, it indicates that can be set).
there are level 2 query menus. Press " " to enter level 2
MODE
c. Press " " to enter parameter settings. The current
TEMP
query menu selection. The content blinks in the timer area. parameter value blinks in the timer area. Press " " to
Press " " to switch query sub-items and select a level 2 menu change the parameter value.
to be queried.
Press " TEMP
" to confi rm query and return to step 2.
4) Press " " to confi rm query and return to step 2.
TEMP
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COMMISSIONING
P36 Factory setting recovery for engineering settings
01: factory setting recovery
OPERATION
00: disabled
10: 10 seconds
20: 20 seconds
P40 Prevention for heat collection 30: 30 seconds
40: 40 seconds
50: 50 seconds
60: 60 seconds
P42 Project number settings of IDU 1-255
00: no preferential operation
P43 Preferential operation settings
01: preferential operation
00: not displayed
P44 One-key project number setting query for IDU
01: displayed
00: invalid
P45 One-key project number reset for IDU
01: project number reset
00: not cleared
P46 Accumulated time clearing for air filter cleaning
01: cleared
00: no cleaning prompt settings
10-39: The first digit indicates the pollution degree of the using place and the second digit indicates the accumulated
operating time of IDU. The two digits are described as follows:
1. Slight pollution: The first digit is "1". If the second digit is "0", it indicates that the accumulated operating time is 5500
hours. The accumulated operating time is added by 500 hours when the second digit is increased by "1”. When the
second digit is “9”, the accumulated operating time is 10000 hours.
P47 Prompt settings for air filter cleaning
2. Medium pollution: The first digit is "2". If the second digit is "0", it indicates that the accumulated operating time is 1400
hours. The accumulated operating time is added by 400 hours when the second digit is increased by "1". When the
second digit is "9", the accumulated operating time is 5000 hours.
3. Heavy pollution: The first digit is "3". If the second digit is "0", it indicates that the accumulated operating time is 100
hours. The accumulated operating time is added by 100 hours when the second digit is increased by "1". When the
second digit is "9", the accumulated operating time is 1000 hours.
00: comfortability preferred
n0 System conservation operation settings
01: conservation preferred
40: 40 minutes
n1 Defrosting period settings 50: 50 minutes
60: 60 minutes
00: no defrosting
n3 Forcible defrosting
01: forcible defrosting
00: no silent function
A7 Silent function of ODU 01-09: intelligent nighttime silent mode
10-12: forcible silent mode
08: highest energy consumption limitation being 80%
n4 Highest capacity output limitation settings 09: highest energy consumption limitation being 90%
10: no conservation limitation
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4). Engineering Application Functions Operated through the Part 3 Commissioning Process
VERCL1A Remote Controller Note:
The VERCL1A remote controller only provides engineering 1. It is forbidden to directly connect the compressor with power
application functions for setting the master IDU. For other supply and forcibly power it on during commissioning and
user operation functions, refer to the “Remote Controller maintenance.
Operating Instructions”.
2. Engineering commissioning operations must be performed
The method for setting the master IDU through the on the Lennox Series VRF unit. Otherwise, the unit cannot
VERCL1A remote controller is as follows: properly run.
3. Before commissioning is completed, the main board of ODU
displays “module address 0F A0” and that of IDU displays
“A0”.
4. A module must be set to master module and only one can be
set during commissioning.
5. An IDU must be set to master IDU and only one can be set
during commissioning.
6. Other functions can use the factory settings if there are not
special engineering requirements.
I. Necessity of VRF Engineering Commissioning
Different form ordinary air conditioning units, the VRF system
raises high design requirements and easily incurs operation-
affected factors such as impurities and water during
engineering installation. Due to the requirements on
engineering design/installation complexity and high-precise
system control, commissioning is mandatory after engineering
COMMISSIONING
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III. Engineering Commissioning Procedures
1. Step 1: Pre-commissioning Preparations
Does the stop valve of
1.1 Overall Commissioning Plan outdoor unit reach the
maximum opening
Before commissioning, the person-in-charge should learn degree?
about the overall engineering progress plan, overall workload
of engineering commissioning, possible influence factors in
achieving the commissioning progress, and required labors
and materials.
leakage?
1.2 Composition of Commissioning Members Oil
COMMISSIONING
(4). Make sure that all required files and parameter records over-higher than the environment temperature or the low
OPERATION
are ready. pressure value will be over-lower than the environment
2. Step 2: Pre-commissioning Check temperature.
Installation environment check covers the heat exchange Example:
environment of unit and electromagnetic radiant components. The outdoor environment temperature is 30°C and the indoor
All requirements should comply with national and local environment temperature is 28°C. The pressure gauges
electrical standards. For any installation incompliance, connected with the system show that the high pressure value
records should be made for providing an analysis basis during is 28°C and the low pressure value is 27°C. The difference
refrigerating system testing. between the outdoor environment temperature and either
2.1 Installation Appearance Check pressure value is less than 5°C. It indicates that the system
standby pressure is normal.
Installation appearance check covers whether pipeline
installation complies with specifi cations, whether refrigerant
High Pressure
pipes and condensing drainage pipes are thermal insulated. Gauge
LowPressure
Refrigerant pipes should be tidily installed, with outdoor and Gauge
indoor disperse pipes leaning in the required scope. For any
installation incompliance, records should be made for
providing an analysis basis during refrigerating system testing.
Refrigerant pipes and condensing drainage pipes should not
be exposed. If any pipe is exposed, an immediate amendment
is required to avoid serious loss.
2.2 Refrigerating System Check Oil Detection Valve
(1). Before commissioning, make sure that the stop valve Low-pressure
Detection Valve
of each module reaches the maximum opening degree.
Check whether there is any refrigerator oil leakage
around the valve. If there is, immediately check for
leakage with soap bubbles or leak detectors. If confirming
that leakage exists, immediately stop commissioning and
solve the problem before continuing commissioning.
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Lennox VRF Engineering Handbook
the unit. the code again. The fault code “U3” should disappear.
OPERATION
(4). Check air switches and fuse links for their models and 2.4 Communication System Check
using methods. (1). The following communication contents must be checked
1). Commercial air conditioning units must be installed again before commissioning:
with independent air switches, fuse links, and similar
protectors. Reasonable models and using methods Do main boards correctly communicate with each
should be selected for air switches and fuse links. other between outdoor unit modules?
Remarks:
c. Air switches work for overload and short-circuit
protection. Air switches provide a less breaking current Are DIP switches of the master outdoor
than fuse links and air switches react more slowly than unit correctly set?
fuse links. The advantage of air switches is that they
can be manually reset after a protection action.
d. Fuse links only work for short-circuit protection. They
provide a large breaking current and act slowly. Does the master outdoor unit correctly
However, fuses must be replaced after a protection communicate with the indoor unit?
action.
2). Select air switch models according to the power cable
diameter and air switch specifications. In general, the
rated current of air switches should be larger than or Are indoor units correctly connected
equal to the load current calculated based on the line, with each other?
and less than or equal to the persistent current rating
allowed by the conductor.
(5). Check components in the electric box.
In the case of unit power-off, visually check whether any Does the indoor unit correctly communicate
with the wired controller?
component in the electric box drops during transportation.
Then, check whether any component or cable is loose or drops
by hand. For a large-scale unit, power cable terminals of the (2). Communication cables cannot be laid out in the same
patch panel and cable terminals connected with connectors trough as power cables. Communication cables should be
must be tightened with a sleeve spanner or screwdriver, and independently laid out in hard fire-resistant PVC tubes. The
tightened once more after two months of normal operation. parallel spacing between communication cables and strong
Auxiliary contacts of AC connectors cannot be removed electric wires should be larger than 20 cm.
because they have been debugged upon factory departure.
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9 Are long pipes of IDUs and ODUs less than or equal to 165 m?
Has the compressor been
10 Is the total length of pipes less than 1000 m?
preheated for more than
Is the spacing between the ODU and the first disperse pipe larger than 90 m? eight hours?
11
If yes, is the corresponding pipe diameter increased?
Is the spacing between the IDU and the nearest disperse pipe larger than 10
12
m? If yes, is the corresponding pipe diameter increased?
COMMISSIONING
13 Does the wall thickness of copper tubes meet design requirements?
OPERATION
14 Are disperse pipes horizontal or vertical?
Does the diameter of cables connected with IDUs and ODUs comply with unit
15
design requirements?
Do the circuit breaker and leakage switch comply with unit design (2). When unit commissioning is started, the system
16
requirements? automatically selects an operation mode according to the
17 Is the spacing between the power cable and the TV set larger than 1 m? environment temperature:
18 Do communication cable materials comply with unit design requirements? Cooling mode when the outdoor environment temperature is
higher than 20°C.
19 Are all communication cables of IDUs and ODUs serially connected?
Heating mode when the outdoor environment temperature is
Is the last-communicating IDU installed with a communication-matched lower than 20°C.
20
resistance?
(3). Before starting commissioning, make sure again that
21 What is the load of the selected IDU model?
access valves (Schrader valves) of all basic modules of the
22
Is the foundation of ODU firm? Do shock absorption and water drainage ODU have been completely opened.
comply with requirements?
(4). During commissioning, the front panel of ODU must be
23 Are basic modules installed on the same horizontal line? completely covered. Otherwise, commissioning accuracy
24 Does the drainage pipe of IDU retain a 1/100 ratio of slope? may be affected (as shown in the following figure).
25 Is the raised height of drainage pipe of IDU less than 85 cm?
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Lennox VRF Engineering Handbook
6) The following table describes progress display of each phase during commissioning:
The system does not set any master unit, and a master unit
db On 01 On CC On
should be set.
01_Master unit setting
detection The system sets more than two master units, and a master
db On 01 On CF On
unit should be set again.
There is not any master IDU, and a master IDU should be set
02_Unit address db On 02 On L7 Blinking through the commissioning software. If no master IDU is set
assignment within one minute, the system will automatically set one.
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10_Pre-startup ODU valve db On 10 On U6 On Outdoor unit valves have not been completely opened.
status detection
db On 10 On OC On Outdoor unit valves have been properly opened.
13_ —— —— —— —— —— —— No meaning.
14_ —— —— —— —— —— —— No meaning.
COMMISSIONING
commissioning operation.
manual charging
OPERATION
db On 15 On U9 On A fault occurs on ODU pipes or valves.
Note: In commissioning status, press and hold “SW3” and “SW4” simultaneously for more than five seconds to enter the no-
wired-controller commissioning mode. In this mode, the system does not detect the communication status between the wired
controller and IDU.
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3.2 Commissioning Operation Mode Step 6: Find the module with its address being “01”, which is
the master unit. On the master unit, press and hold “SW7” for
The Lennox Series VRF provides two commissioning methods.
more than five seconds to enter unit commissioning.
One is to perform commissioning through the main board of
ODU. The other is to perform commissioning on a PC through
professional software. Parameters of the ODU and IDU can
be simultaneously displayed and historical data can be stored
and queried with the second method. (For details about these
methods, refer to respective instructions.)
3.2.1 Commissioning Through the Main Board of ODU
When unit commissioning is performed through the main board
of ODU, the main board provides the following commissioning SW7
operation functions:
Step 7: Wait for the unit to automatically operate
Step 1: Completely cover the front panel of ODU and open commissioning steps 01 and 02.
commissioning windows of all basic modules.
Exception 1: If the master unit is incorrectly set in step 01, the
following faults are displayed in step 01:
should be set.
OPERATION
LED3
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Step 7: When the unit runs to step 03, users need to manually Step 9: Unit commissioning step 05 is internal communication
confirm the number of outdoor modules. The main board of detection.
each module is displayed as follows: If no exception is detected, the main board is displayed
as follows and the unit automatically enters the next
Commissioning Code Progress Code Status Code commissioning step.
LED1 LED2 LED3
Progress Display Display Display Commissioning Code Progress Code Status Code
Code Code Code
Status Status Status
LED1 LED2 LED3 Meaning
03_Module Progress Display Display Display
Module Code Code Code
quantity db On 03 On Blinking Status Status Status
quantity
confirmation The system
05_Internal
completes detection
communication db On 05 On OC On
and automatically
If the displayed quantity is consistent with the number of detection
enters the next step.
actually connected modules, press “SW7” on the master unit
to confirm. The main board is displayed as follows and the unit
If an exception is detected, the unit retains the current status
automatically enters commissioning step 04.
and waits for manual troubleshooting. Corresponding faults
include:
Commissioning Code Progress Code Status Code
COMMISSIONING
failure between
db On 05 On C2 On
actually connected modules, check whether communication master unit and
OPERATION
cables are correctly connected between modules in power-off inverter compressor
status. Then perform commissioning again. driver.
Note: It is very important to correctly confirm the number of The system detects
ODUs. If the confirmed quantity is inconsistent with the actual communication
quantity, the system may improperly run. db On 05 On C3 On failure between
05_Internal
master unit and
communication
Step 8: When the unit runs to step 04, users need to manually inverter fan driver.
detection
confirm the number of indoor modules. The main board of each
module is displayed as follows: The rated capacity
ratio is over-high
db On 05 On CH On
between indoor and
Commissioning Code Progress Code Status Code
ODUs.
LED1 LED2 LED3
Progress The rated capacity
Display Display Display
Code Code Code ratio is over-low
Status Status Status db On 05 On CL On
between indoor and
04_Indoor Number of ODUs.
unit quantity db On 04 On connected Blinking
confirmation IDUs
For details about the above troubleshooting method, refer to
the “Troubleshooting Method” part.
If the displayed quantity is consistent with the number of
actually connected modules, press “SW7” on the master unit Step 10: Unit commissioning step 06 is component detection
to confirm. The main board is displayed as follows and the unit for ODU.
automatically enters the next commissioning step. If no exception is detected, the main board is displayed
as follows and the unit automatically enters the next
Commissioning Code Progress Code Status Code
commissioning step.
LED1 LED2 LED3
Progress Display Display Display Commissioning Code Progress Code Status Code
Code Code Code
Status Status Status
LED1 LED2 LED3 Meaning
04_Indoor
Progress Display Display Display
unit quantity db On 04 On OC On Code Code Code
Status Status Status
confirmation
The system detects
Note: It is very important to correctly confirm the number of 06_Component that no ODU
IDUs. If the confirmed quantity is inconsistent with the actual detection db On 06 On OC On component fails and
for ODU automatically enters
quantity, the system may improperly run.
the next step.
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If an exception is detected, the unit retains the current status and waits for manual troubleshooting. Corresponding faults include:
For details about the above troubleshooting method, refer to the “Troubleshooting Method” part.
Step 11: Unit commissioning step 07 is component detection for IDU.
If no exception is detected, the main board is displayed as follows and the unit automatically enters the next commissioning step.
07_Component The system detects that no IDU component fails and automatically
db On 07 On OC On
detection for IDU enters the next step.
If an exception is detected, the unit retains the current status and waits for manual troubleshooting. Corresponding faults include:
07_Component XXXX/Corres-ponding
db On 07 On On The system detects component failure of IDU.
OPERATION
“XXXX” indicates the project number of the faulty IDU. The corresponding fault code is displayed after three seconds. For
example, if a d5 fault occurs on IDU 100, LED3 will circularly display “01”, “00” (two seconds later), and “d5” (two seconds later).
For details about the above troubleshooting method, refer to the “Troubleshooting Method” part. Page 110 (PDF 113)
Step 12: Unit commissioning step 08 is compressor preheating confirmation.
If it is detected that the compressor preheating period is more than eight hours, the main board is displayed as follows and the
unit automatically enters the next step.
08_Compressor
The system detects that the compressor preheating period is more
preheating db On 08 On OC On
than eight hours and automatically enters the next step.
confirmation
If it is detected that the compressor preheating period is less than eight hours, an exception is prompted and the main board is
displayed as follows. In this case, press “SW7” to skip the waiting time and automatically enter the next commissioning step.
However, the compressor may be damaged if it is forcibly started.
08_Compressor
The system gives a prompt if the compressor
preheating db On 08 On U0 On
preheating period is less than eight hours.
confirmation
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09_Pre-startup The system detects that refrigerants are normal and automatically
db On 09 On 0C On
refrigerant detection enters the next step.
If no refrigerant exists in the system or the refrigerant volume does not meet the system startup requirements, “U4 lack of
refrigerant protection” is prompted and the main board is displayed as follows. The unit cannot enter the next commissioning
step. In this case, check for leakage or append refrigerants till the exception disappears.
09_Pre-startup The system detects insuffi cient refrigerants and stops to balance
db On 09 On U4 On
refrigerant detection the pressure lower than 0.3 MPa (45 psig).
Step 14: Unit commissioning step 10 is pre-startup ODU valve status detection.
If the master unit is displayed as follows, it indicates that the unit is being enabled.
COMMISSIONING
Progress LED1 LED2 LED3 Meaning
OPERATION
Code Display Status Code Display Status Code Display Status
10_Pre-startup
ODU valve status db On 10 On ON On Outdoor unit valves are being opened.
detection
If the master unit is displayed as follows, it is required to check again whether the ODU valves are completely opened.
10_Pre-startup
It is required to check again whether the ODU valves are completely
ODU valve status db On 10 On U6 On
opened.
detection
After confirming that all valves are completely opened, press “SW7” to enter the next commissioning step.
If it is detected that the unit valve status is normal, the main board is displayed as follows and the unit automatically enters the
next commissioning step.
10_Pre-startup
ODU valve status db On 10 On OC On Outdoor unit valves have been properly opened.
detection
Step 15: Unit commissioning step 11 is manually calculated refrigerant charging status. Without operations, the system gives a
function prompt and automatically enters the next step.
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12_Unit
commissioning
db On 12 On AP Blinking The system waits for a unit commissioning startup command.
startup
confirmation
If it is confirmed to enable the unit, press “SW7”. The main board is displayed as follows and the unit automatically enters the
next commissioning step.
12_Unit
commissioning The unit is set to manually-calculated refrigerant charging
db On 12 On AE On
startup commissioning status.
confirmation
Step 17: After unit startup confirmation, the system automatically selects the cooling or heating mode according to the
environment temperature.
COMMISSIONING
A. If the system selects the cooling mode, the main board is displayed as follows:
OPERATION
Corresponding
db On 15 On On A fault occurs on the cooling-mode commissioning operation.
fault code
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B. If the system selects the heating mode, the main board is displayed as follows:
Corresponding
db On 16 On On A fault occurs on the heating-mode commissioning operation.
fault code
Step 18: If no exception occurs when the unit continuously operates for 40 minutes, the system automatically confirms
commissioning completion, stops the entire unit, and restores the standby status. The main board is displayed as follows:
COMMISSIONING
Code Display Status Code Display Status Code Display Status
OPERATION
17_Commissioning The unit has completed commissioning and in standby status. LED1
01~04 On OF On OF On
completion status displays the module address; LED2 and LED3 display "OF".
Step 19: After unit commissioning is completed, set unit functions according to the actual engineering requirements on functions.
For details about the setting method, refer to the “System Function Setting Method” part. Skip this step if there are not special
requirements.
Step 20: Deliver the unit for use and let users know the precautions.
3.2.2 Commissioning Through the Commissioning Software
Step 1: Install commissioning software to the computer and connect monitoring communication cables (for details about the
operation method, see the Lennox VRF Central Air Conditioning Commissioning Software” section).
Step 2: Completely cover the front panel of ODU.
Step 3: In power-off status of ODU, set the ODU to a corresponding static pressure mode according to static pressure design
requirements for outdoor engineering. For details about the setting method, see the “Outdoor Fan Static Pressure Setting DIP
Switch (SA6_ESP_S)” section.
Step 4: In power-off status of ODU, set one module of ODU to master unit. For details about the setting method, see the “Master
Unit Setting DIP Switch (SA8_MASTER-S)” section.
Step 5: Power on all outdoor and IDUs. In this case, all modules of ODU display that the unit is in non-commissioning status.
LED3
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Step 6: Switch the commissioning software to the For the phase with "OK" displayed, a manual confirmation is
commissioning control interface. required for entering the next commissioning step. Click "
Click “Debug” to switch to the engineering commissioning " to display relevant information detected on this phase, which
interface. The unit will automatically operate the commissioning provides references for selection. Click "Close" to close the
modules listed in this interface from top to bottom and from left information (the number of commissioning units is displayed
to right. Note: The commissioning function only applies to the in "3 Confirm ODU Basic Module NO." and "4 Confirm IDU
single-system network. NO."; the preheating period is displayed in “8 Compr. Preheat
Confirmation").
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During commissioning, click "Stop" to stop commissioning and At last, engineering commissioning is completed when " " is
then click "Start" to continue commissioning till commissioning displayed on "Project Debug Completion".
ends. "Back" and "Skip" are provided in "10 ODU Valves
Check Before Startup". When an exception occurs in step 10,
click "Back" to return to step 9 and then click "OK" in step 9 to
perform commissioning again for step 10. If a U6 fault (valve
exception) occurs in step 10, users can click "Skip" to skip the
fault. For other faults, "Skip" is unavailable.
COMMISSIONING
and hand it over to users.
OPERATION
3.4 Precautions to Let Users Know after Commissioning
(1) Let users know where the master IDU is located and stick a
label to the master IDU. Tell users that modes of other IDUs
are limited by the mode of master IDU.
(2) An ODU that has been in power-off status for more than 24
hours should be preheated for more than eight hours before
startup to prevent damaging compressors.
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Lennox VRF Engineering Handbook
Outdoor environment
1 °C ——
temperature
● When the system compressor is running, the normal discharge pipe or top temperature for cooling is
Discharge pipe temperature of 70-95°C, which is more than 10°C higher than the saturation temperature corresponding to the system
2 °C
compressor high-pressure. The normal temperature for heating is 65-80°C, which is more than 10°C higher than the
saturation temperature corresponding to the system high-pressure.
● When the system runs for cooling, the defrosting temperature is 5-11°C lower than the system high-
pressure value.
3 Defrosting temperature °C
● When the system runs for heating, the defrosting temperature is 2°C higher or lower than the system low-
pressure value.
● The normal system high-pressure value is 20-55°C. With the change of environment temperature and
system operation capacity, the system high-pressure value is 10-40°C higher than the environment
temperature. The higher the environment temperature, the less the temperature difference.
4 System high-pressure °C ● When the system runs for cooling with the environment temperature being 25-35°C, the system high-
pressure value is 44-53°C.
● When the system runs for cooling with the environment temperature being -5 to 10°C, the system high-
pressure value is 40-52°C.
Outdoor unit ● When the system runs for cooling with the environment temperature being 25-35°C, the system low-
parameter pressure value is 0-8°C.
5 System low-pressure °C
● When the system runs for cooling with the environment temperature being -5 to 10°C, the system high-
pressure value is -15 to 5°C.
● During the cooling operation, the heating electronic expansion valves always remain at 480 PLS.
COMMISSIONING
PLS.
Operation frequency of inverter ● The operation frequency of inverter compressor 1 changes between 20 and 95 Hz.
7 Hz
compressor ● The operation frequency of inverter compressor 2 changes between 30 and 100 Hz.
● According to different operation frequencies and loads, the current of inverter compressor 1 changes
8 Current of inverter compressor A
between 7 and 25 A. The current of inverter compressor 2 changes between 7 and 20 A.
IPM module temperature of ● When the environment temperature is lower than 35°C, the temperature of the IPM module is lower than
9 °C
inverter compressor 80°C. The highest temperature is not higher than 95°C.
● The normal bus line voltage is 1.414 times larger than the power voltage. For example, if the three-phase
Driver bus line voltage of
10 V power voltage is 390 V, the bus line voltage after current rectification is 390 V × 1.414 = 551 V. It is normal
inverter compressor
if the difference between the actual test value and the calculation value is within 15 V.
11 Operation frequency of fan Hz ● With the adjustment of system pressure, the fans run between 0 and 65 Hz.
Inlet-tube temperature of
13 °C ● As the environment temperature is different, the inlet-tube temperature is 1-7°C lower than the outlet-tube
indoor heat exchanger
temperature of the same IDU in cooling mode.
Indoor unit
● The inlet-tube temperature is 10-20°C lower than the outlet-tube temperature of the same IDU in heating
parameter Outlet-tube temperature of
14 °C mode.
indoor heat exchanger
Communication ● The commissioning software shows that the number of IDUs/ODUs is consistent with the actual
16 Communication data —
parameter engineering quantity, without communication failure.
● The drainage effect of IDU is smooth and thorough, and no adverse-slope water storage exists in
17 Drainage system —— — condensing drainage pipes. The ODU can implement drainage completely from the drainage pipe, without
drops from the unit foundation.
● No exceptional sound occurs on compressors and indoor/outdoor fans. No fault occurs on the unit
18 Other ——
operation.
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Maintenance
CONTENTS
Part 1 Failure Code Table.....................................................................................110
Part 2 Exception and Troubleshooting ...............................................................113
Part 3 Key Parts Maintenance .............................................................................150
I. Cautions on Controller AP1 Replacement ........................................................150
II. Compressor Replacement and Cautions.........................................................153
MAINTENANCE
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Content symbol
0 1 2 3 4 5 6 7 8 9
Distinctive symbol
Content symbol
A H C L E F J P U b d n y
Distinctive symbol
Inconsistent Mismatching
Warning about
L series of multi-split indoor and
poor air quality
IDUs ODU models
Indoor
Air outlet
Indoor unit network Wired controller Volume dial switch Indoor CO2 Project
d temperature
address exception PCB exception setting exception sensor fault commissioning
sensor fault
Content symbol
0 1 2 3 4 5 6 7 8 9
Distinctive symbol
High exhaust High exhaust High exhaust High exhaust High exhaust
Low exhaust High exhaust
Outdoor unit High-pressure Low-pressure temperature temperature temperature temperature temperature
E temperature temperature
fault (unified) protection protection protection for protection for protection for protection for protection for
protection protection
compressor 1 compressor 2 compressor 3 compressor 4 compressor 5
Outdoor
MAINTENANCE
Content symbol
A H C L E F J P U b d n y
Distinctive symbol
CN55
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Lennox VRF Engineering Handbook
Content symbol
0 1 2 3 4 5 6 7 8 9
Distinctive symbol
Over-current Over-current Over-current Over-current Over-current Over-current Four-way High system Low system
Other module
J protection for protection for protection for protection for protection for protection for valve leakage pressure ratio pressure ratio
protection
compressor 1 compressor 2 compressor 3 compressor 4 compressor 5 compressor 6 protection protection protection
Content symbol
A H C L E F J P U b d n y
Distinctive symbol
Content symbol
0 1 2 3 4 5 6 7 8 9
Distinctive symbol
Compressor
Compressor Compressor driver board Inverter Compressor Inverter
Compressor Compressor Compressor
driver board driver board power voltage Compressor drive compressor drive IPM compressor
P drive module drive IPM module drive temperature
MAINTENANCE
fault (displayed failure (displayed protection PFC protection over-current over-temperature out-of-step
reset protection protection sensor fault
on the IDU) on the IDU) (displayed on protection protection protection
the IDU)
Outdoor
Fan driver
Fan driver Fan driver Variable Variable
board power Fan drive Fan drive IPM
board fault board failure Fan drive module Fan drive PFC frequency fan Fan drive IPM frequency
H voltage protection temperature over-temperature
(displayed on (displayed reset protection protection over-current module protection fan out-of-step
(displayed on sensor fault protection
the IDU) on the IDU) protection protection
the IDU)
Content symbol
A H C L E F J P U b d n y
Distinctive symbol
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Lennox VRF Engineering Handbook
Content symbol
0 1 2 3 4 5 6 7 8 9
Distinctive symbol
Content symbol
A H C L E F J P U b d n y
Distinctive symbol
Wrong compressor
Invalid refrigerant
Commissioning U Master IDU is set emergency
injection
operation dial
Content symbol
0 1 2 3 4 5 6 7 8 9
Distinctive symbol
Status
Upper
Economic mode Maximum output Unit parameter Indoor unit project
n indoor/outdoor Unite fault enquiry
setting capacity enquiry number enquiry
capacity ratio
Content symbol
A H C L E F J P U b d n y
Distinctive symbol
MAINTENANCE
For example, when E4 is displayed on the ODU, find line E and column 4 in the above tables. The fault is shown in the
intersection of the line and column: High exhaust temperature protection.
Note: Previous faults in the system can be queried on the main board of the ODU and commissioning software. See n6 Fault
Enquiry of the ODU or enquiry function of the commissioning software for the method.
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1 2 3
Long press FUNCTION for five seconds Press “ ” to show parameter code C01. Press “ ” or “ ” to switch between
when the conditioner is on or off to new indoor units.
parameters.
4 5 6
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Press MODE to view units’ engineering Press ENTER/CANCEL (Note 2) to Press ENTER/CANCEL or ON/OFF to
numbers and failures. The engineering quit the interface of the indoor unit’s quite the parameter interface.
number is shown in the timer area, engineering number and failure and
while the failure code is shown in the return to the previous interface.
temperature area (Note 1). Meanwhile,
the corresponding failing indoor unit’s
buzzer buzzes.
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1. If the compressor is not started, check if the AC contact is closed. If not, replace the AC contact.
Faults in the constant 1. The constant-frequency compressor is not started.
2. If the connection is loose, reconnect it;
FC frequency compressor's 2. The current detection board is faulty.
3. Replace the current detection board.
current sensor 3. The main board's detection circuit is faulty.
4. Replace the main board.
Wrong outdoor capacity 1. The capacity code is wrong. 1, Modify the capacity code setting.
U2
code setting 2. The dial component is faulty. 2. Replace the main board.
Wrong emergency 1. The dial setting is wrong. 1. Modify the dial setting.
UL
operation dial code 2. The dial component is faulty. 2. Replace the main board.
If C0 is not displayed on the control board of the ODU, check the network between the IDU and communicator. If C0 is
displayed, check the network between the IDUs and ODUs and between the IDU and communicator as follows:
1. Check if the cables connecting the control board of the ODU and the IDU and connecting the IDU and communicator
Communication failure 1. The communication cable is not connected.
are loose. If yes, reconnect them;
between indoor and 2. The communicator is disconnected.
C0 2. Check if the cables connecting the control board and IDU and connecting the IDU and communicator are broken. If
ODUs and IDU's 3. The communication cable is poorly connected.
yes, replace the cables;
communicator 4. The communicator controller is faulty.
3. Check the contact of the communication cables;
3. Replace the control board. If the fault is solved, the control board is faulty. Replace the IDU. If the fault is solved, the
IDU is faulty.
1. Check if the cable connecting the control board and the compressor's drive board is loose. If yes, reconnect it;
Communication failure 1. The communication cable is not connected.
2. Check if the cable connecting the control board and compressor's drive board is broken. If yes, replace the cable;
between main control 2. The communicator is disconnected.
C2 3. Check the contact of the communication cable connecting the control board and compressor's drive board;
board and inverter 3. The communication cable is poorly connected.
4. Replace the control board. If the fault is solved, the control board is faulty. Replace the compressor's drive board. If
compressor drive 4. The communicator is faulty.
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1. Check if the cable connecting the fan's drive board and the compressor's drive board is loose. If yes, reconnect it;
Communication failure 1. The communication cable is not connected.
2. Check if the cable connecting the fan's drive board and compressor's drive board is broken. If yes, replace the cable;
between main control 2. The communicator is disconnected.
C3 3. Check the contact of the communication cable connecting the fan's drive board and compressor's drive board;
board and variable 3. The communication cable is poorly connected.
4. Replace the control board. If the fault is solved, the control board is faulty. Replace the fan's drive board. If the fault is
frequency fan drive 4. The communicator is faulty.
solved, the fan's drive board is faulty.
1. The SA8 dial switch of the ODU is not switched to 00. 1. Switch the SA8 dial switch of an ODU to 00;
CC No controlling unit
2. The SA8 dial switch of the ODU is faulty. 2. Replace the control board or switch an ODU's SA8 dial switch to 00.
1. SA8 dial switches of multiple ODUs are switched to 00. 1. Leave one SA8 dial switch unchanged, while switch all the other dial switches to 11;
CF Multiple controlling units
2. Dial switches of multiple ODUs are faulty. 2. Replace the control board.
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1. Check if the master IDU is powered on. If yes, replace the main board;
1. The master IDU is powered off.
2. Check the contact of the communication cable of the master IDU. If no communication failure (C0) is reported, replace
2. The communication of the master IDU fails.
L7 No master IDU the main board.
3. The main board of the master IDU is faulty.
3. Replace the IDU's main board and reset the master IDU.
4. No master IDU is set in the system.
4. Set the master IDU.
C5 Project number conflict Multiple IDUs share one project number. Reset the repeated project number (useful when there is no centralized control of multiple systems).
Note: Solution of C5 fault when multiple cooling systems are controlled in a centralized way
When multiple cooling systems are controlled in a centralized way, the C5 fault, i.e. project number conflict,
may occur on different cooling systems. In such case, set project numbers of each system and solve the fault
as follows:
Project number confl ict:
When multiple systems are controlled in a centralized way, if two or more IDUs share the same project
number, the engineer number confl ict occurs. In that case, IDUs cannot be switched to varied modes or
be turned on or off. The whole device cannot be started before the confl ict is solved. The commissioning
software will show the following page:
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Figure 1
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Figure 3.
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Figure 4.
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Figure 5
Figure 6
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Figure 7
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c). Setting of auto project number deviation on ODU’s main board (recommended)
You can set auto IDU project number deviation via the ODU’s main board as follows:
1. After the whole system is commissioned, short press SW3 on the controlling unit and the
system will enter the standby status as follows:
2. Press SW2 (▼) on the controlling unit and select n5. Short press SW7 to show the following information:
Function Code LED Status Progress LED Status Status LED Status
3. When project number deviation is to be confirmed, short press SW7 confirmation button to
enter the project number deviation status as shown in the following:
IDU project numbers in all systems will automatically deviate. The conflict will be solved in about
1 minute and the system will work properly.
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The automatic deviation function only works when it is enabled on the controlling unit in the
system, of which the centralized control address is 00000.
Note: When there are only a few conflicting IDUs, manual setting is recommended. This method
only applies to conflicting IDUs and does only affect other IDUs’ project numbers.
In case of many conflicting IDUs, auto deviation is recommended. This method is faster, but may
change project numbers of normal IDUs. This method applies for the first commissioning after
installation.
1. Check the power supply of the control board. Replace the control board if it
1. The control board is powered off;
works properly;
Communication failure The compressor drive board is powered off;
2. Check the power supply of the drive board. Replace the drive board if it
C2 between main control board 2. The communication cable between the control board and compressor drive
works properly;
and inverter compressor drive board is not connected;
3. Connect the main board and drive board using the communication cable;
3. The compressor drive board's dial switch SA201 is wrong.
4. Adjust the dial switch of the compressor drive board.
1. The drive board's IPM module is damaged; 1. Replace the compressor drive board;
Inverter compressor over-current
P5 2. The compressor's UVW cable is not connected properly; 2. Reconnect the compressor's UVW cable;
protection
3. The compressor is damaged. 3. Replace the compressor.
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1. The drive board's IPM module is damaged; 1. Replace the compressor drive board;
Compressor drive IPM
P6 2. The compressor's UVW cable is not connected properly; 2. Reconnect the compressor's UVW cable;
module protection
3. The compressor is damaged. 3. Replace the compressor.
1. The compressor drive board is faulty; 1. Replace the compressor drive board;
Compressor drive IPM
P8 2. Thermal gel is not applied evenly on the IPM module; 2. Apply thermal gel evenly on the IPM module;
over-temperature protection
3. The IPM module is not screwed properly. 3. Screw the IPM module properly.
Inverter compressor out-of-step 1. The compressor drive board is faulty. 1. Replace the compressor drive board.
P9
protection 2. The compressor is damaged. 2. Replace the compressor.
Compressor drive DC bus 1. Does the voltage of the input power cable of the whole system exceed 460 V; 1. Lower the voltage of the input power cable to the required range;
PH
high voltage protection 2. The compressor drive board is faulty. 2. Replace the compressor drive board.
Compressor drive DC bus 1. Is the voltage of the input power cable of the whole system lower than 320 V; 1. Elevate the voltage of the input power cable to the required range;
PL
low voltage protection 2. The compressor drive board is faulty. 2. Replace the compressor drive board.
Compressor drive recharging 1. Is the voltage of the input power cable of the whole system lower than 280 V; 1. Elevate the voltage of the input power cable to the required range;
PF
circuit fault 2. The compressor drive board is faulty. 2. Replace the compressor drive board.
1. Check the power supply of the control board. Replace the control board if it
1. The control board is powered off;
works properly;
Communication failure 2. The fan drive board is powered off;
2. Check the power supply of the drive board. Replace the drive board if it
C3 between main control board 3. The communication cable between the control board and fan drive board is
works properly;
and variable frequency fan drive not connected;
3. Connect the main board and drive board using the communication cable;
4. The fan drive board's dial switch is wrong.
4. Adjust the dial switch of the fan drive board.
H3 Fan drive module reset protection The fan drive board is faulty. Replace the fan drive board.
1. The fan drive board's IPM module is damaged; 1. Replace the fan drive board;
Variable frequency fan
H5 2. The fan's UVW cable is not connected properly; 2. Reconnect the fan's UVW cable;
over-current protection
3. The fan is damaged. 2. Replace the fan.
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1. The fan drive board's IPM module is damaged; 1. Replace the fan drive board;
H6 Fan drive IPM module protection 2. The fan's UVW cable is not connected properly; 2. Reconnect the fan's UVW cable;
3. The fan is damaged. 3. Replace the fan.
H7 Fan drive temperature sensor fault The fan drive board is faulty. Replace the fan drive board.
1. The fan drive board is faulty; 1. Replace the fan drive board;
Fan drive IPM
H8 2. Thermal gel is not applied evenly on the IPM module; 2. Apply thermal gel evenly on the IPM module;
over-temperature protection
3. The IPM module is not screwed properly. 3. Screw the IPM module properly.
Variable frequency fan 1. The fan drive board is faulty. 1. Replace the fan drive board.
H9
out-of-step protection 2. The fan is damaged. 2. Replace the fan.
Fan drive DC bus 1. Does the voltage of the input power cable of the whole system exceed 460 V; 1. Lower the voltage of the input power cable to the required range;
HH
high voltage protection 2. The fan drive board is faulty. 2. Replace the fan drive board.
1. Elevate the voltage of the input power cable to the required range;
1. Is the voltage of the input power cable of the whole system lower than 320 V;
Fan drive DC bus 2. Connect the fan drive board with the compressor drive board according to
HL 2. Is the fan drive board well connected with the compressor drive board;
low voltage protection the wiring diagram;
3. The fan drive board is faulty.
3. Replace the fan drive board.
HC Fan drive current detection circuit fault The fan drive board is faulty. Replace the fan drive board.
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2. System faults
2.1 System exhaust temperature exception
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code
Confirmation
Description Confirmation method Description Confirmation method Description
method
3.1 The liquid pipe is Touch the pipe along the Replace and solder
High exhaust flowing direction of refrigerant —— ——
blocked. the pipe.
E4 temperature to feel the temperature
protection difference. The difference is
3.2 The gas pipe is large or part of the pipe is Replace and solder
—— ——
The system's exhaust temperature blocked. frosting. the pipe.
3. The system
rises and the low pressure is too low
pipeline is blocked.
(compared with the reference value). Touch the pipe along the 3.3.1 The block is Replace and solder
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Inject refrigerant as
4.1 Not enough refrigerant —— —— ——
required.
The system's exhaust temperature
4. Lacking
rises and the low pressure is too low Use the refrigerant leak Stop the leak. Pump
refrigerant 4.2 Refrigerant pipe
(compared with the reference value). detector to detect the leak —— —— out air and inject
leakage
along the pipe. refrigerant again.
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Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code
Confirmation
Description Confirmation method Description Confirmation method Description
method
7. The ambient
temperature It is a normal
High exhaust The outdoor ambient
exceeds the scope Measure the ambient phenomenon caused
E4 temperature —— temperature exceeds —— ——
of temperature temperature. by the protection
protection 50°C.
required for safe function.
operation.
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2. The IDU's electronic expansion
the IDU's coil is more than 1°C lower expansion valve to the
electronic expansion valve.
than the inlet pipe's temperature and main board is broken.
valve is not working
the difference between
properly
the compressor's exhaust temperature Clean the system and
or cover temperature and the high- 2.2.1 Affected by clear the impurities.
pressure temperature impurities in the —— Replace the body
is smaller than 10°C. 2.2 The body of the system of the electronic
electronic expansion valve Other reasons expansion valve.
is not working properly.
Replace the body
2.2.2 The valve body is
—— of the electronic
faulty.
expansion valve.
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2.2 Pressure
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation
Description Description Confirmation method Description
method method
——
sensor is faulty. Connect the access valve of the module fluid
pipe and gas pipe to the high and low pressure
4.2 The high pressure
gauges and transform the readings into
and low pressure Reconnect the high- and low-
corresponding temperatures. Compare them to —— ——
sensors are connected press26ure sensors.
the high- and low-temperatures tested by the
reversely.
system. If the difference is larger than 5°C, it
is exceptional.
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Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation
Description Description Confirmation method Description
method method
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JL pressure It is a normal phenomenon
temperature in the Measure the temperature of the unit's return air.
protection —— —— caused by the protection
heating mode is lower
function.
than 5°C.
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Possible reasons
Other
6.1.3 The motor is damaged. Replace the motor.
reasons
A. The IDU's fan
does not work in 6.2.1 The fan motor is not
Manual
6. The fan is not the cooling mode. properly connected with the Reconnect it properly.
check
working properly. B. The ODU's fan control board of the motor.
does not work in
Low-pressure the heating mode. 6.2.2 The fan motor is not
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6.2.3 The control board of the Manual Replace the control board of
fan's motor is damaged. check the motor.
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Possible reasons
Feedback Primary reason Secondary reason Tertiary reason
Exception Solution
from user
Confirmation Confirmation
Description Description Confirmation method Description
method method
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Measure the outdoor ambient
in the cooling mode and the IDU that works in the
temperature.
electronic expansion valve is heating mode is lower 3.3.2 An improper system is Choose another system with
——
opened to 2000PLS, the than 12°C. selected. larger power.
exhaust temperature of
the IDU's coil is more than 5° 3.4 The outdoor
C higher than the inlet ambient temperature Measure the outdoor ambient
Poor —— —— It is a normal phenomenon.
temperature; B. when the IDU in the heating mode is temperature.
heating/ lower than -7°C.
is working in the heating mode
cooling
and the electronic expansion
4.1 The air suction and
valve is opened to 2PLS, the
exhaust of two ODU's
inlet temperature of the IDU's
are too close to each Re-design the airflow
coil is more than 12°C lower Check the distance. —— ——
other, affecting the heat distribution.
than the saturation
exchange performance
temperature corresponding to 4. Poor airflow
of the unit.
the high pressure; distribution ——
design 4.2 The air outlet and
inlet of the IDU's
Re-design the airflow
are too close to each Check the distance. —— ——
distribution.
other, causing poor heat
exchange of the unit.
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b. Faults in the IPM temperature sensor of the variable-frequency compressor’s drive board
(IDU fault P7), current detection circuit (ODU fault PC), drive module reset protection (ODU
fault P3) and out-of-step protection (ODU fault P9)
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3). Variable-frequency compressor over-current protection (ODU fault P5) and IPM module
protection faults (ODU fault P6)
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d. Variable-frequency compressor drive board IPM over-temperature fault (ODU fault P8)
e. Recharging circuit faulty of the variable-frequency compressor drive board (ODU fault PF)
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f. High voltage protection for the DC bus of the variable-frequency compressor’s drive board (ODU fault PH)
g. Low voltage protection for the DC bus of the variable-frequency compressor’s drive board (ODU fault PL)
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b. Faults in the IPM temperature sensor of the fan’s drive board (ODU fault H7),
current detection circuit (ODU fault HC) and out-of-step protection (ODU fault H9)
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d). (4) Variable-frequency fan drive board IPM over-temperature fault (outdoor
fault H8)
e). High voltage protection for the DC bus of the variable-frequency fan’s drive
board (ODU fault HH)
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f. Low voltage protection for the DC bus of the variable-frequency fan’s drive board (ODU fault HL)
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Part 3 Key Parts Maintenance If the LEDs flash, the ODU and IDUs normally communicate;
I. Cautions on Controller AP1 Replacement if the LEDs are steadily on, communication is faulty. Check
communication lines connecting the ODU and IDUs.
1. Cautions on ODU AP1 Replacement
Note: After AP1 is replaced, you should power on the ODU and
1.1 Distinguishing Master Module from Slave Module IDUs at the same time or power on the ODU first; otherwise,
Before replacing ODU AP1, determine the module is a master “CC does not have module” will be prompted and a “C0 fault”
ODU or a slave ODU. They can be distinguished based on: alarm will be reported by the IDUs.
(1). “Master module DIP state (SA8_MASTER-S)” (3). Master ODU engineering debug setting
Every cooling system has only one master module (set in Debug the entire system after master module AP1
power-off state). When a DIP is “ON”, the corresponding replacement.
position is “0”; when the DIP is “OFF”, the corresponding (4). System parameter setting
position is “1”. If SA8_MASTER-S is set to “00”, it indicates a
master module; if it is set to “10”, it indicates a slave module After system debug, reset system parameters. For details,
(as shown in the figure below). refer to section 1 “ODU Function Setting”, in part II, chapter III.
1.3 Cautions on Replacement of Slave ODU AP1
Before replacing slave module AP1, set DIP identical to that of
the faulty AP1, check wiring, and then power on the AP1.
2. Cautions on IDU AP1 Replacement
Before replacing IDU AP1, determine the module is a master
IDU or a slave IDU.
2.1 AP1 DIP Setting and Jumper Cap Confirmation
(2). AP1 LED
Whatever the AP1 you replace is a master IDU AP1 or a slave
When a master module is powered on, LED1 is displayed as IDU AP1, after it is replaced, check original DIP setting and
“01”. For a slave module, LED1 is displayed as “02”, “03” or model.
“04” (as shown in the figure below).
Configure capacity DIP for the new AP1 and confirm its jumper
cap, fan overload detect terminal, and overflow detect terminal.
They should be kept identical to those of the faulty AP1.
Their positions and corresponding silkscreen are as follows:
Capacity DIP: S1 (Capacity)
Jumper cap: U22 (Jump)
Overflow detect terminal: CN35(WATER-DTCT)
Fan overload detect terminal: CN36(OVC-FAN)
1.2 Cautions on Replacement of Master ODU AP1
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(2). If the IDU is configured with wireless control and special (2). Troubleshoot for “project number conflict (C5)”
control, you can restore engineering settings through the
AP1 SW1 button. After AP1 is powered on, press and hold
SW1 for 5 seconds. If a tick sound is heard, release the
button.
Number
Auto
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“Master” icon will be highlighted and the wired control buzzer
Method 1: If the IDU is configured with wired control, set P45
will beep once.
to reset IDU project number through one key function.
Method 2: If the IDU is configured with lamp board or wired
Method 2: If the IDU is confi gured with lamp board, use the
control, set to fan mode, 30°C/86°F, and press and hold “-” and
special control VERCL1B to set P45 and reset IDU project
“+” consecutively three times within 5 seconds. The IDU and number through one key function.
wired control will identify it as a master IDU setting command,
and show “set master IDU success (UC)” (5 seconds) and Method 3: On the AP1 of the master ODU, press and hold
highlight the “Master” icon respectively. SW5 for 10 seconds at least to clear all project numbers of the
IDUs and then redistribute project numbers. Other parameters
Method 3: If the IDU is configured with the Commissioning are kept unchanged.
Software, set the IDU to master IDU through this software.
2.4 Cautions on Replacement of Slave IDU AP1
If the AP1 of a slave IDU needs to be replaced, after it is
powered on, “Project number conflict (C5)” alarm may be
reported. Refer to section 2.3 “Cautions on Replacement of
Master IDU AP1” to address the issue.
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3. Cautions on Wired Control Replacement Note: All wired controls are set to master wired controls by
default.
3.1. Cautions on Wired Control VEWCL1B Replacement
(4). If the AP1 of the master IDU is replaced,
(1). If the wired control to be replaced controls only one IDU,
directly replace the control. Reset the master IDU through the wired control; otherwise, the
LCD displays L7 (no master IDU). There are two methods to
(2). If the wired control to be replaced controls multiple IDUs,
set the IDU:
perform the steps below first:
1). In shut mode, press and hold the “MODE” button for
Set the wired control parameter “P14” to change the number
5 seconds and set the IDU corresponding to this wired
of managed IDUs to the actual quantity the control manages.
control to a master IDU. After setting, the “Main” icon is
For example, if the wired control manages 3 IDUs, set this
highlighted.
parameter to 3. If you keep the default value 1, the LCD
displays L9 (as shown in the figure below). 2). Set the wired control parameter “P10” to 1.
3.2. Cautions on Wired Control VEKCH2B Replacement
To replace the wired control VEKCH2B, in addition to the
preceding handling steps specific for VEWCL1B, you should
also configure access control.
Auto
(1). If the wired control does not need an access control
system, set switch “1” for DIP S1 at the bottom of the wired
control to digital end (neglect switch “2”).
(2). If the wired control needs an access control system, set
switch “1” for DIP S1 at the bottom of the wired control to
ON (neglect switch “2”) and connect the access control card
interface to ports N and L or ports VCC and GND of the
(3). If there are two wired controls controlling one or multiple wiring terminal. The following should be noted:
IDUs, perform the steps below first: 1). Ports N and L are power interfaces of
Set the wired control parameter “P13” to change the address 100-240V~50/60Hz access control.
of one control to 01 (master) and that of the other control to 02 2). Ports VCC and GND are power interfaces of DC 5-24V
(slave); otherwise, a CP (multiple master wired controls) fault access control.
alarm will be reported (as shown in the figure below).
3). Either of them can be selected at one time.
Auto
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Auto
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The figure below shows current curves that change with evaporating temperature and condensing temperature while the
compressors work at 60 Hz.
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The figure below shows current curves that change with evaporating temperature and condensing temperature while the
compressors work at 90 Hz.
Note: You can infer from the preceding figures the current of the compressors operating at other frequency bands.
The figure below shows current curves that change with evaporating temperature and condensing temperature while the
compressor works at 60 Hz.
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The figure below shows current curves that change with evaporating temperature and condensing temperature while the
compressor works at 90 Hz.
Note: You can infer from the preceding figures the current of the compressor operating at other frequency bands.
The figure below shows current curves that change with evaporating temperature and condensing temperature while the
compressors work at 90 Hz.
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(3). For inverter compressor E405DHD-38A2YG:
The figure below shows current curves that change with evaporating temperature and condensing temperature while the
compressor works at 30 Hz.
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The figure below shows current curves that change with evaporating temperature and condensing temperature while the
compressor works at 60 Hz.
The figure below shows current curves that change with evaporating temperature and condensing temperature while the
compressor works at 90 Hz.
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Note: You can infer from the preceding figures the current of the compressor operating at other frequency bands.
• Step 2:
Check whether the compressor sounds sharp or rubs. Compare the sound of the faulty compressor with that of normal ones.
• Step 3:
Check whether the electric expansion valves of ODUs and the 4-way valves act, and whether the oil return pipes and
oil balance valves 1 and 2 are normal. Touch the pipelines next to the return capillary tubes to check whether there is oil
flowing.
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Check method for each part: (2). Four-way valve: While this valve is normally running,
the four copper pipes connected to it will suffer different
(1). Electric expansion valve: This valve will reset for each
temperature. When a unit switches to act the valve, you will
power-on or power-off action. Touch the valve and you will
feel obvious vibration and hear sound.
feel its vibration during the reset action. A crack sound will
be heard as well.
Here is the position of a
4-way valve within a unit.
Electric expansion DO NOT touch it. The
valve of heater exhaust pipe it connects with
transmits high-temperature
refrigerant which may
scald you
Electric expansion
valve of subcooler
D – Connects to
exhaust. Watch
Touch the upper part of out for scald!
an electric expansion
valve and you will feel its
vibration while units are
being powered on Make sure the coil
is fixed and firm
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(3). Oil balance solenoid valve: This valve can be operated (3). As shown in the figure below, put the black test probe to
based on its state that is shown through the monitoring pad P and the red test probe to pad V (YE) (make sure
software and actual situation. When this valve is opened, the moisture proof tape is removed). In normal cases, the
the coil will be heated and lubricant at both sides of the multimeter should read 0.39±0.3 V. If it is “0” or infinitely
valve flows. great, the IPM module is faulty.
Oil balance
valve 2
Solenoid valve
(4). As shown in the figure below, put the black test probe to
pad P and the red test probe to pad W (RD) (make sure
the moisture proof tape is removed). In normal cases, the
Oil balance multimeter should read 0.39±0.3 V. If it is “0” or infinitely
valve 1 great, the IPM module is faulty.
• Step 4:
Test the compressor drive, namely the IPM module, to see
whether it is normal.
(1). Disconnect the power supply. Five minutes later, remove
the line of the faulty compressor.
(2). Set a multimeter to gear diode. As shown in the figure
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below, put the black test probe to pad P (on the left of pad (5). As shown in the figure below, put the black test probe to
U (BL)) and the red test probe to pad U (BL) (make sure pad U (BL) and the red test probe to pad NU (make sure
the moisture proof tape is removed). In normal cases, the the moisture proof tape is removed). In normal cases, the
multimeter should read 0.39±0.3 V. If it is “0” or infinitely multimeter should read 0.39±0.3 V. If it is “0” or infinitely
great, the IPM module is faulty. great, the IPM module is faulty.
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(6). As shown in the figure below, put the black test probe to 1.2 Precondition: Units cannot be normally started.
pad V (YE) and the red test probe to pad NV (make sure
• Step 1:
the moisture proof tape is removed). In normal cases, the
multimeter should read 0.39±0.3 V. If it is “0” or infinitely Disconnect the power supply of the units and open the electric
great, the IPM module is faulty. junction box of the compressor to see whether wiring of the
compressor is intact.
• Step 2:
Measure resistance between two wiring terminals (U, V, W).
The resistance value range should be 0.5~2.0 Ω.
Measure resistance
between two wiring
terminals using a
multimeter
(7). As shown in the figure below, put the black test probe to
pad W (RD) and the red test probe to pad NW (make sure Measure the resistance
to ground of each wiring
the moisture proof tape is removed). In normal cases, the terminal one after another
multimeter should read 0.39±0.3 V. If it is “0” or infinitely
great, the IPM module is faulty.
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• Step 4:
Check the IPM module. Refer to the preceding section for the
test method.
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2. Compressor Replacement Before releasing the refrigerant, get some freezing oil through
• Step 1: Disconnect power supply. the oil checking valve. Connect a rubber hose to the oil
checking valve at one end and a glass container at the other
Turn off the power switch of the ODUs and disconnect the end. Open the oil checking valve. Control oil flow speed. Since
line of the power supply and the power line of the ODUs. the oil is a mixture of volatile refrigerant and lubricant, DO NOT
Meanwhile, cover the power line with tape for insulation and cover the container; or it may explode.
put a warning sign beside the power switch to prevent electric
shock. After the lubricant is fully gasified, record the volume of oil.
• Step 2: Clear electric parts (do not need to disassemble • Step 4: Release refrigerant.
the electric box). Refrigerant should be released from the high pressure side
Before removing compressors’ lines, temperature sensors, and and low pressure side at the same time. If it is released from
electric heaters, mark them so that you will reconnect them in one side only, the scroll is sealed, causing the refrigerant to
a correct manner after clearing. The removed electric box must fail to be released completely. Control the release speed (it is
be covered and protected from wind and sun. expected to release for 12 hours or more). If too fast, massive
lubricant will be discharged with the refrigerant. Make sure to
mark the valves.
1. Unscrew the
electric box.
At the high pressure
side, refrigerant is
released through
Oil checking
the high pressure
valve
sensor.
4. The method
of removing the 2. Make sure to
box at the left support the
side is similar to electric box.
that of removing
this electric box.
Refrigerant should
be released from the
high pressure side and
3. Take the low pressure side at
electric box out. the same time.
Control the release
speed. At the low
pressure side,
refrigerant is released
through the low
pressure check valve. Gas pipe
For VRF Lennox series, only VEP132N432K and Liquid pipe
VEP150N432K units are configured with the left electric box, Low pressure
which contains mainly the drive of the compressor check valv Balance pipe
E405DHD-38D2YG. After the box is removed, take care with
the removal of electric parts’ lines. DO NOT pull the lines with • Step 5: Remove faulty compressors.
excessive force; or they may be broken. The removed electric Confirm faulty compressors, including number of faulty ones,
MAINTENANCE
box must be protected for dust proof and waterproof purposes. compressor position, and model.
Handling procedure varies with compressor model.
• Step 3: Check oil quality.
(1). Inverter compressors and oil quality
If the inverter compressor is damaged, or the oil of the fixed
speed compresor is contaminated, remove the inverter
compressor. The procedure is as follows:
Oil checking
valve
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For VEP132N432N (K,G) and VEP150N432N (K,G) variable (2). Check oil balancer.
frequency units, their compressors are both inverter
compressors, differing in models. The one close to the
2. Weld the inlet
condenser is compressor 1 “E655DHD-65D2YG” and the and outlet pipes of
other close to the liquid separator head is compressor 2 the oil separator
“E405DHD-38D2YG”. The removal procedure is basically the
same.
3. Unscrew
the oil
separator
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step 4. Tilt the separator to draw oil out into a container. Block
the container for further factory inspection. After the gas separator is taken out, check whether it contains
impurities. The check procedure is as follows:
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3. Remove the
large filter to see
whether it is 2. Remove the oil
blocked. If yes, balance filter to see
replace the filter whether it is blocked. If
yes, replace the filter
Remove oil
return pipes
4. Blow nitrogen
into the balance
pipes, capillary 1. Disconnect the pipes
tubes, and filters to at both sides of the oil
clean them balance valve
1. Disconnect the
pipes at both sides
of the oil balance
valve
blocked. If yes,
Remove replace the filter
balance
pipes
3. Blow nitrogen
into the balance
pipes and capillary
tubes to clean them
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2. Replace the
Note: The new compressor must be consistent with the faulty
drying filter
one in model.
MAINTENANCE
1. Remove the
liquid pipe filter to
see whether it is
blocked. If yes,
replace the filter
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Check the rubbers for oil separator, gas separator, oil balancer, • Step 8: Install a new gas/liquid separator.
and drying filter. If they are lost during transportation, cover the Note: If a faulty compressor needs replacement, the gas/
parts with tape to keep the compressor dry and airtight inside. liquid separator needs replacement as well. This is to avoid
abnormality from happening inside the gas separator, and
The sealing rubbers affecting system safety and reliability.
for various parts
must be intact
Put the gas/liquid separator on a chassis and connect the inlet
pipe of the gas separator with the outlet pipe. Then, connect
the pipe to a nitrogen source. The nitrogen source can be
connected based on actual situation, for example, you can
add a bypass interface or directly connect the nitrogen source
to the inlet/outlet pipe. If the pipe is big, cover it with tape as
well. Make sure nitrogen can smoothly flow through the gas
separator.
2. Connect the inlet
pipe of the separator
with the outlet pipe
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• Step 10: Install a new oil separator. For compressors of VEP132N432N (K,G) and VEP150N432N
(K,G) units, make sure the new compressors are consistent
If the original oil separator contains impurities inside, replace it.
with the faulty ones in model. If both compressors need
replacement, make sure corresponding position and wiring
are correct. You are advised to replace them one after
another.
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compressor compressors during running.
3). Power lines of the compressors should be wired
following the factory installation. You can refer to the
3. Screw the wiring diagram. Phase sequence error and inverse
compressor connection of compressors are not allowed. In particular,
if there are two inverter compressors VEP132N432N
(K,G) and VEP150N432N (K,G) that need replacement,
pay attention to wiring. Control varies with compressors.
Inverse connection of the compressors may cause
damage to units.
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• Step 12: System check.
2). Keep on extracting air and open the oil checking valve.
(1). Check welding joints for abnormalities. The lubricant will be pressed into the low pressure side of
(2). Charge nitrogen into the system for leakage detection. If units.
you are maintaining ODUs and the IDU system is normal, 3). If the lubricant is added portion by portion, close the oil
you can charge nitrogen into the ODU system only. Note checking valve first and then measure another portion
that nitrogen should be charged from both the high pressure of lubricant. In the course of repeated measuring and
side and low pressure side. You are advised to charge adding, keep the extraction action.
through all valves. Nitrogen pressure should be larger than
20 kgf (280 psig). Then, charge soapsuds into the system 4). After a required amount of lubricant is added, close the
and check specially the weld joints for leakage. oil checking valve to ensure tightness.
(3). Finally, charge nitrogen into the system again for pressure Extract air through all
check. Close all valves and keep system pressure up to valves. In the course
25 kgf (350 psig) for more than 12 hours. If the pressure of oil fill, keep on the
remains unchanged, you can extract all air. Otherwise, Oil checking extraction action
you should find the leakage points first. valve
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Low pressure
check valv
Liquid pipe Balance pipe Gas pipe
MAINTENANCE
(specified on the nameplate of the ODU) and start the system
for a debugging test.
• Step 16: Install electric parts.
Install the electric box and connect various parts to the electric
box by referring to the marks made beforehand and the wiring
diagram on the back of the box. Wire the compressors and
corresponding electric heating belts.
Note: Wires should be checked against the wiring diagram
beforehand so that they can be connected correctly.
• Step 17: Start for debugging.
Start the units and set them to run in refrigerating full-start,
refrigerating single-start, heating full-start, and heating single-
start modes respectively. Duration for each running mode
should be 30 minutes at least. After the debug, analyze data
and adjust the unit system, to ensure indexes of the entire
system. For details about each index, please consult after-sale
persons and technicians.
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(3). Disconnect all lines of the compressor drive, including: (5). Replace the compressor drive. Before the replacement,
compressor line; communication line between the master apply some silicone tape onto the IPM module.
unit and the drive; communication line between the
compressor drive and fan drive; compressor drive output
Apply some silicone
18 VDC; bridge rectifier output P; bridge rectifier output N;
tape on it evenly
compressor drive output 540 VDC; reactor’s wiring terminal;
bridge rectifier input AC inlead; compressor drive’s mains
terminal. See the figure below:
Notes:
1. CN502: Connected to the AC input power. (6). Install a new compressor drive, screw and wire it.
2. CN503: Connected to the loop of the AC contactor .
3. L1_1, L1_2, L2_1, L2_2: Connected to the reactor .
4. KM1_1, KM1_2, KM2_1, KM2_2: Connected the main
contacts of the AC contactor .
(4). Loosen the screws on the compressor drive, as shown in
the figure below:
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Remote Control
CONTENTS
Engineering Commissioning Software....................................................170
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Lennox Commissioning Software is applicable to both single-system network and multi-system network. In a single-system
network, the software can control both IDUs and ODUs. In a multi-system network, however, the software can control the master
ODU only.
2.1 Composition of System Network
From the network topology, it can be seen that Lennox debugging network is composed of three parts:
Control PC part in the monitor room, including Lennox Commissioning Software and USB Converter Driver installed in the PCs.
USB data conversion part, mainly converts air conditioning units’ communication mode into PC recognizable mode. Devices
include USB data converters and USB data lines.
Air conditioning unit part, mainly composed of air conditioning units, including ODUs, IDUs, and lines. If the lines are not long
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enough, the transfer board accompanied with Lennox Commissioning Software can help connect the lines together. In a single-
system network, the converter can be connected to an IDU or an ODU. In a multi-system network, however, the converter can be
connected to a master ODU only.
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3. Hardware
3.2.3 LEDs and Interfaces
3.1 List of Parts
Power LED: a red LED. When it is on, it indicates that the
converter is normally supplied with power; when it is off, it
Name Type BOM Remark indicates that the converter's power supply is abnormal.
USB data Converts unit communication mode (CAN) Communication LEDs: two yellow LEDs. When a PC is
Included 30118000001 delivering data, the data transmitting LED will flash; when
converter into PC communication mode (USB)
an air conditioning unit is uploading data to the PC, the data
Commissioning The box contains the Lennox receiving LED will flash.
Software suite VECS1E 36400000003 Commissioning software disk, USB data
Function LEDs: three green LEDs:
(disk) converter, and USB wire
If the RS485 to USB LED is steady on, it indicates that the
A line connecting a PC with the converter converter is working in RS485 mode.
USB data line \ 40020082
over the USB interface
If the CAN to USB LED is steady on, it indicates that the
This board serves to connect units with converter is working in CAN mode.
COM interface
\ 30118015 control PCs when they are too distant to
board If the HBS to USB LED is steady on, it indicates that the
communicate
converter is working in HBS mode.
Connecting A 4-core line connecting units USB interface: connects to a USB data line.
\ 4001023229
line (1 m) with the converter
CAN interface: When air conditioners work in CAN2 mode, they
Connecting A 4-core line connecting units are connected to the converter over this CAN interface. This
\ 4001023214
line (5.5 m) with the converter
interface is not distinguished by polarity. Thus, the two contacts
User manual \ 64134100023 Instructions C1 and C2 can be used interchangeably.
HBS interface: When air conditioners work in HBS mode,
3.2 USB Data Converter they are connected to the converter over this HBS interface.
3.2.1 Function This interface is not distinguished by polarity. At present,
Lennox Commissioning Software and monitor software do not
The USB data converter converts communication mode of the support this interface.
air conditioning units, for example, RS485, HBS, and CAN into
a mode that is recognizable through PC’s USB interface. RS485 interface: When air conditioners work in RS485 mode,
they are connected to the converter over this RS485 interface.
3.2.2 Appearance This interface is distinguished by polarity. Thus, the two
contacts A and B cannot be used interchangeably.
3.2.4 Precautions
The converter should be installed indoors and prevented from
being hit. It is recommended that the converter is installed in
the monitor room with PCs.
The converter does not need to be connected to a power
supply. It is powered by the PC via the USB interface.
3.3 COM Interface Board
This board mainly transfers data. Providing a transfer function,
the board serves to connect units with control PCs when they
are too distant to communicate.
3.4 Lines
3.4.1 USB Data Line
A USB data line is connecting to a USB interface of a PC at
one end and to another USB interface of a converter at the
other end. See the following fi gure:
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Lennox VRF Engineering Handbook
Yes
CAN
Interfaces
Install Access
Connecting line Driver
4. Software Setup
4.1 Prerequisites
No
4.1.1 PC Configuration
Yes
Min: 1 GB
Memory
Recommended: 2 GB or larger
Hardware 10 GB available
Install .Net
Core 2 or later versions
Framework 4.0
CPU Min: 1 GHz
Recommended: 2 GHz or higher
Windows Server 2003 SP3 or later versions
Windows XP SP3 or later versions
OS
Windows Vista
Windows 7
Install Lennox
4.1.2 Running the Disk
Commissioning
Make sure you have the administrator permission and the PC
has been configured with a driver. Put the disk into the driver. If
Software
it is running automatically, the following page will appear. If not, No
double click the “Launcher.exe” file to display the page.
Yes
Install USB
Converter Driver
No
Yes
If it is the fi rst time to use Lennox Commissioning Software,
the following software needs to be installed: .Net
Install Lennox USB
Framework 4.0, USB Converter Driver, Access Driver data converter
(required for versions earlier than Offi ce 2007), and Lennox configuration software
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Commissioning Software.
End
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Loading file.
Click “Finish”.
Check “I have read and accept the license terms” and click
“Install”.
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4.3.2 Installing Access Driver Click “Browse” to select a path. If you want to use the default
Before the Lennox Commissioning Software can run, install path, click “Install”.
the Access Driver (required for versions earlier than Offi ce
2007). Click “Install Access Driver”.
Click “Next”.
Installing.
Click “OK”.
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Click “Next”.
Installing.
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Set COM interface. Lennox Commissioning Software will Click “Connect”. If units can be in normal communication with
automatically detect available serial ports of your PC. You can the PC, Lennox Commissioning Software will switch over to
select one of them. the parameter page. Otherwise, Lennox Commissioning
Software shows it is being connecting.
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Lennox VRF Engineering Handbook
The following figure shows the compositions of the parameter 5.2.2 Engineering Debug
page. You can click and to hide the unit information area
and system information area. Within the IDU information area and
fault information area, you can drag. Within the outdoor module Click Debug in the menu bar to switch over to the engineering
information area, you can choose to show one module only (by debug page. Units will automatically execute debug steps one
default, two modules are displayed at the same time in the after another based on the order of steps on the page. Note that
proportion of 3:1). The menu bar can also be hidden by clicking the debug function can be used for single-system network only.
and total sampling time are shown.
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Lennox VRF Engineering Handbook
Steps that have the “OK” button available enable users to The icon indicates that corresponding step failed and a
continue further debug. Click and corresponding debug fault exists. In this case, users need to rectify the fault fi rst.
information will be shown, enabling you to determine whether After the issue is addressed, Lennox Commissioning
to continue debug. Click “Close” to close the information. For Software automatically continues the debug procedure if there
step 3 “Confirm ODU Basic Module NO.” and step 4 “Confirm is not an “OK” button available; otherwise, users should click
IDU NO.”, quantity of units debugged will be shown; for step 8 “OK” to confi rm. Click and corresponding debug information
“Compr. Preheat Confirmation”, preheating time will be shown. will be shown, helping you analyze the fault. Click “Close” to
See the following figures. close the information.
During debugging, if you click “Stop”, the debug is interrupted.
Click “Start” to continue debug. When debug goes on to step
10 “ODU Valves Check Before Startup”, “Back” and “Skip” are
available. If this step fails, you can go back to step 9. Click
“OK” of step 9 to continue step 10. If the failure is U6 fault
(valve exception alarm), click “Skip” to skip this step. For other
fault causes, this button is greyed out.
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Steps 11, 13, and 14 are reserved. Steps 13 to 16 are If you select “IDU Settings”, the following dialog box will
concurrent steps. That is, only one of them will be executed at appear.
one time.
When “Project Debug Completion” is checked green, the
engineering debug is finished.
Check desired IDUs from the IDU Selection area. You can also
click “Select All” or “Select Inverted” to check the IDUs.
5.2.3 Controlling Units Parameter information of selected IDUs will be shown in the
Settings area. Click “Set…” and click in the displayed dialog
box to select. After you click “Set”, the page will be updated to
In the menu bar, click “Setting” -> “Parameter Settings”. show the selected value.
Shortcut menus “Gateway Settings”, “IDU Settings”, “System
Settings”, “Project Number Conflict”, and “System Historical
Info” are available. Select one of them to set. Note that if
project number of an IDU conflicts, other options will be greyed
out. In this case, you need to set the “Project Number Conflict”
parameter to solve the conflict.
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• Saving multi-system data • Changing database saving path and rebuilding database
“Change Database Saving Path” and “Rebuild Database” must
Choose “Others” -> “Database Save Settings”. For a multi- be confi gured before Lennox Commissioning Software runs.
system network, you need to specify a system to save unit Choose “Others” -> “Change Database Saving Path”. In the
data. Since data volume of a multi-system network is large, displayed dialog box, click “Browse” to select a path. Choose
you can select only a suite of system data to save. “Others” -> “Rebuild Database” to rebuild database. If Lennox
Commissioning Software has run, you can stop the software
and return to the connection page to operate.
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MAINTENANCE
183
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