Sany Crane-Brochure SCC800TB 141815

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SCC800TB

Telescopic Boom Crawler Crane


80 Tons Lifting Capacity
Quality Changes the World

Max. lifting moment: 300t·m


Max. boom length: 47m
Max. boom + jib length: 47m+17.5m
The parameters, pictures and standard/optional equipment are only for reference in this
brochure, the actual machine is based on the effective price list and contract.

www.sanyglobal.com V1.2
Major ▪ Product Specification
P03 Specifications ▪ Safety Device
Telescopic Boom Crawler Crane
SCC800TB ▪ Major Performance & Specifications
▪ Outline Dimension
Technical
P08 Parameters ▪ Transport Dimension
▪ Transport Plan

▪ Working range of H
P15 Configurations ▪ Load Chart of H
▪ Load Chart of Jib
A
SCC800TB
TELESCOPIC BOOM CRAWLER CRANE
技术参数
80 TONS LIFTING CAPACITY
QUALITY CHANGES THE WORLD

Major Specifications
▪▪ Page 04 Product Specification
▪▪ Page 07 Safety Device

> 03
04 SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
_________________
Main Characteristics

Product Specification

Engine Hydraulic system


▪▪ Model: ISUZU 6HK1XKJC-01 diesel engine. ▪▪ Main pumps: Open variable displacement piston pumps of large
▪▪ Type: 4 cycle, water-cooled, vertical in-line 6, direct injection, displacement is adopted to provide oil supply for main actuators
turbo-charger, intercooler, complied with european non-road of main machine.
Tier III emission standard and chinese non-road Tier III emission ▪▪ Gear pump: Dual gear pump for slewing, radiator and control
standard. circuit.
▪▪ Displacement: 7.79L. ▪▪ Control: Main pump adopts electrically-controlled positive flow
▪▪ Rated power: 212kW/2000rpm. control, winch motor adopts limitless adjustable piston motor
▪▪ Operation power: 200kW/1800rpm. of variable displacement. The operating components are two
▪▪ Max. torque: 1080N·m/1500rpm. cross hydraulic handle, one hydraulic pedal for telescopic boom,
▪▪ Cooling system: Water-cooled. one dual travel pedal control valve to control various actuator
▪▪ Starter: 24V-5.0kW. proportionally.
▪▪ Radiator: Fin type core in aluminum. ▪▪ Way of cooling: Heat exchanger, fan core and multi-stage
▪▪ Air cleaner: Dry type main filter element, safety element core cooling.
and resistance indicator. ▪▪ Filter: Large flow, high precision filter, with bypass valve and
▪▪ Throttle: Grip type hand throttle, electrically controlled. transmitter, which can remind the user to replace the filter
▪▪ Fuel filter: Replaceable paper element. element in time.
▪▪ Batteries: Two 12V×165Ah capacity batteries, connected in ▪▪ Max. pressure of system:
series. Main/aux. load hoist and travel system: 32Mpa.
▪▪ Fuel tank capacity: 400L. Boom hoist cylinder: 32 Mpa.
Slewing system: 24 MPa.
Electrical control system Control system: 4.5 MPa.
▪▪ SANY developed SYIC-II integrated control system is adopted ▪▪ Hydraulic Tank Capacity: 950L.
with high integration, precise operation and reliable quality.
▪▪ Control system consists of power system, engine, main control Main/aux. load hoist mechanism
system, LMI system, auxiliary system and safety monitoring ▪▪ Pump and motor: Dual variable displacement with speed
system. adjustable, to realize higher efficiency and lower down the
▪▪ CAN BUS is used for data communication between controller, energy. Winch balance valve combined with anti-hook sliding
monitor and the engine. technology can make sure the load lifting steady.
▪▪ Monitor: The working parameters and status are shown on the ▪▪ Winch brake adopts wet type and spring loaded fin type
monitor, such as the engine speed, fuel volume, engine oil normally engaged brake, spring force braking, oil pressure
pressure, servo pressure, wind speed, engine working hours, released.
lifting conditions and boom angle. ▪▪ Main and aux. load hoist system adopts piston motor of variable
displacement to drive planetary gearbox.

Rope speed on the outermost layer 0 ~ 140m/min


Main Load Wire rope diameter Φ22mm
Hoist
Winch Wire rope length 245m
Rated single line pull 8.0t

Rope speed on the outermost layer 0 ~ 140m/min


Axu. Load Wire rope diameter Φ22mm
Hoist
Winch Wire rope length 145m
Rated single line pull 8.0t

Quality Changes the World


SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
05
_________________
Main Characteristics

Product Specification

Boom hoist mechanism Cab and control


▪▪ dual-acting single piston hydraulic cylinder, with safety balance ▪▪ Novel operator's cab is bright with ample space, providing
valve, and a luffing angle of -1.5°~ 80°. Luffing down through wider view and can tilt 20°. There are low and high-beam lights,
self-weight to reduce energy consumption and increase stability back-view mirror, heater and A/C, radio and other functions.
of luffing down operation. The layout of seat, handles, control buttons are designed with
ergonomic principles to make operation more comfortable.
Slewing mechanism ▪▪ Cab layout: Integrated 10.4-inch touch screen, programmable
▪▪ Slewing brake adopts wet, spring loaded, normally-closed brake, smart switches, vibration handles are offered as optional and
and braking through spring force. man-machine interaction interface are more perfect.
▪▪ Slewing system, equipped with integrated slewing buffer valve, ▪▪ Armrest box: On the left and right armrest box are control
has free slipping function. It is featured in steady start, control handles, electrical switches, emergent stop and ignition switch.
and excellent inching function. The armrest box can be adjusted along with the seat.
▪▪ Unique slewing buffer design and more steady brake. ▪▪ Seat: Multi-way and multi-level floating adjustable seat with
▪▪ Slewing drive: External gear slewing drive with 360° slewing unload switch.
range, and the max. slewing speed is 2r/min. The max. drive ▪▪ A/C: Cool and heat air; optimized air channels and vents.
pressure can reach 20MPa. ▪▪ Multiple cameras can be presented on the monitor at the same
▪▪ Slewing lock: Cylinder lock device can make sure the upperworks time to realize real-time monitoring of wire rope on each winch,
can be locked on four directions after the work is done or during conditions behind the counterweight and surrounding the
transport, which is more convenient and reliable. machine.
▪▪ Slewing ring: Single row ball bearing.

Counterweight
▪▪ Counterweight are designed into blocks for self-assembly and
easier transport.
▪▪ Counterweight tray and blocks are piled up for easier assembly
and transport.
▪▪ Rear counterweight: Total 26t and capable of self-assembly.
▪▪ Carbody counterweight: 3t×2 at the front and rear of carbody.

Upperworks
▪▪ High-strength steel weld framework, with no torsion or
deformation. The parts are laid out in the way that is easier for
maintenance and service.

Quality Changes the World


06 SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
_________________
Main Characteristics

Product Specification

Travel drive Boom


▪▪ Independent travel driving units are adopted for each side of the ▪▪ The boom is made of high-strength steel structure with U-shape
crawler, to realize straight walking and turning driven by travel section area, with five sections, of which the basic boom is
motor through gearbox and drive wheel. 12.2m and the total length is 47m.
▪▪ There are high-speed and low-speed for travel as fast as 2.5km/h. ▪▪ Dual cylinder full power rope row telescoping.
▪▪ Gradeability is 30%.
Fixed jib
Travel brake ▪▪ Two lengths of fixed jib, 10.2m and 17.5m, each can be installed
▪▪ Embedded, wet, spring-loaded and normally-closed brake, in angle 0°, 15°, 30°.
which is braking with spring force and released by oil pressure.
Boom point sheave block
Crawler extension and retraction ▪▪ Weld structures, connected to the boom through pins and used
▪▪ The crawlers can extend and retract under high pressure for aux. hook.
provided by auxiliary system and electrically-controlled cylinder.
During normal operation, the crawlers must be extended, and Hook block
can be retracted during transport to stay on the machine.
SN Load Capacity(t) Sheave block Weight(t) QTY

Crawler tensioning 1 80 5 1.05 1


▪▪ The jack is used to push the guide wheel and insert the shim to 2 45(optional) 1 0.48 1
adjust crawler tension. 3 15(optional) 1 0.34 1
4 9 1 0.19 1
Steering system
▪▪ The machine is capable of pivot turning and single track turning. ▪▪ Note: the above-mentioned operating equipment is full-up
configuration. The actual configurations are subject to contract.
Track pad
▪▪ High-strength alloy cast steel track pad can prolong the service
Hook limitation height
life. They are 850mm wide, and the total amount is 52pcs x 2.

Track roller
▪▪ Maintenance-free track roller.
L’

Outrigger
L

▪▪ Outrigger cylinder is offered to facilitate the track frame


disassembly during jobsite transfer.

Hook L Hook L'


80t 3.5m 9t 3m

Quality Changes the World


SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
07
_________________
Main Characteristics

Safety Device

Integrated LMI control system Hook latch


▪▪ LMI control system is standard offering and it is calibration-free. ▪▪ The lifting hook is installed with a baffle plate to prevent wire
It ensures the operation safety and improves efficiency. rope from falling off.
▪▪ LMI system can automatically detect the load weight, working
radius and boom angle, to compare with rated load weight and Monitoring system
actual load, work radius and boom angle. In normal operation, it ▪▪ Remote Monitoring system is a standardized offering to provide
can make judgment and cut off the actions towards dangerous functions like GPS locating, GPRS data transfer, machine status
directions. It also acts as black box to record overload inquiry and statistics, operating data monitoring and analysis,
information. remote diagnosis of failures.
▪▪ Composition: Monitor, controller, length and angle sensor,
pressure sensor. Tri-color load indicator
▪▪ The load indication light has three colors, green, yellow and red,
Assembly/work mode control switch indicating the real-time load. When the actual load is smaller
▪▪ In assembly mode, the over-hoist protection, LML are all off work than 90% of rated load, the green light is on.
to facilitate crane assembly. ▪▪ When the actual load is>90% and≤100%, the yellow light is on,
▪▪ In work mode, all safety devices activate to protect the the alarm light flashes and sends out intermittent sirens.
operation. ▪▪ When the actual load reaches 100% of rated load, the red light
on, the alarm light flashes and sends out continuous sirens.
Emergent stop ▪▪ When the actual load is 102% of rated load, the system will
▪▪ In emergent situation, this button is pressed down to cut off the automatically cut off the crane’s dangerous operation.
power supply of whole machine and all actions stop.
Flash alarm
Over-hoist protection of the main/auxiliary hooks ▪▪ When the LMI system is powered on, the flash alarm starts to
▪▪ Height limit device is installed at the tip of main boom and jib, flash.
which prevents the hook lift up too much. When the hook lifts
up to the limit height, the limit switch activates, buzzer on the Slewing indicator light
left control panel sends alarm, and failure indicator light starts to ▪▪ The slewing indicator light flashes during traveling or slewing.
flash, the hook hoisting action is cut off automatically.
Seat interlock protection
Over-release protection device of the main/ ▪▪ If the operator leaves the seat, all control handles will be locked
auxiliary winch immediately to prevent any mis-operation due to accidental
▪▪ Three-wrap protector is installed on main and aux. load hoist collision.
winches to prevent over-release of wire rope. When the rope is
paid out close to the last three wraps, the limit switch acts, and Illuminating light
the system sends alarm through buzzer and show the alarm on ▪▪ The machine is equipped with, low-beam light in front of
the instrument panel, automatically cutting off the winch action. machine, lamps in operator’s cab and boom lights, so as to
increase the visibility during work.
Function lock
▪▪ If the function lock level is not in work position, all the other Rearview mirror
handles won’t work, which prevents any mis-operation caused by ▪▪ It is installed on the front of the operator's cab and the handrail
accidental collision. of the right platform and the winch.

Slewing lock Electronic level gauge


▪▪ Electrical lock is equipped, and slewing action can only happen ▪▪ It can show the upperworks tipping angle on the monitor.
when the lock is released, so as to prevent any operational error
and ensure the safety. Monitor system
▪▪ The cylinder lock can lock the upperworks at four directions. ▪▪ Two cameras and illumination lights are installed on the tail of
rotating bed, which will show the conditions on the rear and
winches on the monitor.

Quality Changes the World


B
SCC800TB
TELESCOPIC BOOM CRAWLER CRANE
技术参数
80 TONS LIFTING CAPACITY
QUALITY CHANGES THE WORLD

Technical Parameters
▪▪ Page 09 Major Performance & Specifications
▪▪ Page 10 Outline Dimension
▪▪ Page 11 Transportat Dimension
▪▪ Page 14 Transport Plan

> 08
SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
09
_________________
Technical Parameters

Major Performance & Specifications

Major Performance & Specifications of SCC800TB


Performance indicators Unit Parameter
Machine length mm 15170
Machine width (retracted) mm 5100 (3490)
Outline
Machine height mm 3670
dimension
Distance of centers between drive and idle wheels mm 5436
Track shoe width mm 850
Maximum rated load capacity t 80

Boom Boom length m 12.2~47


configuration Boom angle ° -1.5~80
Max. rated load moment t·m 300
Longest boom + longest jib m 47+17.5
Jib configuration
Boom to jib angle ° 0、15、30
Rope speed of main/aux. load hoist m/min 0~140
Boom full up/down duration s 60/105
Operation
Boom full extension/retraction duration s 100/125
speed
Slewing speed rpm 0~2
Travel without load km/h 0~2.5
Engine - ISUZU 6HK1XKJC-01
Engine
Rated power kW/rpm 212/2000
Wire rope Diameter mm Φ22
Machine weight t 87.7
Transport Weight of largest single piece t 36 (dismantling main and auxiliary hook)
parameter
Transport dimensions of basic crane
mm 14712×3000×3013
(dismantling crawler frame) length×width×height

Other Average ground bearing pressure (base boom) MPa 0.09


parameters Min. slewing radius mm 4500

Quality Changes the World


10 SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
_________________
Technical Parameters

Unit: mm

Outline Dimension

15170
14660
3450
R4500

3670

1150
3453

1246
850 2926

474
4250
5100(fully retracted 3490)
5436
6330

Quality Changes the World


SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
11
_________________
Technical Parameters

Transport Dimension

Remarks:
① . The transport dimensions of each part in the table are schematic, not proportional to the real parts. The dimensions are designed value without packing.
② . The Weight is designed value that the actual manufactured part may deviate a little. The total weight of counterweight is 26t.
③ . The above dimensions and weight is subject to change due to product upgrading.

15170
14660
R4500 Whole machine ×1
Length (L) 15.17m
Width (W) 3.49m
3670
3453

Height (H) 3.67m


1246

Weight 87.7t
5436
6330

15170 Basic machine (with jib, crawler,


×1
R4500 without counterweight)
Length (L) 15.17m
Width (W) 3.49m
3562

Height (H) 3.56m


Weight 56.7t
5436
6330

Basic machine (with jib, without


×1
15361 crawler, counterweight)
14712
Length (L) 15.36m
Width (W) 3.00m
3013

Height (H) 3.01m


Weight 36.0t
4610

1090 Track frame ×2


850 182 Length (L) 6.33m
Width (W) 1.09m
1150

1150

Height (H) 1.15m


6332 Weight 9.35t

Counterweight tray ×1
1358

Length (L) 3.45m


3450 Width (W) 1.12m
Height (H) 1.36m
1122

Weight 11.6t

Rear counterweight 1 ×2
Length (L) 1.10m
Width (W) 0.70m
825

703

Height (H) 0.83m


1102 Weight 2.4t

Quality Changes the World


12 SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
_________________
Technical Parameters

Transport Dimension

Rear counterweight 2 ×2
Length (L) 1.10m
809
825

Width (W) 0.81m


1102 Height (H) 0.83m
Weight 2.4t

Rear counterweight 3 ×2
Length (L) 1.10m
793
786

Width (W) 0.79m


Height (H) 0.79m
1100
Weight 2.4t

Carbody counterweight ×2
2022 898
Length (L) 2.02m
Width (W) 0.89m
716

Height (H) 0.72m


Weight 3.0t

Φ365
9t hook block ×1
Length (L) 0.75m
Width (W) 0.36m
753

Height (H) 0.36m


Weight 0.19t

665 690
80t hook block ×1
Length (L) 1.86m
Width (W) 0.69m
1856

Height (H) 0.66m


Weight 1.0t

45t hook (optional) ×1


370 690
Length (L) 1.52m
Width (W) 0.69m
Height (H) 0.37m
1520

Weight 0.48t

Quality Changes the World


SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
13
_________________
Technical Parameters

Transport Dimension

340 600 15t hook (optional) ×1


Length (L) 1.34m
Width (W) 0.60m
1340

Height (H) 0.34m


Weight 0.34t

7m slewing-away (optional) ×1
7239 Length (L) 7.24m
Width (W) 0.38m
380

Height (H) 0.51m


Weight 0.26t

10m jib section (optional) ×1


10675
Length (L) 10.08m
Width (W) 0.76m
1220

Height (H) 1.22m


Weight 0.69t

Quality Changes the World


14 SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
_________________
Technical Parameters

Transport Plan

15170
14660

Trailer 1

4200
Part (s) ▪▪ Basic machine

1250
Weight ▪▪ 36t
17470

Trailer 2
Part (s) ▪▪ Rear counterweight 26t
▪▪ Spare parts box 0.5t

2700
Weight ▪▪ 26.5t
17500

1250
Trailer 3
Part (s) ▪▪ Jib 1t
▪▪ Carbody counterweight 6t
▪▪ Left and right crawlers 18.7t
▪▪ 80t hook 1.0t
▪▪ 9t hook 0.19t

3600
▪▪ Rear counterweight self-assembly 0.6t
Weight ▪▪ 27.43t 1250

13670
17470
3000

Quality Changes the World


C
SCC800TB
TELESCOPIC BOOM CRAWLER CRANE
80 TONS LIFTING CAPACITY
QUALITY CHANGES THE WORLD

Configurations
▪▪ Page 16 Working range of H
▪▪ Page 17 Load Chart of H
▪▪ Page 18 Load Chart of Jib

> 15
16 SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
_________________
Cofigurations

Working range of H

60° 70° 80°

Lifting height (m)



15°

50° 30°

47.0m+17.5m

47.0m+10.2m

47.0m

40° 52°

40.4m

33.8m

30°

27.2m

20.9m
20°

16.5m

12.2m


50 45 40 35 30 25 20 15 10 5 0

Radius (m)

Quality Changes the World


SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
17
_________________
Cofigurations

Unit: t

Load Chart of H

H Configuration load chart


Rear Counterweight is 26t, Carbody Counterweight 6t
Radius (m) Radius (m)
12.2 16.5 20.9 27.2 33.8 40.4 47.0
3.0 80.0 65.0 3.0
3.5 75.0 63.0 3.5
4.0 68.0 61.5 44.0 4.0
4.5 65.0 60.0 43.0 4.5
5.0 58.0 55.5 42.5 30.0 26.0 5.0
5.5 54.0 50.0 39.6 30.0 25.0 5.5
6.0 50.3 47.0 39.3 30.0 24.0 20.0 6.0
7.0 40.3 40.0 34.8 28.0 22.5 18.0 7.0
8.0 32.4 32.1 30.5 26.5 21.4 17.2 8.0
9.0 26.8 26.6 26.3 24.3 20.5 16.0 11.7 9.0
10.0 22.4 22.1 21.7 19.6 15.3 11.5 10.0
11.0 19.2 18.5 19.3 16.2 13.6 10.7 11.0
12.0 16.7 15.6 17.5 15.0 12.5 10.6 12.0
14.0 11.6 13.3 12.5 11.7 10.2 14.0
16.0 8.8 10.2 10.6 10.0 9.7 16.0
18.0 8.0 8.4 8.9 8.1 18.0
20.0 6.4 6.9 7.3 7.3 20.0
22.0 5.2 5.7 6.1 6.2 22.0
24.0 4.6 5.0 5.4 24.0
26.0 3.8 4.1 4.6 26.0
28.0 3.1 3.4 3.9 28.0
30.0 2.8 3.4 30.0
32.0 2.3 2.8 32.0
34.0 1.8 2.4 34.0
36.0 1.8 36.0
Parts of line 11 10 8 6 5 4 3 Parts of line
Min. Angle           26° 33° Min. Angle
Telescoping Status(%)
Telescoping Telescoping
I I I I II I II I II I II
Cylinder Cylinder
Section 2 0 50 100 100 100 100 100 Section 2
Section 3 0 0 0 25 50 75 100 Section 3
Section 4 0 0 0 25 50 75 100 Section 4
Section 5 0 0 0 25 50 75 100 Section 5

Quality Changes the World


18 SCC800TB Telescopic Boom Crawler Crane
80 Tons Lifting Capacity
_________________
Cofigurations

Unit: t

Load Chart of Jib

FJ Configuration load chart


Rear Counterweight is 26t, Carbody Counterweight 6t
Boom operation Boom operation
47+10.2m Jib 47+17.5m Jib
angle angle
0° 15° 30° 0° 15° 30°
80° 5.5 3.8 3.3 3.3 2.0 1.5 80°
78° 5.2 3.8 3.2 3.0 1.9 1.3 78°
76° 4.9 3.7 2.9 2.7 1.8 1.3 76°
74° 4.2 3.5 2.7 2.3 1.7 1.2 74°
72° 3.6 3.3 2.6 2.1 1.6 1.2 72°
70° 3.9 3.1 2.4 1.9 1.5 1.1 70°
68° 3.5 2.9 2.3 1.8 1.4 1.1 68°
66° 3.1 2.7 2.2 1.7 1.3 1.0 66°
64° 2.7 2.5 2.1 1.6 1.2 1.0 64°
62° 2.3 2.3 2.0 1.5 1.1 1.0 62°
60° 2.0 2.0 1.8 1.4 1.0 0.9 60°
58° 1.8 1.7 1.4 1.2 0.9 0.9 58°
56° 1.6 1.4 1.2 1.1 0.9 0.8 56°
54° 1.2 1.1 1.0 0.9 54°
52° 0.9 52°
Min. protection Min. protection
52°
angle angle
Note: rated capacity of crane
1. The rated load in the load chart is calculated complying with EN13000.
2. The crawlers of crane must be extended during lifting.
3. All ratings in the table are calculated when the machine is sitting on firm and level ground with less than 1% gradient, and the load lifting is
slowly and steadily.
4. All ratings in the table are calculated with wind speed under 9.8m/s and tipping load of 75%.
5. All ratings in the table are valid for 360° slewing.
6. The rated load is no more than 5.5t when using boom point sheave block. If the jib is extended, the boom rated load shall reduce 2.3t.
7. The ratings in the table include the weight of hook block and riggings (main hook block of 1.05t, aux. hook block of 0.35t). The weight of hook,
riggings and wire ropes shall be deducted from the ratings to get the actual load capacity.

Quality Changes the World


Zhejiang Sany Equipment Co.,LTD
SANY Crawler Crane Industrial Park, No. 2188 Daishan Road, Wuxing District, Huzhou City,
Zhejiang Province, P. R. China Zip 313028
Consulting [email protected] (Crane BU) / [email protected] (IHQ)
After-sales Service 0086-400 6098 318

Reminder:
Any change in the technical parameters and configuration due to product modification or upgrade may occur without prior notice.
The machine in the picture may include additional equipment. This brochure is for reference only, and goods in kind shall prevail.
Copyright at SANY. No part of this brochure may be copied or used for any purpose without written approval from SANY.

© Edited in April 2023

SANY CRANE
www.sanyglobal.com

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