Project Title

HEAVIES REMOVAL COLUMN

Document Title
PRELIMINARY DESIGN SUMMARY

Document No.
MS-DC-DD-01 ( QTY: 3)

CLIENT: CHART ENERGY & CHEMICALS, Inc.

CHEMICAL PLANT LOCATION: THE WOODLANDS, TX 77381
JOB NO. : - Proposal #140298

Date: 28- Oct-2020

Prepared by : RC
Checked by: ADJ

1
 Table of Contents
THICKNESS SUMMARY: .............................................................................................................................................................. 3
WEIGHT SUMMARY: ..................................................................................................................................................................... 4
NOZZLE SUMMARY: ..................................................................................................................................................................... 6

2
THICKNESS SUMMARY
Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | psig | in. | in. | in. | psi |
----------------------------------------------------------------------------------
Skirt| ... | 1 | ... | 94.5 | ... | ( 5’ Length)
Dished-Bottom| 801.593 | 2.5 | ... | 90 | 20000 |(2:1Elliptical)
Shell-Bottom| 801.04 | ... | ... | 90 | 20000 |
Dished-Middle| 800 | 2.5 | ... | 90 | 20000 |
Cone| 800 | ... | ... | 138 | 20000 |
Shell-Top| 800 | ... | ... | 138 | 20000 |
Dished_Top| 800 | 3.125 | ... | 138 | 20000 |
----------------------------------------------------------------------------------

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | psig | psig | psig | in. | in. |
----------------------------------------------------------------------------------
Skirt| ... | ... | ... | 1 | ….. |
Dished-Bottom| ... | ... | ... | 2.25 | 1.81084 |
Shell-Bottom| ... | ... | ... | 2 | 1.84672 |
Dished-Middle| 800 | 995.025 | 995.025 | 2.25 | 1.80723 |
Cone| 800 | 807.672 | 807.672 | 3.125 | 3.09459 |
Shell-Top| 800 | 881.834 | 881.834 | 3.125 | 2.82787 |
Dished_Top| 800 | 1086.58 | 1116.92 | 3.875 | 2.77108 |
----------------------------------------------------------------------------------

MATERIAL OF CONSTRUCTION:

1. PLATES: SA 240 316

2. FLANGES: SA 182 F316

3. PIPES: SA 312 TP316

(SS 316 MATERIAL IS CONSIDERED FOR DESIGN)

DESIGN PARAMETERS AND DIMENSIONS:

As per Datasheet

Design Pressure: 800 psig

Design Temperature: -320/ 150 degree F

Diameter: 11’6” x 7’6” [7’6” IS CONSIDERED AS PER SKETCH SHOWN ON DATASHEET]

Shell (Top & Bottom): 23’ & 49’2”
Skirt: 5’ length
Nozzle Projection: 1’ ( assumption) , For M1 to M4 Nozzles, Projection: 1’ + note 4 of datasheet.

Design Code: ASME SECTION VIII, DIV.1, 2019 Ed.

3
WEIGHT SUMMARY:
Element and Detail Weights:

| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | lb. | in³ | lb. | in³ | lb. |
---------------------------------------------------------------------------
10| 20| 12422.8 | ... | 12422.8 | ... | ... |Skirt
20| 30| 8056.46 | 114511 | 8056.46 | 114511 | ... |Bottom Dished Head
30| 40| 98971.9 | 3755962 | 98971.9 | 3755962 | ... |Bottom Shell
40| 50| 8056.46 | 114511 | 8056.46 | 114511 | ... |Middle Dished Head
50| 60| 19755 | 559323 | 19755 | 559323 | ... |Cone
60| 70| 110895 | 4128166 | 110895 | 4128166 | ... |Top Shell
70| 80| 28574.7 | 388885 | 28574.7 | 388885 | ... |Top Dished End
---------------------------------------------------------------------------
Total | 286732 | 9061359 | 286732 | 9061359 | 0 |
Weight of Details:

| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | lb. | ft. | ft. |
-------------------------------------------------
20|Liqd| 2481.07 | ... | -0.9375 | Liquid: 10
20|Nozl| 65.9265 | ... | -2.625 | N5
30|Liqd| 6616.19 | ... | 2 | Liquid: 20
30|Nozl| 729.708 | 4.38542 | 4 | N2
30|Nozl| 347.067 | 4.1675 | 25 | N3
30|Nozl| 77.3535 | 3.91775 | 40 | N8
30|Nozl| 77.3535 | 3.91775 | 15 | N10
30|Nozl| 871.872 | 4.45317 | 42 | N9
30|Nozl| 7349.51 | 5 | 10 | M4
30|Nozl| 7349.51 | 5 | 40 | M3
40|Nozl| 197.709 | ... | -2.625 | N6
60|Nozl| 1818.95 | 6.69275 | 4 | N1
60|Nozl| 77.3535 | 5.91775 | 20 | N7
60|Nozl| 6246.3 | 7 | 20 | M1
60|Nozl| 6246.3 | 7 | 10 | M2
70|Nozl| 1600.16 | ... | 3.625 | N4
-------------------------------------------------

Total Weight of Each Detail Type:

Liquid 9097.3
Nozzles 33055.1
-------------------------------------------
Sum of the Detail Weights 42152.3 lb.

Weight Summation Results: (lb.)

| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 286732.1 | 286732.1 | 286732.1 | 286732.1 | 286732.1 | 286732.1 |
Nozzles | 33055.1 | 33055.1 | 33055.1 | 33055.1 | 33055.1 | 33055.1 |
Ope. Liquid | ... | ... | ... | ... | ... | 9097.3 |
Test Liquid | ... | 327215.7 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 319787.1 | 647002.8 | 319787.1 | 319787.1 | 319787.1 | 328884.4 |

Weight Summary:

Fabricated Wt. - Bare Weight without Removable Internals 319787.1 lb.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 647002.8 lb.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 319787.1 lb.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 319787.1 lb.

4
 Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 319787.1 lb.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 328884.4 lb.
Field Test Wt. - Empty Weight + Water (Full) 647002.8 lb.
Mass of the Upper 1/3 of the Vertical Vessel 174042.8 lb.

Outside Surface Areas of Elements:

| | Surface |
From| To | Area |
| | in² |
----------------------------
10| 20| 18189.8 |
20| 30| 10678.3 |
30| 40| 174351 |
40| 50| 10678.3 |
50| 60| 22433.4 |
60| 70| 125076 |
70| 80| 24400.8 |
----------------------------
Total 385807.844 in² [2679.2 Square Feet ]

5
NOZZLE SUMMARY:
Nozzle Schedule: (Self Reinforced Nozzles (Hub type))

Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut | Flg |

Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length | Class |
Description Size | Type | | in | in. | in. in. | in. | |
----------------------------------------------------------------------------------------------------
N5 | 4.000 in | 40S | None| 4.500 | 0.237 | ... | ... | 14.32 | 600 |
N8 | 4.000 in | 40S | None| 4.500 | 0.237 | ... | ... | 14.18 | 600 |
N10 | 4.000 in | 40S | None| 4.500 | 0.237 | ... | ... | 14.18 | 600 |
N7 | 4.000 in | 40S | None| 4.500 | 0.237 | ... | ... | 14.64 | 600 |
N6 | 8.000 in | 40S | None| 8.625 | 0.322 | ... | ... | 14.47 | 600 |
N3 | 10.000 in | 40S | None| 10.750 | 0.365 | ... | ... | 14.63 | 600 |
N2 | 16.000 in | 40S | None| 16.000 | 0.375 | ... | ... | 15.53 | 600 |
N9 | 18.000 in | 40 | None| 18.000 | 0.562 | ... | ... | 15.61 | 600 |
N1 | 24.000 in | 40 | None| 24.000 | 0.687 | ... | ... | 16.88 | 600 |
N4 | 24.000 in | 40 | None| 24.000 | 0.687 | ... | ... | 15.52 | 600 |
M4 | 30.000 in | Actual | WNF| 31.500 | 0.750 | ... | ... | 133.20 | 600 |
M3 | 30.000 in | Actual | WNF| 31.500 | 0.750 | ... | ... | 133.20 | 600 |
M1 | 30.000 in | Actual | WNF| 31.500 | 0.750 | ... | ... | 66.51 | 600 |
M2 | 30.000 in | Actual | WNF| 31.500 | 0.750 | ... | ... | 66.51 | 600 |

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (in.):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
N5 | SA-312 TP316 | 2.000 | 0.375 | ... | ... | ... |
N8 | SA-312 TP316 | 2.000 | 0.375 | ... | ... | ... |
N10 | SA-312 TP316 | 2.000 | 0.375 | ... | ... | ... |
N7 | SA-312 TP316 | 2.000 | 0.375 | ... | ... | ... |
N6 | SA-312 TP316 | 2.000 | 0.375 | ... | ... | ... |
N3 | SA-312 TP316 | 2.000 | 0.375 | ... | ... | ... |
N2 | SA-312 TP316 | 2.000 | 0.375 | ... | ... | ... |
N9 | SA-312 TP316 | 2.000 | 0.375 | ... | ... | ... |
N1 | SA-312 TP316 | 2.000 | 0.375 | ... | ... | ... |
N4 | SA-312 TP316 | 2.000 | 0.375 | ... | ... | ... |
M4 | SA-240 316 | 2.000 | 0.375 | ... | ... | ... |
M3 | SA-240 316 | 2.000 | 0.375 | ... | ... | ... |
M1 | SA-240 316 | 2.000 | 0.375 | ... | ... | ... |
M2 | SA-240 316 | 2.000 | 0.375 | ... | ... | ... |
(Full penetration weld)
Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| ft.| deg | in.| in.| |
---------------------------------------------------------------------------------------------
N5 | ... | 0.0 | 12.00 | 0.00 | Dished-Bottom |
N8 | -9.450 | 270.0 | 12.00 | 0.00 | Shell-Bottom |

6
 N10 | -34.450 | 270.0 | 12.00 | 0.00 | Shell-Bottom |
N7 | 24.000 | 90.0 | 12.00 | 0.00 | Shell-Top |
N6 | ... | 0.0 | 12.00 | 0.00 | Dished-Middle |
N3 | -24.450 | 270.0 | 12.00 | 0.00 | Shell-Bottom |
N2 | -45.450 | 270.0 | 12.00 | 0.00 | Shell-Bottom |
N9 | -7.450 | 90.0 | 12.00 | 0.00 | Shell-Bottom |
N1 | 8.000 | 270.0 | 12.00 | 0.00 | Shell-Top |
N4 | ... | 0.0 | 12.00 | 0.00 | Dished_Top |
M4 | -39.450 | 180.0 | 126.00 | 0.00 | Shell-Bottom |
M3 | -9.450 | 180.0 | 126.00 | 0.00 | Shell-Bottom |
M1 | 24.000 | 180.0 | 60.00 | 0.00 | Shell-Top |
M2 | 14.000 | 180.0 | 60.00 | 0.00 | Shell-Top |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2020

END OF DOCUMENT