TIA Slides y EMERSON EDUARDO RODRIGUES
TIA Slides y EMERSON EDUARDO RODRIGUES
TIA Slides y EMERSON EDUARDO RODRIGUES
Press Safety
SIMATIC S7-F/P
Installation-routine +
Full scalability + Plug-and-Play into TIA Portal
Across all SIMATIC Failsafe
Controllers
(Basic – Advanced - SW-Controller)
Modular concept +
With multi-instance
programming
Full benefits of +
Safety-related features
CRC Checksum, Know-How- Online-help +
Fully documented +
Protection, light test, wire-break,… Activate directly from TIA
Manual + complete, executable
Portal (SHIFT+F1)
example projects
Certificate
Documentation and Online Help +
Docu- of all function blocks and solution examples
mentation
Consulting +
by Siemens safety experts via application support
Consulting
Certified +
SIOS
:
by German BG following actual international standards
4829
9432
Failsafe function blocks for implementation of all press safety functions, expert consulting and
certification by German BG
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
New standards ISO 16092
ISO 16092
Machine tools safety – Presses –
DIN EN 692 • Part 1: General safety requirements
Machine tools - Mechanical presses
– Safety
• Part 2: Safety requirements for mechanical presses
▪ Group 1: Conventional mechanical presses
DIN EN 693 ▪ Group 2: Servo presses
Machine tools – Safety – Hydraulic
presses • Part 3: Safety requirements for hydraulic presses
Easier implementation of safety functions in press shops with appropriated C-standard for
all press technologies – incl. Servo presses
ISO 16092-2 +
DIN EN 62061 + „Part 2 Safety requirements for mechanical
• Up to SIL3 presses “
ISO 16092-3 +
EN IEC 61508-3 + „Part 3 Safety requirements for hydraulic
• Up to SIL3 presses “
ISO 16092-4 +
2006/42/EG +
„Part 4 Safety requirements for pneumatic
• According Machinery Directive presses “
DIN EN 12622 +
GS-HSM-30 +
“Safety of machine tools – Pneumatic
• Principles of testing… presses”
Program code
Systemperformance
Functionality
Distributed Controller
SIMATIC ET 200 CPU F
Reaction time
Program code
Basic Controller
SIMATIC S7-1200F
Functionality
Reaction time
Program code
Application complexity
Clamp-Clamp
reaction time
Program code
Price
S7-1200F, the cheap alternative for Distributed Failsafe Controller for High performant S7-1500F for easy
all stand-alone safety functions– all flexible press applications in integration and combination of
without any functional restrictions to mid-range press area – additional standard and failsafe functionality –
S7-1500F space for standard automation full scalability with distributed IO´s
tasks
Engineering
You want to use all advantages of Press Safety Library for the first time…
…a First License is your choice.
Included: certified Function block library, three certified example projects, Manual, Online help,…
.
Description Material
SIMATIC S7-F/P V1.2 Maschine license 6AU1837 0EA10 0AX2
(Distributed Safety)
SIMATIC S7-F/P V2.0.X First license 6AU1837 0EA10 0DX1
(Distributed Safety)
Maschine license 6AU1837 0EA10 0DX2
Emergency off
Safety doors
2 out of 2 evaluation
50 „SEN2V2“ Evaluation of anti- and equivalent 2-channel sensors
Foot switches
Light curtain
70 „LCU_CLCK“ Operation of a light curtain in safety and clock mode
73 „ENC_MON” Block to implement shaft breakage and encoder connection monitoring when using a PROFIsafe
74 „SP_MON” Monitoring a mechanical cam switch gear (proximity switch and toothed gear)
– with counter module
75 „SP_MO_DI“ Monitoring a mechanical cam switch gear (proximity switch and toothed gear)
– with digital input module
Valve monitoring
76 „DYN_VALV“ Dynamic control of up to 4 valves
Quadruple AND
78 „AND4“ Quadruple AND link with restart inhibit and error variable
Enable blocks
90 „EN_1_MAN“ Enable for single-operator function
104 „SW_CAM“ Block to implement a software cam switchgear with overtravel monitoring
105 „SW_CAM_P“ Block to implement a software cam switchgear in the “pendulum” mode
109 „CAM_STOP“ Monitoring the dynamic TDC stop and the static TDC stop
Valve control
110 „VALVE_ME“ Energizing the press safety valves on mechanical presses (clutch/brake combination)
112 „VALVE_HY“ Energizing the press safety and directional valves on hydraulic presses
Overtravel monitoring
160 „OVERTR“ Monitoring of the overtravel of linear presses
Enabling buttons
170 „EN_SW1“ Three-stage enabling button for two contacts
171 „EN_SW2“ Three-stage enabling button for two NC contacts and one auxiliary contact
176 „EN_SERVO“ Safe setting-up operation and single-stroke operation of a servo press
• Read in 2 channels
• Equivalent and non-equivalent evaluation of the sensors possible
• With or without manual acknowledgement possible
• DOOR_LCK: Function block activates locking function and
monitors this actuation
Two-hand consoles
2H_PL
• For plug-in 2-hand consoles
• Plug control
• Possibility of wiring the contacts to different modules/ assembly
Error handling
• Overtravel monitoring
• Monitoring of the mechanical cam switchgear, the dynamic TDC
switch-off and of the over run
• TDC switch-off with rising edge of overtravel cam, if no dynamic
TDC switch off
• Static `0` or `1`and loss of the cams is detected
Monitoring of valves/relays
Evaluation of an “enable-switch”
2-channel
I12.1
Two-Hand-Control Capture
Electrical
Tag
Declaration
2-channel I 12.0
F-Module
2-channel
I12.1
configuration
Evaluate
Programming
Control the
press safety
valve
Set the command
to the operation
mode selection
Evaluate and
check two-hand
signals
F-Module
configuration
Q 24.0 2-channel
Electrical
Electrical
Tag
Declaration
2-channel I 1.0
F-Module
configuration
Tag
Declaration
Q 24.0 2-channel
F-Module
configuration
© Siemens 2021
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