Sekisui GRP Water Tank Catalogue
Sekisui GRP Water Tank Catalogue
Sekisui GRP Water Tank Catalogue
The selection of a panel tank is not something that can be Sekisui is the pioneer and world leader in panel tank
accomplished merely on the basis of cost. Within the criteria development and manufacture, and, with its abundance of
of that selection process, the quality of the product must experience and related data, has passed numerous world-wide
come first. Its ability to preserve cleanliness, to protect health standards. Sekisui offers superior service and a wide range of
and safety, and to maintain confidence are especially products, all which have received WRAS and ISO approvals.
indispensable conditions for the storage of water so vital to
our lives.
1
The role of a water storage tank is to endure the changes At Sekisui, we are involved in the ongoing development of
that occur in the environment and, most importantly, to water storage systems for the secure preservation of one of
protect the cleanliness of its contents: all-important water. our all-important resource: water.
The most elementary function of such a tank is to endure Sekisui products offer some of the most important aspects
natural disasters and to protect the integrity of the water of a water storage system: the ideal in durability and
over the long-term during the changes in temperature hygiene and related protective management, and an ease of
between summer and winter, as well as from even rain and assembly and installation second to none. And, Sekisui's
wind. market is not limited to Japan, but actually holds the largest
In order to accomplish this, it is essential that each water share of the world-wide panel tank market.
storage tank excel in such points as its ease of construction, As we gear up for the future, Sekisui is responding to the
material quality, hygienic properties and maintenance needs of the marketplace, offering high value-added
management. products, based on the development, expertice and technol-
ogy acquired from over 50 years experience.
2
Sekisui GRP Panel Tanks:
Sizes adaptable to any needs
From small tanks to large, Sekisui can fit virtually any order. And, while the standard volume of other companies' tanks is
Tank sizes are selectable to fit each need and desire, and are about 40~100 M3, Sekisui Panel Tanks can be installed to
even expandable! handle from 0.25 M3 up to 5,000 M3!
Design Conditions
Item Specifications
pH range 5.8~8.6
3
GRP Insulated panel Construction(option)
This tank is constructed of GRP injected with foamed urethane and is superior in its heat and cold insulation. Appropriate for
the insulating needs of such locations as machinery rooms, rooms with high humidity or areas of cold climes.
Fomed urethane
F-Panel (G.R.P.)
40
bolt
Water Initial water temperature: 15°C
temperature Outside temperature: 50°C
90° (°C) Tank size: 12 m3 (2×3×2H)
90°flange connection
bolt 30
45°flange connection
45° Other Tanks 10°C
20
10
0 4 8 12 16 20 24 26
Hours
100 80
Outside Outside
temperature heat
isolated enters
Diagram shows that the insulation area of the insulated layers between
Sekisui lnsulated Panels and other panels equals 100 vs. 80.
4
Reinforcing method
Internal reinforcement
Roof panel Internal reinforcing members
• Stay bolt : Stainless steel
Pole
Stay bolt
• Pole : PVC
Reinforcing
angle
Stay plate
Bottom panel
External reinforcement(option)
Roof panel
Bottom panel
5
Sekisui Tanks
Making Their Presence Felt
Around the World.
U.A.E.
Hawaii, U.S.A.
Taiwan
Kuwait Oman
6
The growth of the Sekisui Panel Tank
The use of Sekisui panel tanks in Japan increased from In Japan, tanks made of concrete and other materials were
approximately 1,050 tanks per year in the 1960s to about previously the mainstream, but through regulation and laws
12,000 tanks per year in the 2000s. regarding water quality standards, as well as the Food
Sanitation Act, the use of clean and safe panel tanks has
now become the norm.
Our panels and all related parts conform to the water quality standards and
Food Sanitation Act recognised by the Waterworks Byelaws of a variety of
countries.
ISO9000 Quality Assurance Certification Received
Sekisui Panel Tanks have received approval of various ■ISO9001
international standards for quality control and product ■ISO14001
quality assurance as established by International ■WRAS(U.K.) - Approved product
Standardisation organisations. ■Loss Prevention Certification Board,UK
In order to receive the ISO 9000 series, our quality control ■Ministry of Health,China
manual was perfected and passed exacting examinations ■SS 245 (Singapore)
and inspections. ■Food & Sanitation Law (Japan)
■Water Works Law(Japan)
■Algae Prevention Technological Guides (Japan)
7
SEKISUI PANEL TANKS AROUND THE WORLD
8
Sekisui Panel Tank
Manufacturing Technology
There are 2 basic methods for the manufacture of panel tanks: MMD (with
Long continuous fibreglass mat) and SMC (with chopped fibreglass)
Sekisui utilises its exclusive MMD (Matched Metal Die) panel tank manufacturers mixes short-chopped strand
method. The MMD method was introduced by Sekisui and it fibreglass and resin in a “clay-like” mixture.
continues to be the most superior method of manufacture In terms of product characteristics, this means that panels
today. manufactured under our MMD method are not only thinner
On the other hand, other manufacturers all employ the SMC and lighter, but the long continuous strand fibreglass makes
method. The difference between these two methods is that the them a product far superior in strength to all others.
MMD method uses long continuous strand fibreglass, adding Through our hot press moulding method, stability in product
resin and then submitting the mixture to pressure before the quality is assured even under high volume production.
final moulding process. The SMC method used by all other Tensile strengths & bending strength the are more important.
Water
The superiority of the initial strength of SEKISUI products
absorption Below 0.1% Over 0.2% 0.2 ~ 0.3% is additionally evident in its durability over the long term.
coefficient
MMD
Most appropriate for GRP water tank
SMC
Inappropriate for GRP water tank
● Uses long continuous strand fibreglass ● Uses short-strand fibreglass
● Superior strength and durability ● Low cost = Less fibreglass
● Suitable for high water pressure applica- ● Suitable for low water pressure applica-
tions tions ( Bathtubs and etc. )
9
Manufacturing Features
One of the major features of the MMD moulding process is While it is possible to reduce the volume of the expensive
the superiority of strength and its high values in regard to its fibreglass in order to manufacture a less expensive panel, the
physical properties. Because the SMC method used by other result is a product of substantially lower quality. And Sekisui
companies mixes short-chopped strand fibreglass and resin, simply doesn’t sacrifice quality.
its physical property values are low, making it unreliable to
use bottom panels as the base for larger volume tanks.
Strength and durability are the key to panel tank quality, and ultraviolet rays, wind and rain, etc.), are necessary in their
the physical properties of a tank are the most important role as the vessels which store water, our most precious
elements to the guarantee of this quality. resource.
Panel tanks which are strong and durable under changes in Sekisui panel tanks are confirmed under water pressure tests
water pressure and environmental conditions (temperature, to attain a strength of 6 times the working pressure!
10
Earthquake resistance:
Superior design proven safe for
superior earthquake resistance
The most important point of a tank's design for earthquake Using this wealth of data and accompanying computer
resistance is the ability of its rigid construction to survive the analysis, Sekisui is able to offer the utmost precision in
specific oscillation frequency of the seismic waves (the design of the most highly reliable panel tank on the market
oscillation frequency of the strongest wave of an earthquake). today. And it is through this care in design that we are able to
Through an abundance of practical test data, Sekisui also offer an earthquake resistance which can handle a horizontal
offers an earthquake resistant panel tank which utilises our seismic intensity of 0.3 ~ 2.0G, easily responsing to a variety
proprietary box frame construction (external reinforced of customer needs.
construction) for excellent stability and high rigidity.
P
22813,5 Pas kn892620.23
29 W
-6887.8 Pas
353.7 mm kn892620.23
193 W
-683.1 mm
304.4 kine kn892620.23
193 -240.2 kine W
1097.0 gal kn892620.23
193
-2231.1 gal
11334.3 Pas
29 W
-7582.8 Pas
353.7 mm kn892620.23
193 W
-289.9 mm
102.9 kine kn892620.23
193 -163.7 kine W
1188.6 gal kn892620.23
193
-1132.0 gal
11
Simple assembly:
Panels can be assembled easily by simply
bolting them together
100 68
Water level cannot be raised above
795 540 the UL (upper level) since this will
exert pressure on the cover.
80
75
230 LL
Bottom of 105 LL 75
35
wall panel
45
BL
BL
12
Panel types and capacity
Tank height
The capacity of the panel tank can be selected from 0.25 M3 up to a maximum of 5,000 M3.
FS FH FW FT
FZ FK FQ
Panel size
In order to ensure the effective volume, panels can be designed to a shape which makes the most use of the space available.
Panel types include roof, side and bottom panels.
1500mm
1000mm
500mm
80
80
80
80
80
45
45
45
45
45
13
Sekisui Tanks
Making Their Presence Felt
Around the World.
Hong Kong
14
Other
Line-Ups
Hot water storage tanks
Facilitating the design of systems that effectively use thermal energy while
offering exceptional workability, heat resistance, and heat retention
Water inlet
Roof beam
Sideframe
(box-frame structure) Hot water return
Downpipe support
Concrete foundation
Standard specifications
Item Design Specifications
Maximum continuous
operating temperature 80°C
15
Stainless steel panel tanks
Environmentally, Safety and Workability Conscious Design
Electrode seat
Manhole Air vent
Roof beam
Side frame
(Box-frame structure)
Concrete foundation
1.0 7.35
1.5 12.25
Stainless steel used above water level Working
(top part of side panels / roof panels) 2.0 17.15
hydrostatic
pressure 2.5 22.05
Standard : Stainless Steel 329J4L
3.0 26.95
Option : Stainless Steel 444 Above
water level 3.5 30.87
Below 4.0 35.28
4.5 39.69
Standard : Stainless Steel 444 5.0 44.10
Design horizontal seismic load = 1.0G / 1.5G / 2.0G
16
EconoTank
Based on Sekisui's GRP Panel Tank System, the Econotank
is perfect for all small capacity water storage systems. It has
two major advantages: firstly its assembly and disassembly
is very simple, and secondly - as its name implies - the
Econotank is very cheap to buy.
Its mobility is another important consideration. A one-ton
capacity tank fits easily into the rear of a station wagon, and
weighs less than 50 Kg (110 lbs).
Valve Box
(Top sump)
While this valve box is especially designed
for securing the free board area, it is also an
ideal choice when maximum water capacity
is required. The free board area is necessary
in case of emergency to prevent polluted
water from flowing back into the water
pipes. In addition to 1 × 1 × 0.5 m, 1 × 2 ×
0.5 m valve box is also available.
17
Sekisui Tanks
An Important Fixture Throughout
the World.
Japan
U.A.E.
Singapore
Hong Kong
Qatar
18
Panel Tank Parts and Assembly
Roof Roof
rim gasket
rim gasket Stay support
Stay support
Stay bolt
Stay(Stainless
bolt (Stainless
steel)steel)
Roof Roof
rim rim
●Corner block
Material : Stainless steel
Synthetic rubber Roof Roof
rim rim
cornercorner
●Sealing gasket
Material : EPDM
Foamed PVC
●Air Vent
Material : ABS
T-gasket
T-gasket
Size: 50 A x 180 mmH
100 A x 210 mmH
●Assembly bolt
Material: Hot dip galvanized steel Bottom
Bottom
panelpanel
Size: M10
Pit panel
Pit panel
Three-way
Three-way
gasket
gasket
●Electrode Seat and Cover
Material: PVC
Size: 50 A
19
300
P300×n
2.5 2605 305 7 Standard
H1
Internal
Internal
ladderladder
3.0 3105 205 9 Standard
Air vent
Air vent
Roof Roof
panelpanel
H2
Nut, bolt
Nut,&bolt
washer
& washer
175
Side panel
Side panel
Corner
Corner
block block
Stay plate
Stay plate
Reinforcing
Reinforcing
angleangle
300
Gasket
Gasket
Nozzle
Nozzle
Anchor
Anchor
set set
Steel Steel
skid base
skid base
(Not included
(Not included
in tank
in price.)
tank price.)
Concrete
Concrete
dwarfdwarf
wall (Not
wall included
(Not included
in tank
in price.)
tank price.)
H1
Dimensions
P300×n
Tank
H1 H2 n Notes
Height
1.0 1845 313 2 Optional
1.5 2340 213 4 Standard
Material : Mild steel + Hot dip galvanizing 2.5 3340 313 7 Standard
H2
20
Nozzle
Installation
H
Nozzles are of PVC(flanged type) or
gun metal (svrewed type).
Installation position is shown below.
Panel
Rubber-lined bolt
Gasket
Gasket
W
H + 45
Rubber-lined bolt L L
Material: PVC
Nozzle dia.
20 25 30 40 50 65 75 100 125 150
Code (3/4) (1) (1.1/4) (1.1/2) (2) (2.1/2) (3) (4) (5) (6)
L 360 350 350 350 295 265 240 215 165 130
W - - - - 43 52 59 94 125 153
21
Steel Skid Base
Basic installation
Member B
Member A
(Ha 100
lf p Stand 3m
m
ane ard
l 50 pa
3 m nel
m)
500mm
300mm
Sekisui Panel Tanks are mounted on a steel skid base which is a necessity in panel tank installation.
Refer to our design plans for the dimensions of related steel members.
1.5 m - 125 × 65 × 6 - 65 × 65 × 6
2.0 m - 125 × 65 × 6 - 65 × 65 × 6
2.5 m - 150 × 75 × 6.5 - 75 × 75 × 6
3.0 m - 150 × 75 × 6.5 - 75 × 75 × 9
3.5 m - 150 × 75 × 6.5 - 100 × 50 × 5
4.0 m - 180 × 75 × 7 - 100 × 50 × 5
Distortion
Level allowance: within 1/500 mm
22
A brief look at tank assembly
(Example) FW-20 (2 × 5 × 2 MH)
1. Panel tanks can be assembled easily on-site by simply to deal with sudden modifications required on-site.
connecting the bolts. 5. Large size and large capacity tanks can be assembled
2. Panel tanks are lighter than steel and can be handled with easily using the same basic assembly procedures.
ease. 6. Compared to tanks manufactured by other companies, the
3. The use of our exclusive 45°and 90°panel flanges elimi- number of procedures required for the assembly of
nates the need for extra parts and simplifies assembly Sekisui tanks is considerably reduced, thereby reducing
work. costs. For instance, the assembly of the FW-20 (2 × 5 × 2
4. Nozzles are designed to fit the shape of the panels, making MH) tank, which will be illustrated here, can be
the use of specialty panels unnecessary and making it easy completed by 4 persons in a single day.
(Panel layout)
Side panel block 1
▲Top
NS-4 NS-5 NS-5 NS-5 NS-6
SX SX SX SX SX
SX SX SX SX MX
23
2. Assembly of the side panels
Bolt length
30 30 30 30 30
30 30 30 30 30 30
40 40 40 40 40
40 40 40 40 40 40
40 40 40 40 40
Connect
T-gasket (b)
Reinforcing angle
Reinforcing angle
Install the flat gaskets and T-gaskets. Roof panel block line
A A
Tighten bolts.
24
3. Assembly of the roof panels 2) Connection of side panel block 2 to bottom panel
block and side panel block 1
Nol seal
Vertical side
Horizontal side
Roof gasket
Vertical 45°
Horizontal 45°
Connect with 45° flanges. Side panel block 4
25
5. Installation of tank internal 6. Connection of roof panel block to
accessories the side panel blocks
1) Installation of corner block
7. Installation of nozzle
Gasket
Plain end
Inside the tank PVC flange Nut and bolt with rubberlined head
26
International Operations Division
21st Floor, Tower West, Umeda Sky Bldg.,
1-30, 1-chome, Oyodo-Naka, Kita-ku, Osaka 531-0076, Japan
Tel:(06)6440-2508 Fax:(06)6440-2518
http://www.sekisuia.co.jp/