Assembly Manual SB

VORON
VORONDESIGN.COM
VORON STEALTHBURNER
We build space shuttles with gardening tools
so anyone can have a space shuttle of their own.
VERSION 2023-07-07
1
VORONDESIGN.COM
INTRODUCTION
Before you begin on your journey, a word of caution.
In the comfort of your own home you are about to assemble a robot. This machine
can maim, burn, and electrocute you if you are not careful. Please do not become
the first VORON fatality. There is no special Reddit flair for that.
Please, read the entire manual before you start assembly. As you begin wrenching,
please check our Discord channels for any tips and questions that may halt your progress.
Most of all, good luck!
THE VORON TEAM
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VORONDESIGN.COM
TABLE OF CONTENTS
Introduction 04
Hardware 07
Overview 08
ClockWork2 10
Tool Cartridge 41
StealthBurner 44
X Carriage 58
ADXL Mount 68
Next Steps 70
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VORONDESIGN.COM
INTRODUCTION
PART PRINTING GUIDELINES

The Voron Team has provided the following print guidelines for you to follow in order to have the best chance at
success with your parts. There are often questions about substituting materials or changing printing standards,
but we recommend you follow these:
3D PRINTING PROCESS INFILL TYPE

Fused Deposition Modeling (FDM) Grid, Gyroid, Honeycomb, Triangle or Cubic
MATERIAL INFILL PERCENTAGE

ABS Recommended: 40%
LAYER HEIGHT WALL COUNT

Recommended: 0.2mm Recommended: 4
EXTRUSION WIDTH SOLID TOP/BOTTOM LAYERS

Recommended: Forced 0.4mm Recommended: 5
PRINT IT FORWARD (PIF)

Often times community members that have issues printing ABS will bootstrap themselves into a VORON using
our Print It Forward program. This is a service where approved members with VORON printers can make you a
functional set of parts to get your own machine up and running. Check Discord if you have any interest in having
someone help you out.
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VORONDESIGN.COM
INTRODUCTION
FILE NAMING
By this time you should have already downloaded our STL files from the Voron GitHub. You might have noticed that we have
used a unique naming convention for the files. This is how to use them.
PRIMARY COLOUR ACCENT COLOUR CLEAR/TRANSPARENT OPAQUE QUANTITY REQUIRED
Example z_joint_lower_x4.stl Example [a]_tensioner_left.stl Example [c]_led_diffuser.stl Example [o]_led_diffuser_mask.stl Example [a]_z_belt_clip_lower_x4.stl
These files will have nothing We have added “[a]” to the front We have added “[c]” to the front We have added “[o]” to the front If any file ends with “_x#”, that is telling
at the start of the filename. of any STL file that is intended to of any STL file that is intended of any STL file that is intended you the quantity of that part required to
be printed with accent color. The to be printed with clear or to be printed with an opaque build the machine.
parts are marked with a heart in transparent filament (cloudy is filament (blocks light, dark
the manual. better than clear; white or light colours and blacks).
grey may also work in a pinch).
HOW TO GET HELP

If you need assistance with your build, we’re here to help. Head on over to our Discord group and post
your questions. This is our primary medium to help VORON Users and we have a great community that
can help you out if you get stuck.
https://discord.gg/voron
5
VORONDESIGN.COM
INTRODUCTION
REPORTING ISSUES
Should you find an issue in the documentation or have a suggestion for an improvement please
consider opening an issue on GitHub (https://github.com/VoronDesign/Voron-Stealthburner/issues).
When raising an issue please include the relevant page numbers and a short description; annotated
screenshots are also very welcome. We periodically update the manual based on the feedback we get.
THIS IS JUST A REFERENCE

This manual is designed to be a simple reference manual. Building a Voron can be a complex endeavour
and for that reason we recommend downloading the CAD files off our Github repository if there are
sections you need clarification on. It can sometimes be easier to follow along when you have the
whole assembly in front of you.
https://github.com/vorondesign
https://docs.vorondesign.com
DOCS
6
HARDWARE REFERENCE VORONDESIGN.COM
BUTTON HEAD CAP SCREW (BHCS) SOCKET HEAD CAP SCREW (SHCS)
Metric fastener with a domed shape head Metric fastener with a cylindrical head
and hex drive. Most commonly found in and hex drive. The most common fastener
locations where M5 fasteners are used. used on the Voron.
ISO 7380-1 ISO 4762
FLAT HEAD CAP SCREW (FHCS) SELF TAPPING SCREW

Metric fastener with a flat head and Fastener with a pronounced thread profile
hex drive. that is screwed directly into plastic.
ISO 10642
WASHER HEAT SET INSERT
Usually stamped from sheet metal this Heat inserts with a soldering tip so that
type of spacer is not as consistent in they melt the plastic when installed.
thickness as the shims are. Only used in As the plastic cools, it solidifies around
M3 size. the knurls and ridges on the insert for

excellent resistance to both torque and
DIN 125
pull-out.
SET SCREW
Small headless screw with an internal HEX NUT
drive. Used in pulleys and other gears. Hex nuts couple with bolts to create a
Also called a grub screw. tight, secure joint.
ISO 4032
ISO 4026
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VORONDESIGN.COM
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OVERVIEW VORONDESIGN.COM
Voron ClockWork2 Extruder

Voron StealthBurner
ADXL Sensor Mount
Voron StealthBurner Tool Cartridge
9
VORON CLOCKWORK2 VORONDESIGN.COM
10
HEAT SET INSERTS VORONDESIGN.COM
HEAT SET INSERTS

This design relies heavily on heat set
inserts. Make sure you have the proper
inserts (check the hardware reference
for a close-up picture and the Sourcing
Guide for dimensions).
If you’ve never worked with heat set

inserts before we recommend you
watch the linked guide.
Heat Set Insert
https://voron.link/m5ybt4d
11
BELOW SURFACE
The top heatset insert needs
to sit below the surface of
the printed part.
BELOW SURFACE
The bottom heatset insert needs to sit
below the surface of the printed part.
Mind the cutout in the part and make sure
to install it straight.
12
OPTION: TOOLHEAD PCB

If you opt to use a toolhead PCB, add additional heat set inserts into locations highlighted below.
Heat Set Insert
HEAT SET INSERT

Be careful when inserting this heat set
insert. It’s easy to accidentally touch the left
side of the part with the soldering iron.
13
GENERIC CABLE CHAINS IGUS CABLE CHAINS

The 3-hole pattern is usually IGUS chains have 2 mounting holes.
found on generic cable chains.
Heat Set Insert
PRINTER SPECIFIC MOUNTS

V2, Trident and Legacy use the
same printed parts. Extra parts
are included for SwitchWire.
14
FLUSH WITH SURFACE

ACCENT PART?
The heatset insert needs to sit flush
Look for Voron heart next to the part.
or slightly below the surface of the
It indicates that this is a part that is
printed part.
usually printed in the accent color.
15
GUIDLER ARM VORONDESIGN.COM
M3x16 SHCS
16
LUBRICATE BEARINGS
BMG Idler Assembly A lubrication film is required to ensure
smooth operation and longevity.
Refer to the Voron sourcing guide for
lubricant options - look for a “light grease”.
MIND ORIENTATION
Make sure to orient the idler assembly
as shown above.
17
A NOTE ON SPRINGS
Longer/shorter/stiffer springs will change the tension characteristics and
have an impact on how well the tension mechanism works. Consider buying
the original Bondtech part as those are known to work well. If sourced from
a different vendor check if it’s roughly 12mm long with an outer diameter of
6mm and a wire thickness of 1mm.
BMG Thumbscrew Assembly
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MOTOR PLATE VORONDESIGN.COM
CHECK BEARING FIT

The bearings must slip on and off the shaft
easily to allow the gear to self-centre.
Pressing the bearings on the shaft will

damage them.
Lightly sand the shaft if required.
MR85 Bearing
BEARING FIT
MR85 Bearing Fully seat the bearing into the plastic pocket.
Apply even pressure to insert them. Avoid
pressing on the inner ring of the bearing.
If the fit is too tight the printed parts are likely

over-extruded.
19
MAIN BODY VORONDESIGN.COM
MR85 Bearing M3x6 FHCS
BEARING FIT THREAD LOCKER PLEASE

Fully seat the bearing into the plastic pocket. Adding a small amount of medium strength
Apply even pressure to insert them. Avoid thread locker to this flat head screw will keep
pressing on the inner ring of the bearing. it from coming loose over time.
20
DRIVE ASSEMBLY VORONDESIGN.COM
A NOTE ON GEARS DRIVE GEAR

Poorly made gears often cause print quality Make sure the set screw in the filament drive gear
issues. For best performance consider is seated against the notch in the shaft. Carefully
sourcing the original Bondtech parts. tighten the set screw, the head is easy to strip.
THREAD LOCKER
The final position of the drive gear is set in a later step. Common thread
lockers have a long enough working time to complete the steps
without issues.
Familiarize yourself with the steps on the next 3 pages before you apply
INITIAL POSITION
thread locker.
The final position is set later.
Complete the steps on the next 3 pages after applying the thread locker.
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22
M3x25 SHCS
INITIAL ALIGNMENT CHECK
Check if the filament path aligns with the
toothed section of the drive gear.
DON’T OVERTIGHTEN
Tighten until the plastic bends and cracks.
Back up 2 turns, discard parts, reprint and
try again.
23
DRIVE ALIGNMENT VORONDESIGN.COM
Filament
CHECK ALIGNMENT
With the filament inserted, verify if the
INSERT FILAMENT filament path and drive gear are aligned.
Insert a piece of 1.75mm
filament into the extruder. Loosen the set screw and adjust the
position of the drive gear if required.
CHECK FOR CLEARANCE

The drive shaft must not touch the motor housing. Make sure
it does not sit above the surface of the printed part.
Check if the shaft has sufficient clearance when fully seated.
Depending on the shafts tolerances you may need to adjust

the position of the drive gear or sand the face of shaft.
24
TENSION ARM VORONDESIGN.COM
M3x25 SHCS
DON’T TIGHTEN
The tensioning arm must move freely. Tightening
the bolt may lock it in place.
25
LATCH VORONDESIGN.COM
M3x25 SHCS
26
TENSION MECHANSIM VORONDESIGN.COM
TENSION KNOB ANTI SQUISH THINGYMAJIG

Turning the thumb screw clockwise will increase the Softer and flexible materials will deform
tension and grip on the filament. Too much tension and extrude poorly under too much tension.
will result in print issues. ClockWork2 adds an adjustment feature to set
the minimum distance between the drive gear and
the idler, limiting the squish on the filament, and
to prevent the gears from meshing too tightly or
binding up the extruder.
27
STEPPER MOTOR VORONDESIGN.COM
NEMA14 Stepper
M3x30 SHCS
28
M3x8 SHCS
M3 Washer
DON’T TIGHTEN
The motor position will be
adjusted in the next steps.
Don’t fully tighten just yet.
ACCESS HOLE
The second motor bolt can
be accessed from the front
of the extruder.
29
SET GEAR MESHING

Adjust the stepper motor position so
that the motor and extruder gear teeth
fully mesh /overlap with each other.
There should be a very small gap
between the faces of the gear teeth;
the gears must not press tightly against
each other.
TIGHTEN WHEN DONE

Don’t forget to tighten the second
motor bolt after adjusting.
CHECK GEAR PLAY

The gear should have a slight play and
should not be fully tight against the
pinion. Adjust the position of the motor
until you have a faint play.
https://voron.link/u6ehxsw
30
CHAIN ANCHOR VORONDESIGN.COM
M3x20 SHCS
31
CABLE BRIDGE VORONDESIGN.COM
M3x8 SHCS
32
CABLE COVER VORONDESIGN.COM
OPEN LATCH
Undo the filament latch to expose the
bolt pocket for the cable cover.
M3x16 SHCS
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CABLE COVER VORONDESIGN.COM
DON’T OVER-TIGHTEN
The bolt is threaded directly
into plastic.
M3x6 BHCS
ACCESS HOLE
The bolt drive can be accessed
from the front of the extruder.
34
VORONDESIGN.COM
StealthBurner development started on 2021-04-13 with a simple: “I’m going to regret saying this but, ‘How hard could it be?’”
35
VORONDESIGN.COM
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PART MARKINGS VORONDESIGN.COM
IDENTIFYING PRINTED PARTS

The hotend type is embossed on the printed parts.
Make sure they match your hotend.
MISSING CORNER? CW1? CW2?

We also provide tool cartridge parts for
ClockWork1, and other extruders designed
as an alternative to CW1. They are identical
except for an opening in the highlighted corner
to help with wire routing for those designs.
AVAILABLE MOUNTS
We also provide mounts for other hotends. They are assembled in a similar manner.
For a full list of available mounts and their identification code, see the readme file included in the toolheads folder.
37
PART PREP VORONDESIGN.COM
Heat Set Insert
OPTION: ADXL PCB MOUNT

To use the optional ADXL PCB for Klipper’s Input
Shaper calibration, add additional heat set inserts into
the holes in highlighted location.
38
Revo Voron Heatsink
Revo HeaterCore
Revo Nozzle
39
HOTEND WIRE ROUTING

Route the wires as shown to the right. This is universal
to all hotend types.
BEND STRAIN RELIEF

Carefully bend the strain relief to clear the printed
part. Firmly hold the HeaterCore to prevent bending
the Revo Nozzle.
It is critical that the Revo Nozzle is fully hand tightened

into the heatsink. You MUST bend the strain relief to
achieve this.
40
TOOL CARTRIDGE VORONDESIGN.COM
M3x16 SHCS
41
M3x8 SHCS
M3 MOUNTING BOLTS?
Cause we can, that’s why.
42
PTFE STICKOUT
The PTFE tube should stick out 11mm
above the surface of the printed part.
The stick out length might vary if you use

PTFE Tube
an extruder other than the ClockWork2.
43
VORONDESIGN.COM
44
SUPPORTS VORONDESIGN.COM
REMOVE SUPPORT
Remove built-in supports (highlighted in
the image) with flush cutters.
45
To Controller Board
VORONDESIGN.COM
DO UT
LOGO LED
GND
5V
Index=1
DIN DI N
LED WIRING
Connect the “OUT” side of the LED to the “IN” side
of the next LED in the chain.
GND
5V
To Controller Board
Solder the wires as shown on the right. Both the 120mm 3x 0.16mm²(AWG26-30)
For Illustration Only, Read “LED Wiring” Callout
“IN” and the “OUT” wires must exit in the same
-
direction in order to fit into the printed parts.
DOUT
+
DIN
100mm 3x 0.16mm²(AWG26-30)
GND
5V
DOUT
100mm 3x 0.16mm²(AWG26-30)
DIN
D
GN
GND
5V
DI
D
GN
N
UT
DO
DO
5V
UT
TOOLHEAD LED RIGHT TOOLHEAD LED LEFT
N
DI
5V
Index=2 Index=3
DOUT
46
LEDS VORONDESIGN.COM
DI N
LOGO LED
5V
GND
DO UT
LED DIFFUSER AND MASK

The diffuser (highlighted part) is printed in a
translucent filament to evenly spread the light.
The mask (part to the left) is printed in an opaque

filament to prevent the light from leaking, resulting
in a crisp logo.
47
TOOLHEAD LED LEFT
TOOLHEAD LED RIGHT
48
DIFFUSER INSERTION
Insert the printed parts and push them towards the front.
49
50
LED WIRE ROUTING

Route the LED wires as shown;
wires exit on the right side.
51
SUPPORTS VORONDESIGN.COM
SUPPORT STRUCTURE
The highlighted parts are build-in support
structures. They are designed to break
during the fan installation.
52
HOTEND FAN VORONDESIGN.COM
FAN ORIENTATION
Rotate the fan so that the wires
exit on the top and the air is
pushed “inwards”.
FAN INSERTION
Insert the fan at a slight angle and clip it into place.
Mind the fan orientation.
53
HOTEND FAN VORONDESIGN.COM
FAN WIRE ROUTING

Route the fan wires as shown,
exiting on the right side
54
PART COOLING FAN VORONDESIGN.COM
FAN PREPARATION
Remove the front of the 5015 fan. Clip off and file
down the stock mounting ears.
There’s a trimming jig STL included in the release to

make this task easier.
55
PART COOLING FAN VORONDESIGN.COM
M3x6 FHCS
56
VORONDESIGN.COM
Yeah, it went about as expected.
57
X CARRIAGE VORONDESIGN.COM
58
M3 Hex Nut
Heat Set Insert
PRINTER SPECIFIC PARTS

We provide different versions of the carriage to fit our
different printer designs. Be sure to pick the right one
for your printer. the next few pages may look slightly
different if you are building a Switchwire printer.
59
FOLLOW BELTING AND X CARRIAGE INSTALLATION OUTLINED IN PRINTER MANUAL

Consult the printer’s manual for instructions on how to run the belts and details on carriage mounting.
M3x8 SHCS
60
M3x30 SHCS
M3x12 SHCS
M3x30 SHCS 30MM OR 40MM?

the length of these two bolts can be different based on
the specific printer you are building. This step has some
overlap with the printer manuals. please refer to the
printer psecific manual for the correct bolt lengths
61
OTHER PROBE TYPES

The picture shows the
recommended Omron
TL-Q5MC probe.
Other probes with a similar

form factor and characteristics
might work as well.
Omron Style Probe M3x30 SHCS
62
ADJUST PROBE POSITION

The position can be fine-tuned later.
Set an initial position of about 6mm
below the plastic part.
63
CW2 MOUNTING VORONDESIGN.COM
M3x8 SHCS
64
CW2 MOUNTING VORONDESIGN.COM
M3x8 SHCS
ACCESS HOLE
The bolt can be accessed from
the front of the extruder.
65
TOOL CARTRIDGE MOUNTING VORONDESIGN.COM
66
SB MOUNTING VORONDESIGN.COM
M3x25 SHCS
M3x50 SHCS
67
ADXL345 MOUNT VORONDESIGN.COM
68
ADXL345 MOUNT VORONDESIGN.COM
ADXL MOUNT AND INPUT SHAPER CALIBRATION

The ADXL is intended to be mounted only when doing vibration
testing/input shaper calibration and should not be left on the
tool head during normal printing.
ADXL345 Prototype Board
MOUNTING TO THE TOOLHEAD

M2x10 Self Tapping Screws
You can use M3x12 screws to mount this
assembly to your tooolhead.
ISOLATION SPACERS
Most ADXL345 prototype boards have
circuit tracks close to the mounting holes.
Make sure to install spacers to prevent
damage to the board. We included
printable spacers in the release.
69
VORONDESIGN.COM
NEXT STEPS
ASSEMBLY COMPLETED! ... NEXT STEP: SETUP & CALIBRATION

This manual is designed to be a reference manual for the build process of a Voron StealthBurner
toolhead. Additional details about the build and background on advanced topics can be found on our
documentation page linked below.
The software setup and other initial setup steps with your new printer can also be found on our
documentation page. We recommend starting here.
https://docs.vorondesign.com
DOCS
https://github.com/VoronDesign/Voron-Stealthburner
70
VORONDESIGN.COM
HOW TO GET HELP

If you need assistance with your build, we’re here to help. Head on over to our Discord group and post your questions. This is our
primary medium to help VORON Users and we have a great community that can help you out if you get stuck. Alternatively, you
can use our subreddit.
https://discord.gg/voron
https://www.reddit.com/r/VORONDesign
REPORTING ISSUES
Should you find an issue in this document or have a suggestion for an improvement please consider opening an issue on
GitHub (https://github.com/VoronDesign/Voron-Stealthburner/issues).
When raising an issue please include the relevant page numbers and a brief description; annotated screenshots are also
very welcome.
We periodically update the manual based on the feedback we get.
71
WWW.VORONDESIGN.COM
VORON
Website Github Docs Discord

vorondesign.com github.com/vorondesign docs.vorondesign.com discord.gg/voron
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VORON

Before you begin on your journey, a word of caution.

Most of all, good luck!

THE VORON TEAM

PART PRINTING GUIDELINES

3D PRINTING PROCESS INFILL TYPE

MATERIAL INFILL PERCENTAGE

LAYER HEIGHT WALL COUNT

EXTRUSION WIDTH SOLID TOP/BOTTOM LAYERS

PRINT IT FORWARD (PIF)

PRIMARY COLOUR ACCENT COLOUR CLEAR/TRANSPARENT OPAQUE QUANTITY REQUIRED

HOW TO GET HELP

THIS IS JUST A REFERENCE

ISO 7380-1 ISO 4762

FLAT HEAD CAP SCREW (FHCS) SELF TAPPING SCREW

WASHER HEAT SET INSERT

M3 size. the knurls and ridges on the insert for

Voron ClockWork2 Extruder

ADXL Sensor Mount

Voron StealthBurner Tool Cartridge

HEAT SET INSERTS

If you’ve never worked with heat set

Heat Set Insert

OPTION: TOOLHEAD PCB

Heat Set Insert

HEAT SET INSERT

GENERIC CABLE CHAINS IGUS CABLE CHAINS

Heat Set Insert

PRINTER SPECIFIC MOUNTS

FLUSH WITH SURFACE

BMG Thumbscrew Assembly

CHECK BEARING FIT

Pressing the bearings on the shaft will

Lightly sand the shaft if required.

If the fit is too tight the printed parts are likely

MR85 Bearing M3x6 FHCS

BEARING FIT THREAD LOCKER PLEASE

A NOTE ON GEARS DRIVE GEAR

CHECK FOR CLEARANCE

Check if the shaft has sufficient clearance when fully seated.

Depending on the shafts tolerances you may need to adjust

TENSION KNOB ANTI SQUISH THINGYMAJIG

SET GEAR MESHING

TIGHTEN WHEN DONE

CHECK GEAR PLAY

IDENTIFYING PRINTED PARTS

Make sure they match your hotend.

MISSING CORNER? CW1? CW2?

Heat Set Insert

OPTION: ADXL PCB MOUNT

Revo Voron Heatsink

HOTEND WIRE ROUTING

BEND STRAIN RELIEF

It is critical that the Revo Nozzle is fully hand tightened

The stick out length might vary if you use

“IN” and the “OUT” wires must exit in the same

LED DIFFUSER AND MASK

The mask (part to the left) is printed in an opaque

LED WIRE ROUTING

Mind the fan orientation.