Interconnect Guide: X-Series System Automation

RELEASED 05/Jun/2018 16:59:56 GMT
80443864
Revision E
May 2018
X-Series System Automation
Interconnect Guide
EN Interconnect Guide
Save These Instructions

EN
CONTENTS
SECTION 1 — INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . 4 IR-PCB INTERCONNECT TO INGERSOLL RAND FIRST
GENERATION INTELLISYS “REDEYE” CONTROLLED
X4I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 COMPRESSORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
X8I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SSR Redeye (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SECTION 2 — SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SSR Redeye FV (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SSR Redeye SD (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 IR-PCB INTERCONNECT TO INGERSOLL RAND SECOND
MAINTENANCE AND REPAIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 EDITION INTELLISYS “SE” CONTROLLED COMPRESSORS 30
SECTION 3 — X4I SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . 6 SE UP (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

SE UP (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SECTION 4 — X8I SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . 7
SE ESA (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
SECTION 5 — VSD OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . 8
SE ESA (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SECTION 6 — ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SE DSA (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
SECTION 7 — COMPRESSOR INTERCONNECT
SE DSA (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INTELLISYS CONTROLLER E-PROM RECOMMENDATION IR-PCB INTERCONNECT TO INGERSOLL RAND
REFERENCE LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SECOND GENERATION INTELLISYS “SG” CONTROLLED
COMPRESSORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
INTELLISYS CONTROLLER INTERCONNECT
SG SSR (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
RECOMMENDATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SG SSR (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
APPENDIX A - IR-485, IRV-485, AND RS485 DIRECT TO
INGERSOLL RAND INTELLISYS, NIRVANA 15-30KW SG Sierra (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
(20-40HP), AND R-SERIES COMPRESSOR SG Sierra (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
INTERCONNECT DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . 10
IR-PCB INTERCONNECT TO INGERSOLL RAND NIRVANA
IR-485, IRV-485, AND RS485 DIRECT to Ingersoll Rand INTELLISYS “SGN / SGNE” CONTROLLED COMPRESSORS. 43
Intellisys, Nirvana 15-30kW (20-40hp) and R-Series
Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Nirvana SGN/SGNe (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
irV-485 To INTELLISYS SGN / SGNe. . . . . . . . . . . . . . . . . . . . . 11 Nirvana SGN/SGNe (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
ir-485 To INTELLISYS SG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Nirvana SGN/SGNe (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
ir-485 To INTELLISYS SE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 SI1 Interface to Redeye, SE, SG Controllers. . . . . . . . . . . 47
ir-485 To INTELLISYS REDEYE. . . . . . . . . . . . . . . . . . . . . . . . . . 14 IR-PCB INTERCONNECT TO INGERSOLL RAND INTELLISYS

S3 CONTROLLED COMPRESSORS. . . . . . . . . . . . . . . . . . . . . . . 48
RS485 To INTELLISYS S3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Intellisys S3 (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
irV-485 To NIRVANA 15-30KW (20-40HP). . . . . . . . . . . . . . . 16
Intellisys S3 (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
RS485 Direct Interconnect To Ingersoll Rand
Xe-70M Controlled Compressors. . . . . . . . . . . . . . . . . . 17 CMC Sierra (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
RS485 Direct Interconnect To Ingersoll Rand CMC Sierra (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Xe-90M and Xe-145M Controlled Compressors. . . . 18 ir-PCB to Xe-50M E02 and E03 software . . . . . . . . . . . . . . . . 53
APPENDIX B - ir-PCB TO INGERSOLL RAND INTELLISYS ir-PCB to Xe-50M software E05 or newer . . . . . . . . . . . . . . 54
CONTROLLED COMPRESSOR INTERCONNECT ir-PCB Interconnect for Xe-70M Fixed Speed equipped
DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
IR-PCB INTERCONNECT TO INGERSOLL RAND UNIGY & ir-PCB Interconnect for Xe-90M and Xe-145M Fixed
NIRVANA 20-40 HP COMPRESSORS. . . . . . . . . . . . . . . . . . . . . 19 Speed equipped compressors. . . . . . . . . . . . . . . . . . . . . . . . . . 56
Unigy Phase 1(1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 APPENDIX C -IR-PCB TO INGERSOLL RAND PRESSURE

SWITCH CONTROLLED COMPRESSOR INTERCONNECT
Unigy Phase 1 (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Unigy Phase 2/3 (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
IR-PCB INTERCONNECT TO INGERSOLL RAND PRESSURE
Unigy Phase 2/3 (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 SWITCH CONTROLLED COMPRESSORS . . . . . . . . . . . . . . . . . . . . . 57
Nirvana 15 –30KW (20 –40HP) (1 of 2). . . . . . . . . . . . . . . . . . . . . 24 SSR UP5 11-22 SD (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Nirvana 15 -30KW (20-40HP) (2 of 2) . . . . . . . . . . . . . . . . . . . . . . 25 SSR UP5 11-22 SD (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
SSR UP5 22-37 SD (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SSR UP5 22-37 SD (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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CONTENTS
SSR UP6 15-30 FV (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 APPENDIX D - IR-PCB TO INGERSOLL RAND
SSR UP6 15-30 FV (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 NON-NIRVANA VSD COMPRESSOR INTERCONNECT
DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
SSR UP6 15-30 SD (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Wiring The VSD Box To The Ingersoll Rand
SSR UP6 15-30 SD (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Non-Nirvana VSD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
SSR UP6 40-50 FV (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 IR-302 DISCHARGE (DELIVERY) PRESSURE

SENSOR INTERCONNECT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
SSR UP6 40-50 FV (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
IR-PCB Interconnect To Ingersoll Rand
SSR UP6 40-50 SD (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Second Generation IntelliSys “SG” Controlled
SSR UP6 40-50 SD (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
UP6 5-15 FV 1PH 60Hz (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Ingersoll Rand Intellisys Controlled VSD

Compressors To VSD Interconnect (1 of 2) . . . . . . . . . . . 106
UP6 5-15 FV 1PH 60Hz (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
VSD Box Interconnect To Ingersoll Rand Intellisys
UP6 5-15 FV 3PH 60Hz (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 SG Controlled VSD Compressors (2 of 2). . . . . . . . . . . . . . 107
UP6 5-15 FV 3PH 60Hz (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 IR-PCB INTERCONNECT TO INGERSOLL RAND SECOND

EDITION INTELLISYS “SE” CONTROLLED COMPRESSORS 108
UP6 5-15 SD 3PH 60Hz (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
SE UP (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
UP6 5-15 SD 3PH 60Hz (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
SE UP (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
UP6 5-15 FV 3PH 50Hz (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
SE ESA (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
UP6 5-15 FV 3PH 50Hz (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
SE ESA (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
UP6 5-15 SD 3PH 50Hz (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
SE DSA (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
UP6 5-15 SD 3PH 50Hz (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
SE DSA (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz (1 of 2). . . . . . . 80
IR-PCB INTERCONNECT TO INGERSOLL RAND PRESSURE
SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz (2 of 2). . . . . . . 81
SWITCH CONTROLLED COMPRESSORS. . . . . . . . . . . . . . . . . 116
M11 -M18.5 (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Ingersoll Rand Pressure Switch Controlled VSD
M11 -M18.5 (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Compressors To VSD Interconnect (1 of 2). . . . . . . . . . . . 117
M37-50 (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Ingersoll Rand Pressure Switch Controlled VSD

Compressors To VSD Interconnect (2 of 2). . . . . . . . . . . . 118
M37-50 (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Excessive Pressure Shutdown Switch Example
M55-75 (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Before Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
M55-75 (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Excessive Pressure Shutdown Switch Example

After Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
EP 20-30 ESP FV (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
CMC Sierra (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
EP 20-30 ESP FV (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
CMC Sierra (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
EP 20-30 ESP SD (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Interconnection of a VSD B Box kit to Xe-M rotary
EP 20-30 ESP SD (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 fixed speeds with Danfoss external drive. . . . . . . 123
IR-PCB INTERCONNECT TO INGERSOLL RAND SMALL Connection of VSD B-BOX to Fixed Speed Xe-M with
RECIPROCATING AIR COMPRESSORS . . . . . . . . . . . . . . . . . . . 92 IR302 Bolt-On Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
UP6RE 7.5–15 175, UP6RX 7.5–15 175 (1 of 3) . . . . . . . . . . . . . . . 93
UP6RE 7.5–15 175, UP6RX 7.5–15 175 (2 of 3) . . . . . . . . . . . . . . . 94
UP6RE 7.5–15 175, UP6RX 7.5–15 175 (3 of 3) . . . . . . . . . . . . . . . 95

Models (231, 7T2, 7T4, 15T2) 3 Phase. . . . . . . . . . . . . . . . . . . . . 96
Models (231, 7T2, 7T4, 15T2) 3 Phase. . . . . . . . . . . . . . . . . . . . . 97
Models 2340, 2475, 2545, 7100, 15T & 3000 (1 of 3) . . . . . . . . 98
Models 2340, 2475, 2545, 7100, 15T & 3000 (2 of 3) . . . . . . . . 99
Models 2340, 2475, 2545, 7100, 15T & 3000 (3 of 3) . . . . . . . 100

Before Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
After Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
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SECTION 1 — INTRODUCTION
The X - SERIES AUTOMATION is a family of specialized  X8I
controllers designed to provide safe, reliable, and energy-
The X8I is an advanced system controller designed to provide
efficient control of your compressed air system.
safe, reliable, and energy-efficient management of your
 X4I compressed air system. The X8I is capable of controlling
up to eight (8) positive displacement air compressors. The
The X4I is capable of controlling positive displacement air compressors may be fixed speed, variable speed or multi-
compressors. The compressors may have electro-pneumatic step and have electro-pneumatic or microprocessor based
or microprocessor based controls. The X4I is completely controls. The X8I is uniquely configurable and customizable
customizable to meet the specific needs of your compressed to meet the specific needs of some of the most complex
air system. compressed air system. Additionally, the X8I control network
can expand to include monitoring and control of various
compressed air system components.
SECTION 2 — SAFETY
 OPERATION
! WARNING Risk of Danger • The X-Series Automation System must only be operated by
competent personnel under qualified supervision.
• Never remove or tamper with safety devices, guards or
WARNING Risk of Electric Shock insulation materials fitted to the X-Series Automation
System.
WARNING Risk of High Pressure • The X-Series Automation System must only be operated at
! the supply voltage and frequency for which it is designed.
• When main power is switched on, lethal voltages are
WARNING Consult Manual present in the electrical circuits and extreme caution must
be exercised whenever it is necessary to carry out any work
on the unit.
• Before installing or operating the X-Series Automation
System, take time to carefully read all the instructions • Do not open access panels or touch electrical components
contained in this manual, all compressor manuals, and while voltage is applied unless it is necessary for
all manuals of any other peripheral devices that may be measurements, tests or adjustments Such work should
installed or connected to the unit. be carried out only by a qualified electrician equipped
with the correct tools and wearing appropriate protection
• Electricity and compressed air have the potential to cause against electrical hazards.
severe personal injury or property damage.
• All air compressors and/or other equipment connected to
• The operator should use common sense and good working the unit should have a warning sign attached stating “THIS
practices while operating and maintaining this system. All UNIT MAY START WITHOUT WARNING” next to the display
applicable codes should be strictly adhered to. panel.
• Maintenance must be performed by adequately qualified • If an air compressor and/or other equipment connected to
personnel that are equipped with the proper tools. the unit is to be started remotely, attach two warning signs
to the equipment stating “THIS UNIT CAN BE STARTED
 INSTALLATION
REMOTELY”. Attach one sign in a prominent location on
• Installation work must only be carried out by a competent the outside of the equipment, and the other sign inside the
person under qualified supervision. equipment control compartment.
• A fused isolation switch must be fitted between the main
power supply and the X-Series Automation System.
• The X-Series Automation System should be mounted in
such a location as to allow operational and maintenance
access without obstruction or hazard and to allow clear
visibility of indicators at all times.
• If raised platforms are required to provide access to the
X-Series Automation System, they must not interfere with
normal operation or obstruct access. Platforms and stairs
should be of grid or plate construction with safety rails on
all open sides.
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 MAINTENANCE AND REPAIR • Make sure that all instructions concerning operation and
• Maintenance, repairs or modifications must only be carried maintenance are strictly followed and that the complete
out by competent personnel under qualified supervision. unit, with all accessories and safety devices, is kept in good
working order.
• If replacement parts are required, use only genuine
parts from the original equipment manufacturer, or an • The accuracy of sensor devices must be checked on a
alternative approved source. regular basis. They must be calibrated when acceptable
tolerances are exceeded. Always ensure any pressure
• Carry out the following operations before opening or within the compressed air system is safely vented to
removing any access panels or carrying out any work on atmosphere before attempting to remove or install a
the X-Series Automation System: sensor device.
i. Isolate the X-Series Automation System from the main • The X-Series Automation System must only be cleaned
electrical power supply. Lock the isolator in the “OFF” with a damp cloth, using mild detergents if necessary.
position and remove the fuses. Avoid the use of any substances containing corrosive acids
ii. Attach labels to the isolator switch and to the unit stating or alkalis.
“WORK IN PROGRESS - DO NOT APPLY VOLTAGE”. Do • Do not paint the control faceplate or obscure any
not switch on electrical power or attempt to start the indicators, controls, instructions or warnings.
X-Series Automation System if such a warning label is
attached.
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SECTION 3 — X4I SYSTEM OVERVIEW

It is recommended that installation and commissioning be carried out by an authorized and trained product supplier.
Ingersoll Rand Automation
Model X4I
SPECIFICATIONS The Maximum Number of Compressors Controlled By The X4I Is Four (4).
Dimensions 11.45” x 9.45” x 6.0”
The Maximum Number Of Direct ir-PCB Connections To The X4I is Four (4).
291mm x 241mm x 152mm
Weight 14lb (6.4kg)
Mounting Wall, 4 x screw fixings
Enclosure IP65, NEMA 4
Supply 230Vac +/- 10%, 50 Hz
115Vac +/- 10%, 60 Hz
Power 50VA
Temperature 32°F to 115°F
(0°C to 46°C)
Humidity 0% to 95% RH
(non-condensing)
Supply ir-PCB COMPRESSOR CONTROL CABLE

Voltage 7 Conductor Cable, 18 Gauge, Stranded, Earth Shielded
Local Disconnect (Breaker) Box OR
On/Off Cable
Fused for 50VA Single Conductor Wire, 18 Gauge Stranded, Quantity (7)
Switch
In Grounded Conduit No Greater Than 330FT (100M)
Power Cable 24VAC Control Voltage
3 conductor (N, L, E) Pressure
(Sized in accordance with local Transducer
electrical and safety regulations). Cable
PRESSURE TRANSDUCER CABLE

2 Conductor Cable, 18 Gauge Stranded
Earth Shielded
No Greater Than 330FT (100M)
24VDC Control Voltage
X4I X05 CONNECTOR PT CONNECTOR

25 +VDC Pin #3
26 Signal Pin #1
Reference X4I Operations Manual for Pressure ir-PCB ir-PCB
Sensor Connection Details
PRESSURE TRANSDUCER
To Plant Air
System
RECEIVER
Ir-PCB Compressor #1 Ir-PCB Compressor #2
Control Cable Control Cable
DRIP LEG
ir-PCB ir-PCB
From Air
Compressors

Reference X4I Application and Interconnect Guide For
Wiring Connections Between The X4, The ir-PCB, and
The Compressor
EN- 80443864 Rev. E

EN
SECTION 4 — X8I SYSTEM OVERVIEW

Model X8I
SPECIFICATIONS The Maximum Number of Compressors Controlled By The X8I Is Eight (8).
Dimensions 13.4” x 9.45” x 6.0” The Maximum Number Of Direct ir-PCB Connections To The X8I is Four (4).
340mm x 241mm x 152mm Any Combination Of Compressor Connection Methods May Be Used As Long As
Weight 16.5lb (7.5kg) the Maximum Number Of Compressors (8) Is Not Exceeded.
Mounting Wall, 4 x screw fixings
Enclosure IP65, NEMA 4
Supply 230Vac +/- 10%, 50 Hz X8I
115Vac +/- 10%, 60 Hz
Power 100VA The EXP Box Will Add Another
Temperature 32°F to 115°F (4) Direct ir-PCB connections.
(0°C to 46°C) The X8I Supports 1 EXP Box.
Humidity 0% to 95% RH
This Would Allow A Total Of (8)
(non-condensing)
EXP Compressors To Be Connected
And Controlled Via The ir-PCB.
Supply
Voltage
Local Disconnect (Breaker) Box OPTIONAL
On/Off Cable EXP RS485 Network Cable
Fused for 100VA
Switch
Power Cable EXP RS485 NETWORK CABLE
3 conductor (N, L, E) Pressure Belden 9841 or Equivalent
(Sized in accordance with local Transducer In Grounded Conduit
electrical and safety regulations). Cable No Greater Than 33FT (10)
RS485 Network Cable
PRESSURE TRANSDUCER CABLE

RS485 NETWORK CABLE
2 Conductor Cable, 18 Gauge Stranded
Belden 9841 or Equivalent
Earth Shielded
In Grounded Conduit
24VDC Control Voltage
X8I X05 CONNECTOR PT CONNECTOR

25 +VDC Pin #3
26 Signal Pin #1
Reference X8I Operations Manual for Pressure ir-PCB ir-PCB
Sensor Connection Details
PRESSURE TRANSDUCER
To Plant Air
System
RECEIVER
ir-PCB COMPRESSOR CONTROL CABLE

7 Conductor Cable, 18 Gauge, Stranded, Earth Shielded
OR
DRIP LEG Reference X8I Application and Interconnect Guide For Single Conductor Wire, 18 Gauge Stranded, Quantity (7)
Wiring Connections Between The X8I, The ir-PCB, In Grounded Conduit No Greater Than 330FT (100M)
and The Compressor 24VAC Control Voltage
From Air Reference X8I Application and Interconnect Guide For

Compressors The RS485 Network is a Serial, Point to Point
Wiring Connections Between The X8I, The ir-485 or irV-
Communication Network Refer to the X8I Application and
485 Gateway and The Compressor, S3 Direct Connects, and
Interconnect Guide For Wiring Details and Connectivity.
Optional Special Application Interface Boxes
Ingersoll
Rand ir-485 Gateway
102 psi
For All
ir-485 IR (Non- Nirvana) Compressors
IntelliSys “Red Eye”, SG and SE
ir-485 OR
I\O Direct To VSD EX
S3 irV-485 Gateway
From VSD Pressure
Transducer
For All
irV-485 Nirvana Compressors
To VSD Pressure
Transducer Input 20HP (15KW) and Above
1
2D
LE
D
LE
3 4
ir-
PCB
80443864 Rev. E EN-

EN
SECTION 5 — VSD OVERVIEW

VSD Box
From VSD Box
To ir-PCB
To Intellisys Controller
LE
LE
D
2D
1
ir-PCB
VSD
1 > Intellisys Discharge

Pressure Transducer
1 2
2 > VSD Discharge
Pressure Transducer
From Pressure Transducer

To VSD Box
NOTE : An additional frequency measuring device called a SPEED KIT is mandatory for proper operation.
From VSD Box

To IR-5000 or IRV302 Pressure Transducer Input
From VSD Box

To ir-PCB
To 1PS Pressure Switch
LE
LE
D
2D
1
VSD
1 > Discharge Pressure

Transducer
2 > VSD Discharge

Pressure Transducer
From Pressure Transducer

To VSD Box
NOTE : An additional frequency measuring device called a SPEED KIT is mandatory for proper operation.
From VSD Box

To IR-5000 or IRV302 Pressure Transducer Input
EN- 80443864 Rev. E

EN
SECTION 6 — ASSISTANCE
Contacting Technical Support Services or Service Bulletins listed on the IR Tech Direct can provide further assistance if there are
other questions or concerns during Installation and Start-up. Also, additional Application and Compressor Interconnect Guides
will be posted and available on the IR Tech Direct as they are developed and created.
SECTION 7 — COMPRESSOR INTERCONNECT DRAWINGS

The following Appendix’s contain reference drawings designed to assist with the connection of the X – Series Automation
System to Ingersoll Rand Air Compressors as well as Non-Ingersoll Rand Air Compressors. These drawings are for Guidance
Only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended
to be used in conjunction with the compressor’s original control circuit diagram.
 INTELLISYS CONTROLLER E-PROM RECOMMENDATION REFERENCE LIST

Minimum Recommended E-prom Levels - IntelliSys Controllers
IntelliSys - First Generation Redeye IntelliSys - Second Generation SE
SSR 50 - 450HP 2.4 SSR 15 - 100HP (DSA) 1.75

Sierra 100 - 200HP 2.7 SSR-UP (Pegasus) 1.23
Recip 1.62 SSR 22-150KW (ESA) 1.93
Sierra 50 -100HP 1.3
IntelliSys - Second Generation SG IntelliSys - Nirvana SGN

SSR 50 - 450 (1 & 2 Stage) 1.5 Nirvana CC 100 - 200HP 1.45
SSR 75 - 350kW (ESA) 1.5 IntelliSys - Nirvana SGNe
Sierra 125-400HP 1.35 Nirvana CC 50 - 300HP 2.4
Recip 1.28 Nirvana OF 50 - 200HP 1.2
 INTELLISYS CONTROLLER INTERCONNECT RECOMMENDATION

When using the X8I or X12I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method
when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-
30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
When using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG (redeye),
SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for
interconnect drawings for these applications X4i with software revision E20 is capable of using RS485 connection in place of
IR-PCB.
80443864 Rev. E EN-

EN-10
EN
NIRVANA 15-30KW (20-40HP)

DanFoss Controller
Redeye Controller Modbus Functionality in Controller
No Modbus Functionality in Controller Set Modbus To ON
ir-485 Operates in irbus mode irV-485 Set Modbus Address To Unique
Set Sequence Control To “ON” Modbus Address
Set Remote Start / Stop To “OFF” 1-8 For X8I 1-12 For x12I
Set Remote Control To “ON”
Series Compressors
Set Remote Start / Stop To “OFF”
NIRVANA
SGN / SGNe Controller
SE Controller Modbus Functionality in Controller
No Modbus Functionality in Controller Set Modbus To ON
ir-485 Operates in irbus mode irV-485 Set Modbus Address To Unique
Set Sequence Control To “ON” Modbus Address
Set Remote Start / Stop To “OFF” 1-8 For X8I 1-12 For x12I
Set Sequence Control To “ON”
SG Controller
Modbus Functionality in Controller Redeye Recip and SG Recip Controller
Set Modbus To ON
No Modbus Functionality in Controller
Set Modbus Address To Unique
ir-485 irV-485 Operates in irbus mode
Modbus Address
1-8 For X8I 1-12 For x12I
Eiger: early R-Series

S3 Controller Xe-70M-Xe-90M-Xe-145M
Modbus Functionality in Controller turn Comm Control ON
RS485 Direct to S3 RS485 Direct to
Set Modbus To ON set Airbus address to compressor
From X8I or X12I Xe-70M, Xe-90M,
Set Modbus Address To Unique number
Automation and Xe-145M
Modbus Address on Xe-70M only, set Active
System Protocol to "Airbus"
1-8 For X8I 1-12 For x12I
Set Remote Control To “ON”
All Compressors Controllers Must Have Automatic Start / Stop Set To ON

APPENDIX A - IR-485, IRV-485, AND RS485 DIRECT TO INGERSOLL RAND INTELLISYS,
NIRVANA 15-30KW (20-40HP), AND R-SERIES COMPRESSOR INTERCONNECT DRAWINGS
 IR-485, IRV-485, AND RS485 DIRECT to Ingersoll Rand Intellisys, Nirvana 15-30kW (20-40hp) and R-
80443864 Rev. E
From Previous X8I or X12I To Next
Automation Network X8I or X12I Automation
Component Network Component
80443864 Rev. E
RS485 RS485
RJ11 Modbus Cable

X04 Supplied With The
And X02 irV-485 Gateway
X05 Modify As Shown By
Removing The RJ11 Plug.
 irV-485 To INTELLISYS SGN / SGNe
L2 L1 L2 L1
SHIELD GROUND
SHIELD SGN/SGNe
Mounting Bolt
GROUND
0VDC WIRE
+24VDC
P10
P8
1 2 1 2
2 1 2 1 2 1
SGN / SGNe
NC 3 2 1 3 2 1 3 2 1 3 2 1
As Viewed From
-V +V The Back Side Of Phoenix 6Pin
The Controller
LE D #6
LE D #7
LE D #8
LE D #9
OUTPUT 24VDC 0.3A X02 CONNECTOR
L1
L1
L2
L2
X04
irbus /
LE D # 2
LE D #3
LE D #5
LE D #4
s creen
s creen
X05 ir485 X03 Modbus
idec
irV-485
P7
L2
DC ON 2
7.5 W OUTPUT
POWER SUPPLY
1 2 3 4 5 6
PS5R-A24 SW1 SW2 SW3

V.ADJ 1
12
10
11
4
8
9
1
2
3
5
6
7
+24V ac/dc
0V ac/dc
L1
LE D #1
ON
X01
INPUT 50/60HZ 1 2 OFF
100/240 VAC 0.17A
L N SGN / SGNe
Phoenix 6Pin
Place Ground COM PORT
Wire Lug Behind On Right Side
SGN/SGNe As Viewed From
Mounting Bolt The Back
+24 0
V V
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
EN
EN-11
EN-12
EN
RS485 RS485
 ir-485 To INTELLISYS SG
X04 RJ11 Modbus Cable

And X02
Supplied With The
X05 irV-485 Gateway
L2 L1 L2 L1
SHIELD GROUND
SHIELD SG
Mounting Bolt
GROUND
0VDC WIRE
+24VDC
P10
1 2
2 1 2 1 2 1
P9
SG
SG RJ11 COM PORT
NC 3 2 1 3 2 1 3 2 1 3 2 1
As Viewed From On Right Side
-V +V The Back Side Of As Viewed From
The Controller
LE D #6
LE D #7
LE D #8
LE D #9
OUTPUT 24VDC 0.3A X02 The Back
L1
L1
L2
L2
X04
irbus /
LE D #2
LE D #3
LE D #5
LE D #4
s creen
s creen
P8
idec
RJ11
L2 (4)
1 2 3 4
ir-485 CONNECTOR
DC ON W OUTPUT 6
7.5 5
POWER SUPPLY 4
P7
PS5R-A24 3
SW1 SW2 SW3 2
V.ADJ 1
12
10
11
4
8
9
1
2
3
5
6
7
+24V ac/dc
0V ac/dc
LE D #1
ON
X01
INPUT 50/60HZ 1 2 OFF L1 (2)
100/240 VAC 0.17A
L N
Place Ground
Wire Lug Behind
SG Mounting Bolt
+24 0
V V
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
80443864 Rev. E
80443864 Rev. E
RS485 Note: Learning Mode must be performed to communicate with SE IntelliSys controllers. RS485
Refer to manual CCN 80444094 for the learning mode procedure.
 ir-485 To INTELLISYS SE
X04 RJ11 Modbus Cable

And X02
Supplied With The
X05 ir-485 Gateway
L2 L1 L2 L1
SHIELD GROUND
SHIELD SG
Mounting Bolt
GROUND
0VDC WIRE
RJ11
L2 (4)
+24VDC CONNECTOR
6
5
4
3
J8
2 1 2 1 2 1 2
1
L1 (2)
NC 3 2 1 3 2 1 3 2 1 3 2 1
-V +V SE
SE
LE D #6
LE D #7
LE D #8
LE D #9
OUTPUT 24VDC 0.3A X02 As Viewed From
L1
L1
L2
L2
X04
irbus / The Back Side Of RJ11 COM PORT
LE D # 2
LE D #3
LE D #5
LE D #4
s creen
s creen
X05 ir485 X03 Modbus The Controller On Right Side
idec
ir-485 As Viewed From

The Back
DC ON 7.5 W OUTPUT
POWER SUPPLY
V.ADJ
12
10
11
4
8
9
1
2
3
5
6
7
+24V ac/dc
0V ac/dc
J11
LE D #1
ON
X01
100/240 VAC 0.17A
L N
Place Ground
Wire Lug Behind
SE Mounting Bolt
+24 0
V V
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
EN
EN-13
EN-14
EN
RS485 RS485
X04
And RJ11 Modbus Cable
X05
 ir-485 To INTELLISYS REDEYE
irV-485 Gateway
L2 L1
L2 L1
SHIELD
GROUND
SHIELD
L2 (4) L1 (2) Place Ground

GROUND Wire Lug Behind
0VDC WIRE Starter Interface
Redeye Board Mounting
+24VDC Starter Interface Screw
Board
Mounting Bolt RJ11
2 1 2 1 2 1 CONNECTOR
6543 2 1
NC 3 2 1 3 2 1 3 2 1 3 2 1
-V +V
LE D #6
LE D #7
LE D #8
LE D #9
OUTPUT 24VDC 0.3A X02
L1
L1
L2
L2
X04 J2
irbus /
LE D # 2
LE D #3
LE D #5
LE D #4
screen
screen
idec Sequencer Port

ir-485 Test Port
J3
DC ON 7.5 W OUTPUT
POWER SUPPLY BTS
V.ADJ
12
10
11
4
8
5
6
7
9
1
2
3
REDEYE STARTER
+24V ac/dc
0V ac/dc
LE D #1
ON INTERFACE BOARD
X01 RJ11 COM PORT
100/240 VAC 0.17A On Top Center
As Viewed Facing Board
L N
REDEYE STARTER
+24 0 INTERFACE BOARD
V V As Viewed Facing Board
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
80443864 Rev. E
80443864 Rev. E
2 1 4 3 2 1 6 5 4 3 2 1
24VAC
See Instruction manual R6 R5 R4
Earth before use ( R2 R1
(
R3
X01
X02 X03
X04 X09 X07 X08 X06 X05

C8 C7 C6 C5 C4 C3 C2 C1 C+
RxD
GND
RS485-1
 RS485 To INTELLISYS S3
RS485-1
LOAD
C-ANA3
ANA2
C-ANA2
C-ANA1
ANA1
L2-
L1+
L2-
L1+
Vcc
TxD
9 8 7 6 5 4 3 2 1 2 1 2 1 2 1 6 5 4 3 2 1
IntelliSys S3
As Viewed From
The Back Side Of
The Controller
2 1 2 1
SHIELD
RS485 RS485

EN
EN-15
EN-16
EN
RS485 RS485
X04
And RJ11 Modbus Cable
X05
irV-485 Gateway
L2 L1
L2 L1 NIRVANA 15-30KW
(20-40HP)
SHIELD
 irV-485 To NIRVANA 15-30KW (20-40HP)
CONTROL BOARD
GROUND
As Viewed Facing Board
SHIELD
GROUND
0VDC WIRE
+24VDC
2 1 2 1 2 1
NC 3 2 1 3 2 1 3 2 1 3 2 1
-V +V
LE D #6
LE D #7
LE D #8
LE D #9
OUTPUT 24VDC 0.3A X02
L1
L1
L2
L2
X04 NIRVANA
irbus /
LE D #2
LE D #3
LE D #5
LE D # 4
screen
screen
X05 ir485 X03 15-30KW
idec Modbus
(20-40HP)
ir-485 COM PORT
DC ON On Right
7.5 W OUTPUT
POWER SUPPLY
Side As
PS5R-A24 SW1 SW2 SW3 Viewed
V.ADJ
12
10
11
4
8
5
6
7
9
1
2
3
+24V ac/dc
0V ac/dc
L1 L2 From The
LE D #1
ON Back
X01
100/240 VAC 0.17A 2 1
L N
61 68 69 61 68 69
+24 0
V V
L N G +24VDC DC DC Phoenix 3Pin Place Ground Wire Lug
From Compressor CONNECTOR Behind
0VDC
110 / 230VAC NIRVANA 15-30KW
80443864 Rev. E
(20-40HP) Mounting Bolt
EN
 RS485 Direct Interconnect To Ingersoll Rand Xe-70M Controlled Compressors
80443864 Rev. E EN-17

EN
 RS485 Direct Interconnect To Ingersoll Rand Xe-90M and Xe-145M Controlled Compressors
EN-18 80443864 Rev. E

EN
APPENDIX B - IR-PCB TO INGERSOLL RAND INTELLISYS CONTROLLED COMPRESSOR

INTERCONNECT DRAWINGS
 IR-PCB INTERCONNECT TO INGERSOLL RAND UNIGY & NIRVANA 20-40 HP COMPRESSORS
FOR UNIGY COMPRESSORS:
• All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services for the CCN’s
required for this conversion.
FOR NIRVANA 20-40HP COMPRESSORS:
• When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method when
interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-
30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications.
• When using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG (redeye),
interconnect drawings for these applications.
• Remote Control “MUST” be set to “ON”.
• Remote Start / Stop must be set to “OFF”.
• Check the Nirvana Software revision level. It “MUST” be updated to Version 1.10 or greater. Contact Technical Support
Services to acquire the update.
DRAWING NOTES FOR UNIGY PHASE 1 MACHINES:
• Note: All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services for
the CCN’s required for this conversion. The Drawing “Unigy Phase 1 1of2” is a representation for “AFTER” the conversion is
completed.
• Note: The Unigy Target Pressure “MUST” be set equal to the “midpoint” of the X -Series Automation pressure control band.
DRAWING NOTES FOR UNIGY PHASE 2/3 MACHINES:
• Note: The Unigy Target Pressure “MUST” be set equal to the “midpoint” of the X -Series Automation pressure control band.
DRAWING NOTES FOR NIRVANA 20-40HP MACHINES:

• Note: Remote Control “MUST” be set to on.
• Note: The Nirvana Target Pressure “MUST” be set equal to the “midpoint” of the X -Series Automation pressure control band.
80443864 Rev. E EN-19

EN
 Unigy Phase 1(1 of 2)
5.5 – 11 kW
7.5 - 15 HP
Unigy 1
+24VDC
+24VDC
DI-2
DI-4
D13
NO
EN
0V
10
13
14
12
11
17
9
5
VFD/FIX
HATS
E-STOP
SA1
C
NO
NO
Load/Unload
NC
NC
C01 VFD/fixed
RUN
+VDC
ALARM
Load Enable
READY
OUT IN
C04
C02
IR-PCB
LED 3
RUN
LED 2 LOAD
C03
LOAD UNL
SEQ CONT
LED 1 SEQ
LED 5 V
+20V
LED 4
GND
D11
D12
READY
V
2
1
3
4
5
6
V
1
C05
X - SERIES AUTOMATION
COMPRESSOR #1
X01 TERMINAL
V1
1
3
4
5
6
2
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
EN-20 80443864 Rev. E

EN
 Unigy Phase 1 (2 of 2)
80443864 Rev. E EN-21

EN
 Unigy Phase 2/3 (1 of 2)
5.5 – 11 kW
7.5 - 15 HP
Unigy
+24VDC
+24VDC
DI-2
DI-4
D13
NO
EN
0V
10
13
14
12
11
17
9
5
VFD/FIX
HATS
E-STOP
SA1
C
NO
NO
Load/Unload
NC
NC
C01 VFD/fixed
RUN
+VDC
ALARM
Load Enable
READY
OUT IN
C04
C02
IR-PCB
LED 3
RUN
LED 2 LOAD
C03
LOAD UNL
SEQ CONT
LED 1 SEQ
LED 5 V
+20V
LED 4
GND
D11
D12
READY
V
1
2
3
4
5
6
2
V
1
C05
COMPRESSOR #1
X01 TERMINAL
V1
1
3
4
5
6
2
EN-22 80443864 Rev. E

EN
 Unigy Phase 2/3 (2 of 2)
80443864 Rev. E EN-23

EN-24
EN
12 +24VDC
COMPRESSOR #1
+VDC
X01 TERMINAL
Remote
C01 VFD/fixed 18 VFD / FIXED
V1 V V
Load Enable
1 1 SEQ CONT Remote
32 LOAD ENABLE
 Nirvana 15 –30KW (20 –40HP) (1 of 2)
Load/Unload
2 2 LOAD UNL
Remote
3 3 GND C03 33 LOAD / UNLOAD
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 V
IN
C
LED 2 LOAD
NC
LED 1 SEQ
37 SAFE
ALARM
LED 4
RUN
READY
LED 3
4 C
C05
C04 RUN
1
20 COM
2 READY
IR-PCB Alternate Connection Method For

READY Input If Alarm Contacts Are 6 NC
Being Used
Nirvana
20 - 40 HP
15 – 30 kW
80443864 Rev. E
EN
 Nirvana 15 -30KW (20-40HP) (2 of 2)

TN, TT, IT 3+PE. 380-460V, 50Hz/60Hz.
80443864 Rev. E EN-25

EN
 IR-PCB INTERCONNECT TO INGERSOLL RAND FIRST GENERATION INTELLISYS “REDEYE” CONTROLLED

COMPRESSORS
FOR REDEYE INTELLISYS CONTROLLED MACHINES:
• The ‘MASTER CONTROL’ setting of the Intellisys controller must be set to ‘ON’
• The ‘SEQUENCER’ setting of the Intellisys controller must be set to ‘ON’.
• Auto Restart must be turned ‘ON’ to allow the machines to stop in Auto restart when unloaded by the X -Series Automation.
• The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS.
• Check the Intellisys software revision level. Always update to the latest revision prior to operation.
• FOR DSA REDEYE CONTROLLERS,the ‘SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 39225099
• FOR DSA REDEYE CONTROLLERS,the ‘REMOTE START / STOP Option’ must be purchased and Installed to enable MASTER
CONTROL. CCN: 39479423
• FOR ESA REDEYE INTELLISYS CONTROLLERS,the SI1 interface (CCN: 42425710) must be used to allow the Redeye to be
controlled by the X -Series Automation.
• FOR SIERRA REDEYE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the Redeye
Controller to be sequenced/controlled by the X -Series Automation
DRAWING NOTES FOR REDEYE INTELLISYS CONTROLLED MACHINES:
• Note: For Star Delta starter wiring the X -Series Automation Run signal should be connected directly to the 1M coil.
• Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X -Series Automation Run signal can be connected
directly to the Intellisys BTS1-28 terminal.
EN-26 80443864 Rev. E

80443864 Rev. E
Analog Barrier Board
BTS3-
Remote Load/Unload
X - SERIES AUTOMATION 11 (was Remote Start)
COMPRESSOR #1
 SSR Redeye (1 of 3)
+VDC 12
X01 TERMINAL
C01 VFD/fixed
V1 V V Remote Load Enable
Load Enable 16 (was Remote Stop)
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL 18
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
BTS1-
ALARM
LED 4
RUN
READY
0VAC 1M 1
LED 3
C05
C04 RUN
1
BTS1-
2 READY HATS
110VAC 34
E-STOP
IR-PCB
BTS2-
1
2
3
Starter Interface Board
BTS2
HATS
110VAC 34
Alternate Connection Metthod For E-STOP
READY Input If Alarm Contacts Are
Being Used
READY
EN
EN-27
EN
 SSR Redeye FV (2 of 3)
ELECTRICAL SCHEMATIC FULL VOLTAGE
EN-28 80443864 Rev. E

EN
 SSR Redeye SD (3 of 3)
ELECTRICAL SCHEMATIC STAR DELTA
80443864 Rev. E EN-29

EN
 IR-PCB INTERCONNECT TO INGERSOLL RAND SECOND EDITION INTELLISYS “SE” CONTROLLED COMPRESSORS
FOR ALL SE INTELLISYS CONTROLLED MACHINES:
FOR UP SE INTELLISYS CONTROLLERS,
• NOTE: Must use option chip or special EPROM to connect IR-PCB to SE IntelliSys
Minimum Software Version 1.11

CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
When installing the Sequence Option to enable Remote Load/Unload, the Remote Start/Stop input terminals are now used for
the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place
of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start
Stop.
Software Version 1.20 and Greater
The ‘CONTACT SEQUENCE’ setting of the Intellisys controller must be set to ‘ON’.
DRAWING NOTES FOR UP SE INTELLISYS CONTROLLED MACHINES:
directly to the Intellisys J5-1 terminal.
• Note: For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5-9, J5-10 and J5-11 to a
terminal strip but unused. Remove any factory installed wiring from the Intellisys Alarm Relay contacts and connect the X
-Series Automation Interface board wiring directly to the Intellisys Alarm Relay terminals J5-9 and J5-10.
FOR ESA SE INTELLISYS CONTROLLERS, the ‘SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for
Stop.
DRAWING NOTES FOR ESA SE INTELLISYS CONTROLLED MACHINES:
EN-30 80443864 Rev. E

EN
FOR DSA SE INTELLISYS CONTROLLERS, the ‘SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 22179238
Stop.
DRAWING NOTES FOR DSA SE INTELLISYS CONTROLLED MACHINES:
• Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X -Series Automation Run signal can be connected
directly to the Intellisys terminal 42.
FOR SIERRA SE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to be
sequenced/controlled by the X -Series Automation.
80443864 Rev. E EN-31

EN-32
EN
 SE UP (1 of 2)
X - SERIES AUTOMATION J1
COMPRESSOR #1 Remote Load/Unload
+VDC 11
X01 TERMINAL (was Remote Start)
C01 VFD/fixed 12
V1 V V Remote Enable
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
J5
0VAC 1M 1
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 READY
110VAC 7
E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
UP Series
J5
110VAC 7
Being Used
READY
80443864 Rev. E
EN
 SE UP (2 of 2)
INTELLISYS-DOL
80443864 Rev. E EN-33

EN-34
EN
 SE ESA (1 of 2)
+VDC 11
C01 VFD/fixed 12
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
J5
0VAC KM1 1
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 READY
110VAC 7
MCB2 HAT E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
ESA Series
J5
110VAC 7
Being Used
READY
80443864 Rev. E
EN
 SE ESA (2 of 2)
INTELLISYS
80443864 Rev. E EN-35

EN-36
EN
 SE DSA (1 of 2)
+VDC 6 (was Remote Start)
X01 TERMINAL
C01 VFD/fixed 5
1 1 SEQ CONT
Load/Unload 3
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
J5
0VAC 1M 42
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 READY 1ATS
110VAC 36
E-STOP
IR-PCB
J5
34
33
Intellisys SE
32 DSA Contact
Cooled
J5
110VAC 36.
Being Used
READY
80443864 Rev. E
EN
 SE DSA (2 of 2)
FULL VOLTAGE
80443864 Rev. E EN-37

EN
 IR-PCB INTERCONNECT TO INGERSOLL RAND SECOND GENERATION INTELLISYS “SG” CONTROLLED

COMPRESSORS
FOR SG INTELLISYS CONTROLLED MACHINES:
interconnect drawings for these applications
• FOR SIERRA SG INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) can be used as an alternative to allow the SG
Controller to be sequenced/controlled by the X -Series Automation
DRAWING NOTES FOR SG INTELLISYS CONTROLLED MACHINES:
directly to the Intellisys P1-2 terminal.
EN-38 80443864 Rev. E

80443864 Rev. E
 SG SSR (1 of 2)
X - SERIES AUTOMATION P3
COMPRESSOR #1
+VDC 25 Remote Load Enable
X01 TERMINAL
C01 VFD/fixed 26
V1 V V
Load Enable 27 Remote Load/Unload
1 1 SEQ CONT
Load/Unload 28
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1Sb P1
0VAC 1M 2
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
P1
2 READY 1ATS
110VAC 1
E-STOP
IR-PCB
P2
3
2
1 Intellisys SG
P!
1ATS
110VAC 1
Being Used
READY
EN
EN-39
EN
 SG SSR (2 of 2)
EN-40 80443864 Rev. E

80443864 Rev. E
 SG Sierra (1 of 2)
X - SERIES AUTOMATION P3
COMPRESSOR #1
+VDC 25 Remote Load Enable
X01 TERMINAL
C01 VFD/fixed 26
V1 V V
Load Enable 27 Remote Load/Unload
1 1 SEQ CONT
Load/Unload 28
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1Sb P1
0VAC 1M 2
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
P1
2 READY 1ATS
110VAC 1
E-STOP
IR-PCB
P2
3
2
1 Intellisys SG
P!
1ATS
110VAC 1
Being Used
READY
EN
EN-41
EN
 SG Sierra (2 of 2)
EN-42 80443864 Rev. E

EN
 IR-PCB INTERCONNECT TO INGERSOLL RAND NIRVANA INTELLISYS “SGN / SGNE” CONTROLLED

COMPRESSORS
FOR SGN/SGNE INTELLISYS CONTROLLED MACHINES:
• Ingersoll Rand does NOT recommend using a X4i with any 50Hp to 300Hp Nirvana. The Nirvana will not be properly
monitored or trimmed if connected to an X4i with the SI1. When using the X4I Automation System, the ir-PCB is the only
method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and
Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for interconnect drawings for these applications
• The SI1 interface (CCN: 42425710) must be used to allow the SGN/SGNe Controller to be sequenced/controlled by the X
-Series .
• Note: Using the SI1 interface with a IR-PCB and X4i, the X4i will only treat the Nirvana 50 to 300Hp range compressor as a
fixed speed. It cannot trim it correctly.
DRAWING NOTES FOR NIRVANA MACHINES:
• Note: The Nirvana Target Pressure “MUST” be set equal to the Midpoint of the X -Series Automation pressure control band.
• Refer to the X -Series Automation Overview Drawing for the X -Series Automation Compressor 2 through 4 X01 to IR-PCB
terminal connections.
80443864 Rev. E EN-43

EN-44
EN
Sequence Interface 1
X - SERIES AUTOMATION 1 Remote Load / Unload

COMPRESSOR #1
+VDC
X01 TERMINAL
2
C01 VFD/fixed
 Nirvana SGN/SGNe (1 of 3)
V1 V V
Load Enable
3 Run
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
4 Remote Load Enable
3 3 GND C03
NO
4 4 D11 5 Neutral
C
OUT
5 5 D12
NC 6 Neutral
6 6 +20V C02
NO
LED 5 VFD 7 Hot COM
IN
C
LED 2 LOAD
NC
LED 1 SEQ
ALARM
LED 4
RUN
READY
N H
LED 3
C05 110 VAC
C04 RUN COM
Supply
1
SGN/
2 READY SGNe
P1
HATS
IR-PCB 110VAC 1
E-STOP
SGN/
SGNe
P2
3
2
1
P!
1ATS
110VAC 1 Intellisys Controller
Being Used
READY
80443864 Rev. E
EN
80443864 Rev. E EN-45

EN
EN-46 80443864 Rev. E

80443864 Rev. E
Sequence Interface 1
X - SERIES AUTOMATION 1 Remote Load / Unload

COMPRESSOR #1
+VDC
X01 TERMINAL
2
C01 VFD/fixed
V1 V V
Load Enable
3 Run
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
4 Remote Load Enable
3 3 GND C03
NO
4 4 D11 5 Neutral
C
OUT
5 5 D12
NC 6 Neutral
6 6 +20V C02
NO
 SI1 Interface to Redeye, SE, SG Controllers
LED 5 VFD 7 Hot COM
IN
C
LED 2 LOAD
NC
LED 1 SEQ
ALARM
LED 4
RUN
READY
N H
LED 3
C05 110 VAC
C04 RUN COM
Supply
1 SE SE
2 READY Redeye DSA ESA/UP SG
BTS1- J5 J5 P1
HATS
IR-PCB 110VAC 34 36 7 1
E-STOP
SE SE
Redeye DSA ESA/UP SG
BTS2- J5 J5 P2
1 34 9 3
2 33 10 2
SE SE
Redeye DSA ESA/UP SG 3 32 11 1
BTS1- J5 J5 P1
1ATS
110VAC 34 36 7 1 Intellisys Controller
Being Used
READY
EN
EN-47
EN
 IR-PCB INTERCONNECT TO INGERSOLL RAND INTELLISYS S3 CONTROLLED COMPRESSORS

FOR ALL S3 INTELLISYS CONTROLLED MACHINES:
• The ‘REMOTE CONTROL’ setting “RC” of the Intellisys controller must be set to ‘ON’.

• The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation.
DRAWING NOTES FOR INTELLISYS S3 MACHINES:
• Note: R1 Relay -IR CCN: 39403290
• Note: R1 Relay Base – IR CCN: 39125091
EN-48 80443864 Rev. E

EN
 Intellisys S3 (1 of 2)
Remote Load/Unload
Remote Load Enable
Intellisys S3
X03
X04
X02
2
1
7
8
3
4
Contact
KM2
110VAC
KM1
Contact
0VAC
Coil
R1
R1
C
C
NO
NO
Load/Unload
NC
NC
C01 VFD/fixed
RUN
+VDC
ALARM
Load Enable
READY
OUT IN
C04
C02
IR-PCB
LED 3
RUN
LED 2 LOAD
C03
LOAD UNL
SEQ CONT
LED 5 VFD
LED 1 SEQ
+20V
LED 4
GND
D11
D12
READY
V
1
2
3
4
5
6
2
V
1
C05
COMPRESSOR #1
X01 TERMINAL
V1
1
3
4
5
6
2
80443864 Rev. E EN-49

EN
 Intellisys S3 (2 of 2)
EN-50 80443864 Rev. E

EN
 CMC Sierra (1 of 2)
Remote Load/Unload
Remote Load Enable
CMC
BCM
+24VDC
Terminal
Strip
2TB
2TB
2TB
1TB
1
5
1Sb
1M
1TB12
C
C
NO
NO
NC
NC
Load/Unload
C01 VFD/fixed
RUN
+VDC
ALARM
Load Enable
READY
OUT IN
C04
C02
IR-PCB
LED 3
RUN
LED 2 LOAD
C03
LOAD UNL
SEQ CONT
LED 5 VFD
LED 1 SEQ
+20V
LED 4
GND
D11
D12
READY
V
2
1
3
4
5
6
V
1
C05
COMPRESSOR #1
X01 TERMINAL
X4I / X8I / X12I
V1
1
3
4
5
6
2
The CMC Controller must be updated with Release Version 1.42 or greater. The file can be found on the
ServiceNet. Select Centrifugal, then select CMC Files, then select V320. The Executable file is 22458368.exe
80443864 Rev. E EN-51

EN
EN-52 80443864 Rev. E

EN
 ir-PCB to Xe-50M E02 and E03 software

Xe-50M with software revision E02 or E04. interconnect to ir-PCB
80443864 Rev. E EN-53

EN
 ir-PCB to Xe-50M software E05 or newer

IR-PCB TO XE-50M WITH E05 OR EO6 REVISION SOFTWARE INTERCONNECT
EN-54 80443864 Rev. E

EN
 ir-PCB Interconnect for Xe-70M Fixed Speed equipped compressors

Xe-70M Fixed Speed
80443864 Rev. E EN-55

EN
 ir-PCB Interconnect for Xe-90M and Xe-145M Fixed Speed equipped compressors
R Series Fixed Speed, SSR, or Sierra with Xe-90M or Xe-145M
EN-56 80443864 Rev. E

EN
APPENDIX C -IR-PCB TO INGERSOLL RAND PRESSURE SWITCH CONTROLLED COMPRESSOR

 IR-PCB INTERCONNECT TO INGERSOLL RAND PRESSURE SWITCH CONTROLLED COMPRESSORS
FOR ALL COMPRESSORS:
• Compressors to be connected must have automatic Start / Stop capability .
DRAWING NOTES FOR PRESSURE SWITCH CONTROLLER MACHINES:

• Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch. An increase in pressure
differential across air treatment equipment can result in excess compressor discharge pressure. See Appendix A, Page 70
and 71 for application drawings. In most applications, the model and type of pressure switch supplied with the compressor
can be used as the Excessive Pressure Shutdown Switch. If this is specific model/type of pressure switch is not readily
available, any pressure switch can be utilized as long as it equals or exceeds the specifications of the pressure switch found
on the compressor.
• Set the Excessive Pressure Shutdown Switch to “OPEN” 5 PSI less than the maximum discharge pressure recommended by
the compressor manufacturer.
80443864 Rev. E EN-57

EN-58
EN
Restart TD
MOL HATR Relay
E-STOP Contact SS Contact Contact
110VAC
 SSR UP5 11-22 SD (1 of 2)
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload To TM2 Relay
2 2 LOAD UNL P To KM1 Contact
3 3 GND C03
NO
4 4 D11
To KM2 Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
ALARM Contact
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
To Avoid Potential Wiring Issues, Always Break / Make ir-PCB

Wire Connections At The Pressure Switch Or Cut / Splice The
Actual Pressure Switch Wires
Wire Per The Above Schematic
80443864 Rev. E
EN
 SSR UP5 11-22 SD (2 of 2)
80443864 Rev. E EN-59

EN-60
EN
KM1 TM3
Relay Relay
Contact Contact
Restart TD
MOL MMS HATR Relay
E-STOP Contact Contact SS Contact Contact
110VAC
 SSR UP5 22-37 SD (1 of 2)
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
3 3 GND C03
NO
4 4 D11
To KM2 Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
ALARM Contact
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 SSR UP5 22-37 SD (2 of 2)
80443864 Rev. E EN-61

EN-62
EN
Restart TD
HATR Relay
E-STOP COL ON OFF Contact Contact
110VAC
 SSR UP6 15-30 FV (1 of 2)
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable To TR Relay
1 1 SEQ CONT To M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
To 1SV
C
OUT
5 5 D12 To 3SV
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 SSR UP6 15-30 FV (2 of 2)
80443864 Rev. E EN-63

EN-64
EN
Restart TD
HATR Relay
E-STOP OL ON OFF Contact Contact
110VAC
 SSR UP6 15-30 SD (1 of 2)
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
1 1 SEQ CONT To 1M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C To 2M Contact
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC 1M
LED 1 SEQ
Contact
1M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 SSR UP6 15-30 SD (2 of 2)
80443864 Rev. E EN-65

1M TDRI
Relay Relay
EN-66
EN
Contact Contact
Restart TD
MMS HATR Relay
SS
E-STOP OL Contact Contact Contact
ON OFF
110VAC
 SSR UP6 40-50 FV (1 of 2)
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C To TDRI Contact
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 SSR UP6 40-50 FV (2 of 2)
80443864 Rev. E EN-67

EN-68
EN
1M TDRI
Relay Relay
Contact Contact
Restart TD
MMS HATR Relay
SS
E-STOP OL Contact Contact Contact
ON OFF
 SSR UP6 40-50 SD (1 of 2)
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C To 2M Contact
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
DRYER OPTION 3M 30L
3MTR
80443864 Rev. E
4M 40L
4FU 4MTR
5FU
6FU
1S
2M
 SSR UP6 40-50 SD (2 of 2)
T4 T4 T4
T5 T5 T5
T6 T6
A1 T6
14
SEE NOTES 1M
0L 2 7 4
L1 6 6 12
2
T1 T1 8 12 2
T1
3 5 3 5 6
L2 1MTR 1MTR
T2 T2 9 11 1MTR
T2 3 9
1 4
1 4 7 10 11
L3
T3 T3 1
T3 8 5 10
A2
2
MMS
4 5 4 5
T3 T3
3 6 T3
3 6
2MTR 2MTR 7
2FU 3FU T2 T2 2 2MTR 7
T2 2
1 8 8
9 1
9
T1 T1
120/1/60HZ T1
CPT
110/1/50HZ
2
1FU
1LT 200 / 380 / 575 Volts 230 Volts 460 Volts
G
1 1
2Ma TDa VERIFY ACTUAL MOTOR CONNECTIONS WITH MOTOR SCHEMATIC
1S
9 15 19 2
TD
9
1Sa 1Sb RC1
1Ma TDR1a
2M
20 2
23 5
1Mb 122 123 126 124 125
1M 4M
9 18 FOL
2RPS 40L
EDV
2
SS VAR 9 3M 2
ES MMSa OFF ON 121 122 125

OLa HATR-1 TRa 1RPS 30L
HM
14 24 3 5 6 9
DRYER OPTION
TR
7 7
1Mc 2LT
W
IPS 17
2Mb TDR1b 10 1SV

2
8 25
3SV
10
S1
5SV
2
ON/OFF
6SV
MOD
TDR1 2
22 RST
3 HATR
22 11 2
HATR-2 HATS
12 11
HATR-3 3LT
22182349 REV H 3 R
EN
13 2
EN-69
EN-70
EN
To 1M Contact
To CR Relay
COMPRESSOR #1 OL E-STOP ST
+VDC
X01 TERMINAL To HM
VFD/fixed HATS
C01
 UP6 5-15 FV 1PH 60Hz (1 of 2)
110VAC To EDV
V1 V V To M
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
ALARM
LED 4
RUN
0 VAC
READY
LED 3
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 UP6 5-15 FV 1PH 60Hz (2 of 2)
80443864 Rev. E EN-71

EN-72
EN
To 1M Contact
To CR Relay
+VDC
X01 TERMINAL To HM
HATS
C01 VFD/fixed To EDV
 UP6 5-15 FV 3PH 60Hz (1 of 2)
V1 V V 110VAC
Load Enable To M
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
ALARM
LED 4
RUN
0 VAC
READY
LED 3
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
To Avoid Potential Wiring Issues , Always Break / Make ir-PCB

80443864 Rev. E
EN
 UP6 5-15 FV 3PH 60Hz (2 of 2)
80443864 Rev. E EN-73

EN-74
EN
To 1M Contact
To CR Relay
+VDC
X01 TERMINAL To HM
HATS
C01 VFD/fixed 110VAC To EDV
V1 V V To 1M/1S/2M Contacts
Load Enable
1 1 SEQ CONT To TD Relay
 UP6 5-15 SD 3PH 60Hz (1 of 2)
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1M
ALARM Contact
LED 4
RUN
0 VAC
READY
LED 3
C05 1M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 UP6 5-15 SD 3PH 60Hz (2 of 2)
80443864 Rev. E EN-75

EN-76
EN
To KM1 Contact
X - SERIES AUTOMATION MOL To CR Relay
COMPRESSOR #1 Contact E-STOP ST
+VDC
X01 TERMINAL To HM
HATS To EDV
C01 VFD/fixed 110VAC
V1 V V KM1/KM2/KM3 Contacts
Load Enable
1 1 SEQ CONT To KM1
Load/Unload
 UP6 5-15 FV 3PH 50Hz (1 of 2)
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1
ALARM Contact
LED 4
RUN
0 VAC
READY
LED 3
C05 KM
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 UP6 5-15 FV 3PH 50Hz (2 of 2)
80443864 Rev. E EN-77

EN-78
EN
To KM1 Contact
X - SERIES AUTOMATION MOL To CR Relay
COMPRESSOR #1 Contact E-STOP ST
+VDC
X01 TERMINAL To HM
HATS To EDV
C01 VFD/fixed 110VAC
V1 V V KM1/KM2/KM3 Contacts
Load Enable
To KM1
 UP6 5-15 SD 3PH 50Hz (1 of 2)
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1
ALARM Contact
LED 4
RUN
0 VAC
READY
LED 3
C05 KM
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 UP6 5-15 SD 3PH 50Hz (2 of 2)
80443864 Rev. E EN-79

EN-80
EN
MCB2 MOL K3
Contact HAT Contact E-STOP Contact SS ST
To TM3 Contact
To AS Switch
110VAC
K2 Contact
ST TM2 Contact
X - SERIES AUTOMATION CR
COMPRESSOR #1 (OPT) Contact
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To TM2 Relay
3 3 GND C03
NO
4 4 D11
To KM2 Contact
C
OUT
5 5 D12
NC
 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz (1 of 2)
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ TM2
Contact
ALARM KM1 0 VAC
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz (2 of 2)

NON-INTELLISYS
80443864 Rev. E EN-81

EN-82
EN
 M11 -M18.5 (1 of 2)
COMPRESSOR #1
+VDC
X01 TERMINAL
From Intellisys SS To Intellisys
C01 VFD/fixed Controller Controller
V1 V V
Load Enable Terminal 24 Terminal 9
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD PS
IN
C
LED 2 LOAD
NC
LED 1 SEQ
ALARM From Intellisys
LED 4
Controller
RUN
READY
LED 3
C05 Terminal 3
KM1
C04 RUN
1 From Intellisys
2 READY Controller
Terminal 4
IR-PCB
UnLoad
1PS Load
To Avoid Potential Wiring Issues , Always Break / Make ir-PCB

80443864 Rev. E
EN
 M11 -M18.5 (2 of 2)
80443864 Rev. E EN-83

EN-84
EN
K1
Contact
 M37-50 (1 of 2)
To 2TR Contact
48VAC
To 1VAC Contact
To 3OP Contact
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To 2TR Relay
3 3 GND C03
NO
4 4 D11
To KM2 Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 Contact
KM1 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05 KM3 Contact
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 M37-50 (2 of 2)
80443864 Rev. E EN-85

EN-86
EN
1CR
 M55-75 (1 of 2)
Contact
To 2TR Contact
48VAC
To 1VAC Contact
To 3OP Contact
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To 2TR Relay
3 3 GND C03
NO
4 4 D11
To DC Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
MC Contact
MC 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05 SC Contact
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 M55-75 (2 of 2)
80443864 Rev. E EN-87

EN-88
EN
PUSH PULL
STOP START
HATS To 1CR Relay
110VAC
CR CR
 EP 20-30 ESP FV (1 of 2)
Contact Contact
1TD Contact
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
To 1TD Relay
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C To 1M Contact
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 EP 20-30 ESP FV (2 of 2)
80443864 Rev. E EN-89

EN-90
EN
PUSH PULL
STOP START
HATS To 1CR Relay
110VAC
CR CR
 EP 20-30 ESP SD (1 of 2)
Contact Contact
1TD Contact
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
To 1TD Relay
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C To 2M Contact
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 EP 20-30 ESP SD (2 of 2)
80443864 Rev. E EN-91

EN
 IR-PCB INTERCONNECT TO INGERSOLL RAND SMALL RECIPROCATING AIR COMPRESSORS


differential across air treatment equipment can result in excess compressor discharge pressure. See Apendix A Page 70 and
71 for application drawings. In most applications, the model and type of pressure switch supplied with the compressor can
be used as the Excessive Pressure Shutdown Switch. If this is specific model/type of pressure switch is not readily available,
any pressure switch can be utilized as long as it equals or exceeds the specifications of the pressure switch found on the
compressor.
• Note: R1 and R2 Relay -IR CCN: 39403290
• Note: R1 and R2 Relay Base – IR CCN: 39125091
EN-92 80443864 Rev. E

80443864 Rev. E
COMPRESSOR #1 SS
+VDC ON OFF To M
X01 TERMINAL
C01 VFD/fixed To ETM
V1 V V 110VAC
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL LOLS
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
 UP6RE 7.5–15 175, UP6RX 7.5–15 175 (1 of 3)
LED 5 VFD P
IN
C
LED 2 LOAD
NC
LED 1 SEQ
OL
Contact
ALARM
LED 4
RUN
0 VAC
READY
LED 3
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

EN
EN-93
EN
 UP6RE 7.5–15 175, UP6RX 7.5–15 175 (2 of 3)
EN-94 80443864 Rev. E

EN
 UP6RE 7.5–15 175, UP6RX 7.5–15 175 (3 of 3)
80443864 Rev. E EN-95

EN-96
EN
COMPRESSOR #1 SS
+VDC ON OFF
X01 TERMINAL
HATS To M
C01 VFD/fixed X1
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload LOLS
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
 Models (231, 7T2, 7T4, 15T2) 3 Phase
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
IN
C
LED 2 LOAD
NC
LED 1 SEQ
OL
Contact
ALARM 0 VAC
LED 4
RUN
READY
LED 3
X2
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
 Models (231, 7T2, 7T4, 15T2) 3 Phase
80443864 Rev. E EN-97

EN-98
EN
COMPRESSOR #1 SS
+VDC ON OFF
X01 TERMINAL
HATS To M
C01 VFD/fixed L1
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload LOLS
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12
NC R2
6 6 +20V C02
NO
LED 5 VFD P
IN
C
LED 2 LOAD
NC
LED 1 SEQ
 Models 2340, 2475, 2545, 7100, 15T & 3000 (1 of 3)
ALARM
LED 4
RUN
READY
LED 3
To Customer Supplied
C05
C04 RUN External Neutral
1
R1
2 READY To Customer Supplied
External 110VAC
IR-PCB R2
OL
Contact
L2
M
R1
UnLoad
1PS Load

80443864 Rev. E
EN
 Models 2340, 2475, 2545, 7100, 15T & 3000 (2 of 3)
80443864 Rev. E EN-99

EN
 Models 2340, 2475, 2545, 7100, 15T & 3000 (3 of 3)
EN-100 80443864 Rev. E

80443864 Rev. E
Restart TD
MOL HATR Relay
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
3 3 GND C03
NO
4 4 D11
To KM2 Contact
C
OUT
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
ALARM Contact
SSR UP5 11-22 SD
LED 4
RUN
READY
LED 3
C05
C04 RUN
 Excessive Pressure Shutdown Switch Example Before Installation
1
2 READY
IR-PCB
UnLoad
1PS Load

EN
EN-101
EN
EN-102
Restart TD
MOL HATR Relay
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V To TM2 Relay
Load Enable
1 1 SEQ CONT To KM1 Contact
Load/Unload
2 2 LOAD UNL P
3 3 GND C03
NO To KM2 Contact
4 4 D11
C
OUT
5 5 D12 Excessive
NC
6 6 +20V C02 Pressure
NO Shutdown
LED 5 VFD Switch
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
ALARM Contact
SSR UP5 11-22 SD
LED 4
RUN
READY
LED 3
C05
 Excessive Pressure Shutdown Switch Example After Installation
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
APPENDIX D - IR-PCB TO INGERSOLL RAND NON-NIRVANA VSD COMPRESSOR

 Wiring The VSD Box To The Ingersoll Rand Non-Nirvana VSD
VSD Box
XPM-Ao2
4-20mA(1)
ANA1
ANA1
X07
+
25 26 27 28 29 30
#1
X02
Pressure
Transducer
+VDC
+
-
Signal
Case Ground
NOTE: Case ground is no longer used on transducers shipped in 2016 or later
+VDC
+24 13
Signal
A1 60
IR-5000
COM 55
39
80443864 Rev. E EN-103

EN
 IR-302 DISCHARGE (DELIVERY) PRESSURE SENSOR INTERCONNECT
NOTE: It is preferred to use the VSD B Box kit instead of the VSD mA Box kit when connecting to an Intellisys controlled
machine. Refer to Appendix A page A3 for SG controllers, or page A4 for SE controllers. Make sure you use code 1215 in the VSD
Box to set it to “Type B”. Set the VSD Box address to match the ir-485 address.
EN-104 80443864 Rev. E

EN
 IR-PCB Interconnect To Ingersoll Rand Second Generation IntelliSys “SG” Controlled

Compressors
FOR SG INTELLISYS CONTROLLED MACHINES:
• When using the X8I or X12I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred”
Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
• When using the X4I Automation System, the ir-PCB is the “recommended and preferred” method when interfacing and
connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP)
Compressors. See Appendix B for interconnect drawings for these applications.
Note: the X4i will NOT be able to trim the VFD capacity up and down smoothly, and X8i or X12i is preferred for VFD drives.
• FOR SIERRA SG INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) can be used as an alternative to allow the
SG Controller to be sequenced/controlled by the X -Series Automation
DRAWING NOTES FOR SG INTELLISYS CONTROLLED MACHINES:
directly to the Intellisys P1-2 terminal.
80443864 Rev. E EN-105

EN
 Ingersoll Rand Intellisys Controlled VSD Compressors To VSD Interconnect (1 of 2)

SG SSR
NOTE: the drawing below is for utilizing a VSD mA Box kit, which is no longer the best way. Since 2010, a “VSD B Box” kit is the
proper way to connect an Ingersoll Rand fixed speed machine with Danfoss external drive to and X8i or X12i.
Remote Load/Unload
Remote Load Enable
Intellisys SG
P1
P1
P3
P1
P!
P2
25
26
27
28
1
2
3
2
1
1Sb
1ATS
1ATS
XCR
1M
E-STOP
Blowdown
E-STOP
To Existing
Solenoid
2CR Relay
110VAC
0VAC
110VAC
Alternate Connection Metthod For

XCR
READY
Being Used
C
C
NO
NO
NC
NC
Load/Unload
C01 VFD/fixed
RUN
+VDC
ALARM
Load Enable
READY
OUT IN
C04
C02
IR-PCB
LED 3
RUN
LED 2 LOAD
C03
LOAD UNL
SEQ CONT
LED 5 VFD
LED 1 SEQ
+20V
LED 4
GND
D11
D12
READY
V
1
2
3
4
5
6
2
V
1
C05
X01 TERMINAL
VSD BOX
V1
1
3
4
5
6
2
EN-106 80443864 Rev. E

EN
 VSD Box Interconnect To Ingersoll Rand Intellisys SG Controlled VSD Compressors (2 of 2)

WIRING SCHEMATIC FOR SSR 100-500 HP(75-450KW)
STAR DELTA, AIRCOOLED(1 OF 2)
80443864 Rev. E EN-107

EN
 IR-PCB INTERCONNECT TO INGERSOLL RAND SECOND EDITION INTELLISYS “SE” CONTROLLED COMPRESSORS
FOR ALL SE INTELLISYS CONTROLLED MACHINES:
• When using the X8I or X12I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred”
Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
• When using the X4I Automation System, the ir-PCB is the “recommended and preferred” method when interfacing and
connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP)
Compressors. See Appendix B for interconnect drawings for these applications.
FOR UP SE INTELLISYS CONTROLLERS,
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
When installing the Sequence Option to enable Remote Load/Unload, the Remote Start/Stop input terminals are now used for
Stop.
Software Version 1.20 and Greater
The ‘CONTACT SEQUENCE’ setting of the Intellisys controller must be set to ‘ON’.
DRAWING NOTES FOR UP SE INTELLISYS CONTROLLED MACHINES:
• Note: For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5-9, J5-10 and J5-11 to a
terminal strip but unused. Remove any factory installed wiring from the Intellisys Alarm Relay contacts and connect the X
-Series Automation Interface board wiring directly to the Intellisys Alarm Relay terminals J5-9 and J5-10.
FOR ESA SE INTELLISYS CONTROLLERS, the ‘SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
Stop.
DRAWING NOTES FOR ESA SE INTELLISYS CONTROLLED MACHINES:
FOR DSA SE INTELLISYS CONTROLLERS, the ‘SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 22179238
Stop.
EN-108 80443864 Rev. E

EN
DRAWING NOTES FOR DSA SE INTELLISYS CONTROLLED MACHINES:

directly to the Intellisys terminal 42.
FOR SIERRA SE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to be
sequenced/controlled by the X -Series Automation
80443864 Rev. E EN-109

EN
EN-110
 SE UP (1 of 2)
+VDC 11
C01 VFD/fixed 12
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C To Existing
OUT
5 5 D12
NC 1SV
6 6 +20V C02 3SV
NO 2CR Relay
LED 5 VFD J5
IN
C
LED 2 LOAD 4
NC
LED 1 SEQ
XCR
XCR J5
0VAC 1M 1
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 READY
110VAC 7
E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
UP Series
J5
110VAC 7
Being Used
READY
80443864 Rev. E
EN
 SE UP (2 of 2)
WIRING SCHEMATIC UP6-20 TO UP6-30
FULL VOLTAGE, INTELLISYS
80443864 Rev. E EN-111

EN
EN-112
 SE ESA (1 of 2)
+VDC 11
C01 VFD/fixed 12
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12 To Existing
NC 1SV
6 6 +20V C02 3SV
NO
2CR Relay
LED 5 VFD
IN
C J5
LED 2 LOAD
NC 4
LED 1 SEQ
XCR
XCR J5
0VAC 1M 1
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 READY 110VAC 7
MCB2 HAT E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
ESA Series
J5
110VAC 7
Being Used
READY
80443864 Rev. E
EN
 SE ESA (2 of 2)
WIRING SCHEMATIC UP6-40 TO UP6-50-PE
FULL VOLTAGE, INTELLISYS
80443864 Rev. E EN-113

EN
EN-114
 SE DSA (1 of 2)
+VDC 6 (was Remote Start)
X01 TERMINAL
C01 VFD/fixed 5
1 1 SEQ CONT
Load/Unload 3
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
C To Existing
OUT
5 5 D12
NC 1SV
6 6 +20V C02 3SV
NO 2CR Relay
LED 5 VFD J5
IN
C
LED 2 LOAD 39
NC
LED 1 SEQ
XCR
XCR J5
0VAC 1M 42
ALARM
LED 4
RUN
READY
LED 3
C05
C04 RUN
1
J5
2 1ATS
READY 36
110VAC
E-STOP
IR-PCB
J5
34
33
Intellisys SE
32 DSA Contact
Cooled
J5
110VAC 38
Being Used
READY
80443864 Rev. E
EN
 SE DSA (2 of 2)
WIRING SCHEMATIC FOR SSR 50E-100HP (37-75KW)FULL VOLTAGE, AIRCOOLED
80443864 Rev. E EN-115

EN
 IR-PCB INTERCONNECT TO INGERSOLL RAND PRESSURE SWITCH CONTROLLED COMPRESSORS

• Use the VSD mA Box kit for all pressure switch compressors with external Danfoss drives. Also addition of a Speed Kit is
necessary for the X8i or X12i to trim the VFD capacity properly.
differential across air treatment equipment can result in excess compressor discharge pressure. See Appendix A, Page 70
and 71 for application drawings. In most applications, the model and type of pressure switch supplied with the compressor
can be used as the Excessive Pressure Shutdown Switch. If this is specific model/type of pressure switch is not readily
available, any pressure switch can be utilized as long as it equals or exceeds the specifications of the pressure switch found
on the compressor.
EN-116 80443864 Rev. E

80443864 Rev. E
Restart TD
HATR Relay
110VAC
VSD BOX
X01 TERMINAL +VDC
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO To 1SV
4 4 D11
C To 3SV
OUT
5 5 D12
NC To 2CR
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
XCR
ALARM
SSR UP6 20-30 FV
LED 4
RUN
110VAC
READY
LED 3
C05 XCR M 0 VAC
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
 Ingersoll Rand Pressure Switch Controlled VSD Compressors To VSD Interconnect (1 of 2)

EN
EN-117
EN
 Ingersoll Rand Pressure Switch Controlled VSD Compressors To VSD Interconnect (2 of 2)

WIRING SCHEMATIC UP6-20 TO UP6-30
FULL VOLTAGE, NON-INTELLISYS
EN-118 80443864 Rev. E

80443864 Rev. E
Restart TD
HATR Relay
110VAC
VSD BOX
X01 TERMINAL +VDC
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO To 1SV
4 4 D11
C To 3SV
OUT
5 5 D12
NC To 2CR
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
XCR
ALARM
SSR UP6 20-30 FV
LED 4
RUN
110VAC
READY
LED 3
C05 XCR M 0 VAC
 Excessive Pressure Shutdown Switch Example Before Installation
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

EN
EN-119
EN
EN-120
Restart TD
HATR Relay
110VAC
VSD BOX
X01 TERMINAL +VDC
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
C
OUT
5 5 D12 To 1SV
NC To 3SV
6 6 +20V C02 Excessive
NO Pressure To 2CR
LED 5 VFD Shutdown
IN
C
LED 2 LOAD Switch
NC
LED 1 SEQ
XCR
ALARM
SSR UP6 20-30 FV
LED 4
RUN
110VAC
READY
LED 3
C05 XCR M 0 VAC
 Excessive Pressure Shutdown Switch Example After Installation
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

80443864 Rev. E
EN
Remote Load/Unload
Remote Load Enable
CMC
BCM
+24VDC
Terminal
Strip
2TB
2TB
2TB
1TB
1TB
1
5
1CR-A
4CR Relay
1M
1SV
To
1TB12
C
C
NO
NO
Load/Unload
NC
NC
C01 VFD/fixed
RUN
+VDC
ALARM
Load Enable
READY
OUT IN
C04
C02
IR-PCB
LED 3
RUN
LED 2 LOAD
C03
LOAD UNL
SEQ CONT
LED 5 VFD
LED 1 SEQ
+20V
LED 4
GND
D11
D12
READY
V
1
2
3
4
5
6
2
V
1
C05
COMPRESSOR #1
X01 TERMINAL
V1
1
3
4
5
6
2
The CMC Controller must be updated with Release Version 1.42 or greater. The file can be found on the
ServiceNet. Select Centrifugal, then select CMC Files, then select V320. The Executable file is 22458368.exe
80443864 Rev. E EN-121

EN
EN-122 80443864 Rev. E

EN
 Interconnection of a VSD B Box kit to Xe-M rotary fixed speeds with Danfoss external drive
This article applies to the following Xe-90M and Xe-145M Fixed Speed compressors retrofitted with a Bolt-On VSD Drive and
VSD-B Box:
• R Series Xe-90M Contact Cooled
• R Series Xe-145M Contact Cooled

• Large SSR Xe-90M Contact Cooled
• Large SSR Xe-145M Contacted Cooled
• Sierra Xe-90M Oil Free
• Sierra Xe-145M Oil Free
• VSD-B Box CCN: 23410780
Modifications in this software version were limited to the following:
1. Increase Modbus response delay by ~15ms (provide proper response to the gateway)
2. Added specific Modbus registers required for gateway interface (allows master to see the controller correctly)
3. Addition of a “Gateway” selection setting within Factory Settings (toggle gateway options for proper integration)
4. Modified program to separate (allow) Remote Start/Stop functionality from sequencer control (Comm Control)
NOTE: For R Series Fixed Speed, software must be revision 2.6.0 or newer.
For SSR, software must be revision 2.4.0 or newer.
For Sierra, software must be revision 2.2.0 or newer.
Refer to Tech Direct answer 2614 to download latest software revisions.
Installation:
Physical mounting and wiring of the VSD-B Box is very similar to that of installing a VSD-B Box on an SG controlled compressor
with the exception of the interconnect wiring to and from the Xe-M controller. This article is intended to supplement the VSD-B
Box Operators Manual CCN 80445505. Follow the manual for general installation instructions and commissioning procedures.
It is worth noting that VSD Boxes in general should receive power from the same power feed as the compressor control panel.
Although not mandated, it is highly recommended to interlock the compressor controller with the VSD Box using the Group
Alarm Relay. Contact Technical Support for more information on this topic.
80443864 Rev. E EN-123

EN
Transducer, communication, and auxiliary control wiring installation is not much different between the Xe-M controller and it’s
predecessor, the SG controller. In fact, integration of the Xe-M and VSD-B Box requires use of the IR-485 gateway included with
the kit. But, the IR-485 gateway’s IRBus/Modbus port (X02/X03 Figure 1) will connect to the Xe-M controllers Modbus port (P9-
COM2).
NOTE: You must use code 1215 to modify the VSD box from type mA to type B.
NOTE 2: You must add a Speed Kit, either CCN 39266150 or CCN 39266143, for the X8i or X12i to properly trim the VFD capacity.
EN-124 80443864 Rev. E

EN
The gateway dip switch settings are similar to those when connecting an SG controller. For R Series controller type dip switch
settings, they should be set to the SSR SG type (refer to IR-485 Operators Manual CCN 80444094). For Sierra, use Sierra SG dip
switch settings.
With the VSD-B Box and gateway installed, connected and configured properly, the Xe-M controller must be configured to
make use of the new installation. Beside the standard configuration settings required upon commissioning (refer to VSD-B Box
and IR-485 Gateway Manuals), the new Xe-M software has a “Gateway” selection field that must be Enabled to allow proper
interface and control of the compressor. Figure 3 details the Gateway selection field within the Factory Settings tab.
Once installation and configuration is complete, validation should be performed by starting or allowing the compressor to
start via the X Series Automation System. A correctly installed and configured VSD-B Box and compressor interconnection will
function integrally. As an example, a properly operating VSD-B Box will start automatically with the compressor and begin
controlling the VSD by manipulating the pressure output to the drive.
80443864 Rev. E EN-125

EN
 Connection of VSD B-BOX to Fixed Speed Xe-M with IR302 Bolt-On Drive
EN-126 80443864 Rev. E

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X-Series System Automation

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SECTION 3 — X4I SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . 6 SE UP (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

irV-485 To INTELLISYS SGN / SGNe. . . . . . . . . . . . . . . . . . . . . 11 Nirvana SGN/SGNe (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

ir-485 To INTELLISYS SG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Nirvana SGN/SGNe (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

ir-485 To INTELLISYS SE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 SI1 Interface to Redeye, SE, SG Controllers. . . . . . . . . . . 47

ir-485 To INTELLISYS REDEYE. . . . . . . . . . . . . . . . . . . . . . . . . . 14 IR-PCB INTERCONNECT TO INGERSOLL RAND INTELLISYS

RS485 Direct Interconnect To Ingersoll Rand CMC Sierra (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Unigy Phase 1(1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 APPENDIX C -IR-PCB TO INGERSOLL RAND PRESSURE

Nirvana 15 –30KW (20 –40HP) (1 of 2). . . . . . . . . . . . . . . . . . . . . 24 SSR UP5 11-22 SD (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Nirvana 15 -30KW (20-40HP) (2 of 2) . . . . . . . . . . . . . . . . . . . . . . 25 SSR UP5 11-22 SD (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

SSR UP5 22-37 SD (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

SSR UP5 22-37 SD (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

EN- 80443864 Rev. E

SSR UP6 40-50 FV (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 IR-302 DISCHARGE (DELIVERY) PRESSURE

UP6 5-15 FV 1PH 60Hz (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Ingersoll Rand Intellisys Controlled VSD

UP6 5-15 FV 3PH 60Hz (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 IR-PCB INTERCONNECT TO INGERSOLL RAND SECOND

M37-50 (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Ingersoll Rand Pressure Switch Controlled VSD

M55-75 (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Excessive Pressure Shutdown Switch Example

UP6RE 7.5–15 175, UP6RX 7.5–15 175 (1 of 3) . . . . . . . . . . . . . . . 93

UP6RE 7.5–15 175, UP6RX 7.5–15 175 (2 of 3) . . . . . . . . . . . . . . . 94

UP6RE 7.5–15 175, UP6RX 7.5–15 175 (3 of 3) . . . . . . . . . . . . . . . 95

Models 2340, 2475, 2545, 7100, 15T & 3000 (1 of 3) . . . . . . . . 98

Models 2340, 2475, 2545, 7100, 15T & 3000 (2 of 3) . . . . . . . . 99

Models 2340, 2475, 2545, 7100, 15T & 3000 (3 of 3) . . . . . . . 100

80443864 Rev. E EN-

EN- 80443864 Rev. E

80443864 Rev. E EN-

SECTION 3 — X4I SYSTEM OVERVIEW

Supply ir-PCB COMPRESSOR CONTROL CABLE

PRESSURE TRANSDUCER CABLE

X4I X05 CONNECTOR PT CONNECTOR

Ir-PCB Compressor #4 Ir-PCB Compressor #3

EN- 80443864 Rev. E

SECTION 4 — X8I SYSTEM OVERVIEW

RS485 Network Cable

PRESSURE TRANSDUCER CABLE

X8I X05 CONNECTOR PT CONNECTOR

ir-PCB COMPRESSOR CONTROL CABLE

From Air Reference X8I Application and Interconnect Guide For

80443864 Rev. E EN-

SECTION 5 — VSD OVERVIEW

1 > Intellisys Discharge

From Pressure Transducer

From VSD Box

From VSD Box

1 > Discharge Pressure

2 > VSD Discharge

From Pressure Transducer

From VSD Box

EN- 80443864 Rev. E

SECTION 7 — COMPRESSOR INTERCONNECT DRAWINGS

 INTELLISYS CONTROLLER E-PROM RECOMMENDATION REFERENCE LIST

IntelliSys - First Generation Redeye IntelliSys - Second Generation SE

SSR 50 - 450HP 2.4 SSR 15 - 100HP (DSA) 1.75

IntelliSys - Second Generation SG IntelliSys - Nirvana SGN

Sierra 125-400HP 1.35 Nirvana CC 50 - 300HP 2.4

Recip 1.28 Nirvana OF 50 - 200HP 1.2

EN- 80443864 Rev. E

80443864 Rev. E EN-

EN- 80443864 Rev. E

80443864 Rev. E EN-

EN- 80443864 Rev. E

80443864 Rev. E EN-

EN- 80443864 Rev. E

80443864 Rev. E EN-