Epson EPL-3000 Service Manual
Epson EPL-3000 Service Manual
Epson EPL-3000 Service Manual
EPSON
NOTICE
All rights reserved. Reproduction of any part of this manual in any form whatsoever without SEIKO EPSONs express written permission is forbidden.
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SAFETY INFORMATION
This printer is a page printer which operates by means of a laser. There is no possibility of danger from the laser, provided the printer is operated according to the instructions in this manual provided. Since radiation emitted by the laser is completely confined within protective housings, the laser beam cannot escape from the machine during any phase of user operation.
This is a Class IIIb Laser Diode Assay that has an invisible laser beam. The print head unit is NOT A FIELD SERVICE ITEM. Therefore, the print head unit should not be opened under any circumstances.
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SAFETY INFORMATION
This printer is a page printer which operates by means of a laser. There is no possibility of danger from the laser, provided the printer is operated according to the instructions in this manual provided. Since radiation emitted by the laser is completely confined within protective housings, the laser beam cannot escape from the machine during any phase of user operation.
and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. This means that the printer does not produce hazardous laser radiation. [CDRH Regulations] The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products on August 2,1976. Compliance is mandatory for products marketed in the United States. The label shown below indicates compliance with the CDRH regulations and must be attached tolaserproducts marketed in the United States.
WARNING: Use of controls, adjustments or performan ceof procedures othe thanthosesoecified in this manual mav result inhaardous radiation exDosure1
This is a Class IIIb Laser Diode &say that has. an invisible laser beam. The print head unit is NOT A FIELD SERVICE ITEM. Therefore, the print head unit should not be opened under any circumstances.
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Chapter 1, subchapter J. SEIKO EPSON CORP. Hirooka Office 80 Hirooka, Shiojiri-shi, Nagano-ken, JAPAN MANUFACTURED:
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For Europa
[Lsbel inside printer] The following laser safety label will be attached inside the printer as shown below. For Danmark, Finland, Swadan, and Norway
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CAUTIO N- NVISISLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM VORSICHT- UiJSICNTBARE LASERSTRAHLUNG WENN ABOECKUNG GE6FFNET NICNT DEM STRA~L AUSSSTZEN AOYARSEL-USYNLIG LASERSTRiLlffi NAR OEKSEL hJES U* EKSPONERING FOR STRdLEN VARO ! AVATTAESSA OLET -A~TTllNA N~KYMiTT6M~LLE LASERSATEILYLLE ALA KATSO S.ATEESEEN AOVARSEL-USYNIJG LASERSTtiLING VED ABNING UNDG/i uD.9ETTELSE FOR STf7ALlNG VARNING- OSYNLIG LASERSTRiLNING NAR OENNA O E L h I%WAD STF&LEN AR FARLIG
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PREFACE
This manual describes functions, theory of electrical and mechanical operations, maintenance, and repair of EPL-3000/ActionLaser 1300. The instructions and procedures included herein are intended for the experience repair technician, and attention should be given to the precautions on the preceding page. The chapters are organizd as follows:
CHAPTER 4. ADJUSTMENT
Includes a step-by-step guide for adjustmen~
CHAPTER 5. TROUBLESHOOTING
Provides Epson-approved techniques for adjustment.
CHAPTER 6. MAINTENANCE
Describes preventive maintenance techniques and lists lubricants and adhesives required to service the equipment.
APPENDIX
Describes connector pin assignments, circuit diagrams, circuit board component layout and exploded diagram.
- vi -
REVISION SHEET
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Revision Rev. A
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5. .. .
- vii -
TABLE OF CONTENTS
GENERAL DESCRIPTION OPERATING PRINCIPLES DISASSEMBLY AND ASSEMBLY ADJUSTMENT TROUBLESHOOTING MAINTENANCE
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Chapter 1
General Description
1-3 1.2 SPECIFICATIONS . 1.2.1 Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l-~ 1.2.2 Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.2.3 Reliability Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.2.4 Environmental Conditions for Operation (Including Imaging Cartridge). . 1-5 1.2.5 Environmental Conditions for Storage and Transportation
1.2.6
1.2.7 1.2.8
1.2.9
(Excluding Image Cartridge) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Applicable Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Consumable (Imaging Cartridge) Specifications . . . . . . . . . . . . . . . . . . . 1-6 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Software Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-9
1.3.1 Parailellnterface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1.3.1.1 Compatibility lvlodeof Parallel Interface. . . . . . . . . . . . . . . . . . . 1-9 1.3.1.2 Reverse Mode... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 1.3.2 Optional Interface C82305*/C82306* (EPL-3000 only) . . . . . . . . . . . . . 1-15
1.4.3
1.4.4
1.4.5
1.4.6
1.4.7 1.4.8
1.4.3.1 Hexadecimal Dump Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 1.4.3.2 Factory Service Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 1.4.3.3 EEPROM Format Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 Message Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1.4.3.1 Status and Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1.4.3.2 SewiceCall Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 Printer Sharing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Emulation Mode Switch Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1.4.5.1 Emulation Switch by SPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1.4.5.2 Intelligent Emulation Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 Resolution Improvement Technology . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 Toner Save Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 Optional Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
1-23 1.5 MAIN COMPONENTS 1.5.1 C144 MAIN Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 1.5.2 ROM SIMM Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25 1.5.3 PWB-E Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25 1.5.4 PWB-F Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 1.5.5 Optical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 1.5.8 Fusing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27 1.5.9 Drive Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........ 1-27 1.5.10 Imaging Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
General Description
FEATURES
The EPSON@ EPL-3000 and the ActionLaserTM 1300 are non-impact page printers that combine a semi-conductor laser with electro-photographic technology. These printers are small and light, and feature high-speed, high-resolution printing. Maintenance is very easy because of various built-in diagnostic functions. The main features are:
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No ozone
Printing speed 4 ppm (pages per minute) Resolution 300 dpi (dots per inch) Light weight about 7 kg (15 lb.) Small footprint Easy maintenance HP@ LaserJet@ 4L emulation mode (PCL@5e emulation) 22 built-in scalable fonts (8 Agfa@ and 14 TrueType fonts) Resolution Improvement Technology (RITech) refines the print quality by eliminating jagged edges from images and characters. Two levels (35~o less and 50~0 less) for Toner Save Mode Optional EPSONScript Level 2 (PostScript@ compatible) SIMM module Optional WPS (Windows Printing System) SIMM module 1 MB standard RAM and up to 5 MB RAM with the addition of optional SIMM Bidirectional parallel interface High-speed parallel communication rate of approximately 125 KB/second A multi-user, multi-emulation mode (EPL-3000) IES (Intelligent Emulation Switch) allows switching between EPSONScript mode and PCL5e emulation mode. SPL (Shared Printer Language) enables switching of the printer mode by command.
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Figure 1-1 shows an exterior view of the EPL-3000 and ActionLaser 1300.
Paper support (Paper suppoti\extenSiOn)
. Latch
J---+!n!?!
-B%&R1 cover
Ac
\ . - , ,-. . . . .
l\
mleT
i-usel
% \
Control panel
Power
Switchl
\w//
T paper guides \ Front cover
Imaging cartridge
General Description
Table 1-1 lists the optional units avaiiable tbr the EPL-3000 and ActionLaser 1300.
C83212*
Supports EPSONScript Level 2 mode (PostScript Level 2 mmpatible) fonts and commands Supports AtWork Printing System SUWRS bitmap local language fonts
Yes
Yes
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Yes No No No Yea No No No I No No No
Bitmap Local Language Font ROM Chip Scalable Local Language Font Supports scalable local language fonts ROM Chip Suppotis Thai fonts Thai Font ROM Chip Toner cartridge Imaging cartridge Serial interface card 32 KB serial interface card 32 KB parallel interface cad
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282312X I LocalTalkcard COAX interface card 28231 4X 28231 5* Notes: TWINAX interface card
1. These printers can use only one optional ROM SIMM module. 2. The EPL-3M10can useonlyoneoptional ROMchip. 3. The ActionLaser 1300 has not optional Type-B interface card slot.
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1-2
Rev. A
General Description
1.2 SPECIFICATIONS
This section provides statistical data for the EPL-3000 and ActionLaser 1300.
Paper Size A5, B5, A4, LT, GLT, EXE, LG, GLG, F4, HLT Monarch, DL, C5, C6, IB5 Commercial-10 Any size feedable (Note 2)
Usage Thickness (Ream Weight) 16 to 24 lb. (60 to 90 g/m2) Envelopes made of 16 to 24 lb. (60 to 90 g/m2) paper 16 to 42 lb. (60 to 157 g/m2)
Normal paper
Special paper
Rev. A
1-3
General Description
Usability of special paper: See Table 1-4.
Paper feed alignment and direction: Paper ejection: Output tray capacity: Printable area (standard paper):
Center alignment for all sizes Face down 50 sheets (standard paper) See Figure 1-2.
4.Omm
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Printable Areii
4.Omm
4.Omm
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4
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1-4
Rev. A
General Description
lMl V Version
100-120 VAC 90-132 VAC
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Less than 350 W
Note:
MPBF indicates the average number of pages printed before the occurrence of a problem requiring replacement or service.
MTBF (Mean Time Between Failures): Jam rate: Feed failure: Multiple paper feeds: Paper curl height: Leading edge bending (1 cm or more): MTTR (Mean Time To Repair): Durability:
1.2.5 Environmental Conditions for Storage and Transportation (Excluding Imaging Cartridge)
Temperature: O to 35 C (32 to 95 F) over full storage term -20 to 55 C (-4 to 131 F) under extreme conditions (Extremes are allowable for up to 1/30 of full storage term) Temperature variation must be 10 C (18 F)/hour or less 30 to 857. RH over full storage term 10 to %~. RH under extreme conditions (Extremes are allowable for up to 1/30 of full storage term) Clear to JIS Z0200-1987 Level 1 Vibration frequency 5 to 100 Hz and 100 to 5 Hz Acceleration IG Acceleration direction 3 direction More than 613 hPa 24 months (following date of manufacture)
Humidity:
Rev. A
1-5
General Description
1.2.6
EMI
120 VAC model: 220/240 VAC model: FCC Part 15 Subpart B Class B Vfg 243 (VDE 0878 Part 3s0) EN55022 class B (CISPR Pub.22 class B)
Others
Toner: OPC: Ozone: Materials: No effect on human health (OSHA-TSCA, EINECS) No effect on human health (OSHA) Less than 0.01 mmp other UL478 (5th edition) SWISS Environmental Law (No CdS must be contained)
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Note:
Humidity:
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Weight:
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Rev. A
General Description
EPSONScript Level 2 (PostScript Level 2 emulation) mode AWPS (AtWork Printing System) mode Hex dump Status sheet Font sample Fact sheet RITech test sheet See Table 1-6
Built-in fonts:
Ap gciible L HP LJ4L
Courier Bold
Courier Courier Bold
10 cpi
12 cpi 12 cpi
(Portrait)
(Portrait)
s s s s s s s s s s s s s s s s s s s s s s s s s s s
Swiss 742
Swiss 742
Swiss 742 Swiss 721 Swiss 721 Swiss 721 Swiss 721
Dutch 801
Bold Italic SWC Roman SWM Bold SWM Oblique SWM Bold Oblique SWM
Roman SWM
Bold SWM Italic SWM Bold Italic SWM SWA SWM Swc
Bold SWC
S: Supported, NS: Not Supported The built-in fonts for this printer are not same as the fonts for the HP LaserJet 4L.
Rev. A
1-7
General DescriMion
HP LaserJet 4L Mode (scalable fonts): 34 symbol sets Roman-8 ECM94-1 UK Legal PsMath MsPublishing Math-8 Windows IBM-DN VeIntemational PcE.Europe Wingdings Norwegl Swedis2 French2 8859-2 1S0 8859-9 1S0 VeMath WiE.Europe PsText McText T VeUS SyrnbolT Italian ANSI ASCII German Spanish WiTurkish DeskTop PcTk437 IBM-US PcMultilingual PiFont WiAnsi
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Rev. A
General Descrjptjon
o.5ps
o.5ps
\ 1
(minimum) (minimum) DATA 1-8 STROBE 0.5ps (maximum) 0s BUSY ACKNLG / ~ 1 or IOps (typical) * V LID ) :4 VALID
Rev. A
1-9
General Description
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IN
Description STROBE is a strobe pulse used to read data from the host computer. The pulse width must be more than 0.5 p.sec. Normally it is HIGH, and data is latched at the trailing edge of this signal. DATA 1 to 8 are parallel data bits. When the signal is HIGH, the data bit is 1, and when it is LOW, the data bit is O. The most significant bit (MSB) is DATA8. The signal state must be maintained for 0.5 @cc. on either side of the STROBE signal active edge. ACKNLG is an acknowledge pulse with an approximate width of 1 or 10P. This signal goes LOW when the data reception is completed, which indicates that the printer can accept new data. Timing with the BUSY signal is speci%d through SelecType. The BUSY signal informs the host computer of the printer state. When the signal is HIGH, the printer cannot accept data, The PE signal indicates paper empty for the standard tray selected through SelecTyps or command, or for the optional paper cassette. Paper empty is indicated by HIGH. Use in reverse mode. Not used. Not used. Logic ground level. Connected to the printer chassis. The printer chassis GND and the signal GND are connected to each other. Not connected. Ground level for the twisted pair return signal. The STROBE signal is ignored when this signal is LOW. This level goes LOW when the printer is: . out of paper . in paper jam state . in enor state q off line Same as for pins19 to 30. Not used. Pulled up to +5V through 1.0 KQ resistance. Use the reverse mode. 1
2-9
DATA 1-8
IN
10
ACKNLG
OUT
11 12 13 14 15 16 17 18 1930
31
OUT
OUT OUT IN .
. .
IN
32
ERROR
OUT . . .
33 34 35
I
GND NC +5 SLCT IN
36
L
1-1o Rev. A
,...
General Description
The reverse mode for the EPL-3000/ActionLaser 1300 supports IEEE-P1284 nibble mode and WPS reverse mode. This section describes the nibble mode. This printer can run in reverse mode, in which the printer can inform the computer of its status by EJL ~nd PJL commands. System: Connector type: Applicable plug: Signal description: IEEE-P1284 nibble mode P90-25027-1 (Amphenol) receptacle 57-30360 (Amphenol or equivalent) See Table 1-8.
I/o IN
Description HostClk: This signal is a strobe pulse used to read extension request values from the host computer during negotiation. The signals negotiation. 0000 0100: 0000 0000: are data bits of extension request values during This printer supports the following values: Request Device ID (by nibble mode transmission) Request nibble mode
2-9 10 11 12 13 14 15
16 17
IN OUT OUT
PtrClk: Printer data sending clock. PtrBusy: Printer sending data bits 3 and 7 during data transfer to host computer. OUT AckDataReq: Printer sending data bits 2 and 6 during data transfer to host computer. OUT Xflag: Printer sending data bits 2 and 6 during data transfer to host computer. HostBusy: This signal informs the printer of the host computer IN state. When the signal is HIGH, the host computer cannot accept data. Not USed.
Logic ground level.
18 19-30 31 32 33 34 35 36
Connected to the printer chassis. The printer chassis GND and the signal GND are connected to each other. Not connected. Ground level for the twisted pair return signal. nlnit: High level fixed nDataAvail: Printer sending data bits O and 4 during data transfer to host computer. Same as for pins19 to 30. Not USed. Pulled up to +5V through 1.0 KQ resistance. 1264Active: If this signal is set to HIGH, this printer active P1264 (reverse mode).
IN OUT
IN
Rev. A
1-11
General Description
o
Forvvard Data Transfer
SLCT IN=HIGH
J
r
Failed Negotiation
SLCT N= LOW
AUTO
FEED=HIGI
A
Reverse Idle )
ERR= LOW
\ H o s t
1-12
Rev. A
General Description
PE SLCT
ERROR
Notel
; Note 2 ;
I
L-A
/ Negotiation
Notel
Compatibility
Bit 2
Bit 1 Bit O
Bit 6
Bit 5
N4te 1 j
N&e 2 ;
Bit 4
N;te 1 ;
Rev. A
1-13
General Description
Figure 1-7 shows the termination timing chart.
;
H
HB DNA, Idle,
Termination
Compatibility
or HB DA
C.,/
PE
SLCT ERROR Reverse Idle
- : -
Note 1
-,
Interrupt
HB
DA
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1-14
Rev. A
General Description
Protocol:
Transfer speed:
Error handling:
Handshaking
When the vacant area for data in the input buffer drops to 256 bytes, the printer outputs an X~FF code or sets the DTR signal level to LOW, indicating that the printer cannot receive more data. Once the vacant area for data in the buffer recovers to 512 bytes, the printer outputs an X-ON code or sets the DTR signal level to HIGH, indicating that the printer is again ready to receive data.
Rev. A
1-15
General Description
Control Panel
The printer control panel gives you easy control over rrmst common printer operations. The panel consists of indicator lights and buttons.
I
off
Slow flashing: Quick flashing: on: Orange color: H Jam/Cover on: Slow flashing: Quick flashing: H Toner Save Mode on:
Power off Received data is stored in the printer but has not been pMted. The printer is receiving or processing data. There is no printable data remaining in the printer. Toner low
Paper jam or cover open Paper out or feed jam Warning (Refer to Message Display section)
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Flashing
Toner Save Mode selected Toner Save Mode not selected The panel is being reset
1-16
Rev. A
General Description
Buttons
s Status Sheet Warning Measures Feed Continue Status Sheet Printing H Toner Save Mode Toner Save Mode Press this button to turn the Toner Save Mode light on (Toner Save Mode selected) or off (Toner Save Mode not selected), or to reset Toner Save Mode. Press and hold down this button until the Toner Save Mode light begins flashing. When the Jam/Cover light is quickly flashing, press this button to clear a warning. When the Data light is slowly flashing, press this button to print out data in the printers memory. When the Jam/Cover light is slowly flashing, press this button to starts printing. When the Data light is on, press and hold this button until the Data light begins quickly flashing. A status sheet will them print.
Reset
s Toner Counter Reset (Toner Save Mode+ Status Sheet) Toner Counter Reset To reset the toner counter, press and hold down the Toner Save Mode and Status Sheet buttons until the Data light turns green and then flashes orange.
Rev. A
1-17
General Description
If any of the following status and errors conditions occur, they will be displayed on the indicator lights. The error must be cleared immediately using the measures shown in the following table.
Q.F.
Insufficient Memory There is not enough memory to print or download data. Print Overrun Engine speed faster than print image processing. If the printer has unused memory, it automatically recovers. Image Optimum The printer uses a lower print quality. Paper Size Mismatch The printing paper size is different from the paper size chosen. EEPROM Error The EEPROM cannot memorize the new settings. Soft Error/CPU Error Controller error S.F. Paper empty or feed jam
If the printer cannot automsticslty recover, change the PAGE PROTECT setting by with the PJL mmmand (utility software).
Try again
Sentice call
Insed or clear the paper ad then press the Status Sheet button.
1-18
Rev. A
General Description
F.: Flashing, S.F.: Slow Flashing, Q.F.: Quick Flashing, OR.: Orange light
Jam/ Cover
I
Error
I
ON OFF
OFF
OFF ON
OFF
ON
ON ON
I 1
ON OFF [
OFF ON 1
Rev. A
1-19
l%is section describes printer sharing- It is possible to allocate each mode to parallel and optional interfaces. The entire memory will be allocated to tie channels that are used. The interface that receives the data first will print first.
Mode Assignment HP mode User 1 * Parallel AWPS mode EpsonScript mode tInput buffer Memory Mode Assignment L User 2 AUX J
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Note: While EPSONScript Level 2 is used, this printer sets the input buffer.
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PCL5e
4+
EJL
Am
General Description
EPSONScript
The
EPL-3000/ActionLaser 1300 printers have RITech (Resolution Improvement Technology), which is designed to improve print quality at 300 dpi. With this method, the dot-map data extracted from the image data is reassembled to improve the print data.
The main improvement from this technique is in eliminating jaggies in diagonal lines. It is most effective when the dot-map data fits the development characteristics of the printer mechanism. It is therefore necessary to set appropriate values in PJL commands.
1 inch 4
1 2 3
q
300 n
1 inch
Note:
RITech is not effective for printing a screen pattern or gray scale. In such cases, RITech must be set to OFF. (The default setting is MEDIUM.) Since the RITech effect depends on the toner condition, it should be adjusted when the imaging cartridge is replaced or after the imaging cartridge is used for a long time.
The following settings are available in PJL commands for RITech: DARK, MEDIUM, LIGHT, and OFF. When the toner density of area A is almost the same as that of area B (as shown in the figure below), the RITech setting is optimum. In other words, the optimum setting is achieved when it is difficult to distinguish the shape of area A from that of area B.
Rev. A
1-21
General Description
1
Figure 1-14. RITech Adjustment 1.4.7 Toner Save Mode The Toner Save Mode uses
about 50Y0 less toner than normal. The printer saves toner by substituting a gray shade for the black inside of characters. The outlines of the characters are still printed in full black.
Upper Edge
1-22
Rev. A
General Description
PWB-F
Fusing (hit
.
PWB-E
Rev. A
1-23
General Description
I
IC17 4Mbit EEPROM Code U .
ROM Locations IC18 4Mbit EEPROM Code L . IC19 IC8 8Mbit Mask Font ROM 8Mbit Mask Font ROM 16Mbit Mask Code & Font ROM
1-2 1-2
1-2 2-3
s Custom ICS ASIC E05A83 (lC5) ASIC E05B01 (IC9) ASIC E05B04 (IC13) PAL E06A01 (IC22) The engine controller arcuit consists of an M37451M4 8-bit CPU (including a MASK ROM) and a gate array. The circuit controls laser scanning (the polygon mirror drive motor), image synchronization, laser beam pulse width, and power. There are two types of C144 MAIN boards used as after-service parts. The following table shows differences between them.
-.
(..
Note: The first release C144 MAIN board also has a small board (C144 SUB board).
1-24
Rev. A
General Description
7
,E05B01 (IC9) , R O M (IC8) E05B04 (IC23)
\ ROM (IC17)
R O M (IC18) E05A83 (IC5) \ CPU (IC6)
Do not touch VRIE on PWB-E board, as it is set at the factoy and should not be changed.
Rev. A
1-25
General Description
Do not touch VR2F on PWB-F board, as it is set at the fhctory and should not be changed.
1.
VR2F
1-26
Rev. A
General Description
2-20 2.2 VIDEO CONTROLLER OPERATION 2.2.1 C144MAlN Board Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 2.2.1.1 Reset Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 2.2.1.2 BusControlCircuti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-22 2.2.1.3 Interrupt Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 2.2.1.4 DRAM Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 2.2.1.5 Parallel Interface Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 2.2.1.6 Optional Type-B lntefface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 2.2.1.7 Video Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 24
List of Figures
Figure 2-1. Main Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........2-1 e Figure2-2. PrintProces sDiagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....2-2 Figure 2-3. Paper Feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Figure 2-4. Imaging Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Figure 2-5. Drum Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5 Figure2-6. LaserExposure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......2-5 Figure 2-7. Development. . . . . . . . . . . . . . . . . . . . . . . . . . . ...............2-6 Figure2-8. Image Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2-6 Figure 2-9. Fusing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ...2-7 Figure2-10. Engine ControflerConn*ing Diagram . . . . . . . . . . ...........2-8 Figure 2-11. GearPositions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........2-9 Figure 2-12. P/C Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .2-9 Figure2-13. Developing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......2-9 Figure2-14. Feeding Drive... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......2-9 Figure2-15. Fusing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ....2-8 Figure2-16. Main MotorDriveCircu~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10 Figure 2-17. Sensor On/Off Timing. . . . . . . . . . . . . . . . . .. . . . . . . . . . .....2-11 Figure 2-18. Fuser Control Circuk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .....2-12c ~~ Figure 2-19. Temperature Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Figure 2-20. Polygon Motor Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Figure 2-21. Polygon Motor Driving Start Timing . . . . . . . . . . . . . . . . . . . . . . . 2-14 Figure 2-22. Laser Diode Drive Circuti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Figure 2-23. Laser Emission Power Adjustment Timing . . . . . . . . . . . . .....2-16 Figure 2-24. High-Voltage Supply Block Diagram. . . . . . . . . . . . . . . . . . . . . .2-16 Figure 2-25. Print Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .....2-17 Figure 2-26. Print Sequence (Staft). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Figure 2-27. Print Sequence (End) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Figure 2-28. Printing Multiple Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . .....2-18 Figure 2-29. Fan Motor Control Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .2-18 Figure2-30. Power SupplyCircuti Block Diagram. . . . . . . . . . . . . . . . . . . . . .2-19 Figure 2-31. C144 MAIN Board Block Diagram . . . . . . . . . . . . . . . . . . . .....2-20 Figure 2-32. Data Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Z-21 Figure 2-33. Reset Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .....2-22 Figure 2-34. Bus Control Circuti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .....2-22 Figure 2-35. DRAM Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 Figure 2-36. Parallel Intedace Cimuti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
ci
List of Tables
Table 2-1. Gears and Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .....2-10 Table 2-2. Laser Diode Control Circuti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Table 2-3. Functions of C144 MAIN Board Eiements . . . . . . . . . . . . . . . . . . . 2-20
,... c)
Operating Principles
10 11
12 13
14
20
19
18
17
16
15
1. Paper exit tray 2. Optical unit 3. Imaging cartridge 4. Exit roller 5. Thermistor (THl) 6. Upper fusing roller 7. Thermal fuse (TFl) 8. Heater lamp (Hi) 9. Fusing separator 10. Paper exit sensor (PC2)
11. Lower fusing roller 12. cooling fan 13. Image transfer roller 14. Main motor (Ml) 15. Paper Take-up sensor (PC1) 16. Transport roller 17. Paper take-up roller 18. Polygon motor (M2) 19. Paper Guide 20. Paper tray
Rev. A
2-1
Operating Principles
+=-n
6. / 3
-,
laser Exposure
. Imaging Cartridge 1.
L - - -
---
./--
9.
Paper
Feeding
-.. c
.
:,. Q
2-2 Rev. A
Operating Principles
Rev. A
2-3
Operating Prhcipks
10
11
@&,
. ,..: c
24
Rev. A
Operating Principles
Drum charge is the process of charging the PC drum with static electricity before laser exposure. This printer uses the brush charge method, rather than corona charge, to charge the drum. In brush charge, there is no generation of ozone as a result of corona discharge. This method also allows the drum to be charged at a low voltage, because a direct electric load is applied to the PC drum.
E:;d-EJ
Imaging Cartridge
/-Rayon Brush
PC Drum
Sos
LD
Approx.
-50V
~ Polygon Motor Invisible staticelectricity image
Rev. A
2-5
Operating Principhs
2.1.1.5 Development
Development is the process of creating a toner image on the PC drum by applying toner to the invisible static electric image. The doctor blade spreads a thin, even mat of toner over the flexible sleeve. When the toner passes between the doctor blade and the flexible sleeve, it becomes negatively charged. The flexible sleeve transports toner to the surface of the PC drum and controls the development with the developing bias voltage. No positive toner is transported, and the dwtor blade is charged to prevent the printing from having a foggy background.
- Resin Sleeve \
PC Drum
c.>
Toner Image
rpc
Drum
Approx. 3.5KV
J
2-6
Operating Principles
2.1.1.8 Fusing
Fusing is the process of fixing the transferred toner image onto the paper. This printer uses the heating roller method for fusing. The heating roller method fixes the toner image with an upper fusing roller that is heated by the heater lamp. The printer uses the cleaning roller to clean that roller if it becomes dirty. After the power is turned on, the heater lamp lights until the temperature of the upper fusing roller reaches 168C (334F). After warm up, the mechanical control board controls the on/off operation of the heater lamp, based on the TH1 ;ignals from the thermistor.
b
1
I / 5T
Rev. A
2-7
OpemtingPrincipbs
1Polygon Scanner motor PWB-D LD drive board Paper Exit Sensor PC2 >
Suppiy Board
PWB-F
C144
MAIN
) ) ) ) )
Doctor Wade image Transfer (CH2) Developing Bias Drum Charge (CH1) GND2 Paper Take Up Sensor PCl Paper Take Up Solenoid SL1 Power SW
-1 4
Power
I
?... @
I I
AC Power Input
supply
Board PWB-E
Fan Motor
6!$
2-8 Rev. A
Operating Principles
9 8 . 3 -
2< z. -.
2~ - -
rExit Roller
Transport Roller \ Paper Take-Up Roller 16 . . 15 . 17
Upper Fusing Roller Revolution r 28.09 r.p.m. Process Speed 23.50 (mm/s)
i?
2 1 .
-.
Operating Principles
No. of Gear
Teeth
Roller Neme
No. 11 12 13 14 15 16 17 18 19
20
2 3 4 5 6 7 8 9
P/C Drum
10
Figure 2-16 shows the main motor drive circuit. The main motor (Ml) is a four-phase stepping motor. This motor is controlled by the CPU (IC201) on the main controller board (C144 ~IN ). The power supply board (PWB-E) has a stepping motor driver IC. This IC drives the main motor (Ml) with a constant current.
CN201
F
10 8
9 8 7 9
CN3E
10
11
.. . t. , c
63
2-1o Rev. A
EPL-3000 /Action Laser 1300 Service Manual 2.1.2.2 Paper TaktWp and Paper Exit Sensors
Operating Principles
The ~aDer take-up sensor has three functions: i) To detect the top edge of the paper. The engine starts printing when the detection signal is received. 2) To detect paper size. The printer detects the time it takes for paper to pass the take-up sensor during paper feeding. A longer amount of time means that long paper is feeding; a shorter amount of tome means that short paper is feeding. 3) To detect paper jams and feed jams. If one of the following conditions is detected, the printer assumes that a paper miss feed has occurred. On detection of a jam, all elements except the fan motor (M3) are deactivated, with the following exceptions: If a paper is being transferred in the printer on detection of condition 1 below, the paper is ejected and all elements are then deactivated. if only the condition 1 below is detected, elements other than the heater lamp (Hi) are deactivated since there is no paper in the fusing unit. The paper take-up sensor (PC1) is not turned on within the specified time after the paper take-up roller starts to rotate. The paper take-up sensor (PC1) is on when the power is on or the upper unit is closed. The paper exit sensor (PC2) is on when the power is on or the upper unit is closed. The paper take-up sensor (PC1) is not turned off within 16.43 seconds after the leading edge of the paper reaches the sensor. The paper exit sensor (PC2) is not turned on within 5.89 to 7.89 seconds after the leading edge of the paper reaches the paper take-up sensor (PC1). The paper exit sensor (PC2) is not turned off within 6.48 to 8.48 seconds after the trailing edge of the paper passes the paper take-up sensor (PC1).
1.
2. 3. 4.
5. 6.
Take Up Solenoid ON
[sec.]
Rev. A
2-11
surface temperature of the upper fusing roller is detected by thermistor THl and the corresponding a&log voltage is appii~ to IC20i pin 62.
The
Heater lamp HI is turned on or off to provide fusing temperature control by the heater lamp on/off signal output from IC201 pin%. If HI is not turned off when THl detects an abnormally high fusing temperature, H1 is automatically turned off as follows. When the surface temperature of the upper fusing roller detected by THl exceeds 200 W (392 F), the voltage applied to 1(202 pin 42 becomes higher than the reference voltage at IC202 pin 41. Then the outout from comparator goes from HIGH to LOW. When this occurs, the output from the NAND~ircuit goes frdm LOW-ti HIGH, thus turning off H1.
Heater Lamp ON/OFF Signal JQ=l
IJ!_kEl
C144 MAIN Board
r-
TH1.Signal
7
DC5V
H <-- L L <-- H
R207 R206 (
IC201 (CPU) 22
i
r+
IC203E
NAND Circuit
I
46 50 ,..
Heater Section
II
)
168
c,.
I I I
.. j
135
100
I Temperature (0 c )
I
I I I
I I I
1 t I
I t 1 1 I
I t I
I I I I I
I I
By Mode *
2-12
Rev. A
Operating Principles
2. During Standby
When the power on/off switch is set to on and the printer is initialized, warming-up starts and the heater lamp is lit. The heater lamp remains lit until the temperature of the fusing section reaches 168 C (337 F). The temperature of fusing section is controlled to keep it at about 135 C (275 F). If the standby state persists for 5 consecutive minutes, the printer enters the low temperature standby mode. When the controller gives the print instruction, the temperature is controlled to keep the fusing section at about 168C (334 F). The temperature is controlled to keep the fusing section at about 100 C (212 F).
If the following conditions occur, the printer detects a fuser error. The thermistor temperature is checked 12 seconds after warm-up starts and continues for the next 18 seconds. If during that time the temperature of the thermistor falls to within 20C (68 F) of the ambient room temperature, a fuser error is detected. 2. If the thermistor temperature does not reach 168 C (334 F) within 80 seconds after the warmup starts, a fuser error is detected. 3. If the thermistor temperature falls below 70 C ( 158 F) during standby after the end of detection in the non-pause mode of falls below 120 C (248 0 F) during printing, fuser error is detected. 4. If the thermistor temperature exceeds 200 C (392 F) during temperature control, a fuser error is detected. During pause mode, the control temperature is decreased to save power in the standby Note: state, heater lamp (Hi) being turned off. The thermofuse (TFl) cuts the power if the temperature of the fusing section rises to an abnormally high level (over 200 C (392 F)).
Rev. A
2-13
Opemthg Principles
CN205
Scanner Motor M2
M2:ON SSCAN
~ Polygon Motor On I
[sec.]
2-14
Rev. A
Operating Principles
Laser Diode
Controller Board
3 =!
-LDATA LD VR1 LD VR2 LD LVL -SSCAN I
7
SOS Sensor
SOS Mirror
Figure 2-22. Laser Diode Drive Circuit Table 2-2. Laser Diode Control Circuit
Signal
LDATA LDVR1 LDVR2 LDLVL
Description
This signal is the laser otioff signal. When it is L, the laser is allowed to emit; and when it is H, the laser is stopped emitting.
This signal adjusts the laser drive current so that the laser emission becomes the regulated value (rough adjustment). This signal adjusts the laser drive current so that the laser emission becomes the regulated value (fine adjustment). This signal indicates whether the laser drive current has reached the regulated value. The signal H shows that the current has reached the regulated value and the signal L shows that the current has not yet. This signal is returned from the PWB-D to the main board. This is the signal to the SOS sensor and is the main scanning direction synchronization signal. The main board is timed with this signal and sends the LDATA signal to the PWB-D.
SSCAN
Rev. A
2-15
Operating Principks
After the main motor has been activated for 0.06 secmds, the laser diode is fbrcibly activated h 0.74 seconds. At the same time, the laser emission power is adjusted.
~ Main Motor On LDATA + 0.74 E Illu [sec.]
LDVR1
LDLVL
from the specified value during this period, the laser diode is assumed to be judged as malfunctioning.
,. c
i.
Main Board
2144 MAIN) Inter Lock +12 VDC +12 VDC -Y%- . . . . . . . . . . . . . . . . . . . . . . . . . DB:CNT CH2:ON CH1 :ON Power Suppry Board (PWB-E)
-1.2 K VDC
2-16
Rev. A
Operating Principles
Figure 2-25 shows the print process, and Figure 2-26 shows the start print sequence. The printers engine starts printing when the PRINT signal is received from the video controller board.
Brush Charging \ Laser Exposure
Laser Exposure Development Image Transfer Paper Take-up Solenoid A Paper Take-up Sensor On
,,
Drum Charge Laser Exposure
[sec.]
,,
: :
: :
Image
: : ,,
Operating Principbs
Figure 2-28 shows the multiple page printing sequence. Print Drum Charge Laser Exposure Development Image
Transfer } Paper Take-up Solenoid
[sec.]
,, :,. :: ~ : : : :
,,
:
o.555;~
For 2 seconds after power-on. Between 20 seconds after the start of printing and 20 seconds after the end of printing. For 20 seconds after all elements are stopped for detecting trouble, with the exception of a except paper jam.
If the fan motors current detecting potential remains at 150 mV or less for 2 seconds, the fan motor is assumed to be malfunctioning.
Note:
Current detecting potential means that the fan motor current is converted to the corresponding voltage for detection purposes. Print end PRINT Power On [sec.] ~ M3: CNT
2-18
Rev. A
Operating Principles
AC IN ---+
~ SG ~ FG
Rev. A
2-19
Operating Principks
Option ROM
E05B01
(IC9)
E05A83
(IC5)
E05B04 (IC13)
DRAM
Parallel l/F
ASIC E05A63
IC5
Cbck control q DRAM management (refresh control, RAS/CAScontrol) q Image processing q Video interface This ASIC contains the folbwing functions:
q
., 6\
ASIC E05B01
ASIC E05B04
IC9
IC13
EEPROM
IC20
DRAM
IC1O, 11,23
Parallel interface DRAM management with the E05A83 This ASIC contains folbving functions: q RITech function q Toner Save Mode function This EEPROM stores the following: q Model type q Printed page counter value . Toner life counter value q Printer settina These DRAMs are used as the working area of the CPU: irmut buffer. imaae buffer. etc.
q q
2-20
Rev. A
Operating Principles
Print data and commands transmitted from the host computer via parallel or optional interfaces are read using the interrupt process of the CPU and are stored in the DRAM input buffer. Data and commands in the input buffer are processed by the CPU, which then stores the printing bit-map data (image data) in the V-RAM (Video RAM) (image buffer) in the DRAM. The size of the V-RAM depends on the available DRAM size and can be specified using printer settings. A page error occurs when the V-RAM is so small that the CPU cannot process data faster than it is transmitted to the engine controller board. If such an error occurs, increase the V-RAM using printer settings. The CPU transmits image data stored in the V-RAM to a temporary buffer in the SRAM, which is located in an address space different from the CPU. The temporary buffer has a capacity equivalent to several lines. This is controlled by the ASIC, which synchronizes and transmits the temporarybuffers d a t a t o ASIC E05B04. ASIC E05B04 has RITech and toner save functions.
Host Computer
I
CPU 68000
(IC6)
I I E05B04 (IC13)
I
r
Development
Parallel/Serial Converter
Q
@ l I I
--
RITech
+
I Engine Controller Circuit
System Area
Rev. A
2-21
Operating Principks
+5V 7 L Vcc
(lCl)
OUT
b RESET
M51953BFP +
c
c
Figure 2-33. Reset Circuit
,>:?.$
5..,
q > q
E05A83 (IC5)
Data
2-22
Rev. A
Operating Principles
ASIC E05A83 determines the priority level of the interrupt and outputs it to terminals IPLO through IPL2. An interrupt is then sent to the CPU. If the CPU accepts the interrupt, terminals FCO through FC2 all go HIGH to indicate the interrupt acceptance to ASIC E05A83. ASIC E05A83 confirms that terminals FCO through FC2 are HIGH (interrupt acknowledge), then sets the VPA terminal to LOW and informs the CPU that this is an automatic vector interrupt. This initializes the interrupt process. ASIC E05A83 has a controller for the automatic vector interrupt. 2.2.1.4 DRAM Management The video controller circuit uses DRAMs for the system RAM and for the V-RAM. The DRAMs (including optional SIMMS) are managed by ASIC E05A83 and E05B01. ASIC E05A83 handles the main management. The E05A83 outputs RAS/CAS, WE, and OE signals. The DRAMs (including optional SIMMS) are controlled by the CAS, WE, and OE signals from the E05A83, and are also controlled by the RAS signal from the E05B01. r~ REFRSH E05A83 (IC5) RASEN OE A d d r e s s W E
J
D a t a CASLICASU
I
Ii
Tt
J--l-F- L:J
Iclo, 11
SIMM
IC23
E05B01 (IC9)
1 w
RAS
Rev. A
2-23
Figure 2-36 shows the parallel interface circuit block diagram. Data sent from the host computer is latched within the E05B01 by the STROBE signaL The E05B01 outputs the BUSY signal automatically to stop the host computer from sending additional data. The CPU resets the BUSY signal after reading the data from the E05B01, so that the printer is ready to receive more data from the host computer.
DATA
STROBE BUSY
* ......, ......
7:
c.
. \, ,,
.*-% 63
2-24 Rev. A
3-4 3.2 DISASSEMBLY AND ASSEMBLY 3.2.1 Housing Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3.2.1.1 Case Removal.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3.2.1.2 RearFrameR emoval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3.2.2 Removal ofthe Contro~erSec~On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 3.2.2.1 Main Board Remova~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 3.2.3 Disassembling the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 3.2.3.1 Optical Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 3.2.3.2 Fusing Unit Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 3.2.3.3 Heater Lamp Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 3.2.3.4 Power Supply Unit (PWB-E) Removal . . . . . . . . . . . . . . . . . . . . 3-8 3.2.3.5 High VoKageSupply Board (PWB-F) Removal. . . . . .....:... 3-9 List of Figures
Figure3-1. Removing the l-lousing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Figure3-2. Removing the13earFrame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Figure3-3. Pulling theShieldcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Figure 3-4. Removing the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Figure 3-5. Removing the Optical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Figure3-6. Removingthe Fusing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Figure 3-7. Removing the Heater l-amp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Fiaure 3-8. Removinq the Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Fi~ure 3-9. Removin~ the High Voltage-Supply Board. . . . . . . . . . . . . . . . . . . 3-9
List of Tables
Table 3-1. Table 3-2. Table 3-3. Table 3-4. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Abbreviations UsedforScreWs . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Types andAbbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . Checks after Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-2 3-2 3-3
s Disconnect the power cord before disassemblylassembly. s Be sure to handle the fising unit carejidly, because the unit is still hot for awhile afler the printer stops printing. s If it is necessay to plug in the power cord and operate the printer afier disassembling it, please be carefid of the following: 1) Keep your hands and clothing well awayfiom operating or rotating parts (such as rollers, fan motors, etc.). 2) Never touch electric terminals or high-voltage components (such as the charger and the high-voltage unit).
H Do not disassemble the imaging cartridge. s If the imaging cartridge is removedfiom the printer, do not place it in the direct sunlight. H Do not disassemble the optical unit. w Never turn power on if the optical unit is not installed. s To prevent damage to ICsfrom static electricity, do not touch the ICS on the circuit board or the terminals of peripheral electrical components with your hands. w Use only the recommended tools to ensure safe and eflicient maintenance work. Inappropriate tools may damage the machine. s Never open the upper unit until the main motor stops completely. Othenoise, the gears may be damaged. s When transporting the printer, remove the imaging cartridgefiom the printer. s When transporting the printer a long distance, box the printer using the original packing material.
3.1.2 TOOIS
Use the tools listed in Table 3-1 for disassernbly/assembly and troubleshooting.
Rev. A
3-1
head @ m
,. (n . ., ,
O@ 2. B-tight &J$J!l
2. Jlql
3-2
Rev. A
Operation
Packing
Rev. A
3-3
CC(M3X8) \
%
:%. \
Tray
e
.
34
Rev. A
Rev. A
3-5
3.2.2 Removal of the Controller Section The control section is comprised of the main board (C144 MAIN).
3.2.2.1 Main Board (C144 MAIN Board) Removal
Remove the panel cover, paper tray, front @ver interface cover~ and if!$t Ver. (Refir b Section 3.2.1.1) 2 . Dismnnect all 5 connectors on the main board. 3. Remove the 8 CC screws (M3 x 6) that secure the shield case on the right side of the printer. 4. Remove the shield case with main board. 1.
,. .+, c-\
-. : c
H Do not touch the optical unit except at the time of replacement. s Do not open the unit under any conditions. s Do not remove the circuit boardfiom the optical unit under any condition. 1. Remove the housing. (Refer to Section 3.2.1.1.) 2. Disconnect connector CN205 on the main board. 3. Remove 2 CC screws (M3 x 6) and CC screw (M3 x 12), and remove optical unit.
CC(M3X6) \
s Do not touch the glass swface of the lamp with your bare hands. w IWen replace the heater lamp, terminal of the heater lamp that indicated the voltage side set to the support plate side. 1. Remove the fusing unit. (Refer to Section 3.23.2.) 2. Remove the CC screw (M3 x 8) for the heater lamp support plate, and remove it. 3. Remove the heater lamp.
*-CC(M3X8)
Figure 3-7. Removing the Heater Lamp 3.2.3.4 Power Supply Unit (PWB-E) Removal
1. Remove the housing. (Refer to Section 3.2.l.l.) 2. Remove the rear frame. (Refer to Section 3.2.l.2.) 3. Disconnect connectors cN2, CN3, and CN40nthe power supplybcwd (PWB-E). 4. Remove 2 CC screws (M3 x 6) and 3 CP(0) screws (X43 x 6), and remove the power supply Utit.
.. 0
..-
CP(0)(M3X6)
EPL-3000 /Action Laser 1300 Service Manual 3.2.3.5 High Voltage Supply Board (PWB-F) Removal
1. Remove the housing. (Refer to Section 3.2.l.l.) 2. Remove the rear frame. (Refer to Section 3.2.1.2.) 3. Disconnect connectors CN1 and CN2 on thehighvoltage supply board (PWB-F). 4. Remove 3 CPB screws (M3 x 8), and remove the high voltage supply board.
Rev. A
3-9
Chapter 4 Adjustment
Table of Contents 4.1 ADJUSTMENT 4-1
List of Figures
Figure 4-1. Print Position Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Figure 4-2. Position of VR201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Adjustment
4.1 ADJUSTMENT
This section describes the adjustment procedure for the EPL-3000 and ActionLaser 1300. This adjustment must be performed after every servicing operation, especially when any component or part is replaced.
Chapter 5 Troubleshooting
Table of Contents
5.1 OVERVIEW 5.2 SELF-DIAGNOSTIC FUNCTION 5.3 TROUBLESHOOTING 5-1 5-1 5-2
5.3.1 Troubleshooting of Abnormal Operation . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5.3.2 Print Quality Anomaly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
List of Tables
Table 5-1. Error Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Table 5-2. Symptoms and Reference Tables. . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Table 5-3. The Printer Does Not Operate at All . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Troubleshooting
5.1 OVERVIEW
The EPL-3000 and ActionLaser 1300 have a sophisticated, built-in, selfdiagnostic function that reduces troubleshooting time by identifying failed parts or components. This selfdiagnostic test overcomes the troubleshooting problems for page printers, in which even a trivial failure can result in a serious print quality problem.
Toner Save Mode OFF OFF ON ,,,OFF T?$!!F,,,,, ON OFF Fusing unit error Laser light error Scanner motor error Fan motor error EEPROM format error F#M error ROM error
Error
Rev. A
5-1
Ttwubkhooting
5.3 TROUBLESHOOTING
This section describes the troubleshooting of abnormal operations and print quality problems.
The printer does not operate at all. I ITW heater tamp in fusing unit does not come on. I 5-3 LEDs do not on. The heater lamp in fusing unit comes on, but LED does not operate. 5-4
Paper jam orcoveropen displayed The cover is cbsed, but the LCD displayed paper $5 iam or oover men. Paper empty or feed jam displayed The paper is loaded in the paper tray, but the LED displays paper empty or feed jam. Fusina unit error disdaved Laser light error displayed Scanner motor error displayed Fan motor error displayed ~EPROM format error displayed RAM error displayed ROM error disdavecf Other error The LCD disoiavs fusina unit. The LCD dispfays laser light error. The LCD displays scanner motor error. I The LCD displays fan motor error. The LCD displays EEPROM format emor. The LCD displays RAM error. The LCD disdavs ROM error. Other error
I
5-6
5-7
5-8 5-9
5-1o
5-11 5-12 5-13 5-14
I
I
Step
Checkpoint Is fuse blown on the PWB-E board? Is connector CN3 on the PWB-A board or connector CN201 on C144 MAIN board disconnected? Wfih the power on, is there an output of +5 VDC between pin 2 (+) and pin 1 (-) for CN3 on PWB-E board?
Finding
Yes
Solutbn Replace the fuse. Connect CN3 on PWB-A board or CN201 on C144 MAIN board. Replace the PWB-E board. Replace the C144 MAIN board.
Yes
(..
..-.
No
Checkpoint
Finding
I Solutbn i
I RedacetheC144 I
I MilN board.
c
5-2 Rev. A
Troubleshooting
No No
No
5 6 7 s ~
N. No Yes Yes
Skip to step 8. Replace the paper take up sensor. Replace the exit sensor. Install the imaging cartridge. Replace the paper take up roller. Replace the image transfer roller area. Replace the fusing unit.
Paper exit sensor may be dead. The imaging cartridge may not be installed. The paper take up roller may be bad. The image transfer roller may be bad. The fusing unit may be bad.
10
11
Rev. A
!5-3
Troubleshooting
No
Yes
., c
c..:
. ,,
~w
4 5
Yes
Reseat the paper take-up sensor flag. Replace the paper take-up roller.
c..,
! ,., ...1
s , f
5-4
Rev. A
Troubleshooting
Step 1 p
Checkpoint Is the connector CN202 on the C144 MAIN board for the thermistor disconnected? Does the heater lamp remain lit up until an error occurs? Does the heater lamp come on at power on?
Finding Yes ~m N.
Solution Connect it. Replace the C144 MAIN board. Replace the heater lamp or thermal fuse infusing unit. Replace the PWB-E board.
3 4
dead.
Rev. A
5-s
Troubleshooting
be bad.
5-s
Rev. A
Troubleshooting
This section describes how to isolate a print quality problem from the possible causes.
Remedy Shake the imaging cartridge. Replace the imaging cartridge. Replace the PWB-F board. Replace the imaging cartridge. Replace the PWB-F board. Replace the image transfer roller. Replace the PWB-F board.
Replace paper.
Improper charging
Check to see if the Image transfer surface of image transfer roller is roller damaged. PWB-F board Check to see if PPer
is moist.
Foggy background
Poor development Imaging ca~fidge Check the wiring of developing bias line. Improper charging Drum charge Check the wiring of PC drum charging bias line.
Optical unit
Rev. A
5-7
Troubleshooting
6?
%!
Poor development
Reinstall the imaging cartridge. Replace the PWB-F board. Replace the PWB-F board.
Replace the image transfer roller. Repface the PWB-F board. Adjust the print density. Replace the optical unit. Replace the imaging cartridge. Replace the PWB-F board. Replace the imaging cartridge. Replace the PWB-F board. Adjust the print density Replace the optical unit. Shake the imaging cartridge.
Improper charging
PWB-F beam
Check the surface of lma9e transfer the i~ge transfer roller roller. Poor image transfer PWB-F board Improper print density setting Defective optical unit
Optical unit Imaging cartridge PWB-F board Imaging cartridge PWB-F board
(-
31ack print o
Improper charging
Poor development
improper print density setting Defective optical unit O/hite/black lines and bands Improper charging
Replace the imaging cartridge. Replace the PWB-F board. Replace the imaging cartridge. Replace the imaging cartridge. Clean the fusing roller. Clean the fusing roller. Replace the thermistor Repface the optical unit.
.4BC E
tlBC E
PWB-F board Poor development ,mging cartridge knproper drum cleaning Dirt on the fusing roller Imaging cartridge Fusing roller Fusing roller Thermistor
(.
,4BC E ,4BC E
E
Improper fusing
Optical unit
AULVk Check the surface of ~,,er Poor image transfer l~9e transfer the image transfer roller.
Q
. . .. .
5-8
Rev. A
Troubleshooting
Check Item
Remedy
Poor development
Check the surface Replace the image of the image transfer roller. transfer roller. Replace the PWB-F board. Shake the imaging cartridge. Replace the imaging cartridge. Replace the PWB-F board. Check to see if paper is moist. Replace the paper.
Paper
A 4j ~a-G-D
Check the surface Image transfer of image transfer Clean the image transfer roller. roller roller.
ABCDE ABCDE
b rint offset
Improper fusing
Fusing roller
Dirty drum
Imaging cartridge
Rev. A
!54
Chapter 6
Maintenance
Table of Contents
6.1 MAINTENANCE
6.1.1 User Maintenance. . . . . . . . . . . . . . . . 6.1.1.1 Cleaning . . . . . . . . . . . . . . . . . 6.1.1.2 Consumable Replacement . . . 6.1.2 Service Maintenance. . . . . . . . . . . . . . 6.1.2.1 Periodic Service Maintenance.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1
6-1 6-1 6-1 6-3
Listof Figures
Figure 6-l. Shakingthelmaging Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 6-2. Removing the Clear Seal . Figure 6-3. Imaging Cartridge Settings i:::::::::::: ::::::::::::::: :: Figure 6-4. Imaging Cartridge Settings -2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-2 6-2 6-2
List of Tables
Table 6-1. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Maintenance
6.1 MAINTENANCE
The EPL-3000 and ActionLaser 1300 are page printers that use an electrophotographic printing method. Unlike most impact or ink-jet printers, the key components in the electrographic process are integrated into an expendable cartridge (the imaging cartridge). Therefore, periodic replacement of the imaging cartridge is essential to ensure high-quality output. Other maintenance items are also described in this section, which is divided into two sections: user maintenance (preventive maintenance) and service maintenance (repair).
6.1.1.1 Cleaning
This section describes the cleaning required for optimal print quality. q External Cleaning Be sure to disconnect the printer from the power outlet before cleaning it. Wipe the cover and external parts of the printer with a damp cloth that has been soaked in a neutral cleaning solution. . Internal Cleaning Be sure the printer has been disconnected from the power supply and that the fusing unit has cooled down. Clean printer inside using a soft cloth.
3. While holding the new imaging cartridge horizontally, gently shake it a few times to distribute the toner evenly.
Rev. A
s-l
Maintenance
4. Set the imaging cartridge on a clean, flat surface. Firmly grip the tab on the left side of the cartridge. Pull the clear seal all the way out with fiw even pressure, as shown.
8. Close the upper unit. 9. If the printer displays toner low message, hold down the Continue button together with the Toner Save Mode button until the Status Sheet light begins blinking green and orange.
6-2
Rev. A
Maintenance
The service interval listed above is only a reference value. You do not need to perform service maintenance exactly at this time.
Rev. A
6-3
Appendix
Table of Contents
A.1 CONNECTOR PIN ASSIGNMENTS A-1
A.1.1 Main Board (C144 MAIN Board) Pin Assignments . . . . . . . . . . . . . . . . . A-3 A.1.2 Power Supply Board (PWB-E Board) Pin Assignments . . . . . . . . . . . . . A-8 A.1.3 High-Voltage Supply Board (PWB-F Board) Pin Assignments . . . . . . . . A-8 A.2 CIRCUIT DIAGRAM A-9
A-17
List of Figures
Figure A-1 Cable Connections for the Video Controller Section. . . . . . . . . . . . A-1 Figure A-2 Cable Connections for the Engine Section. . . . . . . . . . . . . . . . . . . A-2 Figure A-3 C144 MAIN Board Circuit Diagram (1/2). . . . . . . . . . . . . . . . . . . . . A-9 Figure A-4 C144 MAIN Board Circuit Diagram (2/2). . . . . . . . . . . . . . . . . . . . A-11 Figure A-5 C144 SUB Board Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . . . A-12 Figure A-6 PWB-E (120V) Board Circuit Diagram . . . . . . . . . . . . . . . . . . . . . A-13 Figure A-7. PWB-E (220/240V) Board Circuit Diagram. . . . . . . . . . . . . . . . . . A-14 Figure A-8. PWB-F (120V) Board Circuit Diagram . . . . . . . . . . . . . . . . . . . . . A-15 Figure A-9. PWB-F (220/240V) Board Circuit Diagram . . . . . . . . . . . . . . . . . . A-16 Figure A-10. C144 MAIN Board Component Layout (Front Side) . . . . . . . . . . A-17 Figure A-1 1. C144 MAIN Board Component Layout (Rear Side) . . . . . . . . . . A-18
List of Tables
Table A-1. Board Connector Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Table A-2. CN2 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Table A-3. CN5 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 Table A-4. CN6 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5 Table A-5. CN201 Pin Assignments . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7 Table A-6. CN202 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7 Table A-7. CN203 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7 Table A-8. CN204 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7 Table A-9. CN205 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7 Table A-10. CN1 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 Table A-11. CN2 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 Table A-12. CN4 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 Table A-13. CN1 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Appendix
CN
Parallel l/F
CN2
3
RAM SIMM
(;N6
Rev. A
A-1
Appendix
mr
.
-I(3Z
-, c.
\ \
a.
H
M
7 \ A
Appendix
Reference Table 1-8 Table A-2 Table A-3 Table A-4 Table A-5 Table A-6
Table A-7
Main Board (C144 MAIN Board) CN1 Centronics parallel interface CN2 CN3 CN4 CN5 CN6 CN7 CN201 CN202 CN203
CN204
Connector for optional l/F (Type-B) card RIT l/F (Not used) Not used Connector for ROM SIMM Connector for RAM SIMM Video l/F (not used) Connector for power supply board (PWB-E board) Connector for thermistor Connector for paper exit sensor Connector for high-voltage supply board (PWB-F board) Connector for optical unit Not used
CN205 CN207
Table A-8 Table A-9 Table A-1 O Table A-1 1 Table A-5 Table A-1 2 Table A-1 3
Power Supply Board (PWB-E Board) CN1 Connector for fan motor CN2 Connector for main motor CN3 Connector for main board (C144 MAIN board) CN4 Connector for interlock switch High-Voltage Supply Board (PWB-F Board) CN1 Connector for paper take-up solenoid
A.1.l Main Board (C144 MAIN Board) Pin Assignments Table A-2. CN2 Pin Assignments
Pin No. 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19-24 25-28 29-36 Signal Name +5V TXD READY RXD NC RESET INH CMREQ WRRDY RDREQ WR i% R GND A3-AO D7-DO I/o
Description +5 VDC Transmitted data Ready signal Received data Not connected Reset signal l/F disabled Request command l/F ready Data read request Write enable Read enable Chip select Ground Address bus bit 3-O Data bus bit 7-O
o
0
o
0
I I I
o
0
0
o 1/0
Rev. A
A-3
Appendix
Description Ground Data bus bit O DTACK for CPU Data bus bit 1 Not connected Data bus bit 2 Not conneded Data bus bit 3 Clock +5 VDc Read strobe Address bit O Address bit 1 Address bit 2 Address bit 3 Address bit 4 Address bit 5 Address bit 6 Address bit 10 Data bus bit 4 Not connected Data bus bit 5 Address bit 22 Data bus bit 6 Address bit 21 Data bus bit 7 Address bit 20 Address bit 7 Not connected +5 VDc M&ess bit 8 W&ess bit 9 X3 X2 Mite strobe kktress strobe
Vss
DQO DTACK DQ1 NC DQ2 NC DQ3 MCLK Vcc RD AO Al A2 A3 A4 A5 A6 AlO DQ4 NC DQ5 iv2 DQ6 Ml DQ7 MO A7 NC V(X A8 A9 m m WR s WR CS4 we Al 1 A13 A14 /412 S ESi A18 W /417 DQ8
r,..-
(-;
Rea#Write X4
WOund M&es bit 11 4ddress bit 13 4ckiress bit 14 4ddress bit 12 xl 0s1 M@ss bit 18 INH kkhee bit 17 Oata bus bit 8
Rev. A
Appendix
Description Not connected Data bus bit 9 Not connected Data bus bit 10 Not connected Data bus bit 11 Not connected Data bus bit 12 Not connected +5 VDC Not connected Data bus bit 13 Not connected Data bus bit 14 Not connected Data bus bit 15 Not connected Not USed Not USed Not USed Not USed Address bus bit 15 Ground
Signal Name Vss DQO DQ16 DQ1 DQ17 DQ2 DQ18 DQ3 DQ19 Vcc NC MAO MAI MA2 MA3 MA4 MA5 MA6 MAl O DQ4 DQ20 DQ5 DQ21 DQ6
I/o
Description Ground Data bus bit O Data bus bit 16 Data bus bit 1 Data bus bit 17 Data bus bit 2 Data bus bit 18 Data bus bit 3 Data bus bit 19 +5 VDC Not connected Memory address bit O Memory address bit 1 Memory address bit 2 Memory address bit 3 Memory address bit 4 Memory address bit 5 Memory address bit 6 Memory address bit 10 Data bus bit 4 Data bus bit 20 Data bus bit 5 Data bus bit 21 Data bus bit 6
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1/0 1/0 1/0 1/0 1/0 1/0 1/0 1/0 o 0 0 0 0 0 0 0 1/0 1/0 1/0 1/0 1/0
Rev. A
A4
Appendix
A-6
Rev. A
Appendix
I/o I
Description Not connected M2 phase select M2 clock M2 drive Ground +12 VDC +5 VDC Laser otioff Ground Laser power adjust 1 Laser power adjust 2 Laser power signal Horizontal synchronous sianal A-7
o 0 0 o o 0 I I
Appendix
A.1.2 Power Supply Board (PWB-E Board) Pin Assignments Table A-10. CN1 Pin Assignments
I Pin No.
1
Description Signal Name I I/ O I +12 VDC DC12V Fan motor control simal o M3: ON
Uo
A.1.3 High-Voitage Suppiy Board (PWB-F Board) Pin Assignments Tabie A-13. CN1 Pin Assignments
Pin No. Signal Name DC12V I SL1:ON Ifo o Description +12 VDC I Paper take+m solenoid on I
1 2
~o , i.
...
A-a
Rev. A
Appendix
1111
+ w-t
t j
~.vy
-..
JzL!l LklQA
K.- +-
L.w
-.
<-%
Iii -.
,,
u ,4
&
ma
Appendix
1 I
1
L
I t
L RI
J--%--+
H++
c\ 1
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L a,,.
I
I
-.
a-
.,
ni-
Rev. A
Appendix
. +
Appendix
.
n w w z
1-
0
z
u
u-l
a
m
+ U-I +
.,.>.,\ c
.
!
In
A-1 2
Rev. A
Appendix
Type,- 15T -
12V *
I I I ? I I
D103
T output
R113 R116 R115 R116
TO Remote o-
CONTROL
CIRCUIT
I
Type, A
C203 0205 i C20.4
1
R315
D104
C/T@ Remoteo(~
CONTROL
CIRCUIT
ihl
0207 212
c output
0208 R218
206 R 213
C206 R 214 [: ? 1? +
I
1
7A [
?)7
R312 R313 R31L
JI
R317
~BL output
z D2
R318
R316
C302
CIRCUIT
C304 C303 $
II
output
Rev. A
A-15
Appendix
Type, 1ST
12V o-
T output
TOl?emoteo-
-R=
I .,,
Tv~e. A
16 ~-D104
$
C/T@ Remote&
;R218
R217
Coutput
D208
,. ., :. c.,
s.
L
B Analog
i n~ut o-Ov 7 GND % ANODE PSI I .-
CONTROL CIRCUIT
output output
*3
R323
- . -1 *
c .-t
,.
1 ,,,
., G.,
A-16 Rev. A
Appendix
o
N
- - i
*I
: IC8
-.
Rev. A
A-17
Appendix
: ~R14
17!5 R16
am HIYIS
2014838 00
~R,,0)OhO13
11.
c
. ..,,
00 0
O@
-.
A-18
Rev. A