Sko0061283 R2

SKO0061283
Table of Contents
Cover Page 1
Vessel Design Summary: 2
Nozzle Summary: 4
Nozzle Schedule: 6
Bill of Material: 7
MDMT Summary: 8
Warnings and Errors: 9
Input Echo: 10
XY Coordinate Calculations: 15
Flg Calc [Int P]: FLANGE 16
Flg Calc [Int P]: FLANGE 20
Internal Pressure Calculations: 23
Element: PLATE 24
Element: SHELL 26
Pressure Test Results: Shop Test 28
Element and Detail Weights: 30
Nozzle Flange MAWP: 32
Center of Gravity Calculation: 33
Nozzle Calcs.: S3 34
Cover Page
SKO0061283
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2021
Analysis Performed by : ��I D E A M E T R I C S
Job File : C:\Users\PVElite\Desktop\PV Elite Projects\SKO0061283\SKO0061283R2.pvdb
Date of Analysis : May 23,2023 10:37am
PV Elite 25, January 2023

SKO0061283
PV Elite 25 Licensee: ??I D E A M E T R I C S
FileName : SKO0061283_R2 Page 2 of 45
Vessel Design Summary: Step: 36 10:37am May 23,2023
Vessel Design Summary:
ASME Code, Section VIII Division 1, 2021
Diameter Spec : 356.000 mm. OD

Vessel Design Length, Tangent to Tangent 754.95 mm.
Distance of Bottom Tangent above Grade 0.00 mm.

Distance of Base above Grade 0.00 mm.
Specified Datum Line Distance 0.00 mm.
Internal Design Temperature 100 °C

Internal Design Pressure 4.140 bars
External Design Temperature 0 °C
Maximum Allowable Working Pressure 5.2289 bars

Shop Test Pressure 6.798 bars
Required Minimum Design Metal Temperature -39.0 °C

Warmest Computed Minimum Design Metal Temperature -196.0 °C
Wind Design Code No Wind Loads

Earthquake Design Code No Seismic
Materials of Construction:
Component Normal Impact

Type Material Class Thickness UNS # ized Tested
Shell SA-240 304L ... ... S30403 No No

Cover SA-240 316L ... ... S31603 No No
Flange SA-240 316L ... ... S31603 No No
Nozzle SA-182 F316L ... > 5 S31603 No No
Nozzle Flg SA-182 F316L ... > 5 S31603 No No
Flg Bolting SA-182 F55 ... ... S32760 No No
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (bars & mm.):
Design Total Str. In

Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range
PLATE 6.540 0.00 7.025 0.0000 N/A N/S

SHELL 6.540 0.00 25.269 0.0000 N/A No
FLANGE 6.540 0.00 12.484 0.0000 N/A N/S
FLANGE 6.540 0.00 5.229 0.0000 N/A N/S
N/S in the Creep Range column specifies that the Creep Range Temperature was not specified in the
ASME Code Section II Part D for this material.
Element Types and Properties:
Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type mm. mm. mm. mm. mm. mm.
Wld Flat 14.0 14.0 14.0 14.0 11.7 ... 1.00 1.00
SKO0061283
Vessel Design Summary: Step: 36 10:37am May 23,2023
Cylinder 728.0 714.0 5.0 5.0 1.5 ... 1.00 1.00

Body Flg 728.0 40.0 34.0 34.0 24.0 20.8 1.00 1.00
Body Flg 755.0 19.0 19.0 19.0 17.6 9.9 1.00 1.00
The Wind and Seismic loads were not load factored in this analysis.
Weights:
Fabricated - Bare W/O Removable Internals 85.2 kg.
Shop Test - Fabricated + Water ( Full ) 152.3 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 85.2 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 85.2 kg.
Empty - Fab. + Intls. + Details + Wghts. 85.2 kg.
Operating - Empty + Operating Liquid (No CA) 85.2 kg.
Field Test - Empty Weight + Water (Full) 152.3 kg.
PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

SKO0061283
Nozzle Summary: Step: 34 10:37am May 23,2023
Nozzle Calculation Summary (bars & mm.):
Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

Path Stresses
S3 7.0254 ... ... OK 3.12 OK No Calc[*]

S4 5.2289 ... ... OK 3.42 OK No Calc[*]
S2 5.2289 ... ... OK 4.52 OK No Calc[*]
S1 5.2289 ... ... OK 3.22 OK No Calc[*]
Nozzle MAWP Summary:

Minimum MAWP Nozzles : 5.2289 Nozzle : S1
Minimum MAWP Shells/Flanges : 5.2289 Element : FLANGE
Minimum MAPnc Shells/Flanges : 7.6293 Element : FLANGE
Computed Vessel M.A.W.P. : 5.2289 bars
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.
Check the Spatial Relationship between the Nozzles:
From Node Nozzle Description Y Coordinate Layout Angle Dia. Limit

mm. deg mm.
10 S3 0.000 0.000 62.925

40 S4 0.000 300.000 104.960
40 S2 0.000 60.000 102.000
40 S1 0.000 180.000 82.000
The nozzle spacing is computed by the following:
= ( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected!
Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39
Comparing Nozzles on Element: PLATE
Note: No Nozzle pairs found on this element.
UG-39 Nozzle Diameter and Distance to Edge Checks:
Nozzle Nozzle Head Dia. Distance Nozzle

Description dia. /2 from Edge dia./4
mm. mm. mm. mm.
S3 26.67 170 152.54 6.6675

SKO0061283
Nozzle Summary: Step: 34 10:37am May 23,2023
Comparing Nozzles on Element: FLANGE
UG-39 Average Nozzle Diameter and Ligament Checks:
Nozzle Avg. Head Dia. Ligament Min. dn

Pair Description dia. /4 Width /4
mm. mm. mm. mm.
S4 & S2 50.62 95.25 113.23 12.19

S4 & S1 42.715 95.25 107.97 8.2377
S2 & S1 40.855 95.25 123 8.2377
UG-39 Nozzle Spacing and Average Area Checks:
Nozzle Center Avg. dia. Avg. Area Avg. Area

Pair Description Spacing * 1.25 Available Reqd.
mm. mm. cm² cm²
S4 & S2 163.85 63.275 No Calc No Calc

S4 & S1 150.69 53.394 No Calc No Calc
S2 & S1 163.85 51.069 No Calc No Calc
UG-39 Nozzle Diameter and Distance to Edge Checks:
Nozzle Nozzle Head Dia. Distance Nozzle

Description dia. /2 from Edge dia./4
mm. mm. mm. mm.
S4 52.48 190.5 105.35 13.12

S2 48.76 190.5 88.5 12.19
S1 32.951 190.5 113.5 8.2377
No Multiple Nozzle spacing violations detected!

SKO0061283
Nozzle Schedule: Step: 33 10:37am May 23,2023
Nozzle Schedule:
Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

Actual or FVC Type O/Dia Thk Diameter Thk Length Class
Description Size Type mm mm mm mm
S3 34 mm Actual CplgS 34.9 4.128 ... ... 50 ...

S1 44 mm Actual None 44.0 5.524 ... ... 44 ...
S4 60 mm Actual WNF 60.3 3.910 ... ... 19 150
S2 64 mm Actual None 64.0 7.620 ... ... 47 ...
General Notes for the above table:
The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.
In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm.):
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Description Material Weld Weld Weld Weld Weld
S3 SA-182 F316L 14.000 10.000 ... ... ...

S1 SA-182 F316L 5.524 10.000 ... ... ...
S4 SA-182 F316L ... 10.000 ... ... ...
S2 SA-182 F316L 7.620 10.000 ... ... ...
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elev/Distance Layout Proj Proj Installed in

Description From Datum Angle Outside Inside Component
mm. deg mm. mm.
S3 ... 0.0 36.80 0.00 PLATE

S1 ... 180.0 25.00 0.00 FLANGE
S4 ... 300.0 0.00 0.00 FLANGE
S2 ... 60.0 28.50 0.00 FLANGE

SKO0061283
Bill of Material: Step: 32 10:37am May 23,2023
Bill of Materials:
QTY DESCRIPTION MATERIAL
1 FLAT HEAD: 14.0mm. THK X 340.0mm. OD SA-240 316L
1 CYLINDER: 5.0mm. THK X 346.0mm. ID X 714.0mm. SA-240 304L
1 BODY FLANGE: 34.0mm. THK X 445.0mm. OD SA-240 316L
1 BODY FLANGE: 19.0mm. THK X 445.0mm. OD SA-240 316L
1 GASKET: 444.5mm. OD X 361.0mm. ID ...
12 BODY FLANGE BOLTS: 12.7mm. DIA SA-182 F55
24 NUTS FOR BODY FLANGE BOLTS: 12.7mm. DIA ...
1 NAMEPLATE ...

SKO0061283
MDMT Summary: Step: 35 10:37am May 23,2023
Minimum Design Metal Temperature Results Summary (°C):
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes mm.
FLANGE [11] -196

FLANGE [11] -196
PLATE [16] -196
SHELL [16] -196
S3 [15] -196
S4 [15] -196
Nozzle Flg [5] -196
S2 [15] -196
S1 [15] -196
Warmest MDMT: -196
Required Minimum Design Metal Temperature -39.0 °C

Warmest Computed Minimum Design Metal Temperature -196.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

SKO0061283
Warnings and Errors: Step: 0 10:37am May 23,2023
Class From To : Basic Element Checks.
Class From To: Check of Additional Element Data
Please insure the C factor entered is in accordance with Figure UG-34.

Warning: Flat head diameter not consistent with attached element.
PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.
One or more nozzles in this model was specified using the actual thickness basis and a standard
flange is also specified. In many cases a matching nominal diameter cannot be determined and
the weight of the flange and optional blind flange cannot be determined. When actual thickness
basis is specified, you must calculate the weight of the assembly (by hand) and enter it into
the 'Overriding Weight' field in the nozzle dialog when there is a standard flange
specified. However, for FVC nozzles that have their nominal diameter specified in the
FVC dialog, entering the overriding weight for that nozzle is not required.

SKO0061283
Input Echo: Step: 1 10:37am May 23,2023
Units used in this Analysis (bars):
Name System Unit Constant User Unit
Length Feet 304.8000 mm.

Force Pounds 0.4536 Kgf
Mass Pounds 0.4536 kg.
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 Kg-m.
Stress lbs./sq.in. 0.0069 N./mm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0689 bars
Elast. Modulus lbs./sq.in. 6.8946 KPa.
Pipe Density lbs./cu.in. 0.0277 kg./cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg./cm³
Fluid Density lbs./cu.ft. 0.1600E-04 kg./cm³
Wind Speed miles/hr 1.6093 Km/hr
Tray Weight lbs./sq.ft. 0.0005 Kgs/cm²
Inertia in.4 41.6231 cm4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8825 Kgs/m²
Elevation Feet 304.8000 mm.
Volume in.3 16.3900 cm³
Diameter inches 25.4000 mm.
Thickness inches 25.4000 mm.
PV Elite Vessel Analysis Program: Input Data
SKO0061283
Design Internal Pressure (for Hydrotest) 4.14 bars

Design Internal Temperature 100.0 °C
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Minimum Design Metal Temperature -39.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Shop Pressure Test:

Type of Pressure Test UG-99(b)
Pressure Test Position Vertical
Test Performed in Corroded Condition No
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
SKO0061283
Load Case 13 IP+WE+EW

Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW
Wind Design Code No Wind Loads
Seismic Design Code No Seismic
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Flat
Description PLATE
Distance "FROM" to "TO" 14 mm.
Element Outside Diameter 340 mm.
Element Thickness 14 mm.
Internal Corrosion Allowance 0 mm.
Nominal Thickness 14 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 4.14 bars
Design Temperature Internal Pressure 100 °C
Design External Pressure 0 bars
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 316L
Allowable Stress, Ambient 115.15 N./mm²
Allowable Stress, Operating 115.15 N./mm²
Allowable Stress, Hydrotest 149.69 N./mm²
Material Density 0.008027 kg./cm³
P Number Thickness 0 mm.
Yield Stress, Operating 144.88 N./mm²
External Pressure Chart Name HA-4
UNS Number S31603
Product Form Plate
SKO0061283
Efficiency, Longitudinal Seam 1.0

Efficiency, Circumferential Seam 1.0
Flat Head Attachment Factor 0.2
Small diameter if Non-Circular 0 mm.
Weld is pre-Heated No

Detail Type Nozzle
Detail ID S3
Dist. from "FROM" Node / Offset dist 0 mm.
Nozzle Diameter 34.92 mm
Nozzle Schedule None
Nozzle Class None
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 Kgf
Grade of Attached Flange None
Nozzle Matl SA-182 F316L

Element To Node 30
Element Type Cylinder
Description SHELL
Element Outside Diameter 356 mm.
UNS Number S30403
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Element To Node 40
Element Type Flange
Description FLANGE
Flange Inside Diameter 358 mm.
SKO0061283

UNS Number S31603
Product Form Plate
Perform Flange Stress Calculation (Y/N) Y

Element To Node 50
Element Type Flange
Description FLANGE
Flange Outside Diameter 445 mm.
Perform Flange Stress Calculation (Y/N) Y

Detail Type Nozzle
Detail ID S4
Nozzle Diameter 60.3 mm
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 300.0
Grade of Attached Flange GR 2.3

Detail Type Nozzle
Detail ID S2
Nozzle Diameter 64 mm
Nozzle Class None
Layout Angle 60.0

SKO0061283
Detail Type Nozzle

Detail ID S1
Nozzle Diameter 44 mm
Nozzle Class None
Layout Angle 180.0

SKO0061283
XY Coordinate Calculations: Step: 2 10:37am May 23,2023
XY Coordinate Calculations:
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm. mm. mm. mm.
PLATE ... 14 ... 14

SHELL ... 728 ... 714
FLANGE ... 728 ... -40
FLANGE ... 754.95 ... 19
PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

SKO0061283
Flg Calc [Int P]: FLANGE Flng: 69 10:37am May 23,2023
Flange Input Data Values Description: FLANGE :
FLANGE
Flange Type Loose Ring
Design Pressure P 6.54 bars

Design Temperature 100 °C
Internal Corrosion Allowance ci 0.0000 mm.
External Corrosion Allowance ce 0.0000 mm.
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Inside Diameter B 358.000 mm.
Flange Outside Diameter A 445.000 mm.
Flange Thickness t 34.0000 mm.
Thickness of Hub at Small End go 6.0000 mm.
Thickness of Hub at Large End g1 6.0000 mm.
Length of Hub h 6.0000 mm.
Flange Material SA-240 316L

Flange Material UNS number S31603
Flange Allowable Stress At Temperature Sfo 115.15 N./mm²
Flange Allowable Stress At Ambient Sfa 115.15 N./mm²
Bolt Material SA-182 F55

Bolt Allowable Stress At Temperature Sb 207.40 N./mm²
Bolt Allowable Stress At Ambient Sa 214.43 N./mm²
Length of Weld Leg at Back of Ring tw 0.0000 mm.
Number of Splits in Ring Flange n 0
Diameter of Bolt Circle C 406.000 mm.

Nominal Bolt Diameter a 12.7000 mm.
Type of Threads TEMA Thread Series
Number of Bolts 12
Flange Face Outside Diameter Fod 381.000 mm.

Flange Face Inside Diameter Fid 358.000 mm.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 444.500 mm.

Gasket Inside Diameter Gi 361.000 mm.
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 N./mm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 1.6000 mm.
SKO0061283
Code R Dimension, R = (C-B)/2 - g1 18.000 mm.
Gasket Contact Width, N = (Fod - Gi)/2 10.000 mm.

Basic Gasket Width, bo = N/2 5.000 mm.
Effective Gasket Width, b = bo 5.000 mm.
Gasket Reaction Diameter, G = Go (Self-Energizing) 381.000 mm.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 • G² • Peq
= 0.7854 • 381² • 6.54
= 7603.510 Kgf
Contact Load on Gasket Surfaces [Hp]:

=2•b•π•G•m•P
= 2 • 5 • π • 381 • 0 • 6.54
= 0.000 Kgf
Hydrostatic End Load at Flange ID [Hd]:

= π • Bcor² • P / 4
= π • 358² •6.54/4
= 6713.209 Kgf
Pressure Force on Flange Face [Ht]:

= H - Hd
= 7603.5 - 6713.2
= 890.300 Kgf
Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 7603.5 + 0 + 0, 0 )
= 7603.510 Kgf
Gasket Seating Bolt Load [Wm2]:

= y • b • π • G + yPart • bPart • lp
= 0•5•π•381+0•0•0
= 0.000 Kgf
Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 7603.5/207.4, 0/214.43 )
= 3.595 cm²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
SKO0061283
= 2a + 6t/(m + 0.5)
= 2 • 12.7 + 6 • 34/(0 + 0.5)
= 433.400 mm.
Actual Circumferential Bolt Spacing [Bs]:

= C • sin( π / n )
= 406 • sin( π/12 )
= 105.081 mm.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( ( Bs/( 2a + t )), 1 )
= max( ( 105.08/( 2 • 12.7 + 34 )), 1 )
= 1.3300
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area: 3.595 9.755

Radial Distance between Hub and Bolts: 15.875 24.000
Radial Distance between Bolts and Edge: 15.875 19.500
Circ. Spacing between the Bolts: 31.750 105.081 433.400
Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 214.43 ( 3.5952 + 9.7548 )/2
= 14595.51 Kgf
Gasket Load for the Operating Condition [HG]:

= Wm1 - H
= 7603.5 - 7603.5
= 0.00 Kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

=(C-G)/2
= ( 406 - 381 )/2
= 12.5000 mm.
Distance to Face Pressure Reaction [ht]:

= ( hD + hG ) / 2
= ( 24 + 12.5 )/2
= 18.2500 mm.
Distance to End Pressure Reaction [hd]:

= ( C - Bcor )/ 2
= ( 406 - 358 )/2
= 24.0000 mm.
Summary of Moments for Internal Pressure: (Kg-m.)
Loading Force Distance Bolt Corr Moment
End Pressure, Md 6713. 24.0000 1.3300 214.

Face Pressure, Mt 890. 18.2500 1.3300 22.
Gasket Load, Mg 0. 12.5000 1.3300 0.
Gasket Seating, Matm 14596. 12.5000 1.3300 243.
Total Moment for Operation, Mop 236. Kg-m.

Total Moment for Gasket seating, Matm 243. Kg-m.
Effective Hub Length, ho = sqrt(Bcor*goCor) 46.347 mm.

SKO0061283
Hub Ratio, h/h0 = HL / H0 0.129

Thickness Ratio, g1/g0 = (g1Cor/goCor) 1.000
Factors from Figure 2-7.1 K = 1.243
T = 1.821 U = 9.946
Y = 9.051 Z = 4.669
Tangential Flange Stress, Operating [STo]:

= ( Y • Mo / (t² • Bcor) ) - Z • SRo
= (9.0506•235.91/(34²•358))-4.6691•0
= 50.59 N./mm²
Tangential Flange Stress, Seating [STa]:

= ( y • Matm / (t² • Bcor) ) - Z • SRa
= (9.0506•242.66/(34²•358))-4.6691•0
= 52.04 N./mm²
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 7603.5/9.7548
= 76.44 N./mm²
Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (0/9.7548)
= 0.00 N./mm²
Flange Stress Analysis Results: N./mm²
Operating Gasket Seating

Actual Allowed Actual Allowed
Tangential Flange 50.59 115.15 52.04 115.15

Bolting 76.44 207.40 0.00 214.43
Minimum Required Flange Thickness 23.952 mm.

Estimated M.A.W.P. ( Operating ) 14.884 bars
Estimated Finished Weight of Flange at given Thk. 15.0 kg.
Estimated Unfinished Weight of Forging at given Thk 15.0 kg.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 °C
Required Fillet Weld Leg size for Slip on Flanges:
For Loose Slip on Flanges designed per 2-4 sketches (3-4c) [c]:
= min( tn, max( 2 • tr, ( 1/4 inch or 6 mm ) )
= min( 5, max( 2 • 1.1921, ( 6 ) )
= 5.000 mm.

SKO0061283
Flange Input Data Values Description: FLANGE :
FLANGE
Flange Type Blind
Design Pressure P 6.54 bars

Design Temperature 100 °C
Internal Corrosion Allowance ci 0.0000 mm.
External Corrosion Allowance ce 0.0000 mm.
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Outside Diameter A 445.000 mm.
Flange Thickness t 19.0000 mm.
Flange Material SA-240 316L

Flange Material UNS number S31603
Flange Allowable Stress At Temperature Sfo 115.15 N./mm²
Flange Allowable Stress At Ambient Sfa 115.15 N./mm²
Bolt Material SA-182 F55

Bolt Allowable Stress At Temperature Sb 207.40 N./mm²
Bolt Allowable Stress At Ambient Sa 214.43 N./mm²
Perimeter along the Center of the Bolts L 1275.487 mm.
Diameter of Bolt Circle C 406.000 mm.

Nominal Bolt Diameter a 12.7000 mm.
Type of Threads TEMA Thread Series
Number of Bolts 12
Flange Face Outside Diameter Fod 390.000 mm.

Flange Face Inside Diameter Fid 355.600 mm.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 381.000 mm.

Gasket Inside Diameter Gi 361.950 mm.
Gasket Factor m 0.0000
Gasket Design Seating Stress y 0.00 N./mm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.1750 mm.
Gasket Contact Width, N = (Go - Gi)/2 9.525 mm.

Basic Gasket Width, bo = N/2 4.762 mm.
Effective Gasket Width, b = bo 4.762 mm.
Gasket Reaction Diameter, G = Go (Self-Energizing) 381.000 mm.
Basic Flange and Bolt Loads:

SKO0061283
Hydrostatic End Load due to Pressure [H]:

= 0.785 • G² • Peq
= 0.7854 • 381² • 6.54
= 7603.510 Kgf
Contact Load on Gasket Surfaces [Hp]:

=2•b•π•G•m•P
= 2 • 4.7625 • π • 381 • 0 • 6.54
= 0.000 Kgf
Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 7603.5 + 0 + 0, 0 )
= 7603.510 Kgf
Gasket Seating Bolt Load [Wm2]:

= y • b • π • G + yPart • bPart • lp
= 0•4.7625•π•381+0•0•0
= 0.000 Kgf
Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 7603.5/207.4, 0/214.43 )
= 3.595 cm²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 • 12.7 + 6 • 19/(0 + 0.5)
= 253.400 mm.
Actual Circumferential Bolt Spacing [Bs]:

= C • sin( π / n )
= 406 • sin( π/12 )
= 105.081 mm.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( ( Bs/( 2a + t )), 1 )
= max( ( 105.08/( 2 • 12.7 + 19 )), 1 )
= 1.5384
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
Minimum Actual Maximum
Bolt Area: 3.595 9.755

Radial Distance between Bolts and Edge: 15.875 19.500
Circ. Spacing between the Bolts: 31.750 105.081 253.400
Flange Design Bolt Load, Gasket Seating [W]:

= Sa( Am + Ab ) / 2
= 214.43 ( 3.5952 + 9.7548 )/2
= 14595.51 Kgf
Gasket Load for the Operating Condition [HG]:

= Wm1
= 7603.51 Kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

=(C-G)/2
= ( 406 - 381 )/2
= 12.5000 mm.
SKO0061283
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 • Wm1 • hG • Bsc/(t² • G) + C • Z • Peq • G²/t²
= 1.9•7603.5•12.5•1.5384/(19²•381)+0.3•1•6.54•381²/19²
= 98.71 N./mm²
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

= 1.9 • W • hG • Bsc/ (t² • G)
= 1.9•14596•12.5•1.5384/(19²•381)
= 38.02 N./mm²
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 7603.5/9.7548
= 76.44 N./mm²
Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (0/9.7548)
= 0.00 N./mm²
Flange Stress Analysis Results: N./mm²
Operating Gasket Seating

Actual Allowed Actual Allowed
Tangential Flange 98.71 115.15 38.02 115.15

Bolting 76.44 207.40 0.00 214.43
Reqd. Blind Flange Thickness at Center 17.591 mm.

Reqd. Blind Flange Thickness at Gasket 10.918 mm.
Estimated M.A.W.P. ( Operating ) 7.6289 bars
Estimated Finished Weight of Flange at given Thk. 23.7 kg.
Estimated Unfinished Weight of Forging at given Thk 23.7 kg.

SKO0061283
Internal Pressure Calculations: Step: 5 10:37am May 23,2023
Internal Pressure Results Summary:
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
bars mm. mm. mm. N./mm²
PLATE 6.54 14 ... 340 115.15

SHELL 6.54 5 ... 356 97.4
FLANGE 6.54 34 ... 358 115.15
FLANGE 6.54 19 ... 445 115.15
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
bars bars bars mm. mm.
PLATE 4.14 7.0254 9.4254 14 11.6618

SHELL 4.14 25.269 32.697 5 1.5
FLANGE 4.14 12.484 14.884 34 23.9522
FLANGE 4.14 5.2289 7.6293 19 17.5914
Minimum 5.2289 7.6292
MAWP: 5.2289 bars, limited by: FLANGE.
Elements Suitable for Design Internal Pressure.

SKO0061283
Element: PLATE Step: 6 10:37am May 23,2023
Internal Pressure Calculation Results :
Internal Pressure Results for: PLATE
Flat Head Design Information:
Design Pressure P 6.540 bars Int. Design Temperature 100 °C

Material SA-240 316L Ext. Design Temperature 0 °C
Length 14.000 mm. External Pressure Chart HA-4
UNS Number S31603
Int. Corr. All. c 0.0000 mm. Allowable Stress (ope) S 115.1 N./mm²
Ext. Corr. All. ce 0.0000 mm. Allowable Stress (amb) Sa 115.1 N./mm²
Outside Diameter Do 340.000 mm. Actual Stress 79.9 N./mm²
Spec. Min. Thk t or e 14.0000 mm. Spec. Nominal Thk. 14.000 mm.
Surface Area 0.0 cm² SG of Contents 0.000
Element Volume 0.0 cm³ Weight of Contents 0.0 Kgf
Empty Weight 10.4 Kgf Operating Weight 10.4 Kgf
Attachment Factor C 0.20
Radiography Information:
User Defined User Defined

Circ. Joint Efficiency 100 % Long. Joint Efficiency E 100 %
Required Thickness due to Internal Pressure [tr]:

= d • (Z•C•P/(S•E)) per UG-34 (c)(3)
= 346• (1•0.2•6.54/(115.15•1))
= 11.6618 + 0.0000 = 11.6618 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 2.400 bars
= (t/d)²•((S•E)/(C•Z)) per UG-34 (c)(3)
= ((14)/346)²•((115.15•1)/(0.2•1))
= 9.4254 - 2.4 = 7.0254 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (t/d)²•((S•E)/(C•Z)) per UG-34 (c)(3)
= (14/346)²•((115.15•1)/(0.2•1))
= 9.4254 bars
SKO0061283
Element: PLATE Step: 6 10:37am May 23,2023
Actual stress at given pressure and thickness, corroded [Sact]:

= (Z•C•P)/(((t/d)²)•E)
= (1•0.2•6.54)/((((14)/346)²)•1)
= 79.897 N./mm²

SKO0061283
Element: SHELL Step: 7 10:37am May 23,2023
Internal Pressure Calculation Results :
Internal Pressure Results for: SHELL
Cylindrical Shell Design Information:
Design Pressure P 6.540 bars Int. Design Temperature 100 °C

Material SA-240 304L Ext. Design Temperature 100 °C
Length 714.000 mm. External Pressure Chart HA-3
UNS Number S30403
Int. Corr. All. c 0.0000 mm. Allowable Stress (ope) S 97.4 N./mm²
Ext. Corr. All. ce 0.0000 mm. Allowable Stress (amb) Sa 115.1 N./mm²
Outside Diameter Do 356.000 mm. Actual Stress 23.0 N./mm²
Spec. Min. Thk t or e 5.0000 mm. Spec. Nominal Thk. 5.000 mm.
Surface Area 7985.4 cm² SG of Contents 0.000
Element Volume 67145.7 cm³ Weight of Contents 0.0 Kgf
Empty Weight 31.6 Kgf Operating Weight 31.6 Kgf
Radiography Information:
User Defined User Defined

Circ. Joint Efficiency 100 % Long. Joint Efficiency E 100 %
Required Thickness due to Internal Pressure [tr]:

= (P•Ro) / (S•E+0.4•P) per Appendix 1-1 (a)(1)
= (6.54•178)/(97.4•1+0.4•6.54)
= 1.1921 + 0.0000 = 1.1921 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 2.400 bars
= (S•E•t)/(Ro-0.4•t) per Appendix 1-1 (a)(1)
= (97.4•1•5)/(178-0.4•5)
= 27.669 - 2.4 = 25.269 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S•E•t)/(Ro-0.4•t) per Appendix 1-1 (a)(1)
= (115.1•1•5)/(178-0.4•5)
= 32.697 bars
Actual stress at given pressure and thickness, corroded [Sact]:

= (P•(Ro-0.4•t))/(E•t)
= (6.54•((178-0.4•5))/(1•5)
= 23.022 N./mm²
% Elongation per Table UG-79-1 (50*tnom/Rf)*(1-Rf/Ro) 1.425 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.
SKO0061283
Element: SHELL Step: 7 10:37am May 23,2023

SKO0061283
Pressure Test Results: Shop Test Step: 8 10:37am May 23,2023
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 6.798 bars

Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 5.382 bars
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 9.916 bars
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 5.752 bars
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 5.920 bars
Pressure per PED&UG99b = max(1.43*DP, 1.3*DP*ratio) 5.920 bars
Pressure per App 27-4 = M.A.W.P. 5.229 bars
UG-99(b), Test Pressure Calculation:

= Test Factor • MAWP • Stress Ratio
= 1.3 • 5.2289 • 1
= 6.798 bars
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (N./mm² & bars):
From To Stress Allowable Ratio Pressure
PLATE 83.9 149.7 0.561 6.87

SHELL 24.2 149.7 0.162 6.87
Stress ratios for Nozzle and Pad Materials (N./mm²):
Description Pad/Nozzle Ambient Operating Ratio
S3 Nozzle 115.15 115.15 1.000

S4 Nozzle 115.15 115.15 1.000
S2 Nozzle 115.15 115.15 1.000
S1 Nozzle 115.15 115.15 1.000
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (N./mm²):
Description Ambient Operating Ratio
PLATE 115.15 115.15 1.000

SHELL 115.10 97.40 1.182
FLANGE 115.15 115.15 1.000
FLANGE 115.15 115.15 1.000
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (N./mm²):
Description Ambient Operating Ratio
S3 2.63 149.69 0.018

S4 4.97 149.69 0.033
S2 2.58 149.69 0.017
S1 2.44 149.69 0.016
Elements Suitable for Test Pressure.

SKO0061283
Pressure Test Results: Shop Test Step: 8 10:37am May 23,2023

SKO0061283
Element and Detail Weights: Step: 10 10:37am May 23,2023
Element and Detail Weights:
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kg. cm³ kg. cm³ kg.
10 20 10.2034 ... 10.2034 ... ...

20 30 31.6006 67145.7 31.6006 67145.7 ...
30 40 14.9752 ... 14.9752 ... ...
40 50 23.721 ... 23.721 ... ...
Total 80 67145.69 80 67145.69 0
Weight of Details:
Weight of X Offset, Y Offset, Z Offset

From Type Detail Dtl. Cent. Dtl. Cent. Dtl. Cent. Description
kg. mm. mm. mm.
10 Nozl 0.16286 ... 32.4023 ... S3

40 Nozl 4.0528 43.5 69.8 75.3442 S4
40 Nozl 0.30876 51 33.2494 -88.3346 S2
40 Nozl 0.13398 -87 31.4968 ... S1
Total Weight of Each Detail Type:
Nozzles 4.7
Sum of the Detail Weights 4.7 kg.
Weight Summation Results: (kg.)
Fabricated Shop Test Shipping Erected Empty Operating
Main Elements 80.5 80.5 80.5 80.5 80.5 80.5

Nozzles 4.7 4.7 4.7 4.7 4.7 4.7
Test Liquid ... 67.1 ... ... ... ...
Totals 85.2 152.3 85.2 85.2 85.2 85.2
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 85.2 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 152.3 kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 85.2 kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 85.2 kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 85.2 kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 85.2 kg.
Field Test Wt. - Empty Weight + Water (Full) 152.3 kg.
Weights used in Vortex Shedding Calculations:
Mass of the Upper 1/3 of the Vertical Vessel (operating) 53.1 kg.
Mass of the Upper 1/3 of the Vertical Vessel (filled w/water) 64.3 kg.
Mass of the Upper 1/3 of the Vertical Vessel (empty) 53.1 kg.
Surface Areas of Elements:
Outside Surface Inside Surface

From To Area Area
cm² cm²
SKO0061283
Element and Detail Weights: Step: 10 10:37am May 23,2023
10 20 ... ...
20 30 7985.43 7761.12
30 40 1024.01 382.395
40 50 1820.91 ...
Total 10830.3 8143.5 cm²

Total 11.7 8.8 ft²
Element and Detail Weights:
To Total Ele. Total. Ele. Total. Ele. Total Dtl. Oper. Wgt.
From To Empty Wgt. Oper. Wgt. Hydro. Wgt. Offset Mom. No Liquid
kg. kg. kg. Kg-m. kg.
10 20 10.3663 10.3663 10.3663 ... 10.3663

20 30 31.6006 31.6006 98.7053 ... 31.6006
30 40 14.9752 14.9752 14.9752 ... 14.9752
40 50 28.2166 28.2166 28.2166 0.27809 28.2166
Cumulative Vessel Weight
Cumulative Ope Cumulative Cumulative

From To Wgt. No Liquid Oper. Wgt. Hydro. Wgt.
kg. kg. kg.
10 20 85.1586 85.1586 152.263

20 30 74.7923 74.7923 141.897
30 40 43.1918 43.1918 43.1918
40 50 28.2166 28.2166 28.2166
The cumulative operating weights no liquid in the column above are the cumulative operating
weights minus the operating liquid weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
Cumulative Cumulative Cumulative

From To Empty Mom. Oper. Mom. Hydro. Mom.
Kg-m. Kg-m. Kg-m.
10 20 0.27809 0.27809 0.27809

20 30 0.27809 0.27809 0.27809
30 40 0.27809 0.27809 0.27809
40 50 0.27809 0.27809 0.27809

SKO0061283
Nozzle Flange MAWP: Step: 11 10:37am May 23,2023
Nozzle Flange MAWP Results: (bars & °C)
Nozzle Flange Rating Design Grade/ Equiv. - - - - - - Max Pressure

Description Ope. Ambient Temp Class Group Press UG-44(b) 50% DNV
S4 13.30 15.90 100 150 GR 2.3 ... ... ... ...
Min Rating 13.300 15.900, [for Core Elements] ... ... ...
Pressure Ratings are per ASME B16.5 2017 Metric Edition

SKO0061283
Center of Gravity Calculation: Step: 12 10:37am May 23,2023
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of the Nozzles 775.189 mm.
Center of Gravity of Bare Shell New and Cold 497.893 mm.

Center of Gravity of Bare Shell Corroded 497.893 mm.
Vessel CG in the Operating Condition 513.062 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 513.062 mm.

SKO0061283
Nozzle Calcs.: S3 Nozl: 17 10:37am May 23,2023
Input, Nozzle Desc: S3 From: 10
Pressure for Reinforcement Calculations P 8.940 bars

Temperature for Internal Pressure Temp 100 °C
Parent Material SA-240 316L

Parent Allowable Stress at Temperature Sv 115.15 N./mm²
Parent Allowable Stress At Ambient Sva 115.15 N./mm²
Outside Diameter of Flat Head D 340.00 mm.

Large Diameter of Flat Head Dl 340.0000 mm.
Flat Head Attachment Factor F 0.20
Head Finished (Minimum) Thickness t 14.0000 mm.
Head Internal Corrosion Allowance c 0.0000 mm.
Head External Corrosion Allowance co 0.0000 mm.
Distance from Head Centerline L1 0.0000 mm.
User Entered Minimum Design Metal Temperature -39.00 °C
Type of Element Connected to the Parent : Nozzle
Material SA-182 F316L

Material UNS Number S31603
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 115.15 N./mm²
Allowable Stress At Ambient Sna 115.15 N./mm²
Diameter Basis (for tr calc only) Outside

Layout Angle 0.00 deg
Diameter 34.9250 mm
Size and Thickness Basis Actual

Actual Thickness tn 4.1275 mm.
Flange Material
Flange Type Clpg-Sw
Corrosion Allowance can 0.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 36.8000 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
The Pressure Design option was Design Pressure + static head.

SKO0061283
Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: S3
ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 34.925 mm.

Actual Thickness Used in Calculation 4.128 mm.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Welded Flat Head, tr [Int. Press]

= d • (Z•C•P/(Sv•E)) per UG-34 (c)(3)
= 346• (1•0.2•8.94/(115.15•1))
= 13.6347 mm.
Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P•Ro/(Sn•E+0.4•P) per Appendix 1-1 (a)(1)
= 8.94•17.462/(115.15•1+0.4•8.94)
= 0.1352 mm.
UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 62.9250 mm.
Parallel to Vessel Wall Rn+tn+t 31.4625 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 10.3188 mm.
Taking a UG-36(c)(3)(a) exemption for nozzle: S3.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.1352 mm.
Wall Thickness per UG16(b), tr16b = 1.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 13.6347 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 13.6347 mm.
Wall Thickness per table UG-45 tb3 = 3.1200 mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.12, max( 13.635, 1.5 ) ]
= 3.1200 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.1352, 3.12 )
= 3.1200 mm.
Available Nozzle Neck Thickness = 4.1275 mm.🠖OK

SKO0061283
SA-182 F316L, Min Metal Temp without impact per UHA-51: -196 °C
Weld Size Calculations, Description: S3
Intermediate Calc. for nozzle/shell Welds Tmin 4.1275 mm.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 2.8893 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.
Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 9.4254 bars
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 50.8508 mm.

SKO0061283


Outside Diameter of Bolted Blind Flange D 445.00 mm.



Diameter 60.3000 mm

Flange Material SA-182 F316L

Flange Type Weld Neck Flange


Flange Class 150

Flange Grade GR 2.3
No Nozzle
SKO0061283

Error and Warning Messages for the Current Nozzle:
WARNING - Zero Nozzle Projection, weight of nozzle cannot be calculated.

= 6.54•30.15/(115.15•1+0.4•6.54)
= 0.1709 mm.

Parallel to Vessel Wall, opening length d 52.4800 mm.



= min[ 3.42, max( 17.591, 1.5 ) ]
= 3.4200 mm.

= max( ta, tb )
= max( 0.1709, 3.42 )
= 3.4200 mm.

SKO0061283

Warning: The converged MAWP of nozzle junction was less than the design pressure.

SKO0061283





Diameter 64.0000 mm



Abutting/Set-on Nozzle No Pad

SKO0061283


= 6.54•32/(115.15•1+0.4•6.54)
= 0.1813 mm.




= min[ 4.52, max( 17.591, 1.5 ) ]
= 4.5200 mm.

= max( ta, tb )
= max( 0.1813, 4.52 )
= 4.5200 mm.


SKO0061283

SKO0061283





Diameter 44.0000 mm



Abutting/Set-on Nozzle No Pad

SKO0061283


= 6.54•22/(115.15•1+0.4•6.54)
= 0.1247 mm.




= min[ 3.22, max( 17.591, 1.5 ) ]
= 3.2200 mm.

= max( ta, tb )
= max( 0.1247, 3.22 )
= 3.2200 mm.


SKO0061283

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Table of Contents
Cover Page 1
Title Page 2
Leg & Lug Analysis New Leg/Lug 3
Vessel Results Summary 5
Cover Page
DESIGN CALCULATION
ASME Code Version : 2021
Analysis Performed by : ��I
Job File : C:\Users\PVElite\Desktop\PV Elite Projects\SKO0061283\SKO0061283R0.cc2
Date of Analysis : May 9,2023
PV Elite 25, January 2023

Title Page
Note:
PV Elite performs all calculations internally in U.S. Customary Units
to remain compliant with the ASME Code and any built in assumptions in
the ASME Code formulae. Finalized results are converted to the user set of
selected units using conversion constants with adequate significant digits.

PV Elite 25 Licensee: ??I
Leg & Lug Analysis New Leg/Lug Item: 1 9:32a May 9,2023
Input Echo, Leg & Lug Item 1, Description: New Leg/Lug

Design Temperature for Attachment TEMP 100.00 C
Vessel Outside Diameter OD 355.600 mm.
Vessel Wall Thickness Ts 4.7800 mm.
Vessel Corrosion Allowance Cas 0.0000 mm.
Vessel Material SA-240 316L
Vessel Material UNS Number S31603
Vessel Allowable Stress at Design S 115.15 N./mm2
Analysis Type: Lifting Lug
Empty Weight of Vessel Wemp 85.00 Kgf

Operating Weight of Vessel (vertical load ) W 0.00 Kgf
Lifting Lug Material SA-240 304L

Lifting Lug Material UNS Number S30403
Lifting Lug Yield Stress YIELD 145.57 N./mm2
Lifting Lug Orientation to Vessel Perpendicular

Total Height of Lifting Lug w 127.0000 mm.
Thickness of Lifting Lug t 6.0000 mm.
Diameter of Hole in Lifting Lug dh 22.0000 mm.
Radius of Semi-Circular Arc of Lifting Lug r 25.0000 mm.
Height of Lug from bottom to Center of Hole h 25.0000 mm.
Offset from Vessel OD to Center of Hole off 63.5000 mm.
Minimum thickness of Fillet Weld around Lug tw 4.2000 mm.
Length of weld along side of Lifting Lug wl 127.0000 mm.
Length of Weld along Bottom of Lifting Lug wb 14.0000 mm.
Lift Orientation Vertical
Force Along Vessel Axis Fax 18.00 Kgf
Force Normal to Vessel Fn 0.00 Kgf
Force Tangential to Vessel Ft 18.00 Kgf
Impact Factor Impfac 1.50
Occasional Load Factor (AISC A5.2) Occfac 1.00
Results for lifting lugs, Description : New Leg/Lug
Weld Group Inertia about the Circumferential Axis ILC 194.011 cm4
Weld Group Centroid distance in the Long. Direction YLL 67.700 mm.
Dist. of Weld Group Centroid from Lug bottom YLLB 63.500 mm.
Weld Group Inertia about the Longitudinal Axis ILL 3.124 cm4
Weld Group Centroid Distance in the Circ. Direction YLC 7.200 mm.
Applying the Impact factor to the loads:

Fax = 18.00 * 1.50 = 27.00 Kgf
Ft = 18.00 * 1.50 = 27.00 Kgf
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= ( Fax²+Ft²+Fn² ) / ( (2•wl+wb) • tw )
= (27²+27²+0²) / ( (2•127.0 +14.0 ) • 4.2000 )
= 0.33 N./mm²
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn•(h-YLLB)) •YLL/ILC + (Fax•off •YLL/ILC) + (Ft•off •YLC/ILL)
= (0 •(25.000 -63.500 )) • 67.700 /194.011 +
(27 •63.500 • 67.700 /194.011 ) +
(27 •63.500 • 7.200 /3.124 )
= 4.46 N./mm²
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
Leg & Lug Analysis New Leg/Lug Item: 1 9:32a May 9,2023
= 0.333 + 4.462
= 4.79 N./mm²
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 • Yield • Occfac (AISC Shear All.)
= 0.4 • 145 • 1.00
= 58.23 N./mm²
Shear Stress in Lug above Hole [Shs]:

= ( Fax² + Fn² + Ft² ) / Sha
= ( 27² + 0² + 27² ) / 1.680
= 2.23 N./mm²
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 • Yield • Occfac
= 0.4 • 145 • 1.00
= 58.23 N./mm²
Pin Hole Bearing Stress [Pbs]:

= ( Fax² + Fn² ) / ( t • dh )
= ( 27² + 0² ) / ( 6.000 • 22.000 )
= 2.01 N./mm²
Allowable Bearing Stress [Pba]:

= Min( 0.75 • Yield • Occfac, 0.9•Yield ) AISC Bearing All.
= Min( 0.75 • 145 • 1.00 , 131.0 )
= 109.18 N./mm²
Bending stress at the base of the lug [Fbs]:

= Ft•off / (w•t² / 6) + Fax•off / (w²•t / 6)
= 27 • 63.500 / (127.000 • 6.000² / 6) +
27 • 63.500 / (127.000² • 6.000 / 6)
= 23.11 N./mm²
Tensile stress at the base of the lug [Fa]:

= Fn / (w • t) = 0 / (127.000 • 6.000 )
= 0.00 N./mm²
Total Combined Stress at the base of the lug:

= Fbs + Fa = 23.1 N./mm²
Lug Allowable Stress for Bending and Tension:

= Min( 0.66 • Yield • Occfac, 0.75•Yield )
= Min( 0.66 • 145 • 1.00 , 109.2 ) = 96.1 N./mm²
Note: Check the Shell Stresses using method such as WRC-107.
Summary of Results
Stress (N./mm2 Actual Allowable P/F|
Primary Shear Stress of Weld : 4.79 58.23 Ok |

Shear Stress above Hole : 2.23 58.23 Ok |
Pin Hole Bearing Stress : 2.01 109.18 Ok |
Total Combined Stress at the lug base : 23.11 96.08 Ok |

Vessel Results Summary Item: 1 9:32a May 9,2023
Leg Lug Results Summary for Item 1 : New Leg/Lug
The Vessel outside diameter is 355.600 mm.
Summary of Results
Stress (N./mm2) Actual Allowable P/F|
Primary Shear Stress of Weld : 4.79 58.23 Ok |

Shear Stress above Hole : 2.23 58.23 Ok |
Pin Hole Bearing Stress : 2.01 109.18 Ok |
Total Combined Stress at the lug base : 23.11 96.08 Ok |

Sko0061283 R2

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SKO0061283

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2021

Analysis Performed by : ��I D E A M E T R I C S

Job File : C:\Users\PVElite\Desktop\PV Elite Projects\SKO0061283\SKO0061283R2.pvdb

Date of Analysis : May 23,2023 10:37am

PV Elite 25, January 2023

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2021

Diameter Spec : 356.000 mm. OD

Distance of Bottom Tangent above Grade 0.00 mm.

Internal Design Temperature 100 °C

External Design Temperature 0 °C

Maximum Allowable Working Pressure 5.2289 bars

Required Minimum Design Metal Temperature -39.0 °C

Wind Design Code No Wind Loads

Component Normal Impact

Shell SA-240 304L ... ... S30403 No No

Element Pressures and MAWP (bars & mm.):

Design Total Str. In

PLATE 6.540 0.00 7.025 0.0000 N/A N/S

Element Types and Properties:

Cylinder 728.0 714.0 5.0 5.0 1.5 ... 1.00 1.00

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Nozzle Calculation Summary (bars & mm.):

Description MAWP Ext MAPNC UG-45 [tr] Weld Areas or

S3 7.0254 ... ... OK 3.12 OK No Calc[*]

Nozzle MAWP Summary:

Computed Vessel M.A.W.P. : 5.2289 bars

Check the Spatial Relationship between the Nozzles:

From Node Nozzle Description Y Coordinate Layout Angle Dia. Limit

10 S3 0.000 0.000 62.925

The nozzle spacing is computed by the following:

= ( ll² + lc² ) where

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

Comparing Nozzles on Element: PLATE

Note: No Nozzle pairs found on this element.

UG-39 Nozzle Diameter and Distance to Edge Checks:

Nozzle Nozzle Head Dia. Distance Nozzle

S3 26.67 170 152.54 6.6675

Comparing Nozzles on Element: FLANGE

UG-39 Average Nozzle Diameter and Ligament Checks:

Nozzle Avg. Head Dia. Ligament Min. dn

S4 & S2 50.62 95.25 113.23 12.19

UG-39 Nozzle Spacing and Average Area Checks:

Nozzle Center Avg. dia. Avg. Area Avg. Area

S4 & S2 163.85 63.275 No Calc No Calc

UG-39 Nozzle Diameter and Distance to Edge Checks:

Nozzle Nozzle Head Dia. Distance Nozzle

S4 52.48 190.5 105.35 13.12

No Multiple Nozzle spacing violations detected!

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Nominal or Schd Flg Nozzle Wall Reinforcing Pad Cut Flg

S3 34 mm Actual CplgS 34.9 4.128 ... ... 50 ...

General Notes for the above table:

Nozzle Material and Weld Fillet Leg Size Details (mm.):

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside