DESIGN

MECHANICAL DESIGN CALCULATIONS
ITEM : CIRCULATING DOW COOLER.
TAG NO : PUTI-UH2411.
CLIENT : RELIANCE INDUSTRIES LTD.
MANUFACTURER : CONSOLIDATED CHEMEQUIP (MFR.) CORPN.
DESIGN CODE : ASME SECTION VIII DIV.1 ED.2013.
REVISION HISTORY :
Rev. Date Details Prepared By Reviewed Approved

No. By By
00 18.07.2016 ISSUED FOR APPROVAL P.Y.P. Y.N.P. G.B.
Table of Contents
 Cover Sheet
 Title Page
 Warnings and Errors : ......... 2
 Input Echo : ......... 3
 XY Coordinate Calculations : ......... 14
 Flg Calc [Int P] : Chl_Flg. ......... 15
 Flg Calc [Int P] : Shl_Flg. ......... 21
 Internal Pressure Calculations : ......... 27
 External Pressure Calculations : ......... 33
 Element and Detail Weights : ......... 37
 Nozzle Flange MAWP : ......... 40
 Conical Section : Cone ......... 41
 Center of Gravity Calculation : ......... 44
 Nozzle Calcs. : Noz N3 ......... 45
 Nozzle Calcs. : Noz N6A ......... 78
 Nozzle Calcs. : Noz N6B ......... 82
 Nozzle Schedule : ......... 86
 Nozzle Summary : ......... 88
 Tubesheet Calculations : ......... 89
 Vessel Design Summary : ......... 111
 Annexure A(Saddle Calculations):

 Input Echo : ......... 1
 Element and Detail Weights : ......... 12
 Wind Load Calculation : ......... 15
 Earthquake Load Calculation : ......... 17
 Center of Gravity Calculation : ......... 18
 Horizontal Vessel Analysis (Ope.) : ......... 19
 Horizontal Vessel Analysis (Test) : ......... 31
 Vessel Design Summary : ......... 43
 Annexure B(Nozzle Local Load Calculations):

 WRC297 Analysis : Noz.N3,N4 ......... 1
 WRC297 Analysis : Noz.N3,N4 ......... 11
 WRC297 Analysis : Noz.N2 ......... 21
 WRC297 Analysis : Noz.N2 ......... 28
 Annexure D(Pass partition, pulling eye bolt, Collar Bolt & Lifting Lugs
Cal…):
 Pass Partition Plate Calculations : ........ 1
 Pulling Eye Bolt Calculations : ........ 2
 Collar Bolt Calculations : ........ 3
 Lifting Lug Cal. (for Complete exchanger) ........ 4
 Lifting Lug Cal. (for Channel side) ........ 8
 Lifting Lug Cal. (for Tubesheet) ........ 12
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2010 Edition, 2011a Addenda
Analysis Performed by : INTEGRATED INDUSTRIAL SERVICES
Job File : PUTI-UH2411-Rev-0
Date of Analysis : Jul 8,2016
PV Elite 2012 R1, May 2012, HF-1

Title Page
Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
PV Elite 2012 R1 Licensee: INTEGRATED INDUSTRIAL SERVICES
FileName : PUTI-UH2411_Rev-0 Page 2
Warnings and Errors : Step: 0 12:11p Jul 8,2016
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Input Echo : Step: 1 12:11p Jul 8,2016
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 3.0000 kgf/cm²

Channel Side Design Pressure 10.160 kgf/cm²
Shell Side Design Temperature 120 C
Channel Side Design Temperature 398 C
Type of Hydrotest UG99-b Note [34]

Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature 15 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-3
Miscellaneous Weight Percent 20.0
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger Yes
User Defined Hydro. Press. (Used if > 0) 0.0000 kgf/cm²
User defined MAWP 0.0000 kgf/cm²
User defined MAPnc 0.0000 kgf/cm²
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code IS-875

Basic Wind Speed for IS-875 158.40 km/hr

Wind Zone Number 3
Base Elevation 0.0000 mm
Percent Wind for Hydrotest 30.0
Risk Factor 1.0700001
Terrain Category 2
Equipment Class 1
Topography Factor 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IS-1893-RSM

Importance Factor for IS-1893 1.750
Soil Factor 1.000
Zone Number 3.000
Percent Seismic for Hydrotest 0.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT No
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description Chl_Dish
Distance "FROM" to "TO" 50.000 mm
Inside Diameter 1400.0 mm
Element Thickness 8.5000 mm
Internal Corrosion Allowance 0.0000 mm
Nominal Thickness 10.000 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 10.160 kgf/cm²
Design Temperature Internal Pressure 398 C
Design External Pressure 1.0550 kgf/cm²
Design Temperature External Pressure 398 C
Effective Diameter Multiplier 1.2

Material Name SA-240 304L
Allowable Stress, Ambient 1174.1 kgf/cm²
Allowable Stress, Operating 935.50 kgf/cm²
Allowable Stress, Hydrotest 1581.9 kgf/cm²
Material Density 0.008027 kgm/cm³
P Number Thickness 0.0000 mm
Yield Stress, Operating 1034.2 kgf/cm²
External Pressure Chart Name HA-3
UNS Number S30403
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Detail Type Liquid
Detail ID LIQUID
Dist. from "FROM" Node / Offset dist 0.0000 mm
Height/Length of Liquid 1400.0 mm
Liquid Density 980.10 kgm/m³

Detail Type Insulation
Detail ID Ins: 70
Dist. from "FROM" Node / Offset dist -350.00 mm
Height/Length of Insulation 400.00 mm
Thickness of Insulation 65.000 mm
Density 225.00 kg/m³
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description Chl_Shl

Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70

Detail Type Nozzle
Detail ID Noz N3
Nozzle Diameter 8.0 in.
Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 161.524
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 kgf
Grade of Attached Flange GR 2.3
Nozzle Matl SA-312 TP304L

Detail Type Nozzle
Detail ID Noz N4
Nozzle Schedule 80S
Nozzle Class 300

Detail Type Weight
Detail ID PASS PARTITION
Miscellaneous Weight 330.00 kgf
Offset from Element Centerline 0.0000 mm
--------------------------------------------------------------------

Element To Node 40
Element Type Flange
Description Chl_Flg.
Flange Inside Diameter 1400.0 mm

Material Name SA-965 F304L
UNS Number S30403
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 kgf
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70
--------------------------------------------------------------------

Element To Node 50
Element Type Flange
Description Shl_Flg.


Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70
--------------------------------------------------------------------

Element To Node 60
Description Small_Shl
UNS Number S30403
Product Form Plate

Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70
--------------------------------------------------------------------

Element To Node 70
Element Type Conical
Description Cone
Cone Diameter at "To" End 1930.0 mm
Design Length of Cone 918.00 mm
Half Apex Angle of Cone 29.999645
Toriconical (Y/N) N

Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70

--------------------------------------------------------------------

Element To Node 80
Description Main_Shl

Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70

Detail Type Nozzle
Detail ID Noz N5
Nozzle Schedule None
Nozzle Class 150
Layout Angle 180.0
Nozzle Matl SA-182 F304L

Detail Type Nozzle
Detail ID Noz N7
Nozzle Class 150
Layout Angle 0.0

Detail Type Nozzle
Detail ID Noz N1
Nozzle Class 150

Detail Type Nozzle
Detail ID Noz N2
Nozzle Class 150
Layout Angle 0.0
Nozzle Matl SA-240 304L

Detail Type Weight
Detail ID BAFFLE,TIE ROD
--------------------------------------------------------------------

Element To Node 90
Description Shl_Dish


Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70

Detail Type Nozzle
Detail ID Noz N6A
Nozzle Class 300
Layout Angle 0.0

Detail Type Nozzle
Detail ID Noz N6B
Nozzle Class 300
Layout Angle 180.0


XY Coordinate Calculations : Step: 2 12:11p Jul 8,2016
XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
--------------------------------------------------------------
Chl_Dish| 50.0000 | ... | 50.0000 | ... |
Chl_Shl| 585.000 | ... | 535.000 | ... |
Chl_Flg.| 750.000 | ... | 165.000 | ... |
Shl_Flg.| 1020.00 | ... | 151.000 | ... |
Small_Shl| 1219.00 | ... | 199.000 | ... |
Cone| 2137.00 | ... | 918.000 | ... |
Main_Shl| 5819.00 | ... | 3682.00 | ... |
Shl_Dish| 5869.00 | ... | 50.0000 | ... |

Flg Calc [Int P] : Chl_Flg. Flng: 3 12:11p Jul 8,2016
Flange Input Data Values Description: Chl_Flg. :
Chl_Flg.
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 10.30 kgf/cm²
Design Temperature 398 C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Flange Inside Diameter B 1400.000 mm
Flange Outside Diameter A 1594.000 mm
Flange Thickness t 135.0000 mm
Thickness of Hub at Small End go 10.0000 mm
Thickness of Hub at Large End g1 15.0000 mm
Length of Hub h 30.0000 mm
Flange Material SA-965 F304L

Flange Material UNS number S30403
Flange Allowable Stress At Temperature Sfo 689.50 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1174.10 kgf/cm²
Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 1662.50 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.70 kgf/cm²
Diameter of Bolt Circle C 1527.000 mm

Nominal Bolt Diameter dB 30.0000 mm
Type of Threads TEMA Metric
Number of Bolts 52
Flange Face Outside Diameter Fod 1470.000 mm

Flange Face Inside Diameter Fid 1400.000 mm
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 1458.000 mm

Gasket Inside Diameter Gi 1426.000 mm
Gasket Factor m 3.0000
Gasket Design Seating Stress y 703.07 kgf/cm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 6.3500 mm
Length of Partition Gasket lp 2783.0000 mm

Width of Partition Gasket tp 10.0000 mm
Partition Gasket Factor mPart 3.7500
Partition Gasket Design Seating Stress yPart 632.76 kgf/cm²
ASME Code, Section VIII, Division 1, 2010, 2011a
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (10.30*(1400.0000/2+0.0000))/(935.50*1.00-0.6*10.30)+Ca
= 7.7562 mm
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (935.50 * 1.00 * 10.0000 )/(700.0000 + 0.6 * 10.0000 )
= 13.251 kgf/cm²
Corroded Flange ID, Bcor = B+2*Fcor 1400.000 mm

Corroded Large Hub, g1Cor = g1-ci 15.000 mm
Corroded Small Hub, g0Cor = go-ci 10.000 mm
Code R Dimension, R = (C-B)/2 - g1 48.500 mm
Gasket Contact Width, N = (Go - Gi) / 2 16.000 mm

Basic Gasket Width, bo = N / 2 8.000 mm
Effective Gasket Width, b = Cb sqrt(bo) 7.127 mm
Gasket Reaction Diameter, G = Go - 2 * b 1443.745 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 1443.7452² * 10.297
= 168573.828 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 7.1274 * 3.1416 * 1443.7452 * 3.0000 * 10.30
+ 2.0 * 2783.0000 * 5.0000 * 3.7500 * 10.2972
= 30719.412 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 1400.0000² *10.2972/4
= 158513.078 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 168573 - 158513
= 10060.741 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 168573 + 30719 + 0 , 0 )
= 199293.250 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 703.07*7.1274*3.141*1443.745+632.76*5.0000*2783.00
= 315333.875 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 199293/1662 , 315333/1757
= 179.402 cm²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 30.000 + 6 * 135.000/(3.00 + 0.5)
= 291.429 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n ) )
= 1527.000 * sin( 3.142/52 )
= 92.198 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 92.198/( 2 * 30.000 + 135.000 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):

-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Bolt Area, cm² 179.402 261.542
Radial distance bet. hub and bolts 46.040 48.500
Radial distance bet. bolts and the edge 33.340 33.500
Circumferential spacing between bolts 73.030 92.198 291.429
-----------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 261.542 * 1757.70/(703.07 * 3.14 * (1458.000 + 1426.00 ) )
= 7.217 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 32.000 mm[Note: Exceeds actual gasket width, 16.000 ]
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 1757.70 * ( 179.4017 + 261.5418 )/2
= 387522.62 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 199293 - 168573
= 30719.42 kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 1527.0000 - 1443.7452 )/2
= 41.6274 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 48.5000 + 15.0000 + 41.6274 )/2
= 52.5637 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 48.5000 + ( 15.0000/2.0 )
= 56.0000 mm
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 158513. 56.0000 1.0000 8877. kgf-m.
Face Pressure, Mt 10061. 52.5637 1.0000 529. kgf-m.
Gasket Load, Mg 30719. 41.6274 1.0000 1279. kgf-m.
Gasket Seating, Matm 387523. 41.6274 1.0000 16132. kgf-m.
Total Moment for Operation, Mop 10684. kgf-m.

Total Moment for Gasket seating, Matm 16132. kgf-m.
Effective Hub Length, ho = sqrt(Bcor*goCor) 118.322 mm

Hub Ratio, h/h0 = HL / H0 0.254
Thickness Ratio, g1/g0 = (g1Cor/goCor) 1.500
Flange Factors for Integral Flange:

Factor F per 2-7.2 0.886
Factor V per 2-7.3 0.389
Factor f per 2-7.6 1.297
Factors from Figure 2-7.1 K = 1.139
T = 1.863 U = 16.478
Y = 14.995 Z = 7.749
d = .50118E+06 mm ³ e = 0.0075 mm ^-1
Stress Factors ALPHA = 2.011
BETA = 2.348 GAMMA = 1.079
DELTA = 4.909 Lamda = 5.989
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.2972*10684/1400.0000)/(5.9886*15.0000²)
= 734.75 kgf/cm²
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.2972*16131/1400.0000)/(5.9886*15.0000²)
= 1109.34 kgf/cm²
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.3479*10684/1400.0000)/(5.9886*135.0000²)
= 16.42 kgf/cm²
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.3479*16131/1400.0000)/(5.9886*135.0000²)
= 24.79 kgf/cm²
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (14.9953*10684/(135.0000²*1400.0000))-7.7489*16
= 500.71 kgf/cm²
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (14.9953*16131/(135.0000²*1400.0000))-7.7489*24
= 755.99 kgf/cm²
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (734+max(16,500))/2
= 617.73 kgf/cm²
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (1109+max(24,755))/2
= 932.67 kgf/cm²
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (199293/261.5418)
= 761.99 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (315333/261.5418)
= 1205.67 kgf/cm²
Stress Computation Results: Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 735. 1034. 1109. 1761. kgf/cm²
Radial Flange 16. 690. 25. 1174. kgf/cm²
Tangential Flange 501. 690. 756. 1174. kgf/cm²
Maximum Average 618. 690. 933. 1174. kgf/cm²
Bolting 762. 1662. 1206. 1758. kgf/cm²
Minimum Required Flange Thickness 128.143 mm

Estimated M.A.W.P. ( Operating ) 11.5 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 507.7 kgm
Estimated Unfinished Weight of Forging at given Thk 604.2 kgm
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )
= 52.14 * 16131.6/1.0000 * 100000.023 * 0.389/( 5.249 * 1989688 *
10.000^(2) * 118.322 * 0.300 )
= 0.883 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )
= 52.14 * 10684.3/1.0000 * 100000.023 * 0.389/( 5.249 * 1719823
* 10.000^(2) * 118.322 * 0.300 )
= 0.676 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 16131.6/1.0000 * 100000.023 * 0.389/( 5.989 * 1989688 *
10.000^(2) * 118.322 * 0.300 )
= 0.774 (should be <= 1)

= 52.14 * 10684.3/1.0000 * 100000.023 * 0.389/( 5.989 * 1719823
* 10.000^(2) * 118.322 * 0.300 )
= 0.593 (should be <= 1)

Flg Calc [Int P] : Shl_Flg. Flng: 4 12:11p Jul 8,2016
Flange Input Data Values Description: Shl_Flg. :
Shl_Flg.
Description of Flange Geometry (Type) Integral Weld Neck

Design Pressure P 3.14 kgf/cm²
Design Temperature 120 C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Flange Thickness t 127.0000 mm
Thickness of Hub at Small End go 8.0000 mm
Thickness of Hub at Large End g1 12.0000 mm
Length of Hub h 24.0000 mm

Flange Material UNS number S30403
Flange Allowable Stress At Temperature Sfo 954.80 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1174.10 kgf/cm²


Type of Threads TEMA Metric
Number of Bolts 52

Flange Facing Sketch 1, Code Sketch 1a

Gasket Factor m 3.0000
Column for Gasket Seating 2, Code Column II

Mating Flange Operating Bolt Load 199293.25 kgf

Mating Flange Seating Bolt Load 315333.88 kgf
Mating Flange Design Bolt Load 387522.62 kgf
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (3.14*(1400.0000/2+0.0000))/(1174.13*1.00-0.6*3.14)+Ca
= 1.8722 mm
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13 * 1.00 * 8.0000 )/(700.0000 + 0.6 * 8.0000 )
= 13.327 kgf/cm²
Corroded Flange ID, Bcor = B+2*Fcor 1400.000 mm

Corroded Large Hub, g1Cor = g1-ci 12.000 mm
Corroded Small Hub, g0Cor = go-ci 8.000 mm
Code R Dimension, R = (C-B)/2 - g1 51.500 mm
Gasket Contact Width, N = (Go - Gi) / 2 16.000 mm

Basic Gasket Width, bo = N / 2 8.000 mm
Effective Gasket Width, b = Cb sqrt(bo) 7.127 mm
Gasket Reaction Diameter, G = Go - 2 * b 1443.745 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 1443.7452² * 3.135
= 51326.215 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 7.1274 * 3.1416 * 1443.7452 * 3.0000 * 3.14
= 6081.243 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.1416 * 1400.0000² *3.1352/4
= 48262.988 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 51326 - 48262
= 3063.227 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 51326 + 6081 + 0 , 0 )
= 57407.457 kgf
= 199293.250 kgf , Mating Flange Load Governs
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 703.07*7.1274*3.141*1443.745+0.00*0.0000*0.00
= 227285.031 kgf
= 315333.875 kgf , Mating Flange Load Governs
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 199293/1662 , 315333/1757
= 179.402 cm²
= 2a + 6t/(m + 0.5)
= 2 * 30.000 + 6 * 127.000/(3.00 + 0.5)
= 277.714 mm

= C * sin( pi / n ) )
= 1527.000 * sin( 3.142/52 )
= 92.198 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 92.198/( 2 * 30.000 + 127.000 )), 1 )
= 1.0000

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, cm² 179.402 261.542
Radial distance bet. hub and bolts 46.040 51.500
-----------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 261.542 * 1757.70/(703.07 * 3.14 * (1458.000 + 1426.00 ) )
= 7.217 mm
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 32.000 mm[Note: Exceeds actual gasket width, 16.000 ]
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 1757.70 * ( 179.4017 + 261.5418 )/2
= 387522.62 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 199293 - 51326
= 147967.03 kgf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 1527.0000 - 1443.7452 )/2
= 41.6274 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 51.5000 + 12.0000 + 41.6274 )/2
= 52.5637 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 51.5000 + ( 12.0000/2.0 )
= 57.5000 mm
Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 48263. 57.5000 1.0000 2775. kgf-m.
Face Pressure, Mt 3063. 52.5637 1.0000 161. kgf-m.
Gasket Load, Mg 147967. 41.6274 1.0000 6159. kgf-m.
Gasket Seating, Matm 387523. 41.6274 1.0000 16132. kgf-m.
Total Moment for Operation, Mop 9096. kgf-m.

Total Moment for Gasket seating, Matm 16132. kgf-m.
Effective Hub Length, ho = sqrt(Bcor*goCor) 105.830 mm

Hub Ratio, h/h0 = HL / H0 0.227
Thickness Ratio, g1/g0 = (g1Cor/goCor) 1.500
Flange Factors for Integral Flange:

Factor F per 2-7.2 0.890
Factor V per 2-7.3 0.401
Factor f per 2-7.6 1.385
Factors from Figure 2-7.1 K = 1.139
T = 1.863 U = 16.478
Y = 14.995 Z = 7.749
d = .27830E+06 mm ³ e = 0.0084 mm ^-1
Stress Factors ALPHA = 2.068
BETA = 2.424 GAMMA = 1.110
DELTA = 7.360 Lamda = 8.470
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (1.3854*9095/1400.0000)/(8.4702*12.0000²)
= 737.96 kgf/cm²
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (1.3854*16131/1400.0000)/(8.4702*12.0000²)
= 1308.80 kgf/cm²
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t² )
= (2.4238*9095/1400.0000)/(8.4702*127.0000²)
= 11.53 kgf/cm²
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.4238*16131/1400.0000)/(8.4702*127.0000²)
= 20.44 kgf/cm²
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (14.9953*9095/(127.0000²*1400.0000))-7.7489*11
= 514.71 kgf/cm²
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (14.9953*16131/(127.0000²*1400.0000))-7.7489*20
= 912.86 kgf/cm²
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (737+max(11,514))/2
= 626.33 kgf/cm²
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (1308+max(20,912))/2
= 1110.83 kgf/cm²
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (199293/261.5418)
= 761.99 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (315333/261.5418)
= 1205.67 kgf/cm²
Stress Computation Results: Operating Gasket Seating

Actual Allowed Actual Allowed
Longitudinal Hub 738. 1432. 1309. 1761. kgf/cm²
Radial Flange 12. 955. 20. 1174. kgf/cm²
Tangential Flange 515. 955. 913. 1174. kgf/cm²
Maximum Average 626. 955. 1111. 1174. kgf/cm²
Bolting 762. 1662. 1206. 1758. kgf/cm²
Minimum Required Flange Thickness [Rigidity] 126.289 mm
Note: MAWP Cannot be calculated due to Entered Mating Flange Loads.
Estimated Finished Weight of Flange at given Thk. 473.6 kgm

Estimated Unfinished Weight of Forging at given Thk 552.9 kgm
Flange Rigidity Based on Required Thickness [ASME]:

= 52.14 * 16131.6/1.0000 * 100000.023 * 0.401/( 8.343 * 1989688 *
8.000^(2) * 105.830 * 0.300 )
= 1.000 (should be <= 1)

= 52.14 * 9095.6/1.0000 * 100000.023 * 0.401/( 8.343 * 1916575
* 8.000^(2) * 105.830 * 0.300 )
= 0.585 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14 * 16131.6/1.0000 * 100000.023 * 0.401/( 8.470 * 1989688 *
8.000^(2) * 105.830 * 0.300 )

= 0.985 (should be <= 1)

= 52.14 * 9095.6/1.0000 * 100000.023 * 0.401/( 8.470 * 1916575
* 8.000^(2) * 105.830 * 0.300 )
= 0.577 (should be <= 1)

Internal Pressure Calculations : Step: 5 12:11p Jul 8,2016
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
---------------------------------------------------------------------------
Chl_Dish| 10.297 | 10.000 | ... | 1400.0 | 935.50 |
Chl_Shl| 10.297 | 10.000 | ... | 1400.0 | 795.18 |
Chl_Flg.| 10.297 | 143.00 | ... | 1400.0 | 689.50 |
Shl_Flg.| 3.1352 | 136.00 | ... | 1400.0 | 954.80 |
Small_Shl| 3.1352 | 8.0000 | ... | 1400.0 | 998.01 |
Cone| 3.1352 | 8.0000 | ... | 1930.0 | 998.01 |
Main_Shl| 3.1352 | 8.0000 | ... | 1930.0 | 998.01 |
Shl_Dish| 3.1352 | 10.000 | ... | 1930.0 | 1174.1 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------
Chl_Dish| 10.1600 | 11.2087 | 14.2396 | 8.50000 | 7.71351 |
Chl_Shl| 10.1600 | 11.1259 | 14.1358 | 10.0000 | 9.13572 |
Chl_Flg.| 10.1600 | 11.3559 | 19.5714 | 135.000 | 128.143 |
Shl_Flg.| 3.13523 | No Calc | No Calc | 127.000 | 126.289 |
Small_Shl| 3.00000 | 11.1929 | 11.3281 | 8.00000 | 2.20319 |
Cone| 3.00000 | 6.99925 | 7.13448 | 8.00000 | 3.50711 |
Main_Shl| 3.00000 | 8.09746 | 8.23269 | 8.00000 | 3.03726 |
Shl_Dish| 3.00000 | 9.59041 | 9.72563 | 8.00000 | 2.57749 |
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note: For ASME UHX designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Shell Side MAWP = 6.999 kgf/cm²

Shell Side MAPnc = 7.134 kgf/cm²
Channel Side MAWP = 11.126 kgf/cm²
Channel Side MAPnc = 14.136 kgf/cm²
Note: PV Elite could not compute the MAWP of one of the Flanges.
Please check the reported MAWP by entering it as the design
pressure and performing an extra analysis.
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-240 304L at 398 C

Chl_Dish
Material UNS Number: S30403
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (10.297*1400.0000*1.000)/(2*935.50*1.00-0.2*10.297)
= 7.7135 + 0.0000 = 7.7135 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.137 kgf/cm²
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*935.50*1.00*8.5000)/(1.000*1400.0000+0.2*8.5000)
= 11.346 - 0.137 = 11.209 kgf/cm²
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1174.10*1.00*8.5000)/(1.000*1400.0000+0.2*8.5000)
= 14.240 kgf/cm²
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (10.297*(1.000*1400.0000+0.2*8.5000))/(2*1.00*8.5000)
= 849.036 kgf/cm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (10.297*700.0000)/(935.50*1.00-0.6*10.297)+0.000
= 7.756 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (935.50 * 1.00 * 10.0000 )/(700.0000 + 0.6 * 10.0000 )
= 13.251 - 0.137 = 13.113 kgf/cm²
Percent Elongation per UHA-44 (75*tnom/Rf)*(1-Rf/Ro) 3.086 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.
Cylindrical Shell From 20 To 30 SA-240 304L at 398 C
Chl_Shl

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.297*700.0000)/(935.50*0.85-0.6*10.297)
= 9.1357 + 0.0000 = 9.1357 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (935.50*0.85*10.0000)/(700.0000+0.6*10.0000)
= 11.263 - 0.137 = 11.126 kgf/cm²

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.10*0.85*10.0000)/(700.0000+0.6*10.0000)
= 14.136 kgf/cm²

= (P*(R+0.6*t))/(E*t)
= (10.297*(700.0000+0.6*10.0000))/(0.85*10.0000)
= 855.275 kgf/cm²

Small_Shl

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.135*700.0000)/(1174.13*0.85-0.6*3.135)
= 2.2032 + 0.0000 = 2.2032 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*8.0000)/(700.0000+0.6*8.0000)
= 11.328 - 0.135 = 11.193 kgf/cm²

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*8.0000)/(700.0000+0.6*8.0000)
= 11.328 kgf/cm²

= (P*(R+0.6*t))/(E*t)
= (3.135*(700.0000+0.6*8.0000))/(0.85*8.0000)
= 324.957 kgf/cm²

Conical Section From 60 To 70 SA-240 304L at 120 C
Cone

= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)

= (3.135*1930.0000)/(2*0.8660*(1174.13*0.85-0.6*3.135))
= 3.5071 + 0.0000 = 3.5071 mm

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1174.13*0.85*8.000*0.866)/(1930.000+1.2*8.000*0.866)
= 7.134 - 0.135 = 6.999 kgf/cm²

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1174.13*0.85*8.0000*0.8660)/(1930.0000+1.2*8.0000*0.8660)
= 7.134 kgf/cm²

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (3.135*(1930.0000+1.2*8.0000*0.8660))/(2*0.85*8.0000*0.8660)
= 515.967 kgf/cm²

Main_Shl

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.135*965.0000)/(1174.13*0.85-0.6*3.135)
= 3.0373 + 0.0000 = 3.0373 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*8.0000)/(965.0000+0.6*8.0000)
= 8.233 - 0.135 = 8.097 kgf/cm²

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13*0.85*8.0000)/(965.0000+0.6*8.0000)
= 8.233 kgf/cm²

= (P*(R+0.6*t))/(E*t)
= (3.135*(965.0000+0.6*8.0000))/(0.85*8.0000)
= 447.139 kgf/cm²

Elliptical Head From 80 To 90 SA-240 304L at 120 C
Shl_Dish

= (3.135*1930.0000*1.000)/(2*1174.13*1.00-0.2*3.135)
= 2.5775 + 0.0000 = 2.5775 mm

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1174.13*1.00*8.0000)/(1.000*1930.0000+0.2*8.0000)
= 9.726 - 0.135 = 9.590 kgf/cm²

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1174.13*1.00*8.0000)/(1.000*1930.0000+0.2*8.0000)
= 9.726 kgf/cm²

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (3.135*(1.000*1930.0000+0.2*8.0000))/(2*1.00*8.0000)
= 378.500 kgf/cm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (3.135*965.0000)/(1174.13*1.00-0.6*3.135)+0.000
= 2.581 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1174.13 * 1.00 * 10.0000 )/(965.0000 + 0.6 * 10.0000 )
= 12.092 - 0.135 = 11.957 kgf/cm²

Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 9.099 kgf/cm²

Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 3.900 kgf/cm²
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 9.275 kgf/cm²
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 7.699 kgf/cm²
Pressure per PED = 1.43 * MAWP 10.009 kgf/cm²
Exchanger Channel Side Hydrostatic Test Pressures:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 18.152 kgf/cm²

Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 16.576 kgf/cm²
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 18.376 kgf/cm²
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 15.359 kgf/cm²
Pressure per PED = 1.43 * MAWP 15.910 kgf/cm²
UG-99(b) Note 34, Test Pressure Calculation [Shell Side]:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 3.000 * 1.000
= 3.900 kgf/cm²
UG-99(b) Note 34, Test Pressure Calculation [Channel Side]:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 10.160 * 1.255
= 16.576 kgf/cm²
Horizontal Test performed per: UG-99b (Note 34)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Hydrostatic Test Pressure:
From To Stress Allowable Ratio Pressure

Chl_Dish 1378.3 1581.9 0.871 16.72
Chl_Shl 1388.4 1581.9 0.878 16.72
Small_Shl 418.7 1581.9 0.265 4.04
Cone 673.6 1581.9 0.426 4.09
Main_Shl 583.7 1581.9 0.369 4.09
Shl_Dish 494.1 1581.9 0.312 4.09
Elements Suitable for Internal Pressure.

External Pressure Calculations : Step: 6 12:11p Jul 8,2016
External Pressure Calculation Results :
Elliptical Head From 10 to 20 Ext. Chart: HA-3 at 398 C
Chl_Dish
Elastic Modulus from Chart: HA-3 at 398 C : 0.165E+07 kgf/cm²
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
8.500 1417.00 166.71 0.0008331 283.44
EMAP = B/(K0*D/t) = 283.4368/(0.9000 *166.7059 ) = 1.8891 kgf/cm²
Results for Required Thickness (Tca):

5.171 1417.00 274.01 0.0005069 260.21
EMAP = B/(K0*D/t) = 260.2058/(0.9000 *274.0087 ) = 1.0551 kgf/cm²
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (1.762*1400.0000*1.000)/(2*935.50*1.00-0.2*1.762)
= 1.3186 + 0.0000 = 1.3186 mm

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*935.50*1.00*8.5000)/(1.000*1400.0000+0.2*8.5000))/1.67
= 6.794 kgf/cm²
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 1.89 , 6.7939 )
= 1.889 kgf/cm²
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.
Cylindrical Shell From 20 to 30 Ext. Chart: HA-3 at 398 C
Chl_Shl

Tca OD SLEN D/t L/D Factor A B
10.000 1420.00 701.67 142.00 0.4941 0.0016899 321.05
EMAP = (4*B)/(3*(D/t)) = (4*321.0531 )/(3*142.0000 ) = 3.0146 kgf/cm²
Results for Required Thickness (Tca):

4.363 1420.00 701.67 325.46 0.4941 0.0004771 257.55
EMAP = (4*B)/(3*(D/t)) = (4*257.5543 )/(3*325.4626 ) = 1.0551 kgf/cm²
Results for Maximum Stiffened Length (Slen):

10.000 1420.00 7454.18 142.00 5.2494 0.0001363 112.41
EMAP = (4*B)/(3*(D/t)) = (4*112.4126 )/(3*142.0000 ) = 1.0555 kgf/cm²
Small_Shl

8.000 1416.00 5009.83 177.00 3.5380 0.0001526 150.23
EMAP = (4*B)/(3*(D/t)) = (4*150.2326 )/(3*177.0000 ) = 1.1317 kgf/cm²

8.000 1416.00 5009.83 177.00 3.5380 0.0001526 150.23
EMAP = (4*B)/(3*(D/t)) = (4*150.2326 )/(3*177.0000 ) = 1.1317 kgf/cm²
Cone

8.000 1946.00 5009.83 243.25 2.5744 0.0001311 129.00
EMAP = (4*B)/(3*(D/t)) = (4*129.0045 )/(3*243.2500 ) = 0.7071 kgf/cm²

8.000 1946.00 5009.83 243.25 2.5744 0.0001311 129.00
EMAP = (4*B)/(3*(D/t)) = (4*129.0045 )/(3*243.2500 ) = 0.7071 kgf/cm²
Main_Shl

8.000 1946.00 5009.83 243.25 2.5744 0.0001311 129.00
EMAP = (4*B)/(3*(D/t)) = (4*129.0045 )/(3*243.2500 ) = 0.7071 kgf/cm²

8.000 1946.00 5009.83 243.25 2.5744 0.0001311 129.00
EMAP = (4*B)/(3*(D/t)) = (4*129.0045 )/(3*243.2500 ) = 0.7071 kgf/cm²
Elliptical Head From 80 to 90 Ext. Chart: HA-3 at 0 C
Shl_Dish

8.000 1946.00 243.25 0.0005710 532.65
EMAP = B/(K0*D/t) = 532.6483/(0.9000 *243.2500 ) = 2.4330 kgf/cm²
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1174.13*1.00*8.0000)/(1.000*1930.0000+0.2*8.0000))/1.67
= 5.824 kgf/cm²
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 2.43 , 5.8237 )
= 2.433 kgf/cm²
External Pressure Calculations
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | kgf/cm² |
---------------------------------------------------------------------------
10| 20| No Calc | 1417.00 | 8.50000 | 0.00083314 | 283.437 |
20| 30| 701.667 | 1420.00 | 10.0000 | 0.0016899 | 321.053 |
30| 40| No Calc | ... | 135.000 | No Calc | No Calc |
40| 50| No Calc | ... | 127.000 | No Calc | No Calc |
50| 60| 5009.83 | 1416.00 | 8.00000 | 0.00015263 | 150.233 |
60| 70| 5009.83 | 1946.00 | 8.00000 | 0.00013106 | 129.005 |
70| 80| 5009.83 | 1946.00 | 8.00000 | 0.00013106 | 129.005 |
80| 90| No Calc | 1946.00 | 8.00000 | 0.00057097 | 532.648 |
| | External | External | External | External |

From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |

| | mm | mm | kgf/cm² | kgf/cm² |
----------------------------------------------------------------
10| 20| 8.50000 | 5.17137 | 1.05500 | 1.88913 |
20| 30| 10.0000 | 4.36302 | 1.05500 | 3.01458 |
30| 40| 135.000 | 121.818 | 1.05500 | No Calc |
40| 50| 127.000 | 126.289 | ... | No Calc |
50| 60| 8.00000 | No Calc | ... | 1.13170 |
60| 70| 8.00000 | No Calc | ... | 0.70712 |
70| 80| 8.00000 | No Calc | ... | 0.70712 |
80| 90| 8.00000 | 1.50000 | ... | 2.43302 |
Minimum 0.707
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | mm | mm | cm**4 | cm**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 701.667 | 7454.18 | No Calc | No Calc |
50| 60| 5009.83 | No Calc | No Calc | No Calc |
Elements Suitable for External Pressure.

Element and Detail Weights : Step: 7 12:11p Jul 8,2016
Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | cm³ | kgm | cm³ | kgm |
---------------------------------------------------------------------------
10| 20| 208.782 | 436158. | 208.782 | 436158. | 20.8782 |
20| 30| 190.233 | 823569. | 190.233 | 823569. | 19.0233 |
30| 40| 537.008 | 266313. | 537.008 | 266313. | 53.7008 |
40| 50| 506.551 | 246301. | 506.551 | 246301. | 50.6551 |
50| 60| 56.5272 | 216997. | 56.5272 | 216997. | 5.65272 |
60| 70| 358.039 | 1.604E+06 | 358.039 | 1.604E+06 | 35.8039 |
70| 80| 1439.59 | 9.029E+06 | 1439.59 | 9.029E+06 | 143.959 |
80| 90| 386.043 | 1.087E+06 | 386.043 | 1.087E+06 | 38.6043 |
---------------------------------------------------------------------------
Total 3682 13708669.00 3682 13708669.00 368
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
-------------------------------------------------
10|Liqd| 427.478 | -116.667 | ... | LIQUID
10|Insl| 47.0873 | -150.000 | ... | Ins: 70
20|Liqd| 807.179 | 267.500 | ... | LIQUID
20|Insl| 36.5031 | 267.500 | ... | Ins: 70
20|Nozl| 54.2728 | 250.000 | 809.537 | Noz N3
20|Nozl| 54.2728 | 250.000 | 809.537 | Noz N4
20|Wght| 330.000 | 200.000 | ... | PASS PARTITION
30|Liqd| 261.013 | 82.5000 | ... | LIQUID
30|Insl| 9.01091 | 82.5000 | ... | Ins: 70
40|Liqd| 237.902 | 75.5000 | ... | LIQUID
40|Insl| 5.45722 | 76.0000 | ... | Ins: 70
50|Liqd| 209.597 | 99.5000 | ... | LIQUID
50|Insl| 8.19240 | 99.5000 | ... | Ins: 70
60|Liqd| 1260.74 | 365.150 | 132.500 | LIQUID
60|Insl| 51.4221 | 459.000 | ... | Ins: 70
70|Liqd| 8720.62 | 1841.00 | 265.000 | LIQUID
70|Insl| 206.757 | 1841.00 | ... | Ins: 70
70|Nozl| 7.57425 | 3532.00 | 990.400 | Noz N5
70|Nozl| 7.81376 | 182.000 | 990.400 | Noz N7
70|Nozl| 7.76622 | 532.000 | 990.400 | Noz N1
70|Nozl| 161.003 | 2382.00 | 1244.40 | Noz N2
70|Wght| 640.000 | 1000.00 | ... | BAFFLE,TIE ROD
80|Liqd| 856.141 | 210.833 | 265.000 | LIQUID
80|Insl| 55.4441 | 266.250 | ... | Ins: 70
80|Nozl| 10.4511 | 365.565 | ... | Noz N6A
80|Nozl| 10.4511 | 365.565 | ... | Noz N6B
30|FTsh| 1625.13 | 237.200 | ... | ASME T/S

30|Tube| 5885.37 | 2277.70 | ... |
Total Weight of Each Detail Type
Total Weight of Liquid 12780.7

Total Weight of Insulation 419.9
Total Weight of Nozzles 313.6
Total Weight of Weights 970.0
Total Weight of Exchanger Components 7510.5
Total Weight of Liquid in Tubes 1626.3
---------------------------------------------------------------
Sum of the Detail Weights 23621.0 kgm
Weight Summation
Fabricated Shop Test Shipping Erected Empty Operating

------------------------------------------------------------------------------
4051.1 12845.2 4051.1 12845.2 4051.1 13265.0
... 13702.5 ... ... ... 12780.7
313.6 ... 313.6 ... ... ...
... 1659.4 ... 419.9 ... ...
... ... ... ... 419.9 ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 313.6 1626.3
7510.5 ... 7510.5 ... ... ...
970.0 ... 970.0 ... ... ...
... ... ... ... 7510.5 ...
... ... ... ... 970.0 ...
------------------------------------------------------------------------------
12845.2 28207.0 12845.2 13265.0 13265.0 27672.0 kgm
Miscellaneous Weight Percent: 10.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 12845.2 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 28207.0 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 12845.2 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 13265.0 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 13265.0 kgm
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 27672.0 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 27672.0 kgm
Field Test Wt. - Empty Weight + Water (Full) 28626.9 kgm
Exchanger Tube Data

Volume of Exchanger tubes : 1660100.8 cm³

Weight of Ope Liq in tubes : 1626.3 kgm
Weight of Water in tubes : 1659.4 kgm
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Note: The Field Test weight as computed in the corroded condition.
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 24088.0 |
20| 30| 23866.7 |
30| 40| 13070.6 |
40| 50| 12446.0 |
50| 60| 8852.51 |
60| 70| 50533.6 |
70| 80| 225101. |
80| 90| 44281.6 |
----------------------------
Total 402239.562 cm²

Nozzle Flange MAWP : Step: 8 12:11p Jul 8,2016
Nozzle Flange MAWP Results :
Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group
kgf/cm² kgf/cm² C
----------------------------------------------------------------------------
Noz N3 24.8 42.2 398 300 GR 2.3
Noz N4 24.8 42.2 398 300 GR 2.3
Noz N5 13.0 16.2 120 150 GR 2.3
Noz N7 13.0 16.2 120 150 GR 2.3
Noz N1 13.0 16.2 120 150 GR 2.3
Noz N2 13.0 16.2 120 150 GR 2.3
Noz N6A 34.1 42.2 120 300 GR 2.3
Noz N6B 34.1 42.2 120 300 GR 2.3
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 13.032 kgf/cm²
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 16.214 kgf/cm²
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 24.820 kgf/cm²
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 42.217 kgf/cm²
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

Conical Section : Cone Cone: 1 12:11p Jul 8,2016
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Conical Section From 60 To 70 SA-240 304L
Cone
Elastic Modulus Data from ASME Section II Part D at 0 C
Elastic Modulus of Cone Material 0.200E+07 kgf/cm² at 0 C

Elastic Modulus of Small Cylinder Material 0.200E+07 kgf/cm² at 0 C
Elastic Modulus of Large Cylinder Material 0.200E+07 kgf/cm² at 0 C
Elastic Modulus of Large End Reinforcement 0.200E+07 kgf/cm² at 0 C
Elastic Modulus of Small End Reinforcement 0.200E+07 kgf/cm² at 0 C
Elastic Modulus Data from ASME Section II Part D at 120 C
Elastic Modulus of Cone Material 0.192E+07 kgf/cm² at 120 C

Elastic Modulus of Small Cylinder Material 0.192E+07 kgf/cm² at 120 C
Elastic Modulus of Large Cylinder Material 0.192E+07 kgf/cm² at 120 C
Elastic Modulus of Large End Reinforcement 0.192E+07 kgf/cm² at 120 C
Elastic Modulus of Small End Reinforcement 0.192E+07 kgf/cm² at 120 C
Axial Force on Small End of Cone 0.00 kgf

Axial Force on Large End of Cone 0.00 kgf
Moment on Small End of Cone 0.00 kgf-m.
Moment on Large End of Cone 0.00 kgf-m.
Note: Axial forces and moments are not computed for Horizontal geomtries.
Please compute them manually and input them as Miscellaneous Load on the
ends of the cone.
Note: Neither end of Cone is a Line of Support
Maximum Centroid Reinforcement Distance Large End 22.0567 mm

Maximum Centroid Reinforcement Distance Small End 18.8149 mm
Note: No ring was found close enough to the large end to be considered.
Note: No ring was found close enough to the small end to be considered.
Reinforcement Calculations for Cone / Large Cylinder:
Required Area of Reinforcement for Large End Under Internal Pressure

Large end ratio of pressure to allowable stress 0.00314
Large end max. half apex angle w/o reinforcement 18.424
Large end actual half apex angle 30.000
Intermediate Value [k]:

= max( Y / ( Sr * Erl ), 1 )
= max( .22503E+10/( 1174.1 * 1916575 ), 1 )
= 1.0000
where [Y] is:

= Large End All. Stress * Large End Elastic Modulus (Int. temp.)
= 1174.1 * 1916575
= 2250303232.0 kgf/cm²^2
Required Area of Reinforcement, Large End, Internal [Arl]:

= K*Ql*Rl/(Ss*E1))*(1-delta/alpha)*tan(alpha)
= 1.00 * 15.1274 * 965.0000/( 1174 * 0.85 ) *
( 1 - 18.42/30.00 ) * 0.5773
= 3.2584 cm²
Area of Reinforcement Available in Large end Shell [Ael]:

= (Ts-t)*sqrt(Rl*Ts)+(Tc-Tr)*sqrt(Rl*Tc/cos(alpha))
= ( 8.0000 - 3.0373 ) * SQRT( 965.0000 * 8.0000 ) +
( 8.0000 - 3.5071 ) * SQRT( 965.0000 * 8.0000/0.8660 )
= 8.6024 cm²
Summary of Reinforcement area, Large end, Internal Pressure:

Area of reinforcement required per App. 1-5(1) 3.2584 cm²
Area of reinforcement in shell per App. 1-5(2) 8.6024 cm²
Area of reinforcement in stiffening ring 0.0000 cm²
Reinforcement Calculations for Cone / Small Cylinder:
Required Area of Reinforcement for Small End under Internal Pressure

Small end ratio of pressure to allowable stress 0.00314
Small end max. half apex angle w/o reinforcement 4.761 degrees
Small end actual half apex angle 30.000 degrees
Intermediate Value [k]:

= max( Y / ( Sr * Ers ), 1 )
= max( .22503E+10/( 1174.1 * 1916575 ), 1 )
= 1.0000
where [Y] is:

= Small End All. Stress * Small End Elastic Modulus (Int. temp.)
= 1174.1 * 1916575
= 2250303232.0 kgf/cm²^2
Required Area of Reinforcement, Small End, Internal [Ars]:

= k*Qs*Rs/(Ss*E1)*(1-delta/alpha)*tan(alpha)
= 1.00 * 10.9733 * 700.0000/( 1174 * 0.85 ) *
( 1.0 - 4.76/30.00 ) * 0.5773
= 3.7384 cm²
Area of Reinforcement Available in Small End Shell [Aes]:

= .78*(Rs*Ts)½*((Ts-t)+(Tc-Tr)/Cos(alpha) ))
= .78*(700.000 *8.000 )½*(( 8.000 -2.203 )+( 8.000 -2.544 )/0.87 ))
= 7.0609 cm²
Summary of Reinforcement Area, Small End, Internal Pressure:

Area of reinforcement required per App. 1-5(3) 3.7384 cm²
Area of reinforcement in shell per App. 1-5(4) 7.0609 cm²
Area of reinforcement in stiffening ring 0.0000 cm²
Note: The following calculations are only required per 1-5(g)(1) and
do include external loads due to wind or seismic. These
discontinuity stresses are computed at the shell/cone junction
and do not include effects of local stiffening from a junction ring.
Results for Discontinuity Stresses per Bednar p. 236 2nd Edition
Stress Type Stress Allowable Location

Tensile Stress 978.69 3522.38 Small Cyl. Long.
Compres. Stress -702.79 -3522.38 Small Cyl. Long.
Membrane Stress 738.68 -1761.19 Small End Tang.
Tensile Stress 1000.03 3522.38 Cone Longitudinal
Compres. Stress -681.45 -3522.38 Cone Longitudinal
Compres Stress 781.36 -1761.19 Cone Tangential
Tensile Stress 1547.53 3522.38 Large Cyl. Long.

Compres. Stress -1167.78 -3522.38 Large Cyl. Long.
Membrane Stress -367.55 -1761.19 Large End Tang.
Tensile Stress 1576.90 3522.38 Cone Longitudinal
Compres. Stress -1138.40 -3522.38 Cone Longitudinal
Compres Stress -308.80 -1761.19 Cone Tangential
Note: An asterisk (*) denotes that this stress was not applicable
for this combination of loads.

Center of Gravity Calculation : Step: 10 12:11p Jul 8,2016
Shop/Field Installation Options :
Insulation is installed in the Field.
Note : The CG is computed from the first Element From Node
Center of Gravity of Liquid 3340.216 mm

Center of Gravity of Insulation 3027.161 mm
Center of Gravity of Nozzles 3096.871 mm
Center of Gravity of Added Weights (Operating) 2154.825 mm
Center of Gravity of Added Weights (Empty) 2154.825 mm
Center of Gravity of Tubesheet(s) 822.200 mm
Center of Gravity of Tubes 2862.700 mm
Center of Gravity of Bare Shell New and Cold 2612.505 mm

Center of Gravity of Bare Shell Corroded 2612.505 mm
Vessel CG in the Operating Condition 2909.894 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 2477.899 mm

Nozzle Calcs. : Noz N3 Nozl: 1 12:11p Jul 8,2016
INPUT VALUES, Nozzle Description: Noz N3 From : 20
Pressure for Reinforcement Calculations P 10.294 kgf/cm²

Temperature for Internal Pressure Temp 398 C
Design External Pressure Pext 1.06 kgf/cm²
Temperature for External Pressure Tempex 398 C
Shell Material SA-240 304L

Shell Allowable Stress at Temperature S 935.50 kgf/cm²
Shell Allowable Stress At Ambient Sa 1174.10 kgf/cm²
Inside Diameter of Cylindrical Shell D 1400.00 mm

Design Length of Section L 701.6667 mm
Shell Finished (Minimum) Thickness t 10.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Cylinder/Cone Centerline L1 225.0000 mm
Distance from Bottom/Left Tangent 300.0000 mm
User Entered Minimum Design Metal Temperature 15.00 C
Type of Element Connected to the Shell : Nozzle
Material SA-312 TP304L

Material UNS Number S30403
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 689.48 kgf/cm²
Allowable Stress At Ambient Sna 1174.13 kgf/cm²
Diameter Basis (for tr calc only) OD

Layout Angle 161.52 deg
Diameter 8.0000 in.
Size and Thickness Basis Minimum

Nominal Thickness tn 80S

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 243.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Pad Material SA-240 304L

Pad Allowable Stress at Temperature Sp 935.55 kgf/cm²

Pad Allowable Stress At Ambient Spa 1174.13 kgf/cm²
Diameter of Pad along vessel surface Dp 410.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 95.4625 mm
ASME Code Weld Type per UW-16 None
Class of attached Flange 300

Grade of attached Flange GR 2.3
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Note : Checking Nozzle 90 degrees to the Longitudinal axis.
Reinforcement CALCULATION, Description: Noz N3
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 8.625 in.

Actual Thickness Used in Calculation 0.438 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.29*700.0000)/(935*1.00-0.6*10.29)
= 7.7536 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.29*109.5375)/(689*1.00+0.4*10.29)
= 1.6257 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.7984 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 417.5578 mm
Parallel to Vessel Wall, opening length d 208.7789 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 25.0000 mm
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 689.5/935.5 )
= 0.737

= min( 1, Sn/S )
= min( 1, 689.5/935.5 )
= 0.737

= min( 1, Sp/S )
= min( 1, 935.5/935.5 )
= 1.000

= min( fr2, fr4 )
= min( 0.7 , 1.0 )
= 0.737
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 Design External Mapnc
Area Required Ar 16.641 4.682 NA cm²
Area in Shell A1 4.559 11.439 NA cm²
Area in Nozzle Wall A2 3.543 3.852 NA cm²
Area in Inward Nozzle A3 0.000 0.000 NA cm²
Area in Welds A41+A42+A43 0.597 0.597 NA cm²
Area in Element A5 18.521 18.521 NA cm²
TOTAL AREA AVAILABLE Atot 27.220 34.409 NA cm²
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 70.54 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 298.4962 10.0000 mm
Based on given Pad Diameter: 410.0000 4.2882 mm
Based on Shell or Nozzle Thickness: 311.7719 10.0000 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (208.7789*7.7536*1.0+2*11.1125*7.7536*1.0*(1-0.74))
= 16.641 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 208.779 ( 1.00 * 10.0000 - 1.0 * 7.754 ) - 2 * 11.113

( 1.00 * 10.0000 - 1.0 * 7.7536 ) * ( 1 - 0.737 )
= 4.559 cm²
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 25.00 ) * ( 11.11 - 1.63 ) * 0.7370/sin( 80.6 )
= 3.543 cm²
Note: See Appendix L, L-7.7.7(b) for more information.
Area Available in Welds [A41 + A42 + A43]:

= Wo²*fr3+(Wi-can/0.707)²*fr2+Wp²*fr4
= 9.0000² *0.74 + (0.0000 )² *0.74 + 0.0000² * 1.00
= 0.597 cm²
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 417.5578 - 232.3507 ) * 10.0000 * 1.0000
= 18.521 cm²
Weld Size Calculations, Description: Noz N3
Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 10.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 5.0000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (16.6410 - 4.5588 + 2 * 11.1125 * 0.7370 *
(1.00 * 10.0000 - 7.7536 ) ) * 935
= 11647.14 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.5431 + 18.5207 + 0.5970 - 0.0000 * 0.74 ) * 935
= 21199.17 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5431 + 0.0000 + 0.5970 + ( 1.6380 ) ) * 935
= 5405.42 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.5431 + 0.0000 + 0.5970 + 18.5207 + ( 1.6380 ) ) * 935
= 22731.52 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 232.3507 * 9.0000 * 0.49 * 689
= 11097. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 410.0000 * 8.0000 * 0.49 * 935
= 23617. kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 110.2824 ) * ( 11.1125 - 0.0000 ) * 0.7 * 689
= 18582. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 232.3507 * 10.0000 * 0.74 * 935
= 25267. kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 232.3507 * ( 10.0000 - 0.0000 ) * 0.74 * 935
= 25266. kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 23617 + 18581 ) = 42199 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 11097 + 25267 + 25266 + 0 ) = 61631 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 23617 + 25266 + 0 ) = 48883 kgf
Summary of Failure Path Calculations:

Path 1-1 = 42199 kgf, must exceed W = 11647 kgf or W1 = 21199 kgf
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 11.260 kgf/cm²
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure 1.055 kgf/cm²
Note : Checking Nozzle in plane parallel to the vessel axis.



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.29*700.0000)/(935*1.00-0.6*10.29)
= 7.7536 mm

= (10.29*109.5375)/(689*1.00+0.4*10.29)
= 1.6257 mm

Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (196.8500*7.7536*1.0+2*11.1125*7.7536*1.0*(1-0.74))
= 15.716 cm²

= 196.850 ( 1.00 * 10.0000 - 1.0 * 7.754 ) - 2 * 11.113
( 1.00 * 10.0000 - 1.0 * 7.7536 ) * ( 1 - 0.737 )
= 4.291 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25.00 ) * ( 11.11 - 1.63 ) * 0.7370
= 3.496 cm²

= 9.0000² *0.74 + (0.0000 )² *0.74 + 0.0000² * 1.00
= 0.597 cm²

= ( 393.7000 - 219.0750 ) * 10.0000 * 1.0000
= 17.462 cm²
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.6257 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.7536 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.7536 mm
Wall Thickness, shell/head, external pressure trb2 = 0.7900 mm
Wall Thickness per table UG-45 tb3 = 7.1600 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 7.160 , max( 7.754 , 1.500 ) ]
= 7.1600 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.6257 , 7.1600 )
= 7.1600 mm
Available Nozzle Neck Thickness = 11.1125 mm --> OK


Weld Load [W]:
= (15.7161 - 4.2908 + 2 * 11.1125 * 0.7370 *
(1.00 * 10.0000 - 7.7536 ) ) * 935
= 11032.57 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.4960 + 17.4625 + 0.5970 - 0.0000 * 0.74 ) * 935
= 20165.09 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.4960 + 0.0000 + 0.5970 + ( 1.6380 ) ) * 935
= 5361.30 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.4960 + 0.0000 + 0.5970 + 17.4625 + ( 1.6380 ) ) * 935
= 21697.45 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.0750 * 9.0000 * 0.49 * 689
= 10463. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 410.0000 * 8.0000 * 0.49 * 935
= 23617. kgf

= (3.1416 * 103.9812 ) * ( 11.1125 - 0.0000 ) * 0.7 * 689
= 17520. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.0750 * 10.0000 * 0.74 * 935
= 23824. kgf

= ( 3.1416/2.0 ) * 219.0750 * ( 10.0000 - 0.0000 ) * 0.74 * 935
= 23823. kgf
PATH11 = ( SPEW + SNW ) = ( 23617 + 17519 ) = 41137 kgf

= ( 10463 + 23823 + 23822 + 0 ) = 58109 kgf
= ( 23617 + 23822 + 0 ) = 47439 kgf


The Drop for this Nozzle is : 47.9678 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 301.5196 mm


Design External Pressure Pext 1.06 kgf/cm²
Temperature for External Pressure Tempex 398 C


Design Length of Section L 701.6667 mm
Material SA-312 TP304L

Material Specification/Type Smls. pipe

Diameter 8.0000 in.
Size and Thickness Basis Minimum

Nominal Thickness tn 80S



Pad Material SA-240 304L

Pad Allowable Stress at Temperature Sp 935.55 kgf/cm²

Pad Allowable Stress At Ambient Spa 1174.13 kgf/cm²
Diameter of Pad along vessel surface Dp 410.0000 mm
Thickness of Pad te 10.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 10.0000 mm
Reinforcing Pad Width 95.4625 mm


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Insert Nozzle With Pad, no Inside projection


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.16*700.0000)/(935*1.00-0.6*10.16)
= 7.6549 mm

= (10.16*109.5375)/(689*1.00+0.4*10.16)
= 1.6052 mm


= min( 1, Sn/S )
= min( 1, 689.5/935.5 )
= 0.737

= min( 1, Sn/S )
= min( 1, 689.5/935.5 )
= 0.737

= min( 1, Sp/S )
= min( 1, 935.5/935.5 )
= 1.000

= min( fr2, fr4 )
= min( 0.7 , 1.0 )
= 0.737



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (208.7808*7.6549*1.0+2*11.1125*7.6549*1.0*(1-0.74))
= 16.429 cm²

= 208.781 ( 1.00 * 10.0000 - 1.0 * 7.655 ) - 2 * 11.113

( 1.00 * 10.0000 - 1.0 * 7.6549 ) * ( 1 - 0.737 )
= 4.759 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 25.00 ) * ( 11.11 - 1.61 ) * 0.7370/sin( 80.6 )
= 3.551 cm²
Note: See Appendix L, L-7.7.7(b) for more information.

= 9.0000² *0.74 + (0.0000 )² *0.74 + 0.0000² * 1.00
= 0.597 cm²

= ( 417.5616 - 232.3528 ) * 10.0000 * 1.0000
= 18.521 cm²


Weld Load [W]:
= (16.4294 - 4.7591 + 2 * 11.1125 * 0.7370 *
(1.00 * 10.0000 - 7.6549 ) ) * 935
= 11276.92 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.5508 + 18.5209 + 0.5970 - 0.0000 * 0.74 ) * 935
= 21206.46 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5508 + 0.0000 + 0.5970 + ( 1.6380 ) ) * 935
= 5412.56 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.5508 + 0.0000 + 0.5970 + 18.5209 + ( 1.6380 ) ) * 935
= 22738.81 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 232.3528 * 9.0000 * 0.49 * 689
= 11097. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 410.0000 * 8.0000 * 0.49 * 935
= 23617. kgf

= (3.1416 * 110.2834 ) * ( 11.1125 - 0.0000 ) * 0.7 * 689
= 18582. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 232.3528 * 10.0000 * 0.74 * 935
= 25268. kgf

= ( 3.1416/2.0 ) * 232.3528 * ( 10.0000 - 0.0000 ) * 0.74 * 935
= 25266. kgf
PATH11 = ( SPEW + SNW ) = ( 23617 + 18581 ) = 42199 kgf

= ( 11097 + 25267 + 25266 + 0 ) = 61631 kgf
= ( 23617 + 25266 + 0 ) = 48883 kgf





= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.16*700.0000)/(935*1.00-0.6*10.16)
= 7.6549 mm

= (10.16*109.5375)/(689*1.00+0.4*10.16)
= 1.6052 mm

Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .



Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (196.8500*7.6549*1.0+2*11.1125*7.6549*1.0*(1-0.74))
= 15.516 cm²

= 196.850 ( 1.00 * 10.0000 - 1.0 * 7.655 ) - 2 * 11.113
( 1.00 * 10.0000 - 1.0 * 7.6549 ) * ( 1 - 0.737 )
= 4.479 cm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25.00 ) * ( 11.11 - 1.61 ) * 0.7370
= 3.503 cm²

= 9.0000² *0.74 + (0.0000 )² *0.74 + 0.0000² * 1.00
= 0.597 cm²

= ( 393.7000 - 219.0750 ) * 10.0000 * 1.0000
= 17.462 cm²


= min[ 7.160 , max( 7.655 , 1.500 ) ]
= 7.1600 mm

= max( ta, tb )
= max( 1.6052 , 7.1600 )
= 7.1600 mm


Weld Load [W]:
= (15.5161 - 4.4793 + 2 * 11.1125 * 0.7370 *
(1.00 * 10.0000 - 7.6549 ) ) * 935
= 10684.28 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.5035 + 17.4625 + 0.5970 - 0.0000 * 0.74 ) * 935
= 20172.13 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.5035 + 0.0000 + 0.5970 + ( 1.6380 ) ) * 935
= 5368.34 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.5035 + 0.0000 + 0.5970 + 17.4625 + ( 1.6380 ) ) * 935
= 21704.49 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.0750 * 9.0000 * 0.49 * 689
= 10463. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 410.0000 * 8.0000 * 0.49 * 935
= 23617. kgf

= (3.1416 * 103.9812 ) * ( 11.1125 - 0.0000 ) * 0.7 * 689
= 17520. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.0750 * 10.0000 * 0.74 * 935
= 23824. kgf

= ( 3.1416/2.0 ) * 219.0750 * ( 10.0000 - 0.0000 ) * 0.74 * 935
= 23823. kgf
PATH11 = ( SPEW + SNW ) = ( 23617 + 17519 ) = 41137 kgf

= ( 10463 + 23823 + 23822 + 0 ) = 58109 kgf
= ( 23617 + 23822 + 0 ) = 47439 kgf







Material SA-182 F304L

Material Specification/Type Forgings
Diameter Basis (for tr calc only) ID

Diameter 2.0000 in.
Size and Thickness Basis Actual

Actual Thickness tn 13.4600 mm

Flange Type Long Weld Neck




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Insert Nozzle No Pad, no Inside projection
Actual Inside Diameter Used in Calculation 2.000 in.


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.14*965.0000)/(1174*1.00-0.6*3.14)
= 2.5809 mm
Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)
= 25.400(exp([3.14/(1157.26*1.00]-1)
= 0.0689 mm

Normal to Vessel Wall (Thickness Limit), no pad Tlnp 20.0000 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Noz N5.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.



= min[ 4.800 , max( 2.581 , 1.500 ) ]
= 2.5809 mm

= max( ta, tb )
= max( 0.0689 , 2.5809 )
= 2.5809 mm

Nozzle Weld 5.6000 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.








Diameter 2.0000 in.






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= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.00*965.0000)/(1174*1.00-0.6*3.00)
= 2.4694 mm

= 25.400(exp([3.00/(1157.26*1.00]-1)
= 0.0659 mm

Note:




= min[ 4.800 , max( 2.469 , 1.500 ) ]
= 2.4694 mm

= max( ta, tb )
= max( 0.0659 , 2.4694 )
= 2.4694 mm










Diameter 2.0000 in.





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= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.00*965.0000)/(1174*1.00-0.6*3.00)
= 2.4694 mm

= 25.400(exp([3.00/(1157.26*1.00]-1)
= 0.0659 mm

Note:







= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.00*965.0000)/(1174*1.00-0.6*3.00)
= 2.4694 mm

= 25.400(exp([3.00/(1157.26*1.00]-1)
= 0.0659 mm

Note:




= min[ 4.800 , max( 2.469 , 1.500 ) ]
= 2.4694 mm

= max( ta, tb )
= max( 0.0659 , 2.4694 )
= 2.4694 mm








Physical Maximum for Diameter Limit Dmax 1052.0000 mm

Physical Maximum for Thickness Limit Tmax 0.0000 mm
Material SA-240 304L

Material Specification/Type Plate

Diameter 22.0000 in.





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= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (3.00*965.0000)/(1174*1.00-0.6*3.00)
= 2.4694 mm

= (3.00*279.4000)/(1174*1.00+0.4*3.00)
= 0.7132 mm


= min( 1, Sn/S )
= min( 1, 1174.1/1174.1 )
= 1.000

= min( 1, Sn/S )
= min( 1, 1174.1/1174.1 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

Area Required Ar 13.305 NA NA cm²
Area in Shell A1 69.439 NA NA cm²
Area in Nozzle Wall A2 4.643 NA NA cm²
Area in Inward Nozzle A3 0.000 NA NA cm²
Area in Welds A41+A42+A43 0.810 NA NA cm²
Area in Element A5 0.000 NA NA cm²
TOTAL AREA AVAILABLE Atot 74.892 NA NA cm²
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (538.8000*2.4694*1.0+2*10.0000*2.4694*1.0*(1-1.00))
= 13.305 cm²

= 513.200 ( 1.00 * 16.0000 - 1.0 * 2.469 ) - 2 * 10.000
( 1.00 * 16.0000 - 1.0 * 2.4694 ) * ( 1 - 1.000 )
= 69.439 cm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 25.00 ) * ( 10.00 - 0.71 ) * 1.0000
= 4.643 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9.0000² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.810 cm²


= min[ 8.331 , max( 2.469 , 1.500 ) ]
= 2.4694 mm

= max( ta, tb )
= max( 0.7132 , 2.4694 )
= 2.4694 mm

Weld Load [W]:
= (13.3054 - 69.4388 + 2 * 10.0000 * 1.0000 *
(1.00 * 16.0000 - 2.4694 ) ) * 1174
= 0.00 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.6434 + 0.0000 + 0.8100 - 0.0000 * 1.00 ) * 1174
= 6403.00 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.6434 + 0.0000 + 0.8100 + ( 3.2000 ) ) * 1174
= 10160.20 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 4.6434 + 0.0000 + 0.8100 + 0.0000 + ( 3.2000 ) ) * 1174
= 10160.20 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 558.8000 * 9.0000 * 0.49 * 1174
= 45450. kgf

= (3.1416 * 274.4000 ) * ( 10.0000 - 0.0000 ) * 0.7 * 1174
= 70851. kgf

= ( 3.1416/2.0 ) * 558.8000 * ( 16.0000 - 0.0000 ) * 0.74 * 1174
= 122023. kgf
PATH11 = ( SONW + SNW ) = ( 45449 + 70851 ) = 116300 kgf

= ( 45449 + 0 + 122023 + 0 ) = 167472 kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 45449 + 122023 + 0 ) = 167472 kgf



Percent Elongation Calculations:


Nozzle Calcs. : Noz N6A Nozl: 7 12:11p Jul 8,2016
INPUT VALUES, Nozzle Description: Noz N6A From : 80


Inside Diameter of Elliptical Head D 1930.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 8.0000 mm
Head Internal Corrosion Allowance c 0.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 730.0000 mm


Diameter 2.0000 in.






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Note : Checking Nozzle in the Meridional direction.
Reinforcement CALCULATION, Description: Noz N6A

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (3.00*1930.0000*1.000)/( 2*1174.13*1.00-0.2*3.00)
= 2.4663 mm

= 25.400(exp([3.00/(1157.26*1.00]-1)
= 0.0659 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Noz N6A.

Weld Size Calculations, Description: Noz N6A




Note : Checking Nozzle in the Latitudinal direction.
Reinforcement CALCULATION, Description: Noz N6A


= (3.00*1930.0000*1.000)/( 2*1174.13*1.00-0.2*3.00)
= 2.4663 mm

= 25.400(exp([3.00/(1157.26*1.00]-1)
= 0.0659 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Noz N6A.




= min[ 4.800 , max( 2.466 , 1.500 ) ]
= 2.4663 mm

= max( ta, tb )
= max( 0.0659 , 2.4663 )
= 2.4663 mm
Weld Size Calculations, Description: Noz N6A





Nozzle Calcs. : Noz N6B Nozl: 8 12:11p Jul 8,2016
INPUT VALUES, Nozzle Description: Noz N6B From : 80


Inside Diameter of Elliptical Head D 1930.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 8.0000 mm
Head Internal Corrosion Allowance c 0.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 730.0000 mm


Diameter 2.0000 in.






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Note : Checking Nozzle in the Meridional direction.
Reinforcement CALCULATION, Description: Noz N6B


= (3.11*1930.0000*1.000)/( 2*1174.13*1.00-0.2*3.11)
= 2.5588 mm

= 25.400(exp([3.11/(1157.26*1.00]-1)
= 0.0684 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Noz N6B.

Weld Size Calculations, Description: Noz N6B




Note : Checking Nozzle in the Latitudinal direction.
Reinforcement CALCULATION, Description: Noz N6B


= (3.11*1930.0000*1.000)/( 2*1174.13*1.00-0.2*3.11)
= 2.5588 mm

= 25.400(exp([3.11/(1157.26*1.00]-1)
= 0.0684 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Noz N6B.




= min[ 4.800 , max( 2.559 , 1.500 ) ]
= 2.5588 mm

= max( ta, tb )
= max( 0.0684 , 2.5588 )
= 2.5588 mm
Weld Size Calculations, Description: Noz N6B





Nozzle Schedule : Step: 19 12:11p Jul 8,2016
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm mm mm mm
------------------------------------------------------------------------------
Noz N5 2.000 150 LWN 3.060 13.460 - - 210.78
Noz N7 2.000 150 LWN 3.060 13.460 - - 220.78
Noz N1 2.000 150 LWN 3.060 13.460 - - 274.05
Noz N6A 2.000 300 LWN 3.309 16.630 - - 241.87
Noz N6B 2.000 300 LWN 3.309 16.630 - - 241.87
Noz N3 8.000 80S WNF 8.625 12.700 410.00 10.000 301.52
Noz N4 8.000 80S WNF 8.625 12.700 410.00 10.000 301.52
Noz N2 22.000 150 WNF 22.000 10.000 - - 309.33
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
------------------------------------------------------------------------------
Noz N5 SA-182 F304L 8.000 8.000 - - -
Noz N7 SA-182 F304L 8.000 8.000 - - -
Noz N1 SA-182 F304L 8.000 8.000 - - -
Noz N6A SA-182 F304L 8.000 9.000 - - -
Noz N6B SA-182 F304L 8.000 9.000 - - -
Noz N3 SA-312 TP304L 10.000 9.000 8.000 10.000 -
Noz N4 SA-312 TP304L 10.000 9.000 8.000 10.000 -
Noz N2 SA-240 304L 16.000 9.000 - - -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
----------------------------------------------------------------------------
Noz N5 5669.000 180.00 202.00 0.00 Main_Shl
Noz N7 2319.000 0.00 212.00 0.00 Main_Shl
Nozzle Schedule : Step: 19 12:11p Jul 8,2016
Noz N1 2669.000 39.57 210.00 0.00 Main_Shl

Noz N6A 0.00 213.00 0.00 Shl_Dish
Noz N6B 180.00 213.00 0.00 Shl_Dish
Noz N3 300.000 161.52 243.00 0.00 Chl_Shl
Noz N4 300.000 341.52 243.00 0.00 Chl_Shl
Noz N2 4519.000 0.00 252.00 0.00 Main_Shl

Nozzle Summary : Step: 20 12:11p Jul 8,2016
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG45 [tr] Weld Areas or

kgf/cm² kgf/cm² Path Stresses
---------------------------------------------------------------------------
Noz N3 11.13 OK ... OK 7.16 OK Passed
Noz N5 8.10 ... ... OK 2.58 OK NoCalc[*]
Noz N7 8.10 ... ... OK 2.47 OK NoCalc[*]
Noz N1 8.10 ... ... OK 2.47 OK NoCalc[*]
Noz N1 8.10 ... ... OK 2.47 OK NoCalc[*]
Noz N2 8.10 ... ... OK 2.47 OK Passed
Noz N6A 9.59 ... ... OK 2.47 OK NoCalc[*]
Noz N6A 9.59 ... ... OK 2.47 OK NoCalc[*]
Noz N6B 9.59 ... ... OK 2.56 OK NoCalc[*]
Noz N6B 9.59 ... ... OK 2.56 OK NoCalc[*]
---------------------------------------------------------------------------
Min. - Nozzles 8.10 Noz N2
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit

20 Noz N3 300.000 161.524 393.700
20 Noz N4 300.000 341.524 393.700
70 Noz N5 5669.000 180.000 101.600
70 Noz N7 2319.000 0.000 101.600
70 Noz N1 2669.000 39.573 101.600
70 Noz N2 4519.000 0.000 1052.000
80 Noz N6A 0.000 0.000 101.600
80 Noz N6B 0.000 180.000 101.600
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

ASME TS Calc : Case: 1 12:11p Jul 8,2016
Input Echo, Tubesheet Number 1, Description: ASME T/S
Shell Data:
Main Shell Description: Small_Shl
Shell Design Pressure Ps 3.00 kgf/cm²
Shell Thickness ts 8.0000 mm
Shell Corrosion Allowance cas 0.0000 mm
Inside Diameter of Shell Ds 1400.000 mm
Shell Temperature for Internal Pressure Ts 120.00 C
Shell Material UNS Number S30403
Shell Allowable Stress at Temperature Ss 1174.13 kgf/cm²
Shell Allowable Stress at Ambient 1174.13 kgf/cm²
Channel Description: Chl_Shl

Channel Type: Cylinder
Channel Design Pressure Pt 10.16 kgf/cm²
Channel Thickness tc 10.0000 mm
Channel Corrosion Allowance cac 0.0000 mm
Inside Diameter of Channel Dc 1400.000 mm
Channel Design Temperature TEMPC 398.00 C
Channel Material SA-240 304L
Channel Material UNS Number S30403
Channel Allowable Stress at Temperature Sc 935.55 kgf/cm²
Channel Allowable Stress at Ambient 1174.13 kgf/cm²
Tube Data:
Number of Tube Holes Nt 886
Tube Wall Thickness et 2.1080 mm
Tube Outside Diameter D 25.4000 mm
Total Straight Tube Length Lt 4200.00 mm
Straight Tube Length (bet. inner tubsht faces) L 4081.00 mm
Design Temperature of the Tubes 398.00 C
Tube Material SA-213 TP304L
Tube Material UNS Number S30403
Is this a Welded Tube No
Tube Material Specification used Smls. tube
Tube Allowable Stress at Temperature 935.55 kgf/cm²
Tube Allowable Stress At Ambient 1174.13 kgf/cm²
Tube Yield Stress At design Temperature Syt 1034.21 kgf/cm²
Tube Pitch (Center to Center Spacing) P 38.1000 mm
Tube Layout Pattern Square
Fillet Weld Leg af 2.0000 mm

Groove Weld Leg ag 2.0000 mm
Tube-Tubesheet Joint Weld Type Full Strength
Method for Tube-Tubesheet Jt. Allow. UW-20
Tube-Tubesheet Joint Classification h
Radius to Outermost Tube Hole Center ro 672.445 mm

Largest Center-to-Center Tube Distance Ul 76.2000 mm
Length of Expanded Portion of Tube ltx 0.0000 mm
Tube-side pass partition groove depth hg 7.0000 mm
Tubesheet Data:
Tubesheet TYPE: U-tube, Gasketed both Sides, Conf. d
Tubesheet Design Metal Temperature T 398.00 C

Tubesheet Material Specification SA-965 F304L
Tubesheet Material UNS Number S30403
Tubesheet Allowable Stress at Temperature S 689.48 kgf/cm²
Tubesheet Allowable Stress at Ambient Tt 1174.13 kgf/cm²
Thickness of Tubesheet h 119.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 0.0000 mm
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 mm
Tubesheet Outside Diameter A 1594.000 mm
Dimension G for the Channel Side Gc 1443.745 mm
Area of the Untubed Lanes AL 2684.6 cm²
Junction Stress Reduction option Increase Tubesheet thickness

Perform Differential Pressure Design NO
Run Multiple Load Cases YES
Channel Side Vacuum Pressure Pextc 1.0550 kgf/cm²
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Both
Small end Hub thk. g0 8.0000 mm
Large end Hub thk. g1 12.0000 mm
Gasket Factor, m 3.00
Flange Facing Sketch Code Sketch 1a
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Bolting Information:
Type of Thread Series TEMA Metric Thread
Number of Bolts n 52
Weld between Flange and Shell/Channel 0.0000 mm
Alternate Flange Operating Bolt Load, Wm1 199293.25 kgf

Alternate Flange Seating Bolt Load, Wm2 315333.88 kgf
Alternate Flange Design Bolt Load, W 387522.62 kgf
Tubesheet Integral with None

Tubesheet Extended as Flange Yes
Thickness of Extended Portion of Tubesheet Tf 87.0000 mm
Is Bolt Load Transferred to the Tubesheet Yes
ASME TubeSheet Results per Part UHX, 2010, 2011a
Elasticity/Expansion Material Properties :
Shell - TM-1 Material Group G

-----------------------------------------------------------------
Elastic Mod. at Design Temperature 120.0 C 0.19166E+07 kgf/cm²
Elastic Mod. at Ambient Temperature 21.1 C 0.19897E+07 kgf/cm²
Channel - TM-1 Material Group G

-----------------------------------------------------------------
Tubes - TM-1 Material Group G

-----------------------------------------------------------------
Elastic Mod. at Tubsht. Design Temp. 398.0 C 0.17198E+07 kgf/cm²
TubeSheet - TM-1 Material Group G

-----------------------------------------------------------------
Tube Required Thickness under Internal Pressure (Tubeside pressure) :
Thickness Due to Internal Pressure:

= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.16*(25.4000/2-0.000)/(935.55*1.00+0.4*10.16)
= 0.1373 + 0.0000 = 0.1373 mm
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart HA-3 at 398.00 C

Elastic Modulus for Material 1649516.00 kgf/cm²
Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
2.1080 25.40 4753.44 12.05 50.0000 0.0075765 418.57
EMAWP = (4*B)/(3*(D/T)) = ( 4 *418.5664 )/( 3 *12.0493 ) = 46.3170 kgf/cm²
Results for Reqd Thickness for Ext. Pressure (Tca):

TCA ODCA SLEN D/T L/D Factor A B
0.3801 25.40 4753.44 66.82 50.0000 0.0002464 203.21
EMAWP = (4*B)/(3*(D/T)) = ( 4 *203.2134 )/( 3 *66.8165 ) = 4.0552 kgf/cm²
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 0.3801 mm
Allowable Internal Pressure at Corroded thickness 166.33 kgf/cm²
Required Internal Design Pressure 10.16 kgf/cm²
Allowable External Pressure at Corroded thickness 46.32 kgf/cm²
Required External Design Pressure 4.05 kgf/cm²
Required Thickness due to Shell Side pressure 0.3801 mm
-----------------------------------------------------------------
Detailed Results for load Case 1 un-corr. (Fvs + Pt)
-----------------------------------------------------------------
Intermediate Calculations For Tubesheets Extended As Flanges:
ASME Code, Section VIII, Div. 1, 2010, 2011a
Gasket Contact Width, N = (Goc-Gic) / 2 16.000 mm

Basic Gasket Width, b0 = N / 2.0 8.000 mm
Effective Gasket Width, b = SQRT(b0) * 2.5 7.125 mm
Gasket Reaction Diameter, G = Go-2.0*b 1443.750 mm
= 2a + 6t/(m + 0.5)
= 2 * 30.000 + 6 * 87.000 /(3.00 + 0.5)
= 209.143 mm

= C * sin( pi / n ) )
= 1527.000 * sin( 3.142 / 52 )
= 92.198 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 92.198 /( 2 * 30.000 + 87.000 )), 1 )
= 1.0000

Distance Across Corners for Nuts 57.740 mm
Circular Wrench End Diameter a 0.000 mm
-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, cm² 179.355 261.542
-----------------------------------------------------------------------------
Flange Design Bolt Load, Seating Condition W : 387522.62 kgf

Flange Design Bolt Load, Operating Condition Wm1: 196631.66 kgf
Required Tubesheet Flanged Extension thk. per UHX-9 (operating) [hr_opr]:

= sqrt( 1.9 * WM1 * hg / ( S * G ) )
= sqrt( 1.9 * 196631.66 * 41.625 / ( 689.48 * 1443.745 ) )
= 39.525 mm
Required Tubesheet Flanged Extension thk. per UHX-9 (seating) [hr_seat]:

= sqrt( 1.9 * W * hg / ( Sa * G ) )
= sqrt( 1.9 * 387522.62 * 41.625 / ( 1174.13 * 1443.745 ) )
= 42.521 mm
Gasket Reaction Diameter (Gc or Gs as applicable): 1443.750 mm
Results for ASME U-tube Tubesheet Calculations for Configuration d,

Per Edition 2010, 2011a, Original Thickness :
Minimum Required Thickness for Shear [HreqS]:

= 1/(4 * Mu) * (Do/(0.8 * S)) * |Ps - Pt| + Cats + Catc
= 1/(4 * 0.333 ) * (1370.29 /(0.8 * 689.48 )) * |0.00 - 10.16 | + 0.000
= 18.9303 mm
UHX-12.5.1 Step 1:
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt
= 2 * 672.4450 + 25.4000 = 1370.290 mm
Determine the Basic Ligament Efficiency for Shear [mu]:

= (p - dt) / p
= (38.100 - 25.400 ) / 38.100 = 0.333
UHX-12.5.2 Step 2 :
Compute the Ratio [Rhos]:

= Gs / Do (Configurations d, e, f)
= 1443.7504 / 1370.2900 = 1.0536
Compute the Ratio [Rhoc]:

= Gc / Do (Configurations d)
= 1443.7452 / 1370.2900 = 1.0536
Moment on Tubesheet due to Pressures (Ps, Pt) [Mts]:

= Do²/16 * [(Rhos-1)*(Rhos²+1)* Ps - (Rhoc-1) * (Rhoc²+1) * Pt ]
= 1370.290²/16 * [ (1.054 - 1) * (1.054² + 1) * 0.000 -
(1.054 - 1) * (1.054² + 1) * 10.160 ]
= -134867.8281 kgf/cm²*mm²
UHX-12.5.3 Step 3, Determination of Effective Elastic Properties :
Compute the Ratio [rho]:

= ltx / h = 0.0000 / 119.0000 = 0.0000 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:

= max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= max( 25.4000 -2*2.1080 *(1719823 /1719823 )*

( 935 /689 )*(0.000 ), 25.4000 -2*2.1080 )
= 25.4000 mm
Compute the Effective Tube Pitch [p*]:

= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do²) )
= 38.1000 / sqrt( 1 - 4 * min( 2684.60 *100.000 , 4*1370.290 *38.100 )
(3.141* 1370.290²) )
= 41.1227 mm
Compute the Effective Ligament Efficiency for Bending [mu*]:

= (p* - d*) / p* = (41.1227 - 25.4000 ) / 41.1227 = 0.38234
E*/E, nu* for Square pattern from Fig. UHX-11.4.

h/p = 3.123360 ; mu* = 0.382336
E*/E = 0.437535 ; nu* = 0.318271 ; E* = 752483. kgf/cm²
Note: As h/p (3.123) is > 2, data values for h/p = 2 were used.
Skip Step 4 for Configuration d :
UHX-12.5.5 Step 5:
Diameter ratio [K]:

= A / Do = 1594.0000 / 1370.2900 = 1.1633
Determine Coefficient [F]:

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.32 )/752482 * ( 1719823 * ln(1.16 ) )
= 0.2356
UHX-12.5.6 Step 6:
Moment Acting on Unperforated Tubesheet Rim [M*]

= Mts + W* * (Gc - Gs)/(2 * pi * Do)
= -134867.8 + 196631.7 * (1443.745 - 1443.745 )/(2 * pi * 1370.290 )
= -134867.8281 kgf/cm²*mm²
UHX-12.5.7 Step 7:
Maximum Bending Moment acting on Periphery of Tubesheet [Mp]:

= ((M*) - Do²/32 * F * (Ps - Pt) ) / (1 + F)
= ((-134867.83) - 1370.290²/32 * 0.236 * (0.00 - 10.16 ) ) / (1 + 0.24 )
= 4535.2788 kgf/cm²*mm²
Maximum Bending Moment acting on Center of Tubesheet [Mo]:

= Mp + Do²/64 * (3 + rnu*)(Ps - Pt)
= 4535.28 + 1370.290²/64 * (3 + 0.318 )(0.00 - 10.16 )
= -984588.1875 kgf/cm²*mm²
Maximum Bending Moment acting on Tubesheet [M]:

= Max( |Mp|, |Mo| )
= Max( |4535.279 |, | -0.1E+07| )
= 984588.1875 kgf/cm²*mm²
UHX-12.5.8 Results for Step 8:
Tubesheet Bending Stress at Original Thickness:

= 6 * M / ( (mu*) * ( h - hg')² )
= 6 * 984588 / ( (0.3823 ) * ( 119.0000 - 7.0000 )² )
= 1231.7545 kgf/cm²
The Allowable Tubesheet Bending Stress [SigmaAll]:

= 2 * S = 2 * 689.48 = 1378.95 kgf/cm²
Tubesheet Bending Stress at Final Thickness [Sigma]:

= 6 * M / ( (mu*) * ( h - hg')²
= 6 * 984588 / ( (0.3823 ) * ( 112.8791 - 7.0000 )²
= 1378.2866 kgf/cm²
Required Tubesheet Thickness, for Bending Stress [HreqB]:

= H + CATS + CATC = 112.8791 + 0.0000 + 0.0000 = 112.8791 mm
Required Tubesheet Thickness for Given Loadings (includes CA) [Hreq]:

= Max( HreqB, HreqS ) = Max( 112.8791 , 18.9303 ) = 112.8791 mm
UHX-12.5.9 Step 9:
|Ps - Pt| = |0.00 - 10.16 | = 10.160 kgf/cm²
Shear Stress check [Tau_limit]:

= 3.2 * S * MU * h / Do
= 3.2 * 689.48 * 0.333 * 119.000 / 1370.29 = 63.87 kgf/cm²
Average Shear Stress at the Outer Edge of Perforated Region [Tau]:

= 1/(4* Mu) * (Do/h) * |Ps - Pt|
= 1/(4*0.333)*(1370.29/119.00)*|0.00-10.16|kgf/cm²
= 87.74 kgf/cm²
Note: Analysis Completed for Tubesheet Configuration d.
Tube Weld Size Results per UW-20:

Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 2.108 * ( 25.400 - 2.108 ) * 935.55 = 1443.091 kgf
Fillet Weld Strength [Ff]:

= .55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
= .55 * 3.1415 * 2.000 * (25.400 + 0.67*2.000 ) * 689.48
= 637.1213 kgf
Groove Weld Strength [Fg]:

= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 2.000 * (25.400 + 0.67*2.000 ) * 689.48
= 984.6420 kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax

= Ft = 1443.0908 kgf
Design Strength Ratio [fd]:

= 1.0000
Weld Strength Factor [fw]:

= Sot / ( Min(Sot, S) ) = 1.3569
Min Weld Length [ar]:

= 2 *( ( (0.75 * do)² + 1.07*t*(do - t)* fw * fd ) )½ - .75 * do)
= 3.5744 mm
Minimum Required Fillet Weld Leg afr 1.7872 mm

Minimum Required Groove Weld Leg agr 1.7872 mm
Tube-Tubesheet Jt allowable, 1443.09 is >= tube strength 1443.09 kgf

Note: This tube-tubesheet joint is a Full Strength joint
Stress/Force summary for loadcase 1 un-corr. (Fvs + Pt):

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet bend. stress 1231.8 <= 1379.0 kgf/cm² Ok
Tubesheet shear stress 87.7 <= 551.6 kgf/cm² Ok
------------------------------------------------------------------------
Thickness results for loadcase 1 un-corr. (Fvs + Pt):

----------------------------------------------------------------------------
Thickness (mm) Required Actual P/F
----------------------------------------------------------------------------
Tubesheet Thickness : 112.879 119.000 Ok
Tube-Tubesheet Fillet Weld Leg : 1.787 2.000 Ok
Tube-Tubesheet Groove Weld Leg : 1.787 2.000 Ok
----------------------------------------------------------------------------
-----------------------------------------------------------------
Detailed Results for load Case 2 un-corr. (Ps + Fvt)
-----------------------------------------------------------------

= 2a + 6t/(m + 0.5)
= 2 * 30.000 + 6 * 87.000 /(3.00 + 0.5)

= 209.143 mm

= C * sin( pi / n ) )
= 1527.000 * sin( 3.142 / 52 )
= 92.198 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 92.198 /( 2 * 30.000 + 87.000 )), 1 )
= 1.0000

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, cm² 129.262 261.542
-----------------------------------------------------------------------------



= 1/(4 * 0.333 ) * (1370.29 /(0.8 * 689.48 )) * |3.00 - -1.05 | + 0.000
= 7.5554 mm
UHX-12.5.1 Step 1:

= 2 * ro + dt
= 2 * 672.4450 + 25.4000 = 1370.290 mm

= (p - dt) / p
= (38.100 - 25.400 ) / 38.100 = 0.333
UHX-12.5.2 Step 2 :

= 1443.7504 / 1370.2900 = 1.0536

= 1443.7452 / 1370.2900 = 1.0536

= 1370.290²/16 * [ (1.054 - 1) * (1.054² + 1) * 3.000 -
(1.054 - 1) * (1.054² + 1) * -1.055 ]
= 53830.6484 kgf/cm²*mm²

= ltx / h = 0.0000 / 119.0000 = 0.0000 ( must be 0 <= rho <= 1 )

= max( 25.4000 -2*2.1080 *(1719823 /1719823 )*
( 935 /689 )*(0.000 ), 25.4000 -2*2.1080 )
= 25.4000 mm

= 38.1000 / sqrt( 1 - 4 * min( 2684.60 *100.000 , 4*1370.290 *38.100 )
(3.141* 1370.290²) )
= 41.1227 mm

= (p* - d*) / p* = (41.1227 - 25.4000 ) / 41.1227 = 0.38234

h/p = 3.123360 ; mu* = 0.382336
E*/E = 0.437535 ; nu* = 0.318271 ; E* = 752483. kgf/cm²
UHX-12.5.5 Step 5:
Diameter ratio [K]:

= A / Do = 1594.0000 / 1370.2900 = 1.1633

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.32 )/752482 * ( 1719823 * ln(1.16 ) )
= 0.2356
UHX-12.5.6 Step 6:

= Mts + W* * (Gc - Gs)/(2 * pi * Do)
= 53830.6 + 54929.7 * (1443.745 - 1443.745 )/(2 * pi * 1370.290 )
= 53830.6484 kgf/cm²*mm²
UHX-12.5.7 Step 7:

= ((M*) - Do²/32 * F * (Ps - Pt) ) / (1 + F)
= ((53830.65 ) - 1370.290²/32 * 0.236 * (3.00 - -1.05 ) ) / (1 + 0.24 )
= -1807.6753 kgf/cm²*mm²

= Mp + Do²/64 * (3 + rnu*)(Ps - Pt)
= -1807.68 + 1370.290²/64 * (3 + 0.318 )(3.00 - -1.05 )
= 392965.5000 kgf/cm²*mm²

= Max( |Mp|, |Mo| )
= Max( |-1807.675 |, |392965.500| )
= 392965.5000 kgf/cm²*mm²

= 6 * M / ( (mu*) * ( h - hg')² )
= 6 * 392965.500 / ( (0.3823 ) * ( 119.0000 - 7.0000 )² )
= 491.6136 kgf/cm²

= 2 * S = 2 * 689.48 = 1378.95 kgf/cm²

= 6 * M / ( (mu*) * ( h - hg')²
= 6 * 392949.750 / ( (0.3823 ) * ( 73.8757 - 7.0000 )²
= 1378.8149 kgf/cm²

= H + CATS + CATC = 73.8757 + 0.0000 + 0.0000 = 73.8757 mm

UHX-12.5.9 Step 9:
|Ps - Pt| = |3.00 - -1.05 | = 4.055 kgf/cm²

= 3.2 * S * MU * h / Do
= 3.2 * 689.48 * 0.333 * 119.000 / 1370.29 = 63.87 kgf/cm²

= 1/(4* Mu) * (Do/h) * |Ps - Pt|
= 1/(4*0.333)*(1370.29/119.00)*|3.00--1.05|kgf/cm²
= 35.02 kgf/cm²


Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 2.108 * ( 25.400 - 2.108 ) * 935.55 = 1443.091 kgf

= .55 * 3.1415 * 2.000 * (25.400 + 0.67*2.000 ) * 689.48
= 637.1213 kgf

= .85 * 3.1415 * 2.000 * (25.400 + 0.67*2.000 ) * 689.48
= 984.6420 kgf

= Ft = 1443.0908 kgf

= 1.0000

= Sot / ( Min(Sot, S) ) = 1.3569

= 2 *( ( (0.75 * do)² + 1.07*t*(do - t)* fw * fd ) )½ - .75 * do)
= 3.5744 mm


Stress/Force summary for loadcase 2 un-corr. (Ps + Fvt):

------------------------------------------------------------------------
------------------------------------------------------------------------
------------------------------------------------------------------------
Thickness results for loadcase 2 un-corr. (Ps + Fvt):

----------------------------------------------------------------------------
----------------------------------------------------------------------------
----------------------------------------------------------------------------
-----------------------------------------------------------------
Detailed Results for load Case 3 un-corr. (Ps + Pt)

-----------------------------------------------------------------

= 2a + 6t/(m + 0.5)
= 2 * 30.000 + 6 * 87.000 /(3.00 + 0.5)
= 209.143 mm

= C * sin( pi / n ) )
= 1527.000 * sin( 3.142 / 52 )
= 92.198 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 92.198 /( 2 * 30.000 + 87.000 )), 1 )
= 1.0000

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, cm² 129.262 261.542
-----------------------------------------------------------------------------



= 1/(4 * 0.333 ) * (1370.29 /(0.8 * 689.48 )) * |3.00 - 10.16 | + 0.000
= 13.3407 mm
UHX-12.5.1 Step 1:

= 2 * ro + dt
= 2 * 672.4450 + 25.4000 = 1370.290 mm

= (p - dt) / p
= (38.100 - 25.400 ) / 38.100 = 0.333
UHX-12.5.2 Step 2 :

= 1443.7504 / 1370.2900 = 1.0536

= 1443.7452 / 1370.2900 = 1.0536

= 1370.290²/16 * [ (1.054 - 1) * (1.054² + 1) * 3.000 -
(1.054 - 1) * (1.054² + 1) * 10.160 ]
= -95041.6641 kgf/cm²*mm²

= ltx / h = 0.0000 / 119.0000 = 0.0000 ( must be 0 <= rho <= 1 )

= max( 25.4000 -2*2.1080 *(1719823 /1719823 )*
( 935 /689 )*(0.000 ), 25.4000 -2*2.1080 )
= 25.4000 mm

= 38.1000 / sqrt( 1 - 4 * min( 2684.60 *100.000 , 4*1370.290 *38.100 )
(3.141* 1370.290²) )
= 41.1227 mm

= (p* - d*) / p* = (41.1227 - 25.4000 ) / 41.1227 = 0.38234

h/p = 3.123360 ; mu* = 0.382336
E*/E = 0.437535 ; nu* = 0.318271 ; E* = 752483. kgf/cm²
UHX-12.5.5 Step 5:
Diameter ratio [K]:

= A / Do = 1594.0000 / 1370.2900 = 1.1633

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.32 )/752482 * ( 1719823 * ln(1.16 ) )
= 0.2356
UHX-12.5.6 Step 6:

= Mts + W* * (Gc - Gs)/(2 * pi * Do)
= -95041.7 + 196631.7 * (1443.745 - 1443.745 )/(2 * pi * 1370.290 )
= -95041.6641 kgf/cm²*mm²
Note: W* is the maximum of the bolt loads between the shell and channel sides.
UHX-12.5.7 Step 7:

= ((M*) - Do²/32 * F * (Ps - Pt) ) / (1 + F)
= ((-95041.66 ) - 1370.290²/32 * 0.236 * (3.00 - 10.16 ) ) / (1 + 0.24 )
= 3198.5396 kgf/cm²*mm²

= Mp + Do²/64 * (3 + rnu*)(Ps - Pt)
= 3198.54 + 1370.290²/64 * (3 + 0.318 )(3.00 - 10.16 )
= -693860.9375 kgf/cm²*mm²

= Max( |Mp|, |Mo| )
= Max( |3198.540 |, | -0.7E+06| )
= 693860.9375 kgf/cm²*mm²

= 6 * M / ( (mu*) * ( h - hg')² )
= 6 * 693860 / ( (0.3823 ) * ( 119.0000 - 7.0000 )² )
= 868.0444 kgf/cm²

= 2 * S = 2 * 689.48 = 1378.95 kgf/cm²

= 6 * M / ( (mu*) * ( h - hg')²
= 6 * 693860 / ( (0.3823 ) * ( 95.9775 - 7.0000 )²
= 1375.3638 kgf/cm²

= H + CATS + CATC = 95.9775 + 0.0000 + 0.0000 = 95.9775 mm

UHX-12.5.9 Step 9:
|Ps - Pt| = |3.00 - 10.16 | = 7.160 kgf/cm²

= 3.2 * S * MU * h / Do
= 3.2 * 689.48 * 0.333 * 119.000 / 1370.29 = 63.87 kgf/cm²

= 1/(4* Mu) * (Do/h) * |Ps - Pt|
= 1/(4*0.333)*(1370.29/119.00)*|3.00-10.16|kgf/cm²
= 61.84 kgf/cm²

Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 2.108 * ( 25.400 - 2.108 ) * 935.55 = 1443.091 kgf

= .55 * 3.1415 * 2.000 * (25.400 + 0.67*2.000 ) * 689.48
= 637.1213 kgf

= .85 * 3.1415 * 2.000 * (25.400 + 0.67*2.000 ) * 689.48
= 984.6420 kgf

= Ft = 1443.0908 kgf

= 1.0000

= Sot / ( Min(Sot, S) ) = 1.3569

= 2 *( ( (0.75 * do)² + 1.07*t*(do - t)* fw * fd ) )½ - .75 * do)
= 3.5744 mm


Stress/Force summary for loadcase 3 un-corr. (Ps + Pt):

------------------------------------------------------------------------

------------------------------------------------------------------------
------------------------------------------------------------------------
Thickness results for loadcase 3 un-corr. (Ps + Pt):

----------------------------------------------------------------------------
----------------------------------------------------------------------------
----------------------------------------------------------------------------
-----------------------------------------------------------------
Detailed Results for load Case 8 un-corr. (Fvs + Fvt)
-----------------------------------------------------------------

= 2a + 6t/(m + 0.5)
= 2 * 30.000 + 6 * 87.000 /(3.00 + 0.5)
= 209.143 mm

= C * sin( pi / n ) )
= 1527.000 * sin( 3.142 / 52 )
= 92.198 mm
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 92.198 /( 2 * 30.000 + 87.000 )), 1 )
= 1.0000

-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Bolt Area, cm² 129.262 261.542

-----------------------------------------------------------------------------

W = 387522.62 kgf (Mating Flange Load Governs)


= 1/(4 * 0.333 ) * (1370.29 /(0.8 * 689.48 )) * |0.00 - -1.05 | + 0.000
= 1.9657 mm
UHX-12.5.1 Step 1:

= 2 * ro + dt
= 2 * 672.4450 + 25.4000 = 1370.290 mm

= (p - dt) / p
= (38.100 - 25.400 ) / 38.100 = 0.333
UHX-12.5.2 Step 2 :

= 1443.7504 / 1370.2900 = 1.0536

= 1443.7452 / 1370.2900 = 1.0536

= 1370.290²/16 * [ (1.054 - 1) * (1.054² + 1) * 0.000 -
(1.054 - 1) * (1.054² + 1) * -1.055 ]
= 14004.4844 kgf/cm²*mm²

= ltx / h = 0.0000 / 119.0000 = 0.0000 ( must be 0 <= rho <= 1 )

= max( 25.4000 -2*2.1080 *(1719823 /1719823 )*
( 935 /689 )*(0.000 ), 25.4000 -2*2.1080 )
= 25.4000 mm

= 38.1000 / sqrt( 1 - 4 * min( 2684.60 *100.000 , 4*1370.290 *38.100 )
(3.141* 1370.290²) )
= 41.1227 mm

= (p* - d*) / p* = (41.1227 - 25.4000 ) / 41.1227 = 0.38234

h/p = 3.123360 ; mu* = 0.382336
E*/E = 0.437535 ; nu* = 0.318271 ; E* = 752483. kgf/cm²
UHX-12.5.5 Step 5:
Diameter ratio [K]:

= A / Do = 1594.0000 / 1370.2900 = 1.1633

= (1 - nu*)/E* * ( E * ln(K) )
= (1 - 0.32 )/752482 * ( 1719823 * ln(1.16 ) )
= 0.2356
UHX-12.5.6 Step 6:

= Mts + W* * (Gc - Gs)/(2 * pi * Do)
= 14004.5 + 196631.7 * (1443.745 - 1443.745 )/(2 * pi * 1370.290 )
= 14004.4844 kgf/cm²*mm²
UHX-12.5.7 Step 7:

= ((M*) - Do²/32 * F * (Ps - Pt) ) / (1 + F)
= ((14004.48 ) - 1370.290²/32 * 0.236 * (0.00 - -1.05 ) ) / (1 + 0.24 )
= -470.9362 kgf/cm²*mm²

= Mp + Do²/64 * (3 + rnu*)(Ps - Pt)
= -470.94 + 1370.290²/64 * (3 + 0.318 )(0.00 - -1.05 )
= 102238.2422 kgf/cm²*mm²

= Max( |Mp|, |Mo| )
= Max( |-470.936 |, |102238.242| )
= 102238.2422 kgf/cm²*mm²


= 6 * M / ( (mu*) * ( h - hg')² )
= 6 * 102238.242 / ( (0.3823 ) * ( 119.0000 - 7.0000 )² )
= 127.9036 kgf/cm²

= 2 * S = 2 * 689.48 = 1378.95 kgf/cm²

= 6 * M / ( (mu*) * ( h - hg')²
= 6 * 102151.469 / ( (0.3823 ) * ( 41.1416 - 7.0000 )²
= 1375.2538 kgf/cm²

= H + CATS + CATC = 41.1416 + 0.0000 + 0.0000 = 41.1416 mm

UHX-12.5.9 Step 9:
|Ps - Pt| = |0.00 - -1.05 | = 1.055 kgf/cm²

= 3.2 * S * MU * h / Do
= 3.2 * 689.48 * 0.333 * 119.000 / 1370.29 = 63.87 kgf/cm²

= 1/(4* Mu) * (Do/h) * |Ps - Pt|
= 1/(4*0.333)*(1370.29/119.00)*|0.00--1.05|kgf/cm²
= 9.11 kgf/cm²

Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 2.108 * ( 25.400 - 2.108 ) * 935.55 = 1443.091 kgf

= .55 * 3.1415 * 2.000 * (25.400 + 0.67*2.000 ) * 689.48
= 637.1213 kgf

= .85 * 3.1415 * 2.000 * (25.400 + 0.67*2.000 ) * 689.48
= 984.6420 kgf

= Ft = 1443.0908 kgf

= 1.0000

= Sot / ( Min(Sot, S) ) = 1.3569

= 2 *( ( (0.75 * do)² + 1.07*t*(do - t)* fw * fd ) )½ - .75 * do)
= 3.5744 mm


Stress/Force summary for loadcase 8 un-corr. (Fvs + Fvt):

------------------------------------------------------------------------
------------------------------------------------------------------------
------------------------------------------------------------------------
Thickness results for loadcase 8 un-corr. (Fvs + Fvt):

----------------------------------------------------------------------------
----------------------------------------------------------------------------
----------------------------------------------------------------------------
U-Tube Tubesheet results per ASME UHX-12 2010, 2011a
Results for 4 Load Cases:
--Reqd. Thk. + CA -------- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
1uc 112.879 42.521 1232 1379 88 552 Fvs+Pt Ok
2uc 73.876 ... 492 1379 35 552 Ps+Fvt Ok
3uc 95.978 ... 868 1379 62 552 Ps+Pt Ok
8uc 41.142 ... 128 1379 9 552 Fvs+Fvt Ok
----------------------------------------------------------------------------
Max: 112.8791 42.521 mm 0.893 0.159 (Str. Ratio)
Load Case Definitions:

Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
Ca - With or Without Corrosion Allowance.
Summary of Thickness Comparisons for 4 Load Cases:

----------------------------------------------------------------------------
----------------------------------------------------------------------------
Tubesheet Thickness Flanged Extension : 42.521 87.000 Ok
Tube Thickness : 0.380 2.108 Ok
----------------------------------------------------------------------------
Note: This is a full strength Tube to Tubesheet Joint.
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 11.373 | 1.000 | 11.373 | 1.000 |
Tubesheet Shear Stress | 63.867 | 1.000 | 63.867 | 1.000 |
Tube Pressure Stress | 166.329 | 1.000 | 46.316 | 1.000 |
Tubesheet Extension Stress | 22.466 | 0.000 | ---- | ---- |
------------------------------------------------------------------------------
Minimum MAWP | 11.373 | | 11.373 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) |

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
------------------------------------------------------------------------------
Tubesheet Bending Stress | 19.368 | 1.000 | 19.368 | 1.000 |
Tubesheet Shear Stress | 108.761 | 1.000 | 108.761 | 1.000 |
Tube Pressure Stress | 208.745 | 1.000 | 98.872 | 1.000 |
Tubesheet Extension Stress | 23.752 | 0.000 | ---- | ---- |
------------------------------------------------------------------------------
Minimum MAPnc | 19.368 | | 19.368 | |

Vessel Design Summary : Step: 21 12:11p Jul 8,2016
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 1400.000 x 1930.000 mm ID

Vessel Design Length, Tangent to Tangent 5869.00 mm
Specified Datum Line Distance 0.00 mm
Shell Material Specification SA-240 304L

Nozzle Material Specification SA-312 TP304L
Nozzle Material Specification SA-182 F304L
Nozzle Material Specification SA-240 304L
Re-Pad Material Specification SA-240 304L


Shell Side Hydrostatic Test Pressure 3.900 kgf/cm²

Channel Side Hydrostatic Test Pressure 16.576 kgf/cm²

Earthquake Design Code IS-1893 RSM
Element Pressures and MAWP: kgf/cm²
Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
Chl_Dish 10.297 1.055 11.209 0.0000
Chl_Shl 10.297 1.055 11.126 0.0000
Chl_Flg. 10.297 1.055 11.356 0.0000
Shl_Flg. 3.135 0.000 No Calc 0.0000
Small_Shl 3.135 0.000 11.193 0.0000
Cone 3.135 0.000 6.999 0.0000
Main_Shl 3.135 0.000 8.097 0.0000
Shl_Dish 3.135 0.000 9.590 0.0000
Liquid Level: 1400.00 mm Dens.: 965.900 kgm/m³ Sp. Gr.: 0.966
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 50.0 50.0 10.0 7.7 5.2 1.00 1.00
Cylinder 585.0 535.0 10.0 9.1 4.4 0.85 0.85
Body Flg 750.0 165.0 143.0 128.1 121.8 1.00 1.00
Body Flg 1020.0 151.0 136.0 126.3 126.3 1.00 1.00
Cylinder 1219.0 199.0 8.0 2.2 No Calc 0.85 0.85
Conical 2137.0 918.0 8.0 3.5 No Calc 0.85 0.85
Cylinder 5819.0 3682.0 8.0 3.0 No Calc 0.85 0.85
Ellipse 5869.0 50.0 10.0 2.6 1.5 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Weights:
Fabricated - Bare W/O Removable Internals 12845.2 kgm
Shop Test - Fabricated + Water ( Full ) 28207.0 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 12845.2 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 13265.0 kgm
Empty - Fab. + Intls. + Details + Wghts. 13265.0 kgm
Operating - Empty + Operating Liquid (No CA) 27672.0 kgm
Field Test - Empty Weight + Water (Full) 28626.9 kgm

Annexure A
(Saddle Calculations)
Please note that the LHS saddle is located on eccentric cone & it is not possible to module the saddle
support on cone in Pv-Elite software.
There fore, to simplify the calculations we have considered the eccentric cone as a cylindrical shell of
diameter equal to distance majored at saddle location. Since the bottom section of cone is nearly
cylindrical, we have not considered the cosine effect of cone.
FileName : PUTI-UH2411(Saddle)_Rev-0 Page 1
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures

Type of Hydrotest UG99-b Note [34]

Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature 15 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-3
Miscellaneous Weight Percent 20.0
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger Yes
User Defined Hydro. Press. (Used if > 0) 0.0000 kgf/cm²
User defined MAWP 0.0000 kgf/cm²
User defined MAPnc 0.0000 kgf/cm²
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Basic Wind Speed for IS-875 158.40 km/hr

Wind Zone Number 3
Base Elevation 0.0000 mm
Percent Wind for Hydrotest 30.0
Risk Factor 1.0700001
Terrain Category 2
Equipment Class 1
Topography Factor 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IS-1893-RSM

Importance Factor for IS-1893 1.750
Soil Factor 1.000
Zone Number 3.000
Percent Seismic for Hydrotest 0.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT No
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:

Element To Node 20
Description Chl_Dish

UNS Number S30403
Product Form Plate

Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70
Dist. from "FROM" Node / Offset dist -350.00 mm
--------------------------------------------------------------------

Element To Node 30
Description Chl_Shl

Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70

Detail Type Nozzle
Detail ID Noz N3
Nozzle Schedule 80S
Nozzle Class 300

Detail Type Nozzle
Detail ID Noz N4
Nozzle Schedule 80S
Nozzle Class 300

Detail Type Weight
Detail ID PASS PARTITION
--------------------------------------------------------------------

Element To Node 40
Element Type Flange
Description Chl_Flg.

UNS Number S30403
Product Form Forgings

Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70
--------------------------------------------------------------------

Element To Node 50
Element Type Flange
Description Shl_Flg.


Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70
--------------------------------------------------------------------

Element To Node 60
Description Small_Shl
UNS Number S30403
Product Form Plate

Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70
--------------------------------------------------------------------

Element To Node 70
Description Cone

Detail Type Saddle
Detail ID Lft Sdl
Width of Saddle 240.00 mm
Height of Saddle at Bottom 1300.0 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 380.00 mm
Thickness of Wear Plate 10.000 mm
Contact Angle, Wear Plate (degrees) 132.0

Detail Type Liquid
Detail ID LIQUID


Detail ID Ins: 60
--------------------------------------------------------------------

Element To Node 80
Description Main_Shl

Detail Type Saddle
Detail ID Rgt Sdl
Width of Saddle 240.00 mm
Height of Saddle at Bottom 1300.0 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 380.00 mm
Thickness of Wear Plate 10.000 mm
Contact Angle, Wear Plate (degrees) 132.0

Detail Type Liquid
Detail ID LIQUID


Detail ID Ins: 70

Detail Type Nozzle
Detail ID Noz N5
Nozzle Class 150
Layout Angle 180.0

Detail Type Nozzle
Detail ID Noz N7
Nozzle Class 150
Layout Angle 0.0

Detail Type Nozzle
Detail ID Noz N1
Nozzle Class 150

Detail Type Nozzle
Detail ID Noz N2
Nozzle Class 150
Layout Angle 0.0

Nozzle Matl SA-240 304L

Detail Type Weight
Detail ID BAFFLE,TIE ROD
--------------------------------------------------------------------

Element To Node 90
Description Shl_Dish

Detail Type Liquid
Detail ID LIQUID

Detail ID Ins: 70

Detail Type Nozzle
Detail ID Noz N6A

Nozzle Class 300
Layout Angle 0.0

Detail Type Nozzle
Detail ID Noz N6B
Nozzle Class 300
Layout Angle 180.0

Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | cm³ | kgm | cm³ | kgm |
---------------------------------------------------------------------------
10| 20| 208.782 | 436158. | 208.782 | 436158. | 20.8782 |
20| 30| 190.233 | 823569. | 190.233 | 823569. | 19.0233 |
30| 40| 537.008 | 266313. | 537.008 | 266313. | 53.7008 |
40| 50| 506.551 | 246301. | 506.551 | 246301. | 50.6551 |
50| 60| 56.5272 | 216997. | 56.5272 | 216997. | 5.65272 |
60| 70| 358.039 | 1.575E+06 | 358.039 | 1.575E+06 | 35.8039 |
70| 80| 1439.59 | 9.029E+06 | 1439.59 | 9.029E+06 | 143.959 |
80| 90| 386.043 | 1.087E+06 | 386.043 | 1.087E+06 | 38.6043 |
---------------------------------------------------------------------------
Total 3682 13679805.00 3682 13679805.00 368
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
-------------------------------------------------
10|Liqd| 427.478 | -116.667 | ... | LIQUID
10|Insl| 47.0873 | -150.000 | ... | Ins: 70
20|Liqd| 807.179 | 267.500 | ... | LIQUID
20|Insl| 36.5031 | 267.500 | ... | Ins: 70
20|Nozl| 54.2728 | 250.000 | 809.537 | Noz N3
20|Nozl| 54.2728 | 250.000 | 809.537 | Noz N4
20|Wght| 330.000 | 200.000 | ... | PASS PARTITION
30|Liqd| 261.013 | 82.5000 | ... | LIQUID
30|Insl| 9.01091 | 82.5000 | ... | Ins: 70
40|Liqd| 237.902 | 75.5000 | ... | LIQUID
40|Insl| 5.45722 | 76.0000 | ... | Ins: 70
50|Liqd| 209.597 | 99.5000 | ... | LIQUID
50|Insl| 8.19240 | 99.5000 | ... | Ins: 70
60|Sadl| 464.556 | 450.000 | 1056.00 | Lft Sdl
60|Liqd| 1520.95 | 459.000 | 130.000 | LIQUID
60|Insl| 44.5407 | 459.000 | ... | Ins: 60
70|Sadl| 427.644 | 3032.00 | 1123.50 | Rgt Sdl
70|Liqd| 8720.62 | 1841.00 | 265.000 | LIQUID
70|Insl| 206.757 | 1841.00 | ... | Ins: 70
70|Nozl| 7.57425 | 3532.00 | 990.400 | Noz N5
70|Nozl| 7.81376 | 182.000 | 990.400 | Noz N7
70|Nozl| 7.76622 | 532.000 | 990.400 | Noz N1
70|Nozl| 161.003 | 2382.00 | 1244.40 | Noz N2
70|Wght| 640.000 | 1000.00 | ... | BAFFLE,TIE ROD
80|Liqd| 856.141 | 210.833 | 265.000 | LIQUID
80|Insl| 55.4441 | 266.250 | ... | Ins: 70
80|Nozl| 10.4511 | 365.565 | ... | Noz N6A

80|Nozl| 10.4511 | 365.565 | ... | Noz N6B
30|FTsh| 1625.13 | 237.200 | ... | ASME T/S
30|Tube| 5885.37 | 2277.70 | ... |
Total Weight of Each Detail Type
Total Weight of Saddles 892.2

Total Weight of Liquid 13040.9
Total Weight of Insulation 413.0
Total Weight of Nozzles 313.6
Total Weight of Weights 970.0
Total Weight of Exchanger Components 7510.5
Total Weight of Liquid in Tubes 1626.3
---------------------------------------------------------------
Sum of the Detail Weights 24766.5 kgm
Weight Summation
Fabricated Shop Test Shipping Erected Empty Operating

------------------------------------------------------------------------------
4051.1 13737.4 4051.1 13737.4 4051.1 14150.4
892.2 13673.7 892.2 ... 892.2 13040.9
313.6 ... 313.6 ... ... ...
... 1659.4 ... 413.0 ... ...
... ... ... ... 413.0 ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 313.6 1626.3
7510.5 ... 7510.5 ... ... ...
970.0 ... 970.0 ... ... ...
... ... ... ... 7510.5 ...
... ... ... ... 970.0 ...
------------------------------------------------------------------------------
13737.4 29070.4 13737.4 14150.4 14150.4 28817.6 kgm
Miscellaneous Weight Percent: 10.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 13737.4 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 29070.4 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 13737.4 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 14150.4 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 14150.4 kgm
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 28817.6 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 28817.6 kgm
Field Test Wt. - Empty Weight + Water (Full) 29483.4 kgm
Exchanger Tube Data

Volume of Exchanger tubes : 1660100.8 cm³
Weight of Ope Liq in tubes : 1626.3 kgm
Weight of Water in tubes : 1659.4 kgm
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Note: The Field Test weight as computed in the corroded condition.
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20| 24088.0 |
20| 30| 23866.7 |
30| 40| 13070.6 |
40| 50| 12446.0 |
50| 60| 8852.51 |
60| 70| 48335.5 |
70| 80| 225101. |
80| 90| 44281.6 |
----------------------------
Total 400041.531 cm²

Wind Load Calculation : Step: 9 12:11p Jul 8,2016
Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1&2 (2003):
Force Coefficient (shape factor), Cf 0.700

User Entered Basic Wind Speed 158.4 km/hr
Base Elevation 0.00 m
Wind Zone Number 3
Risk Factor (k1) 1.0700
Terrain Category 2
Equipment Class A
Topography Factor (k3) 1.0000
Use Gust Response Factor (Dynamic Analysis) No
User entered Beta Value ( Operating Case ) 0.0100
From fo` FO E S G(ope) G(emp) G(tst)

------------------------------------------------------------------
10 920.69 13.60 0.0056 0.0318 1.0000 1.0000 1.0000
20 920.69 13.60 0.0056 0.0318 1.0000 1.0000 1.0000
30 920.69 13.60 0.0056 0.0318 1.0000 1.0000 1.0000
40 920.69 13.60 0.0056 0.0318 1.0000 1.0000 1.0000
50 920.69 13.60 0.0056 0.0318 1.0000 1.0000 1.0000
60 920.69 13.60 0.0056 0.0318 1.0000 1.0000 1.0000
70 920.69 13.60 0.0056 0.0318 1.0000 1.0000 1.0000
80 920.69 13.60 0.0056 0.0318 1.0000 1.0000 1.0000
Design Wind Speed (Vz):

= Basic Wind Speed * k1 * k2 * k3
Height Factor :
= 0.6 * Vz²
Element Wind Load :

= Wind Area * Cf * Height Factor
From Height k1 k2 k3 Vz Cf
m m/sec
------------------------------------------------------------
10 1.30 1.0700 1.0071 1.0000 47.41 0.7000
20 1.30 1.0700 1.0071 1.0000 47.41 0.7000
30 1.30 1.0700 1.0071 1.0000 47.41 0.7000
40 1.30 1.0700 1.0071 1.0000 47.41 0.7000
50 1.30 1.0700 1.0071 1.0000 47.41 0.7000
60 1.30 1.0700 1.0071 1.0000 47.41 0.7000
70 1.30 1.0700 1.0071 1.0000 47.41 0.7000
80 1.30 1.0700 1.0071 1.0000 47.41 0.7000
Wind Loads on Masses/Equipment/Piping
ID Wind Area Elevation Pressure Force

cm² mm kgf/m² kgf
-------------------------------------------------------------------------
Wind Load Calculation : Step: 9 12:11p Jul 8,2016
PASS PARTITIO 0.00 200.00 137.57 0.00

BAFFLE,TIE RO 0.00 1000.00 137.57 0.00
Wind Load Calculation
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm | mm | cm² | kgf/m² | kgf |
---------------------------------------------------------------------------
10| 20| 1300.00 | 1856.40 | 6073.77 | 137.574 | 58.4705 |
20| 30| 1300.00 | 1860.00 | 9951.00 | 137.574 | 95.7954 |
30| 40| 1300.00 | 1836.00 | 3029.40 | 137.574 | 29.1632 |
40| 50| 1300.00 | 1776.00 | 2681.76 | 137.574 | 25.8165 |
50| 60| 1300.00 | 1795.20 | 3572.45 | 137.574 | 34.3909 |
60| 70| 1300.00 | 2107.20 | 19344.1 | 137.574 | 186.220 |
70| 80| 1300.00 | 2431.20 | 89516.8 | 137.574 | 861.752 |
80| 90| 1300.00 | 2431.20 | 9657.01 | 137.574 | 92.9652 |

Earthquake Load Calculation : Step: 10 12:11p Jul 8,2016
Seismic Analysis Results per IS 1893 (Part 1): 2002.
Importance Factor as Entered by User I 1.7500

Zone Number 3
Soil Type Soft Soil

Response reduction factor (Force factor) R 2.0000
Time Period of Vibration ( program or user ) 0.0303 Seconds
Value of Sa/g from Figure 2 1.4545
Percent Damping 2.0000 %
Considering MCE for load determination No
Horizontal Seismic Coefficient Ah:

= Z * min( I/R, 1.0 ) * Sa/g * DampVal / 2
= 0.1600 * min( 0.8750 , 1.0 ) * 1.4545 * 1.4000/2
= 0.143
Determine the Seismic Base Shear per 7.5.3 [Vb]:

= Ah * W
= 0.1425 * 28817
= 4107.8 kgf
The sum of the Weight Wi * hi² [SumWh2]:

= 19081478144.0 kgf mm ²
Element Load Sample for the First Element per 7.7.1 [Q1]:
= ( Vb * W1 * h1² / SumWh2 ) * Scalar
= ( 4107.8 * 2881.8 * 700.0²/.19081E+11 ) * 1.000
= 303.985 kgf
Earthquake Load Calculation
| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
| | mm | kgf | kgf |
-------------------------------------------------
10| 20| 700.000 | 2881.76 | 303.985 |
20| 30| 700.000 | 2881.76 | 303.985 |
30| 40| 700.000 | 2881.76 | 303.985 |
40| 50| 700.000 | 2881.76 | 303.985 |
50| 60| 700.000 | 2881.76 | 303.985 |
60| 70| 830.000 | 2881.76 | 427.378 |
60| 70| 830.000 | 2881.76 | 427.378 |
70| 0| 965.000 | 2881.76 | 577.711 |
70| 80| 965.000 | 2881.76 | 577.711 |
80| 90| 965.000 | 2881.76 | 577.711 |

Center of Gravity Calculation : Step: 11 12:11p Jul 8,2016
Shop/Field Installation Options :
Insulation is installed in the Field.
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 3346.599 mm

Center of Gravity of Liquid 3316.122 mm
Center of Gravity of Insulation 3049.642 mm
Center of Gravity of Nozzles 3096.871 mm
Center of Gravity of Added Weights (Operating) 2154.825 mm
Center of Gravity of Added Weights (Empty) 2154.825 mm
Center of Gravity of Tubesheet(s) 822.200 mm
Center of Gravity of Tubes 2862.700 mm
Center of Gravity of Bare Shell New and Cold 2610.138 mm

Center of Gravity of Bare Shell Corroded 2610.138 mm
Vessel CG in the Operating Condition 2916.745 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 2533.621 mm

Horizontal Vessel Analysis (Ope.) : Step: 12 12:11p Jul 8,2016
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Input and Calculated Values:
Vessel Mean Radius Rm 834.00 mm

Stiffened Vessel Length per 4.15.6 L 5869.00 mm
Distance from Saddle to Vessel tangent a 800.00 mm
Saddle Width b 240.00 mm

Saddle Bearing Angle theta 120.00
Wear Plate Width b1 380.00 mm

Wear Plate Bearing Angle theta1 132.00
Wear Plate Thickness tr 10.0 mm
Wear Plate Allowable Stress Sr 1174.10 kgf/cm²
Shell Allowable Stress used in Calculation 1174.10 kgf/cm²

Head Allowable Stress used in Calculation 954.80 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 21685.12 kgf
Horizontal Vessel Analysis Results: Actual Allowable

-------------------------------------------------------------------
Long. Stress at Top of Midspan 69.12 1174.10 kgf/cm²
Long. Stress at Bottom of Midspan 249.37 1174.10 kgf/cm²
Long. Stress at Top of Saddles 217.18 1174.10 kgf/cm²
Long. Stress at Bottom of Saddles 127.13 1174.10 kgf/cm²
Tangential Shear in Shell 276.77 704.46 kgf/cm²

Circ. Stress at Horn of Saddle 648.28 1467.62 kgf/cm²
Circ. Compressive Stress in Shell 56.09 1174.10 kgf/cm²
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 1384.6/2 + 0 ) * 1300.0000/1444.5305
= 1869.1 kgf
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= Max( Fl, Friction Load, Sum of X Forces) * B / Ls
= Max( 364.21 , 0.00 , 0 ) * 1300.0000/3499.9998
= 135.3 kgf
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= Max( 4107.81 , 0.00 , 0 ) * 1300.0000/3499.9998
= 1525.8 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 4107/2 + 0 ) * 1300.0000/1444.5305
= 5545.2 kgf
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 16139 + Max( 135 , 1869 , 1525 , 5545 )
= 21685.1 kgf
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 22149.67 kgf
Transverse Shear Load Saddle 2053.91 kgf
Longitudinal Shear Load Saddle 4107.81 kgf
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0496 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7P = 0.0408
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -21685*800.00[1-(1-800.00/5869.00+(834.000²-0.000²)/
(2*800.00*5869.00))/(1+(4*0.00)/(3*5869.00))]
= -1079.7 kgf-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 21685*5868/4(1+2(834²-0²)/(5868²))/(1+(4*0)/
(3*5868))-4*800/5868
= 15754.4 kgf-m.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 3.06 * 834.000/(2*8.000 ) - 15754.4/(pi*834.0²*8.000 )
= 69.12 kgf/cm²
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 3.06 * 834.000/(2 * 8.000 ) + 15754.4/(pi * 834.0² * 8.000 )
= 249.37 kgf/cm²
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 3.06*834.000/(2*8.000)--1079.7/(0.1066*pi*834.0²*8.000)
= 217.18 kgf/cm²
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 3.06*834.000/(2*8.000)+-1079.7/(0.1923*pi*834.0²*8.000)
= 127.13 kgf/cm²
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 21685 ( 5869.00 - 2 * 800.00 )/(5869.00 + ( 4 * 0.00/3))
= 15773.3 kgf
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 15773.34/( 834.0001 * 8.0000 )
= 276.77 kgf/cm²
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 834.000 * 8.000 )
= 63.712 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 21685 * 0.1/( 8.000 * ( 240.00 + 63.71 + 63.71 ) )
= -56.09 kgf/cm²
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 240.00 + 1.56 * sqrt( 834.000 * 8.000 ), 2 * 800.000 )
= 367.42 mm
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
= min( 1174.100/1174.100 , 1 )
= 1.0000
Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 21685 * 0.1/( 367.424 ( 8.000 + 1.000 * 10.000 ) )
= -24.93 kgf/cm²
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr)²)
= -21685/(4(8.000 + 1.000 * 10.000 )367.424 ) -
12*0.050*21685*834.000/(5869.00(8.000+1.000*10.000)²)
= -648.28 kgf/cm²
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.164E-04 * 3500.000 * ( 120.0 - 21.1 )

= 5.664 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1790.0000 mm
Baseplate Thickness Bpthk 20.0000 mm
Baseplate Width Bpwid 240.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 20.0000 mm
Web Thickness Webtk 20.0000 mm
Web Location Webloc Center
Moment of Inertia of Saddle - Lateral Direction
Y A AY Io
Shell 4. 41. 16228. 9.
Wearplate 13. 38. 49400. 67.
Web 162. 58. 939250. 19286.
BasePlate 317. 48. 1521600. 48251.
Totals 497. 184. 2526478. 67612.
Value C1 = Sumof(Ay)/Sumof(A) = 137. mm

Value I = Sumof(Io) - C1*Sumof(Ay) = 32991. cm**4
Value As = Sumof(A) - Ashell = 144. cm²
K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035
Fh = K1 * Q = 0.2035 * 21685.115 = 4413.3916 kgf
Tension Stress, St = ( Fh/As ) = 30.6912 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1529.4001 kgf/cm²
d = B - R*Sin(theta) / theta = 470.5955 mm

Bending Moment, M = Fh * d = 2076.9246 kgf-m.
Bending Stress, Sb = ( M * C1 / I ) = 86.2676 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1699.3334 kgf/cm²
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))½
= ( 3 * (21685 + 464 ) * 240.00/( 4 * 1790.000 * 1699.333 ))½
= 11.449 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 1790.0000 - 25.4 )/( 4 - 1 ) = 588.2000 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 588.2000 * 240.0000/2 = 705.8400 cm²
Axial Load [P]:

= Ap * Bp
= 705.8 * 5.05 = 3562.9 kgf
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 240.000 - 25.4 - 20.000 ) * 20.000 + 588.2000/2 * 20.000
= 97.740 cm²
Compressive Stress [Sc]:

= P/Ar
= 3562.9/97.7400 = 36.4529 kgf/cm²
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y A AY Ay² Io
Rib 120.0 41.5 497520.0 0.0 1957.3
Web 120.0 58.8 705839.9 0.0 39.2
Values 120.0 100.3 1203359.9 0.0 1996.5
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 4107.8/( 2 * 1790.00 ) * 588.200 * 738.00/2
= 249.046 kgf-m.
KL/R < Cc ( 16.3291 < 125.6545 ) per AISC E2-1

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 16.33 )²/(2 * 125.65² )) * 2549/
( 5/3+3*(16.33 )/(8* 125.65 )-( 16.33³)/(8*125.65³)
Sca = 1473.64 kgf/cm²
AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 36.45/1473.64 + (249.05/16.637 )/1699.33
Check = 0.11
Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction
Y A AY Ay² Io
Rib 107.3 38.9 417611.6 0.0 1647.2
Web 107.3 117.6 1262277.0 0.0 39.2
Values 107.3 156.6 1679888.8 0.0 1686.4
KL/R < Cc ( 11.0187 < 125.6545 ) per AISC E2-1

Sca = ( 1-( 11.02 )²/(2 * 125.65² )) * 2549/
( 5/3+3*(11.02 )/(8* 125.65 )-( 11.02³)/(8*125.65³)
Sca = 1494.12 kgf/cm²
AISC Unity Check on Inside Ribs ( must be <= 1.0 )


Check = 45.51/1494.12 + ( 244.07/15.717 )/1699.33
Check = 0.12
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification IS 1367 CL.4.6
Bolt Allowable Stress Stba 815.00 kgf/cm²
Bolt Corrosion Allowance Bca 1.4986 mm
Distance from Bolts to Edge Edgedis 80.0100 mm
Nominal Bolt Diameter Bnd 24.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 1202.25 kgf/cm²
Area Available in a Single Bolt BltArea 2.2586 cm²
Saddle Load QO (Weight) QO 16604.5 kgf
Saddle Load QL (Wind/Seismic contribution) QL 1525.8 kgf
Maximum Transverse Force Ft 2053.9 kgf
Maximum Longitudinal Force Fl 4107.8 kgf
Saddle Bolted to Steel Foundation No
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 4107.81/(815.00 * 4.00 )
= 1.2601 cm²
Bolt Area due to Transverse Load
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1300.00 * 2053.91 + 0.00
= 2670.08 kgf-m.
Eccentricity (e):
= Rmom / QO
= 2670.08/16604.46
= 160.80 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required of a Single Bolt [Bltarear]

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 1.2601 , 0.0000 ]
= 1.2601 cm²
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle




Inside Depth of Head h2 482.50 mm

Saddle Force Q, Operating Case 16558.13 kgf

-------------------------------------------------------------------


= 3.00 * ( 1384.6/2 + 0 ) * 1300.0000/1678.3572
= 1608.7 kgf

= Max( 491.01 , 3535.64 , 0 ) * 1300.0000/3499.9998
= 1313.2 kgf
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= Max( 4107.81 , 3535.64 , 0 ) * 1300.0000/3499.9998
= 1525.8 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 4107/2 + 0 ) * 1300.0000/1678.3572
= 4772.7 kgf

= 11785 + Max( 1313 , 1608 , 1525 , 4772 )
= 16558.1 kgf


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0308 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7P = 0.0254

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -16558*700.00[1-(1-700.00/5869.00+(969.000²-482.500²)/
(2*700.00*5869.00))/(1+(4*482.50)/(3*5869.00))]
= -1493.1 kgf-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 16558*5868/4(1+2(968²-482²)/(5868²))/(1+(4*482)/
(3*5868))-4*700/5868
= 11201.9 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 3.04 * 969.000/(2*8.000 ) - 11201.9/(pi*969.0²*8.000 )
= 136.76 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 3.04 * 969.000/(2 * 8.000 ) + 11201.9/(pi * 969.0² * 8.000 )
= 231.70 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 3.04*969.000/(2*8.000)--1493.1/(0.1066*pi*969.0²*8.000)
= 243.58 kgf/cm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 3.04*969.000/(2*8.000)+-1493.1/(0.1923*pi*969.0²*8.000)
= 151.34 kgf/cm²

= Q(L-2a)/(L+(4*h2/3))
= 16558 ( 5869.00 - 2 * 700.00 )/(5869.00 + ( 4 * 482.50/3))
= 11362.8 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 11362.79/( 968.9999 * 8.0000 )
= 171.60 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 969.000 * 8.000 )
= 68.675 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 16558 * 0.1/( 8.000 * ( 240.00 + 68.68 + 68.68 ) )
= -41.70 kgf/cm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 240.00 + 1.56 * sqrt( 969.000 * 8.000 ), 2 * 700.000 )
= 377.35 mm

= min( Sr/S, 1 )
= min( 1174.127/1174.127 , 1 )
= 1.0000

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 16558 * 0.1/( 377.351 ( 8.000 + 1.000 * 10.000 ) )
= -18.53 kgf/cm²

= -16558/(4(8.000 + 1.000 * 10.000 )377.351 ) -
12*0.031*16558*969.000/(5869.00(8.000+1.000*10.000)²)
= -373.25 kgf/cm²
Results for Vessel Ribs, Web and Base


Y A AY Io
Shell 4. 41. 16546. 9.
Wearplate 13. 38. 49400. 67.
Web 162. 58. 939250. 19286.
BasePlate 317. 48. 1521600. 48251.
Totals 497. 185. 2526796. 67613.

Fh = K1 * Q = 0.2035 * 16558.133 = 3369.9397 kgf




AllStress ))½
= ( 3 * (16558 + 427 ) * 240.00/( 4 * 1790.000 * 1699.333 ))½
= 10.026 mm

= ( 1790.0000 - 25.4 )/( 4 - 1 ) = 588.2000 mm

= e * Bpwid / 2
= 588.2000 * 240.0000/2 = 705.8400 cm²
Axial Load [P]:

= Ap * Bp
= 705.8 * 3.85 = 2720.5 kgf

= ( 240.000 - 25.4 - 20.000 ) * 20.000 + 588.2000/2 * 20.000
= 97.740 cm²

= P/Ar
= 2720.5/97.7400 = 27.8344 kgf/cm²

Y A AY Ay² Io
Rib 120.0 41.5 497520.0 0.0 1957.3
Web 120.0 58.8 705839.9 0.0 39.2
Values 120.0 100.3 1203359.9 0.0 1996.5

= Fl /( 2 * Bplen ) * e * rl / 2
= 4107.8/( 2 * 1790.00 ) * 588.200 * 805.50/2
= 271.825 kgf-m.
KL/R < Cc ( 17.8226 < 125.6545 ) per AISC E2-1

Sca = ( 1-( 17.82 )²/(2 * 125.65² )) * 2549/
( 5/3+3*(17.82 )/(8* 125.65 )-( 17.82³)/(8*125.65³)
Sca = 1467.50 kgf/cm²

Check = 27.83/1467.50 + (271.82/16.637 )/1699.33
Check = 0.12

Y A AY Ay² Io
Rib 107.3 38.9 417611.6 0.0 1647.2
Web 107.3 117.6 1262277.0 0.0 39.2
Values 107.3 156.6 1679888.8 0.0 1686.4
KL/R < Cc ( 10.7869 < 125.6545 ) per AISC E2-1

Sca = ( 1-( 10.79 )²/(2 * 125.65² )) * 2549/
( 5/3+3*(10.79 )/(8* 125.65 )-( 10.79³)/(8*125.65³)
Sca = 1494.96 kgf/cm²

Check = 34.75/1494.96 + ( 238.94/15.717 )/1699.33
Check = 0.11




= 4107.81/(815.00 * 4.00 )
= 1.2601 cm²

= 1300.00 * 2053.91 + 0.00
= 2670.08 kgf-m.
Eccentricity (e):
= Rmom / QO
= 2670.08/12213.11

= 0 (No Uplift)

= max[0.0000 , 1.2601 , 0.0000 ]
= 1.2601 cm²

Horizontal Vessel Analysis (Test) : Step: 13 12:11p Jul 8,2016
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case




Saddle Force Q, Test Case, no Ext. Forces 16830.76 kgf

-------------------------------------------------------------------


= 3.00 * ( 415.4/2 + 0 ) * 1300.0000/1444.5305
= 560.7 kgf

= Max( 364.21 , 0.00 , 0 ) * 1300.0000/3499.9998
= 40.6 kgf

= 16270 + Max( 40 , 560 , 0 , 0 )
= 16830.8 kgf

Hydrostatic Test Pressure at center of Vessel: 3.983 kgf/cm²

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0496 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7P = 0.0408

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -16830*800.00[1-(1-800.00/5869.00+(834.000²-0.000²)/
(2*800.00*5869.00))/(1+(4*0.00)/(3*5869.00))]
= -838.0 kgf-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 16830*5868/4(1+2(834²-0²)/(5868²))/(1+(4*0)/
(3*5868))-4*800/5868
= 12227.7 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 3.98 * 834.000/(2*8.000 ) - 12227.7/(pi*834.0²*8.000 )
= 137.69 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 3.98 * 834.000/(2 * 8.000 ) + 12227.7/(pi * 834.0² * 8.000 )
= 277.58 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 3.98*834.000/(2*8.000)--838.0/(0.1066*pi*834.0²*8.000)
= 252.60 kgf/cm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 3.98*834.000/(2*8.000)+-838.0/(0.1923*pi*834.0²*8.000)
= 182.71 kgf/cm²

= Q(L-2a)/(L+(4*h2/3))
= 16830 ( 5869.00 - 2 * 800.00 )/(5869.00 + ( 4 * 0.00/3))
= 12242.4 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 12242.38/( 834.0001 * 8.0000 )
= 214.81 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 834.000 * 8.000 )
= 63.712 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 16830 * 0.1/( 8.000 * ( 240.00 + 63.71 + 63.71 ) )
= -43.53 kgf/cm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 240.00 + 1.56 * sqrt( 834.000 * 8.000 ), 2 * 800.000 )
= 367.42 mm

= min( Sr/S, 1 )
= min( 1174.100/1174.100 , 1 )
= 1.0000

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 16830 * 0.1/( 367.424 ( 8.000 + 1.000 * 10.000 ) )
= -19.35 kgf/cm²

= -16830/(4(8.000 + 1.000 * 10.000 )367.424 ) -
12*0.050*16830*834.000/(5869.00(8.000+1.000*10.000)²)
= -503.16 kgf/cm²
Results for Vessel Ribs, Web and Base:


Y A AY Io
Shell 4. 41. 16228. 9.
Wearplate 13. 38. 49400. 67.
Web 162. 58. 939250. 19286.
BasePlate 317. 48. 1521600. 48251.
Totals 497. 184. 2526478. 67612.

Fh = K1 * Q = 0.2035 * 16830.756 = 3425.4243 kgf




AllStress ))½
= ( 3 * (16830 + 464 ) * 240.00/( 4 * 1790.000 * 1699.333 ))½
= 10.117 mm

= ( 1790.0000 - 25.4 )/( 4 - 1 ) = 588.2000 mm

= e * Bpwid / 2
= 588.2000 * 240.0000/2 = 705.8400 cm²
Axial Load [P]:

= Ap * Bp
= 705.8 * 3.92 = 2765.3 kgf

= ( 240.000 - 25.4 - 20.000 ) * 20.000 + 588.2000/2 * 20.000
= 97.740 cm²

= P/Ar
= 2765.3/97.7400 = 28.2927 kgf/cm²

Y A AY Ay² Io
Rib 120.0 41.5 497520.0 0.0 1957.3
Web 120.0 58.8 705839.9 0.0 39.2
Values 120.0 100.3 1203359.9 0.0 1996.5

= Fl /( 2 * Bplen ) * e * rl / 2
= 109.3/( 2 * 1790.00 ) * 588.200 * 738.00/2
= 6.624 kgf-m.
KL/R < Cc ( 16.3291 < 125.6545 ) per AISC E2-1

Sca = ( 1-( 16.33 )²/(2 * 125.65² )) * 2549/
( 5/3+3*(16.33 )/(8* 125.65 )-( 16.33³)/(8*125.65³)
Sca = 1473.64 kgf/cm²

Check = 28.29/1473.64 + (6.62/16.637 )/1699.33
Check = 0.02

Y A AY Ay² Io
Rib 107.3 38.9 417611.6 0.0 1647.2
Web 107.3 117.6 1262277.0 0.0 39.2
Values 107.3 156.6 1679888.8 0.0 1686.4
KL/R < Cc ( 11.0187 < 125.6545 ) per AISC E2-1

Sca = ( 1-( 11.02 )²/(2 * 125.65² )) * 2549/
( 5/3+3*(11.02 )/(8* 125.65 )-( 11.02³)/(8*125.65³)
Sca = 1494.12 kgf/cm²

Check = 35.33/1494.12 + ( 6.49/15.717 )/1699.33
Check = 0.03




= 109.26/(815.00 * 4.00 )
= 0.0335 cm²

= 1300.00 * 207.69 + 0.00
= 269.99 kgf-m.
Eccentricity (e):
= Rmom / QO
= 269.99/16734.59

= 0 (No Uplift)

= max[0.0000 , 0.0335 , 0.0000 ]
= 0.0335 cm²
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle





Inside Depth of Head h2 482.50 mm

Saddle Force Q, Test Case, no Ext. Forces 12803.73 kgf

-------------------------------------------------------------------


= 3.00 * ( 415.4/2 + 0 ) * 1300.0000/1678.3572
= 482.6 kgf

= Max( 491.01 , 0.00 , 0 ) * 1300.0000/3499.9998
= 54.7 kgf

= 12321 + Max( 54 , 482 , 0 , 0 )
= 12803.7 kgf

Hydrostatic Test Pressure at center of Vessel: 3.997 kgf/cm²

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011

K5 = 0.7603 K6 = 0.0529 K7 = 0.0308 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7P = 0.0254

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -12803*700.00[1-(1-700.00/5869.00+(969.000²-482.500²)/
(2*700.00*5869.00))/(1+(4*482.50)/(3*5869.00))]
= -1154.6 kgf-m.

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 12803*5868/4(1+2(968²-482²)/(5868²))/(1+(4*482)/
(3*5868))-4*700/5868
= 8662.0 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 4.00 * 969.000/(2*8.000 ) - 8662.0/(pi*969.0²*8.000 )
= 205.35 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 4.00 * 969.000/(2 * 8.000 ) + 8662.0/(pi * 969.0² * 8.000 )
= 278.76 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 4.00*969.000/(2*8.000)--1154.6/(0.1066*pi*969.0²*8.000)
= 287.95 kgf/cm²

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 4.00*969.000/(2*8.000)+-1154.6/(0.1923*pi*969.0²*8.000)
= 216.62 kgf/cm²

= Q(L-2a)/(L+(4*h2/3))
= 12803 ( 5869.00 - 2 * 700.00 )/(5869.00 + ( 4 * 482.50/3))
= 8786.4 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 8786.39/( 968.9999 * 8.0000 )
= 132.69 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 969.000 * 8.000 )

= 68.675 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 12803 * 0.1/( 8.000 * ( 240.00 + 68.68 + 68.68 ) )
= -32.25 kgf/cm²

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 240.00 + 1.56 * sqrt( 969.000 * 8.000 ), 2 * 700.000 )
= 377.35 mm

= min( Sr/S, 1 )
= min( 1174.127/1174.127 , 1 )
= 1.0000

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 12803 * 0.1/( 377.351 ( 8.000 + 1.000 * 10.000 ) )
= -14.33 kgf/cm²

= -12803/(4(8.000 + 1.000 * 10.000 )377.351 ) -
12*0.031*12803*969.000/(5869.00(8.000+1.000*10.000)²)
= -288.62 kgf/cm²
Results for Vessel Ribs, Web and Base

Y A AY Io
Shell 4. 41. 16546. 9.
Wearplate 13. 38. 49400. 67.
Web 162. 58. 939250. 19286.
BasePlate 317. 48. 1521600. 48251.
Totals 497. 185. 2526796. 67613.


Fh = K1 * Q = 0.2035 * 12803.731 = 2605.8376 kgf




AllStress ))½
= ( 3 * (12803 + 427 ) * 240.00/( 4 * 1790.000 * 1699.333 ))½
= 8.849 mm

= ( 1790.0000 - 25.4 )/( 4 - 1 ) = 588.2000 mm

= e * Bpwid / 2
= 588.2000 * 240.0000/2 = 705.8400 cm²
Axial Load [P]:

= Ap * Bp
= 705.8 * 2.98 = 2103.7 kgf

= ( 240.000 - 25.4 - 20.000 ) * 20.000 + 588.2000/2 * 20.000
= 97.740 cm²

= P/Ar
= 2103.7/97.7400 = 21.5232 kgf/cm²

Y A AY Ay² Io
Rib 120.0 41.5 497520.0 0.0 1957.3
Web 120.0 58.8 705839.9 0.0 39.2
Values 120.0 100.3 1203359.9 0.0 1996.5

= Fl /( 2 * Bplen ) * e * rl / 2
= 147.3/( 2 * 1790.00 ) * 588.200 * 805.50/2
= 9.747 kgf-m.
KL/R < Cc ( 17.8226 < 125.6545 ) per AISC E2-1

Sca = ( 1-( 17.82 )²/(2 * 125.65² )) * 2549/
( 5/3+3*(17.82 )/(8* 125.65 )-( 17.82³)/(8*125.65³)
Sca = 1467.50 kgf/cm²

Check = 21.52/1467.50 + (9.75/16.637 )/1699.33
Check = 0.02

Y A AY Ay² Io
Rib 107.3 38.9 417611.6 0.0 1647.2
Web 107.3 117.6 1262277.0 0.0 39.2
Values 107.3 156.6 1679888.8 0.0 1686.4
KL/R < Cc ( 10.7869 < 125.6545 ) per AISC E2-1

Sca = ( 1-( 10.79 )²/(2 * 125.65² )) * 2549/
( 5/3+3*(10.79 )/(8* 125.65 )-( 10.79³)/(8*125.65³)
Sca = 1494.96 kgf/cm²

Check = 26.87/1494.96 + ( 8.57/15.717 )/1699.33
Check = 0.02



= 147.30/(815.00 * 4.00 )
= 0.0452 cm²

= 1300.00 * 207.69 + 0.00
= 269.99 kgf-m.
Eccentricity (e):
= Rmom / QO
= 269.99/12748.77

= 0 (No Uplift)

= max[0.0000 , 0.0452 , 0.0000 ]
= 0.0452 cm²

Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 1400.000 x 1660.000 x 1930.000 mm ID

Vessel Design Length, Tangent to Tangent 5869.00 mm
Specified Datum Line Distance 0.00 mm
Shell Material Specification SA-240 304L

Nozzle Material Specification SA-312 TP304L
Nozzle Material Specification SA-182 F304L
Nozzle Material Specification SA-240 304L
Re-Pad Material Specification SA-240 304L


Shell Side Hydrostatic Test Pressure 3.900 kgf/cm²

Channel Side Hydrostatic Test Pressure 16.576 kgf/cm²

Earthquake Design Code IS-1893 RSM
Element Pressures and MAWP: kgf/cm²
Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
Chl_Dish 10.297 1.055 11.209 0.0000
Chl_Shl 10.297 1.055 11.126 0.0000
Chl_Flg. 10.297 1.055 11.356 0.0000
Shl_Flg. 3.135 0.000 No Calc 0.0000
Small_Shl 3.135 0.000 11.193 0.0000
Cone 3.135 0.000 9.429 0.0000
Main_Shl 3.135 0.000 8.097 0.0000
Shl_Dish 3.135 0.000 9.590 0.0000
Liquid Level: 1400.00 mm Dens.: 965.900 kgm/m³ Sp. Gr.: 0.966
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 50.0 50.0 10.0 7.7 5.2 1.00 1.00
Cylinder 585.0 535.0 10.0 9.1 4.4 0.85 0.85
Body Flg 750.0 165.0 143.0 128.1 121.8 1.00 1.00
Body Flg 1020.0 151.0 136.0 126.3 126.3 1.00 1.00
Cylinder 1219.0 199.0 8.0 2.2 No Calc 0.85 0.85
Cylinder 2137.0 918.0 8.0 2.6 No Calc 0.85 0.85
Cylinder 5819.0 3682.0 8.0 3.0 No Calc 0.85 0.85
Ellipse 5869.0 50.0 10.0 2.6 1.5 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 240.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1300.000 mm
Wear Pad Width 380.000 mm
Wear Pad Thickness 10.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 800.000 mm
Baseplate Length 1790.000 mm

Baseplate Thickness 20.000 mm
Baseplate Width 240.000 mm
Number of Ribs (including outside ribs) 4
Rib Thickness 20.000 mm
Web Thickness 20.000 mm
Height of Center Web 327.000 mm
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 22149.67 kgf
Maximum Transverse Saddle Shear Load 2053.91 kgf
Maximum Longitudinal Saddle Shear Load 4107.81 kgf
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 17295.31 kgf
Maximum Transverse Saddle Shear Load 207.69 kgf
Maximum Longitudinal Saddle Shear Load 147.30 kgf
Weights:
Fabricated - Bare W/O Removable Internals 13737.4 kgm
Shop Test - Fabricated + Water ( Full ) 29070.4 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 13737.4 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 14150.4 kgm
Empty - Fab. + Intls. + Details + Wghts. 14150.4 kgm
Operating - Empty + Operating Liquid (No CA) 28817.6 kgm
Field Test - Empty Weight + Water (Full) 29483.4 kgm

Annexure A
(Nozzle Local Load Calculations)
PV Elite 2012 Licensee: INTEGRATED INDUSTRIAL SERVICES
FileName : WRC_PUTI-UH2411----------------------------------- Page 1
WRC297 Analysis : Noz.N3,N4 Item: 1 12:11p Jul 8,2016
Input Echo, WRC297 Item 1, Description: Noz.N3,N4
Diameter Basis for Cylindrical Shell Vbasis ID

Shell Corrosion Allowance Cas 0.0000 mm
Shell Diameter Dv 1400.000 mm
Shell Thickness Tv 10.0000 mm
Shell Stress Concentration Factor Scfn 1.000
Diameter Basis for Nozzle Nbasis OD

Nozzle Corrosion Allowance Can 0.0000 mm
Nozzle Diameter Dn 219.080 mm
Nozzle Thickness Tn 11.1125 mm
Nozzle Stress Concentration Factor Scfv 1.000
Diameter of Reinforcing Pad Dpad 410.000 mm

Thickness of Reinforcing Pad Tpad 10.0000 mm
Note: External Forces and Moments in WRC 107 Convention:

This loads are assumed to be SUStained loads.
Design Internal Pressure Dp 10.16 kgf/cm²

Radial Load P -4800.00 N
Circumferential Shear Vc 14400.00 N
Longitudinal Shear Vl 14400.00 N
Circumferential Moment Mc 3200.00 N-m
Longitudinal Moment Ml 3200.00 N-m
Torsional Moment Mt 9600.00 N-m
Include Axial Pressure Thrust No

Include Pressure Stress Indices per Div. 2 No
Warning - The ratio, Dn/Tn (19.715) is < 20

check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle:
WRC 297 Curve Access Parameters:
Vessel Mean Diameter (D) = 1420.000 mm

Nozzle Outside Diameter (d) = 219.080 mm
Vessel Thickness used (T) = 20.000 mm
Nozzle Thickness used (t) = 11.113 mm
T / t = 1.800
d / t = 19.715
Lambda = [(d/D)* (D/T)^(1/2)] = 1.300
Nr/P = 0.087
Mr/P = 0.117
M0/P = 0.062
N0/P = 0.147
MrD/Mc = 0.221
NrDL/Mc = 0.136
M0d/Mc = 0.136
N0DL/Mc = 0.117
MrD/Ml = 0.156
NrDL/Ml = 0.100
M0D/Ml = 0.093
N0DL/Ml = 0.226
Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (P ) 17 17 17 17
Outplane Bending (P ) 45 -45 45 -45
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -83 -83 83 83
Outplane Bending (ML) -207 207 207 -207
Normal Pressure Stress 350 360 350 360
----------------------- -------- -------- -------- --------
Outplane Stress Summary 122 456 705 209
Vessel Stresses
(Stresses parallel to Top Top Bottom Bottom
-----------(kgf/cm² )------------
Inplane Membrane (P ) 10 10 10 10
Inplane Bending (P ) 86 -86 86 -86
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -37 -37 37 37
Inplane Bending (ML) -348 348 348 -348
Inplane Pressure Stress 175 175 175 175
----------------------- -------- -------- -------- --------
Inplane Stress Summary -113 410 657 -211
Vessel Stresses
(Shear stress normal to Top Top Bottom Bottom
-----------(kgf/cm² )------------
Outplane Shear (Vc) 21 21 -21 -21
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 64 64 64 64
----------------------- -------- -------- -------- --------
Shear Stress Summary 86 86 43 43
Vessel Stresses
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(kgf/cm² )------------
Two * Max Shear Stress 292 522 731 429
Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Outplane Membrane (Mc) -43 -43 43 43
Outplane Bending (Mc) -304 304 304 -304
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Outplane Stress Summary -109 408 587 -113
Vessel Stresses
(Stresses parallel to Left Left Right Right
-----------(kgf/cm² )------------
Inplane Membrane (Mc) -50 -50 50 50
Inplane Bending (Mc) -493 493 493 -493
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Vessel Stresses
(Shear stress normal to Left Left Right Right
-----------(kgf/cm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) -21 -21 21 21
Torsional Shear (Mt) 64 64 64 64
----------------------- -------- -------- -------- --------
Vessel Stresses
(Stress Intensities Left Left Right Right
-----------(kgf/cm² )------------
Nozzle Stresses
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside

-----------(kgf/cm² )------------
Hoop Membrane (P ) 17 17 17 17
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -83 -83 83 83
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 102 114 102 114
----------------------- -------- -------- -------- --------
Hoop Stress Summary 36 48 204 216
Nozzle Stresses
pipe cross-section) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Axial Membrane (P ) 6 6 6 6
Axial Bending (P ) 175 -175 175 -175
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -90 -90 90 90
Axial Bending (ML) -765 765 765 -765
Axial Pressure Stress 51 51 51 51
----------------------- -------- -------- -------- --------
Axial Stress Summary -622 556 1089 -792
Nozzle Stresses
(Shear stress) Outside Inside Outside Inside
-----------(kgf/cm² )------------
Shear due to (Vc) 38 38 -38 -38
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 116 116 116 116
----------------------- -------- -------- -------- --------
Nozzle Stresses
(Stress Intensities Outside Inside Outside Inside
-----------(kgf/cm² )------------
Nozzle Stresses
(Stresses in the Left Left Right Right
-----------(kgf/cm² )------------
Hoop Membrane (Mc) -43 -43 43 43
Hoop Membrane (ML) 0 0 0 0

----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) 175 -175 175 -175
Axial Membrane (Mc) -90 -90 90 90
Axial Bending (Mc) -1104 1104 1104 -1104
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) -38 -38 38 38
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Stress Computations at the Edge of the Reinforcing Pad:
Vessel Mean Diameter (D)= 1410.000 mm

Nozzle Outside Diameter (d)= 410.000 mm
Vessel Thickness used (T)= 10.000 mm
Nozzle Thickness used (t)= 106.573 mm
T / t = 0.094
d / t = 10.000
Lambda = [(d/D)* (D/T)^(1/2)] = 3.453
Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.
Nr/P = 0.058
Mr/P = 0.095
M0/P = 0.027
N0/P = 0.037
MrD/Mc = 0.261
NrDL/Mc = 0.108
M0d/Mc = 0.078
N0DL/Mc = 0.060
MrD/Ml = 0.070
NrDL/Ml = 0.072
M0D/Ml = 0.021
N0DL/Ml = 0.044
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Inplane Stress Summary 272 376 1051 -174
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Outplane Stress Summary 30 615 871 -33
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
WRC 297 Stress Summations per ASME Sec. VIII Div. 2:
Vessel Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (kgf/cm² )
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 350 360 350 360 350 360 350 360
Circ. Pl (SUS) | -66 -66 100 100 -40 -40 60 60
Circ. Q (SUS) | -162 162 252 -252 -407 407 579 -579
------------------------------------------------------------------------
Long. Pm (SUS) | 175 175 175 175 175 175 175 175
Long. Pl (SUS) | -27 -27 47 47 -26 -26 60 60
Long. Q (SUS) | -262 262 434 -434 -259 259 349 -349
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 21 21 -21 -21 -21 -21 21 21
Shear Q (SUS) | 64 64 64 64 64 64 64 64
------------------------------------------------------------------------
Pm (SUS) | 350.0 360.0 350.0 360.0 350.0 360.0 350.0 360.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 287.2 297.0 451.9 461.8 312.7 322.5 412.5 422.4
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 290 521 727 428 146 732 1006 224
------------------------------------------------------------------------
------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | kgf/cm² |
---------------|--------------------------------------------------------
Pm (SUS) | 360.00 935.55 | Passed
Pm+Pl (SUS) | 461.84 1403.32 | Passed
Pm+Pl+Q (TOTAL)| 1006.12 3164.52 | Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 706 716 706 716 706 716 706 716
Circ. Pl (SUS) | -18 -18 52 52 -58 -58 114 114
Circ. Q (SUS) | -19 19 179 -179 -964 964 1524 -1524
------------------------------------------------------------------------
Long. Pm (SUS) | 353 353 353 353 353 353 353 353
Long. Pl (SUS) | -29 -29 85 85 -31 -31 65 65

Long. Q (SUS) | -52 52 612 -612 -292 292 452 -452
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 22 22 -22 -22 -22 -22 22 22
Shear Q (SUS) | 37 37 37 37 37 37 37 37
------------------------------------------------------------------------
Pm (SUS) | 706.0 716.0 706.0 716.0 706.0 716.0 706.0 716.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 689.3 699.3 759.5 769.5 649.5 659.4 821.2 831.2
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 677 726 1051 763 347 1622 2346 699
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 716.00 935.55 | Passed
Pm+Pl (SUS) | 831.17 1403.32 | Passed
------------------------------------------------------------------------
Nozzle Stress Summation at Vessel-Nozzle Junction

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 102 114 102 114 102 114 102 114
Circ. Pl (SUS) | -66 -66 100 100 -26 -26 60 60
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 51 51 51 51 51 51 51 51
Long. Pl (SUS) | -84 -84 96 96 -84 -84 96 96
Long. Q (SUS) | -590 590 940 -940 -929 929 1279 -1279
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 38 38 -38 -38 -38 -38 38 38
Shear Q (SUS) | 116 116 116 116 116 116 116 116
------------------------------------------------------------------------
Pm (SUS) | 102.0 114.0 102.0 114.0 102.0 114.0 102.0 114.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 102.6 111.1 221.4 231.2 132.9 142.9 193.2 200.8
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 727 599 1093 1019 1049 903 1444 1341
------------------------------------------------------------------------
------------------------------------------------------------------------

---------------|--------------------------------------------------------
Pm (SUS) | 114.00 935.55 | Passed
Pm+Pl (SUS) | 231.16 1403.32 | Passed
------------------------------------------------------------------------

Input Echo, WRC297 Item 2, Description: Noz.N3,N4


Diameter of Reinforcing Pad Dpad 410.000 mm

Thickness of Reinforcing Pad Tpad 10.0000 mm

Design Internal Pressure Dp -1.05 kgf/cm²

Radial Load P 4800.00 N

Warning - The ratio, Dn/Tn (19.715) is < 20

check the limitations of WRC bulletin 297.

T / t = 1.800
d / t = 19.715
Lambda = [(d/D)* (D/T)^(1/2)] = 1.300
Nr/P = 0.087
Mr/P = 0.117
M0/P = 0.062
N0/P = 0.147
MrD/Mc = 0.221
NrDL/Mc = 0.136
M0d/Mc = 0.136
N0DL/Mc = 0.117
MrD/Ml = 0.156
NrDL/Ml = 0.100
M0D/Ml = 0.093
N0DL/Ml = 0.226
Vessel Stresses
-----------(kgf/cm² )------------
Outplane Membrane (P ) -17 -17 -17 -17
Outplane Bending (P ) -45 45 -45 45
Normal Pressure Stress -36 -37 -36 -37
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
Inplane Membrane (P ) -10 -10 -10 -10
Inplane Bending (P ) -86 86 -86 86
Inplane Pressure Stress -18 -18 -18 -18
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
Nozzle Stresses

-----------(kgf/cm² )------------
Hoop Membrane (P ) -17 -17 -17 -17
Hoop Membrane (ML) -83 -83 83 83
Hoop Pressure Stress -10 -11 -10 -11
----------------------- -------- -------- -------- --------
Hoop Stress Summary -112 -113 55 54
Nozzle Stresses
-----------(kgf/cm² )------------
Axial Membrane (P ) -6 -6 -6 -6
Axial Bending (P ) -175 175 -175 175
Axial Bending (ML) -765 765 765 -765
Axial Pressure Stress -5 -5 -5 -5
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Shear due to (Vc) 38 38 -38 -38
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Nozzle Stresses
-----------(kgf/cm² )------------
Hoop Membrane (P ) -17 -17 -17 -17
Hoop Membrane (Mc) -43 -43 43 43

Hoop Pressure Stress -10 -11 -10 -11
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) -175 175 -175 175
Axial Bending (Mc) -1104 1104 1104 -1104
Axial Pressure Stress -5 -5 -5 -5
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Shear due to (Vl) -38 -38 38 38
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Stress Computations at the Edge of the Reinforcing Pad:
Vessel Mean Diameter (D)= 1410.000 mm

Nozzle Outside Diameter (d)= 410.000 mm
Vessel Thickness used (T)= 10.000 mm
Nozzle Thickness used (t)= 106.573 mm
T / t = 0.094
d / t = 10.000
Lambda = [(d/D)* (D/T)^(1/2)] = 3.453
Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.
Nr/P = 0.058
Mr/P = 0.095
M0/P = 0.027
N0/P = 0.037
MrD/Mc = 0.261
NrDL/Mc = 0.108
M0d/Mc = 0.078
N0DL/Mc = 0.060
MrD/Ml = 0.070
NrDL/Ml = 0.072
M0D/Ml = 0.021
N0DL/Ml = 0.044
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Outplane Stress Summary -305 51 -36 -76
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | -36 -37 -36 -37 -36 -37 -36 -37
Circ. Pl (SUS) | -100 -100 66 66 -60 -60 40 40
Circ. Q (SUS) | -252 252 162 -162 -579 579 407 -407
------------------------------------------------------------------------
Long. Pm (SUS) | -18 -18 -18 -18 -18 -18 -18 -18
Long. Pl (SUS) | -47 -47 27 27 -60 -60 26 26
Long. Q (SUS) | -434 434 262 -262 -349 349 259 -259
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 21 21 -21 -21 -21 -21 21 21
Shear Q (SUS) | 64 64 64 64 64 64 64 64
------------------------------------------------------------------------
Pm (SUS) | 36.0 37.0 36.0 37.0 36.0 37.0 36.0 37.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 141.7 142.7 47.0 46.5 109.8 110.5 42.2 42.3
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 545.0 394.8 289.9 266.8 682.2 490.4 450.4 441.9
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 37.00 935.55 | Passed
Pm+Pl (SUS) | 142.68 1403.32 | Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | -73 -74 -73 -74 -73 -74 -73 -74
Circ. Pl (SUS) | -52 -52 18 18 -114 -114 58 58
Circ. Q (SUS) | -179 179 19 -19 -1524 1524 964 -964
------------------------------------------------------------------------
Long. Pm (SUS) | -36 -36 -36 -36 -36 -36 -36 -36
Long. Pl (SUS) | -85 -85 29 29 -65 -65 31 31

Long. Q (SUS) | -612 612 52 -52 -452 452 292 -292
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 22 22 -22 -22 -22 -22 22 22
Shear Q (SUS) | 37 37 37 37 37 37 37 37
------------------------------------------------------------------------
Pm (SUS) | 73.0 74.0 73.0 74.0 73.0 74.0 73.0 74.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 145.1 145.6 65.1 65.9 192.3 193.2 45.1 45.4
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 740 498 86 84 1711 1336 954 985
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 74.00 935.55 | Passed
Pm+Pl (SUS) | 193.25 1403.32 | Passed
------------------------------------------------------------------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | -10 -11 -10 -11 -10 -11 -10 -11
Circ. Pl (SUS) | -100 -100 66 66 -60 -60 26 26
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | -5 -5 -5 -5 -5 -5 -5 -5
Long. Pl (SUS) | -96 -96 84 84 -96 -96 84 84
Long. Q (SUS) | -940 940 590 -590 -1279 1279 929 -929
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 38 38 -38 -38 -38 -38 38 38
Shear Q (SUS) | 116 116 116 116 116 116 116 116
------------------------------------------------------------------------
Pm (SUS) | 10.0 11.0 10.0 11.0 10.0 11.0 10.0 11.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 143.8 144.3 107.2 106.8 126.5 126.9 98.7 99.4
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1065 998 678 587 1384 1258 1038 918
------------------------------------------------------------------------
------------------------------------------------------------------------

---------------|--------------------------------------------------------
Pm (SUS) | 11.00 935.55 | Passed
Pm+Pl (SUS) | 144.33 1403.32 | Passed
------------------------------------------------------------------------

WRC297 Analysis : Noz.N2 Item: 3 12:11p Jul 8,2016
Input Echo, WRC297 Item 3, Description: Noz.N2




Radial Load P -12000.00 N


T / t = 1.600
d / t = 55.880
Lambda = [(d/D)* (D/T)^(1/2)] = 3.167
Nr/P = 0.033
Mr/P = 0.076
M0/P = 0.032
N0/P = 0.144
MrD/Mc = 0.188
NrDL/Mc = 0.071
M0d/Mc = 0.091
N0DL/Mc = 0.185
MrD/Ml = 0.072
NrDL/Ml = 0.032
M0D/Ml = 0.030
N0DL/Ml = 0.207
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
Vessel Stresses

-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
Nozzle Stresses
-----------(kgf/cm² )------------

Hoop Membrane (ML) -162 -162 162 162
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) 438 -438 438 -438
Axial Bending (ML) -674 674 674 -674
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Shear due to (Vc) 41 41 -41 -41
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Nozzle Stresses
-----------(kgf/cm² )------------
Hoop Membrane (Mc) -145 -145 145 145
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) 438 -438 438 -438
Axial Bending (Mc) -1833 1833 1833 -1833
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Shear due to (Vl) -41 -41 41 41
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 179 182 179 182 179 182 179 182
Circ. Pl (SUS) | -93 -93 231 231 -40 -40 70 70
Circ. Q (SUS) | -47 47 231 -231 -665 665 1101 -1101
------------------------------------------------------------------------
Long. Pm (SUS) | 89 89 89 89 89 89 89 89
Long. Pl (SUS) | -9 -9 39 39 -76 -76 214 214
Long. Q (SUS) | -120 120 556 -556 -335 335 519 -519
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 26 26 -26 -26 -26 -26 26 26
Shear Q (SUS) | 42 42 42 42 42 42 42 42
------------------------------------------------------------------------
Pm (SUS) | 179.0 182.0 179.0 182.0 179.0 182.0 179.0 182.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 109.2 110.9 412.4 415.4 144.2 147.0 313.5 313.9
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 157 243 689 610 527 807 1358 856
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 182.00 1174.13 | Passed
Pm+Pl (SUS) | 415.35 1761.19 | Passed
------------------------------------------------------------------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 95 98 95 98 95 98 95 98
Circ. Pl (SUS) | -93 -93 231 231 -76 -76 214 214
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 47 47 47 47 47 47 47 47
Long. Pl (SUS) | -41 -41 55 55 -41 -41 55 55
Long. Q (SUS) | -236 236 1112 -1112 -1395 1395 2271 -2271
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 41 41 -41 -41 -41 -41 41 41
Shear Q (SUS) | 68 68 68 68 68 68 68 68
------------------------------------------------------------------------
Pm (SUS) | 95.0 98.0 95.0 98.0 95.0 98.0 95.0 98.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 82.1 82.0 333.3 336.2 83.0 83.5 316.8 319.7
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 318 322 1214 1340 1409 1401 2378 2490
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 98.00 1174.13 | Passed
Pm+Pl (SUS) | 336.18 1761.19 | Passed
------------------------------------------------------------------------

Input Echo, WRC297 Item 4, Description: Noz.N2




Radial Load P 12000.00 N


T / t = 1.600
d / t = 55.880
Lambda = [(d/D)* (D/T)^(1/2)] = 3.167
Nr/P = 0.033
Mr/P = 0.076
M0/P = 0.032
N0/P = 0.144
MrD/Mc = 0.188
NrDL/Mc = 0.071
M0d/Mc = 0.091
N0DL/Mc = 0.185
MrD/Ml = 0.072
NrDL/Ml = 0.032
M0D/Ml = 0.030
N0DL/Ml = 0.207
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Outplane Stress Summary -463 0 139 47
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
Vessel Stresses

-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
----------------------- -------- -------- -------- --------
Vessel Stresses
-----------(kgf/cm² )------------
Nozzle Stresses
-----------(kgf/cm² )------------
Hoop Membrane (P ) -69 -69 -69 -69

Hoop Membrane (ML) -162 -162 162 162
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) -438 438 -438 438
Axial Bending (ML) -674 674 674 -674
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Shear due to (Vc) 41 41 -41 -41
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Nozzle Stresses
-----------(kgf/cm² )------------
Hoop Membrane (P ) -69 -69 -69 -69
Hoop Membrane (Mc) -145 -145 145 145
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Axial Bending (P ) -438 438 -438 438
Axial Bending (Mc) -1833 1833 1833 -1833
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------
Shear due to (Vl) -41 -41 41 41
----------------------- -------- -------- -------- --------
Nozzle Stresses
-----------(kgf/cm² )------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 0 0 0 0 0 0 0 0
Circ. Pl (SUS) | -231 -231 93 93 -70 -70 40 40
Circ. Q (SUS) | -231 231 47 -47 -1101 1101 665 -665
------------------------------------------------------------------------
Long. Pm (SUS) | 0 0 0 0 0 0 0 0
Long. Pl (SUS) | -39 -39 9 9 -214 -214 76 76
Long. Q (SUS) | -556 556 120 -120 -519 519 335 -335
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 26 26 -26 -26 -26 -26 26 26
Shear Q (SUS) | 42 42 42 42 42 42 42 42
------------------------------------------------------------------------
Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 234.5 234.5 100.4 100.4 218.6 218.6 89.6 89.6
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 623 534 151 160 1171 1031 719 637
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 0.00 1174.13 | Passed
Pm+Pl (SUS) | 234.46 1761.19 | Passed
------------------------------------------------------------------------

------------------------------------------------------------------------
---------------|--------------------------------------------------------
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 0 0 0 0 0 0 0 0
Circ. Pl (SUS) | -231 -231 93 93 -214 -214 76 76
Circ. Q (SUS) | 0 0 0 0 0 0 0 0
------------------------------------------------------------------------
Long. Pm (SUS) | 0 0 0 0 0 0 0 0
Long. Pl (SUS) | -55 -55 41 41 -55 -55 41 41
Long. Q (SUS) | -1112 1112 236 -236 -2271 2271 1395 -1395
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pl (SUS) | 41 41 -41 -41 -41 -41 41 41
Shear Q (SUS) | 68 68 68 68 68 68 68 68
------------------------------------------------------------------------
Pm (SUS) | 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
------------------------------------------------------------------------
Pm+Pl (SUS) | 240.1 240.1 115.5 115.5 223.9 223.9 103.1 103.1
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1179 1306 280 293 2326 2430 1444 1446
------------------------------------------------------------------------
------------------------------------------------------------------------
---------------|--------------------------------------------------------
Pm (SUS) | 0.00 1174.13 | Passed
Pm+Pl (SUS) | 240.08 1761.19 | Passed
------------------------------------------------------------------------

Annexure D
(Pass partition, pulling eye bolt, Collar Bolt & Lifting Lugs
Calculations…):
DESIGN OF PARTITION PLATE
PAGE NO. 1
REF. CODE FOR PARITITION PLATE TEMA ( RCB-9.13 )
NOMINAL PASS PARTITION PLATE THICKNESS AS PER TABLE RCB-9.131

NOMINAL SIZE CARBON STEEL ALLOY MATERIAL
LESS THAN 24(610) 3/8(9.5) 1/4(6.4)
24 TO 60(610-1524) 1/2(12.7) 3/8(9.5)
61 TO 100(1549-2540) 5/8(15.9) 1/2(12.7)
CHANNEL INSIDE DIAMETER D 1400 mm

PARTITION PLATE MATERIAL ALLOY STEEL
PARTITION PLATE MATERIAL GRADE SA-240 TYPE 304L
TYPE FOR PASS PARTITION DIMENSION FACTORS ( TABLE- 9.132 ) THREE SIDES FIXED
DIMENSION - a a 1400 mm
DIMENSION - b b 1100 mm
2
PRASSURE DROP ACROSS PLATE q 0.500 kg/cm
2
ALLOWABLE STERSS FOR MATERIAL AT DESIGN TEMP. S 935.5 kg/cm
PROVIDED PARTITION PLATE THICKNESS tp 14 mm
TABLE VALUE ( TABLE -9.132- PASS PARTITION DIM. FACTORS ) B 0.434

REQD. PARTITION PLATE THICKNESS = b*[(q*B)/(1.5*S)]^0.5 tr 13.67 mm
PROVIDED THK IS GREATER THAN REQUIRED-HENCE SAFE.
NOTES :
1 CORROSION ALLOWANCE SHALL BE ZERO FOR PASS PARTITION PLATE AS PER TEMA CLAUSE RCB-1.518
2 PROPER CARE SHALL BE TAKEN DURING PARTITION PLATE FAB. & ASSEMBLY TO AVOID BENDING &
PULLAWAY FROM GASKET FACE.
DESIGN OF PULLING EYE BOLT
PAGE NO. 2
BUNDLE WEIGHT WB 8150 kg

IMPACT FACTOR I 1.5
BUNDLE PULLING FORCE ( Wp = Wb * I ) WP 12225 kg
PULLING EYE BOLT MATERIAL SS 304L
BOLT STRENGTH S ALLOW 1174.1 kg/cm2
BOLT SIZE M27
BOLT ROOT AREA A 4.138 cm2
NO OF BOLTS N 4 Nos
TOTAL BUNDLE PULLING FORCE ON EACH BOLT W PT1 3056.25 kg
W P1=W P/N
STRESS PER BOLT S INDUCED 738.6 kg/cm2
S INDUCED = W P1 / A
Since Induced stress 738.6 is less than Allowed stress 1174.1 , the given bolt size is adequate
TOPIC: DESIGN OF COLLAR BOLT Page 3
d1 d2
d2 = 42 mm
d1 = 33 mm
T = 69 mm
t = 16 mm
[ TUBESHEET EXTENDED PORTION AT HYDROTEST CONDITION ]
INPUT REQUIRED:
TUBESHEET
MATERIAL OF TUBESHEET SA 965 F 304L
2
TEST PRESSURE PT = 3.9 kg/cm
2
MAXIMUM ALLOWABLE YIELD STRESS Sy = 17.57 kg/mm
2
MAXIMUM ALLOWABLE TENSILE STRESS (0.9 x Sy) Sa = 15.813 kg/mm
COLLAR BOLT
MATERIAL SA 193 B7
BOLT DIAMETER BD = 30 mm
NO. OF COLLAR BOLT N = 52 EA
2
MAXIMUM ALLOWABLE YIELD STRESS. SY = 73.62 kg/mm
2
MAXIMUM ALLOWABLE SHEAR STRESS (0.4 x Sy) SS = 29.448 kg/mm
2
MAXIMUM ALLOWABLE TENSILE STRESS AT SHORT TERM (0.8 x Sy) SB = 58.896 kg/mm
GASKET
MATERIAL SS Spiral wound

GASKET OD OD = 1458 mm
GASKET ID ID = 1426 mm
GASKET SIZE = 1458 x 1426 mm
GASKET WIDTH W = 16 mm
GASKET EFFECTIVE WIDTH b = 8 mm
2
GASKET MIN. SEATING STRESS y = 7.03 kg/mm
GASKET FACTOR m = 3
2
RIB AREA OF GASKET RA = 0 mm
BOLT CIRCLE DIAMETER C = 1527 mm
MEAN DIAMETER G = 1442 mm
DISTANCE (GASKET LOAD REATION TO THE BOLT CIRCLE) hG = 42.5 mm
2
H = π x G x PT / 400 63692.02 kgf
HP = ( 2 x b x π x G + RA ) x m x PT / 100 8480.491 kgf
BOLT LOAD AT TEST CONDITION :

W m1 = H + HP W m1 = 72172.511 kg
W m2 = ( π x b x G + (RA/2) x y W m2 = 254777.132 kg
W = THE LARGE OF W m1 or W m2 W = 254777.132 kg
2
REQUIRED BOLT AREA OF SINGLE BOLT= (W/SB)/N Areq = 83.19 mm
2
ACTUAL BOLT AREA OF SINGLE BOLT Aavlbl = 469.68 mm
As Areq< Aavlbl, the bolt is safe in design
THICKNESS OF TUBESHEET EXTENSION (BY ASME CODE UG-34)

3
Tr = Gx√(1.9xWxhG / Sa x G ) Tr = 30.04 mm
USED THICKNESS OF TUBESHEET EXTENSION T = 69 mm
As Tr < T, provided thickness is safe
COLLAR THICKNESS OF COLLAR BOLT

REQUIRED COLLAR THICKNESS BY SHEAR
ts=W/(πxBDxNxSS) ts = 1.77 mm
USED THICKNESS t = 16 mm
As ts < t, provided thickness of collar bolt collar is safe
REQUIRED COLLAR OUTSIDE DIAMETER BY BEARING STRESS

2
Ar= W/(SBxN) Ar = 83.19 mm
2 2
USED AREA A = π(d2 -d1 )/4
2
A = 530.14 mm
Required collar area is available
2
REQUIRED d2req d2req = √(4xAr/π)+d1 )
d2req = 34.57 mm
USED VALUE d2 = 42 mm
Collar diameter is safe in design
DESIGN OF LIFTING LUG(FOR COMPLETE EXCHANGER) 4
INPUTS :-
Total No. of lift lugs N 4
Material of constuction IS 2062 E 250 BR
Yield Stress Fy 25.49 Kg/mm2
Load to be lifted / Weight of vessel P 14200 Kgs
Details of lug
( Refer a sketch below for inputs)
Hole dia provided in lug D 50 mm
Thickness of Lug S 30 mm
Width of lug B 310 mm
Distance from bottom of lug to centre line of lug pin A 90 mm
Distance from top point of lug to the centre of hole R 155 mm
Pad Size
Length of pad ap 420 mm
Width of pad bp 210 mm
Pad Thickness 10 mm
Weld size
Size of fillet for lug 10 mm
Size of fillet for pad plate 8 mm
D S (THK)
B
5
DESIGN LOAD :-
Load to be lifted = P = 14200 Kgs
Impact factor = I 2
Design Load = P * SF = Pd = 28400 Kgs
Load Per Lifting Lug :-

Pdl = Pd / N = 7100 Kgs
PIN FOR LIFTING LUG :-

Allowable shear stress :-
Fs = 0.4*Fy = 10.20 Kg/mm2
Pdl = ( 2 * pi * d^2* Fs)/4
Therefore,
d = sqrt( ( Pdl * 4) /(2*pi*Fs )) = 21.06 mm
Say, 45 mm 27
Hole dia provided in lug :- 50 mm
THICKNESSNOF LIFTING LUGS

a) For bearing
d x S x Fb = Pdl
where d = 45 mm ( pin dia )
Fb = 0.8 * Fy = 20.392 Kg/mm2
Asuming smaller permissible dia of pin =45 mm

t = Pdl / (d * Fb) = 7.74 mm
Thickness of provided Lug = 30 mm

Provided thickness is greater than required hence, Design is Safe
b) For shear
Distance from top point of lug to the centre of holeR = 155 mm
Dia of hole provided, D = 50 mm
Actual edge distance available - K

K=R-D/2 = 130 mm
Thickness of lug = Pdl/(Fs*2k) = 2.68 mm

6
c) Design of weld joint between Lug and Channel
Length of weld = (2 * a ) + ( 2 * b )
where, a is the width of lug = 310 mm

b is the thickness of lug = 30 mm
Length of weld ( Lw) = 680 mm
Size of fillet Sf = 10 mm
Throat Dimmension = 0.707 x Sf = 7.07 mm
Weldment Area (Aw) = Throat dimmension * Length of weld (Lw)

= 4807.6 sqr mm
Stress = Pdl / Aw = 1.48 Kg/mm2
Allowable stress (weld joint )

= 0.49 * Fy = 12.4901 Kg/mm2
Since allowable stress 12.4901 Kg/ mm 2 > stress 1.48 Kg/mm 2
Actual Stess is less than allowable stress hence, Design is Safe
d) Design of weld joint between Pad and Shell
Length of Weld (Lw) = ( 2 * ap ) + ( 2 * bp )

Where, ap - Length of pad = 420 mm
bp - Width of pad = 210 mm
Therefore,
Lw2 = 1260 mm
Size of fillet = 8 mm
Throat dimmension = 0.707 * size of weld = 5.66 mm
Weldment area ( Aw2)

= Throat dimmension * Length of weld (Lw) = 7126.56 mm 2
Stress = Pdl / Aw2 = 1.00 Kg/ mm 2

Allowable stress = 12.4901 Kg/ mm 2

e) Check for bendng of Lugs 7
Angle bet rope & vertical theta = 60 °
Pull in Ropes = Pdl / cos ( theta ) = 14200.00 Kg

Distance from bottom of lug to centre line of lug pin = 90 mm
Pull in rope X distance from bottom of lug to centre line of lug pin
= 1278000 Kg-mm
2
Secton modulous Z = (S * B )/6 = 480500 mm3
Maximum bending stress in lug = M/Z = 2.66 Kg/mm2
Allowable bending sterss = 0.66 * Fy = 16.82 Kg / mm2
Maximum bending stress is less than allowable bending stress hence, Design is Safe
DESIGN OF LIFTING LUG(FOR CHANNEL ASSEMBLY) 8
INPUTS :-
Material of constuction IS 2062 E 250 BR
Load to be lifted / Weight of vessel P = ~ 1400 Kgs
Details of lug
Pad Size
Length of pad ap 200 mm
Width of pad bp 120 mm
Pad Thickness 10 mm
Weld size
Size of fillet for pad plate 10 mm
D S (THK)
B
9
DESIGN LOAD :-
Impact factor = I 2

Pdl = Pd / N = 1400 Kgs

Fs = 0.4*Fy = 10.20 Kg/mm2
Pdl = ( 2 * pi * d^2* Fs)/4
Therefore,
d = sqrt( ( Pdl * 4) /(2*pi*Fs )) = 9.35 mm
Say, 35 mm 27

a) For bearing
d x S x Fb = Pdl
Fb = 0.8 * Fy = 20.392 Kg/mm2

t = Pdl / (d * Fb) = 1.96 mm

b) For shear

K=R-D/2 = 40 mm

10
c) Design of weld joint between Lug and Channel
Length of weld = (2 * a ) + ( 2 * b )


= 1979.6 sqr mm

= 0.49 * Fy = 12.4901 Kg/mm2
d) Design of weld joint between Pad and Shell
Length of Weld (Lw) = ( 2 * ap ) + ( 2 * bp )

Where, ap - Length of pad = 200 mm
bp - Width of pad = 120 mm
Therefore,
Lw2 = 640 mm
Size of fillet = 10 mm
Throat dimmension = 0.707 * size of weld = 7.07 mm
Weldment area ( Aw2)

= Throat dimmension * Length of weld (Lw) = 4524.80 mm 2
Stress = Pdl / Aw2 = 0.31 Kg/ mm 2

Allowable stress = 12.4901 Kg/ mm 2

e) Check for bendng of Lugs 11
Angle bet rope & vertical theta = 60 °
Pull in Ropes = Pdl / cos ( theta ) = 2800.00 Kg

Distance from bottom of lug to centre line of lug pin = 90 mm
Pull in rope X distance from bottom of lug to centre line of lug pin
= 252000 Kg-mm
2
Secton modulous Z = (S * B )/6 = 48000 mm3
Maximum bending stress in lug = M/Z = 5.25 Kg/mm2
Allowable bending sterss = 0.66 * Fy = 16.82 Kg / mm2
Maximum bending stress is less than allowable bending stress hence, Design is Safe
DESIGN OF LIFTING LUG(FOR CHANNEL COVER FLANGE) 12
INPUTS :-
Material of constuction SA-240 TYPE 304L
Load to be lifted / Weight of vessel P ~ 1650 Kgs
Details of lug
Weld size
D S (THK)
B
13
DESIGN LOAD :-
Impact factor = I 2

Pdl = Pd / N = 3300 Kgs

Fs = 0.4*Fy = 7.03 Kg/mm2
Pdl = ( 2 * pi * d^2* Fs)/4
Therefore,
d = sqrt( ( Pdl * 4) /(2*pi*Fs )) = 17.29 mm
Say, 25 mm 27

a) For bearing
d x S x Fb = Pdl
Fb = 0.8 * Fy = 14.056 Kg/mm2

t = Pdl / (d * Fb) = 9.39 mm

b) For shear

K=R-D/2 = 15 mm

14
c) Design of weld joint between Lug and Tubesheet
Length of weld = (2 * a ) + ( 2 * b )


= 1131.2 sqr mm

= 0.49 * Fy = 8.6093 Kg/mm2

DESIGN

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MECHANICAL DESIGN CALCULATIONS

ITEM : CIRCULATING DOW COOLER.

CLIENT : RELIANCE INDUSTRIES LTD.

MANUFACTURER : CONSOLIDATED CHEMEQUIP (MFR.) CORPN.

DESIGN CODE : ASME SECTION VIII DIV.1 ED.2013.

Rev. Date Details Prepared By Reviewed Approved

00 18.07.2016 ISSUED FOR APPROVAL P.Y.P. Y.N.P. G.B.

 Annexure A(Saddle Calculations):

 Annexure B(Nozzle Local Load Calculations):

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2010 Edition, 2011a Addenda

Analysis Performed by : INTEGRATED INDUSTRIAL SERVICES

Job File : PUTI-UH2411-Rev-0

Date of Analysis : Jul 8,2016

PV Elite 2012 R1, May 2012, HF-1

Note: PV Elite performs all calculations internally in Imperial Units

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite Vessel Analysis Program: Input Data

Exchanger Design Pressures and Temperatures

Shell Side Design Pressure 3.0000 kgf/cm²

Type of Hydrotest UG99-b Note [34]

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code IS-875

Basic Wind Speed for IS-875 158.40 km/hr

Seismic Design Code IS-1893-RSM

Design Nozzle for Des. Press. + St. Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Effective Diameter Multiplier 1.2

Element From Node 10

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 30

Flange Inside Diameter 1400.0 mm

Element From Node 30

Element From Node 30

Element From Node 40

Design Temperature Internal Pressure 120 C

Element From Node 40

Element From Node 40

Element From Node 50

Efficiency, Circumferential Seam 0.85

Element From Node 50

Element From Node 50

Element From Node 60

Element From Node 60

Element From Node 60

Height/Length of Insulation 918.00 mm

Element From Node 70