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Surface Pumping Units

Engineered by Weatherford
Manufactured by Weatherford
Quality controlled by Weatherford
Strongest offering and experience.
Only from Weatherford.

Known traditionally as the iron workhorse of artificial lift, reciprocating rod


lift (RRL) plays an integral role in our offerings. The Weatherford precision-
engineered surface and subsurface equipment, supported by our pumping
unit service, repair, and refurbishment stands unmatched in the industry.
Our integrated approach with highly-trained professionals, experienced
technical support, and in-depth analysis programs extends traditional
performance capabilities of this oldest form of lift.

Total accountability, from design to delivery. Our international sales and


service teams, depth and breadth of product offerings, and extensive global
manufacturing capacity are all supported by Weatherford engineering. With
a vast product offering and worldwide presence, we ensure that you will get
the right system–custom tailored to your well conditions, production goals,
and budget.

The entire offering of industry-leading pumping units from Weatherford is


built on our extensive history of reliability and innovation.
Surface Pumping Units

Contents
Weatherford Comprehensive Solution Low Profile (Strapjack®) Pumping Units
Introduction Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Advantages and Benefits. . . . . . . . . . . . . . . . . . . . . . . . . 3 Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Pumping Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Gear Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Ampscot Pumping Units
® Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Pumping Unit and Repair Services
Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Comprehensive Products–
Pumping Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Unmatched Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Gear Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Service and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Weatherford Portable Concrete Pumping Unit Bases. . 63


Prime Movers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Maximizer® Pumping Units
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Appendix
Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Optional Components. . . . . . . . . . . . . . . . . . . . . . . . . . 64

Gear Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Effective Counterbalance Chart. . . . . . . . . . . . . . . . . . . 66

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Useful Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67


Pumping Unit Services Branch Plants. . . . . . . . . . . . . . 69
Maximizer II® Pumping Units
Pumping Unit Services Repair Centers. . . . . . . . . . . . . 71
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Global Pumping Unit Parts Center . . . . . . . . . . . . . . . . 71
Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Limited Warranty Information . . . . . . . . . . . . . . . . . . . . 72
Pumping Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Gear Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

© 2014 Weatherford. All rights reserved. 1


Weatherford Comprehensive Solution

2 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Introduction

Introduction
A RRL system consists of a surface pumping unit powered by an electric or gas
prime mover, a rod string, a positive displacement pump, a controller, and software.
Weatherford offers a complete package and full range of RRL hardware, electronics,
software, and services for all your application requirements.

Advantages and Benefits


• The wide range of products and improved equipment performance and
longevity result in maximum well production and efficiency.
• In-house engineers provide optimal design and predictives to ensure ideal
system performance.
• The Weatherford comprehensive integrated solution includes rods, pumping
units, downhole pumps, prime movers, instruments, controllers, and real-time
analysis software for single-source accountability.
• Weatherford provides economical repair and service delivering cost savings.
• Positive displacement/strong drawdown maximizes performance.
• Upgraded materials reduce corrosion concerns.
• Production speed is remotely controlled by optimization hardware and
software, which provides adaptation to changing well conditions.
• Packaged unit components and global shipment capabilities ease assembly
and operation.
• Surface and downhole equipment offer high salvage value.
• Original equipment manufacturer equivalent (OEME) parts, service, and repair
are available for all brands of surface pumping units.
• Variable- and fixed-speed advanced controllers are offered for optimal performance.
• Real-time analysis software presents immediate answers to issues and
proactive detection and resolution of problems.

© 2014 Weatherford. All rights reserved. 3


Introduction
Introduction

Applications
• Virtually all applications including sandy, gaseous, and high viscosity
• Wide range of fluid levels from near surface to seating nipple depth
• Low to medium volume lift capabilities
• All types of wells, including horizontal, slant, directional, and vertical reservoirs
• Industry standard for land and remote applications

Application Considerations Typical Range Maximum

100 to 11,000 16,000


Operating TVD* (ft, m)
30.5 to 3352.8 4876.8

Operating volume (BFPD) 5 to 1,500 5,000

100 to 350 550


Operating temperature (°F, °C)
37.8 to 176.7 287.8

0° to 90° pump displacement


Wellbore deviation 0° to 20° landed pump
<15°/100 ft build angle

Corrosion handling Good to excellent

Gas handling Fair to good

Solids handling Fair to good

Fluid gravity >8° API**

Servicing Workover or pulling rig

Prime mover type Gas or electric

Offshore application Limited

*TVD (true vertical depth)


**American Petroleum Institute (API)

4 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Introduction

Introduction
Equipment
Surface pumping units and reducers represent practical and effective technology
at work. This rugged, serviceable equipment is designed to perform reliably
under the most adverse conditions. These pumping units are available with
a standard T- or wide-frame base, which is skid-mounted for easy relocation.
The Sampson posts are a three-legged design; the third leg is removable to
facilitate shipping. Walking beams are rated in accordance with the latest API
specifications and constructed from a minimum of A36 wide flange steel.

Pumping units come with a complete list of standard equipment. A wide selection
of optional items is also available.

Standard Equipment Optional Equipment


• T-frame base (except Strapjack unit) • Wide-frame base (standard for
• High-mount package Strapjack unit)
• Sampson post ladder with ring (not • Low-mount extension package
applicable for Strapjack unit) • Direct-mount extension package
• Brake assembly • Single or dual tiedowns
• Crank pin and weight wrenches • Mesh crank guards
• Wireline assembly • Counterweights
• Adjustable motor rails • Concrete base
• Reducer sheave • Prime mover (electric motor or
• Crank guards gas engine)
• Gear oil • Belts and sheave for the prime mover
• Belt guard • Complete software and controller
optimization packages
• Ground level lubrication system
• Caged Sampson post ladder (not
applicable for Strapjack unit)
• Jackshaft assembly

Transportation and installation on location will be quoted on request. Complete


maintenance packages are available.

© 2014 Weatherford. All rights reserved. 5


Pumping Units
Ampscot

6 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Ampscot® Pumping Units


Introduction
Practical Experience, Exceptional Results
Global operators have been putting their trust in Ampscot pumping units in oil
fields for more than three decades. The units are recognized worldwide for their
dependability, durability, and extended service life. These qualities, plus very high
mechanical efficiency, low operating costs, and high resale value, have earned

Pumping Units
Ampscot units an excellent reputation. Ampscot pumping units and gear reducers

Ampscot
are manufactured in a range of sizes from 114 through 1824.

Weatherford state-of-the-art facilities in Canada and Brazil are dedicated to


these pumping units and continually enhance capabilities to address tomorrow’s
technological challenges. In addition, these facilities hold AP) licensure. Clients can be
confident knowing that each product is designed to exceed the latest API Specification
11E and is backed by the API Specification Q1 Quality Assurance Program.

Features, Advantages, and Benefits


• Ampscot pumping units are designed with the following features: safety line
with stops running the length of the walking beam, lifting hooks, crank guards,
belt guards, caged ladders, and ground-level lubrication to provide the highest
level of safety.
• The gear reducer designed with one-piece gear case and herringbone-type gears in
accordance with API Specification 11E, providing long life and easy maintenance.
• Class I working geometry operates in either direction equalizing gear wear and
extending reducer life.
• Three-legged Sampson post, with the rear leg mounted high in the pedestal
base, adds upper structure stability while equalizing surface loads.
• Crank arm provides convenient counterweight adjustment.
• Bolt-on crank arms can be removed in the field without the use of hydraulic
press or special tools.
• Quick-release retainer pin expedites removal of horsehead for well servicing.

© 2014 Weatherford. All rights reserved. 7


Ampscot Pumping Units
Gear Reducer
The Ampscot gear reducer uses a one-piece, cast iron gear case, providing
maximum strength, precise alignment, and added protection against leaks
and environmental concerns. This design uses anti-friction bearings for long
life, economical replacement, and efficient operation. All gearbox bearings are
mounted in a separate bearing carrier, protecting the gear case during corrective
or preventative maintenance. This system also provides convenient access to
bearings should they need replacement.
Pumping Units
Ampscot

• Coarse-pitch, heat-treated, ductile iron herringbone-style gears and 4145 heat-


treated alloy steel pinions extend life.
• The smooth, efficient gear reducer reduces noise and vibration, and every
gearbox is thoroughly factory tested.
• Field-replaceable intermediate gear/pinion assemblies reduce repair costs.
• Removable inspection covers and access lids facilitate service.
• The gear reducer is designed to lubricate at speeds as low as two strokes per
minute without modification.

Structural bearings
• Ampscot high-capacity structural bearings are readily available for ease of
maintenance and repair.
• All Ampscot units have high-efficiency roller bearings.
• Crank pin assemblies feature a standard tapered pin and self-aligning spherical
roller bearings, with an easily accessible inspection cover.
• Center bearings have excellent load characteristics and infinite L10 life, with
proper maintenance.
• Equalizer bearings for the 114 and 160 units incorporate self-aligning spherical
roller bearings. Larger units use a rugged double-tapered roller assembly.

8 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Ampscot Pumping Units


Parts Identification

17

16

18

Pumping Units
13

Ampscot
19
12 15

11 20
10
14

21

3
22
6
5

1 Sampson post A-leg 9 Brake lever 16 Equalizer beam


2 Main frame 10 Brake assembly 17 Equalizer bearing assembly
3 Reducer sub-base 11 Gear reducer 18 Sampson post ladder
4 Counterweights 12 Reducer sheave 19 Walking beam
5 Crank pin assembly 13 Pitman arm 20 Horsehead
6 Crank 14 Sampson post support leg 21 Wireline
7 High-mount base extension 15 Center bearing assembly 22 Polish rod hanger
8 Motor rails

© 2014 Weatherford. All rights reserved. 9


Ampscot Pumping Units
Pumping Units
BB AA
MAX MIN
CC
Pumping Units

C A
Ampscot

WW

P
K

QQ
ZZ
FF GG SS
H

MAX MIN
RR MAX

R
TT
DD

VV MIN
G

UU
HH

NN
I KK OO
PP
MM JJ

EE

10 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Ampscot Pumping Units


Dimensional Data with API Dimensions
API Dimensional Data (in.) Dimensional Data (in.)
Family Size
A C G H I K P R AA MIN BB MAX CC DD EE FF MAX GG MIN HH JJ KK MM NN OO PP QQ RR MAX SS TT UU VV min WW ZZ
114-133-054 71.00 72.25 57.25 144.25 77.88 116.88 91.88 27.00 N/A N/A 33.05 N/A N/A N/A N/A 12.25 41.00 30.25 132.75 27.00 62.00 66.64 N/A 55.00 26.00 16.75 28.25 71.50 24.00 N/A
1A 114-143-064 84.00 72.25 57.25 144.25 77.88 116.88 91.88 27.00 22.38 14 33.05 N/A N/A N/A N/A 12.25 54.00 30.25 132.75 27.00 62.00 66.64 N/A 55.00 26.00 16.75 28.25 63.50 24.00 N/A
114-173-064 84.00 72.25 57.25 144.25 77.88 116.88 91.88 27.00 22.38 14 33.05 N/A N/A N/A N/A 12.25 54.00 30.25 132.75 27.00 62.00 66.64 N/A 55.00 26.00 16.75 28.25 63.50 24.00 N/A
114-143-074 84.00 85.00 82.00 179.00 94.12 135.25 103.00 36.00 22.38 14 50.05 71.79 287.99 30.25 75.69 16.00 42.50 41.49 180.00 30.00 72.00 66.64 250.00 80.00 26.00 16.75 49.25 70.00 27.86 33.47
2A
114-119-086 95.00 83.00 82.00 179.00 94.12 135.25 103.00 36.00 22.38 14 50.05 71.79 287.99 30.25 75.69 16.00 53.50 41.49 180.00 30.00 72.00 66.64 259.75 80.00 26.00 16.75 49.25 69.25 27.86 24.88

Pumping Units
1A 160-173-064 84.00 72.25 57.25 144.25 77.88 116.88 91.88 27.00 N/A 14 12.25 N/A N/A N/A N/A 12.25 71.50 30.25 132.75 27.00 62.00 66.64 N/A 55.00 26.13 16.75 28.25 63.50 24.00 N/A

Ampscot
160-173-074 84.00 85.00 82.00 179.00 94.12 135.25 103.00 36.00 22.38 14 50.05 71.79 287.99 30.25 75.69 16.00 63.50 41.49 180.00 30.00 72.00 66.64 250.00 80.00 26.13 16.75 49.25 70.00 27.86 33.47
160-200-074 84.00 85.00 82.00 179.00 94.12 135.25 103.00 36.00 22.38 14 50.05 71.79 287.99 30.25 75.69 16.00 63.50 41.49 180.00 30.00 72.00 66.64 250.00 80.00 26.13 16.75 49.25 70.00 27.86 33.47
2A
160-173-086 95.00 83.00 82.00 179.00 94.12 135.25 103.00 36.00 22.38 14 50.05 71.79 287.99 30.25 75.69 16.00 70.00 41.49 180.00 30.00 72.00 66.64 259.75 80.00 26.13 16.75 49.25 69.25 27.86 24.88
160-173-100 110.25 83.00 82.00 179.00 94.12 135.25 103.00 36.00 22.38 14 50.05 71.79 287.99 30.25 75.69 16.00 69.25 41.49 180.00 30.00 72.00 66.64 272.48 80.00 26.13 16.75 49.25 62.75 27.86 22.83
228-200-074 84.00 84.00 82.00 179.25 41.49 132.50 99.75 36.00 N/A N/A 33.60 67.46 288.00 N/A N/A 16.00 42.50 90.00 180.00 36.00 72.00 74.75 N/A 80.00 33.38 20.63 45.5 65.00 48.36 N/A
228-213-086 95.00 84.00 82.00 179.25 41.49 132.50 99.75 36.00 41.14 14 33.60 67.46 288.00 30.25 74.33 16.00 53.50 90.00 180.00 36.00 72.00 74.75 253.43 80.00 33.38 20.63 45.5 64.00 48.36 25.00
2
228-173-100 112.00 84.00 82.00 179.25 41.49 132.50 99.75 36.00 41.14 14 50.05 67.46 288.00 30.25 74.33 16.00 70.50 90.00 180.00 36.00 72.00 74.75 269.72 80.00 33.38 20.63 45.5 56.50 48.36 22.82
228-213-100 112.00 84.00 82.00 179.25 41.49 132.50 99.75 36.00 41.14 14 50.05 67.46 288.00 30.25 74.33 16.00 70.50 90.00 180.00 36.00 72.00 74.75 269.72 80.00 33.38 20.63 45.5 56.50 48.36 22.82
2A 228-173-086 95.00 83.00 82.00 179.00 94.12 135.25 103.00 36.00 22.38 14 50.05 71.79 287.99 30.25 75.69 16.00 53.50 41.49 180.00 30.00 72.00 66.64 259.75 80.00 33.38 20.63 49.25 69.25 27.86 24.88
228-213-120 136.00 118.00 103.25 243.50 125.63 188.25 142.63 50.00 40.38 14 50.85 86.75 367.00 30.25 105.94 16.00 82.75 53.31 246.75 36.00 72.75 74.75 349.56 100.00 33.38 20.63 66.75 86.00 48.36 36.42
3
228-246-086 97.50 118.00 103.25 243.50 125.63 188.25 142.63 50.00 40.38 14 50.85 86.75 367.00 30.25 105.94 16.00 44.25 53.31 246.75 36.00 72.75 74.75 315.27 100.00 33.38 20.63 66.75 89.00 48.36 67.75
320-213-086 95.00 84.00 82.00 179.25 41.49 132.50 99.75 36.00 41.14 14 50.05 67.46 288.00 30.25 74.33 16.00 53.50 90.00 180.00 36.00 72.00 74.75 253.43 80.00 33.38 20.63 45.5 64.00 48.36 25.00
2
320-256-100 118.00 118.00 103.25 243.50 41.49 188.25 142.63 50.00 41.14 14 50.05 67.46 288.00 30.25 74.33 16.00 64.75 90.00 246.75 36.00 72.75 74.75 269.72 100.00 33.38 20.63 45.5 85.00 48.36 54.88
320-305-100 118.00 118.00 103.25 243.50 41.49 188.25 142.63 50.00 41.14 14 50.05 67.46 288.00 30.25 74.33 16.00 64.75 90.00 246.75 36.00 72.75 74.75 269.72 100.00 33.38 20.63 45.5 85.00 48.36 54.88
320-213-100 112.00 84.00 82.00 179.25 125.63 132.50 99.75 36.00 40.38 14 50.85 86.75 367.00 30.25 105.94 16.00 70.50 53.31 180.00 36.00 72.00 74.75 335.38 80.00 33.38 20.63 49.25 56.50 48.36 22.82
320-213-144 163.00 118.00 103.25 243.50 125.63 188.25 142.63 50.00 40.38 14 50.85 86.75 367.00 30.25 105.94 16.00 109.75 53.31 246.75 36.00 72.75 74.75 368.80 100.00 33.38 20.63 49.25 72.75 48.36 27.58
3 320-246-086 97.50 118.00 103.25 243.50 125.63 188.25 142.63 50.00 40.38 14 50.85 86.75 367.00 30.25 105.94 16.00 44.25 53.31 246.75 36.00 72.75 74.75 315.27 100.00 33.38 20.63 49.25 89.00 48.36 67.75
320-213-120 136.00 118.00 103.25 243.50 125.63 188.25 142.63 50.00 40.38 14 50.85 86.75 367.00 30.25 105.94 16.00 82.75 53.31 246.75 36.00 72.75 74.75 349.56 100.00 33.38 20.63 49.25 86.00 48.36 36.42
320-256-120 136.00 118.00 103.25 243.50 125.63 188.25 142.63 50.00 40.38 14 50.85 86.75 367.00 30.25 105.94 16.00 82.75 53.31 246.75 36.00 72.75 74.75 349.56 100.00 33.38 20.63 49.25 86.00 48.36 36.42
320-305-120 136.00 118.00 103.25 243.50 125.63 188.25 142.63 50.00 40.38 14 50.85 86.75 367.00 30.25 105.94 16.00 82.75 53.31 246.75 36.00 72.75 74.75 349.56 100.00 33.38 20.63 49.25 86.00 48.36 36.42
456-256-120 136.00 118.00 103.25 243.50 126.19 188.25 142.63 50.00 37.63 14 50.75 86.88 367.19 30.25 97.11 16.00 82.75 53.38 246.75 36.00 72.75 87.25 350.00 100.00 41.50 24.75 61.88 86.00 48.75 36.42
3
456-305-120 136.00 118.00 103.25 243.50 126.19 188.25 142.63 50.00 37.63 14 50.75 86.88 367.19 30.25 97.11 16.00 82.75 53.38 246.75 36.00 72.75 87.25 350.00 100.00 41.50 24.75 61.88 86.00 48.75 36.42
456-365-120 127.00 124.00 123.00 275.50 132.63 201.75 148.00 55.00 36.63 14 62.63 104.19 394.75 30.25 108.61 23.75 65.75 61.25 267.50 39.50 76.75 86.25 379.71 118.00 41.50 24.75 73.75 97.50 56.25 61.00
456-256-144 155.00 124.00 123.00 275.50 132.63 201.75 148.00 55.00 36.63 14 62.63 104.19 394.75 30.25 108.61 23.75 93.75 61.25 267.50 39.50 76.75 86.25 406.84 118.00 41.50 24.75 73.75 90.00 56.25 30.00
4
456-305-144 155.00 124.00 123.00 275.50 132.63 201.75 148.00 55.00 36.63 14 62.63 104.19 394.75 30.25 108.61 23.75 93.75 61.25 267.50 39.50 76.75 86.25 406.84 118.00 41.50 24.75 73.75 90.00 56.25 30.00
456-305-168 180.00 124.00 123.00 275.50 132.63 201.75 148.00 55.00 36.63 14 62.63 104.19 394.75 30.25 108.61 23.75 118.75 61.25 267.50 39.50 76.75 86.25 422.31 118.00 41.50 24.75 73.75 82.00 56.25 37.49
3 640-305-120 136.00 118.00 103.25 243.50 126.19 188.25 142.63 50.00 37.63 14 50.75 86.88 367.19 30.25 97.11 16.00 82.75 53.38 246.75 36.00 72.75 87.25 350.00 100.00 41.50 24.75 61.88 86.00 48.75 36.42
640-365-120 127.00 124.00 123.00 275.50 132.63 201.75 148.00 55.00 36.63 14 62.63 104.19 394.75 30.25 108.61 23.75 65.75 61.25 267.50 39.50 76.75 86.25 379.71 118.00 41.50 24.75 73.75 97.50 56.25 61.00
640-256-144 155.00 124.00 123.00 275.50 132.63 201.75 148.00 55.00 36.63 14 62.63 104.19 394.75 30.25 108.61 23.75 93.75 61.25 267.50 39.50 76.75 86.25 406.84 118.00 41.50 24.75 73.75 90.00 56.25 30.00
640-305-144 155.00 124.00 123.00 275.50 132.63 201.75 148.00 55.00 36.63 14 62.63 104.19 394.75 30.25 108.61 23.75 93.75 61.25 267.50 39.50 76.75 86.25 406.84 118.00 41.50 24.75 73.75 90.00 56.25 30.00
4
640-365-144 155.00 124.00 123.00 275.50 132.63 201.75 148.00 55.00 36.63 14 62.63 104.19 394.75 30.25 108.61 23.75 93.75 61.25 267.50 39.50 76.75 86.25 406.84 118.00 41.50 24.75 73.75 90.00 56.25 30.00
640-305-168 180.00 124.00 123.00 275.50 132.63 201.75 148.00 55.00 36.63 14 62.63 104.19 394.75 30.25 108.61 23.75 118.75 61.25 267.50 39.50 76.75 86.25 422.31 118.00 41.50 24.75 73.75 82.00 56.25 37.49
640-365-168 178.00 122.00 120.13 295.25 132.63 219.38 177.00 55.00 37.5 14 59.63 101.38 394.75 30.25 110.45 23.75 116.75 61.25 261.50 39.50 76.75 84.13 441.53 118.00 41.50 24.75 70.75 75.00 56.25 50.00
912-427-144 152.38 122.00 120.13 295.25 131.89 219.38 177.00 55.00 35.12 14 60.13 101.86 394.71 30.25 103.46 23.75 91.00 61.25 267.50 39.50 76.75 92.63 418.64 118.00 49.25 29.00 66.25 77.00 56.23 76.85
912-365-168 178.00 122.00 120.13 295.25 131.89 219.38 177.00 55.00 35.12 14 60.13 101.86 394.71 30.25 103.46 23.75 116.75 61.25 267.50 39.50 76.75 92.63 438.05 118.00 49.25 29.00 66.25 75.25 56.23 50.00
5 912-427-168 178.00 122.00 120.13 295.25 131.89 219.38 177.00 55.00 35.12 14 60.13 101.86 394.71 30.25 103.46 23.75 116.75 61.25 267.50 39.50 76.75 92.63 438.31 118.00 49.25 29.00 66.25 75.25 56.23 49.70
912-305-192 203.00 122.00 120.13 295.25 131.89 219.38 177.00 55.00 35.12 14 60.13 101.86 394.71 30.25 103.46 23.75 141.75 61.25 267.50 39.50 76.75 92.63 457.54 118.00 49.25 29.00 66.25 74.00 56.23 33.50
912-365-192 203.00 122.00 120.13 295.25 131.89 219.38 177.00 55.00 35.12 14 60.13 101.86 394.71 30.25 103.46 23.75 141.75 61.25 267.50 39.50 76.75 92.63 457.54 118.00 49.25 29.00 66.25 74.00 56.23 33.50
1280-365-168 178.00 122.00 120.13 295.25 132.45 219.38 177.00 55.00 35.12 14 60.13 101.86 394.71 30.25 103.46 23.75 116.75 61.25 267.38 39.50 76.75 101.13 438.31 118.00 50.00 29.00 66.25 75.25 56.23 49.70
1280-427-168 178.00 122.00 120.13 295.25 132.45 219.38 177.00 55.00 35.12 14 60.13 101.86 394.71 30.25 103.46 23.75 116.75 61.25 267.38 39.50 76.75 101.13 438.31 118.00 50.00 29.00 66.25 75.25 56.23 49.70
5
1280-305-192 203.00 122.00 120.13 295.25 132.45 219.38 177.00 55.00 35.12 14 60.13 101.86 394.71 30.25 103.46 23.75 141.75 61.25 267.38 39.50 76.75 101.13 457.54 118.00 50.00 29.00 66.25 74.00 56.23 33.50
1280-365-192 203.00 122.00 120.13 295.25 132.45 219.38 177.00 55.00 35.12 14 60.13 101.86 394.71 30.25 103.46 23.75 141.75 61.25 267.38 39.50 76.75 101.13 457.54 118.00 50.00 29.00 66.25 74.00 56.23 33.50
6 1280-305-240 230.00 122.00 120.00 295.25 133.44 256.50 220.00 60.00 34.48 14 60.00 N/A N/A N/A N/A 23.75 161.00 68.00 308.38 39.50 76.75 101.13 540.13 118.00 50.00 29.00 66.25 80.00 23.70

© 2014 Weatherford. All rights reserved. 11


Ampscot Pumping Units
Specifications
Maximum Polished Rod Standard Strokes–Fourth Stroke Torque Factor at 90°–Fourth
API Size Wireline Size (in.) Wireline Center (in.)
Capacity (lb) Optional (in.) Stroke Optional (in.)
114-133-054 13,300 54, 44, 34 27, 22, 17 1.00 × 228.00 11.00
114-143-064
17,300 64, 52, 40 32, 26, 20 1.00 × 228.00 11.00
114-173-064
114-143-074 14,300 74, 63, 52 36, 31, 26 1.00 × 274.00 11.00

114-119-086 11,900 86, 73, 61 42, 36, 30 1.00 × 274.00 11.00


Pumping Units

160-173-064 17,300 64, 52, 40 32, 26, 20 1.00 × 228.00 11.00


Ampscot

160-200-074
20,000 74, 63, 52 36, 31, 26 1.00 × 274.00 11.00
160-173-074
160-173-086 17,300 86, 73, 61 42, 36, 30 1.00 × 274.00 11.00

160-173-100 17,300 100, 85, 71 48, 42, 35 1.00 × 300.00 11.00

228-200-074 20,000 75, 64, 53 36, 31, 26 1.00 × 274.00 11.00

228-173-086 17,300 86, 73, 61 42, 36, 30 1.00 × 274.00 11.00

228-213-086 21,300 85, 72, 60 40, 35, 29 1.00 × 274.00 11.00

228-246-086 24,600 86, 77, 68 41, 37, 33 1.13 × 360.00 12.00


228-173-100
21,300 100, 85, 71 48, 41, 35 1.00 × 300.00 11.00
228-213-100
228-213-120 21,300 120, 107, 94 57, 52, 46 1.13 × 360.00 12.00

320-213-086 21,300 85, 72, 60 40, 35, 29 1.00 × 274.00 11.00

320-246-086 24,600 86, 77, 68 41, 37, 33 1.13 × 360.00 12.00

320-213-100 21,300 100, 85, 71 48, 41, 35 1.00 × 300.00 11.00


320-256-100
30,500 104, 93, 82 50, 45, 40 1.13 × 360.00 12.00
320-305-100
320-213-120
320-256-120 30,500 120, 107, 94, 82 57, 52, 46, 35 1.13 × 360.00 12.00
320-305-120
320-213-144 21,300 144, 128, 113, 98 68, 62, 55, 48 1.13 × 384.00 12.00
456-256-120
30,500 120, 107, 94, 82 57, 52, 46, 35 1.13 × 360.00 12.00
456-305-120
456-365-120 36,500 120, 102, 84, 68 55, 48, 41, 33 1.25 × 420.00 16.00
456-256-144
30,500 146, 124, 103, 83 67, 58, 49, 40 1.25 × 420.00 16.00
456-305-144
456-305-168 30,500 170, 144, 120, 96 78, 68, 57, 47 1.25 × 456.00 16.00

640-305-120 30,500 120, 107, 94, 82 57, 52, 46, 35 1.13 × 360.00 12.00

640-365-120 36,500 120, 102, 84, 68 55, 48, 41, 33 1.25 × 420.00 16.00
640-246-144
640-305-144 36,500 146, 124, 103, 83 67, 58, 49, 40 1.25 × 420.00 16.00
640-365-144
640-305-168 30,500 170, 144, 120, 96 78, 68, 57, 47 1.25 × 456.00 16.00

640-365-168 30,500 168, 143, 119, 96 80, 69, 58, 47 1.38 × 480 loop style 16.00

912-427-144 42,700 144, 123, 102, 82 68, 59, 50, 41 1.38 × 480 loop style 16.00

912-365-168 36,500 168, 143, 119, 96 80, 69, 58, 47 1.38 × 480 loop style 16.00

912-427-168 42,700 168, 143, 119, 96 86, 69, 58, 47 1.38 × 480 loop style 16.00
912-305-192
36,500 192, 163, 136, 110 91, 79, 67, 54 1.38 × 480 loop style 16.00
912-365-192
1280-365-168 36,500 168, 143, 119, 96 80, 69, 58, 47 1.38 × 480 loop style 16.00

1280-427-168 42,700 168, 143, 119, 96 80, 69, 58, 47 1.38 × 480 loop style 16.00
1280-305-192
36,500 192, 163, 136, 110 91, 79, 67, 54 1.38 × 480 loop style 16.00
1280-365-192
1280-305-240 30,500 239, 206, 175 112, 98, 85 1.38 × 480 loop style 16.00

12 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Ampscot Pumping Units


Maximum Effective Counterbalance*
Calculate ECB for other crank arm positions using the Effective Counterbalance Chart.
When selecting counterweights, the value in the table must be equal to or greater than the required counterbalance.
Structural Crank Crank
API Size 2–B 4–B 2–B, 2–D 4–D 2–D, 2–F 4–F 2–F, 2–H 4–H 2–H, 2–J 4–J 2–J, 2–L 4–L 2–L, 2–N 4–N 2–N, 2–P 4–P 2–P, 2–R 4–R 2–R, 2–S
imbalance number only
114-133-054 300 A55L-27 2629 3989 5350 5765 6180 6611 7041 7423 7804 8204 8603 9073 9542 10135
114-173-064
100 A55L-27 2068 3218 4368 4719 5070 5434 5798 6120 6443 6781 7118 7515 7912 8413 8914 9441 9969 10356 10744 12569
114-143-064
114-143-074 300 A80L-36 3668 5257 6846 7338 6830 8403 8976 9470 9965 10508 11051

Pumping Units
Ampscot
114-119-086 25 A80L-36 2929 4299 5669 6094 6518 7012 7506 7932 8359 8827 9295

Structural Crank Crank


API Size 2–B 4–B 2–B, 2–D 4–D 2–D, 2–F 4–F 2–F, 2–H 4–H 2–H, 2–J 4–J 2–J, 2–L 4–L 2–L, 2–N 4–N 2–N, 2–P 4–P 2–P, 2–R 4–R 2–R, 2–S 4–S
imbalance number only
160-173-064 100 A55L-27 2068 3218 4368 4719 5070 5434 5798 6120 6443 6781 7118 7515 7912 8413 8914 9969 10356 10744 10744 12569 14394
160-173-074
300 A80L-36 3668 5257 6846 7338 7830 8403 8976 9470 9965 10508 11051 11674 12297 13152 14007 15889
160-200-074
160-173-086 25 A80L-36 2929 4299 5669 6094 6518 7012 7506 7932 8359 8827 9295 9832 10370 11107 11844 13466

160-173-100 300 A80L-36 2202 3383 4563 4929 5294 5720 6146 6513 6881 7284 7687 8150 8613 9248 9883 10582 11281 11707 12133 14172

Structural Crank Crank


API Size 2–B 4–B 2–B, 2–D 4–D 2–D, 2–F 4–F 2–F, 2–H 4–H 2–H, 2–J 4–J 2–J, 2–L 4–L 2–L, 2–N 4–N 2–N, 2–P 4–P 2–P, 2–R 4–R 2–R, 2–S 4–S
imbalance number only
228-200-074 950 A80-36 5179 6773 8367 8861 9354 9929 10504 11000 11496 12040 12585 13210 13835 14693 15550

228-173-086 75 A80L-36 2979 4349 5719 6144 6568 7062 7556 7982 8409 8877 9345 9882 10420 11157 11894 12705 13516

228-213-086 650 A80-36 4390 5800 7209 7646 8082 8590 9098 9537 9976 10457 10939 11492 12044 12803 13561 14396 15230 15739 16247

228-246-086 1675 A100-50 8161 9954 11746 12304 12862 13540 14218 14798 15378 16024 16671 17407 18144 19181 13000
228-213-100
200 A80-36 3373 4568 5764 6134 6504 6936 7367 7739 8111 8520 8928 9397 9866 10509 11152 11860 12568 15877 13431 15496 17561
228-173-100
228-213-120 450 A100-50 5099 6385 7670 8070 8470 8956 9442 9857 10273 10737 11200 11728 12256 13000 13743 14572 15401 16352

Structural Crank Crank


API Size 2–B 4–B 2–B, 2–D 4–D 2–D, 2–F 4–F 2–F, 2–H 4–H 2–H, 2–J 4–J 2–J, 2–L 4–L 2–L, 2–N 4–N 2–N, 2–P 4–P 2–P, 2–R 4–R 2–R, 2–S 4–S 2–S, 2–X 4–X
imbalance number only
320-213-086 650 A80-36 4390 5800 7209 7646 8082 8590 9098 9537 9976 10457 10939 11492 12044 12803 13561 14396 15230 15739 16247

320-246-086 1675 A100-50 8161 9954 11746 12304 12862 13540 14218 14798 15378 16024 16671 17407 18144 19181

320-213-100 200 A80-36 3373 4568 5764 6134 6504 6936 7367 7739 8111 8520 8928 9397 9866 10509 11152 11860 12568 13000 13431 15496 17561
320-305-100
1000 A100-50 6359 7840 9321 9782 10243 10803 11363 11842 12322 12856 13390 13999 14607 15464 16321 17277 18232 18780 19328 21969 24609
320-256-100
320-305-120
320-256-120 450 A100-50 5099 6385 7670 8070 8470 8956 9442 9857 10273 10737 11200 11728 12256 13000 13743 14572 15401 15877 16352 18643 20934 22038 23141
320-213-120
320-213-144 -175 A100-50 3704 4777 5849 6183 6517 6922 7328 7675 8021 8408 8795 9235 9676 10296 10917 11609 12300 12697 13094 15006 16917

*At the polished rod at maximum stroke, in pounds

© 2014 Weatherford. All rights reserved. 13


Ampscot Pumping Units
Maximum Effective Counterbalance* (continued)
Calculate ECB for other crank arm positions using the Effective Counterbalance Chart.
When selecting counterweights, the value in the table must be equal to or greater than the required counterbalance.
Structural Crank Crank
API Size 2–B 4–B 2–B, 2–D 4–D 2–D, 2–F 4–F 2–F, 2–H 4–H 2–H, 2–J 4–J 2–J, 2–L 4–L 2–L, 2–N 4–N 2–N, 2–P 4–P 2–P, 2–R 4–R 2–R, 2–S 4–S 2–S, 2–X 4–X
imbalance number only
320-213-086 650 A80-36 4390 5800 7209 7646 8082 8590 9098 9537 9976 10457 10939 11492 12044 12803 13561 14396 15230 15739 16247

320-246-086 1675 A100-50 8161 9954 11746 12304 12862 13540 14218 14798 15378 16024 16671 17407 18144 19181

320-213-100 200 A80-36 3373 4568 5764 6134 6504 6936 7367 7739 8111 8520 8928 9397 9866 10509 11152 11860 12568 13000 13431 15496 17561
Pumping Units

320-305-100
Ampscot

1000 A100-50 6359 7840 9321 9782 10243 10803 11363 11842 12322 12856 13390 13999 14607 15464 16321 17277 18232 18780 19328 21969 24609
320-256-100
320-305-120
320-256-120 450 A100-50 5099 6385 7670 8070 8470 8956 9442 9857 10273 10737 11200 11728 12256 13000 13743 14572 15401 15877 16352 18643 20934 22038 23141
320-213-120
320-213-144 -175 A100-50 3704 4777 5849 6183 6517 6922 7328 7675 8021 8408 8795 9235 9676 10296 10917 11609 12300 12697 13094 15006 16917

Structural Crank Crank


API Size 2–B 4–B 2–B, 2–D 4–D 2–D, 2–F 4–F 2–F, 2–H 4–H 2–H, 2–J 4–J 2–J, 2–L 4–L 2–L, 2–N 4–N 2–N, 2–P 4–P 2–P, 2–R 4–R 2–R, 2–S 4–S 2–S, 2–X 4–X 2–X, 2–Y
imbalance number only
456-305-120
625 A100-50 5274 6560 7845 8245 8645 9131 9617 10032 10448 10912 11375 11903 12431 13175 13918 14747 15576 16052 16527 18818 21109 22213 23316
456-256-120
456-365-120 900 A118-55 9881 11486 13092 13593 14094 14717 15341 15871 16402 16999 17595 18272 18949 19916 20883 21968 23053 23656 24258 27172 30085
456-305-144
50 A118-55 7408 8723 10038 10449 10860 11370 11881 12316 12751 13240 13729 14283 14838 15630 16422 17311 18200 18694 19187 21574 23961
456-256-144
456-305-168 -650 A118-55 5686 6819 7951 8305 8658 9098 9538 9912 10287 10708 11129 11606 12084 12766 13448 14213 14979 15404 15829 17885 19940 20993 22045 23889

Structural Crank Crank


API Size 2–B 4–B 2–B, 2–D 4–D 2–D, 2–F 4–F 2–F, 2–H 4–H 2–H, 2–J 4–J 2–J, 2–L 4–L 2–L, 2–N 4–N 2–N, 2–P 4–P 2–P, 2–R 4–R 2–R, 2–S 4–S 2–S, 2–X 4–X 2–X, 2–Y 4–Y 2–Y, 2–Z
imbalance number only
640-305-120 625 A100-50 5274 6560 7845 8245 8645 9131 9617 10032 10448 10912 11375 11903 12431 13175 13918 14747 15576 16052 18818 21109 22213 23316

640-365-120 900 A118-55 9881 11486 13092 13593 14094 14717 15341 15871 16402 16999 17595 18272 18949 19916 20883 21968 23053 23656 27172 30085
640-365-144
640-305-144 50 A118-55 7408 8723 10038 10449 10860 11370 11881 12316 12751 13240 13729 14283 14838 15630 16422 17311 18200 18694 21574 23961 25184 26406 28547
640-246-144
640-305-168 -650 A118-55 5686 6819 7951 8305 8658 9098 9538 9912 10287 10708 11129 11606 12084 12766 13448 14213 14979 15404 17885 19940 20993 22045 23889

640-365-168 -350 A118-55 5872 6979 8085 8431 8776 9206 9635 10001 10367 10778 11190 11656 12123 12789 13456 14204 14951 15367 15782 17791 19799 20827 21855 23657 25458 27388

Structural Crank Crank


API Size 2–B 4–B 2–B, 2–D 4–D 2–D, 2–F 4–F 2–F, 2–H 4–H 2–H, 2–J 4–J 2–J, 2–L 4–L 2–L, 2–N 4–N 2–N, 2–P 4–P 2–P, 2–R 4–R 2–R, 2–S 4–S 2–S, 2–X 4–X 2–X, 2–Y 4–Y 2–Y, 2–Z 4–Z
imbalance number only
912-427-144 500 A118-55 7770 9063 10355 10759 11163 11665 12167 12594 13021 13502 13983 14528 15073 15852 16630 17504 18378 18863 19349 21695 24041 25243 26444 28549 30654 32909

912-365-168 -275 A118-55 5947 7054 8160 8506 8851 9381 9710 10076 10442 10853 11265 11731 12198 12864 13531 14279 15026 15442 15857 17866 19874 20902 21930 23732 25533 27463

912-427-168 -300 A118-55 5922 7029 8135 8481 8826 9256 9685 10051 10417 10828 11240 11706 12173 12839 13506 14254 15001 15417 15832 17841 19849 20877 21905 23707 25508 27438 29368
912-365-192
-950 A118-55 4506 5476 6446 6749 7052 7429 7806 8126 8447 8808 9168 9577 9987 10571 11155 11811 12467 12831 13195 14956 16717 17619 18520 20100 21679 23372 25064
912-305-192

Structural Crank Crank


API Size 2–B 4–B 2–B, 2–D 4–D 2–D, 2–F 4–F 2–F, 2–H 4–H 2–H, 2–J 4–J 2–J, 2–L 4–L 2–L, 2–N 4–N 2–N, 2–P 4–P 2–P, 2–R 4–R 2–R, 2–S 4–S 2–S, 2–X 4–X 2–X, 2–Y 4–Y 2–Y, 2–Z 4–Z
imbalance number only
1280-365-168 -225 A118-55 5997 7104 8210 8556 8901 9331 9760 10126 10492 10903 11315 11781 12248 12914 13581 14329 15076 15492 15907 17916 19924 20952 21980 23782 25583 27513

1280-427-168 -250 A118-55 5972 7079 8185 8531 8876 9306 9735 10101 10467 10878 11290 11756 12223 12889 13556 14304 15051 15467 15882 17891 19899 20927 21955 23757 25558 27488 29418
1280-365-192
-900 A118-55 4556 5526 6496 6799 7102 7479 7856 8176 8497 8858 9218 9627 10037 10621 11205 11861 12517 12881 13245 15006 16767 17669 18570 20150 21729 23422 25114
1280-305-192
1280-305-240 -2100 A118-60 2321 3107 3894 4139 4385 4690 4995 5255 5515 5807 6100 6431 6763 7236 7710 8241 8773 9068 9363 10790 12217 12948 13678 14958 16238 17610 18981

*At the polished rod at maximum stroke, in pounds

14 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Ampscot Pumping Units


Gear Reducers
Ampscot gear reducers are manufactured to API Specification 11E. Our
commitment is to manufacture a quality product of the strength and reliability
demanded within the oil industry. Ampscot gear reducers are designed
specifically to handle high-cyclical loads encountered in oilfield pumping
situations. The gearcase is a tub-type molded in one piece from high-strength
cast iron. The one-piece design gives the reducer more strength than common

Pumping Units
split reducers.

Ampscot
High- and intermediate-speed roller bearings are enclosed in separate housings.
This provides easy access to the bearings for service or replacement, and
more importantly, protects the main gearcase in the event of a bearing failure.
Lubricating oil is distributed directly to each bearing by a wiper and gravity
feed system. This system provides adequate lubrication on reducers operating
at pumping speeds as low as two strokes per minute, assuming that oil of the
proper viscosity is used.

All gears are made of cast ductile iron and have herringbone-type teeth for a
compact design, higher resistance to failure, and better alignment. The gearing
is also designed with a coarse diametric pitch for added protection against shock
loads. Pinion shafts are manufactured from top quality 4145 heat-treated, stress-
relieved steel to achieve high-tensile strength and maximum durability.

Technical Data
Model Torque Rating Maximum Sheave Size Oil Capacity
Gear Ratio
Size (in.-lb) (in.) (gal) (l)

D114 114,000 30.88 36 (4C) 14.8 56

D160 160,000 29.17 36 (4C) 14.8 56

D228 228,000 30.03 36 (4C) 33.0 125

D320 320,000 30.03 36 (5C) 31.7 120

D456 456,000 29.64 50 (5C) 63.4 240

D640 640,000 29.64 50 (5C) 62.1 235

D912 912,000 30.29 50 (8C) 81.9 310

D1280 1,280,000 28.25 50 (10C) 80.6 305

© 2014 Weatherford. All rights reserved. 15


Ampscot Pumping Units
A B C

Y E

D
Pumping Units
Ampscot

X1
H

K1
G
J1

J2
G
K2

X2 H

Dimensions
API Size*

D114 D160 D228 D320 D456 D640 D912 D1280

A 4.88 4.75 5.75 5.75 7.75 7.75 9.00 9.00

B 26.00 26.13 33.38 33.38 41.50 41.50 49.25 50.00

C 15.00 15.00 20.38 20.38 24.75 24.75 29.00 29.00

D 16.75 16.75 20.63 20.63 25.75 25.75 30.38 30.38

E 31.50 31.50 41.63 41.63 51.63 51.63 59.25 59.25

F 28.38 28.38 40.00 40.00 49.00 49.00 57.50 57.25

G 25.00 25.00 30.00 30.00 35.00 35.00 39.25 43.00

H 8.75 8.75 10.38 10.38 9.00 9.00 10.00 14.13

J1 15.25 15.25 18.75 18.75 23.38 23.38 27.00 27.75

J2 15.13 15.13 18.00 18.00 23.00 23.00 25.63 26.75

K1 5.38 5.38 6.50 6.50 8.13 8.13 9.00 8.63

K2 5.75 5.63 5.75 5.75 7.75 7.75 7.75 7.50

X1 2.25 2.75 3.00 3.00 4.00 4.00 4.50 5.00

X2 2.38 2.75 3.00 3.00 4.00 4.00 4.50 5.00

Y 5.50 5.50 6.25 6.25 6.75 7.50 7.50 8.63

*All dimensions are in inches.

16 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Ampscot Pumping Units


Parts Identification
15
18

19 16
55
56 17
20

14

13

12

Pumping Units
7

Ampscot
25

51

31
50 22 30

53
52
54 2 29

28
48 5
21
6 27

4 32

33

27
49 34
46 35
5 26
43 36
24 23
44 38
40
42 41

1 Gearbox 20 Inspection cover gasket 39 Intermediate-speed support plate


2 Low-speed shaft 21 Splash guard 40 Brake snap ring
3 Low-speed gear 22 Splash guard bolt 41 Brake band
4 Low-speed pinion 23 Low-speed bolt 42 Brake wheel
5 High-speed gear 24 Low-speed housing 43 High-speed support plate
6 High-speed pinion 25 V-ring 44 High-speed seal
7 Oiler assembly 26 Low-speed shim 45 High-speed housing
8 Hose 27 Low-speed slinger 46 High-speed gasket
9 Oiler assembly nut 28 Low-speed bearing 47 High-speed bearing
10 Flat washer 29 Crank key 48 High-speed snap ring
11 Bolt 30 Low-speed gear key 49 High-speed slinger
12 Polyethylene gasket 31 High-speed gear key 50 Brake key
13 Gearbox cover gasket 32 Intermediate-speed snap ring 51 Sheave key
14 Gearbox cover 33 Intermediate-speed bearing 52 High-speed housing bolt
15 Gearbox cover bolt 34 Intermediate-speed gasket 53 Bushing
16 Lock washer 35 Intermediate-speed housing 54 Reducer sheave
17 Flat washer 36 Intermediate-speed housing bolt 55 Cap screw
18 Breather 37 Intermediate-speed support plate bolt 56 Lock washer
19 Inspection cover 38 High-speed support plate bolt

© 2014 Weatherford. All rights reserved. 17


Ampscot Pumping Units
Components
Crank Pin Assembly
Crank pins use the well-proven single taper attachment to the crank. The
assembly uses conventional self-aligning spherical roller bearings that are easily
accessible through an inspection cover.
Pumping Units

2 1 1 Crank pin nut


Ampscot

2 Cotter pin
3
5 3 Crank pin
4
4 Relief fitting

6 5 Crank pin housing


7
6 Seal
8
9 7 Bearing
10
8 Snap ring
11
9 Crank pin housing cap

10 Housing cap bolt

11 Grease fitting

Crank and Counterbalance


Crank arms are designed with a split boss for simple installation and removal.
All crank-to-weight surfaces are machined to ensure proper counterbalance
retention and permit easy adjustment with our rack-and-pinion method of
balancing. The cranks come standard with three machined crank pin holes.
An optional fourth hole in the crank can be ordered for an added stroke
length alternative. The 1 1/2-in. forged Ampscot weight bolts provide ample
counterweight security.

2
1 Crank

2 Counterweight
7
1
8
3 Washer
6
4 Nut

5 Counterweight bolt
9
6 Weight adjusting crank
10
7 Nut
8 Lock washer

5 9 Flat washer

10 Bolt
3

18 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Ampscot Pumping Units


Center Bearing Assembly
Ampscot 114 to 160 pumping units use a double tapered roller, which has a large
sealed lubricant cavity and is mounted in a split housing.

On units larger than 160, two of these bearings are used, one on each side of the
walking beam. These bearings have excellent load carrying capabilities and are
readily available. These assemblies can be replaced without special tools.

Pumping Units
1 Saddle trunnion

Ampscot
2 Bearing retainer ring 1

3 Bearing
4 Saddle shaft 2
5 Bearing adapter 3
7
6 Saddle trunnion cap
7 Bolt

© 2014 Weatherford. All rights reserved. 19


Ampscot Pumping Units
Equalizer Bearing Assembly The equalizer beam is manufactured using two robust
hooks. When the two wedge bolts are removed, the Pitman
For size 228 pumping units and larger, the double tapered
assemblies can be lifted off of the equalizer bearing, allowing
roller bearing is incorporated in a housing that is bolted onto
the bearing to be serviced or the unit to be easily moved.
the walking beam. The split housing clamps the bearing
into place. Removal of two bolts allows easy removal of the Ampscot 114 and 160 pumping units incorporate
equalizer bearing and pin, which are a complete unit. This conventional self-aligning spherical roller bearings mounted
system makes it very simple to service the bearing without in an interchangeable housing with the crank pin assembly.
removing the walking beam.
Pumping Units

This design greatly simplifies maintenance procedures


Ampscot

by providing easy access to the assembly for parts


replacement or servicing. This design also uses a minimum
number of parts.

4 1 Grease nipple

2 Bearing retaining ring


3 Bolt
5 4 Bearing housing

5 Bearing

6 Equalizer shaft

1 6

Brake Assembly
Ampscot 114 and 160 pumping units are equipped with a
Bendix 3 × 9-in. internal expanding brake assembly. On
the 228 and 320 units, an 18-in. brake band is used (see
drawing to the right). For the 456 through 1280 pumping
units, a 24-in. brake band is used. This is a simple, effective
assembly that is easily serviced and adjusted. Standard
brake assemblies are operated by an over-center Orscheln
brake lever and cable assembly.

20 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer® Pumping Units

Pumping Units
Maximizer
Introduction
Increase production and reduce energy costs with the efficient design of our Maximizer
unit. Clients can be confident knowing that each product is designed to exceed the latest API
Specification 11E and is backed by the API Specification Q1 Quality Assurance Program.

The Maximizer unit goes beyond conventional geometry, which typically divides the crank
rotation evenly with 180° on the upstroke and downstroke. The improved conventional
geometry of the Maximizer unit makes it one of the most versatile products on the market.
This surface unit devotes a full 186° of its clockwise crank rotation to the upstroke to
maximize production.

© 2014 Weatherford. All rights reserved. 21


Maximizer Pumping Units
Features, Advantages, and Benefits
• The Maximizer unit can be run in both directions, with a polished rod motion
that is favorable to both steel or fiberglass rods.
• An improved phase I geometry design increases production, saves energy, and
reduces operating costs.
• The API approved double-helical involute gear design is the most efficient form
of gear reduction and provides greater longevity.
• Gravity-fed positive oiling system lubricates at speeds as low as one stroke per
minute without additional modification or parts required.
• The unit can be set on a two-point foundation, saving concrete costs and
installation time.

Gear Reducer
The Maximizer pumping unit has a two-piece reducer case and bolt-on crank
arm attachment, each of which can be easily and quickly changed in the field,
Pumping Units

reducing costly downtime.


Maximizer

• Inside the gearbox is a precisely engineered gear train featuring tough, rugged,
double-reduction, double-helical, involute gear design.
• Strong 42CrMo heat-treated alloy steel pinions and ductile iron gears, machined to
precise tolerances and assembled in-house, result in optimal fit and high efficiency.
• Anti-friction bearings provide higher efficiency.
• Each bearing is set in a carrier for ease of removal and installation.
• The smooth and efficient gear reducer reduces noise and vibration, and every
gearbox is thoroughly factory tested.
• The unique gearbox lubrication system provides an ample supply of oil to each
bearing, regardless of rotational direction or pumping speed, and lubricates at
speeds as low as one stroke per minute without modification.
• The positive stop pawl of the high-capacity industrial brakes can be engaged
with notches in the brake drum for added safety.
• All components are designed to exceed API Specification 11E and backed by
API Specification Q1 Quality Assurance Program.
• The gear reducer is available in sizes 57 through 1824.

Structural Bearings
• Anti-friction bearings on the Maximizer unit enhance drive efficiency and
require minimal maintenance with reliable performance.
• All Maximizer units have high-efficiency roller bearings.
• Crank pin bearings are self-aligning, spherical roller bearings with a one-piece
outer race that eliminates the need for field adjustment.
• All units use tapered roller bearings in the center and equalizer bearing assemblies.
• The upper Pitman connection used on all Maximizer units is uniquely designed
for easy assembly and minimal maintenance.

22 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer Pumping Units


Parts Identification
17
18
16 19

20
13
15
12
11 14
10
9

Pumping Units
Maximizer
21

8
7
6
5 22
4
3
2
1

1 Sampson post A-leg 9 Brake lever 16 Equalizer beam


2 Main frame 10 Brake assembly 17 Equalizer bearing assembly
3 Reducer sub-base 11 Gear reducer 18 Sampson post ladder
4 Counterweights 12 Reducer sheave 19 Walking beam
5 Crank pin assembly 13 Pitman arm 20 Horsehead
6 Crank 14 Sampson post support leg 21 Wireline
7 High-mount base extension 15 Center bearing assembly 22 Polish rod hanger
8 Motor rails

© 2014 Weatherford. All rights reserved. 23


Maximizer Pumping Units

C A

K
P

QQ
ZZ
FF GG SS
RR MAX
MAX MIN

H
R
TT
CC

VV MIN
G

UU
WW
Pumping Units

HH
Maximizer

I KK NN

MM JJ OO

EE PP

CO Dimensional Data with API Dimensions


API Dimensional Data (in.)
Size
A C G H I K P R
57-109-48 60.88 60.00 53.98 131.88 63.00 35.44 78.27 23.00
80-109-48 60.88 60.00 53.98 131.88 63.00 35.44 78.27 23.00
57-76-54 68.50 60.00 53.98 131.88 63.00 35.44 78.27 23.00
80-133-54 68.50 60.00 53.98 131.88 63.00 35.44 78.27 23.00
80-119-64 81.19 60.00 53.98 131.88 63.00 35.44 78.27 23.00

Dimensional Data (in.)


Size
CC EE FF MAX GG MIN HH JJ KK MM NN OO
57-109-48 20.38 134.72 15.00 26.25 11.81 25.44 35.44 118.25 22.81 47.06
80-109-48 20.38 134.72 15.00 26.25 11.81 25.44 35.44 118.25 22.81 47.06
57-76-54 20.38 134.72 15.00 26.25 11.81 33.06 35.44 118.25 22.81 47.06
80-133-54 20.38 134.72 15.00 26.25 11.81 33.06 35.44 118.25 22.81 47.06
80-119-64 20.38 134.72 15.00 26.25 11.81 45.75 35.44 118.25 22.81 47.06

Dimensional Data (in.)


Size
PP QQ RR MAX SS TT UU VV MIN WW ZZ
57-109-48 62.44 183.39 53.00 24.55 16.00 26.19 59.44 28.88 15.16
80-109-48 62.44 183.39 53.00 24.55 16.00 26.19 59.44 28.88 15.16
57-76-54 62.44 188.59 53.00 24.55 16.00 26.19 48.81 28.88 14.68
80-133-54 62.44 188.59 53.00 24.55 16.00 26.19 48.81 28.88 14.68
80-119-64 62.44 196.63 53.00 24.55 16.00 26.19 48.81 28.88 9.75

24 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer Pumping Units

C A

K
P

QQ
RR MAX

ZZ
FF GG SS
MAX MIN

H
R
TT
CC

Pumping Units
Maximizer
UU
G

VV MIN
WW

HH

I KK JJ NN
MM OO
EE PP

CA Dimensional Data with API Dimensions


API Dimensional Data (in.)
Size
A C G H I K P R
114-143-64
81.38 92.50 67.50 160.50 86.00 126.67 93.88 36.00
114-173-64
114-143-74 81.38 82.50 67.50 160.50 86.00 126.67 93.88 36.00
114-119-86 94.50 82.50 67.50 160.50 86.00 126.67 93.88 36.00
114-119-100 110.00 82.50 67.50 160.50 86.00 126.67 93.88 36.00

Dimensional Data (in.)


Size
CC EE FF MAX GG MIN HH JJ KK MM NN OO
114-143-64
31.96 152.19 33.00 25.50 15.75 43.44 37.94 152.19 30.31 56.75
114-173-64
114-143-74 31.96 152.19 33.00 25.50 15.75 43.44 37.94 152.19 30.31 56.75
114-119-86 31.96 152.19 33.00 25.50 15.75 56.56 37.94 152.19 30.31 56.75
114-119-100 31.96 152.19 33.00 25.50 15.75 72.06 37.94 152.19 30.31 56.75

Dimensional Data (in.)


Size
PP QQ RR MAX SS TT UU VV MIN WW ZZ
114-143-64
66.00 227.75 64.00 24.60 17.13 34.63 38.31 25.19 42.88
114-173-64
114-143-74 66.00 230.50 64.00 24.60 17.13 34.63 34.63 25.19 41.88
114-119-86 66.00 241.00 64.00 24.60 17.13 34.63 36.44 25.19 28.88
114-119-100 66.00 254.00 64.00 24.60 17.13 34.63 36.81 25.19 14.38

© 2014 Weatherford. All rights reserved. 25


Maximizer Pumping Units

C A

K
P RR MAX

QQ
FF GG SS

ZZ
MAX MIN

H
Pumping Units

R
TT
Maximizer

CC

UU
G

VV MIN
WW

HH

I KK JJ NN
MM OO
EE PP

26 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer Pumping Units


6TC, 5TC, 4TC, and 3TC Dimensional Data with API Dimensions
API Dimensional Data (in.) Dimensional Data (in.)
Family Size
A C G H I K P R CC EE FF MAX GG MIN HH JJ KK MM NN OO PP QQ RR MAX SS TT UU VV MIN WW ZZ
640-365-192 211.00 121.50 121.28 314.31 132.00 233.85 194.50 53.00 60.00 58.50 19.13 27.56 149.63 61.38 195.38 42.31 83.13 99.38 490.00 117.00 45.79 30.00 63.75 86.31 61.63 31.50
912-365-192 211.00 121.50 121.28 314.31 132.00 233.85 194.50 53.00 60.00 58.50 19.13 27.56 149.63 61.38 195.38 42.31 83.13 107.38 490.00 117.00 45.79 30.00 63.75 86.31 61.63 31.50
6TC 912-427-168 184.75 121.50 121.28 314.31 132.00 233.85 194.50 53.00 60.00 58.50 19.13 27.56 123.63 61.38 195.38 42.31 83.13 107.38 466.63 117.00 45.79 30.00 63.75 84.88 61.63 51.75
1280-365-192 211.00 121.50 124.28 314.31 132.00 231.38 191.50 53.00 63.50 55.75 29.00 27.56 149.63 61.38 310.25 52.31 83.13 117.00 488.50 117.00 52.54 33.00 63.75 84.88 61.56 29.13
1824-427-216 211.00 121.50 127.28 314.31 132.00 228.92 189.00 59.00 65.75 51.13 26.75 27.56 149.63 61.38 310.25 52.31 83.13 131.00 500.00 117.00 58.86 36.00 63.75 52.25 61.56 34.13
912-305-192 211.00 122.00 124.49 281.50 132.00 205.10 159.00 53.00 58.50 370.88 71.00 57.00 27.56 155.65 55.38 231.38 42.33 70.38 105.50 455.00 117.00 45.79 30.00 66.94 53.25 61.65 29.25
912-365-168 184.75 122.00 124.49 281.50 132.00 233.90 159.00 53.00 58.50 370.88 71.00 57.00 27.56 129.33 55.44 231.38 42.33 70.38 105.50 433.65 117.00 45.79 30.00 66.94 63.88 61.65 39.38
912-427-144 158.38 122.00 124.49 281.50 132.00 205.10 159.00 53.00 58.50 370.88 71.00 57.00 27.56 103.00 55.38 231.38 42.33 70.38 105.50 412.65 117.00 45.79 30.00 66.94 93.13 61.65 34.38
912-365-144 158.38 122.00 124.49 281.50 132.00 205.10 159.00 53.00 58.50 370.88 71.00 57.00 27.56 103.00 55.38 231.38 42.33 70.38 105.50 413.38 117.00 45.79 30.00 66.94 93.13 61.65 34.25
640-305-192 211.00 122.00 124.49 281.50 132.00 205.10 159.00 53.00 58.50 370.88 71.00 57.00 27.56 155.65 55.38 231.38 42.33 70.38 102.50 456.13 117.00 45.79 30.00 66.94 53.25 61.65 29.25
640-365-168 184.75 122.00 124.49 281.50 132.00 205.10 159.00 53.00 58.50 370.88 71.00 57.00 27.56 129.33 55.44 231.38 42.33 70.38 101.65 433.65 117.00 45.79 30.00 66.94 63.88 61.65 39.38
5TC 640-305-168 184.75 122.00 124.49 281.50 132.00 205.10 159.00 53.00 58.50 370.88 71.00 57.00 27.56 129.33 55.44 231.38 42.33 70.38 101.65 433.13 117.00 45.79 30.00 66.94 63.88 61.65 39.38

Pumping Units
640-365-144 158.38 122.00 124.49 281.50 132.00 205.10 159.00 53.00 58.50 370.88 71.00 57.00 27.56 103.00 55.38 231.38 42.33 70.38 101.56 413.38 117.00 45.79 30.00 66.94 93.13 61.65 33.65

Maximizer
640-305-144 158.38 122.00 124.49 281.50 132.00 205.10 159.00 53.00 58.50 370.88 71.00 57.00 27.56 103.00 55.38 231.38 42.33 70.38 101.56 412.50 117.00 45.79 30.00 66.94 93.13 61.65 34.25
640-305-120 132.00 122.00 124.49 281.50 132.00 205.10 159.00 53.00 58.50 370.88 71.00 57.00 27.56 76.65 55.38 231.38 42.33 70.38 101.56 391.50 117.00 45.79 30.00 66.94 93.69 61.65 57.88
456-305-168 184.75 122.00 124.49 281.50 132.00 206.60 161.00 53.00 56.50 370.88 71.00 62.50 27.56 129.33 55.44 231.38 42.33 70.38 90.56 433.50 117.00 39.92 28.00 66.94 63.81 61.65 39.38
456-365-144 158.38 122.00 122.49 281.50 132.00 206.60 161.00 53.00 56.50 370.88 71.00 62.50 27.56 103.00 55.38 231.38 42.33 70.38 90.56 412.50 117.00 39.92 28.00 66.94 93.13 61.65 34.25
456-305-144 158.38 122.00 122.49 281.50 132.00 206.60 161.00 53.00 56.50 370.88 71.00 62.50 27.56 103.00 55.38 231.38 42.33 70.38 90.56 412.50 117.00 39.92 28.00 66.94 93.13 61.65 30.88
456-256-144 158.38 99.13 107.03 254.00 110.00 183.60 147.63 43.00 52.50 331.88 71.00 58.00 23.65 115.25 43.13 191.75 37.81 68.00 89.94 386.65 99.00 39.92 28.00 55.44 67.81 49.94 34.38
456-365-120 132.00 122.00 122.49 281.50 132.00 206.60 161.00 53.00 56.50 370.88 71.00 62.50 27.56 76.65 55.38 231.38 42.33 70.38 90.56 391.50 117.00 39.92 28.00 66.94 92.88 61.65 58.65
456-305-120 132.00 99.13 107.03 254.00 110.00 183.60 147.63 43.00 52.50 331.88 71.00 58.00 23.65 92.88 43.13 191.75 37.81 68.00 89.94 363.75 99.00 39.92 28.00 55.44 67.19 49.94 57.88
456-256-120 132.00 99.13 107.03 254.00 110.00 183.60 147.63 43.00 52.50 331.88 71.00 58.00 23.65 92.88 43.13 191.75 37.81 68.00 89.94 364.88 99.00 39.92 28.00 55.44 67.19 49.94 57.88
320-256-144 158.38 99.13 103.03 254.00 110.00 186.80 151.50 43.00 48.50 331.88 71.00 62.50 23.65 115.25 43.13 191.75 37.81 68.00 85.33 386.75 99.00 35.67 24.00 55.44 68.25 49.94 34.75
4TC 320-213-144 158.38 99.13 103.03 254.00 110.00 186.80 151.50 43.00 48.50 331.88 71.00 62.50 23.65 115.25 43.13 191.75 37.81 68.00 85.33 386.75 99.00 35.67 24.00 55.44 68.25 49.94 34.00
320-305-120 132.00 99.13 103.03 254.00 110.00 186.80 151.50 43.00 48.50 331.88 71.00 62.50 23.65 92.88 43.13 191.75 37.81 68.00 85.33 365.38 99.00 35.67 24.00 55.44 67.33 49.94 59.13
320-256-120 132.00 99.13 103.03 254.00 110.00 186.80 151.50 43.00 48.50 331.88 71.00 62.50 23.65 92.88 43.13 191.75 37.81 68.00 85.33 365.38 99.00 35.67 24.00 55.44 67.33 49.94 59.25
320-305-100 110.00 99.13 103.03 254.00 110.00 186.80 151.50 43.00 48.50 331.88 71.00 62.50 23.65 66.88 43.13 191.75 37.81 68.00 85.33 347.25 99.00 35.67 24.00 55.44 64.88 49.94 56.75
228-213-120 132.00 99.13 103.03 254.00 110.00 186.80 151.50 43.00 48.50 331.88 71.00 64.50 23.65 92.88 43.13 191.75 37.81 68.00 77.69 365.38 99.00 33.31 24.00 55.44 67.33 49.94 58.65
228-213-100 110.00 99.13 103.03 254.00 110.00 186.80 151.50 43.00 48.50 331.88 71.00 64.50 23.65 66.88 43.13 191.75 37.81 68.00 77.69 347.25 99.00 33.31 24.00 55.44 64.88 49.94 80.75
228-246-86 94.50 83.00 83.12 212.00 90.13 157.30 128.00 36.00 36.88 316.50 71.00 60.00 17.69 53.25 41.25 168.00 33.00 60.00 73.50 293.13 76.00 33.31 24.00 41.44 53.56 43.13 66.65
160-173-100 110.00 83.00 79.12 212.00 90.13 160.60 132.00 36.00 32.88 316.50 71.00 62.00 17.69 68.75 41.25 168.00 33.00 60.00 64.50 306.75 76.00 30.20 20.00 41.44 54.44 43.13 51.25
3TC 160-173-86 94.50 83.00 79.12 212.00 90.13 160.60 132.00 36.00 32.88 316.50 71.00 62.00 17.69 53.25 41.25 168.00 33.00 60.00 64.50 414.50 76.00 30.20 20.00 41.44 53.56 43.13 65.88
160-200-74 81.38 83.00 79.12 212.00 90.13 160.60 132.00 36.00 32.88 316.50 71.00 62.00 17.69 40.06 41.33 168.00 33.00 60.00 64.50 282.88 76.00 30.20 20.00 41.44 51.50 43.13 79.63
160-143-64 81.38 94.00 79.12 212.00 90.13 160.60 132.00 36.00 32.88 316.50 71.00 74.00 17.69 40.06 41.33 168.00 33.00 60.00 64.50 279.88 76.00 30.20 20.00 41.44 55.25 159.00 79.63

© 2014 Weatherford. All rights reserved. 27


Maximizer Pumping Units
Specifications Maximum Effective Counterbalance*
Calculate ECB for other crank arm positions using the Effective Counterbalance Chart.
Maximum Polished Standard Strokes–Fourth Torque Factor at 90°–
API Size Wireline Size (in.) Wireline Center (in.) When selecting counterweights, the value in the table must be equal to or greater than the required counterbalance.
Rod Capacity (lb) Stroke Optional (in.) Fourth Stroke Optional (in.)
Structural Crank Crank
144-143-064 14,300 64, 56, 46 30, 26, 22 1.00 × 286.00 12.00 API Size 4–B 4–D 4–F 4–H 4–J 4–L 4–N 4–P
imbalance number only
114-173-064 17,300 64, 56, 46 30, 26, 22 1.00 × 286.00 12.00
2870 5040 5760 6430 7000 7760 8320 9310 9860
114-143-074 14,300 74, 63, 52 35, 30, 26 1.00 × 286.00 12.00
80-119-64 232 KB-53-23 3890 6880 7890 8810 9600 10660 11440 12800 13560
114-119-086 11,900 86, 73, 61 40, 35, 30 1.00 × 286.00 12.00
114-119-100 11,900 100, 85, 71 47, 41, 34 1.00 × 286.00 12.00 6260 11190 12840 14350 15660 17400 18680 20930 22180
160-143-064 14,300 64, 55, 46 31, 26, 22 1.00 × 360.00 12.00
Structural Crank Crank
160-200-074 20,000 74, 63, 52 35, 30, 25 1.00 × 360.00 12.00 API Size 4–B 4–D 4–F 4–H 4–J 4–L 4–N 4–P 4–R
imbalance number only
160-173-086 17,300 86, 73, 61 41, 35, 29 1.00 × 360.00 12.00
3520 6310 7270 8200 9010 10070 10890 12390 13190
160-173-100 17,300 100, 85, 71 47, 41, 34 1.00 × 360.00 12.00
114-143-64 1117 KLB-64-36 3860 7060 8160 9220 10150 11360 12300 14020 14930
228-246-086 24,600 86, 73, 61 41, 35, 29 1.00 × 360.00 12.00
228-213-100 21,300 100, 86, 73 47, 41, 35 1.25 × 420.00 12.00 4360 8130 9430 10670 11770 13200 14310 16330 17410
228-213-120 21,300 120, 103, 87 57, 50, 43 1.25 × 420.00 16.00
2930 5370 6210 7010 7720 8640 9350 10660 11360 13080
Pumping Units

320-305-100 30,500 100, 86, 73 47, 41, 35 1.25 × 420.00 12.00


Maximizer

114-143-74 843 KLB-64-36 3250 6050 7020 7940 8760 9820 10640 12150 12950 14930
320-305-120 30,500 120, 103, 87 57, 50, 43 1.25 × 420.00 16.00
320-256-120 25,600 120, 103, 87 57, 50, 43 1.25 × 420.00 16.00 3700 7020 8160 9260 10230 11490 12460 14240 15190 17540

320-213-144 21,300 144, 124, 105 68, 60, 51 1.25 × 420.00 16.00
2260 4360 5080 5770 6380 7180 7790 8920 9510 11000
320-256-144 25,600 144, 124, 105 68, 60, 51 1.25 × 420.00 16.00
114-119-86 461 KLB-64-36 2530 4950 5780 6570 7280 8190 8900 10200 10880 12590
456-256-120 25,600 120, 103, 87 57, 50, 43 1.25 × 420.00 16.00
456-305-120 30,500 120, 103, 87 57, 50, 43 1.25 × 420.00 16.00 2920 5780 6760 7710 8540 9630 10460 12000 12820 14840

456-365-120 36,500 120, 103, 86 57, 50, 42 1.25 × 420.00 16.00


1640 3440 4060 4660 5180 5870 6390 7360 7870 9150
456-256-144 25,600 144, 124, 105 68, 60, 51 1.25 × 420.00 16.00
114-119-100 98 KLB-64-36 1880 3950 4670 5350 5950 6740 7350 8460 9050 10520
456-305-144 30,500 144, 123, 104 68, 59, 51 1.25 × 420.00 16.00
456-365-144 36,500 144, 123, 104 68, 59, 51 1.25 × 420.00 16.00 2210 4670 5510 6320 7040 7970 8690 10010 10710 12450

456-305-168 30,500 168, 144, 121 80, 69, 59 1.25 × 480.00 16.00
Structural Crank Crank
640-305-120 30,500 120, 103, 86 57, 50, 42 1.25 × 420.00 16.00 API Size 4–B 4–D 4–F 4–H 4–J 4–L 4–N 4–P 4–PJ 4–RJ
imbalance number only
640-305-144 30,500 144, 123, 104 68, 59, 51 1.25 × 420.00 16.00
7070 10370 11520 12660 13670
640-365-144 36,500 144, 123, 104 68, 59, 51 1.25 × 420.00 16.00
160-143-64 1371 KB-76-36 7950 11760 13090 14400 15560
640-305-168 30,500 168, 144, 121 80, 69, 59 1.25 × 480.00 16.00
640-365-168 36,500 168, 144, 121 80, 69, 59 1.25 × 480.00 16.00 9180 13700 15280 16830 18210

640-365-192 36,500 192, 165, 138 91, 80, 68 1.25 × 504.00 16.00
4940 7430 8290 9150 9910 10880 11660 13110 13860 14310 16390
912-365-144 36,500 144, 123, 104 68, 59, 51 1.25 × 420.00 16.00
160-173-86 657 KB-76-36 5620 8490 9490 10480 11360 12490 13390 15070 15940 16450 18870
912-427-144 42,700 144, 123, 104 68, 59, 51 1.25 × 420.00 16.00
912-365-168 36,500 168, 144, 121 80, 69, 59 1.25 × 480.00 16.00 6560 9980 11170 12340 13390 14730 15800 17800 18830 19450 22320

912-427-168 42,700 168, 144, 121 80, 70, 59 1.25 × 504.00 16.00
6020 8910 9910 10900 11790 12920 13820 15510 16380 16900 19320
912-305-192 30,500 192, 164, 138 91, 79, 67 1.25 × 504.00 16.00
160-200-74 1044 KB-76-36 6810 10140 11310 12450 13470 14790 15830 17780 18790 19390 22190
912-365-192 36,500 192, 165, 138 92, 80, 68 1.25 × 504.00 16.00
1280-365-192 36,500 192, 165, 139 92, 80, 68 1.25 × 504.00 16.00 7900 11870 13250 14610 15830 17390 18630 20950 22150 22860 26200

1824-427-216 42,700 216, 188, 161 102, 90, 78 1.25 × 564.00 16.00 *At the polished rod at maximum stroke, in pounds

28 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer Pumping Units


Maximum Effective Counterbalance* (continued)
Calculate ECB for other crank arm positions using the Effective Counterbalance Chart.
When selecting counterweights, the value in the table must be equal to or greater than the required counterbalance.
Structural Crank Crank
API Size 4–B 4–D 4–F 4–H 4–J 4–L 4–N 4–P 4–PJ 4–RJ 4–XJ
imbalance number only

10040 12930 13960 15010 15960 17160 18140 20030 20980

228-213-100 1504 KB-99-43 11260 14570 15750 16950 18030 19410 20530 22690 23770

12920 16790 18170 19570 20840 22450 23760 26280 27550

7670 10080 10940 11810 12600 13610 14420 16000 16790 16790 18770

228-213-120 559 KB-99-43 8690 11450 12430 13430 14330 15480 16410 18210 19120 19110 21380

10070 13300 14450 15610 16670 18010 19100 21210 22270 22260 24920

4970 7460 8330 9180 9940 10920 11690 13140 14340 16430 22220

228-246-86 684 KB-76-36 5650 8520 9520 10510 11390 12520 13420 15100 16490 18900 25600

Pumping Units
6590 10000 11200 12370 13420 14760 15830 17830 19480 22350 30310

Maximizer
Structural Crank Crank
API Size 4–B 4–D 4–F 4–H 4–J 4–L 4–N 4–PJ 4–RJ 4–XJ
imbalance number only

5750 7760 8470 9200 9860 10690 11370 12680 13340 15000 20230

320-213-144 -180 KB-99-43 6600 8900 9710 10540 11300 12250 13030 14530 15280 17180 23160

7750 10440 11390 12370 13250 14370 15280 17030 17910 20120 27120

7720 10130 10990 11860 12650 13660 14470 16040 16830 18820 25100

320-256-120 608 KB-99-43 8740 11500 12480 13480 14380 15530 16460 18260 19160 21430 28610

10120 13350 14500 15660 16720 18060 19150 21260 22310 24970 33360

5750 7760 8470 9200 9860 10690 11370 12680 13340 15000 20230

320-256-144 -180 KB-99-43 6600 8900 9710 10540 11300 12250 13030 14530 15280 17180 23160

7750 10440 11390 12370 13250 14370 15280 17030 17910 20120 27120

10120 13020 14050 15090 16040 17240 18220 20110 21060 23440 30970

320-305-100 1586 KB-99-43 11350 14660 15830 17030 18110 19490 20610 22770 23850 26580 35190

13000 16870 18250 19650 20920 22530 23840 26360 27630 30820 40890

7720 10130 10990 11860 12650 13660 14470 16040 16830 18820 25100

320-305-120 608 KB-99-43 8740 11500 12480 13480 14380 15530 16460 18260 19160 21430 28610

10120 13350 14500 15660 16720 18060 19150 21260 22310 24970 33360

*At the polished rod at maximum stroke, in pounds

© 2014 Weatherford. All rights reserved. 29


Maximizer Pumping Units
Maximum Effective Counterbalance* (continued)
Calculate ECB for other crank arm positions using the Effective Counterbalance Chart.
When selecting counterweights, the value in the table must be equal to or greater than the required counterbalance.
Structural Crank Crank
API Size 4–B 4–D 4–F 4–H 4–J 4–L 4–N 4–PJ 4–RJ 4–XJ
imbalance number only

7730 10140 11000 11870 12660 13660 14480 16050 16840 18830 25100

456-256-120 613 KB-99-43 8740 11500 12480 13480 14390 15530 16470 18260 19170 21440 28610

10130 13350 14500 15670 16720 18060 19160 21260 22320 24970 33370

5780 7800 8510 9240 9900 10730 11410 12720 13380 15040 20270

456-256-144 -142 KB-99-43 6630 8930 9750 10580 11340 12290 13070 14570 15320 17210 23190

7790 10470 11430 12400 13280 14400 15310 17070 17950 20160 27150

7730 10140 11000 11870 12660 13660 14480 16050 16840 18830 25100

456-305-120 613 KB-99-43 8740 11500 12480 13480 14390 15530 16470 18260 19170 21440 28610
Pumping Units

10130 13350 14500 15670 16720 18060 19160 21260 22320 24970 33370
Maximizer

8610 11060 11940 12850 13680 14730 15590 17280 17890 19890 26610

456-305-144 534 KB-117-53 9790 12610 13620 14660 15620 16820 17810 19740 20440 22740 30440

11430 14740 15930 17150 18280 19690 20850 23120 23950 26650 35710

6450 8550 9310 10090 10800 11700 12440 14410 16120 21880 28480

456-305-168 -470 KB-117-53 7470 9880 10750 11640 12460 13490 14340 16600 18560 25170 32740

8870 11710 12730 13780 14740 15950 16950 19610 21920 29690 38590

11170 14110 15170 16260 17260 18520 19550 21570 22310 24710 32770

456-365-120 1483 KB-117-53 12590 15970 17190 18440 19580 21020 22210 24530 25370 28120 37370

14550 18530 19950 21430 22770 24470 25860 28590 29580 32820 43690

8610 11060 11940 12850 13680 14730 15590 17280 17890 19890 26610

456-356-144 534 KB-117-53 9790 12610 13620 14660 15620 16820 17810 19740 20440 22740 30440

11430 14740 15930 17150 18280 19690 20850 23120 23950 26650 35710

*At the polished rod at maximum stroke, in pounds

30 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer Pumping Units


Maximum Effective Counterbalance* (continued)
Calculate ECB for other crank arm positions using the Effective Counterbalance Chart.
When selecting counterweights, the value in the table must be equal to or greater than the required counterbalance.
Structural Crank Crank
API Size 4–B 4–D 4–F 4–H 4–J 4–L 4–N 4–P 4–PJ 4–RJ 4–XJ 4–YJ 4–ZJ 4–1ZJ
imbalance number only

11280 14230 15290 16380 17380 18630 19670 21690 22690 22430 24820

640-305-120 1594 KB-117-53 12710 16090 17300 18550 19700 21140 22320 24640 25790 25490 28240

14660 18640 20070 21540 22880 24580 25980 28700 30060 29700 32930

8690 11140 12020 12930 13760 14810 15680 17360 17970 19970 26690

640-305-144 612 KB-117-53 9870 12690 13700 14740 15700 16900 17890 19820 20530 22820 30520

11510 14820 16010 17230 18360 19770 20930 23200 24030 26730 35790

6520 8620 9380 10160 10870 11770 12510 14480 16190 21950 28560

640-305-168 -401 KB-117-53 7540 9950 10820 11710 12530 13560 14410 16670 18630 25240 32810

Pumping Units
8940 11780 12800 13850 14810 16020 17020 19680 21990 29760 38660

Maximizer
4980 6820 7480 8170 8790 9580 11950 13450 18490 24270 29850

640-305-192 -1080 KB-117-53 5870 7980 8740 9530 10240 11140 13870 15590 21370 28000 34390

7100 9580 10470 11400 12240 13300 16500 18520 25320 33120 40640

8690 11140 12020 12930 13760 14810 15680 17970 19970 26690 34390

640-365-144 612 KB-117-53 9870 12690 13700 14740 15700 16900 17890 20530 22820 30520 39360

11510 14820 16010 17230 18360 19770 20930 24030 26730 35790 46180

6440 8550 9300 10080 11690 12430 14400 16120 21880 28480 34840

640-365-168 -479 KB-117-53 7460 9870 10740 11640 13480 14330 16590 18560 25160 32730 40030

8860 11700 12720 13770 15940 16940 19600 21910 29680 38580 47170

6770 8570 9880 11250 11880 13570 15040 19950 25570 30980 34530

640-365-192 -761 KC-117-53 7890 9960 11460 13040 13770 15710 17390 23030 29490 35700 39780

9420 11860 13630 15490 16340 18630 20610 27250 34850 42170 46970

*At the polished rod at maximum stroke, in pounds

© 2014 Weatherford. All rights reserved. 31


Maximizer Pumping Units
Maximum Effective Counterbalance* (continued)
Calculate ECB for other crank arm positions using the Effective Counterbalance Chart.
When selecting counterweights, the value in the table must be equal to or greater than the required counterbalance.
Structural Crank Crank
API Size 4–B 4–D 4–F 4–H 4–J 4–L 4–PJ 4–RJ 4–XJ 4–YJ 4–ZJ 4–1ZJ
imbalance number only

4990 6830 7500 8180 9590 10240 11960 13460 18510 24290 29860

912-305-192 -1068 KB-117-53 5880 8000 8760 9540 11160 11900 13880 15600 21380 28010 34400

7110 9590 10490 11410 13310 14180 16510 18530 25340 33130 40650

8720 11180 12060 12970 13800 14850 15710 18010 20010 26730 34430

912-365-144 650 KB-117-53 9910 12730 13740 14780 15740 16940 17930 20560 22860 30560 39400

11540 14850 16050 17270 18390 19810 20970 24070 26770 35830 46220

6470 8580 9330 10110 11720 12460 14430 16150 21910 28510 34870

912-365-168 -449 KB-117-53 7490 9900 10770 11670 13510 14360 16620 18590 25190 32760 40060
Pumping Units

8890 11730 12750 13800 15970 16970 19630 21940 29710 38610 47200
Maximizer

6820 8620 9930 11300 11930 13620 15090 19990 25620 31030 34580

912-365-192 -713 KC-117-53 7940 10000 11510 13090 13810 15760 17440 23080 29540 35750 39830

9470 11900 13680 15540 16390 18680 20660 27290 34900 42210 47020

8510 11840 12750 13580 14630 15500 17790 19790 26510 34210 41640

912-427-144 432 KB-117-53 9690 13520 14560 15520 16720 17710 20350 22640 30340 39180 47690

11330 15830 17050 18180 19590 20750 23850 26550 35610 46000 56020

8610 10670 12170 13730 14450 16390 18060 23660 30090 36260 40320

912-427-168 13 KC-117-53 9890 12250 13970 15780 16600 18820 20750 27180 34560 41660 46310

11650 14420 16450 18570 19550 22160 24420 32000 40690 49040 54520

Structural Crank Crank


API Size 4–B 4–F 4–J 4–L 4–PJ 4–RJ 4–XJ 4–YJ 4–ZJ 4–1ZJ
imbalance number only

6890 8690 10000 11380 12010 13700 15160 20070 25700 31110 34660

1280-365-192 -640 KC-117-53 8010 10080 11590 13160 13890 15830 17510 23150 29610 35830 39910

9540 11980 13750 15610 16460 18750 20730 27370 34980 42290 47090

Structural Crank Crank


API Size 4–B 4–F 4–J 4–L 4–PJ 4–RJ 4–XJ 4–YJ 4–ZJ 4–1ZJ
imbalance number only

5750 7370 8550 9790 10360 11880 13200 17620 22690 27570 30760

1824-427-216 -1234 KC-117-59 6650 8490 9820 11220 11860 13580 15080 20070 25800 31310 34920

7860 9970 11510 13120 13860 15840 17560 23320 29920 36260 40430

*At the polished rod at maximum stroke, in pounds

32 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer Pumping Units


Gear Reducers
Technical Data

Crank Shaft Sheave Size


Torque Sheave Bore Oil Capacity
Model Diameter Belt Section/
Rating Gear Ratio Diameter
Size Conventional Pitch Diameter
(in.-lb) (in.) (gal) (l)
(in.) (in.)

1824 1,824,000 28.333:1 9.00 5.50 12C/58 173 786

1280 1,280,000 28.05:1 9.00 5.00 10C/50 141 641

912 (6TC) 912,000 31.49:1 7.75 4.25 8C/50 121 550

912 912,000 31.49:1 7.25 4.25 8C/50 121 550

640 (6TC) 640,000 31.49:1 7.75 4.25 6C/50 111 505

640 640,000 31.49:1 7.25 4.25 6C/50 111 505

Pumping Units
456 456,000 28.396:1 7.25 3.62 5C/50 80 364

Maximizer
320 320,000 30.72:1 7.25 3.50 4C/44 48 218

228 228,000 30.227:1 6.00 3.13 3C/36 43 195

160 160,000 29.21:1 6.00 2.94 3C/36 22 100

114 114,000 29.2837:1 5.50 2.25 3C/33 16 73

80 80,000 31.24:1 5.00 2.19 3C/30 9 41

57 57,000 31.24:1 5.00 1.81 2C/30 9 41

© 2014 Weatherford. All rights reserved. 33


Maximizer Pumping Units
Parts Identification

Maximizer Gear Reducer (for illustration purposes only)


Pumping Units
Maximizer

34 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer Pumping Units

1 Hex bolt 31 Square head plug 61 Hex bolt


2 Seal 32 Jam hex nut 62 Plate
3 Low-speed bearing housing 33 Hex nut 63 High-speed housing (RH)
4 Shim 34 Square head plug 64 Oil cup
5 Bearing 35 Jam hex nut 65 Flat washer
6 Crank arm key 36 Hex nut 66 Hex nut
7 Low-speed shaft 37 Jam hex nut 67 Hex bolt
8 Key 38 Hex nut 68 Plate (LH)
9 Hex bolt 39 Gear case, lower half 69 Plate (LH)
10 Intermediate-speed housing (LH) 40 High-speed gear 70 Slotted panhead screw
11 Bearing 41 Low-speed gear 71 Plate (LH)
12 Retaining ring 42 Gear case, upper half 72 Hex bolt
13 Key 43 Hex bolt 73 Flat washer

Pumping Units
Maximizer
14 Intermediate-speed pinion 44 Hex bolt 74 High-speed oil tray
15 Hex bolt 45 Hex bolt 75 Plate (RH)
16 Seal 46 Hex bolt 76 Plate (RH)
17 High-speed housing (LH) 47 Breather 77 Plate (RH)
18 Bearing 49 Gear case inspection cover 78 Oil tray (RH)
19 Retaining ring 49 Oil resistant, polyethylene gasket 79 Oil tray (LH)
20 Reducer sheave key 50 Reducer nameplate 80 Backing plate
21 High-speed pinion 51 Drive screws 81 Lock washer
22 Brake key 52 Dipstick 82 Socket head screw
23 Hex nut 53 Hex bolt 83 Brake support assembly
24 Jam hex nut 54 Flat washer 84 Brake drum
25 Hex bolt 55 Gear case inspection cover 85 High-speed pinion cover
26 Lock washer 56 Oil resistant, polyethylene gasket 86 Lock washer
27 Sheave 57 Hex bolt 87 Hex bolt
28 QD hub 58 Intermediate-speed housing (RH) 88 Hex bolt
29 Slotted flat screw 59 Pawl 89 Taper pin
30 Hex bolt 60 Hex bolt 90

© 2014 Weatherford. All rights reserved. 35


Maximizer Pumping Units
Components
Crank Pin Assembly

Group CO (57 and 80), CA, 3TC, 4TC, and 5TC Crank Pin Assembly
1 Hex bolt
15
14 2 Grease fitting
13 3 Crank pin cover
12 4 Retaining ring

5 Support washer
11
10 6 Bearing

9 7 Crank pin
8 Oil Seal
8
7 9 Hex nut

6 10 Lock washer
Pumping Units

5 11 Crank pin housing


Maximizer

4 12 Relief fitting
3
13 Hex bolt
2
14 Crank pin nut
1
15 Cotter pin

Group 6TC Crank Pin Assembly


1 Cotter pin
1
2 2 Crank pin nut
3 3 Relief fitting
4 4 Crank pin housing
5 5 Lock washer
6
6 Hex bolt
7
7 Oil seal
8
9 8 Crank pin

10 9 Bearing
11 10 Support washer
12 11 Retaining ring
13
14 12 Crank pin cover

13 Hex bolt

14 Grease fitting

36 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer Pumping Units


Crank and Counterbalance

Group CO, CA, 3TC, 4TC, 5TC, and 6TC Crank and Counterbalance
1 Crank

2 Hex nut
3 Flat washer
7
4 Hex bolt

5 Hex bolt 8
6 Tee slot adapter cast 9
7 Precision tapered insert (PTI)
10
8 Counterweight

9 Flat washer
11

10 Hex nut

11 Hex nut

Pumping Units
Maximizer
2
6
3

4 5

© 2014 Weatherford. All rights reserved. 37


Maximizer Pumping Units
Center Bearing Assembly

Group CO Center Bearing

11 12 13 1 Hex bolt

2 Lock washer
15
3 Relief fitting
14
4 Center bearing cover

5 Shim
10 6 Oil seal
9 12
8 7 Retaining ring
7
13 8 Bearing
6
5 9 Grease fitting
16
4 10 Shaft
3
17 11 Trunnion
21 12 Jam hex nut
2
Pumping Units
Maximizer

20 13 Hex nut
14 Hex bolt
1 19
15 Center bearing housing

18 16 Flat washer
18 Jam hex nut
19 Hex nut
20 Stud bolt

1 21 Trunnion clamp

2 Group CA, 3TC, 4TC, 5TC, and 6TC Center Bearing


1 Hex nut
3
2 Trunnion
4 3 Flat washer
4 Hex bolt
7 6 5 5 Shaft

6 Bearing
8 7 Grease fitting
8 Retainer ring

9 Pedestal adaptor
10 Dowel pin
11 Trunnion clamp
12 Hex nut

9 10
11
12
38 © 2014 Weatherford. All rights reserved.
Surface Pumping Units

Maximizer Pumping Units


Equalizer Bearing Assembly
13
Group CO Equalizer Bearing
12
1 Hex bolt

2 Grease fitting
10 11
3 Relief fitting
4 Equalizer bearing cover 9
5 Shim
8
7
6 Oil seal 6
7 Bearing 5
8 Retaining ring 4
9 Shaft 3
10 Equalizer bearing housing 2
1
11 Stud bolt

12 Hex nut

Pumping Units
Maximizer
13 Jam hex nut

Group CA, 3TC, 4TC, 5TC, and 6TC Equalizer Bearing


1 Retaining ring
9
2 Retainer ring
3 Grease fitting 8
4 Bearing
7
5 Shaft

6 Equalizer bearing housing 6


7 Stud bolt
8 Flat washer 5
9 Hex nut
4
3
2
1

© 2014 Weatherford. All rights reserved. 39


Maximizer II® Pumping Units
Pumping Units
Maximizer II

Introduction
The Maximizer II unit looks deceptively like a conventional pumping unit, but the
similarity ends there. This unit is an API Class I, enhanced-geometry pumping
unit with rear-mounted geometry and phased counterbalance. The engineering
and manufacturing experience used to produce it results in a versatile, energy-
efficient pumping unit that maximizes production and minimizes cost.

The Maximizer II unit enables phasing the clockwise counterbalance movement


to optimize the lifting cycle, further decreasing gear-reducer torque and energy
requirements. The enhanced geometry delivers greater productivity at a highly
efficient rate.

40 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer II Pumping Units


Features, Advantages, and Benefits
• Two-piece reducer case and bolted crank-arm attachment are easily and
quickly changeable in the field, reducing costly downtime.
• The unit can be installed on a two-point foundation, saving concrete costs and
installation time (foundation plan available).

Tangible benefits over conventional geometry


• Gearbox reducer torque is lower in most cases, allowing for a smaller unit.
• Lower horsepower requirements enable the use of a smaller prime mover
to reduce lifting costs.
• The unit achieves 25 percent larger useful load range when loaded with
required counterbalance.
• Slower upstroke allows more time for better pump fillage.

Tangible benefits over push-up special geometry


• Extended distance from the wellhead enables easier and safer well servicing.
• Smaller torque factors provide higher mechanical efficiency.
• Reduces polished rod acceleration during the critical first 40 percent of
the upstroke.
• The reduced fluid pound effects result in longer rod lift and less downtime.
• Useful permissible load range increases when both types are loaded with
counterbalance to achieve maximum structure loading.
• Increased uniform loading of prime mover results in lower energy costs.

Pumping Units
Maximizer II
• Requires eight to ten percent less energy to lift the same amount of fluid
as push-ups.

Another means of evaluating the efficiency of a pumping unit is the shape


and range of the permissible-load diagram. The horizontal shape and wide
permissible-load range for any given counterbalance value makes the
Maximizer II unit ideal for a broad range of operating conditions.

The geometry of the Maximizer II unit contributes to reduced torsional loads


on the gearbox, which can enable the producer to use a smaller gearbox than
required for a conventional geometry unit. These reductions may increase some
internal structural loads, which are fully compensated for in the Maximizer II unit
by using heavier structural materials and larger structural bearings.

By design, the Maximizer II pumping unit provides more open area around
the wellhead for personnel and equipment when workover is required. This
advantage results in easier, safer working conditions.

The Maximizer II pumping unit is available with gear-reducer sizes 320 to 1824.

© 2014 Weatherford. All rights reserved. 41


Maximizer II Pumping Units
Gear Reducer
The Maximizer II pumping unit has a two-piece reducer case and bolt-on crank
arm attachment, each of which can be easily and quickly changed in the field,
which reduces costly downtime.

• Inside the gearbox is a precisely engineered gear train featuring a rugged,


double-reduction, double-helical, involute gear design.
• Strong 42CrMo heat-treated alloy steel pinions and ductile iron gears, machined to
precise tolerances and assembled in-house, result in optimal fit and high efficiency.
• Anti-friction bearings increase efficiency.
• Each bearing is set in a carrier for ease of removal and installation.
• The smooth and efficient gear reducer reduces noise and vibration, and every
gearbox is thoroughly factory tested.
• The unique, positive-oil gear-reducer lubrication system provides an ample
supply of oil to each bearing.
• The system lubricates at speeds as low as one stroke per minute
without modification.
• The positive stop pawl of the high-capacity industrial brakes can be engaged
with notches in the brake drum for added safety.
• All components are designed to exceed API Specification 11E and backed by
API Specification Q1 Quality Assurance Program.
• The gear reducer is available in sizes 320 through 1280.

Structural Bearings
Pumping Units
Maximizer II

• Anti-friction bearings on the Maximizer II unit enhance drive efficiency and


require minimal maintenance for reliable performance.
• All Maximizer II units have high-efficiency roller bearings.
• Crank pin bearings are self-aligning, spherical roller bearings with a one-piece
outer race that eliminates the need for field adjustment.
• All units use tapered roller bearings in the center and equalizer bearing assemblies.
• The upper Pitman connection used on all Maximizer II units is uniquely
designed for easy assembly and minimal maintenance.

42 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer II Pumping Units


Parts Identification

17
18

16 19

13
12 20
11 15
10
14
9

21

8
7
6

Pumping Units
Maximizer II
5
22
4
3
2
1

1 Sampson post A-leg 9 Brake lever 16 Equalizer beam


2 Main frame 10 Brake assembly 17 Equalizer bearing assembly
3 Reducer sub-base 11 Gear reducer 18 Sampson post ladder
4 Counterweights 12 Reducer sheave 19 Walking beam
5 Crank pin assembly 13 Pitman arm 20 Horsehead
6 Crank 14 Sampson post support leg 21 Wireline
7 High-mount base extension 15 Center bearing assembly 22 Polish rod hanger
8 Motor rails

© 2014 Weatherford. All rights reserved. 43


Maximizer II Pumping Units
Pumping Units
BB AA
MAX MIN
C A
CC
WW

RR MAX

QQ
P K

ZZ
FF GG SS
MAX MIN

H
R
TT
DD
G

UU

VV MIN
HH

I KK NN
MM JJ OO

EE PP
Pumping Units
Maximizer II

C A

K
QQ

RR MAX
P
ZZ

FF GG SS
MAX MIN
H

R
TT
CC
G

UU

VV MIN
WW

HH

I KK JJ NN
OO
MM
PP

44 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer II Pumping Units

3C and 4C Dimensional Data with API Dimensions


API Dimensional Data (in.) Dimensional Data (in.)
Family Size
A C G H I K P R AA MIN BB MAX CC DD EE FF MAX GG MIN HH JJ KK MM NN OO PP QQ RR MAX SS TT UU VV MIN WW ZZ

320-256-120 132.00 96.25 103.03 267.75 110.00 218.16 174.75 40.00 25.88 50.38 48.50 84.25 331.88 71.00 62.50 23.63 121.88 10.13 191.75 37.81 68.00 86.13 378.00 99.00 35.67 24.00 55.44 79.31 49.94 58.63
3C
320-256-144 158.38 96.25 103.03 267.75 110.00 218.16 174.75 40.00 25.88 50.38 48.50 84.25 331.88 71.00 62.50 23.63 148.19 10.13 191.75 37.81 68.00 86.13 399.63 99.00 35.67 24.00 55.44 79.56 49.94 34.25

456-305-144 158.38 120.63 122.49 296.50 172.00 244.66 186.75 49.63 25.00 56.50 56.50 103.70 370.88 71.00 62.50 27.50 143.00 15.38 231.38 42.38 70.38 90.88 428.75 117.00 39.92 28.00 66.88 77.88 61.38 64.25

640-365-144 158.38 120.63 124.49 296.50 172.00 243.25 185.00 49.63 19.13 58.50 58.50 105.70 370.88 71.00 57.00 27.50 143.00 15.38 231.38 42.38 70.38 102.25 428.75 117.00 45.79 30.00 66.88 77.88 61.38 63.75

912-427-144 158.38 120.63 124.49 296.50 172.00 243.25 185.00 49.63 19.13 58.50 58.50 105.70 370.88 71.00 57.00 27.50 143.00 15.38 231.38 42.38 70.38 106.19 427.75 117.00 45.79 30.00 66.88 77.88 61.38 64.25

456-305-168 184.75 120.63 122.49 296.50 172.00 244.66 186.75 49.63 25.00 56.50 56.50 103.70 370.88 71.00 62.50 27.50 169.38 15.38 231.38 42.38 70.38 90.88 448.25 117.00 39.92 28.00 66.88 78.13 61.38 39.63

4C 640-365-168 184.75 120.63 124.49 296.50 172.00 243.25 185.00 49.63 19.13 58.50 58.50 105.70 370.88 71.00 57.00 27.50 169.38 15.38 231.38 42.38 70.38 102.25 449.13 117.00 45.79 30.00 66.88 78.13 61.38 39.50

912-365-168 184.75 120.63 124.49 296.50 172.00 243.25 185.00 49.63 19.13 58.50 58.50 105.70 370.88 71.00 57.00 27.50 169.38 15.38 231.38 42.38 70.38 106.19 448.75 117.00 45.79 30.00 66.88 78.13 61.38 39.50

912-427-168 184.75 120.63 124.49 296.50 172.00 243.25 185.00 49.63 19.13 58.50 58.50 105.70 370.88 71.00 57.00 27.50 169.38 15.38 231.38 42.38 70.38 106.19 428.75 117.00 45.79 30.00 66.88 78.13 61.38 39.63

912-365-192 211.00 120.63 124.49 296.50 172.00 243.25 185.00 49.63 19.13 58.50 58.50 105.70 370.88 71.00 57.00 27.50 195.63 15.38 231.38 42.38 70.38 106.19 470.75 117.00 45.79 30.00 66.88 67.19 61.38 29.38

912-427-192 211.00 120.63 124.49 296.50 172.00 243.25 185.00 49.63 19.13 58.50 58.50 105.70 370.88 71.00 57.00 27.50 195.63 15.38 231.38 42.38 70.38 106.19 470.00 117.00 45.79 30.00 66.88 67.06 61.38 41.50

Pumping Units
Maximizer II
5C Dimensional Data with API Dimensions
API Dimensional Data (in.) Dimensional Data (in.)
Size
A C G H I K P R CC FF MAX GG MIN HH JJ KK MM NN OO PP QQ RR MAX SS TT UU VV MIN WW

1280-427-216 211.00 120.63 129.31 325.31 172.00 260.77 207.38 55.63 63.63 55.13 31.88 27.50 189.63 21.38 238.38 52.38 83.13 118.56 511.63 122.00 52.54 33.00 68.75 66.63 61.50

1280-427-192 187.38 120.63 129.31 301.31 172.00 243.25 185.75 54.69 63.63 55.13 31.88 27.50 166.00 21.38 238.38 52.38 83.13 118.56 467.13 122.00 52.54 33.00 68.75 40.63 61.50

© 2014 Weatherford. All rights reserved. 45


Maximizer II Pumping Units
Specifications API Size
Structural Crank Crank
4–B 4–D 4–F 4–H 4–J 4–L 4–N 4–PJ 4–RJ 4–XJ 4–YJ 4–ZJ
imbalance number only
Maximum Polished Rod Standard Strokes–Fourth Torque Factor at 90°–Fourth
API Size Wireline Size (in.) Wireline Center (in.) 8710 11990 12880 13690 14710 15560 17200 17830 19790 26340 33850
Capacity (lb) Stroke Optional (in.) Stroke Optional (in.)

320-256-120 25,600 120, 101, 83 55, 47, 39 1.25 × 420 16.00 640-365-144 1096 P14-117-49 10090 13970 15020 15980 17190 18190 20130 20880 23200 30950 39840

320-256-144 25,600 144, 121, 100 66, 56, 47 1.25 × 420 16.00 12060 16800 18080 19260 20740 21960 24330 25240 28080 37550 48410

456-305-144 30,500 144, 119, 96 65, 55, 45 1.25 × 480 16.00 6470 10030 10730 11610 12330 13740 14280 15960 21570 28010 34190

456-305-168 30,500 168, 139, 112 76, 65, 53 1.25 × 480 16.00 640-365-168 31 P14-117-49 7650 11870 12690 13730 14590 16250 16890 18880 25530 33140 40450

640-365-144 36,500 144, 119, 96 65, 55, 45 1.25 × 480 16.00 9340 14500 15500 16770 17820 19850 20630 23070 31180 40490 49420

640-365-168 36,500 168, 139, 112 76, 65, 53 1.25 × 480 16.00 Structural Crank Crank
API Size 4–F 4–H 4–J 4–L 4–N 4–PJ 4–RJ 4–XJ 4–YJ 4–ZJ 4–1ZJ
imbalance number only
912-427-144 42,700 144, 119, 96 65, 55, 45 1.25 × 480 16.00
8110 12400 13240 14300 15170 16860 17500 19520 26290 34050 41510
912-365-168 36,500 168, 139, 112 76, 65, 53 1.25 × 480 16.00
912-427-144 1010 P9-117-49 9410 14490 15480 16730 17760 19770 20520 22920 30920 40110 48930
912-427-168 42,700 168, 139, 112 76, 65, 53 1.25 × 480 16.00
11280 17480 18700 20220 21480 23930 24850 27780 37560 48780 59570
912-365-192 36,500 192, 159, 128 87, 74, 60 1.25 × 504 16.00
6150 9830 10550 11460 12200 13650 14200 15930 21740 28390 34780
913-427-192 42,700 192, 159, 128 87, 74, 60 1.25 × 528 16.00
912-365-168 66 P9-117-49 7270 11620 12470 13540 14430 16150 16790 18840 25710 33580 41150
1280-427-192 42,700 192, 157, 126 86, 72, 59 1.25 × 564 16.00
8870 14190 15230 16540 17610 19720 20500 23010 31400 41020 50260
1280-427-216 42,700 216, 179, 145 98, 83, 68 1.25 × 564 16.00
6320 10590 11470 12190 13600 14140 15820 21430 27870 34050 38090

Maximum Effective Counterbalance* 912-427-168 -111 P14-117-49 7500 12550 13590 14450 16110 16750 18740 25380 33000 40310 45090

Calculate ECB for other crank arm positions using the Effective Counterbalance Chart. 9190 15360 16630 17680 19710 20490 22920 31040 40350 49280 55120
Pumping Units

When selecting counterweights, the value in the table must be equal to or greater than the required counterbalance.
Maximizer II

4800 8530 9300 9930 11160 11640 13110 18030 23660 29070 32610
Structural Crank Crank
API Size 4–B 4–D 4–F 4–H 4–J 4–L 4–N 4–PJ 4–RJ 4–XJ
imbalance number only
912-365-192 -832 P14-117-49 5830 10250 11160 11910 13370 13920 15670 21490 28160 34560 38740
7560 9930 10770 11630 12400 13390 14190 15720 16520 18470 24610
7310 12710 13820 14740 16520 17200 19330 26440 34590 42410 47530
320-256-120 717 P15-99-40 8730 11510 12500 13500 14410 15560 16500 18310 19240 21520 28720
4440 8170 8940 9570 10800 11280 12750 17670 23300 28710 32250
10300 13620 14800 16000 17080 18460 19580 21740 22850 25580 34190
912-427-192 -1196 P14-117-49 5470 9890 10800 11550 13010 13560 15310 21130 27800 34200 38380
5620 7600 8300 9010 9660 10480 11140 12430 13090 14720 19840
6950 12350 13460 14380 16160 16840 18970 26080 34230 42050 47170
320-256-144 -81 P15-99-40 6600 8920 9740 10570 11330 12290 13070 14580 15350 17260 23260
Structural Crank Crank
API Size 4–F 4–H 4–J 4–L 4–PJ 4–RJ 4–XJ 4–YJ 4–ZJ 4–1ZJ
7900 10670 11660 12650 13560 14710 15640 17440 18360 20640 27810 imbalance number only

8750 12070 12720 13540 14210 16000 17560 22830 28870 34700 38550
Structural Crank Crank
API Size 4–B 4–D 4–F 4–H 4–J 4–L 4–N 4–PJ 4–RJ 4–XJ 4–YJ
imbalance number only
1280-427-192 -358 P15-122-54 10420 14350 15120 16090 16890 19010 20860 27090 34240 41140 45700
8630 11040 11900 12790 13600 14630 15470 17110 17740 19710 26260
12820 17620 18560 19750 20730 23320 25570 33200 41930 50370 55950
456-305-144 1120 P14-117-49 10000 12860 13880 14930 15890 17100 18100 20040 20790 23110 30860
6370 9300 9870 10600 11190 12770 14150 18800 24120 29270 32670
11980 15460 16710 17990 19170 20650 21870 24240 25150 27990 37460
1280-427-216 -1267 P13-122-55 7740 11200 11870 12720 13430 15290 16910 22390 28660 34730 38740
6470 9270 10040 10730 11610 12330 13740 14280 15960 21580 28020
9690 13890 14710 15750 16600 18860 20830 27490 35120 42500 47370
456-305-168 30 P14-117-49 7650 10970 11870 12690 13730 14590 16250 16890 18880 25530 33140
*At the polished rod at maximum stroke, in pounds
9330 13390 14500 15500 16770 17820 19850 20630 23060 31180 40490

46 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer II Pumping Units


Gear Reducers
Technical Data
Sheave Size Belt Oil Capacity
Torque Rating Crank Shaft Diameter Sheave Bore Diameter
Model Size Gear Ratio Section/Pitch Diameter
(in.-lb) Maximizer II (in.) (in.)
(in.) (gal) (l)

1280 1,280,000 28.05:1 9.25 5.00 10C/50 141 641

912 912,000 31.49:1 8.63 4.25 8C/50 121 550

640 640,000 31.49:1 8.63 4.25 6C/50 111 505

456 456,000 28.396:1 7.75 3.62 5C/50 80 364

320 320,000 30.72:1 7.75 3.50 4C/44 48 218

Pumping Units
Maximizer II

© 2014 Weatherford. All rights reserved. 47


Maximizer II Pumping Units
Parts Identification

Maximizer II Gear Reducers (for illustration purposes only)


Pumping Units
Maximizer II

48 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer II Pumping Units

1 Hex bolt 31 Square head plug 61 Hex bolt


2 Seal 32 Jam hex nut 62 Plate
3 Low-speed bearing housing 33 Hex nut 63 High-speed housing (RH)
4 Shim 34 Square head plug 64 Oil cup
5 Bearing 35 Jam hex nut 65 Flat washer
6 Crank arm key 36 Hex nut 66 Hex nut
7 Low-speed shaft 37 Jam hex nut 67 Hex bolt
8 Key 38 Hex nut 68 Plate (LH)
9 Hex bolt 39 Gear case, lower half 69 Plate (LH)
10 Intermediate-speed housing (LH) 40 High-speed gear 70 Slotted panhead screw
11 Bearing 41 Low-speed gear 71 Plate (LH)
12 Retaining ring 42 Gear case, upper half 72 Hex bolt
13 Key 43 Hex bolt 73 Flat washer
14 Intermediate-speed pinion 44 Hex bolt 74 High-speed oil tray
15 Hex bolt 45 Hex bolt 75 Plate (RH)
16 Seal 46 Hex bolt 76 Plate (RH)
17 High-speed housing (LH) 47 Breather 77 Plate (RH)
18 Bearing 49 Gear case inspection cover 78 Oil tray (RH)
19 Retaining ring 49 Oil resistant, polyethylene gasket 79 Oil tray (LH)
20 Reducer sheave key 50 Reducer nameplate 80 Backing plate
21 High-speed pinion 51 Drive screws 81 Lock washer

Pumping Units
Maximizer II
22 Brake key 52 Dipstick 82 Socket head screw
23 Hex nut 53 Hex bolt 83 Brake support assembly
24 Jam hex nut 54 Flat washer 84 Brake drum
25 Hex bolt 55 Gear case inspection cover 85 High-speed pinion cover
26 Lock washer 56 Oil resistant, polyethylene gasket 86 Lock washer
27 Sheave 57 Hex bolt 87 Hex bolt
28 QD hub 58 Intermediate-speed housing (RH) 88 Hex bolt
29 Slotted flat screw 59 Pawl 89 Taper pin
30 Hex bolt 60 Hex bolt 90

© 2014 Weatherford. All rights reserved. 49


Maximizer II Pumping Units
Components
Crank Pin Assembly

Group 3C Crank Pin Assembly


1 Hex bolt
15
14 2 Grease fitting

13 3 Crank pin cover

12 4 Retaining ring
5 Support washer
11
6 Bearing
10
7 Crank pin
9
8 Oil Seal
8
9 Hex nut
7
10 Lock washer
6
11 Crank pin housing
5
12 Relief fitting
4
13 Hex bolt
3
14 Crank pin nut
2
15 Cotter pin
1

Group 4C and 5C Crank Pin Assembly


1 Cotter pin
1
Pumping Units

2 Crank pin nut


Maximizer II

2
3 3 Relief fitting
4 4 Crank pin housing
5 5 Lock washer
6 6 Hex bolt
7
7 Oil seal
8
8 Crank pin
9
9 Bearing
10
10 Support washer
11
12 11 Retaining ring

13 12 Crank pin cover


14 13 Hex bolt
14 Grease fitting

50 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer II Pumping Units

Crank and Counterbalance


1 Crank
2 Hex nut
3 Flat washer
4 Hex bolt
5 Hex bolt
7
6 Tee slot adapter cast
8
7 Precision tapered insert (PTI)
8 Counterweight
9

9 Flat washer
10

10 Hex nut 11
11 Hex nut
1

5
6

Pumping Units
Maximizer II
4

© 2014 Weatherford. All rights reserved. 51


Maximizer II Pumping Units
Center Bearing Assembly
1 Hex nut
1
2 Trunnion
2 3 Flat washer
4 Hex bolt
3 5 Shaft

4 6 Bearing
7 Grease fitting
7 6 5 8 Retainer ring

9 Pedestal adaptor
8 10 Dowel pin
11 Trunnion clamp
12 Hex nut

9 10
11
12
Pumping Units
Maximizer II

52 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Maximizer II Pumping Units


Equalizer Bearing Assembly

Group 3C Equalizer Bearing


1 Retaining ring
1
2 Grease fitting
9 2
3 Retainer ring
4 Bearing
3
5 Shaft
8 4
6 Equalizer bearing housing
7 5
7 Stud bolt
8 Flat washer
6
9 Hex nut

Group 4C and 5C Equalizer Bearing


1 Retaining ring 9

Pumping Units
Maximizer II
2 Grease fitting
3 Retainer ring
8
4 Bearing
7 1
5 Shaft 2
6 3
6 Equalizer bearing housing 4
7 Stud bolt 5
8 Flat washer

9 Hex nut

© 2014 Weatherford. All rights reserved. 53


Low Profile (Strapjack®) Pumping Units

Introduction
Rod Pumping for Low-Clearance Applications
Applications and Visually Sensitive Areas • Low-clearance installations
The StrapJack pumping unit combines maximum stroke • Highly visible areas
length and minimum height requirements for continuous
operation in low-clearance areas such as under active Advantages and Benefits
irrigation systems. With its low-profile design, this unit is
uniquely suited for special applications where visibility
• Low-profile design is suitable for low-clearance
applications, such as rod pumping under
should be minimized, such as in parks and residential areas.
sprinkler systems.

Engineered for Safety and Economy • Low visibility contributes to positive relationships
with landowners.
The StrapJack unit carrier bar remains above the base of
• Low-profile design often eliminates the need and costs
the skid at the bottom of the downstroke. This configuration
Low Profile (Strapjack)

of a cellar, alleviating risks associated with gas collection


means wellhead cellars can be much shallower and in some
Pumping Units

and confined entry.


cases unnecessary. Where a cellar is required, it is often
less than 4 ft (1.2 m) deep, eliminating the confined entry
• Equal upstroke/downstroke velocities result in the same
geometry in both directions for smooth, consistent operation.
designation and saving considerable maintenance expense.
• Unit operates without a horsehead, reducing visual impact.

Easy Installation and Maintenance • Ships fully assembled for easy transport and fast setup.

The StrapJack unit ships pre-assembled for fast, easy setup


• Sampson post third leg folds for easy well servicing.

and installation. A folding Sampson post assembly simplifies


well maintenance. By removing a pin on the third leg and
disconnecting the carrier bar from the polished rod, the
Sampson post and roller assembly can be quickly and easily
folded back, away from the wellhead. This helps maximize
work space and safety during pulling or servicing operations.

54 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Low Profile (Strapjack) Pumping Units


Parts Identification

1 Frame 7 Crank pin assembly 13 Bridle belt assembly


2 Sub-base 8 Equalizer/pitman assembly 14 Bridle assembly
3 Prime mover extension 9 Master and auxiliary counterweights 15 Belt guard assembly
4 Sampson post assembly 10 Auxiliary side counterweights 16 Belt guard mounting bracket
5 Reducer assembly 11 Unit brake assembly 17 Prime mover slide rail assembly
6 Crank 12 Roller drum assembly 18 Crank guard assembly

Low Profile (Strapjack)


Pumping Units

© 2014 Weatherford. All rights reserved. 55


Low Profile (Strapjack) Pumping Units
Pumping Units
S

A
G

H U N
L J V
O
minimum
M

Dimensional Data (in.)


Group Size
A G H J L M* M-WF* N O O-WF* R S U V

114-173-54 96.00 84.00 10.19 31.69 87.13 117.00 216.89 22.00 66.75 83.25 47.50 24.60 38.19 16.13
2.1
160-173-54 96.00 84.00 10.19 31.69 87.13 126.13 216.89 22.00 66.75 83.25 47.50 30.20 38.19 16.13

160-246-74 120.00 108.44 12.50 32.31 120.75 157.69 279.00 32.50 79.25 91.00 59.50 30.20 48.00 18.00

228-246-74 120.00 108.44 12.50 32.31 120.75 157.69 279.00 32.50 79.25 93.50 59.50 30.20 48.00 18.00

3.2 228-246-84 138.00 126.56 12.50 37.50 141.06 178.06 308.25 32.50 79.25 101.00 68.00 33.31 56.50 26.00

320-246-74 120.00 108.44 12.50 32.31 120.75 157.69 279.00 32.50 79.25 101.00 59.50 30.20 48.00 18.00

320-246-84 138.00 126.56 12.50 37.50 141.06 178.06 308.25 32.50 79.25 101.00 68.00 33.31 56.50 26.00

WF=Wide frame option.


*Dimensions can vary depending on end user’s prime mover requirements.
Low Profile (Strapjack)
Pumping Units

56 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Low Profile (Strapjack) Pumping Units


Effective Counterbalance*
160-200-74
114-173-54 228-246-84
Unit 228-246-74
160-173-54 320-264-84
320-246-74

Crank number SC47-27 SC59-37 SC68-42


Counterweights SJ-1 SJ-2 SJ-3
ECB ECB ECB
Crank only 1670 1730 2270
Crank, MW** 5810 6200 9070
Crank, MW, 4 AW† 6580 6940 10280
Crank, MW, 8 AW 7380 7700 11520
Crank, MW, 12 AW 8160 8430 12730
Crank, MW, 16 AW 8940 9160 13940
Crank, MW, 20 AW 9710 9890 15150
Crank, MW, 24 AW 10490 10620 16410
Crank, MW, 28 AW 11270 11350 17620
Crank, MW, 32 AW 12090 12082 18840
Crank, MW, 36 AW 12860
Crank, MW, 40 AW 13590
Crank, MW, 32 AW, 2 SW†† 12360 13840 19130
Crank, MW, 32 AW, 4 SW 12640 14090 19420
Crank, MW, 32 AW, 6 SW 12920 14340 19720
Crank, MW, 32 AW, 8 SW 13193 14590 20010
Crank, MW, 32 AW, 10 SW 13430 14840 20300
Crank, MW, 32 AW, 12 SW 13750 15090 20600
Crank, MW, 32 AW, 14 SW 14024 15340 20890
Crank, MW, 32 AW, 16 SW 14300 15590 21180
Crank, MW, 32 AW, 18 SW 15840
Crank, MW, 32 AW, 20 SW 16090
Maximum recommended moment – 114-173-54 14300

Low Profile (Strapjack)


Maximum recommended moment – 160-173-54 12360
Maximum recommended moment – 160-200-74 15590

Pumping Units
Maximum recommended moment – 228-246-74 18060
Maximum recommended moment – 320-246-74 15370
Maximum recommended moment – 228-246-84 21184
Maximum recommended moment – 320-246-84 18431
*In pounds
**Master weight

Auxiliary weight
††
Side weight

© 2014 Weatherford. All rights reserved. 57


Low Profile (Strapjack) Pumping Units
Gear Reducer
Technical Data
Double-helical, double-reduction, involute gear reducer data

Torque Rating Oil Capacity


Model Gear Bore Sheave Dimensions Crankshaft
Size Ratio (in.) (in.) Diameter (in.)
in.-lb (gal) (l)

D114GB 114,000 29.28 2.25 20-3C 24-3C 30-3C 33-3C 14 53 5

D160GB 160,000 29.21 2.94 20-3C 24-3C 30-3C 36-3C 19 72 6

D228GB 228,000 30.22 3.13 20-4C 24-4C 30-4C 36-3C 33 125 6

D320GB 320,000 30.72 3.50 24-5C 30-5C 36-4C 44-4C 22-3D 27-3D 33-3D 43 143 7.25
Low Profile (Strapjack)
Pumping Units

58 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Low Profile (Strapjack) Pumping Units


Components
Head Roller Assembly
1 Head roller with bearing housing

2 Lube relief fitting


3 Lube inlet fitting
4 Bearing retaining ring

5 Housing cover

6 Seals
7 Cap screws
8 Shaft

3 2

4 5
2 2
6 6
3 3

4 4
5 5
7 7
7

Low Profile (Strapjack)


Pumping Units

© 2014 Weatherford. All rights reserved. 59


Low Profile (Strapjack®) Pumping Units
Crank Arm Assembly
1 Crank arm bolting hardware

2 Master counterweight bolting hardware, T-slot adapters, bolts, nuts, and washers

3 Machined crank arm (right side shown, left side identical but opposite)

4 Machined crank arm

5 Tapered insert

1 2
STR
APJ

5
ACK

3
Low Profile (Strapjack)
Pumping Units

60 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Pumping Unit and Repair Services


Since 1957, Weatherford has provided pumping unit products and services unequaled in the industry.

Comprehensive Products– Service and Repairs


Unmatched Scope Weatherford pumping unit services have provided the most
comprehensive servicing of all industry brands and OEM
As the largest pumping unit service company in the world,
units manufactured in the last century:
Weatherford has repaired, serviced, moved, set, and
erected hundreds of thousands of pumping units around • Inspection and maintenance programs
the globe. Weatherford is the only company with expertise
• Pumping unit inspection
in all forms of artificial lift. Our customers receive the most
effective, productive solution for each well, regardless of • Complete pumping unit repair
the type of artificial lift required. Weatherford has a global • Pumping unit installation
footprint from which to stage equipment and technicians to • Turnkey pumping unit setting
service your requirements wherever you are. • Bearing remanufacture using PTFE and manufacturer-
style bearings
Industry Firsts • Engineering and application assistance
• Specialize in moving, setting, and erecting pumping units • Cold-process structural member straightening and repair
• Specialize in complete repair of all sizes and brands of • Gearbox assembly and repair
pumping units • Hotshot service to facilitate repairs
• Manufacture of steel-reinforced portable concrete • OEM bearing assemblies
pumping unit bases
• Crank boring in the field
• Manufacture and installation of original equipment
• Full line of gas and electric prime movers
manufacturer (OEM) exchange structural bearings
• Manufacture a complete line of API licensed pumping unit The Weatherford fleet of trucks and cranes are designed
gears, pinions, and shafts and rigged for complete turnkey optimization of all your
• Manufacture a self-lubricating, maintenance-free installation. Dispatched by radio and cell phone, our crews
polytetrefluoro-ethylene (PTFE) pumping unit bearing arrive at locations ready and fully trained to diagnose,
quickly service, and accomplish needed repairs.
• Offer complete crater repair service from pick up
to installation Weatherford has manufacturing facilities strategically located
• Offer infield gear box repair service near major producing areas, and our plants are equipped to
• Use single-mastered field service truck with specially run 24 hours per day if needed. Our pumping unit services
trained crew for infield pumping unit repairs group provides efficient and cost-effective repairs.

Pumping Unit and


Repair Services

© 2014 Weatherford. All rights reserved. 61


Pumping Unit and Repair Services
Inspection and Preventive Maintenance Service
Using field inspection techniques developed and refined during 50+ years of
experience and enhanced with custom engineered inspection vehicles, our
trained operators provide a detailed inspection of the pumping unit and all its
components. Recognizing the effects of wear or other issues before a problem
develops saves time and money. Our team prepares a written report and reviews
it with our client to determine needed repairs or maintenance. Bearing lubrication
and tightening of all bolts are included in this service.

Gear Reducer Repair


With our complete gear reducer facilities, we are fully equipped to recondition
the largest gear reducer using Weatherford made API gears, pinions, and
shafts. Strict quality control procedures ensure smooth running and trouble-free
operation in the field.

Structural Bearings
Exchanges–Weatherford has the largest inventory of oil field pumping unit
bearing assemblies in the world. Our inventory includes the most frequently used
structural bearing assemblies from all major pumping unit manufacturers. Parts for
obsolete units are also available. Failed bearing assemblies can be exchanged for
rebuilt assemblies by our specially rigged service trucks and cranes, requiring one
trip to the location–reducing expensive downtime and lost production time.

OEME–Weatherford manufactures OEME pumping unit bearings in complete


assemblies along with components and finished housings for the most frequently
used structural bearing assemblies.

PTFE–Developed in 1963, the Weatherford self-lubricated, long-life bearing for oil well
pumping units significantly reduces field maintenance requirements. The sleeve-type
bearing is made with a Weatherford proprietary stabilized PTFE, a unique composite
material that provides strength, weather resistance, self-lubrication, and long life. The
bearing resists chemical degradation, blow-sand, and sever cold. It has demonstrated
its performance with several hundred thousand bearings in use around the world.

Gears, Pinions, and Shafts


Weatherford API Specification 11E and API Specification Q1 herringbone
and helical gears, pinions, and shafts meet or exceed OEME specifications.
Our extensive inventory of gearbox components assures prompt delivery of a
smoothly operating, repaired gear reducer for a fraction of the cost of a new one.
Every Weatherford gear is thoroughly inspected for precision and quality.
Pumping Unit and
Repair Services

Weatherford can provide gears in a variety of sizes for pumping units from
most original manufacturers. We offer quick turnaround, quality service, and an
affordable price for equipment no longer supported by the original manufacture.
We also offer custom replacement, including evaluation of failure, design,
materials, and engineering solutions.

62 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Pumping Unit and Repair Services


Weatherford Portable Concrete Pumping Unit Bases
Innovated and patented in 1957, Weatherford pre-stressed portable concrete
bases are available and in stock for any pumping unit size or manufacturer. The
bases are reinforced at points of greatest stress.

Prime Movers
Weatherford offers a full line of rugged, dependable gas and electric prime
movers for all makes and models of pumping units. We also offer parts such as
oil bath jack shafts, belts, sheaves, and QD hubs for all units and prime movers.

Gas Engines
Weatherford is a master distributor of new engines and parts for Arrow, Ford,
GM, and Cummins. We also provide rebuilt gas engines, when available, by Ajax,
Arrow, Ford, Waukesha, and others:

• Engine rebuilding
• Cylinder head rebuilding and repair
• Engine machine shop services
• New engine sales and service
• Engine technical support
• Product training
• Parts department
• Emission equipment sales
• Emission testing and system installations

Weatherford Electric Motors


Weatherford has an extensive inventory of motors in various sizes, horsepower, and
designs for most typical applications. Additionally, it is not uncommon for special
designs and frames to either be in inventory or available with a short lead time:

• Nema D for the dynamic loads of pumping units


• Nema B for steady-state loads, such as pumps
• Inverter-rated motors for use with a variable-frequency drive
• Special frame-construction motors for hazardous locations

Belts
Belts are available in single and power band in B, C, and D groove.
Pumping Unit and
Repair Services

Sheaves and QD Hubs


We have available all sizes of sheaves in B, C, and D groove. We also have QD
hubs for all models of units and prime movers.

© 2014 Weatherford. All rights reserved. 63


Appendix
Optional Components
Appendix

Direct-Mount Motor Extension


For applications where a concrete base is being used,
we recommend using direct-mount rails to reduce engine
vibration. A separate low-mount extension base with
adjustable rails is also available for order. Either of these
setups will accommodate gas or electric motors.

High-Mount Motor Extension


A high-mount extension would be advisable if the pumping
unit will be powered by an electric motor. This mount is
less expensive and helps protect the electric motor from
blowing snow and dust that reduce motor life. High-mount
motor extensions are assembled with zinc plated adjusting
rods for easy belt adjustment. Fully enclosed or swing
away belt guards are available at time of order.

Hanger Bar and Polish Rod Equalizer


Rod Clamp
Ductile iron hanger bars come complete with ends for easy
wireline replacement and adjustment. Machined surfaces
provide positive contact between the hanger bar and the
polish rod clamp. The use of a sliding gate allows field
personnel to detach the polish rod with ease.
Polish Rod Equalizer

The polish rod equalizer is designed to continually adjust


for any rod misalignment between the hanger bar, polish
Rod Rotator rod clamp, or rod rotator. A reduction in bending stresses
significantly extends the life of the polish rod and reduces
wear on the stuffing box and related equipment. The polish
rod equalizer can be ordered to fit 1 1/4- or 1 1/2-in. polish
Wireline rods and only takes a few minutes to install. The system
Hanger Bar
requires no maintenance or lubrication.

Gate

64 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Appendix
Horsehead

Appendix
The horsehead has been designed for easy removal and
has ample clearance for well servicing. Adjusting screws
on both the horsehead and the saddle trunnion permit
lateral and longitudinal adjustments. The horsehead can
be positioned precisely over the center of the well. Wireline
retaining brackets come standard on all pumping units.

Jackshaft Assembly
The purpose of a jackshaft assembly is to allow the operator
to slow down a pumping unit below its capabilities with
standard sheaves and belts. Jackshafts are available with
either a 2 1/4- or 2 7/8-in. single-shaft extension manufactured
from 4140 annealed steel. The shaft is mounted on roller
bearings and is housed and sealed to prevent contamination.
An oil bath system supplies lubrication.

Jackshaft assemblies come complete with a universal-type


mounting system, which allows an operator to retrofit the
mounting system onto any type of pumping unit or directly
onto the concrete base. The jackshaft is designed to carry
sheaves that are up to 24 inches in diameter, which allows
up to a 4 to 1 reduction, if necessary.

Another feature of this assembly is our swivel-style, which


allows for quick and uniform belt tensioning. This system
permits the operator to release two bolts on the jackshaft,
allowing the head to swivel back and forth. Both sets of belts
can then be adjusted by moving the prime mover. When
both sets of belts are at the desired tension, all you have to
do is retighten the swivel bolts to maintain belt tension.

© 2014 Weatherford. All rights reserved. 65


Appendix
Effective Counterbalance Chart
Appendix

CBTC Counter W G Counter G for Combination of


Crank No.
(2 cranks; in.-lb) Weights (lb) (in.) Weights Weights (in.)

A55L 62300 B 410 10.6 B and D 10.8

A80L 120600 D 540 11 D and F 12.7


A80 151000 F 720 14 F and H 14.7
A100 265200 H 870 15.2 H and J 16.0

A118, Group 4 492700 J 1045 16.8 J and L 17.3

A118, Group 5 495200 L 1240 17.7 L and N 18.8

A118, Group 6 495200 N 1535 19.7 N and P 20.8

P 1875 21.7 P and R 21.5

R 2040 21.3 R and S 21.0

S 2850 20.8 S and X 22.4

X 3375 23.8 X and Y 25.4

Y 4265 26.6 Y and Z 27.8

Z 5230 28.8

CBTC = Counterbalance torque of cranks (in.-lb) CBTW = [(Crank No.) – (X + G)] × W

CBTW = Counterbalance torque of counterweights (in.-lb) ECB = CBTC + CBTW + SU*


ECB = Effective counterbalance at polish rod (lb) TF

W = Total weight of counterweights used on two cranks (lb) Where SU* is found in this catalog,
X = Distance of counterweights from the end of crank (in.) and the value is added or subtracted
depending on sign.
G = Distance of center of gravity from counterweight bottom (in.)
TF = Torque factor at 90°, from catalog (in.)
SU = Structural imbalance at polish rod, from catalog (lb)
CG = Center of gravity

To figure out X:

A = [(Crank No.) - G]
B = (ECB - SU)
C = (B × TF)
D = (C - CBTC)
W
X = A-D

66 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Appendix
Useful Formulas

Appendix
Strokes Per Minute
Example:

R = 30.03 ratio for 320 gear reducer


d = 12-in. pitch diameter of prime mover sheave
D = 36-in. pitch diameter of gear reducer sheave
RPM = 1,170 revolutions per minute of prime mover

Prime Mover Sheave Diameter


Example:

R = 30.03 ratio for 320 gear reducer


D = 36-in. pitch diameter of gear reducer sheave
RPM = 1,170 revolutions per minute of prime mover
SPM = 12 strokes per minute

Belt Velocity
Example:

d = 14.5-in. pitch diameter of prime mover sheave


Note: Limit between 2,000 and 5,000 ft per minute RPM = 1,170 revolutions per minute of prime mover
(FPM). Belt velocity less than 2,000 FPM results in
poor belt life. Belt velocity greater than 5,000 FPM π = 3.1416
requires dynamically balanced sheaves.

© 2014 Weatherford. All rights reserved. 67


Appendix
Belt Length
Appendix

Example:

d = 14.5-in. pitch diameter of prime mover sheave


D = 47-in. pitch diameter of gear reducer sheave
CD = 65.43-in. distance from high-speed pinion
center-to-prime mover shaft extension center

Use C225 belts based on sheaves selected.

Horsepower of Prime Mover


For high slip electric motors and Example:
slow speed engines
BPD = 217 barrels per day at 100% pump efficiency
Depth = 5,600-ft pump setting
Assume high-slip (NEMA D) motor
For normal slip electric motors and
multi-cylinder engines

Use 25 HP motor.

Strokes Per Minute Using a Jackshaft


Example:

RPM = 1,170 revolutions per minute of prime mover


R = 30.03 ratio for 320 gear reducer
D = 36-in. pitch diameter of gear reducer sheave
D = 12-in. pitch diameter of prime mover sheave
J1 = 8-in. jackshaft sheave diameter driving gear reducer sheave
J2 = 24-in. jackshaft sheave diameter driving gear reducer sheave

68 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Appendix
Pumping Unit Services Branch Plants

Appendix
Asia Pack/Australia Alberta (continued) Veracruz
6749 Weberville Road Carretera Mexico-Tuxpan
Australia Peace River, AB T8S 1S3 Km. 297, Sector 5, Col La Roquita
Level 12, 133 Mary Street Tel: 780-624-0719 Poza Rica, Veracruz 93327
Brisbane, QLD 4000 Fax: 780-624-0658 Tel: 52-782-8264000
Tel: 61-7-3214-3000 Fax: 52-782-8264000
Fax: 61-7-3214-3001 901 Caribou Trail NW
Slave Lake, AB T0G 2A0
Tel: 780-849-4448
MENA
Thailand
399 Interchange Building, Sukhumvit Rd Fax: 780-849-8365 Bahrain
Wattana 10110 Thailand Weatherford Drilling International
5511 64 Avenue
Tel: 66-2674-5800 Bahrain W.L.L.
Taber, AB T1G 2A1
Fax: 66-2674-5804-5 Suite 2501, Almoayyed Tower
Tel: 403-223-8200
Road 2832, Blk 428
Fax: 403-223-8212
Canada Seef District, Kingdom of Bahrain, BH
Tel: 97317003818
Manitoba
Alberta Fax: 97317004517
NW 5-4-26W1
5520 50 Avenue
Melita, MB R0M 1L0
Bonnyville, AB T9N 2K8 Egypt
Tel: 204-522-8455
Tel: 780-826-7318 Industrial Zone 5, Zahraa El Maadi
Fax: 204-522-8452
Fax: 780-826-4310 PO Box 903, Egypt
Tel: 20-2-242-22600
6217 52 Avenue Saskatchewan
Fax: 20-2-242-18410
Drayton Valley, AB T7A 1R3 #5 Alberta Avenue S
Tel: 780-542-7325 Kerrobert, SK S0L 1R0
Kuwait
Fax: 780-542-4773 Tel: 306-834-5577
Weatherford Kuwait for Petroleum Services
Fax: 306-834-5999
Mina Abdullah, Next to PWC Logistic
9601 156 Avenue
Center, Yard No: 6 & 8
Grande Prairie, AB T8V 2P3
Europe Kuwait, Postal Code: PO Box 26258
Tel: 780-567-6250
Safat 13123 Kuwait
Fax: 780-538-3426 Kazakhstan
Tel: 965-2227-3400
Priozerniy Village
PO Box 21099 Fax: 965-2225-0232
Pionerskaya 5
Grande Prairie, AB T8V 6W7
Kazakhstan 130000
Tel: 780-766-3000 Oman
Tel: 7-7292-203-450
Fax: 780-766-3030 Head Office, P.O. Box 1538
Fax: 7-7292-203-464
Postal Code 130, Building No: 515/1,
4602 62 Avenue Way No. 246
Lloydminster, AB T9V 2G2 Mexico 18th November Street, Azaiba, Oman
Tel: 780-875-6123 Tel: 968-24124000
Tabasco
Fax: 780-875-6526 Fax: 968-24124200
Av. Antimonio S/N Bodega No. 12 Cd.
1607 8th St Industrial
Villahermosa, Tabasco 86010
Tunisia
Nisku, AB T9E 7S7
Weatherford Oil Tools GMBH
Tel: 780-955-2646 Tel: 52-993-358190
Route de Gabes Km 2.5, Sfax
Fax: 780-955-2632 Fax: 52-993-1407377
Tunisia 3003 SFAX 3003
Tel: 21693222354
Fax: 21674469600

© 2014 Weatherford. All rights reserved. 69


Appendix
Pumping Unit Services Branch Plants
Appendix

United States
California
Oklahoma Texas (continued)
21728 Rosedale Hwy
Hwy 81 South Box 666 2261 Wolfcamp Circle
Bakersfield, CA 93314
Hennessey, OK 73742 Midland, TX 79706
Tel: 661-654-8813
Tel: 405-853-7181 Tel: 432-697-1868
Fax: 661-587-2456
Fax: 405-853-2645 Fax: 432-697-8868

Colorado 1900 S.E. 25th St. 8866 NW Loop 338


3801 Freedom Rd Oklahoma City, OK 73129 Odessa, TX 79764
Trinidad, CO 81082 Tel: 405-672-0003 Tel: 432-368-3800
Tel: 719-845-0015 Fax: 405-677-5091 Fax: 432-368-0954
Fax: 719-845-0016
NW Loop 143 Box 966
Texas Perryton, TX 79070
Kansas 188 SE CR 1000 Tel: 806-435-6801
149 NE 100 Road Andrews, TX 79714 Fax: 806-435-6803
Harper, KA 67058 Tel: 432-524-5003
Tel: 620-930-8187 Fax: 432-525-6360 19685 IH 37 South
San Antonio, TX 78112
8401 Hwy 83 N Tel: 210-306-3643
New Mexico Aspermont, TX 79502 Fax: 210-621-9216
3220 Bloomfield Hwy
Tel: 940-989-3545
Farmington, NM 87401
Fax: 940-989-2216
Tel: 505-564-8381 Utah
Fax: 505-564-8194 7740 Hwy 21 East 1557 South 2000 West
Bryan, TX 77808 Roosevelt, UT 84066
2617 W. Marland
Tel: 979-778-5385 Tel: 435-722-4092
Hobbs, NM 88241
Fax: 979-778-8155 Fax: 435-722-2087
Tel: 575-393-3191
Fax: 575-393-4892 311 East Broadway
Coahoma, TX 79511 Wyoming
Tel: 432-394-4289 3307 East 2nd Street
North Dakota
Fax: 432-394-4989 Gillette, WY 82718
2708 5th Ave, West
Tel: 307-682-8056
Dickinson, ND 58601
Hwy 214 N Fax: 307-682-1513
Tel: 701-227-8768
Denver City, TX 79323
Fax: 701-227-8769
Tel: 806-592-4825
Fax: 806-592-7961
105 34th Ave NE
Minot, ND 58701
159 West Hwy 302
Tel: 701-839-0736
Kermit, TX 79745
Fax: 701-839-0762
Tel: 432-586-3883
Fax: 432-586-3885
4991 133rd Dr NW
Williston, ND 58801
219 Industrial Dr
Tel: 701-774-1030
Longview, TX 75602
Fax: 701-774-1169
Tel: 903-353-9700
Fax: 903-234-1076

70 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Appendix
Pumping Unit Services Repair Centers

Appendix
Argentina United States
Villa Mercedes
Ruta Nac N7, km 702.5 California Texas
San Luis 5730 21728 Rosedale Hwy 7740 Hwy 21 East
Tel: 54-2657-433133 Bakersfield, CA 93312 Bryan, TX 77808
Fax: 54-265-7433561 Tel: 661-654-8120 Tel: 979-778-5913
Fax: 661-587-2456 Fax: 979-778-8155

Oman 2261 Wolfcamp Circle


New Mexico Midland, TX 79706
Nimr 2617 W. Marland Tel: 432-697-1868
Head Office Hobbs, NM 88241 Fax: 432-697-8868
P. O. Box 1538, Postal Code 130 Tel: 575-393-3191
Building No: 505/1, Way No. 246 8866 NW Loop 338
Fax: 575-393-4892
18th November Street, Azaiba Odessa, TX 79764
Tel: 968-24124000 Tel: 432-368-3801
North Dakota
Fax: 968-24124200 Fax: 432-368-3803
105 34th Ave NE
Minot, ND 58701 NW Loop 143, Box 966
Tel: 701-839-0736 Perryton, TX 79070
Fax: 701-839-0762 Tel: 806-435-6801
Fax: 806-435-6803
Oklahoma 19685 IH 37 South
2836 SE 15th San Antonio, TX 78112
Oklahoma City, OK 73129 Tel: 210-306-3643
Tel: 405-677-2410 Fax: 218-621-9216
Fax: 405-677-2041
620 Superior Rd
White Oak, TX 75693
Tel: 903-297-1082
Fax: 903-297-1099

Global Pumping Unit Parts Center


United States
11510 W Hwy 80 E
Odessa, TX 79765
Tel: 432-563-0598
Fax: 432-561-8590

© 2014 Weatherford. All rights reserved. 71


Appendix
Limited Warranty Information
Appendix

WEATHERFORD WARRANTS THE PUMPING UNIT SOLD TO THE ORIGINAL PURCHASER TO BE FREE OF
DEFECTS IN MATERIAL AND WORKMANSHIP FOR A PERIOD OF FIVE (5) YEARS FROM THE DATE THE PUMPING
UNIT IS DELIVERED. WEATHERFORD WARRANTS THE PARTS THAT ARE SUBJECT TO WEAR UNDER NORMAL
OPERATING CONDITIONS (INCLUDING, BUT NOT LIMITED TO CONTACT TYPE OIL OR GREASE SEALS, HOSES,
BELTS, ELASTOMERIC PARTS, WIRELINE, BRAKE ROD ASSEMBLIES, ETC.) SOLD TO THE ORIGINAL PURCHASER
TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR FROM THE
DATE THE PARTS ARE DELIVERED. THE WARRANTY DOES NOT APPLY AND/OR IS NULL AND VOID FOR ANY
(I) A PUMPING UNIT THAT HAS BEEN ABUSED, MISUSED, MODIFIED OR IMPROPERLY HANDLED, STORED,
INSTALLED, OPERATED, REPAIRED OR MAINTAINED; INCLUDING USE OF UNAUTHORIZED REPLACEMENT
PARTS; (II) COMPONENT PARTS NOT MANUFACTURED BY WEATHERFORD, SUCH PARTS BEING SUBJECT TO
ANY APPLICABLE MANUFACTURER’S WARRANTY; (III) PARTS REQUIRING REPLACEMENT BECAUSE OF NATURAL
WEAR AND TEAR; AND (IV) THE DESIGN ON THOSE JOBS WHERE WEATHERFORD PREPARED DRAWINGS OR
LISTS FROM DESIGNS FURNISHED BY OTHERS. WEATHERFORD’S LIABILITY FOR BREACH OF THIS WARRANTY
IS EXPRESSLY LIMITED TO THE REPAIR OR REPLACEMENT, AT WEATHERFORD’S OPTION OF ANY PUMPING UNIT
OR PARTS THAT PROVE TO BE DEFECTIVE DURING THE WARRANTY PERIOD. SUCH REPAIR OR REPLACEMENT
SHALL BE F.O.B. WEATHERFORD’S PLANT, OR OTHER DESIGNATED PLACE OF REPAIR OR REPLACEMENT.
WEATHERFORD WILL HAVE NO LIABILITY UNLESS WEATHERFORD RECEIVES WRITTEN NOTICE FROM THE
ORIGINAL PURCHASER OF THE DEFECT WITHIN THIRTY (30) DAYS FROM DISCOVERY OF THE DEFECT. NO
WARRANTY IS GIVEN WITH RESPECT TO ENGINEERING AND TECHNICAL INFORMATION FURNISHED BY
WEATHERFORD OR WITH RESPECT TO THE RESULTS OF SERVICES PROVIDED BY WEATHERFORD.

A NEW WARRANTY PERIOD SHALL NOT BE ESTABLISHED FOR REPAIRED OR REPLACED PARTS OR PRODUCTS.
SUCH ITEMS SHALL REMAIN UNDER WARRANTY ONLY FOR THE REMAINDER OF THE WARRANTY PERIOD ON
THE ORIGINAL CONTRACT.

THIS LIMITED EXPRESS WARRANTY, AND THE STATED REMEDIES FOR BREACH THEREOF, SHALL BE IN LIEU OF
ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, WARRANTIES
FOR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Upon expiration of the applicable warranty
period, all obligations of Weatherford International for breach of warranty will terminate.

ORIGINAL PURCHASER SHALL ASSUME THE ENTIRE RESPONSIBILITY AND LIABILITY, AND FULLY INDEMNIFY
WEATHERFORD, AGAINST ALL CLAIMS, LIABILITIES AND EXPENSES FOR ILLNESS, PERSONAL INJURY OR DEATH
OF PERSONS EMPLOYED BY ORIGINAL PURCHASER AND FOR ALL DAMAGE TO OR LOSS OF PROPERTY OF
ORIGINAL PURCHASER; REGARDLESS OF WHETHER SUCH ILLNESS, INJURY, DEATH, DAMAGE OR LOSS IS
CAUSED BY THE FAULT OF WEATHERFORD. NOTWITHSTANDING ANYTHING TO THE CONTRARY CONTAINED
HEREIN, ORIGINAL PURCHASER HEREBY AGREES TO ASSUME THE LIABILITY FOR, THE FOLLOWING SPECIFIED
TYPES OF LOSSES OR EVENTS: (1) RESERVOIR OR UNDERGROUND DAMAGE, INCLUDING LOSS OF OIL, GAS,
OTHER MINERAL SUBSTANCE, OR WATER OR THE WELLBORE ITSELF; (2) PERSONAL INJURY, DEATH,
OR PROPERTY INJURY THAT RESULTS FROM THE PERFORMANCE OF SERVICES TO CONTROL A WILD
WELL TO PROTECT THE SAFETY OF THE GENERAL PUBLIC OR TO PREVENT DEPLETION OF VITAL NATURAL
RESOURCES; (3) CONTROL OF A WILD WELL, UNDERGROUND OR ABOVE THE SURFACE; OR (4) POLLUTION,
INCLUDING CLEAN-UP AND CONTROL OF THE POLLUTANT.

NOTE: All new Weatherford oilfield machinery and equipment are sold by Weatherford or its authorized dealer based on a written formal
agreement between the Original Purchaser and the applicable Weatherford entity or its authorized distributor. The terms of the formal
written agreement shall prevail over anything contained herein.

72 © 2014 Weatherford. All rights reserved.


Surface Pumping Units

Appendix
NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR THE FOLLOWING TYPES OF DAMAGE, WHETHER

Appendix
DIRECT OR INDIRECT: FACILITY DOWNTIME, LOSS OF PROFIT, LOSS OF OR INABILITY TO USE PROPERTY
AND EQUIPMENT OR BUSINESS INTERRUPTION; RESERVOIR LOSS OR DAMAGE, LOSSES RESULTING FROM
FAILURE TO MEET OTHER CONTRACTUAL COMMITMENTS OR DEADLINES AND DOWNTIME OF FACILITIES
OR VESSELS; PUNITIVE, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR, INCLUDING WITHOUT
LIMITATION, ANY OTHER CONSEQUENTIAL DAMAGES OF WHATEVER NATURE, HOWSOEVER SAME MAY BE
CAUSED, REGARDLESS OF WHETHER OR NOT THE CLAIM OR LOSS IS CAUSED BY OR CONTRIBUTED TO BY
THE SOLE, JOINT OR CONCURRENT NEGLIGENCE (IN ANY AMOUNT), STRICT LIABILITY, BREACH OF WARRANTY,
BREACH OF CONTRACT, OR OTHER FAULT OF ANY MEMBER OF WEATHERFORD, ORIGINAL PURCHASER OR
THIRD PARTY, THE UNSEAWORTHINESS OR UNAIRWORTHINESS OF ANY VESSEL OR CRAFT, OR ANY PRE-
EXISTING CONDITION. THE TOTAL LIABILITY OF WEATHERFORD ON ANY CLAIM WHETHER IN CONTRACT, TORT
(INCLUDING NEGLIGENCE WHETHER SOLE OR CONCURRENT) OR OTHERWISE ARISING OUT OF, CONNECTED
WITH, OR RESULTING FROM THE MANUFACTURE, SALE, DELIVERY, RESALE, REPAIR, REPLACEMENT OR USE
OF ANY PRODUCT OR THE FURNISHING OF ANY SERVICE SHALL NOT EXCEED THE SALES PRICE RECEIVED BY
WEATHERFORD FOR THE PRODUCT OR PART WHICH GIVES RISE TO THE CLAIM.

Notwithstanding anything to the contrary, it is the intent of the Parties that the risk allocations shall apply notwithstanding
any transfer in ownership or interest by any other entity and the Parties respectively agree to bind any entity that has any
interest, including but not limited to, partners, insurers, joint ventures, successors, assigns and/or any entity whatsoever with
an interest herein. Each respective Party agrees to defend, indemnify and/or hold harmless the other for any claims, in full,
made by any such entity in interest for any matter which the indemnifying Party has agreed to be responsible for under this
Agreement and regardless of whether there is any waiver of subrogation, consent by the party in interest or any other reason.

During the term of this Agreement, Weatherford and its subcontractors or their officers, directors and employees may have
occasion to be upon or about property, platforms, vessels, equipment or other premises belonging to or under the control of
or in the possession of or under contract to other entities at the request of Original Purchaser. In such event, Weatherford’s
and ORIGINAL PURCHASER’s indemnification rights and obligations under this Agreement shall apply to the same extent
as between the Parties.

This Agreement shall be governed, construed and interpreted in accordance with the laws of the State of Texas which shall
apply without regard to any choice of laws or conflict of laws provisions which would direct the application of the laws of
another jurisdiction. Venue for any litigation filed involving this agreement shall be in Houston, Harris County, Texas.

© 2014 Weatherford. All rights reserved. 73


Surface Pumping Units

Weatherford provides worldwide service and support from approximately


900 locations in more than 100 countries. To learn more about how our
surface pumping units can help you expedite projects and lower your
operating costs, contact an authorized Weatherford representative or
email [email protected].

weatherford.com © 2014 Weatherford. All rights reserved. 11219.00

Weatherford products and services are subject to the Company’s standard terms and conditions, available on request or at weatherford.com. For more information contact an authorized Weatherford representative. Unless noted
otherwise, trademarks and service marks herein are the property of Weatherford and may be registered in the United States and/or other countries. Weatherford products named herein may be protected by one or more U.S. and/or
foreign patents. Specifications are subject to change without notice. Weatherford sells its products and services in accordance with the terms and conditions set forth in the applicable contract between Weatherford and the client.

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