Arc Flash Study Report Example

Taking the Flash Out of Electrical Safety
October 10, 2020
Arc Flash Study
Prepared for:
XYZ Company
Someplace, USA
Prepared by:
Zarheer Jooma
Electrical Engineer
CONTENTS
Arc Flash Study Overview
Incident Energy Summary Report
Equipment Evaluation Report
PPE Poster
Arc Flash Model Drawing
(502) 716-7073 Office 3018 Eastpoint Parkway www.e-hazard.com

(502) 371-6300 Fax Louisville, KY 40223 [email protected]
October 10, 2020 2
October 10, 2020
Bob Someone
XYZ Company
Bob,
Thank you for the opportunity to provide this Arc Flash Study.
This binder contains all information relevant to your Arc Flash Study, including drawings and spare Arc Flash
labels. In addition, electronic versions of the files in PDF, and the study data files are saved on a USB flash
drive provided in an envelope in the binder. The relevant engineering software package (such as SKM
PowerTools or EasyPower) is required to open the study files.
It is recommended the USB drive be retained in a secure, documented location within your organization, as it
contains important information that may need to be referenced over time as changes in equipment and
personnel occur. e-Hazard retains an electronic version of all related files, in the event further discussion is
needed, or questions arise.
For any additional clarification, relative to this report, please call me at (502) 716-7073.
Thank you,
Zarheer Jooma
Electrical Engineer Pr. Eng. SMIEEE
[email protected]

October 10, 2020 3
Arc Flash Study Overview
Introduction
The SKM PowerTools version 9.0 software program was used to determine Arc Flash incident energy levels and
arc flash boundaries based on the IEEE 1584™ 2018 Guide for Performing Arc-Flash Hazard Calculations and
the NFPA 70E® 2018 Standard for Electrical Safety in the Workplace. This project also provides the short-circuit
current analysis and equipment evaluation.
The results of the calculations and models are presented in drawings based on the facility’s distribution
system. The calculations have been based on the data provided by the plant.
Utility Contribution
The utility contribution data was supplied by ABC Utility and is attached at the end of this report.
Operation of Disconnects and Breakers

The study results show various arc flash energies ranging from “Level 4” all the way down to “Less than
1.2cal/cm2”. In general, all disconnects that directly supply a machine or control panel indicate an energy of
less than 1.2cal/cm2 and would not require any specific arc rated levels of PPE. Certain panelboards (Panel 1, 2,
and 5) require at least 8cal/cm2 (Level-2) arc rated PPE. The Siemens main switchboard, Panel A (main
breaker), and Panel B (main breaker) will require a 40cal/cm2 flash suit, appropriate safety training, and
qualifications to switch. The extracted text from NFPA 70E® 2018 edition is provided next to assist with your
risk assessment.
130.2 Electrically Safe Working Conditions. (A) Energized Work.

…
(4) Normal Operating Condition. Normal operation of electric equipment shall be permitted where a
normal operating condition exists. A normal operating condition exists when all of the following
conditions are satisfied:
(1) The equipment is properly installed.
(2) The equipment is properly maintained.
(3) The equipment is used in in accordance with instructions included in the listing and labeling
and in accordance with the manufacturer’s instructions.
(4) The equipment doors are closed and secured.
(5) All equipment covers are in place and secured.
(6) There is no evidence of impending failure.
Informational Note: The phrase properly installed means that the equipment is installed in
accordance with applicable industry codes and standards and the manufacturer’s
recommendations. The phrase properly maintained means that the equipment has been
maintained in accordance with the manufacturer’s recommendations and applicable industry codes
and standards. The phrase evidence of impending failure means that there is evidence such as
arcing, overheating, loose or bound equipment parts, visible damage, or deterioration.
NFPA 70E® 2018, pg. 22

October 10, 2020 4
130.7 Personal and Other Protective Equipment.

(A) General. Employees exposed to electrical hazards when the risk associated with that hazard is not
adequately reduced by the applicable electrical installation requirements shall be provided with,
and shall use, protective equipment that is designed and constructed for the specific part of the
body to be protected and for the work to be performed.
…
Informational Note No. 1: The PPE requirements of 130.7 are intended to protect a person from arc
flash and shock hazards. While some situations could result in burns to the skin, even with
the protection selected, burn injury should be reduced and survivable. Due to the explosive effect of
some arc events, physical trauma injuries could occur. The PPE requirements of 130.7 do not
address protection against physical trauma other than exposure to the thermal effects of an arc
flash.
NFPA 70E® 2018, pg. 29
Table 130.5(C)(15)(A)(a) Estimate of the Likelihood of Occurrence of an Arc Flash Hazard Incident
for ac and dc Systems
Likelihood of
Task Equipment Condition Occurrence*
…
Operation of a circuit breaker (CB), Normal
switch, contactor, or starter
All of the following:
(1) The equipment is properly installed.
(2) The equipment is properly maintained.
(3) The equipment is used in in accordance with
instructions included in the listing and labeling and No
in accordance with the manufacturer’s instructions.
(4) The equipment doors are closed and secured.
(5) All equipment covers are in place and secured.
(6) There is no evidence of impending failure such
as arcing, overheating, loose or bound equipment
parts, visible damage, or deterioration.
NFPA 70E® 2018, pg. 26-27
NFPA 70E makes it clear the determination of this condition can only be made by the responsible person in
charge of the facility. If the facility has evidence and documentation as per the requirements of NFPA 70E
205.3, 205.4 and 210.5 that all five conditions are met, then no arc rated PPE would be required to operate
disconnects with the doors properly closed and latched. It is, however, unlikely that equipment is maintained
to the exact specifications of the manufacturer. For reference see the NFPA extracts listed below.
The facility should adopt a safer approach by providing appropriate Arc Rated clothing as specified in the NFPA
70E® 2018 Table 130.5(G) Selection of Arc-Rated Clothing and Other PPE When the Incident Energy Analysis
Method Is Used. At minimum these would require the use of arc rated clothing and equipment by the task
qualified workers including at least an arc rated face shield, arc rated balaclava, arc rated clothing, leather
gloves, and standard issued PPE when performing the lock out procedure or to interact with the MCC,

October 10, 2020 5
panelboard, or disconnect in question. If this approach is taken, the under-layer clothing shall be 100% natural
fiber non-melting clothing per NFPA 70E. After the disconnect switch is operated to the “off” position and
electrically verified then lock out procedures can be performed on the equipment under an electrically safe
work condition without any arc rated PPE.
205.3 General Maintenance Requirements. Electrical equipment shall be maintained in accordance

with manufacturers’ instructions or industry consensus standards to reduce the risk
associated with failure. The equipment owner or the owner’s designated representative
shall be responsible for maintenance of the electrical equipment and documentation.
Informational Note No.1: Common industry practice is to apply test or calibration decals to
equipment to indicate the test or calibration date and overall condition of equipment that has been
tested and maintained in the field. These decals provide the employee immediate indication of last
maintenance date and if the tested device or system was found acceptable on the date of test. This
local information can assist the employee in the assessment of overall electrical equipment
maintenance status.
Informational Note No. 2: Noncontact diagnostic methods in addition to scheduled maintenance
activities of electrical equipment can assist in the identification of electrical anomalies.
205.4 Overcurrent Protective Devices. Overcurrent protective devices shall be maintained in
accordance with the manufacturers’ instructions or industry consensus standards. Maintenance,
tests, and inspections shall be documented.
210.5 Protective Devices. Protective devices shall be maintained to adequately withstand or interrupt
available fault current.
Informational Note: Improper or inadequate maintenance can result in increased opening time of
the overcurrent protective device, thus increasing the incident energy.
NFPA 70E® 2018, pg. 40-41
Equipment Labeling
The switchboard sections will be labeled to the actual incident energy levels per the requirements of IEEE 1584
and NFPA 70E for testing, troubleshooting and interacting with the device with exposed energized parts. All
disconnects that could require maintenance, testing or trouble shootings will be labeled to the requirements
of NFPA 70E® 130.5(H).

October 10, 2020 6
130.5 Arc Flash Risk Assessment.

…
(H) Equipment Labeling. Electrical equipment such as switchboards, panel boards, industrial control
panels, meter socket enclosures, and motor control centers that are in other than dwelling units
and that are likely to require examination, adjustment, servicing, or maintenance while energized
shall be field-marked with a label containing all the following information:
(1) Nominal system voltage
(2) Arc flash boundary
(3) At least one of the following:
a. Available incident energy and the corresponding working distance, or the arc flash PPE
category in Table 130.7(C)(15)(b) or Table 130.7(C)(15)(b) for the equipment, but not
both
b. Minimum arc rating of clothing
c. Site-specific level of PPE
Exception: Labels applied prior to September 30, 2011 are acceptable if they contain the available
incident energy or required level of PPE.
NFPA 70E® 2018, pg. 25
The method of calculating and the data to support the information for the label shall be documented. The data
shall be reviewed for accuracy at intervals not to exceed 5 years. Where the review of the data identifies a
change that renders the label inaccurate, the label shall be updated.
The owner of the electrical equipment shall be responsible for the documentation, installation, and
maintenance of the field-marked label.
The labels provided are based on a site-specific PPE selection as per NFPA 70E-2018 130.5(H)(3)(c) and the PPE
Poster in this report. Refer to the table below and further details provided at the end of the Incident Energy
Summary Report.
Level Incident Energy Arc Rated Clothing

0 0.0 - 1.2 cal/cm2 Nonmelting or Untreated Fiber with Weight >= 4.5 oz/sq yd
1 1.2 - 4.0 cal/cm2 Arc-rated shirt & pants + arc-rated coverall (min 4cal/cm2)
2 4.0 - 8.0 cal/cm2 Arc-rated shirt & pants + arc-rated coverall (min 8cal/cm2)
3 8.0 - 25.0 cal/cm2 Arc-rated shirt & pants + arc-rated coverall + arc-rated arc flash
suit (min 25cal/cm2)
4 25.0 - 40.0 cal/cm2 Arc-rated shirt & pants + arc-rated coverall + arc-rated arc flash
suit (min 40cal/cm2)
Dangerous 40.0 – 999.0 cal/cm2 DO NOT WORK ON LIVE!
Site Specific PPE Selection

October 10, 2020 7
System Mis-coordination
The Incident Energy Summary Report indicates no areas of over current device mis-coordination on Samtec
equipment.
Equipment Evaluation Report

The Device Evaluation Summary Reports indicate no devices of marginal ratings relative to the device in
question.
Additional NFPA 70E Requirements

A written Electrical Safety Program (ESP) is required by NFPA 70E. This requirement incorporates criteria for all
aspects of electric safety. An Electrical Safety Program provides a framework for assessing risks, i.e. an arc flash
study, training and procedures related to maintenance, labeling, and safe work practices.
110.1 Electrical Safety Program.

(A) General. The employer shall implement and document an overall electrical safety program that
directs activity appropriate to the risk associated with electrical hazards. The electrical safety
program shall be implemented as part of the employer’s overall occupational health and safety
management system, when one exists.
Informational Note No. 1: Safety-related work practices such as verification of proper maintenance
and installation, alerting techniques, auditing requirements, and training requirements provided in
this standard are administrative controls and part of an overall electrical safety program.
…
(C) Condition of Maintenance. The electrical safety program shall include elements that consider
condition of maintenance of electrical equipment and systems.
…
(H) Risk Assessment Procedure. The electrical safety program shall include a risk assessment
procedure and shall comply with 110.1(H)(1) through 110.1(H)(3)…
(1) Elements of the Risk Assessment Procedure.
(2) Human Error.
(3) Hierarchy of Risk Control Methods.
NFPA 70E® 2018, pg. 14
NFPA 70E requires initial qualified training and retraining every three years for your qualified electrical
workers. We typically recommend electrical safety training after the labeling activity as this can provide a
customized session for your specific equipment and what the labels require as far as proper work practices.

October 10, 2020 8
110.2(A) Training Requirements. Electrical Safety Training.

(1) Qualified Person. A qualified person shall be trained and knowledgeable in the construction and
operation of equipment or a specific work method and be trained to identify and avoid the
electrical hazards that might be present with respect to that equipment or work method.
(a) Such persons shall also be familiar with the proper use of the special precautionary techniques,
applicable electrical policies and procedures, PPE, insulating and shielding materials, and insulated
tools and test equipment. A person can be considered qualified with respect to certain equipment
and methods but still be unqualified for others.
…
(3) Retraining. Retraining in safety-related work practices and applicable changes in this standard
shall be performed at intervals not to exceed three years. An employee shall receive additional
training (or retraining) if any of the following conditions exists:
(1) The supervision or annual inspections indicate that the employee is not complying with the
safety-related work practices.
(2) New technology, new types of equipment, or changes in procedures necessitate the use of
safety-related work practices that are different from those that the employee would normally use.
(3) The employee must employ safety-related work practices that are not normally used during his
or her regular job duties.
NFPA 70E® 2018, pg. 15-16
This arc flash study should be reviewed and updated anytime there is a significant change in equipment,
facility expansion/renovation, or at least every five years as required by NFPA 70E. If the utility contacts you
for a service interruption, ask the question for what purpose. If they are upgrading the transmission line or
transmission / distribution transformers, this is your indication to find out what the change will be to your
incoming fault current and relay clearing times which can affect the arc flash calculations.
If the utility hasn’t changed anything relative to your incoming service fault current and you have not changed
anything in your distribution system on site, then the review can be a very simple process of noting this fact
every five years. A verification from the utility contribution as indicated in the utility information in this
document and listed on the drawing is all that would be required.
General Information
The panelboard located outside of the distilling area was not locked. Since it is accessible to the public, it
should be locked. Panelboards A and B doors and covers are severely misaligned and should be repaired or
replaced. Several electrical panels had items stored within 38”. Those items should be removed to allow for
emergency access to electrical equipment.
The calculations and resultant incident energy levels are based upon the overcurrent device operating as
designed and maintained. Maintenance intervals should be based on the manufacturer’s recommendations or
industry consensus testing standards. This is typically a 3-year interval based on the conditions of the
equipment. The NETA documents provide guidance to adjust these intervals based on location conditions.
Layering of Arc rated clothing is allowed, as long as it has been tested as a system. This information is available
on the clothing makers WEB sites as well as on ArcWear.com. Contact your clothing supplier for rating
information on your specific PPE.

SERVICES OVERVIEW
ARC FLASH INCIDENT ENERGY

SUMMARY REPORT
elect rical
WORKPLA CE SA FETY
INCIDENT ENERGY SUMMARY REPORT
A B C D E F G H I J K L M N O P Q R S
1 Bus Name Protective Bus Bus Bus Prot Dev Prot Dev Trip/ Breaker Equip Electrode Box Box Box Gap Arc Working Incident PPE Level /
2 Device kV Bolted Arcing Bolted Arcing Delay Opening Type Config Width Height Depth (mm) Flash Distance Energy Notes (*N)
3 Name Fault Fault Fault Fault Time Time/Tol (in) (in) (in) Boundary (in) (cal/cm2)
4 (kA) (kA) (kA) (kA) (sec.) (sec.) (in)
AIR COMPRESSOR 3 PNL 1 BRK 20 0.208 2.23 0.89 2.23 0.89 0.0084 0.0000 PNL VCB 12 14 10 25 1 18 0.02 Level 0
5 DISC
6
7 BOILER 2 PNL 2 BRK 2 0.208 2.73 1.11 2.73 1.11 0.0083 0.0000 PNL VCB 12 14 10 25 1 18 0.02 Level 0
8
BOTTLING CONTROL PANEL D BRK 0.208 1.79 0.70 1.79 0.70 1.737 0.0000 PNL VCB 12 14 10 25 18 18 < 1.2 Level 0
9 PANEL 1 (*N15b)
10
BOTTLING CP DISC PANEL D BRK 0.208 2.43 0.98 2.43 0.98 0.017 0.0000 PNL VCB 12 14 10 25 2 18 0.04 Level 0
11 1
12
BOTTOM AUGER PNL 2 BRK 19 0.208 1.54 0.60 1.54 0.60 0.0083 0.0000 PNL VCB 12 14 10 25 1 18 0.01 Level 0
13 (*N15b)
14
15 CIRC PUMP BOILER 1 PNL 2 BRK 7 0.208 2.46 0.99 2.46 0.99 0.0083 0.0000 PNL VCB 12 14 10 25 1 18 0.02 Level 0
16
17 CIRC PUMP BOILER 2 PNL 2 BRK 13 0.208 2.20 0.88 2.20 0.88 0.0083 0.0000 PNL VCB 12 14 10 25 1 18 0.02 Level 0
18
COOLING TOWER PNL 1 BRK 19 0.208 0.96 0.36 0.96 0.36 1.958 0.0000 PNL VCB 12 14 10 25 18 18 < 1.2 Level 0
19 (*N15b)
20
DISC C REAR BLDG DISC C REAR 0.208 1.29 0.43 1.29 0.43 0.9586 0.0000 PNL VCB 12 14 10 25 14 18 0.84 Level 0
COOL RM BLDG BRK (*N3)
21 (*N15b)
22
DISTILLING CP FEED PNL 1 BRK 1 0.208 8.91 4.04 8.91 4.04 0.0083 0.0000 PNL VCB 12 14 10 25 3 18 0.08 Level 0
23 #1
24
DISTILLING CP FEED PNL 1 BRK 2 0.208 8.91 4.04 8.91 4.04 0.0083 0.0000 PNL VCB 12 14 10 25 3 18 0.08 Level 0
25 #2
26
DOCK CONTROL PNL 1 BRK 13 0.208 4.65 1.99 4.65 1.99 0.0083 0.0000 PNL VCB 12 14 10 25 2 18 0.04 Level 0
27 PANEL (PD-0039) (*N5)
28
DOCK CONTROL PNL 1 BRK 13 0.208 4.87 2.09 4.87 2.09 0.0083 0.0000 PNL VCB 12 14 10 25 2 18 0.04 Level 0
29 PANEL DISC
30
HAMMER MILL PNL 1 BRK 8 0.208 1.50 0.50 1.50 0.50 1.853 0.0000 PNL VCB 12 14 10 25 18 18 < 1.2 Level 0
CONTROL PANEL (*N3)
31 (*N15b)
32
LGE CUBICLE XFMR 648409 0.208 15.92 6.37 15.92 6.37 1.695 0.0000 PNL VCB 12 14 10 25 122 18 25.7 Level 4
33 FUSE (*N3)
34
MARLEY PUMP PNL 1 BRK 26 0.208 1.99 0.79 1.99 0.79 0.0083 0.0000 PNL VCB 12 14 10 25 1 18 0.01 Level 0
35 (*N15b)
36
Page 1 of 4
MASH COOLING PNL 1 BRK 37 0.208 1.43 0.48 1.43 0.48 1.269 0.0000 PNL VCB 12 14 10 25 18 18 < 1.2 Level 0
(*N3)
37 (*N15b)
38
PANEL 1 FUSE 3 0.208 10.81 4.28 10.81 4.28 0.5968 0.0000 PNL VCB 12 14 10 25 49 18 5.93 Level 2
39 PANEL 1 (*N3)
40
PANEL 1 HAMMER PNL 1 BRK 7 0.208 5.03 2.17 5.03 2.17 0.0083 0.0000 PNL VCB 12 14 10 25 2 18 0.04 Level 0
41 MILL (PD-0038) (*N5)
42
PANEL 1 MILL PNL 1 BRK 7 0.208 5.29 2.29 5.29 2.29 0.0083 0.0000 PNL VCB 12 14 10 25 2 18 0.04 Level 0
43 DISCONNECT
44
PANEL 2 FUSE 6 0.208 10.81 4.28 10.81 4.28 0.5968 0.0000 PNL VCB 12 14 10 25 49 18 5.93 Level 2
45 PANEL 2 (*N3)
46
PANEL 2 BLOWER PNL 2 BRK 14 0.208 2.80 1.14 2.80 1.14 0.0083 0.0000 PNL VCB 12 14 10 25 1 18 0.02 Level 0
47 FAN
48
PANEL 2 PNL 2 BRK 1 0.208 3.73 1.56 3.73 1.56 0.0083 0.0000 PNL VCB 12 14 10 25 2 18 0.03 Level 0
49 COMPRESSOR
50
PANEL 3 PANEL 3 MAIN 0.208 11.00 5.05 11.00 5.05 0.01 0.0000 PNL VCB 12 14 10 25 4 18 0.12 Level 0
51 BRK
52
PANEL 3 MAIN FUSE 2 0.208 11.15 4.42 11.15 4.42 0.0269 0.0000 PNL VCB 12 14 10 25 7 18 0.28 Level 0
53 PANEL 3 (*N3)
54
PANEL 4 PANEL 4 MAIN 0.208 10.80 4.96 10.80 4.96 0.01 0.0000 PNL VCB 12 14 10 25 4 18 0.11 Level 0
55 BRK
56
57 PANEL 4 (*N3)
58
59 PANEL 5 (*N3)
60
PANEL A PANEL A 0.208 15.09 7.01 15.09 7.01 0.025 0.0000 PNL VCB 12 14 10 25 9 18 0.41 Level 0
61 MAIN BRK
62
PANEL A MAIN XFMR 648409 0.208 15.32 6.13 15.32 6.13 1.882 0.0000 PNL VCB 12 14 10 25 127 18 27.4 Level 4
63 FUSE (*N3)
64
PANEL B PANEL A 0.208 14.98 6.96 14.98 6.96 0.025 0.0000 PNL VCB 12 14 10 25 9 18 0.41 Level 0
65 MAIN BRK0
66
Page 2 of 4
PANEL B MAIN XFMR 648409 0.208 15.20 6.08 15.20 6.08 1.921 0.0000 PNL VCB 12 14 10 25 128 18 27.7 Level 4
67 FUSE (*N3)
68
PANEL C WH SUB 0.208 7.77 3.00 7.77 3.00 0.1504 0.0000 PNL VCB 12 14 10 25 16 18 1.03 Level 0
69 PANEL C BRK (*N3)
70
PANEL D PANEL D 0.208 7.48 3.34 7.48 3.34 0.01 0.0000 PNL VCB 12 14 10 25 3 18 0.08 Level 0
71 MAIN BRK
72
PANEL D EXHAUST PANEL D BRK 0.208 0.77 0.28 0.77 0.28 2 0.0000 PNL VCB 12 14 10 25 17 18 1.14 Level 0
FAN 2 (*N9)
73 (*N15b)
74
PANEL D MAIN WH SUB 0.208 7.55 2.91 7.55 2.91 0.1789 0.0000 PNL VCB 12 14 10 25 18 18 1.18 Level 0
75 PANEL D BRK (*N3)
76
77 PNL 1 HEATER 1 PNL 1 BRK 31 0.208 2.23 0.89 2.23 0.89 0.0084 0.0000 PNL VCB 12 14 10 25 1 18 0.02 Level 0
78
79 PNL 1 HEATER 2 PNL 1 BRK 32 0.208 2.23 0.89 2.23 0.89 0.0084 0.0000 PNL VCB 12 14 10 25 1 18 0.02 Level 0
80
PNL 1 HOIST PNL 1 BRK 25 0.208 1.01 0.33 1.01 0.33 1.23 0.0000 PNL VCB 12 14 10 25 14 18 0.82 Level 0
(*N3)
81 (*N15b)
82
PNL 3 BACKDOCK PNL 3 BRK 10 0.208 2.00 0.68 2.00 0.68 0.2647 0.0000 PNL VCB 12 14 10 25 9 18 0.38 Level 0
(*N3)
83 (*N15b)
84
PNL 4 FOAMER PNL 4 BRK 5 0.208 1.99 0.68 1.99 0.68 0.2662 0.0000 PNL VCB 12 14 10 25 9 18 0.38 Level 0
OUTLET (*N3)
85 (*N15b)
86
PNL A 3PH CHARGER 3PH 0.208 2.08 0.71 2.08 0.71 0.3347 0.0000 PNL VCB 12 14 10 25 10 18 0.50 Level 0
CHARGER (*N3)
87 BRK
88
PNL AT REAR BLDG PNL REAR 0.208 5.56 2.08 5.56 2.08 0.0279 0.0000 PNL VCB 12 14 10 25 4 18 0.13 Level 0
89 BLDG BRK (*N3)
90
PNL3 FORKLIFT PNL 4 BRK 15 0.208 2.00 0.68 2.00 0.68 0.2647 0.0000 PNL VCB 12 14 10 25 9 18 0.38 Level 0
CHARGER (*N3)
91 (*N15b)
92
PNL4 FORKLIFT PNL 4 BRK 37 0.208 1.99 0.68 1.99 0.68 0.2662 0.0000 PNL VCB 12 14 10 25 9 18 0.38 Level 0
CHARGER (*N3)
93 (*N15b)
94
Page 3 of 4
ROLLER MILL PNL 1 BRK 14 0.208 1.06 0.40 1.06 0.40 1.697 0.0000 PNL VCB 12 14 10 25 18 18 < 1.2 Level 0
95 (*N15b)
96
SIEMENS MAIN SWBD XFMR 33669 0.208 12.52 5.79 12.52 5.79 2 0.0000 PNL VCB 12 14 10 25 126 18 27.0 Level 4
97 FUSE (*N9)
98
TOP BAG AUGER PNL 2 BRK 8 0.208 1.54 0.60 1.54 0.60 0.0086 0.0000 PNL VCB 12 14 10 25 1 18 0.01 Level 0
99 (*N15b)
100
YORK CHILLER FUSE 4 0.208 8.58 3.34 8.58 3.34 0.0949 0.0000 PNL VCB 12 14 10 25 13 18 0.73 Level 0
101 DISCONNECT PANEL 6 (*N3)
102
YORK CHILLER UNIT PD-0040 0.208 7.98 3.09 7.98 3.09 0.1356 0.0000 PNL VCB 12 14 10 25 16 18 0.95 Level 0
103 (*N3)
104
Device with
80% Cleared
105 Fault
106 For additional information refer to NFPA 70 E, Standard for Electrical Safety in the Workplace.
107 (*N3) - Arcing Current Low Tolerances Used
108 (*N5) - Miscoordinated, Upstream Device Tripped
109 (*N9) - Max Arcing Duration Reached
110 (*N15b) - Apply exception if Bolted Fault Current < 2000 A (IEEE 1584 2018 Section 4.3)
111 IEEE 1584 2018 Bus Report - Comprehensive Fault (80% Cleared Fault Threshold, include Ind. Motors for 5.0 Cycles, mis-coordination checked
112 #Equip Eval Failed = 0
113 #Bus Equip Eval Failed = 0
114 Level 0: Nonmelting or Untreated Fiber with Weight >= 4.5 oz/sq yd 0.0 - 1.2 cal/cm^2 #Level 0 = 43
115 Level 1: Arc-rated shirt & pants or arc-rated coverall. Arc-rated blaclava & face-shield or arc flash hood. 1.2 - 4.0 cal/cm^2 #Level 1 = 1
116 Level 2: Arc-rated shirt & pants or arc-rated coverall. Arc-rated blaclava & face-sheild or arc flash hood. 4.0 - 8.0 cal/cm^2 #Level 2 = 2
117 Level 3: Arc-rated shirt & pants + arc-rated coverall + arc-rated arc flash suit & hood. 8.0 - 25.0 cal/cm^2
118 Level 4: Arc-rated shirt & pants + arc-rated coverall + arc-rated arc flash suit & hood. 25.0 - 40.0 cal/cm^2 #Level 4 = 4
119 Level Dangerous!: DO NOT WORK ON LIVE! 40.0 - 999.0 cal/cm^2
120
Page 4 of 4
SERVICES OVERVIEW
ARC FLASH EQUIPMENT

EVALUATION
elect rical
WORKPLA CE SA FETY
EQUIPMENT EVALUATION
A B C D E F G
1 Device/Bus Status Description Voltage (V) INT kA C-L kA X/R
2 Manufacturer Bus/Device/ Rating% Calc/Dev/Series Rating% Calc/Dev/ Rating%
3 3PH CHARGER BRK Passed THQB 208 15.55 (*N1) 1.96
4 PANEL A 15-100A 240 10.00/22.00
5 GE THQB 86.67 70.69
6
7 DISC C REAR BLDG BRK Passed THQB 208 15.40 (*N1) 1.94
8 PANEL B 15-100A 240 10.00/22.00
9 GE THQB 86.67 69.99
10
11 FUSE 1 PANEL 4 Passed TR, 250V Class RK5 208 12.52 1.95
12 SIEMENS MAIN SWBD 15-600A 250 200.00
13 GOULD SHAWMUT TR 83.20 6.26
14
18
22
26
30
34
Page 1 of 6
A B C D E F G
35 PANEL 3 MAIN BRK Passed HQR2 208 11.15 1.68
36 PANEL 3 MAIN 100-250A, UL 240 65.00
37 SIEMENS HQR2 86.67 17.15
38
39 PANEL 4 MAIN BRK Passed HQR2 208 10.94 1.64
40 PANEL 4 MAIN 100-250A, UL 240 65.00
41 SIEMENS HQR2 86.67 16.84
42
43 PANEL A MAIN BRK Passed SGDA, Spectra RMS 208 15.32 1.99
44 PANEL A MAIN 125-400A 240 65.00
45 GE SGDA 86.67 23.57
46
47 PANEL A MAIN BRK0 Passed SGDA, Spectra RMS 208 15.20 1.97
48 PANEL B MAIN 125-400A 240 65.00
49 GE SGDA 86.67 23.39
50
51 PANEL D BRK 1 Passed BLH, 2 & 3-Pole 208 7.48 0.82
52 PANEL D 15-100A 240 22.00
53 SIEMENS BLH 86.67 33.99
54
55 PANEL D BRK 2 Passed BLH, 2 & 3-Pole 208 7.48 0.82
56 PANEL D 15-100A 240 22.00
57 SIEMENS BLH 86.67 33.99
58
59 PANEL D MAIN BRK Passed HQR2 208 7.55 0.82
60 PANEL D MAIN 100-250A, UL 240 65.00
61 SIEMENS HQR2 86.67 11.62
62
63 PD-0038 Passed FRS-R, 600V Class RK5 208 5.29 0.66
64 PANEL 1 MILL DISCONNECT 1-600A 600 200.00
65 BUSSMANN FRS-R 34.67 2.64
66
Page 2 of 6
A B C D E F G
67 PD-0039 Passed FRS-R, 600V Class RK5 208 4.87 0.62
68 DOCK CONTROL PANEL DISC 1-600A 600 200.00
69 BUSSMANN FRS-R 34.67 2.43
70
71 PD-0040 Passed TR, 250V Class RK5 208 8.58 1.31
72 YORK CHILLER DISCONNECT 15-600A 250 200.00
74
75 PNL 1 BRK 1 Passed BAB, 3-Pole 208 10.81 1.62
76 PANEL 1 15-100A 240 10.00/65.00
77 CUTLER-HAMMER BAB 86.67 16.63
78
80 PANEL 1 15-100A 240 10.00/65.00
82
84 PANEL 1 15-100A 240 10.00/22.00
86
88 PANEL 1 15-100A 240 10.00/22.00
90
92 PANEL 1 15-100A 240 10.00/65.00
94
96 PANEL 1 15-100A 240 10.00/22.00
98
Page 3 of 6
A B C D E F G
100 PANEL 1 15-100A 240 10.00/22.00
102
104 PANEL 1 15-100A 240 10.00/22.00
106
108 PANEL 1 15-100A 240 10.00/22.00
110
112 PANEL 1 15-100A 240 10.00/22.00
114
116 PANEL 1 15-100A 240 10.00/22.00
118
120 PANEL 1 15-100A 240 10.00/65.00
122
124 PANEL 1 15-100A 240 10.00/22.00
126
128 PANEL 2 15-100A 240 10.00/22.00
130
Page 4 of 6
A B C D E F G
132 PANEL 2 15-100A 240 10.00/22.00
134
136 PANEL 2 15-100A 240 10.00/22.00
138
140 PANEL 2 15-100A 240 10.00/22.00
142
144 PANEL 2 15-100A 240 10.00/22.00
146
148 PANEL 2 15-100A 240 10.00/22.00
150
152 PANEL 2 15-100A 240 10.00/22.00
154
155 PNL 3 BRK 10 Passed BL, 2 & 3-Pole 208 11.00 1.66
156 PANEL 3 15-125A 240 10.00/22.00
157 SIEMENS BL 86.67 49.98
158
160 PANEL 3 15-125A 240 10.00/22.00
161 SIEMENS BL 86.67 49.98
162
Page 5 of 6
A B C D E F G
164 PANEL 4 15-125A 240 10.00/22.00
165 SIEMENS BL 86.67 49.08
166
168 PANEL 4 15-125A 240 10.00/22.00
169 SIEMENS BL 86.67 49.08
170
171 PNL REAR BLDG BRK Passed THQB 208 15.40 (*N1) 1.94
172 PANEL B 15-100A 240 10.00/22.00
173 GE THQB 86.67 69.99
174
175 WH SUB PANEL C BRK Passed TMQB 208 15.09 1.96
176 PANEL A 60-125A 240 42.00
177 GE TMQB 86.67 35.93
178
179 WH SUB PANEL D BRK Passed TMQB 208 14.98 1.94
180 PANEL B 60-125A 240 42.00
181 GE TMQB 86.67 35.66
182
183 XFMR 33669 FUSE Passed Bay-O-Net Current Sensing Fuse Link, 23kV 12470 3.81 5.27 8.00
184 LGE TLM#33669 BUS C4-C17 15500 2.50/5.00 6.23
185 COOPER 353C10 80.45 76.16 84.46
186
187 XFMR 648409 FUSE Passed Bay-O-Net Current Sensing Fuse Link, 23kV 12470 3.81 5.27 8.00
188 LGE TLM#33669 BUS0 C4-C17 15500 2.50/5.00 6.23
189 COOPER 353C10 80.45 76.16 84.46
190
191
192 (*N1) System X/R higher than Test X/R, Calc INT kA modified based on low voltage factor.
Page 6 of 6
SERVICES OVERVIEW
ARC FLASH MODEL
elect rical
WORKPLA CE SA FETY
LGE TLM#33669 LGE TLM#64840
SystemNominalVoltage 12470.0 V SystemNominalVoltage 12470.0 V
Isc 3P 3808.0 Amps Isc 3P 3808.0 Amps
X/R 3P 8.0000 X/R 3P 8.0000
XFMR 33669 FUSE XFMR 648409 FUSE

Manufacturer COOPER Manufacturer COOPER
Frame/Model 353C10 Frame/Model 353C10
Sensor/Trip 25.0 A Sensor/Trip 25.0 A
Settings Settings
25.0 Amps 25.0 Amps
P P
LGE XFMR 33669 LGE XFMR #64840
S Size 225 kVA S Size 225 kVA
Pri FLA 10.4 A Pri FLA 10.4 A
Sec FLA 624.5 A Sec FLA 624.5 A
%Z 1.8000 % %Z 1.6200 %
CBL-0001 CBL-0008
(2) Size 500 kcmil (2) Size 500 kcmil
Copper THWN Copper THWN
250.0 ft 175.0 ft
Ampacity 760.0 A Ampacity 760.0 A
LGE CUBICLE
SIEMENS MAIN SWBD
Voltage 208.0 V Voltage 208.0 V
InitSymRMS 3P 12518.23 A InitSymRMS 3P 15924.02 A
AF_TripTime 2.000 s AF_TripTime 1.695 s
IncidentEnergy 26.97 Cal/cm^2 IncidentEnergy 25.69 Cal/cm^2
WorkingDistance 18 inches WorkingDistance 18 inches
AF_Boundary 126 inches AF_Boundary 122 inches
FUSE 1 PANEL 4 FUSE 2 PANEL 3 FUSE 3 PANEL 1 FUSE 4 PANEL 6 FUSE 5 PANEL 5 FUSE 6 PANEL 2 CBL-0009 CBL-0010
Manufacturer GOULD SHAWMU T Manufacturer GOULD SHAWMUT Manufacturer GOULD SHAWMU T Manufacturer GOULD SHAWMUT Manufacturer GOULD SHAWMU T Manufacturer GOULD SHAWMU T (2) Size 250 kcmil (2) Size 250 kcmil
Frame/Model TR Frame/Model TR Frame/Model TR Frame/Model TR Frame/Model TR Frame/Model TR Copper THWN Copper THWN
Sensor/Trip 200.0 A Sensor/Trip 200.0 A Sensor/Trip 400.0 A Sensor/Trip 200.0 A Sensor/Trip 200.0 A Sensor/Trip 400.0 A 10.0 ft 12.0 ft
Ampacity 510.0 A Ampacity 510.0 A
CBL-0002 CBL-0003 CBL-0004 CBL-0005 CBL-0007 CBL-0006

(1) Size 4/0 AWG (1) Size 4/0 AWG (2) Size 4/0 AWG (1) Size 4/0 AWG (1) Size 4/0 AWG (2) Size 4/0 AWG PANEL A MAIN PANEL B MAIN
Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Voltage 208.0 V Voltage 208.0 V
21.0 ft 18.0 ft 46.0 ft 65.0 ft 175.0 ft 46.0 ft InitSymRMS 3P 15320.73 A InitSymRMS 3P 15204.81 A
Ampacity 230.0 A Ampacity 230.0 A Ampacity 460.0 A Ampacity 230.0 A Ampacity 230.0 A Ampacity 460.0 A AF_TripTime 1.882 s AF_TripTime 1.921 s
PANEL A MAIN BR K PANEL A MAIN BRK0

PANEL 4 MAIN PANEL 3 MAIN YORK CHILLER DISCONNECT PANEL 5 MAIN Manufacturer GE Manufacturer GE
Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Frame/Model SGDA Frame/Model SGDA
InitSymRMS 3P 10944.44 A InitSymRMS 3P 11147.91 A InitSymRMS 3P 8581.52 A InitSymRMS 3P 5486.32 A Sensor/Tr ip 400.0 A Sensor/Trip 400.0 A
AF_TripTime 0.029 s AF_TripTime 0.027 s AF_Tr ipTime 0.095 s AF_TripTime 0.871 s Plug 400.0 A Plug 400.0 A
IncidentEnergy 0.3 Cal/cm^2 IncidentEnergy 0.28 Cal/cm^2 IncidentEnergy 0.73 Cal/cm^2 IncidentEnergy 3.99 Cal/cm^2 Settings Settings
WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches MAX MAX
AF_Boundary 7 inches AF_Boundary 7 inches AF_Boundary 13 inches AF_Boundary 38 inches
PANEL 4 MAIN BRK PANEL 3 MAIN BRK PD-0040

Manufacturer SIEMENS Manufacturer SIEMENS Manufacturer GOULD SHAWMUT PANEL 2 PANEL A PANEL B
Frame/Model HQR2 Frame/Model HQR2 Frame/Model TR Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V
Sensor/Trip 225.0 A Sensor/Trip 200.0 A Sensor/Trip 200.0 A InitSymRMS 3P 10812.38 A InitSymRMS 3P 15089.71 A InitSymRMS 3P 14976.99 A
Plug 225.0 A Plug 200.0 A AF_TripTime 0.597 s AF_TripTime 0.025 s AF_TripTime 0.025 s
Settings Settings IncidentEnergy 5.93 Cal/cm^2 IncidentEnergy 0.41 Cal/cm^2 IncidentEnergy 0.41 Cal/cm^2
Fixed Fixed WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches
AF_Boundary 49 inches AF_Boundary 9 inches AF_Boundary 9 inches
CBL-0043 PNL 2 BRK 1 PNL 2 BRK 7 PNL 2 BRK 13 PNL 2 BRK 19 PNL 2 BRK 2 PNL 2 BRK 8 PNL 2 BRK 14 WH SUB PANEL C BRK 3PH CHARGER BRK PNL REAR BLDG BRK DISC C REAR BLDG BRK WH SUB PANEL D BRK
PANEL 4 PANEL 3 (1) Size 4/0 AWG Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer GE Manufacturer GE Manufacturer GE Manufacturer GE Manufacturer GE
Voltage 208.0 V Voltage 208.0 V Copper THWN Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model TMQB Frame/Model THQB Frame/Model THQB Frame/Model THQB Frame/Model TMQB
InitSymRMS 3P 10797.60 A InitSymRMS 3P 10996.14 A 15.0 ft Sensor/Tr ip 40.0 A Sensor/Trip 20.0 A Sensor/Trip 20.0 A Sensor/Trip 20.0 A Sensor/Trip 40.0 A Sensor/Trip 30.0 A Sensor/Trip 30.0 A Sensor/Trip 125.0 A Sensor/Trip 30.0 A Sensor/Trip 100.0 A Sensor/Trip 30.0 A Sensor/Trip 125.0 A
AF_Tr ipTime 0.010 s AF_Tr ipTime 0.010 s Ampacity 230.0 A Plug 40.0 A Plug 20.0 A Plug 20.0 A Plug 20.0 A Plug 40.0 A Plug 30.0 A Plug 30.0 A Plug 125.0 A Plug 30.0 A Plug 100.0 A Plug 30.0 A Plug 125.0 A
IncidentEnergy 0.11 Cal/cm^2 IncidentEnergy 0.12 Cal/cm^2 Settings Settings Settings Settings Settings Settings Settings Settings Settings Settings Settings Settings
WorkingDistance 18 inches WorkingDistance 18 inches Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed
PNL 4 BRK 5 PNL 4 BRK 37 PNL 3 BRK 10 PNL 4 BRK 15 CBL-0044 CBL-0045 CBL-0046 CBL-0047 CBL-0048 CBL-0049 CBL-0050 CBL-0022 CBL-0019 CBL-0020 CBL-0021 CBL-0023
Manufacturer SIEMENS Manufacturer SIEMENS Manufacturer SIEMENS Manufacturer SIEMENS YORK CHILLER UNIT (1) Size 8 AWG (1) Size 10 AWG (1) Size 10 AWG (1) Size 10 AWG (1) Size 8 AWG (1) Size 10 AWG (1) Size 10 AWG (1) Size 1/0 AWG (1) Size 10 AWG (1) Size 2 AWG (1) Size 10 AWG (1) Size 1/0 AWG
Frame/Model BL Frame/Model BL Frame/Model BL Frame/Model BL Voltage 208.0 V Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN
Sensor/Trip 30.0 A Sensor/Trip 30.0 A Sensor/Tr ip 30.0 A Sensor/Trip 30.0 A InitSymRMS 3P 7979.51 A 30.0 ft 35.0 ft 40.0 ft 60.0 ft 45.0 ft 60.0 ft 30.0 ft 65.0 ft 45.0 ft 75.0 ft 75.0 ft 68.0 ft
Plug 30.0 A Plug 30.0 A Plug 30.0 A Plug 30.0 A AF_Tr ipTime 0.136 s Ampacity 50.0 A Ampacity 35.0 A Ampacity 35.0 A Ampacity 35.0 A Ampacity 50.0 A Ampacity 35.0 A Ampacity 35.0 A Ampacity 150.0 A Ampacity 35.0 A Ampacity 115.0 A Ampacity 35.0 A Ampacity 150.0 A
Settings Settings Settings Settings IncidentEnergy 0.95 Cal/cm^2
Thermal Curve (Fixed) Thermal Curve (Fixed) Thermal Curve (Fixed) Thermal Curve (Fixed) WorkingDistance 18 inches
INST Fixed (525A) INST Fixed (525A) INST Fixed (525A) INST Fixed (525A) AF_Boundary 16 inches
CBL-0014 CBL-0015 CBL-0017 CBL-0018

(1) Size 10 AWG (1) Size 10 AWG (1) Size 10 AWG (1) Size 10 AWG PANEL 2 COMPRESSOR CIRC PUMP BOILER 1 CIRC PUMP BOILER 2 BOTTOM AU GER BOILER 2 TOP BAG AUGER PANEL 2 BLOWER FAN PANEL C PNL A3PH CHARGER PNL AT REAR BLDG DISC C REAR BLDG COOL RM PANEL D MAIN
Copper THWN Copper THWN Copper THWN Copper THWN Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V
45.0 ft 45.0 ft 45.0 ft 45.0 ft InitSymRMS 3P 3729.98 A InitSymRMS 3P 2464.95 A InitSymRMS 3P 2201.78 A InitSymRMS 3P 1540.17 A InitSymRMS 3P 2726.78 A InitSymRMS 3P 1540.17 A InitSymRMS 3P 2797.93 A InitSymRMS 3P 7770.63 A InitSymRMS 3P 2080.15 A InitSymRMS 3P 5556.26 A InitSymRMS 3P 1289.59 A InitSymRMS 3P 7554.00 A
Ampacity 35.0 A Ampacity 35.0 A Ampacity 35.0 A Ampacity 35.0 A AF_TripTime 0.008 s AF_TripTime 0.008 s AF_TripTime 0.008 s AF_TripTime 0.008 s AF_TripTime 0.008 s AF_TripTime 0.009 s AF_TripTime 0.008 s AF_TripTime 0.150 s AF_TripTime 0.335 s AF_TripTime 0.028 s AF_TripTime 0.959 s AF_TripTime 0.179 s
IncidentEnergy 0.03 Cal/cm^2 IncidentEnergy 0.02 Cal/cm^2 IncidentEnergy 0.02 Cal/cm^2 IncidentEnergy 0.01 Cal/cm^2 IncidentEnergy 0.02 Cal/cm^2 IncidentEnergy 0.01 Cal/cm^2 IncidentEnergy 0.02 Cal/cm^2 IncidentEnergy 1.03 Cal/cm^2 IncidentEnergy 0.5 Cal/cm^2 IncidentEnergy 0.13 Cal/cm^2 IncidentEnergy 0.84 Cal/cm^2 IncidentEnergy 1.18 Cal/cm^2
WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches
AF_Boundary 2 inches AF_Boundary 1 inches AF_Boundary 1 inches AF_Boundary 1 inches AF_Boundary 1 inches AF_Boundary 1 inches AF_Boundary 1 inches AF_Boundary 16 inches AF_Boundary 10 inches AF_Boundary 4 inches AF_Boundary 14 inches AF_Boundary 18 inches
PANEL D MAIN BRK

PNL 4 FOAMER OUTLET PNL4 FORKLIFT CHARGER PNL 3 BACKDOCK PNL3 FORKLIFT CHARGER PANEL 1 Manufacturer SIEMENS
Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Frame/Model HQR2
InitSymRMS 3P 1988.65 A InitSymRMS 3P 1988.65 A InitSymRMS 3P 1995.64 A InitSymRMS 3P 1995.64 A InitSymRMS 3P 10812.38 A Sensor/Trip 200.0 A
AF_TripTime 0.266 s AF_Tr ipTime 0.266 s AF_TripTime 0.265 s AF_Tr ipTime 0.265 s AF_TripTime 0.597 s Plug 200.0 A
IncidentEnergy 0.38 Cal/cm^2 IncidentEnergy 0.38 Cal/cm^2 IncidentEnergy 0.38 Cal/cm^2 IncidentEnergy 0.38 Cal/cm^2 IncidentEnergy 5.93 Cal/cm^2 Settings
WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches Fixed
AF_Boundary 9 inches AF_Boundary 9 inches AF_Boundary 9 inches AF_Boundary 9 inches AF_Boundary 49 inches
PNL 1 BRK 1 PNL 1 BRK 7 PNL 1 BRK 13 PNL 1 BRK 19 PNL 1 BRK 25 PNL 1 BRK 31 PNL 1 BRK 37 PNL 1 BRK 2 PNL 1 BRK 8 PNL 1 BRK 14 PNL 1 BRK 20 PNL 1 BRK 26 PNL 1 BRK 32
Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER Manufacturer CUTLER-HAMMER PANEL D
Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Frame/Model BAB Voltage 208.0 V
Sensor/Tr ip 100.0 A Sensor/Trip 100.0 A Sensor/Tr ip 100.0 A Sensor/Trip 30.0 A Sensor/Trip 20.0 A Sensor/Trip 50.0 A Sensor/Trip 30.0 A Sensor/Trip 100.0 A Sensor/Trip 40.0 A Sensor/Trip 30.0 A Sensor/Trip 50.0 A Sensor/Trip 30.0 A Sensor/Trip 50.0 A InitSymRMS 3P 7478.71 A
Plug 100.0 A Plug 100.0 A Plug 100.0 A Plug 30.0 A Plug 20.0 A Plug 50.0 A Plug 30.0 A Plug 100.0 A Plug 40.0 A Plug 30.0 A Plug 50.0 A Plug 30.0 A Plug 50.0 A AF_Tr ipTime 0.010 s
Settings Settings Settings Settings Settings Settings Settings Settings Settings Settings Settings Settings Settings IncidentEnergy 0.08 Cal/cm^2
Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed Fixed WorkingDistance 18 inches
AF_Boundary 3 inches
CBL-0024 CBL-0025 CBL-0026 CBL-0027 CBL-0028 CBL-0029 CBL-0030 CBL-0033 CBL-0034 CBL-0035 CBL-0032 CBL-0036 CBL-0031 PANEL D BRK 1 PANEL D BRK 2
(1) Size 2 AWG (1) Size 2 AWG (1) Size 2 AWG (1) Size 10 AWG (1) Size 12 AWG (1) Size 6 AWG (1) Size 10 AWG (1) Size 2 AWG (1) Size 8 AWG (1) Size 10 AWG (1) Size 6 AWG (1) Size 10 AWG (1) Size 6 AWG Manufacturer SIEMENS Manufacturer SIEMENS
Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Copper THWN Frame/Model BLH Frame/Model BLH
15.0 ft 65.0 ft 75.0 ft 100.0 ft 60.0 ft 90.0 ft 65.0 ft 15.0 ft 90.0 ft 90.0 ft 90.0 ft 45.0 ft 90.0 ft Sensor/Trip 60.0 A Sensor/Trip 60.0 A
Ampacity 115.0 A Ampacity 115.0 A Ampacity 115.0 A Ampacity 35.0 A Ampacity 25.0 A Ampacity 65.0 A Ampacity 35.0 A Ampacity 115.0 A Ampacity 50.0 A Ampacity 35.0 A Ampacity 65.0 A Ampacity 35.0 A Ampacity 65.0 A Plug 60.0 A Plug 60.0 A
Settings Settings
Thermal Curve (Fixed) Thermal Curve (Fixed)
INST Fixed (675A) INST Fixed (675A)
CBL-0038 CBL-0039
DISTILLING CP FEED #1 PANEL 1 MILL DISCONNECT DOCK CONTROL PANEL DISC COOLING TOWER PNL 1 HOIST PNL 1 HEATER 1 MASH COOLING DISTILLING CP FEED #2 HAMMER MILL CONTROL PANEL ROLLER MILL AIR COMPRESSOR 3 DISC MARLEY PUMP PNL 1 HEATER 2 (1) Size 10 AWG (1) Size 10 AWG
Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V Copper THWN Copper THWN
InitSymRMS 3P 8911.09 A InitSymRMS 3P 5289.20 A InitSymRMS 3P 4869.99 A InitSymRMS 3P 960.04 A InitSymRMS 3P 1009.52 A InitSymRMS 3P 2232.92 A InitSymRMS 3P 1432.21 A InitSymRMS 3P 8911.09 A InitSymRMS 3P 1497.11 A InitSymRMS 3P 1059.98 A InitSymRMS 3P 2232.92 A InitSymRMS 3P 1988.81 A InitSymRMS 3P 2232.92 A 30.0 ft 120.0 ft
AF_TripTime 0.008 s AF_Tr ipTime 0.008 s AF_TripTime 0.008 s AF_TripTime 1.958 s AF_TripTime 1.230 s AF_TripTime 0.008 s AF_TripTime 1.269 s AF_TripTime 0.008 s AF_TripTime 1.853 s AF_TripTime 1.697 s AF_TripTime 0.008 s AF_TripTime 0.008 s AF_TripTime 0.008 s Ampacity 35.0 A Ampacity 35.0 A
IncidentEnergy 0.08 Cal/cm^2 IncidentEnergy 0.04 Cal/cm^2 IncidentEnergy 0.04 Cal/cm^2 IncidentEnergy < 1.2 Cal/cm^2 IncidentEnergy 0.82 Cal/cm^2 IncidentEnergy 0.02 Cal/cm^2 IncidentEnergy < 1.2 Cal/cm^2 IncidentEnergy 0.08 Cal/cm^2 IncidentEnergy < 1.2 Cal/cm^2 IncidentEnergy < 1.2 Cal/cm^2 IncidentEnergy 0.02 Cal/cm^2 IncidentEnergy 0.01 Cal/cm^2 IncidentEnergy 0.02 Cal/cm^2
WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches
AF_Boundary 3 inches AF_Boundary 2 inches AF_Boundary 2 inches AF_Boundary 18 inches AF_Boundary 14 inches AF_Boundary 1 inches AF_Boundary 18 inches AF_Boundary 3 inches AF_Boundary 18 inches AF_Boundary 18 inches AF_Boundary 1 inches AF_Boundary 1 inches AF_Boundary 1 inches
PD-0039
PD-0038 Manufacturer BUSSMANN BOTTLING CP DISC PANEL D EXHAUST FAN
Manufacturer BUSSMANN Frame/Model FRS-R Voltage 208.0 V Voltage 208.0 V
Frame/Model FRS-R Sensor/Trip 100.0 A InitSymRMS 3P 2427.47 A InitSymRMS 3P 773.13 A
Sensor/Trip 100.0 A AF_TripTime 0.017 s AF_Tr ipTime 2.000 s
CBL-0041 CBL-0042 CBL-0040

(1) Size 2 AWG (1) Size 2 AWG (1) Size 10 AWG
Copper THWN Copper THWN Copper THWN
6.0 ft 6.0 ft 15.0 ft
Ampacity 115.0 A Ampacity 115.0 A Ampacity 35.0 A
PANEL 1 HAMMER MILL DOCK CONTROL PANEL BOTTLING CONTROL PANEL

Voltage 208.0 V Voltage 208.0 V Voltage 208.0 V
InitSymRMS 3P 5029.94 A InitSymRMS 3P 4647.31 A InitSymRMS 3P 1792.86 A
AF_Tr ipTime 0.008 s AF_TripTime 0.008 s AF_TripTime 1.737 s
IncidentEnergy 0.04 Cal/cm^2 IncidentEnergy 0.04 Cal/cm^2 IncidentEnergy < 1.2 Cal/cm^2
WorkingDistance 18 inches WorkingDistance 18 inches WorkingDistance 18 inches
AF_Boundary 2 inches AF_Boundary 2 inches AF_Boundary 18 inches
Arc Flash Model, SKM Filename: MAIN DRAWING XYZ Company , Base Project: Date: October 10, 2020 Page No.: 1
SERVICES OVERVIEW
PPE POSTER
elect rical
WORKPLA CE SA FETY
Personal rc- R atin g
our PP E A ard
sure y th e Ha z
Protective Make Excee ds Taking the Flash Out of Electrical Safety
Equipment for equipment assessed using arc flash calculations

(502) 716-7073
e-Hazard.com
Recommended Arc-Rating (AR) Must Be ≥ Estimated Incident Energy (IE)

Best Practice when
IE < 1.2 cal/cm2 IE = 1.2 – 12 cal/cm2 IE > 12 cal/cm2
Hard Hat
Eye Protection Safety Glasses/Goggles

Head
Hearing Protection Hearing Protection
Hard Hat
Face Shield AR Face Shield with AR Balaclava
or
AR Arc Flash Hood
Shirt, long-sleeve AR Shirt, long-sleeve & AR Pants

Body
& Pants or
AR Coverall
or
ALL clothing made of AR Arc Flash Suit
Non-melting/Natural Fiber
Heavy-duty Leather Gloves

Hands
or
Gloves: AR Gloves
Leather, AR, or VR or
Rubber Insulating Gloves
with Leather Protectors
Feet
Leather Footwear Leather Footwear
NFPA 70E / CSA Z462

Required AR Outerwear
Required, Choices Available
As Needed Requirements per NFPA 70E (2018), Table 130.5(G) / CSA Z462-18, Table 3
v1808 | © 2018 e-Hazard Management, LLC.
SERVICES OVERVIEW
Utility Data
electrical
WORKPLA CE SA FETY
XYZ Company
Some place USA
We are seeking the following details for an engineering and arc flash study at the facility listed above.
There are two services and we have highlighted these on the picture below:
Image Removed Due to Confidentiality
Red shows the first service and its meter. Blue shows the second service with its meter in a cabinet
inside the building.
Request for information for Service #1 is on pages 2 & 3.
Request for information for Service #2 is on pages 4 & 5.
Thank you for your assistance. My contact details are as follows:
Zarheer Jooma Pr Eng SMIEEE (SM)

Electrical Engineer
e-Hazard | www.e-hazard.com
+1 (502) 609-1765 Mobile
[email protected]
Page 1 of 5
Transformer #1 cabinet locked, and the meter covered appears to be damaged by the sun – the
meter number unavailable
1 Transformer MVA
2 Transformer Pri/Sec Voltages
3 Transformer %Z
4 Available 3phase Short Circuit current at the primary
terminals
5 3 ph X/R ratio at the primary terminals
6 Internal primary fuses (expulsion or bayonet) available?
If “YES”, what are the fuse(s) types and rating?
If “NO”, then
a) what are the first fuses on the primary side
and how far away are these fuses
b) What is the available 3phase short circuit
current and available X/R at the location of
the fuse? [if it is far enough to change the
values at the transformer)
7 Does LG&E have any fuses or protection on the
secondary side of the transformer or inside the
customers building? (See Pictures below)
Pictures of Service #1:
Page 2 of 5
Page 3 of 5
Transformer #2 pictures are attached.
1 Available 3phase Short Circuit current at the primary
terminals
2 3ph X/R ratio at the primary terminals
3 Type of fuse and rating for the internal fuse links
Type of fuse and rating for the Bayonet fuse
3 Does LG&E have fuses (or similar protection) in the
Siemens cabinet shown on the next page:
Pictures of Service #2:
Page 4 of 5
Page 5 of 5
XYZ Company, Some place USA 9-28-20
Transformer #1 (west xfmr) TLM# 64840 on LG&E circuit CW1224
1 Transformer kVA 225kVA
2 Transformer Pri/Sec Voltages 12.47kV-120/208V
3 Transformer %Z 1.62%
4 Available 3phase Short Circuit current at the primary 3861 Amps at 12.47kV
terminals
5 3 ph X/R ratio at the primary terminals 4.11
6 Internal primary fuses (expulsion or bayonet) available? Yes
If “YES”, what are the fuse(s) types and rating? C10 25 amps
If “NO”, then
a) what are the first fuses on the primary side
and how far away are these fuses
b) What is the available 3phase short circuit
current and available X/R at the location of
the fuse? [if it is far enough to change the
values at the transformer)
7 Does LG&E have any fuses or protection on the No
secondary side of the transformer or inside the
customers building? (See Pictures below)
Transformer #2 (east xfmr) TLM# 33669 on LG&E circuit CW1224

1 Available 3phase Short Circuit current at the primary 3808 Amps @ 12.487kV
terminals
2 3ph X/R ratio at the primary terminals 3.67
3 Type of fuse and rating for the internal fuse links
4 Type of fuse and rating for the Bayonet fuse C10 25 amps
5 Does LG&E have fuses (or similar protection) in the No
Siemens cabinet shown on the next page:

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Taking the Flash Out of Electrical Safety

October 10, 2020

Arc Flash Study

(502) 716-7073 Office 3018 Eastpoint Parkway www.e-hazard.com

October 10, 2020

Electrical Engineer Pr. Eng. SMIEEE

(502) 716-7073 Office 3018 Eastpoint Parkway www.e-hazard.com

Arc Flash Study Overview

Operation of Disconnects and Breakers

130.2 Electrically Safe Working Conditions. (A) Energized Work.

NFPA 70E® 2018, pg. 22

(502) 716-7073 Office 3018 Eastpoint Parkway www.e-hazard.com

130.7 Personal and Other Protective Equipment.

NFPA 70E® 2018, pg. 29

NFPA 70E® 2018, pg. 26-27

(502) 716-7073 Office 3018 Eastpoint Parkway www.e-hazard.com

205.3 General Maintenance Requirements. Electrical equipment shall be maintained in accordance

(502) 716-7073 Office 3018 Eastpoint Parkway www.e-hazard.com

130.5 Arc Flash Risk Assessment.

Level Incident Energy Arc Rated Clothing

Site Specific PPE Selection

(502) 716-7073 Office 3018 Eastpoint Parkway www.e-hazard.com

Equipment Evaluation Report

Additional NFPA 70E Requirements

110.1 Electrical Safety Program.

(502) 716-7073 Office 3018 Eastpoint Parkway www.e-hazard.com

110.2(A) Training Requirements. Electrical Safety Training.

(502) 716-7073 Office 3018 Eastpoint Parkway www.e-hazard.com

ARC FLASH INCIDENT ENERGY

ARC FLASH EQUIPMENT

2 Manufacturer Bus/Device/ Rating% Calc/Dev/Series Rating% Calc/Dev/ Rating%

3 3PH CHARGER BRK Passed THQB 208 15.55 (*N1) 1.96

4 PANEL A 15-100A 240 10.00/22.00

5 GE THQB 86.67 70.69

8 PANEL B 15-100A 240 10.00/22.00

9 GE THQB 86.67 69.99

12 SIEMENS MAIN SWBD 15-600A 250 200.00

13 GOULD SHAWMUT TR 83.20 6.26

16 SIEMENS MAIN SWBD 15-600A 250 200.00

17 GOULD SHAWMUT TR 83.20 6.26

20 SIEMENS MAIN SWBD 15-600A 250 200.00

21 GOULD SHAWMUT TR 83.20 6.26

24 SIEMENS MAIN SWBD 15-600A 250 200.00

25 GOULD SHAWMUT TR 83.20 6.26

28 SIEMENS MAIN SWBD 15-600A 250 200.00

29 GOULD SHAWMUT TR 83.20 6.26

32 SIEMENS MAIN SWBD 15-600A 250 200.00

33 GOULD SHAWMUT TR 83.20 6.26

2 Manufacturer Bus/Device/ Rating% Calc/Dev/Series Rating% Calc/Dev/ Rating%

35 PANEL 3 MAIN BRK Passed HQR2 208 11.15 1.68

36 PANEL 3 MAIN 100-250A, UL 240 65.00

37 SIEMENS HQR2 86.67 17.15

40 PANEL 4 MAIN 100-250A, UL 240 65.00

41 SIEMENS HQR2 86.67 16.84

44 PANEL A MAIN 125-400A 240 65.00

45 GE SGDA 86.67 23.57

48 PANEL B MAIN 125-400A 240 65.00

49 GE SGDA 86.67 23.39

52 PANEL D 15-100A 240 22.00

53 SIEMENS BLH 86.67 33.99