EVAC MSP VII C User Manual
EVAC MSP VII C User Manual
EVAC MSP VII C User Manual
TYPE
MSP VII C
9:00060A 13 May 2004
.
•
USER MANUAL
2. EVAC COMBINED UNIT COMPONENTS
• EJECTOR
• EJECTOR PUMP(S)
• DISCHARGE PUMP(S)
• BLOWER(S)
• DOSING PUMP(S)
• VALVES
• CONTROL COMPONENTS
• OTHERS
3. DRAWINGS
• MECHANICAL DRAWINGS
• ELECTRICAL DRAWINGS
Postal address
EVAC OY
Sinimäentie 14
02630 ESPOO
FINLAND
Telephone 4. MISCELLANEOUS
+ 358 20 763 0200
Telefax
+ 358 20 763 0222
Email
9:00060A 13 may 2004
Internet
www.evac.com
5. EVAC REPRESENTATIVES
1. EVAC COMBINED UNIT
• GENERAL
• TECHNICAL DATA
• INSTALLATION
• OPERATION AND MAINTENANCE
• TROUBLE SHOOTING
9:00060A
EVAC Date: 16 Dec 2004 Doc. 3:300D
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
GENERAL
SAFETY INSTRUCTIONS
Safety summary
The Evac Vacuum Toilet System receives, treats and discharges sewage waste. Personnel must, at all times,
observe safety regulations while performing maintenance or repairs. Every practical safety feature has been incorporated
into the design and manufacture of this equipment; however, personnel must be aware of the following potential
hazards.
Gas hazards
Putrefaction of organic matter in Vacuum Toilet Systems will produce disagreeable odors and an oxygen deficient
atmosphere. When removing access covers, fresh air from known outside source must be supplied to the surrounding
area. Only after this fresh air has been supplied for the proper tank ventilation should personnel open the tank. Under
no circumstances should any person service a tank without a second person, capable of rendering aid, standing by.
If an extended period of time for the tank repair is anticipated, personnel should utilize the proper respiratory equipment.
Chemical hazards
If some chemicals like disinfection chemicals, foam removing chemicals or pipe cleaning chemicals are used,
manufactures safety regulations must be followed.
Disease hazards
Sewage is a common mode of transmission for parasitic organisms such as bacteria, fungi, protozoa, viruses and
worms. Some of these may be pathogenic, meaning they have the capability of causing serious communicable
diseases. Most diseases associated with sewage result hand-to-mouth transfer of the pathogenic organisms.
Good personal hygiene by those servicing, or in any way coming in contact with the equipment is imperative. After
coming in contact with sewage or any contaminated equipment items, personnel should throughly clean themselves
with a disinfectant soap solution. This precaution is an absolute requirement before eating, drinking or performing
hand-to-mouth functions. Skin abrations, punctures or any other wounds require immediate and proper medical
attention.
Mechanical hazards
Before maintenance is performed on motor driven equipment, the main circuit breaker should be de-energized and
labeled "OUT OF SERVICE". Only authorized maintenance personnel should make repairs to this equipment.
Electrical hazards
The equipment is supplied with voltages that are dangerous and could provide fatal if contacted by personnel. To avoid
electrical shock, remove the electrical power by placing the main circuit breaker in OFF position. Do this before
performing any maintenance on electrical equipment or motors. Personnel should exercise extreme caution when
opening the door although the main circuit breaker is in OFF position. The terminals of incoming power are still alive.
1
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved.
EVAC Date: 31 Jan 2005 Doc. 0:01021C
Environmental Solutions Marine Sector GENERAL
COMBINED UNITS
EVAC COMBINED SEWAGE TREATMENT PLANTS
The Evac combined sewage treatment plant consists of an integrated vacuum generator and a biological sewage
treatment plant. In the sewage treatment plant an aerobic process of the biopopulation convert organic substances
existing in waste water to carbon dioxide and water without danger of methane gas production.
All waste water, both black water (toilets, urinals, hospital) and grey water (galley, showers and sinks) can be treated
in the Evac sewage treatment plants. The treatment plant can operate in all vessels which are sailing in salt, brackish
or fresh water areas.
The sewage treatment plants are fully automatic in normal operation and they require low maintenance. See operation
and maintenance instructions.
The Evac marine sewage treatment plants are designed to fulfill the requirements of IMO MARPOL 73/78 Annex IV
and USCG 33 CFR Part 159 for inspected vessels which specifys discharged waste water from sewage treatment
plants. The effluent quality is as follow:
• BOD5 < 50 ppm
• Suspended solids < 50 ppm (tested on shore) or 100 ppm (tested aboard ship)
• Faecal coliforms < 250 pcs/100ml M. P. N.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 2
EVAC Date: 31 Jan 2005 Doc. 0:01021C
Environmental Solutions Marine Sector GENERAL
COMBINED UNITS
EVAC COMBINED SEWAGE TREATMENT PLANTS
Vacuum
ejector(s)
Disinfection
Antifoaming Aeration Aeration Settling chamber
chemical chamber I chamber II chamber
dosing
Ejector
pump(s)
Discharge
Treated water/
pump(s)
Sludge discharge
Black sewage water is collected by an integrated Evac vacuum ejector system or by Evac On-line pump system.
Incoming black water must be diluted with technical, grey or sea water. There is a separate dilution/gravity inlet
connection built in chamber I.
All waste water is led to the aeration chamber I by gravity or vacuum. Bacterial growth is stimulated by oxygen of air.
Required air is produced by the air blower(s) and led to aeration chambers I and II via air distributors. The aerobic
treatment process starts in the aeration chamber I and continues in the aeration chamber II. If treated waste water is
coming from a vacuum toilet system, required dilution water must be added into the aeration chamber I.
An activated sludge is separated in the settling chamber by gravity and clarified water floats to the disinfection
chamber. The activated sludge is pumped back to the aeration chamber I by an air driven ejector(s).
A chlorine based disinfection chemical is added by the dosing pump into the clarified water in the disinfection
chamber to meet IMO’s requirements regarding presence of coliform bacterias in treated water. Treated water is
pumped to sea or ashore by a discharge pump. Disinfection can be also done by UV on special request. Please,
consult Evac.
A mineralized sludge from activation chambers I and II is pumped at given intervals sea, to on shore facilities or to the
vessel’s sludge storing tank. The discharge pump is equipped with an integrated cutting device to prevent blocking.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 3
EVAC Date: 31 Jan 2005 Doc. 1:01230A
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
EVAC MSP COMBINED UNITS, CAPACITY
In the schart a smaller figure is a maximum number of persons for systems where all black (vacuum) and all grey
water is processed (24h/day). A larger figure is for systems where only black water (vacuum) and dilution water is
processed (24h/day). Please, consult always Evac for detailed calculations.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 103
EVAC Date: 10 Mar 2005 Doc. 2:01069C
Environmental Solutions Marine Sector INSTALLATION
COMBINED UNITS
STANDARD EVAC STP COMBI
Foundation
Evac sewage treatment plants are delivered with a foundation allowing welding or bolting to a vessel's deck or
installation frame. Welding instructions below must be carefully followed. Please, consult EVAC for bolted
installation.
Required maintenance
space 500mm ! NOTE: Installation frame/deck must be
flat and even.
! NOTE: Installation frame/deck must
support tank's bottom frame evenly on
whole frame area. Allowed max. distance
between deck’s stiffeners is 800mm.
! NOTE: Piping must be installed so that
there is no stress in flange connections.
a3 100 (200)
Required maintenance
space 100mm
Required maintenance
Required maintenance
space 100mm
space 600mm
Required maintenance
space 600mm
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 12
EVAC Date: 10 Mar 2005 Doc. 2:01069C
Environmental Solutions Marine Sector INSTALLATION
COMBINED UNITS
STANDARD EVAC STP COMBI
Pipings system
The Evac sewage treatment plant can process:
• Black water from vacuum sewage system (Dilution water required)
• Black water from gravity sewage system
• Black water from vacuum sewage system and grey water (Dilution water may be required)
• Black water from gravity sewage system and grey water
Installation and piping arrangement is depending on the vessel’s sewage system. Please, consult Evac for sewage
treatment system options and required additional components.
A combined standard sewage treatment unit has the following flange connections which must be connected to a
vessel's piping system by the yard/Customer:
• Vacuum sewage inlet
• Gravity sewage inlet
• Dilution water inlet
• Discharge
• Ventilation/Overflow
• Flushing (Only temporary use.)
! NOTE: In custom made treatment plants a number of flange connections may vary. Please, see technical drawings.
Discharge
DN40 PN6
Flushing connection
DN50 PN10
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 13
EVAC Date: 10 Mar 2005 Doc. 2:01069C
Environmental Solutions Marine Sector INSTALLATION
COMBINED UNITS
STANDARD EVAC STP COMBI
Dilution water
Because a combined treatment plant is processing black water from vacuum toilet system, dilution water must be
added into incoming sewage. There are several system options to control and monitor dilution water:
• flow meter and pressurized fresh or technical water
• grey water buffer/holding tank and constant flow pump
• grey water buffer/holding tank and dilution water feeding by gravity with flow meter
Screen or Catcher
If there is a risk that a lot of non organic solids obstacles are entering in the treatment plant, a screen or catcher must
be installed before the treatment plant.
Grease separator
Grease is harmful for treatment process. If there is galley water entering to the treatment unit a grease separator must
be installed before treatment plant.
! NOTE: If there is no counter pressure for the discharge pump, a bend piping arrangement must be done with a pipe
loop (goose neck) over tank's water level to prevent siphoning.
Installation principle for vacuum sewage system, dilution by pressurized fresh/technical water
Vent pipe
To
h
tan oldin
k g
ove /
rbo
ard
Tre
a
or ted
slu wa
dis dge ter
cha
rge
ng
shi
Flu e r Tes
t
w a ge t val
flan ve
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 14
EVAC Date: 10 Mar 2005 Doc. 2:01069C
Environmental Solutions Marine Sector INSTALLATION
COMBINED UNITS
STANDARD EVAC STP COMBI
to Slu
e r flow (IMdge
O v or k O f disc
e n lan ha
b i l g ge ta ge) rge
u d
sl
To
h
tan oldin
k g
ove /
rbo
ard
Tre
a
or ted
slu wa
dis dge ter
cha
ter rge
n wa
ut io ter ng
shi nge
Dil y wa r/ Flu r fla
e fe Tes
(gr buf k) wa
te t
o m ta n val
fr ing ve
d
hol
! NOTE: If there is no counter pressure for the discharge pump, a bend piping arrangement must be done with a pipe
loop (goose neck) over tank's water level to prevent siphoning.
Please, consult Evac for detailed information about installation and piping arrangements.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 15
EVAC Date: 14 Feb 2006 Doc. 3:01105C
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
STANDARD EVAC STP COMBI
Ventilation/
Emergency Blower(s)
overflow
Disinfection
Dilution/ chemical
Gravity dosing
Vacuum inlet
inlet Sludge return
Vacuum
ejector(s) Aeration Aeration Settling Disinfection
chamber I chamber II chamber chamber
Antifoaming
chemical
dosing
Ejector
pump(s)
Discharge
pump(s)
Treated water/
Sludge discharge
1.3 Settling
Activated sludge is separated in the settling chamber by gravity and clarified water flows to the disinfection
chamber. Activated sludge is pumped back to the aeration chamber I by an air driven ejector pump(s).
Air flow for the sludge ejector is adjusted so that the sludge return from the chamber III is about 1/3 of the pipe section
(See transparent hose above tank). Rest of the air flow produced by the blower(s) is used for aeration and divided
equally between tanks I and II.
Sludge has to be removed frequently from the process to maintain a good biological balance in the sewage treatment
unit. Sludge content in process (in chamber I) must be kept between 100ml/l and 500 ml/l. Sludge is removed by the
discharge pump.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 16
EVAC Date: 14 Feb 2006 Doc. 3:01105C
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
STANDARD EVAC STP COMBI
1. 4 Disinfection
Disinfection chemical (e.g. Sodium hypochlorite (NaClO), solution, active chlorine 10%) is added to the clarified water
in the disinfection chamber to meet IMO's requirements regarding presence of coliform bacterias in treated water.
Residual chlorine must be kept between 2 ppm and 5 ppm. Residual chlorine can be adjusted by the dosing pump's
settings and/or timer settings. Treated water can be pumped to sea or ashore by the discharge pump.
Following notes must be paid attention to maintain optimal process conditions and effluent quality.
! NOTE: It will take about one month before effective biomass will overtake the process after first start-up or after
maintenance break. During this bacteria breeding period unit is not working as designed.
! NOTE: Never discharge both aeration chambers totaly at same time. Ensure always that there is bacterical population
left in either chamber I or chamber II to avoid collapse of the biological process.
! NOTE: Amount of the needed dilution water can be calculated. Needed dilution water is 1 x incoming black water
(vacuum system). The amount of black water in vacuum toilet system is 15 l/person/day. A total dilution water need
can be calculated:
Dilution water can be fresh, brackish or technical water. Dilution water is added into aeration chamber I.
! NOTE: Dilution is not needed, if vessel’s grey water is also processed in the treatment plant.
! NOTE: Some antifoaming chemicals has a very high BOD5 value. It is recommended to use antifoaming chemicals
which have low BOD5 value.
! NOTE: All substances which might be harmful to the biological process such as large amounts of grease, acids,
alkalines, etc. are not allowed to be led to treatment unit.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 17
EVAC Date: 31 Jan 2005 Doc. 3:01116C
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
STANDARD EVAC STP COMBI, CONTROL PANEL
! NOTE: Never let the pump run dry. Mechanical seals may be damaged.
! NOTE: Automatic control logic is by-passed in manual operation mode. Be extreme careful to avoid misuse of the
treatment plant.
! NOTE: The treatment unit is constructed so that the aeration chambers I and II are discharged at same time via
"Shut off valve, tank II" and the minimum required activated sludge volume for the biological process remains automatically
in the aeration chamber I.
! NOTE: Never discharge aeration chamber I below minimum level via "Shut-off valve, tank I" at the same day with the
aeration chamber II. Ensure always that there is a minimum bacterical population left in either chamber I or chamber
II to avoid collapse of the biological process.
! NOTE: Immediately after sludge discharge the effluent might be contaminated by the remaining sludge in the piping
system.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 22
EVAC Date: 31 Jan 2005 Doc. 3:01114C
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
STANDARD EVAC STP COMBI
Start-up
Transparent hose for
adjusting sludge return Air valve,
tank III
Vacuum
switch Level
Vacuum switch,
gauge tank IV
Blower
Ejector Air valve,
Air valve, tank II
Dosing
Dosing tank I
pump set,
pump set (disinfection
(antifoaming chemical
chemical) set)
Ejector
pump
Control Level
panel switch,
tank IV
Shut-off
valve,
tank IV
Shut-off Discharge
valve, pump
ejector
Shut-off
valve, Shut-off Shut-off
ejector Shut-off valve, valve,
pump valve, discharge tank II
tank I pump
• Open valve "Shut-off valve, ejector”, "Shut-off valve(s) ejector pump”, "Shut-off valve, tank IV", and the shut-off valves
of the discharge pumps.
• Close valves "Shut-off valve, tank I" and "Shut-off valve, tank II".
• Check that discharge line is open.
• Open control panel and check all circuit breakers.
• Check that all control switches are set to position "0".
• Turn main switch to position "1".
• Reset control panel and check control leds by pressing push button “SHUT DOWN RESET, ALARM RESET, LED
TEST”.
• Check the rotation direction of the pumps and blower(s) by turning control switches to position "MAN". Let the
pumps run only few seconds.
! NOTE: Never let the pump run dry. Mechanical seals may be damaged.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 23
EVAC Date: 31 Jan 2005 Doc. 3:01114C
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
STANDARD EVAC STP COMBI
• Fill antifoaming chemical tank and disinfection chemical tank. Prime the dosing pumps. See the operation instruction
of the dosing pump. Adjust the disinfection chemical dosing pump's capacity. See "Disinfection and chlorine
content test" and the operation instruction of the dosing pump.
• Set the control switches of the blower(s), discharge pump(s) and chlorination pump(s) to position "AUTO".
• Fill the treatment unit with fresh water until chamber IV is filled up and discharge pump starts to discharge. The
pump is started by the "High level switch" and stopped by the "Low level switch" in tank IV.
• Check that disinfection chemical dosing pump starts to run after discharge pump has stopped.
• Check that blower(s) starts to run after presetted pause period and stopped after presetted running time.
• Check that air blower(s) has correct direction of rotation.
• Check that sludge returns from settling tank III to activation tank I when the air blower(s) is running.
• Adjust air flow to tank III so that amount of the sludge return from tank III to tank I is about 1/3 of the pipe section (See
transparent hose above tanks). The rest of the air stream must be divided equally between tanks I and II. (Open
manholes and see check bubling in tanks I and II.)
• Set the control switches of the ejector pump(s), antifoaming pump to position "AUTO".
• Check that ejector pump(s) start and ejector(s) create vacuum. Ejector pump(s) will stop when vacuum level reaches
presetted value.
• The sewage treatment unit is now in automatic operation mode.
! NOTE: Effluent quality is within IMO's limits after about one month of the start up.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 24
EVAC Date: 31 Jan 2005 Doc. 3:01118B
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
STANDARD EVAC STP COMBI
Maintenance
Every day
• Observe that the treatment unit is oprating normally and there is no alarms displayed.
• Check that sludge flows through the sludge return hose when the air blower is running.
• Check a smell of the unit. If the unit is smelling, it is most probably that aeration is not working and treatment
process has changed to anaerobic. See “Trouble shooting” of the treatment plant.
Every week
• If the chemical dosing system is in use, check the chlorine content in the effluent water regularly. See "Disinfection
and residual chlorine test”.
• Test sludge content in activation chamber I to ensure that mineral sludge content is within acceptable limits. See
"Sludge test and sludge handling" and discharge sludge if needed.
! NOTE: Take a sludge content test at least every week or every time when sludge “SLUDGE ALARM” is displayed.
Reset “SLUDGE ALARM” by pressing control switch S10 “SHUT DOWN RESET, ALARM RESET, LED TEST” for
10s.
Every month
• Check that there is no obstruction in the aeration piping and in the air distributors.
• Check that there is no obstruction in the overflow between the aeration chamber II and the settling chamber.
• Check that there is no obstruction in the overflow between the settling chamber and the disinfection chamber.
• Check that there is no obstruction in the venting line.
• Inspect the tank's external and internal coatings for corrosion. For repairings see additional coating repairing
instructions.
• Check vacuum function.
Every year
• Empty and clean the unit.
! DANGER: Make sure that the unit is well ventilated and there is enough fresh air in the chamber if you have to go
inside to avoid inhaling toxic fumes and suffocation. One person must stay outside of the tank and keep eye on
person who is working inside the unit.
! NOTE: Make sure that the waste water is lead to a proper holding tank (hull tank or collection tank) during shutdown
or maintenance break
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 25
EVAC Date: 14 Feb 2006 Doc. 3:01110B
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS
It is important to keep a sludge content within certain limits i.e. a good biological balance for the treatment process in
the sewage treatment unit.
! NOTE: When sludge reading excess 600ml / 1.000ml, sludge must be discharged and the treatment unit must be
filled up with fresh water.
! NOTE: Before entering a restricted area or harbour the treatment unit is recommended to discharge to ensure
that there is a maximum storing capacity in the treatment unit. Use “shut-off valve, tank II” for discharging to ensure
that there is always a minimum bacterial population left in chamber I after discharging.
! NOTE: Never discharge aeration chamber I below minimum volume at the same day with the aeration chamber II.
Ensure always that there is always minimum bacterical population in either chamber I or chamber II to avoid
collapse of the biological process.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 26
EVAC Date: 14 Feb 2006 Doc. 3:01111B
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS
Chlorine concentration must be monitored regularly. Residual clorine should be 2-5 ppm in effluent. If chlorine test
shows that residual chlorine is higher than 5 ppm or lower than 2 ppm, adjust chlorine pump's stroking rate. See the
dosing pump’s “Operation and maintenance”.
Disinfection chemical
Recommended disinfection chemical is sodium hypochlorite (NaClO), technical quality, concentration 10% active
chlorine.
! NOTE: See disinfection chemical supplier's safety instructions for disinfection chemicals to get detailed information
about handling and storage.
! NOTE: Observe that the chlorine in the dosing tank is active (fresh) and fill it with fresh solution from the store if
needed.
! NOTE: The storage of chlorine solution should be in a dark room, temperature in between 10-15 °C otherwise it will
loose free chlorine. The max.storage time is 180 days at +10°C. The maximum storage time depends on stroring
temperature i.e. the max. storage time is only 50 days at +25°C if redundancy is 50%. See a chart below.
Storing temperature and active chlorine in NaCLO (10%)
+10°C
170
Active chlorine g/l
150
130
110
90
+30°C +25°C +20°C +15°C
70
0 25 50 75 100 125 150 175
Days (max 180 days)
Test procedure:
• Fill the sample glass and throw the first “sample” water away immediately. This action will increases test accuracy
significantly.
• Fill the sample glass from the test cock after discharge pump while the discharge pump is running.
• Immerse test paper in effluent.
• Read the residual chlorine by comparing test papers color to the reference color map. For detailed information see
the test kit’s instructions.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 27
EVAC Date: 31 Jan 2005 Doc. 4:01024B
Environmental Solutions Marine Sector TROUBLE SHOOTING
COMBINED UNITS
VACUUM GENERATION
Pressure switch
Vacuum gauge
Shut-off valve
Vacuum is not created • Tank empty • If the tank is empty, fill to at least to the
even though pump is low level switch. Check the condition of
running. the pump according to the manufacturer´s
instruction.
• Foam instead of liquid in tank • If the pump is pumping foam instead of
liquid, this will be evident due to severe
vibration. Add water to the tank and try
again. If adding water does not help,
reduce the level of foam by pouring
antifoam agent into the tank (1 cup per 2
cubic metres of foam and sewage).
• See also antifoam agent manufacturer
instruction.
• Valves are shut • Check that shut-off valves are fully open
and not clogged.
• Incorrect rotation of motor • If the direction of rotation of the pump is
wrong, change according to the
manufacturer´s instructions.
• Blockage or leakage in piping system. • Close the valves that isolate the collecting
unit from the piping system and start the
pump again. If vacuum now builds up, there
must be a leak in the piping system.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 28
EVAC Date: 16 Dec 2004 Doc. 4:01013D
Environmental Solutions Marine Sector TROUBLE SHOOTING
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS, TREATMENT PROCESS
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 29
EVAC Date: 16 Dec 2004 Doc. 4:01013D
Environmental Solutions Marine Sector TROUBLE SHOOTING
COMBINED UNITS
EVAC SEWAGE TREATMENT PLANTS, TREATMENT PROCESS
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 30
3. EVAC COMBINED UNIT COMPONENTS
• EJECTOR
• EJECTOR PUMP(S)
• DISCHARGE PUMP(S)
• BLOWER(S)
• DOSING PUMP(S)
• VALVES
• CONTROL COMPONENTS
• OTHERS
9:00060A
EVAC Date: 31 Jan 2005 Doc. 1:334F
Environmental Solutions Marine Sector TECHNICAL DATA
Service access
Outside Ø104
189
Ø190
Tank
174
Ø115 (Hole in the flange)
From the
Ø220
pump
1208 DN100
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 9
EVAC Date: 31 Jan 2005 Doc. 3:01029C
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
Check valve
Operation
The water ejector consists of a jet tube of stainless steel, a check valve and a nozzle of PVC.
The ejector, powered by the EVAC pump, creates vacuum in the piping. Sewage is pumped from the tank through the
nozzle of the ejector creating a venturi effect whereby air and waste are inducted from the piping, mixed with the
sewage jet and passed into the collecting tank.
When the pump stops, the rubber flap of the check valve is drawn into the closed position by the vacuum, which is
thereby maintained.
Maintenance
The only moving part in the ejector is a rubber flap in the check valve.
Once a year:
• Open and clean ejector check valve.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 28
EVAC Date: 31 Jan 2005 Doc. 4:01012B
Environmental Solutions Marine Sector TROUBLE SHOOTING
Cover
Sealing surfaces
Flap
Bend
Nozzle
Flange Flange
Insufficient vacuum (level) • Blockage in the ejector • Make sure that pump is stopped and shut-
off valve is closed.
• Remove cover and clean out ejector. If this
procedure is insufficient, the following steps
should be taken.
• Dismantle flange connections and remove
bend.
• Dismantle flange connections and remove
ejector from tank.
• Clean sealing surfaces and if necessary
replace rubber flap.
• While the ejector is dismantled, it is
advisable to check the nozzle and
the ejector housing inside.
• Refit ejector in reverse order to dismantling,
at same time checking the condition of all
seals and replacing if necessary.
• Make sure that non-return valve is
positioned correctly.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 33
EVAC Date: 02 Feb 2006 Doc. 3:01028F
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
1. Installation
Install the pump to the base and ensure that no load is transferred
to the pump from the pipework. Use suitable spacers between the
pump and the base when necessary. Follow the instructions of the
manufacturer of motor and make sure that cooling air is provided
for the motor.
Adjust pipework on the suction and pressure side so that the flanges
fit easily together. Make sure that fixing of bolts will not cause any
load to the pump body.Connect the cable to the control panel as
shown in the electrical diagram. Check direction of rotation to be
clockwice by shortly starting the pump.
! NOTE: Do not run the pump dry for more than just a few seconds, because longer dry running will damage the
mechanical seal.
2. Start-up procedure
Clean the holding tank and pipework from any foreign objects. Fill the holding tank to the filling level before starting
the pump. Follow the operation of the pump and check that it starts and stops as per in electric drawings.
3. Operation
4. Maintenance
Evac SE 044A pump is specially designed to run together with Evac -ejector in heavy duty sewage conditions with
minimal maintenance. The pump is equipped with Vortex impeller with no clearance adjustment, high quality
mechanical seal and electric motor bearings for long life operation.
Once a year
Start pump manually and check that:
• there are not leakages
• pump is running smoothly
• the ejector generates vacuum normally
• alarms, valves etc. operate normally
Unscrew an impeller locking screw. Removal of impeller from the shaft can be done e.g. by using a puller. To prevent
causing damage to the thread on the shaft, the thread should be protected. Place the claws of the puller as close to
the impeller boss as possible. Do not crank the impeller unequally, as this can cause damage to shaft and seal.
! NOTE: The impeller locking screw must be changed to new one every time when unscrewed.
Loosen the screw on the retaining ring. There is a hole in the rear wall through which removal can be done. Pull
retaining ring, seal spring and rotating seal ring away. Be especially careful when dismantling the seal ring.
Undo the four M12 x 30 hex bolts on the motor flange. Pull the rear wall away from the steering of the motor flange. Be
careful not to damage the stationary seal ring when removing the rear wall. Remove the stationary seal ring if it is
damaged or worn. Removal of stationary ring can be done by
pressing it slightly from the motor side of the rear wall. Replace
the whole seal, if it is damaged or worn. ASSEMBLY TOOL
PUR 012
5.4 Assembly of stationary seal ring
Clean carefully the place of the stationary seal ring in the rear
wall. Lubricate the 0-ring with oil. Do not use vaseline.
Lubricate the 0-ring and the sealing surfaces with oil. Cover the
key way of the pump shaft with adhesive tape to avoid damage
to the 0-ring. Press the rotating seal ring together with the
retaining ring and the spring onto the shaft by using the special
assembly tool PUR 035 (Colour RED). Be sure that the end of
the spring will go into the groove in the retaining ring. Tighten
the socket head screw in the retaining ring carefully. Remove
the adhesive tape from the key way.
! NOTE: Use the new assembly tool PUR 035 colour RED.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 25
EVAC Date: 02 Feb 2006 Doc. 3:01028F
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
5.6 Assembly of rotating seal ring without assembly tool PUR 035
Assembly of rotating seal ring without a special tool is not recommended. However, if it must be done it must be
ensured that spring compression is correct.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 26
EVAC Date: 02 Feb 2006 Doc. 3:01028F
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
4) Be sure that the end of the spring will go into the groove
in the retaining ring.
! NOTE: The impeller locking screw must be changed to new one every time when unscrewed.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 27
EVAC Date: 27 Nov 2006 Doc. 6:01039G
Environmental Solutions Marine Sector SPARE PARTS
6541066
Gasket
6542796
5430646
HOUSING COMPLETE
Nozzle
5780109 5430827
Housing Gasket
Gasket 2613255
Screw (x 4)
Flap
Bush
5437385 2631162
Nut (x 4) Stop screw (x 3)
5780107
Cover Loose flange with pipe
Washer 17
Washer 5430805
5430830 O-ring
Gasket
Nut
5430651
Flange with stud
screws
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 36
EVAC Date: 15 Dec 2005 Doc. 6:01037E
Environmental Solutions Marine Sector SPARE PARTS
Retaining ring
5451270, impeller Ø238 / 50Hz
5451450, impeller Ø210 / 60Hz
5451463, impeller Ø205 / 60Hz
5451340
Key
5451400
Locking screw
5451290 5451370
Bracket Stud (8 pcs)
O-ring
5451260 5451360
Housing Plug
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 34
EVAC Date: 31 Jan 2005 Doc. 1:01054D
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
70303001 AIR BLOWER V22YR
Ø 325
465
285
245
250
215 4 x Ø9
Capacity
Tolerance: ±5%
Operating data Max.ambient temperature: +40°C
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 14
EVAC Date: 31 Jul 2006 Doc. 3:01076B
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
70301001 AIR BLOWER V11Y
70302001 AIR BLOWER V12YR
70303001 AIR BLOWER V22YR
Operating conditions
• The blowers may only be operated with in the given rated power.
• Max. ambient temperature is 45 °C.
• Air temperature on pressure side may not exceed 85 °C.
• Operating without a complete silencer is not permitted.
Operation
The mode of operation of the side channel blowers is based on the so called regenerative effect. The conveyed
medium is brought into spiral movement by the developing cyclic flow in the vane segments of the impeller and in the
circular side channel and in the main flow in the side channel. A “multistage” compression is acquired by these
means.
Maintenance
NOTE: Assembly and dismantling work on equipment driven by electric motors may only be carried out when the
blower is disconnected from the power supply and in compliance with valid regulations.
NOTE: Assembly and dismantling work on other drives may only be carried out when drive is switched off and in
compliance with valid regulations.
Impeller bearing
The side channel blowers V11Y, V12YR and V22YR do not require maintenance for 10,000 hours under normal
conditions. Only the impeller bearing must be relubricated with the prescribed lubicant quality (bearing grease for high
temperature up to +150°C) after 8,500 hours when used at a temperature of 70 °C, after 5,000 hours at 80 °C, after
3,000 hours at 100 °C or after a year in the case of intermittent operation. It is imperative that the type of lubricant
specified by the manufacturer is used.
The annual lubrication in the case of intermittent operation must be observed also. Before lubricating, take off the
screw cap (33) with the 4 nuts and spring washers on the base, remove old grease and replace with a new lubricant
of the specified quality. For functional technical reasons it is not permitted to wash out the angular ball bearing while
it is mounted. When relubricating, ensure the entire amount of removed is replaced. Avoid using too much grease on
the angular ball bearing!
Silencer
The level of sound depends on the degree of dirt in the muffling material. If cleaning is necessary, take the lid off the
silencer and remove the muffling material from the housing along with the appertaining silencer screens and then
clean.
NOTE: In the case of light or dry dirt it is advisable to knock it out or blow it out with compressed air. If the muffling
material is more heavily dirtied or clogged, we recommend cleaning with water or in soap suds at a temperature of 60
°C. The muffling material must be removed from the silencer screen for this, cleaned bit by bit, rinsed thoroughly with
clear water and squeezed out.
The muffling material must be dried out generally (air-drying or drying cabinet up to 80 °C). When putting muffling
material back in place, make sure that it is Iying evenly on the silencer screen (take care that the muffling inserted is
equal in amount to that removed!) and that the muffling material is distributed and compressed evenly in the silencer
housing.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 15
EVAC Date: 31 Jul 2006 Doc. 3:01076B
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
70301001 AIR BLOWER V11Y
70302001 AIR BLOWER V12YR
70303001 AIR BLOWER V22YR
NOTE: When reinstalling the motor, the drive coupling must gear into the flexible disk’s cylindrical hole easily and
without use of force.
When replacing the flexible disk of the drive coupling (65), remove the drive motor and loosen the locking pin of the
coupling element. The coupling element can then be pulled off the motor shaft.
After assembling, the coupling element must be replaced on the motor shaft and secured against axial displacement.
NOTE: A clearance of 1 ... 2 mm must be allowed between the flexible disk and the coupling element.
Before starting operation, check that the impeller does not make any noticeable scraping noises while turning. If
unusual noise occurs, find the reason and eliminate it.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 16
EVAC Date: 31 Jul 2006 Doc. 3:01076B
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
70301001 AIR BLOWER V11Y
70302001 AIR BLOWER V12YR
70303001 AIR BLOWER V22YR
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 17
EVAC Date: 01 Aug 2006 Doc. 4:01019A
Environmental Solutions Marine Sector TROUBLE SHOOTING
COMBINED UNITS
70302001 AIR BLOWER V12YR
70303001 AIR BLOWER V22YR
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 18
EVAC Date: 31 Jan 2005 Doc. 6:01096D
Environmental Solutions Marine Sector SPARE PARTS
COMBINED UNITS
70303001 AIR BLOWER V22YR, 3X400/460V, 50/60 HZ
6542731
Electrical motor
6542577
SPARE PART SET FOR BLOWER V22YR INCLUDES PARTS:
Spider
O-ring
Gasket (2pcs)
or
O-ring (6pcs)
! NOTE: Spare parts which include in spare part set are not sold separately.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 20
EVAC Date: 31 Jan 2005 Doc. 1:01056F
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
6542675 DOSING PUMP SET, CHEMICAL TANK 5 L
6541578 DOSING PUMP SET, CHEMICAL TANK 30 L
Metering
screw Metering
line
On/Off Rapid
vent valve
Suction
line
EVAC EMP II
22
Operation
The metering pump in the EVAC EMP II metering pump is a electronic motor-driven membrane positive-
displacement pumps.
The metering pump is driven by a non-blocking synchronous motor (pos. 1) running at a constant speed.
An eccentric gear moves the diaphragm and thus displaces the metering medium via the pressure valve (pos. 2)
with double ball seal. The suction valve is closed.
The diaphragm is restored by a restoring spring and this causes the metering medium to be sucked into the pump
head via the suction valve (pos. 3). The pressure valve is closed.
The volume delivered can be infinitely adjusted during operation via the stroke adjustment (pos 4). This limits the
restoring movement of the diaphragm.
The pump heads are fitted with a rapid vent valve (pos. 5).
2 5
4 1: synchronous motor
2: pressure valve
3: suction valve
4: lift adjustment (= Pos. 6)
5: rapid vent valve
6 7
3
1
23
Start-up
DANGER: If the metering line can be blocked off, an overflow valve (safety valve) which opens at the maximum
allowed pressure should be installed on the pressure side for safeguarding the metering line and
pump. This can stop the metering line bursting if wrongly operated.
The pressure can rise to 3 times the nominal pressure.
Repairs may only be carried out with plug disconnected from the mains, or when the appliance is off load.
During maintenance and repair work on parts which come into contact with cleaning products, and when replacing
the bindings, the prescribed protective clothing (protective glasses, protective gloves, apron) must be worn
because of the danger of irritation.
Only original spare parts must be used for repairs.
• Push union nut (pos. 12 and pressure piece (pos. 13) over tube
and push onto connecting nipple (pos. 14) as far as stop collar.
• Place O-ring (pos. 15) into valve groove and tighten swivel nut. 14
15
• Put the vent line (pos. 16) on
- Open vent screw approx. 1 turn and leave open until the metering
medium enters the vent line without bubbles. The close vent screw
and ensure that the metering line is not shut-off at any point.
CAUTION: The metering pump head may contain residual water from
works testing. 16
24
Metering capacity
The reproducible metering precision is about +/- 3% at a minimum 30% stroke distance and under constant
conditions.
The characteristics of the pump are such that higher outputs may occur until the operating temperature is reached
(continuous operation at least 2 hours).
Precise metering can be achieved by taking the following points into consideration:
a) All metering capacity informations relates to measurements using water at 20°C, with a constant power supply
and warmed-up pump.
b) In order to obtain a high degree of metering precision with free flow, a pressure maintenance valve (or
metering valve) should be used, in order to produce a constant counterpressure of at least 0.5 bar.
c) If there is pre-pressure on the suction side, the pressure difference between the suction and the pressure
sides should be at least 1 bar. The water column on the metering pump must be protected by an appropriate
valve arrangement.
NOTE: A pressure maintenance valve or metering valve is not a completely reliable blocking element.
WARNING: Only carry out metering stroke adjustments when the pump is running if the stroke adjustment pump is
not under pressure.
3
Metering volume (l/h)
2,5
1,5
1 1 bar
2 bar
3 bar
4 bar
5 bar
6 bar
0,5 7 bar
8 bar
9 bar
10 bar
0
0 10 20 30 40 50 60 70 80 90 100
25
Maintenance
NOTE: Quarterly maintenance interval, shorter intervals if load is greater (e.g. constant running).
17
3 A
ill. 3
Frequent checking of the membrane is recommended at extreme temperatures and when metering
abrasive materials.
26
Trouble Shooting
DANGER: Before carrying out repair and maintenance work or when metering dangerous substances, always
rinse the metering head, relieve the pressure line and wear protective clothing (protective glasses,
protective gloves and apron).
Electrical repairs may only be carried out by electrical experts (Liability Insurance Association safety
regulations VB G 4 and ZH 1/11) !
DANGER: Opening covers or removing parts, unless possible without using tools, may expose live parts.
Connection points may also be live.
Before carrying out a calibration, service, or overhaul and when replacing parts, the device must be disconnected
from all power sources if it needs to be opened.
27
Replacing the diaphragm and pump head
Remove cover (pos. 22) from metering head, loosen attachment screws (pos. 17) and remove pump head (pos.
18), unscrew diaphragm (pos. 19), including connecting piece (pos. 20) and back-up ring. Replace intermediate
diaphragm (pos. 21) from ram. When fitting the diaphragm, do not overtighten (by hand, without tools, lightly
tighten). The leak connection of the connecting piece must point downwards. The metering head must be evenly
tightened diagonally.
NOTE: Check metering head screw tightening torque after 24 hours. Tightening torque 3 - 4 Nm.
21
ill. 4
22 17 18
The metering pump is set to nominal pressure at the factory, in accordance with the metering curves. If the stroke
adjustment is to be set by removing the setting button, the basic setting can be determined as follows:
28
Dimensions, connections
ill. 6
29
6
1 (Pressure valve with pressure
valve spring* 2,5 l/h) 5
4
1 3
*
12 7
10
18
17
16
19
13 11
14
15 ill. 7
30
Description: (ill. 7)
31
EVAC Date: 02 Jan 2006 Doc. 6:01134
Environmental Solutions Marine Sector SPARE PARTS
COMBINED UNITS
6542675 DOSING PUMP SET, CHEMICAL TANK 5L
6541578 DOSING PUMP SET, CHEMICAL TANK 30L
70404001
Dosing pump
6543153
Metering nozzle
Tank
6543152
Suction hose and
metering hose
6543151
Bottom valve Chemical tank
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 98
EVAC Date: 31 Jan 2005 Doc. 1:01037E
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
5430595 SHUT-OFF VALVE DN50
5430599 SHUT-OFF VALVE DN65
5430593 SHUT-OFF VALVE DN80
245
Synthetic rubber
295
Synthetic rubber
Ø19
Connections Pressure class: PN16
Nominal dimension: DN80
Ø80 180
Ø160
Ø200
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 32
EVAC Date: 31 Jan 2005 Doc. 1:01125F
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
6541033 GATE VALVE DN40
5430595 GATE VALVE DN50
5430591 GATE VALVE DN100
6542225 SHUT-OFF VALVE R 1 1/2”
71501001 AIR VALVE R 1/2”
71502001 AIR VALVE R 1’’
P/N 6542225
Nominal size R 1 1/2"
A 94 C
B 70
C 75
ØB
D 138
Ball valve material Brass
A
ØD
Air valve R 1/2", R 1"
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 33
EVAC Date: 26 Jan 2005 Doc. 1:01027B
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
5437598 VACUUM SWITCH R 3/8”
5437587 THREE WAY VALVE R 3/8”
67 110
30 30
27 15
52
125
210
15
Ø6
R 3/8”
Connections R 3/8”
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 34
EVAC Date: 31 Jan 2005 Doc. 3:305D
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
COMBINED UNITS
PRESSURE SWITCH
Scales Knob
Ball valve
3-way valve
5°
Fig. 1 Knurled
knob
Fig. 2
Operation
The pressure switch or switches and the vacuum gauge should be installed on a separate manifold, to reduce the
chance of impurities entering the switch or gauge (fig. 1). The instrument branch must have 5° slope. Water in the
instrument branch will cause malfunctions.
The switch starts a pump when the vacuum level in the system falls below a preset value. If the vacuum level still
keeps declining, another pump will be started (provided that there is more than one pump in your system). As soon
as the required vacuum level has been reached, the pump(s) will be stopped.
1. Set the stop pressure by turning the knob. As you turn the knob, the indicator on the scale will move. It should be
set between -40kPa and -60kPa (40-60% vacuum). This is the vacuum level at which the pumps will be turned off.
Note that in each system the optimal setting may vary.
2. Set the start pressure by turning the knurled knob, reached by removing the cover of the switch. Turning the knob
will set the starting vacuum level somewhat lower than the “stop”level set by the knob. In effect, whenever the
“stop”level is changed by turning the knob, the starting level will also be changed.
The plant can be provided with a low level pressure switch for low vacuum alarm. Set the “off” pressure to -30kPa.
The setting of the switch(es) may vary from system to system depending on the individual requirements.
The vacuum gauge installed, in each system enables you to check that pressure switches are functioning properly.
Maintenance
Once a year:
• Check the operation of both pressure switch and vacuum gauge.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 35
EVAC Date: 26 Jan 2005 Doc. 1:01028B
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
5437623 VACUUM GAUGE R 1/2”
5437666 THREE WAY VALVE R 1/2”
Connections R 1/2”
Ø100
Shipping data Net weight: 0.490kg
132
R 1/2” 15
64
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 36
EVAC Date: 31 Jan 2005 Doc. 1:01058D
Environmental Solutions Marine Sector TECHNICAL DATA
COMBINED UNITS
70701001 LEVEL SWITCH SSP/3K
G1
45 + 15
Ø29
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 37
EVAC Date: 31 Jan 2005 Doc. 1:01030E
Environmental Solutions Marine Sector TECHNICAL DATA
389
P/N 5430612 Level switch 135 260
4 x Ø13 10 140
48.5
100 x 100
2
Ø9
Ø64
71
5 -15 39.5
Materials Float: Stainless steel
Bellow: Perbunan, temperature 0-120°C
32
Materials Flange: Stainless steel EN 1.4404
70
Shipping data Net weight: 1.17kg 218
92
Materials Flange: Steel EN S355
100
Ø9
2
Materials Flange: Steel EN S355
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 14
EVAC Date: 31 Jan 2005 Doc. 2:01020C
Environmental Solutions Marine Sector INSTALLATION
~130
14 Float up,
~80
11-14 closed
Common 11
Low level
12 Float down, Max. 140
switches on
11-14 open
Max. 395
1
210
P
4 2
C 10
POSITION OPEN LIGHT
OPEN LIMIT SWITCH NC 11
CAMS INDICATION
(ADI) NO 12
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 16
EVAC Date: 31 Jan 2005 Doc. 3:303D
Environmental Solutions Marine Sector OPERATION AND MAINTENANCE
Float
Operation
The liquid level in the tank is controlled by magnetic level switches, which start and stop the pump (see also under
Control Equipment).
The switches consist of a float, a body, a rubber gaiter, a mounting flange, a switch mechanism in the body, and
two permanent magnets in repulsion, one in the float, the other in the switch insert.
As the float and its magnets move up and down with the liquid level, the magnet in the switch insert moves
correspondingly and either opens or closes the circuit controlling the pump or an alarm function.
Maintenance
! NOTE: Before starting to remove a switch, make sure that liquid level in the tank is below it. If necessary, discharge
to required level, but be careful not to let the pumps run dry. Then switch off the electrical supply, remove the securing
nuts, and pull out the switch (Fig. 2). Clean the float and check that it moves freely.
! NOTE: Under certain conditions an excessive amount of foam may appear in the tank. Should the level switches
react to the surface of the foam, instead of the actual liquid level, malfunctioning may occur in the system. To avoid or
eliminate this problem, see under Trouble Shooting.
EVAC reserves the right to make alterations to this specification without prior notice.
© Copyright Evac Oy. All rights reserved. 36
4. DRAWINGS
• MECHANICAL DRAWINGS
• ELECTRICAL DRAWINGS
9:00060A
5. MISCELLANEOUS
9:00060A
EVAC OY GENERAL WARRANTY TERMS
1§ These General Warranty Terms apply to Evac 9§ In connection with warranty reparations, the
vacuum system components, equipment and purchaser shall at his own expense arrange the
sewage/waste water treatment plants (all required dismantling and reassembly as well as
hereinafter jointly referred to as Products) supplied transportation, importation and insurance. Evac
by Evac Oy or its group companies (Evac). shall not be responsible for any costs in connection
with warranty replacement or reparation (such as
2§ Upon arrival of the Products the purchaser shall,
work, travel and comparable costs), nor for any
using due diligence, examine them both as to
local taxes or customs duties.
quality and quantity. Unless the purchaser notifies
Evac in writing to the contrary within 14 days from 10§ The warranty period of the replaced or repaired
the arrival, the Products shall be deemed to have item expires at the same time as the original
been duly received in agreed quantity and without warranty of the Product.
apparent damage.
11§ The purchaser shall retain the defective Product for
3§ Evac warrants the new Products to be free from six (6) months for Evac’s inspection. At Evac’s
defects in material and workmanship. request the purchaser shall send the defective
Product to a destination designated by Evac at the
4§ The warranty period is twelve (12) months
purchaser’s cost, unless otherwise agreed. The
calculated from the ship delivery date to the owner.
replaced or refunded Product becomes the
Under no circumstances will the warranty period
property of Evac.
exceed eighteen (18) months from the date of
shipment from Evac. The warranty period for spare 12§ Liability under this warranty shall be to the
parts and components sold separately is twelve exclusion of all other liability of Evac to the
(12) months from the date of shipment from Evac. purchaser, whether contractual, tortuous or
otherwise, for defects in the Products or for any
5§ The warranty does not cover:
loss or damage to or caused by them. All other
a) natural wear and tear or damage resulting
conditions, warranties or other statements
therefrom;
whatsoever concerning the Products whether
b) consumables, such as gaskets, fittings, filters,
express or implied are hereby excluded. In
chemicals etc.;
particular Evac grants no warranties regarding the
c) defects which can be fixed with minimum action,
fitness for particular purpose, performance or
such as changing of seals, tightening, adjusting
merchantability of the Product, whether express or
etc.;
implied.
d) defect or damage due to the purchaser’s failure to
properly store, install, maintain or operate the 13§ EVAC SHALL NOT BE LIABLE FOR ANY
equipment, or due to overloading, failure to comply INTANGIBLE, INDIRECT OR CONSEQUENTIAL
with the service and operating instructions, or due LOSS OR DAMAGE, INCLUDING BUT NOT
to an accident; LIMITED TO LOSS OF PROFIT, LOSS OF USE
e) any defects in materials provided by the purchaser OF THE SYSTEM OR ANY ASSOCIATED
or a third party, nor any defects caused by design EQUIPMENT, DOWNTIME COSTS ETC. UNDER
stipulated by the purchaser, purchaser’s NO CIRCUMSTANCES SHALL EVAC’S LIABILITY
authorised representative or a third party. EXCEED THE ORIGINAL SALES PRICE OF THE
PRODUCT SUPPLIED BY EVAC.
6§ The warranty shall become null and void, if other
parts than parts supplied by Evac have been used 14§ The notice of a warranty defect shall be made in
in the Product. writing including at least the following information:
Evac part number, description of the defect and its
7§ If the purchaser has given a notice of a defect
anticipated reason, date of failure, information of
covered by this warranty and no defect is found for
project. The claim shall be sent within thirty (30)
which Evac is liable, the purchaser shall
days from the date of appearance of the defect to
compensate the costs that Evac has incurred as a
the following address:
result of the notice.
Evac Oy
8§ Evac’s obligations under this warranty are limited,
Attn: Warranty Department
at Evac’s option, to
Veininlaaksontie 1
a) replacement of the defective item, Ex Works Evac
FIN-02620 Espoo
(Incoterms 2000); or
FINLAND
b) repair of the defective item, Ex Works Evac
Telefax: +358 20 7630 222
(Incoterms 2000); or
E-mail: [email protected]
c) refund of the defective item at its original purchase
price.
© Evac Oy 2005/10
6. EVAC REPRESENTATIVES
9:00060A
Page 1/3
EVAC Companies
Finland Bolivia Columbia
Marine Head Office Maquinarias E Inversiones
Evac Oy Equipment & Systems
Tecnicas S. A. (MITSA) Engineering (ESE)
Sinimäentie 14 Avda Vicuna Mackenna
FIN-02630 Espoo No. 882 – Renaca 14260 SW 136 St.
Finland Vina Del Mar, Chile Units 4 & 5
Tel: +358-20 7630 200 Miami, FL 33186
Mr. Eduardo De la lglesia Mr. José Masis
Fax: +358-20 7630 222 Ph: +591-56-32-834052
[email protected] Ph: +57- 305-378-4101
Fax: +591-56-32-833692 Fax: +57-305-378-4121
www.evac.com, www zodiac.com
[email protected] [email protected]
China, P.R. Brazil
Evac Vacuum Systems P-VAC Vacuum Parts Croatia
(Shanghai) Co. Ltd Rua Luis Otávio No. 2.955 Baran Ltd.
Unit F, 24th floor, JiuShi FuXing Campinas - SP Ratka Petrovica 92
Mansion 13087 - 560 51000 RIJEKA
No. 918 Huai Hai Road (M) Brazil Croatia
SHANGHAI 200020 Tel: +55-19-3256 3490 Tel/Fax: + 385-51-415 303
People's Republic of China Fax: +55-19-3256 4661 Fax : + 385-51-211 068
Tel: +86-21-6415 9580 [email protected] [email protected]
Fax: +86-21-6415 7550
[email protected] Canada Denmark
CTH Instruments Ltd. Max Sibbern A/S
France 10 Akerley Blvd., Suite 36 Marielundvej 18
Evac E.U.R.L. Dartmouth, Nova Scotia, CN B3B 1J4 DK-2730 HERLEV
35/37 Avenue du Gros Chêne Mr. Arnold Horne Denmark
Parc d’Activités des Bellevues Ph: +1-902-468-6832 Tel: +45-4450 0404
BP 50098, ERAGNY Fax: +1-902-468-6833 Fax: +45-4450 0405
F-95613 CERGY-PONTOISE CEDEX [email protected] [email protected]
France (New Brunswick, Newfoundland, Nova www.maxsibbern.dk
Tel: +33-1-3421 9988 Scotia, Prince Edward Islands)
Fax: +33-1-3464 3900 Egypt
[email protected] Basco Engineering & Trading
EMAR Services 20 Asma Fahmy St.
USA 1680 D River Road, PO Box 281 4th district-Heliopolis
Evac North America Inc. Manotick, Ontario, CN K4M 1A3 CAIRO
1260 Turret Drive Mr. Steve Cant Egypt
ROCKFORD, Illinois 61115-1486 Ph: +1- 613-692-1114 Tel: +202 2906997
USA Fax: +1-613-692-1342 Fax: +202 2906774
Tel: +1 815 6548300 [email protected] E-mail: [email protected]
Fax: +1 815 6548306 (Ontario, Quebec, Manitoba, Saskatch-
[email protected] ewan) Ecuador
Maquinarias E Inversiones
EVAC Marine Representatives Hassler & Associates Tecnicas S.A. (MITSA)
6869 Kimball Drive Avda Vicuna Mackenna
Argentina 2nd Floor No. 882 – Renaca
Marine Logistics,S.A. Gig Harbor, WA 98335 Vina Del Mar, Chile
Avenue Alvarez Jonte 6469 Mr. Carl Hassler Mr. Eduardo De la lglesia
1408 Buenos Aires Ph: +1- 253-853-5179 Ph: +56-32-834052
Argentina Fax: +1-253-858-0164 Fax: +56-32-833692
Mr. Francisco Agolio [email protected] [email protected]
Tel: +54-11-4644 4449 (British Colombia, Alberta)
Fax:+54-11-46422460 Germany
E-mail: Virtus GmbH
[email protected] Chile Kleines Wegfährels 10
Internet: www.marinelogistics.com.ar Maquinarias E Inversiones D-21756 OSTEN
Tecnicas S.A. (MITSA) Germany
Australia Avda Vicuna Mackenna Tel: +49-4776-8383
H.I. Fraser Pty Ltd No. 882 – Renaca Fax: + 49-4776-838 484 or 838 485
27a Stockdale Rd Vina Del Mar, Chile [email protected]
O'Connor, WA 6163 Mr. Eduardo De la Iglesia
Australia Ph: +56-32-834052
Tel: +61-8-9314 7877 Fax: +56-32-833692
Fax: +61-8-9314 5933 [email protected]
E-mail: [email protected]
Internet: www.hifraser.com
EVAC
EVAC COMPANIES AND MARINE
REPRESENTATIVES WORLDWIDE
EVAC
Local representative for spare part Representative for cruise liners Venezuela
sales: after sales in Florida DIMA S.A.
Av. Sur O
Axel H. Carlsson & Co. AB Callenberg Engineering, Inc. Edificio Puente Restaurador PB
P.O. Box 300 44 570 NE 185th Street (Antes del Laboratorio Vargas)
S-400 43 Gothenburg MIAMI, Florida 33179 Parroquia Santa Teresa
E.A. Rosengrensgata 29B USA 1010 Caracas, Venezuela
S-421 31 Västra Frölunda Tel:+1-305 493 8000 Mr. Louk W.M. Minderop
Sverige Fax:+1-305 493 8099 Ph: 58-212-542-0866
Tel. +46 31 4989 00 [email protected] Fax: 58-212-545-4247
Fax +46 31 47 29 41 [email protected]
[email protected] Green Marine & Industrial
www.axelhcarlsson.se Equipment Co., Inc.
1111 Central Avenue
Taiwan Metairie, LA 70001
Union Group Business Co. Ltd Mr. John Green
8F - 2, No. 189, Sec.2, Mrs. Charlie Unger
Keelung Road, Ph: +1-504-833-7386
TAIPEI, Fax: +1-504-834-1153
Taiwan, ROC [email protected]
Tel: +886-2-2378 7977 (States: AL, LA, MS, FL)
Fax: +886-2-2378 7986
[email protected] Green Marine & Industrial
Equipment Co., Inc.
Thailand 6101 Long Drive
Wattana Co. Ltd. Business Park South Loop
House NBR 1, Soi Pipat 2 Houston, TX 77087
Covent Road, Bangrak Mr. Danny Moore
BANGKOK 10500 Mr. Kevin Canizaro
Thailand Ph: +1- 713-242-9114
Tel: +66-2-266 7200 Fax: +1-713-242-9134
Fax : +66-2-236 1081 [email protected]
[email protected] (State: TX)
Turkey
Envac Ltd. Hanrahan & Associates
Aydintepe mh. G-50sk. 1525 Shiloh Road
No: 22/5 Tuzla, 34947 Istanbul Sturgeon Bay, WI 54235
Turkey Mr. Frank Hanrahan
Tel: + 90-216 494 0920,494 0921 Ph: +1-920-746-0377
Fax: + 90-216 494 0924 Fax: +1-920-746-0378
[email protected] [email protected]
www.dopltd.com (States: WI, MI, MN, OH, IN)
[email protected], www.evac.com