Meldau 1981
Meldau 1981
Meldau 1981
of Heavy-Oil Wells
Robert F. Meldau, SPE, Husky Oil Operations Ltd.
Robert G. Shipley, SPE, Husky Oil Co.
Keith H. Coats, SPE, Intercomp Resource Development and Engineering Inc.
Summary
Injecting air with steam nearly doubled oil gas/steam mixture before injection. These
production from three cyclic steam stimulations in a stimulations used much less steam and much more
California reservoir producing 11 °API (0.99-g/cm 3) gas than those reported here. Downhole steam
oil. Computer model studies reveal several reasons generators under development also inject gas/steam
for better oil recovery, including greater pressure mixtures. 7
drawdown, gas drive of heated oil near the well, and This paper briefly describes the Paris Valley
trapped residual gas deep in the reservoir. thermal iilot and gives field results for cyclic
steaming. Computer model results help explain the
Introduction improved performance noted when gas is added to
Cyclic steaming is a key tool to achieving economic the steam.
production from reservoirs containing very viscous
oil. Thus, there is an incentive for the development of Field Results
better cyclic steaming techniques since heavy oil The wet combustion process used at Paris Valley
reservoirs in the U.S., Canada, and Venezuela consists of forming a heat pad by dry combustion
contain a large amount of potential reserves. and then switching to simultaneous air/water in-
Adding gas to cyclic steam first was suggested by jection. A water/air ratio of 200 bbl/MMscf
Pursley! and Weinstein 2 in 1974. They found oil (1.12x 10- 3 m 3 /m 3 ) was chosen to move the heat
increases of 50070 or more from gas/ steam forward at about the same calculated rate as the
stimulation compared with steam alone in physical combustion front but maintain high combustion
and computer models of Cold Lake wells in Alberta temperatures. Cyclic steaming was used in the
and matched field results for steam stimulation with producing wells before heat arrival from in-situ
and without gas. Their work was the basis for trying combustion. The pilot was terminated after 4 years in
air/steam stimulation of Paris Valley wells in March 1979 because of high compressed air cost, low
California. oil production rate, and controlled oil prices.
The idea of cyclic gas injection to produce heavy Fig. 1 shows the pilot location. Figs. 2 through 4
oil wells is not new. Shelton 3 reports the use of and Table 1 describe the reservoir. The oil pay is
propane-rich natural gas with mixed results in the underlain by a tilted oil/water contact. Note that the
field, and Clark 4 used exhaust gas with some success. estimated tank oil viscosity of the Upper Lobe at a
Cyclic carbon dioxide has stimulated heavy oil wells 5 reservoir temperature of 87°F (30.6°C) is about
successfully and is similar to gas/steam stimulation 227,000 cp (or mPa·s) compared with 23,000 cp for
since both provide viscosity reduction, oil expansion, the Lower Lobe. Typical primary production for an
and reservoir energy. upstructure well is 5 BOPD (0.80 m 3 /d) and 40
The Vapor Therm™ process has been used to BWPD (6.36 m 3 /d). Downstructure wells produce
recover heavy oil from several midcontinent reser- water with only a trace of oil.
voirs by cyclic gas/steam stimulation at oil/steam Each pilot pattern is about 5 acres (20 234 m 2 ),
ratios of 1.6: 1 to 2.2: 1. 6 In this process, water is and the distance between adjacent upstructure wells
mixed with hot combustion gas to produce a is about 150 ft (45.7 m) as shown in Fig. 2. The in-
0149·2136/81/0010·8911 $00.25 jectors were drilled off center to compensate for
Copyright 1981 Society of Petroleum Engineers of AIME gravity effects on injected air.
1990 JOURNAL OF PETROLEUM TECHNOLOGY
TABLE 1 - ROCK AND FLUID PROPERTIES
Depth, ft 800
Temperature, of 87
I
Porosity, % 32
I
N
~ Water saturation, %
Gas saturation, %
Oil content, bbllacre·ft
36
0
1,590
l, I
Oil gravity, ° API
Solution GOR, scf/bbl
Water salinity, ppm
10.5
<10
280
'",,- Tank Oil Viscosity (cp)
~
~ 0 "",,-
Temperature (OF)
87
Upper Lobe
227,000
Lower Lobe
23,000
PARIS ~" 100 94,000 11,000
200 340 120
VALLEY - , ..p ""',
FIELD
Santa
600
•
I~U~~::~
Fig. 1 - Pilot location.
"llTOOLE
g LOWER
GO
L..._1..JI!l!=
T.O.822'
LEGEND
• PILOT PRODUCER
~ STEAM INJECTOR
t TEMP. OBSERVATION WELL
o 500 1000
FEET
Fig. 2 - Structure - top of Ansberry sand. Fig. 4 - Net pay - all lobes.
I
•
operations. The risk of damage from wellbore fires
• . . . /1 \ was recognized and minimized by injecting steam
before and after air/steam injection. The procedure
@---/ was to (1) inject steam down the tubing for about 1
-
OIL CUT
. .: 40 e.o
"
(.)
.... 6O '0.
, I
, 0 FLUID LEVEL
FLUID LEVEL c::?'\ 8O J7 't,. ,.0
~~'"
XXXX
100
"" ", ,'"
.
0
.,"0
..".,
0
~
«
W
1-
II:
«
II:
.... ....
0 0
Fig. 7 - Response to cyclic steam - Well 20. Fig. 8 - Response to cyclic steam - Well 3.
Well 20 Well 3
Cycle 2 Cycle 3 Cycle 4 Cycle 5 Cycle 6 Cycle 7
Steam volume, Mbbl 13.2 16.2 15.7 10.4 8.2 9.2
Air volume, MMscf 0 1.5 0 3.7 0 3.6
Air/steam ratio, scf/bbl 0 91 0 355 0 394
Comparable producing days 161 161 90· 90 97·· 97
Oil produced, bbl 2,449 4,701 270 503 2,375 4,203
Steam/oil ratio, bbl/bbl 5.4 3.4 58 21 3.5 2.2
Oil/steam ratio, bbl/bbl 0.19 0.29 0.02 0.05 0.29 0.45
Peak production test, BOPO 51 81 24 38 60 141
'Total cycle: 534 bbl in 142 days for 30:1 steam/oil ratio.
"Total cycle: 4,843 bbl in 270 days for 1.7:1 steam/oil ratio.
perature of 400°F (204°C) was well below methyl combustion gas production from the fireflood. The
iodide's decomposition temperature of 518°F steam/ oil ratio of Cycle 3 was 3.4 compared with 5.4
(270°C). for the previous cycle and with 30 for the subsequent
Cycle 4 at comparable times.
Oil Response Fig. 1 shows that the oil rate is abnormally low and
The response to air/steam stimulation is compared that the water cut is very high in both Cycles 4 and 5
with the previous stimulation with steam only in of Well 20. We have not found the reason for this
Table 3. Production times varied widely. However, low productivity, particularly in view of the
at comparable times, air/steam stimulation produced favorable injection profile seen in Fig. 6. However,
almost twice as much oil as the previous cycle with the results are not meaningful in evaluating
steam alone: gas/steam stimulation.
Well 3. The oil response in Well 3's Cycle 7 was
Increased Oil encouraging, when all facts are considered, but not
Well Cycle (bbl) (m 3 ) (0/0) conclusive. Well 3 was stimulated with air and steam
-- in late Oct. 1978 near the end of the project. The
20 3 2,252 358 92
gravel pack completion was due for replacement
20 5 233 37 86
after six steam jobs, but this work was not justified
3 7 1,828 291 77
with pilot shutdown imminent. Thus, we experienced
pump problems and failed to keep the well pumped
In addition, there was a substantial reduction in off, as seen in Fig. 8. Even so, Cycle 7 at comparable
steam/oil ratio (or increase in oil/steam ratio). producing times has a lower cumulative steam/oil
Well 20. Cycle 3 of Well 20 in 1977 gave the best ratio than Cycle 5 or Cycle 6 in spite of the higher
response (Fig. 7) and had the most reliable data. Oil fluid level. There was combustion gas production
and water production declined in a normal manner during Cycle 7 and the previous cycle, though
over a 6-month period. There was practically no probably from only part of the pay.
OCTOBER 1981 1993
TABLE 4 - RADIAL MODEL PROPERTIES
LAYERS
Pore volume, MMbbl 2.3
Gross thickness, ft 96
WELLBORE OF CYCLIC
STEAM STIMULATION WEL~ ,2
3
I
BLOCKS
and underburden, Btu/ft·D·oF
Tank oil gravity, °API
24
10.5
Block Number
Radius, ft
Well
- -1 2 3 4 5 6 7 8 9
0.5 6.5 11.0 18.5 31 52 88 148 250 381
Volume, % 0 0.03 0.05 0.15 0.43 1.2 3.5 10.0 27.6 57.1
TABLE 8 - PARIS VALLEY WELL 4 into Layers 5 through 7 in accordance with steam
CYCLIC STEAM INJECTION injection profile results for tubing hung at the
bottom of the sand. All intervals were open to
Cycle
production, and observed fluid levels were used to
1 2 3
- estimate bottomhole pressure during backflow.
Date 9/75 7/76 4/77 History matching Well 4 observed production was
Injection time, days 14 36 37
Steam volume, Mbbl 4.4 7.6 13.2 not successful as seen in Table 9 because of
Estimated sandface quality, % 0- 37 68 limitations in field data and outside reservoir in-
Heat injected, MMBtu 580 1,850 4,320 fluences during later cycles. Oil production could not
Average wellhead pressure, psig 590 510 350 ~e matched for two reasons. First, field data, par-
'Hot water temperature = 449'F.
tIcularly water cut, proved unreliable upon close
study. Second, cyclic steam injection in nearby wells
affected Well 4 production and bottomhole
that affect the results and are most uncertain include
pressures. High water production rates in Cycles 2
(1) initial water saturation, (2) vertical permeability
between layers, (3) oil viscosity of the middle layers, and 3 also could not be matched in this radial model.
(4) rock compressibility, and (5) water relative Detailed study of well and reservoir behavior in-
permeability vs. temperature. dicates the presence of a tilted water table 50 to 100ft
Well 4 was chosen for model studies of cyclic (30.5 m) from Well 4 that contributed to water
steam because primary production rates were known production. Bottom water and interference effects of
cyclic steam response seemed typical of upstructur; nearby wells could be handled with a three-
wells, and injection profile logs were available to dimensional model, but we decided that comparative
estimate steam injection intervals. Initial water runs with a simple two-dimensional radial model
saturation was estimated from core data, and relative would be adequate to study the mechanisms of cyclic
permeability was adjusted to match the observed gas/steam stimulation.
primary rates of 4 BOPD (0.64 m 3 /d oil) and 43
BWPD (6.84 m 3 /d water). Table 8 gives the cyclic Cyclic Gas/Steam Performance
steam injection conditions. Steam was injected only Table 9 also summarizes the response to cyclic steam
Radial Blocks
Run· After Layers·· 1 Through 4 5 6 7 and8 9
Temperature, • F
15B injection A 14 3 0 0 0
B 100 14 1 0 0
C 400 253 18 0 0
D 403 96 7 0 0
Pressure, psia
15B injection A 298 296 293 252 258
B 471 353 330 300 251
C 644 644 640 390 338
D 665 664 649 409 342
Pressure Increase Due to Gas Injection, psi
15B-4A injection A 98 86 70 5 0
B 200 106 92 54 10
C 131 133 150 67 86
D 109 107 97 83 118
15B-4A production A 29 45 47 22 5
B 23 38 32
C 10 11 24 80 99
D 6 5 28 80 92
Gas Saturations, %
4A injection A 0 0 0 0 0
B 0 0 0 0 0
C 20 0 0 0 0
D 20 0 0 0 0
15B injection A 7 4 3 0 0
B 5 5 8 5 0
C 25 8 5 6 4
D 18 5 5 5 1
15B production A 5 5 2 0 0
B 5 5 5 3 0
C 12 5 5 5 4
D 8 5 5 5 1
Oil Saturation Decrease Due to Gas Injection, %
4A-15B production A 3 2 0 0 0
B 7 0 0 0 0
C 7 1 3 3 2
D 1 0 1 3 1
"Run 4A - no gas; Run 158 - 320 sci gaslbbl steam injected.
""A= 1 and 2, 8=3, C=4 and 5, 0=6 and 7 ofTable5.