Chemical Thermal and Rheological Performance of As
Chemical Thermal and Rheological Performance of As
Chemical Thermal and Rheological Performance of As
[email protected]
* Correspondence: [email protected]; Tel.: +39-081-7758839
Abstract: In order to meet the environmental needs caused by large plastic waste accumulation, in
the road construction sector, an effort is being made to integrate plastic waste with the function of
polymer into asphalt mixtures; with the purpose of improving the mechanical performance of the
pavement layers. This study focuses on the effect of a recycled mixture of plastic waste on the chem-
ical, thermal, and rheological properties of designed asphalt blends and on the identification of the
Citation: Veropalumbo, R.; most suitable composition blend to be proposed for making asphalt mixture through a dry modifi-
Russo, F.; Oreto, C.; cation method. Thermo-gravimetric analysis, differential scanning calorimetry, and Fourier trans-
Buonocore, G.G.; Verdolotti, L.; form infrared spectroscopy analysis were carried out to investigate the effect of various concentra-
Muiambo, H.; Biancardo, S.A.; tions and dimensions of plastic waste (PW) on the neat binder (NB). The frequency sweep test and
Viscione, N. Chemical, Thermal, and
the multiple stress creep and recovery test were performed to analyze the viscoelastic behavior of
Rheological Performance of Asphalt
the asphalt blends made up of PW in comparison with NB and a commercial modified bitumen
Binder Containing Plastic Waste.
(MB). It has been observed that the presence of various types of plastic materials having different
Sustainability 2021, 13, 13887. https://
melting temperatures does not allow a total melting of PW powder at the mixing temperatures.
doi.org/10.3390/su132413887
However, the addition of PW in the asphalt blend significantly improved the aging resistance with-
Academic Editors: Michael Wistuba, out affecting the oxidation process of the plastic compound present in the asphalt blend. Further-
Di Wang, Chiara Riccardi, Libo Yan, more, when the asphalt blend mixed with 20% PW by the weight of bitumen is adopted into the
Zhanping You, Lily Poulikakos asphalt mixture as polymer, it improves the elasticity and strengthens the mixture better than the
and Ana Jiménez del Barco Carrión mixture containing MB.
Received: 26 October 2021 Keywords: plastic waste; recycled asphalt blends; rheological analysis; asphalt mixture; FTIR; dif-
Accepted: 6 December 2021 ferential scanning calorimetry
Published: 15 December 2021
construction has provided a good opportunity to recycle, reuse, and reduce plastic waste.
For this reason, many researchers in the road construction sector are investigating the re-
use of plastics/polymers into bituminous mixtures [4]. The employment of polymers as
bitumen modifiers has been generally studied for decades. Polymer modification of bitu-
men is already practiced by the asphalt industry with the aim to improve the properties
related to road pavement resistance. Indeed, it has been proved that the addition of poly-
mer into binder enhances its stiffness at high temperature, its moisture resistance, and its
fatigue life [5].
Some authors have shown that using a 4.5% of SBS polymer with high-vinyl content
by weight of the binder increase the number of fatigue cycles to failure when compared
to a commercial polymer-modified bitumen and a virgin bitumen at any strain level [6].
Furthermore, it was found that the modification of neat bitumen using a hybrid combina-
tion of styrene-ethylene/propylene-styrene (SEPS) and montmorillonite (MMT) clay im-
proves not only its performance at high temperature but also the aging resistance due to
a lower increase in carbonyl functional groups when exposed to oxidation [7].
As a consequence of the massive plastic waste that is generated worldwide, the use
of waste plastics/polymers has been also investigated. According to Wu and Montalvo [8]
and Vargas and Hanandeh [9], the major types of waste polymers used to modify bitu-
mens are polyethylene teraphthalate (PET) [10,11], which not only reduced the amount of
binder required for the optimization of an asphalt mixture but also produced a significant
decrease in plastic deformations; high-density polyethylene (HDPE) [12], whose optimum
content between 6 and 10% was found to improve the fatigue phenomenon where the
number of loading cycles increases; polyvinyl chloride (PVC) [13], which increases the
strength and stability of the mix; low-density polyethylene (LDPE) [14–16], which has
been found to play important roles in asphalt’s low-temperature properties and hot stor-
age stability; polypropylene (PP) [17], which produced increases of viscosity, softening
point, flash point, and the decreasing of density when added to a commercial neat bitu-
men, penetration, and solubility, and polystyrene (PS) [18] that can be reduced 1% of bi-
tumen in mixture replacing it producing an extra-rigidity on the final asphalt mixture.
Other polymers that are attracting researchers’ attention are ethylene-vinyl acetate (EVA)
[19–21], polyurethane (PU) [22–24], acrylonitrile butadiene styrene (ABS) [25], and poly-
carbonate [26].
Among the waste plastic polymers, polyethylene (PE) is considered the most effec-
tive for bitumen modification [27,28].
For example, Padhan and Sreeram [29] evaluated the effect of adding PE into a neat
commercial-grade VG 10 binder with a 2:1 ratio to modify it. Better performances were
obtained, in particular, the addition of PE exhibited higher softening point and rotational
viscosity values, and lower penetration values than the neat binder.
Kakar et al. [30] showed that the addition of 5% PE by mass to the binder lead to an
increase in the resistance to the rutting with respect to commercial polymer-modified
binders.
Brasiliero et al. [31] analyzed the feasibility of using two percentages (6.5 and 12.5%
by the weight of binder) of flakes made from recycled PE as binder modifiers. It was found
that as the amount of PE increases the binder shows similar properties of a modified
binder manufactured in the refinery, leading to an increase of the complex modulus and
at the same time a reduction of the phase angle at high temperature.
Some studies were focused on the effect of mixing high-density polyethylene (HDPE)
(melting point at 180 °C), low-density polyethylene (LDPE) (melting point at 160 °C), and
polypropylene (PP) (melting point at 190 °C) on the viscoelastic performance of a tradi-
tional binder [32]. It has been shown that the addition of LDPE at loading above 2% by
the weight of binder increase the viscoelastic behavior of the bitumen [33] while the addi-
tion of PE at loading between 2% and 8% by the weight of the binder [34] improves the
fatigue performance of the binder with an increase of the failure values (Nf).
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Nizamuddin et al. [5] reported that the addition of recycled LDPE as a modifier for
bitumen showed significant improvements in the physical, chemical, rheological and ther-
mal properties of base bitumen. Specifically, a concentration between 3 and 6% by the
weight of bitumen is suggested to enhance sustainability and increase performance, thus
favoring its use during construction. Other researchers have studied different plastic
waste blends to find the optimum compositions for pavements that could withstand heav-
ily loaded vehicles and hot climates. Particularly, several studies have been conducted on
the reuse of PET widely used in the production of beverage containers and polyester tex-
tiles [35]. Merkel et al. [35] showed that additives made from deconstructed PET wastes,
chemically modified through aminolysis to obtain terephthalic amides, improve the per-
formance properties of asphalt at various experimental conditions.
It has already been proven that the mixtures containing waste plastic bottles have
lower optimum asphalt content compared to the conventional mixture, which could re-
duce the amount of asphalt binder used in road construction [36]. When plastic wastes are
used as modifiers into asphalt mixtures [37], the performance properties of the asphalt
mixture are enhanced, in particular, the mixture turns to be less sensitive to moisture dam-
age.
Given the above scenario, the aim of the present research is to investigate the effect
of various concentrations and dimensions of plastic waste (PW), mainly composed of a
mixture of PET and PE, on the structural, thermal, and rheological properties of asphalt
blends, and, in a preliminary analysis, the feasibility to introduce PW into asphalt mixture
through a dry method, to obtain performance similar to those of mixture containing com-
mercial modified bitumen. A series of tests have been carried out as synthetized in the
experimental program shown in Figure 1. The first phase of the research deals with the
investigation of the main properties of the materials that are adopted for making the as-
phalt blends, and the asphalt mixtures, i.e., neat bitumen (NB) 50/70 penetration grade,
modified bitumen 10/40–70 (MB), plastic waste, and limestone aggregates. After that, the
asphalt blends containing PW were prepared, and jointly the basic properties in terms of
ring and ball (EN 1427 [38]) and viscosity (EN 13702 [39]) were analyzed. Chemical char-
acterization and a thermal degradation analysis were carried out on the asphalt blends to
explore the effect of PW when mixed at a high temperature of 150 °C with NB. Subse-
quently, the main rheological properties were assessed, including the two binders (NB
and MB), by means of a dynamic shear rheometer (DSR) and performing a frequency
sweep (FS) test (EN 14770 [40]) and a multiple stress creep and recovery (MSCR) test (EN
16659 [41]). After the identification of the most suitable asphalt blend with PW among
those analyzed, the same amount of PW corresponding to this blend was used for the
preparation of an asphalt mixture optimized according to the Superpave procedures
through the dry method, in compliance with the same volumetric properties of a tradi-
tional hot mix asphalt with NB and a hot mix asphalt prepared with MB, used as control
mixes. On the three obtained mixtures, the indirect tensile strength (EN 12697-23 [42]) and
the moisture damage (EN 12697-12 [43]) tests were performed to investigate the effect of
PW within an asphalt mixture.
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Bitumen
Properties Unit Standard
NB MB
Penetration at 25 °C dmm EN 1426 [44] 68 52
Softening point (R&B) °C EN 1427 [38] 46 87
Dynamic viscosity at 135 °C 0.25 1.38
Dynamic viscosity at 100 °C Pa s EN 13702 [39] 4.10 9.18
Dynamic viscosity at 60 °C 185 1560
A preliminary analysis was made in terms of ring and ball (R&B) by comparing NB
with the obtained three mixtures (B1, B2, and B3) to assess the effect derived from the
addition of PW. As can be seen from the results reported in Table 2, R&B values of B1, B2,
and B3 samples have been improved by 23, 20, and 88%, respectively, in comparison with
NB.
As expected, the viscosity values (see Table 2) of the three blends B1, B2, and B3 are
higher than those of NB, at both 100 °C and 135 °C. In particular, at 100 °C, the lowest
increase (115%) was shown by the B2 sample while the highest (381%) was obtained by
the B1 sample, while at 135 °C keeping constant the PW amount at 10%, B1 shows a lower
viscosity value (68%) compared to B2.
It is worth noting that, both at 100 °C and 135 °C, the 10% PW blends show viscoe-
lastic properties similar to the MB sample, in particular, the B2 sample at 100 °C and the
B1 sample at 135 °C.
It is noticeable from the above results that the increase of the PW content with a nar-
rower size range gives rise to blends more sensitive to the temperature and, therefore,
more workable during the blending operation at temperatures around 150 °C.
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Table 2. Basic properties of studied materials: ring and ball and viscosity at 100 °C and 135 °C.
Los Angeles Shape Index Flat Index Sand Equivalent Gsa Gsb
(%) (%) (%) (%) (g/cm )
3 (g/cm3)
EN 1097-2 [46] EN 933-4 [47] EN 933-3 [48] EN 933-8 [49] EN 1097-6 [50] EN 1097-6 [51]
Coarse aggregate
Limestone 10/18 20.6 4 8 n.d. * 2.694 2.686
Limestone 6/12 20.1 8 11 n.d. 2.713 2.687
Fine aggregate
Limestone sand n.d. n.d. n.d. 95.3 2.718 2.679
Limestone filler n.d. n.d. n.d. n.d. 2.737 2.737
* n.d. = not determined.
The design of the grading curve was defined according to the following require-
ments:
• EN 13108-1 [51] (see Table 1 in EN 13108-1);
• Special tender documents of southern Italy for a binder layer;
• Superpave requirements, according to the control points, defined for a nominal max-
imum aggregate size of 19 mm, and a sand restricted zone to be avoided for compat-
ibility problems [52];
• Maximum-density gradation, according to the Fuller and Thompson equation, to be
avoided (n = 0.45) [53].
The obtained design curve is reported in Figure 3.
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(a) (b)
Figure 4. (a) Asphalt mixing phase and (b) gyratory compaction.
2.2. Methods
2.2.1. Chemical Characterization: Fourier Transform Infrared Spectroscopy-FTIR
FTIR spectra were recorded at room temperature by using an infrared spectrometer
(model Frontier Dual Ranger, PerkinElmer, Waltham, MA, USA) in attenuated total re-
flectance (ATR) mode from 650 to 4000 cm−1 [2,56]. Spectra were recorded at 4 cm−1 reso-
lutions and reported the average of 64 scans. It has been proved by several researchers
[57] that infrared spectroscopy (FTIR) in ATR mode is an efficient and reliable method to
investigate and monitor the chemical arrangement (i.e., oxidative phenomena) and struc-
ture of asphalt samples. Hence, it has been used to analyze NB, its composite samples, B1,
B2, B3, and MB.
In the region ranging from 2000 to 600 cm−1, the main vibration peaks, which are in-
dicators of asphalt binder oxidation level, absorb namely carbonyl (C=O, around 1700 to
1740 cm−1), sulfoxide functional groups (S=O, around 1030 cm−1), along with butadiene
(−CH=CH−, 960 cm−1) and styrene (aromatic groups, around 690–750 cm−1) peaks [2].
In order to better understand the influence of PW filler on the chemistry of bitumen,
we performed the FTIR characterization of the “neat” PW and of the PW after thermal
treatment at 150 °C, which represents the average temperature used for the preparation
of bitumen composites. All the spectra were baseline corrected by using Perkin Elmer
Spectrum software.
The FS test was carried out using frequency values falling within a range from 0.1 to
10 Hz (a total of 20 observations were made with a gap of 0.1 for frequencies from 0.1 to 1
Hz, and a gap of 1 Hz for frequencies from 1 to 10 Hz, passing through 1.59 Hz) at six test
temperatures (0, 10, 20, 30, 40, and 50 °C). A Dynamic Shear Rheometer (DSR, Anton Paar
Smart PAVE 102 type) was used.
A “25 mm plate-plate geometry” with a 1 mm gap was adopted to carry out the rhe-
ological analysis at test temperatures above 30 °C, and an “8 mm plate-plate geometry”
with a 2 mm gap as the DSR configuration was used to investigate all the specimens at
test temperatures below 30 °C.
The ratio between the maximum shear stress (𝜏𝑚𝑎𝑥 ) and the maximum shear strain
(γmax) determined the complex shear modulus (|G*|) (see Equations (1) and (2)), while the
lag between τmax and γmax obtained the phase angle (δ).
𝜏𝑚𝑎𝑥
|𝐺 ∗ | = (1)
𝛾𝑚𝑎𝑥
𝑁 𝜀1𝑁⁄ −1 (4)
𝐽𝑡𝑜𝑡 = 𝜏 (kPa )
𝑁
where 𝜀10 is the strain value at the end of the recovery phase (after 10 s) of the N-th cycle,
𝜏 is the applied stress, 0.1 kPa and 3.2 kPa and 𝜀1𝑁 is the strain value at the end of the
creep phase (after 1 s) of the N-th cycle.
The indirect tensile strength (ITS) and the indirect tensile stiffness modulus (ITSM)
were adopted for the mechanical characterization of the asphalt mixtures.
The ITS was carried out according to EN 12697-23 [42]. The cylindrical specimen to
be tested is brought to the specified test temperature of 10 °C, placed in the compression
testing machine between the loading strips, and loaded diametrically along the direction
of the cylinder axis with a constant speed of displacement until it breaks. The ITS is the
maximum tensile stress calculated from the peak load applied at break and the dimen-
sions of the specimen, calculated by using Equation (5).
2𝑃
𝐼𝑇𝑆 = (5)
𝜋𝐷𝐻
where ITS is the indirect tensile strength (GPa), P is the peak load (kN), D is the diameter
of the specimen (mm), and H is the height of the specimen (mm).
A total of three specimens were tested and the final ITS value was obtained as a mean
value of the three determinations.
The stiffness modulus conducted at three different temperatures of 10, 20, and 40 °C
was calculated using an indirect tensile load configuration, in compliance with ANNEX
C of the EN 12697-26. Since the standard requires that the peak load value shall be ad-
justed to achieve a target peak transient horizontal deformation of 0.005% of the specimen
diameter when the test temperature is 10 °C, the test was conducted under strain control
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to keep constant the strain level below 50 με for each temperature. The ITSM was calcu-
lated using Equation (6).
𝐹 × (𝜈 + 0.27)
𝐼𝑇𝑀 = (6)
𝑧×ℎ
where F is the peak value of the applied vertical load (N), z is the amplitude of the hori-
zontal deformation obtained during the load cycle (mm), h is the mean thickness of the
specimen (mm), and 𝜈 is Poisson’s ratio (assumed to be 0.35).
(a) (b)
Figure 5. FTIR spectra of plastic waste, before and after thermal treatment at 150 °C (a) complete investigation range (b)
magnification in the range 700–1900.
Figure 6 reports the FTIR spectra of neat and composite bitumen samples (MB, NB,
B1, B2, and B3), and Table 5 summarizes the main vibrational assignments. The assign-
ments around 2850 cm−1 and 2920 cm−1 were ascribed to the stretching vibrations of the
aliphatic C-H bonds and the corresponding bending vibrations were identified at 1460
Sustainability 2021, 13, 13887 11 of 22
cm−1. Additionally, the C=C ring vibration bands from aromatic species were recorded at
around 1605–1590 cm−1.
In the vibrational range 1500–1800 cm−1, MB showed some oxidized species which
come from the aging of SBS moieties contained in the bitumen [57], i.e., the C=O vibration
peaks, at 1741 cm−1, are correlated to the free carbonyl, and at 1690 cm−1, are associated to
the conjugate carbonyl. This vibration peak was not observed for the NB, thus indicating
that the NB is not oxidized. For the samples B1, B2, and B3, the stretching vibrations of
free-carbonyl group C=O were recorded at lower wavenumbers, namely around 1716
cm−1. This peak can be correlated to the carbonyl stretching of PW as observed in the spec-
tra reported in Figure 5. This means that the addition of PW in the bitumen blends does
not affect the oxidation/aging process of bitumen.
Additionally, for the MB sample and for NB, a new characteristic oxidation peak at
around 1030 cm−1 has been observed and identified as the S=O bond in sulfoxide. Instead,
in the case of the B1, B2, and B3 blends, in addition to the S=O slight peak (~1033 cm−1), a
vibrational peak at 1018 cm−1, attributed to the C-O-C bond of plastic waste, was also ob-
served (Figure 6b).
Furthermore, the vibration peaks associated with the trans-di-substituted –CH=CH−
butadiene block (968 cm−1) and to the C-H aromatic mono-substituted (styrene block, at
748 cm−1) have been highlighted in the spectra of MB samples and NB. At the same wave-
number values, a small shoulder has been also recorded for the investigated blends (B1,
B2, and B3).
Moreover, a slight band at around 3400 cm−1 (correlated to the -OH-stretching) has
been observed for MB samples (mainly for B3), likely related to the oxidation of the poly-
butadiene portion in the copolymer.
(a) (b)
Figure 6. FTIR spectra of MB, NB, B1, B2, and B3 bitumen samples (a) all ranges; (b) range between 1800 and 600 cm−1.
Table 5. Assignments of the main IR bands of bitumen samples and their composites.
Samples
Assignment Groups Assignment
MB NB B1 B2 B3
υst C-H Aliphatic species 2900 2900 2900 2900 2900
υst C=O Free carbonyl 1741 n.d. 1716 1716 1716
υst C=O Conjugate carbonyl 1685 n.d. n.d. n.d. n.d.
υst C=C Aromatic ring vibration 1605 1601 1590
Wavenumber (cm-1) 1590 1590
δ C-H Methylene 1373 1373 1373 1373 1373
υst S=O Sufoxide 1033 1030 1031 1031 1031
υst C-O-C Ether n.d. n.d. 1015 1015 1015
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From the discussion above, it can be concluded that the addition of PW does not
affect the oxidation process of SBS-based bitumen, but its presence significantly improves
the aging resistance if compared to results obtained using other fillers such the crumb
rubber, as also observed by other authors [60].
3.2. Thermal Analysis (TGA and DSC) of Neat Plastic Waste, Neat Bitumen, and Their
Composites
To better evaluate the effect of PW on the thermal behavior of composite bitumen,
thermal degradation properties of neat PW through TGA (in both air and N2 atmosphere)
and DSC analysis have been carried out and the results are reported in Figure 7. In partic-
ular, TGA in a N2 atmosphere of the PW sample (Figure 7a) showed a degradation step
in the range 360–420 °C with an onset temperature at 361 °C, and a corresponding weight
loss of about 90%, that is likely related to the thermal degradation of PET. As already
evidenced by FTIR analysis, DSC results (see Figure 7b) clearly show that the main com-
ponent of the mixture is PET, with its typical melting temperature observed at 248 °C. In
addition, from TGA under air atmosphere (reported in Figure 7c) the thermogram shows
three separate portions of the mass loss curve: the first one correlated to the HDPE/PP mix
(around 3 wt% of mass loss) and the second one to the PET (around 84 wt% of weight
loss), both degrade quickly into char and volatiles at around 150–250 °C and 377–527 °C,
respectively [61]. In the third part, further increase in temperature slowly decomposed
(~13%) the char, which is combusted by reacting with oxygen. From this last analysis, it is
possible to assume that in the PW mixture there are 96.5 wt% of PET and 3.5 wt% of
HDPE/PP mix.
Figure 7. (a) TGA and DTGA in N2 atmosphere, (b) DSC analysis, and (c) TGA in air atmosphere of PW sample.
In Figure 8 the thermograms of the MB, NB, and their derivatives are reported. The
DTG (see Figure 8b) was used to identify the point at which weight loss is more evident
and to determine: (i) the onset degradation temperature (Tonset), (ii) the maximum decom-
position temperature (Tmax), and (iii) the corresponding weight loss as well as (iv) the yield
of residual char. The main data are summarized in Table 6. For all the investigated sys-
tems, an intense degradation event related to the random break/rupture process and sub-
sequent pyrolysis of the components present in the bitumen samples was observed [62].
The DTG curves (see Figure 8b), showed that MB has the lowest thermal stability with
respect to all the other samples, whereas the NB sample exhibited higher thermal stability
with respect to its composites. This is due to the presence of the polymeric waste (PET-
HDPE-LDPE-PP) which, with its Tmax equal to 427 °C, slightly decreases the Tmax value of
NB from 456 °C to 442, 434, and 435 °C, for the three investigated blends B1, B2, and B3,
respectively.
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(a) (b)
Figure 8. (a) Thermograms with the inset of two main sections of the graph zoomed in and (b) derivative thermograms of
bitumen samples and their composites.
Sample Tonset (°C) Tmax (°C) Loss Weight (wt%) Char (wt%)
PW 361 427 90% 10.20
MB 200 452 84.00 16.00
NB 276 456 85.75 14.25
NBat150°-10 min 278 456 87.00 13.00
B1 275 442 86.20 13.80
B2 275 434 85.00 15.00
B3 276 435 85.30 14.30
In Figure 9, DSC thermograms of all the investigated samples are reported. MB and
NB samples showed glass transition temperature (Tg) values of −20 °C, 10 °C, and 60 °C
which Özdemir et al. [63] associated, respectively, to the saturate, aromatic, and resin com-
ponents of the bitumen. During the evaluation of possible interactions among the compo-
nents in the bituminous blend, the obtained DSC results showed that the presence of PW
does not bring any significant change in the Tg of the composites, whereas some differ-
ences can still be observed in the melting temperatures. Indeed, DSC curves revealed two
sharp melting peaks (Tm = 246 °C and 256 °C) which indicates, as expected, the presence
of plastic components in the blend and, particularly, the presence of different types of
polymers in the PW including PET whose crystalline melting temperature is about ∼260
°C. It is worth noting that the blend of bitumen and PW is incompatible in nature [63].
They observed that, at low PW content (up to 5%), the presence of small melting peaks
has been observed, indicating some level of compatibility. However, at higher loading
content (i.e., 7%), two distinct and sharp melting peaks have been observed, thus indicat-
ing a high level of incompatibility of polymers in the bituminous matrix. Similar behavior
was observed in the DSC curves of the samples investigated in the present work, thus
confirming the incompatibility of the blends.
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Figure 10. Comparing asphalt blends and binders in terms of master curves.
At high temperatures, the asphalt binders behave like viscous fluids with no capacity
for recovering with no viscous component of |G*|, since δ = 0°. Under normal pavement
temperature and traffic loading, bituminous binders act with the characteristics of both
viscous liquids and elastic solids; when the binders are loaded, part of their deformation
is elastic and part is viscous. Even if two binders are viscoelastic and have the same |G*|,
the smaller δ value establishes which one is more elastic than the other, and the defor-
mation could be recovered much more from an applied load.
Therefore, an analysis of the phase angle was carried out. First of all, as reported in
Figure 10, it is noticeable that the phase angles of the three blends are on average 11%
lower than NB; looking in more detail the single blends B1 and B2 returned, in particular,
a constant decrease of 8% regardless of the temperatures, while B3 until 30 °C is 14% lower
than NB decreasing even more of 19% and 29% at 40 and 50 °C, respectively. In this case,
it is evident that the elasticity of the blends is given by the amount of PW that for B3
resulted higher than B1 and B2 and it is not dependent on the PW size since B1 and B3
returned the same δ values.
Comparing the blends with the modified bitumen at 0 °C, the δ values of B1, B2, and
MB matched, while B3 returned a 9% lower phase angle values.
Since 30 °C resulted in a change of behavior for all the solutions so far analyzed, a
Cole–Cole diagram at 30 °C was designed to evaluate in more detail the elastic component
in the function of the viscous one (see Figure 11).
The elastic degree of the blends, as is shown in Figure 11, was 10%, 8%, and 21%
higher than NB for B1, B2, and B3, respectively. The modified bitumen instead, as previ-
ously shown by phase angle analysis through the mater curve, returned the highest de-
gree of elasticity between the two bitumen and the three blends.
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Jnr Jtot
Sample 40 °C 50 °C 40 °C 50 °C
0.1 kPa 3.2 kPa 0.1 kPa 3.2 kPa 0.1 kPa 3.2 kPa 0.1 kPa 3.2 kPa
NB 0.1628 0.1722 1.1230 1.2119 0.1647 0.1739 1.1266 1.2125
MB 0.0115 0.0185 0.0509 0.0787 0.0170 0.0219 0.0639 0.0903
B1 0.0309 0.0493 0.1746 0.2981 0.0342 0.0515 0.1880 0.3030
B2 0.0360 0.0462 0.2403 0.3575 0.0389 0.0484 0.2538 0.3621
B3 0.0051 0.0205 0.0499 0.1204 0.0152 0.0224 0.0614 0.1258
Figure 12 shows two 3D scatter plots where the x-axis shows Jtot, the y-axis shows
G′, and the z-axis shows Jnr at the test temperatures of 40 (see Figure 12a) and 50 °C (see
Figure 12b). These graphs have been plotted to represent in a synthetic way the degree of
Sustainability 2021, 13, 13887 17 of 22
elasticity of the blends and the binders, better conveyed through a link between the three
characteristic parameters (Jnr, Jtot, and G′). As can be observed from the figure, all the
asphalt blends exhibit behavior completely different from NB and near MB, both at 40 and
50 °C. B1 and B2 appear to be closer to modified bitumen, otherwise, the deviation of B3
compared to MB seems more marked compared to other mastics, due to the higher G′
value for B3. Therefore, among all mixtures, B3 is the most elastic, even more so than MB.
50 °C
40 °C
(a) (b)
Figure 12. Scatter plot by comparing Jtot, G′, and Jnr: (a) 40 °C and (b) 50 °C.
The data in Table 7 provide an exhaustive characterization of the blends since the Jtot
reported were evaluated immediately before load removal. It is evident from the results
that no substantial difference returned the three blends between Jnr and Jtot at the same
temperature and stress level, confirming their ability to recover deformation already after
one second of the end of the creep phase after load removal.
As can be seen from the results above described, B3 returned the most suitable solu-
tion to be compared to a modified bitumen as those objects of the present research.
From the investigation carried out on the asphalt mastics, B3 resulted as the most
suitable blends to be reemployed into asphalt mixtures. Therefore, an internal laboratory
protocol was pursued for mixing the asphalt mixture with the 20% PW by the weight of
NB (HMAB3) as follows:
• The aggregates were preheated for 4 h at 180 °C.
• The PW stored at room temperature was added directly to the aggregates, before the
bitumen. The first blending with coarse aggregates, sand, and PW was performed for
2 min to obtain a homogenous dispersion of all PW particles into the aggregates.
• The next steps involved the addition of the NB, preheated for 1 h at 150 °C, and fur-
ther mixing, for approximately 5 min until the aggregates were fully coated with bi-
tumen.
• The filler was then added, and further mixing was performed for 5 min.
• After the mixing phase, the mixture was put in the oven for 2 h until it reached a
uniform compaction temperature.
Using a Ndes equal to 100 the alternative asphalt mixture, HMAB3, did not exhibit the
same volumetric properties as HMANB, since they differed in the Va values, in particular,
HMAB3 did not satisfy the Superpave requirement for a Va of 4% at Ndes. Hence, the
number of gyrations used for HMAB3 was changed and 120 was found to be the appropri-
ate Ndes. The results of the Superpave optimization for HMAB3 are reported in Table 8a.
Sustainability 2021, 13, 13887 18 of 22
Table 8. (a) Superpave optimization: HMANB vs. HMAB3 volumetric properties and (b) ITS and
ITSM results.
(a)
Asphalt Mix- Va VMA VFA %Gmm atNdes Dust Portion
ture (%) (%) (%) (%) (-)
HMANB 4 14.2 70.6 85.57% 1.1
HMAB3 4 14 71.8 97.64% 1.1
(b)
Asphalt Mix- ITS (MPa) ITSM (MPa)
ture at 10 °C at 10 °C at 20 °C at 40 °C
HMANB 3.37 14853 8120 773
HMAMB 2.97 15391 8613 1051
HMAB3 4.38 16498 9582 1440
The first mechanical characterization of the asphalt mixtures was carried out through
the ITS test, whose results are shown in Table 8b. HMAB3 showed the highest ITS at 10 °C
than the other two mixtures, in particular, it was 47.4 and 30% higher than that of the
HMAMB and HMANB, respectively. The asphalt mixture made up of MB revealed the low-
est ITS at 10 °C (2.97 MPa). This is related to the MB used for making the asphalt mixture
since no differences existed in terms of the grading curves, volumetric properties, or bitu-
men concentrations among all the optimized mixtures.
Table 8b illustrates the mean ITSM for each of the three asphalt mixtures at 10, 20,
and 40 °C. The HMAB3 exhibited a higher ITSM at all test temperatures, in particular +11%
at 10 °C, +18% at 20 °C, and +34% at 40 °C compared to HMANB. Comparing HMAB3 with
HMAMB, a slight increase of 9% at both 10 and 20 °C was observed, while at 30 °C HMAB3
turned a higher ITSM value of 37%. Therefore, it emerges that, as the temperature in-
creases, the beneficial effect produced by the plastic increases in terms of the final stiffness
of the mixture.
In order to better analyze the effect of the introduction of PW in both asphalt binder
and asphalt mixtures, all the parameters analyzed either by the mechanical characteriza-
tion of the mixtures or by the rheological analysis of the asphalt mastics are summarized
in Table 9, as a function of temperature. As it can be seen, for all the parameters analyzed
it appears that the best performance is attributable to both asphalt mixtures and the binder
containing PW (see the red values in Table 9). The highest stiffness shown by both the
binder and the mixture containing PW (via ITSM and |G*|) is fully due to the plastic con-
tent because through the FTIR analysis it has been demonstrated that the mixing phase
does not produce aging phenomena of bitumen that can stiffen it. In addition, this result
was also validated by the analysis of the descriptive parameters of the elasticity of the
asphalt mixtures and binders through G′, δ, Jnr, and Jtot which returned a higher elasticity
in the case of B3 and HMAB3; this is obviously due to the solid presence of PW as it has
emerged from the TGA and DSC analysis that at the mixing temperatures of 150 °C, used
in this case study, do not produce degrading phenomena of PW and above all that, not all
types of PW reach their melting point.
Sustainability 2021, 13, 13887 19 of 22
10 °C 20 °C 40 °C
Asphalt Mixture HMANB HMAMB HMAB3 HMANB HMAMB HMAB3 HMANB HMAMB HMAB3
ITS (MPa) 3.370 2.970 4.380 n.d. n.d. n.d. n.d. n.d. n.d.
ITSM (MPa) 14,853 15,391 16,498 8120 8613 9582 773 1051 1440
Asphalt Binder NB MB B3 NB MB B3 NB MB B3
|G*| (MPa) 20.080 13.284 25.807 3.601 3.181 5.901 0.853 0.995 0.274
G′ (MPa) 14.410 10.448 20.164 1.837 2.150 3.609 0.151 0.593 0.102
G″ (MPa) 13.8541 8.170 15.931 3.084 2.339 4.647 0.839 0.799 0.254
δ (°) 47.935 41.675 40.003 63.776 49.514 55.954 82.031 53.398 66.808
Jnr (kPa−1) n.d. n.d. n.d. n.d. n.d. n.d. 0.167 0.015 0.013
Jtot (kPa−1) n.d. n.d. n.d. n.d. n.d. n.d. 0.169 0.019 0.019
4. Conclusions
In this study, the effect of the different sizes and contents of plastic waste were as-
sessed through the chemical, thermal, and rheological investigation of asphalt blends
mixed with PW in comparison with a neat bitumen 50/70 and modified bitumen. The plas-
tic waste was a mixture of different plastic waste types with a prevalence of PET and PE.
The results obtained lead to the following conclusions:
• FTIR results highlight that the presence of PW does not affect the oxidation process
of SBS-based bitumen, but significantly improves the aging resistance if compared to
results obtained using other fillers such as crumb rubber.
• From the rheological and mechanical investigation, it can be seen that as the temper-
ature increases, there is an increase of the beneficial effect produced by the addition
of PW in both asphalt blends and mixtures.
• A total of 20% PW by weight of NB with a size range between 4 and 0.063 mm was
found to be the blend that performs better than the modified bitumen since in terms
of stiffness and elasticity; particularly, PW is beneficial to the high temperature
achieving lower phase angle and Jnr values (averagely 30% than the other asphalt
solutions investigated).
• The adoption of PW as a modifier of the mixture through the dry method, shown by
preliminary study on the mechanical characterization of the optimized asphalt mix-
ture by means of Superpave method, was found to produce an increase of the ITS
and ITSM at all test temperature in comparison to the asphalt mixtures made up of
NB and MB, despite all mixtures having the same volumetric properties.
It was discovered that during the mixing phase of 150 °C, no melting temperatures
and degradation process have been achieved by PW that increases the overall strength
and elasticity of the innovative asphalt blends and mixtures.
Author Contributions: Conceptualization, R.V. and G.G.B.; methodology, R.V., C.O. and F.R.; val-
idation, H.M., S.A.B. and F.R.; investigation, R.V., N.V. and L.V.; data curation, N.V., C.O., G.G.B.
and L.V.; writing—original draft preparation, R.V. and L.V.; writing—review and editing, G.G.B.
and F.R..; visualization, G.G.B. and F.R.; supervision, H.M., S.A.B. and F.R. All authors have read
and agreed to the published version of the manuscript.
Funding: This research was developed within the Projects of National Interest-PRIN 2017 “Stone
pavements. History, conservation, valorisation and design” (20174JW7ZL) financed by the Ministry
of Education, University and Research (MIUR) of the Italian Government.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: The data presented in this study are available on request from the
corresponding author.
Sustainability 2021, 13, 13887 20 of 22
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