A Review On Performance of Hybrid Asphalt Mix in Pavement Maintenance and Rehabilitation
A Review On Performance of Hybrid Asphalt Mix in Pavement Maintenance and Rehabilitation
A Review On Performance of Hybrid Asphalt Mix in Pavement Maintenance and Rehabilitation
DOI: 10.35629/5252-0308119136 Impact Factor value 7.429 | ISO 9001: 2008 Certified Journal Page 119
International Journal of Advances in Engineering and Management (IJAEM)
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environment.The introduction of additives such as sand, quarry dust, and other fillers in a bituminous
fibers, plastics, rubber, polymers, polypropylene, binder. Bitumen has over the years been greatly
glass fiber, crumb rubber etc. into asphalt improves utilized in construction of highway pavements,
the performance of asphalt pavements. These airfield runways and many other applications; and
additives can either be used with other components as such the need to enhance its performance using
to modify bitumen thereby generating a new binder sustainable alternatives through various recycling
or as substitute for part of the aggregate. techniques.Essawy A. I et al, [6] affirmed that
Huang S.C. et al [1] opined that use of these alternatives should blend effectivelywith the
alternative (or byproduct) materials in asphalt bitumen binder and improve its high temperature
mixtures for pavement maintenance and susceptibility without making it too vicious at
rehabilitation is most intricate of highway uses, as mixing temperature or too brittle at low
it requires carefully engineered and designed temperatures. Theyneed to be readily available,
processes and not just throwing the alternative relatively cheap, easily processed, chemically and
material into the mixture and blending it with physically firm during storage, production, usage,
asphalt. This requires the careful design of the and service.
proposed mixture itself, determining the effects of As HybridAsphalts Pavements receives
the alternative materials on the asphalt binder wide recognition, the incorporation of additives
behavior, and the pavement into which it will be such as Fibers, End of life Tyres (ELTs),
integrated and the required testing of the resultant Thermoplasticslike Polyethylene Terephthalate
mixture for compliance to specification. (PET),High Density Polyethylene (HDPE),
This paper is a review of novel studies Polypropylene (PP), Polyethylene bags, etc. will
carried out on Hybrid Asphalt Mix encompassing likely increase.
the materials, specifications related to production,
processing methods, applications, and performance II. MATERIAL USE OF RECYCLED
on pavement maintenance and rehabilitation. Not TYRE IN ENGINEERING
only does the utilization of Hybrid Asphalts The exponential growth in the number of
ameliorate problems of solid waste but it also automobiles across the globe has yielded a
improves pavement performance where necessary corresponding increase in the amount of End-of
in areas as enhanced skid resistance, superior Life tyres, especially in the US, Europe, China,
flexibility, oil and crack resistance, rutting Japan [7]of which adequate disposal have been
resistance, and reduction in traffic noise. worrisome considering their volume and durability
Hybrid Asphalt can be seen as an [8]. With massive worldwide outcry and criticism
innovative solution that involves blending bitumen against landfill disposal, it has become an
with additives gotten from recycled waste materials unpleasant choice [9]. Several recovery options for
(Plastics, Rubber, End of Life Tyres, Polymers, scrap tyres are available such as ―energy recovery‖
Fibers, Polypropylene, HDPE, Fiber glass etc.) and (use as substitutes for fossil fuel), ―chemical
other components. The additives can either be processing‖ (in gasification ,pyrolysis and
incorporated as partial replacement for the mineral thermolysis) or ―granulate recovery‖ were heavy
aggregate or for modifying bitumen to produce a shredders are utilized to reduce the tyre into smaller
mixture with improved characteristics and sizes [10] with numerous civil engineering
performance. applications such as playground flooring, paving
blocks, rubberized asphalt pavements. [11].
1.1 Bitumen
Bitumen is a heavy petroleum-based 2.1 Crumb Rubber Modifier
hydrocarbon. It is a complex and highly viscous The use of Crumb Rubber Modifier
mixture comprising of four major families of (CRM) in hybrid asphalt pavements have been a
compounds (saturates, aromatics, resins and promising solution beyond providing a sustainable
asphaltanes) [2, 3] occurring in large deposits such environment, it enhances pavement performance
as oil sands and pitch lakes (natural bitumen). It with reports of reduction in traffic noise, cost
can also be obtained from fractional distillation of effective maintenance, improved abrasive
crude oil as a residue (refined bitumen). With so resistance, superior skid and rutting resistance, and
much prospective properties of interest such as better solution for pavement cracking [12–15].
impermeability, adhesivity, ductility, resistance to Amongst some of the notable works with much
weathering and chemical attacks, etc. [4, 5]It is distinct and remarkable success are roads built
often referred to as asphalt, which is a general road- using rubberized asphalt mixture which involves
paving material consisting of hot mixed gravel, waste/ scrap tyre or Recycled Tyre Rubber
DOI: 10.35629/5252-0308119136 Impact Factor value 7.429 | ISO 9001: 2008 Certified Journal Page 120
International Journal of Advances in Engineering and Management (IJAEM)
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Modified Bitumen (RTR-MBs). This is usually removed through aspiration and by magnets
gotten from recycled End of Life Tyres (ELTs). respectively) forms the structural skeleton, while
Tyre which is a complex product consists of three the rubber in the thread, side wall, apexes, around
core material constituents: (i) elastomeric the liner and shoulder wedge forms the ―flesh‖ of
compound (have major engineering interest), (ii) the tyre. [16]
fabre and (iii) steel. The fabreand steel (usually
Following the enhanced performance reducing End of Life Tyres (ELTs) to Crumb
benefits, utilizing Crumb Rubber Modified (CRM) Rubber Modifier (CRM) that are clean and
binder in blending hot mix asphalt (HMA) mixtures consistently sized through one of the following
has garnered enormous interest with reports from technologies:
different studies showing that the general (i) Ambient Grinding: Processing scrap tyres at or
performance of the mixture can be considerably above normal room temperature by the use of
affected by the amount, type and source of rubber it rotating blades.
contains, prevailing blending conditions, particle (ii) Cryogenic Grinding: In this procedure, brittle
sizes, production and, modification techniques, RTR is obtained by freezing using liquid
processing techniques in place, and so on [18–23]; nitrogen (temperature between -87 to -198 ᵒC)
with the beneficial characteristics of tyres such as after which hammer mill shatters them to
resistance to heat and humidity, non- acquire particles with low surface area. [25]
biodegradability vital for their pavement service (iii) Wet Grinding: Two closely spaced grinding
roles. wheels are used to further reduce the rubber
Davide Lo Presti [24] in his work carried particles in a liquid medium usually water.
out a detailed study on existing technologies and [26]
specifications related to the production, handling (iv) Hydro jet Reduction: In this technique, finer
and storage of RTR-MBs also considering their particles of RTR areobtained by further
current applications within road asphalt mixtures. reduction through pressurized water.
From expounding on the monitored procedures of
DOI: 10.35629/5252-0308119136 Impact Factor value 7.429 | ISO 9001: 2008 Certified Journal Page 121
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He further explained that the subsequent hand, blending bitumen with CRM manufactured
conversion of CRM to Hybrid Asphalt can be by from scrap tyres and other additives, as required,
either of these two processes: One application before combining the binder into the bitumenous
known as “Dry Process” requires partial paving materials to obtain a modified asphalt
replacement of the mineral aggregates in asphalt pavement is referred to as the “Wet Process”. This
mixture with small amounts of pulverized rubber produces a material with approximate
obtained from discarded or scrap tyres representation of valuable engineering
(ELTs)resulting in surface paving asphalt mixture characteristics of all the base constituents.
with highly improved performance. On the other
He further opined that the majorreason for can also be designed for optimum performance in
using RTR-MBs is for the provision of any type of climate. With the rubber stiffening the
significantly improved and sustained engineering binder and increasing its elasticity, the pavement
features over normal paving grade bitumen. They
DOI: 10.35629/5252-0308119136 Impact Factor value 7.429 | ISO 9001: 2008 Certified Journal Page 122
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resistance to permanent deformation (rutting) is shear condition. After which super pave binder
increased. tests such as Bending beam rheometer (BBR)
Bertollo S. M [27]concurred that it can ,Brookfield viscosity, Dynamic shear rheometer
also reduce pavement fatigue, retardsreflective (DSR), test conducted on different control binder
cracking, and impedes pavement rutting, aging samples (3 Nos. comprising of neat, 20 mesh and
deteriorationwithenhanced oxidation resistance and 40 mesh asphalt rubber binder) and a DRA binder
improved chip retention as it gives thicker binder specimen. The resultsshowed an improved stability
films. Jung J. et al [28] asserted that hybrid as the ground rubber blended well and infused into
asphalt pavements are highly cost effective for the base binder. The optimaloverall performance of
pavement maintenance because of the contrasting the DRA binder was realized at 20% (by weight)
effect between the pavements and stripping. replacement of the pulverized rubber into the base
ShengY. et al [29] reported that the binder at shear rate of 7000 r/min, 60 min shear
performance of desulfurized rubber asphalt (DRA) time development time 45 min and 170 ᵒC shear
consisting of several rubber powder contents was temperature,.
investigated under dissimilar development time and
From Table -2, the DRA binder partially recovery of elasticity and storage stability
improved the flexibility, plasticity and viscosity of penetration, softening point, recovery of elasticity
rubber beyond maintaining basic asphalt storage stability and ductility.
characteristics with tremendous enhancements in
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Ductility
44 26.8 37 38
(10 ᵒC)/cm
Ductility (5ᵒC )/cm 14.4 - 6.7 12.1
The results shown in Table-3 indicated decrease in the values. The same trend was
that an increase in desulfurized-rubber powder observed with Dynamic Stability with peak value
content (up to 20%) resulted to a corresponding occurring at 25% rubber powder content. This
value rise in Immersion Stability,Marshall Stability invariably will increase rutting resistance of the
and Residual Stability beyond which there was a asphalt pavement.
In another paper Lo Priste D.et al [30] initial costs, the use of ―terminal blends‖ or ―field
highlighted the importance of materials selection blends‖ are proposed.
and storage stability, general properties of Toshiaki Hirato et al (2014)[31]
processing procedures and conditions on the developed a high stability asphalt concrete using a
modification process, of the final bitumen –tyre thermoplastic hybrid binder comprising of polymer
blends.Generally the behavior of resultant modified asphalt anddistinctive additives. This
Recycled Tyre-Rubber Modified Bitumen (RTR- having high oil, flow, water and abrasion resistance
MB) obtained is influenced by the rubber source, which they compared with semi flexible and epoxy
the processing method adopted which affects the asphalt pavement.
surface area of the particles generated,
consequentlyinfluencing the viscosity and overall Oil Resistance:
reaction rate of the bitumen-rubber binder and From the residual strength assessment
rubber particle size and shape (which affects obtained from Marshall Test carried out after
swelling mechanism and binder matrix). Since the immersing the test specimen in 20ᵒC kerosene for
McDonald wet process exhibits poor stability 48hrs, shows that the high stability asphalt
during elevated temperatures storage and concrete, semi-flexible and epoxy asphalt exhibited
modifying exiting asphalt plants will lead to high ratio of residual strength higher than 80%,
therefore indicating high oil resistance.
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A verification test conducted on the for 20 reciprocating motions at the point without
constructed pavement to examine its oil resistance driving. Figs. 6 and 7 shows that damage to the
required spraying about 200g of kerosene which is pavement comprising of shattered aggregates
prevented to vaporize on a non-woven fabric sheet surface was recorded in the control specimen but
spread on the pavement. the reverse was the case in the high stability asphalt
After 7 days curing, a forklift wheel concrete which confirms its enhanced oil
(approximate vehicle weight: 3.4 tons) is steered resistance.
Fig – 6:Pavement surface after test (in control Fig–7:Pavement after test (in high stability asphalt)
specimen)
Rutting Resistance
Wheel tracking test was used to assess the rutting resistance. The high stability asphalt concrete showed
a high dynamic stability equivalent to that of semi-flexible pavement.
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Essawy A.I et al[6]incorporated selected were used in the asphalt. Testswere carried out on
industrial wastes such as polypropylene and the physical and chemical characteristics, aging,
polyester fibers in preparing environmentally scanning electron microscopy (SEM) and thermo-
sustainable hot mix asphalt (HMA) for paving, gravimetric analysis (TGA).The performance of the
utilizing normal and highly porous aggregates for test specimens were compared with two specimens
the solid materials. Hybrid binders consisting of of asphalt concrete of penetration grade 60/70 as
5% and 10% replacement of discarded polymers detailed in Tables – 2 and – 3.
The results revealed an enhancement in content from 5% to 10% replacement. The polymer
the general performance of the modified asphalt modified asphalts yields specimens which are less
over the control specimens. vulnerable to temperature. Increase value of the
Properties such as softening point, Penetration Index increases the asphalt samples
specific gravity and dynamic viscosities increased resistance to low temperature induced cracking and
while penetration value, rate of aging to permanent deformation (rutting) at high
(hardening) decreased with the rise in polymer temperature of the resulting pavement [32].
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5% 10% 5% 10%
Brookfield viscosity (at 830.
95 180.4 492.6 408.9
60 ⁰C), C.P 2
Softening point (ring and
48.5 56 68 77 86
ball), ⁰C
Specific gravity (at 25
1.019 1.027 1.03 1.036 1.04
⁰C).
Penetration (at 25 ⁰C,
65 42 30 29 19
100g, 5 s) 0.1 mm
Fig – 9: Penetration test result for polypropylene modified bitumen and unmodified.
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This shows that the hybrid sample is much stiffer that the control specimen, suggesting a higher resistance to
rutting.
Fig – 10: Softening test result for unmodified and polypropylene modified bitumen
The increase in softening point suggested lower temperature vulnerability for the modified bitumen and as such
less prone to traffic-induced deformation.
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Fig – 11: Stability for different replacement of glass fiber (0.05, 0.1 & 0.2%) and polypropylene (2, 4 & 6%)
Fig – 12:Penetration graph of HDPE vs. PP Fig – 13: Softening point of HDPE vs. PP
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Fig – 14: Viscosity graph of Base, HDPE & PP modified Bitumen @60ᵒC
Fig - 15: Resilient Modulus of Control specimen and Fig –16:Permanent Deformation characteristics
PET Modified Asphalt Mixture of Control Sample and PET Modified Asphalt
emissions with those of hot mix asphalt but Enormous energy is required to achieve the
significant lower CO and CH4 emissions, predetermined binding temperatures for the
remarkable reduction in noise,rubberized asphalt rubberized asphalt mixtures. [42]. Production of
pavement is a technology to embrace for a asphalt mixtures every year all over the world
sustainable environment. requires an estimate of 1.36 x108MWh in energy
Pavement life cycle comprises of five major phases [43]. This huge energy consumption represents
which are materials production, construction, large greenhouse gas emission. Several studies
service, maintenance and end of life [41]. With suggested that with enormous reduction in raw
each phase exhibiting energy consumptions and materials requirement and extended service life,
emissions as detailed in Fig- 2, the material rubberized asphalt is ideal in energy saving. [44 -
production and construction tends to be higher. 46].
Fig – 17:Highways life cycle energy and environmental impacts assessment relationship [47]
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IV. ENVIRONMENTAL IMPACT OF that derived from the batching and production of
HYBRID ASPHALT conventional asphalt concrete. The result is
As regards to environmental highlighted in Fig. 9.The emission generated from
sustainability, Hybrid Asphalt beyond providing the processes of manufacturing of rubberized
judicious use of waste materials, their production asphalt is comparable to that obtained from hot mix
and applications in pavement maintenance and asphalt; however the emission of Carbon (II) Oxide
rehabilitation presents numerous issues from waste (CO) and Methane(CH4) was lower for rubberized-
generation and accumulation, to improper handling asphalt mixture. Alsoexposure to hybrid asphalt
and discharge into water and finally emission to air. does not increase health risk of those handling it.
Jones D, et al[54] affirms this through his
4.1 Hazardous Emission studies incorporating RTR-MBs with the Warm
With several studies been carried mix techniquewhich shows anenormous decrease in
out,results indicate that greenhouse gas (GHG) emission generation during field operations due to
emission of asphalt rubber is higher than what is asignificant decrease of the mixing, compaction
obtainable forStyrene- Butadiene Styrene (SBS) temperatures and handling. Despite that
modified asphalt [52]. environmental concerns upon the widespread usage
Stout et al[53] studied in comparison the of the wet process procedures still exist, but the
environmental greenhouse gas emissions owing to development of novel technologies is proving that
the blending of crumb rubber to asphalt cement and this issue can be reducedconsiderably.
Fig - 18: Emissions generated during the production of asphalt mixtures [53].
1.2 Traffic Noise Reduction: rubberized asphalt in reducing traffic noise with 40
Noise pollution can be seen as the – 88% when compared with ordinary pavement [56
occurrence of invasive, offensive and needless - 59]. With the first successful application in
sounds that have serious impact in the mind, highway noise reduction investigated in Brussels,
affecting man‘s mental and physical health with Belgium, in 1981 after which other countries like
possible adverse effect such as palpitating heart Canada, Austria, America, France, Germany and
rate, excessive pressure, insomnia, probable loss of Italy have adopted. [60]. [61].Table – 9
hearing and dysphoria [55]. Several studies have summarized its successful application in diverse
revealed the enhancedoverall performance of countries and regions.
Table - 6: Traffic sound investigation using rubberized asphalt and resultant noise reduction [61 -
63].
Noise Level
Country Country Noise Level Reduction
Reduction
Belgium 8-10dB (65-85%) Phoenix, AZ 10 dB (88%)
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Shown Noise
Canada reduction Tuscon, AX 6.7 dB (78%)
2-3dB/ 3-5 dB (50 - Sacramento
France 75%) County 7.7 dB
Orange
Germany 3 dB (50%) County 3- 5 dB on Open Graded Asphalt
Los Angeles
Austria 3 +dB County 3- 7 dB
Significant noise
China reduction Arizona, USA 9 dB
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DOI: 10.35629/5252-0308119136 Impact Factor value 7.429 | ISO 9001: 2008 Certified Journal Page 136