CGWN Iom

Installation
Operation
Maintenance
Indoor liquid chiller with integrated hydraulic module

Water-cooled: CGWN 205 - 206 - 207 - 208 - 209 - 210 -
211 - 212 -213 - 214 - 215
Condenserless: CCUN 205 - 206 - 207 - 208 - 209 - 210 -
211 - 212 - 213 - 214 - 215
November 2011 CG-SVX06E-E4

General information
Foreword in the chapter “Installation”. Always

provide a pressure regulator.
These instructions are given as
a guide to good practice in the 2. Disconnect the main power
installation, start-up, operation, supply before any servicing on the
and maintenance by the user, unit.
of Trane CGWN/CCUN chillers. 3. Service work on the refrigeration
They do not contain full service system and the electrical system
procedures necessary for the should be carried out only by
continued successful operation qualified and experienced personnel.
of this equipment. The services
of a qualified technician should
be employed through the medium
Reception
of a maintenance contract with a On arrival, inspect the unit before
reputable service company. Read signing the delivery note.
this manual thoroughly before unit
start-up. Reception in France only:
Units are assembled, pressure In case of visible damage: The
tested, dehydrated, charged and run consignee (or the site representative)
tested before shipment. must specify any damage on the
delivery note, legibly sign and date
the delivery note, and the truck
Warnings and cautions
driver must countersign it. The
Warnings and Cautions appear at consignee (or the site representative)
appropriate sections throughout must notify Trane Epinal Operations
this manual. Your personal safety - Claims team and send a copy of
and the proper operation of this the delivery note. The customer (or
machine require that you follow the site representative) should send
them carefully. The constructor a registered letter to the last carrier
assumes no liability for installations within 3 days of delivery.
or servicing performed by unqualified
Note: for deliveries in France, even
personnel.
concealed damage must be looked
WARNING! : Indicates a potentially for at delivery and immediately
hazardous situation which, if not treated as visible damage.
avoided, could result in death or
serious injury. Reception in all countries except
CAUTION! : Indicates a potentially France:
hazardous situation which, if not In case of concealed damage: The
avoided, may result in minor or consignee (or the site representative)
moderate injury. It may also be used must send a registered letter to the
to alert against unsafe practices or last carrier within 7 days of delivery,
for equipment or property-damage- claiming for the described damage.
only accidents. A copy of this letter must be sent
to Trane Epinal Operations - Claims
Safety recommendations team.
To avoid death, injury, equipment
or property damage, the following Warranty
recommendations should be
Warranty is based on the general
observed during maintenance and
terms and conditions of the
service visits:
manufacturer. The warranty is
1. The maximum allowable void if the equipment is repaired
pressures for system leak testing on or modified without the written
low and high pressure side are given approval of the manufacturer, if the
© Trane 2011 CG-SVX06E-E4

General information
operating limits are exceeded or if The operator (contractor or

the control system or the electrical end user) must check local
wiring is modified. Damage due environmental regulations impacting
to misuse, lack of maintenance installation, operation and disposal
or failure to comply with the of the equipment; in particular
manufacturer’s instructions or need to recover environmentally
recommendations is not covered by harmful substances (refrigerant, oil,
the warranty obligation. If the user antifreeze agents, etc.) Do not vent
does not conform to the rules of this into the atmosphere any refrigerant.
manual, it may entail cancellation The handling of refrigerant shall
of warranty and liabilities by the be fulfilled by a qualified service
manufacturer. engineer.
(1) GWP = global warming potential
Refrigerant (2) Covered by Montreal Protocol
The refrigerant provided by
the manufacturer meets all the Maintenance contract
requirements of our units. When
using recycled or reprocessed It is strongly recommended that
refrigerant, it is advisable to ensure you sign a maintenance contract
its quality is equivalent to that of with your local Service Agency.
a new refrigerant. For this, it is This contract provides regular
necessary to have a precise analysis maintenance of your installation
made by a specialized laboratory. by a specialist in our equipment.
If this condition is not respected, Regular maintenance ensures
the manufacturer warranty could be that any malfunction is detected
cancelled. and corrected in good time and
minimizes the possibility that serious
damage will occur. Finally, regular
Environmental Protection maintenance ensures the maximum
/ Compliance with F-Gas operating life of your equipment.
regulation We would remind you that failure
to respect these installation and
This equipment contains a maintenance instructions may result
fluorinated gas covered by the Kyoto in immediate cancellation of the
Protocol [or an ozone depleting warranty.
substance covered by Montreal
Protocol].The type and quantity of
refrigerant per circuit is indicated Training
on the product nameplate. The To assist you in obtaining the best
Global Warming Potential of the use of it and maintaining it in perfect
refrigerant implemented in Trane operating condition over a long
Air Conditioning and Refrigeration period of time, the manufacturer
Equipment is presented in the table has at your disposal a refrigeration
by type of refrigerant. and air conditioning service school.
The principal aim of this is to give
Refrigerant type GWP (1) value operators and technicians a better
R407C 1 653 knowledge of the equipment they
R410A 1 975 are using, or that is under their
charge. Emphasis is particularly
given to the importance of periodic
checks on the unit operating
parameters as well as on preventive
maintenance, which reduces the
cost of owning the unit by avoiding
serious and costly breakdown.
CG-SVX06E-E4 3
Contents
General information 2
General data 5
Installation 12
Unit nameplate 12
Installation instructions 12
Handling 13
Minimal installation water content 16
Water treatment 16
Water connections 17
Refrigerant line connections 25
Winter freeze protection 31
Electrical connections 32
Interconnection between CCUN and Remote Condenser 36
Preparation for start-up 38
General Start-up 39
Start-up 39
Operation 49
Installation checklist 49
Control and unit operation 50
Weekly start up 50
Weekend shutdown 50
Seasonal shutdown 50
Seasonal start-up 51
Maintenance 52
Maintenance Instructions 52
Troubleshooting guide 54
4 CG-SVX06E-E4
General Data
Table 1 - Water Cooled units: CGWN standard - R410A

CGWN CGWN CGWN CGWN CGWN CGWN CGWN
205 206 207 208 209 210 211
Eurovent Performances (1)
Net Cooling Capacity (kW) 182.5 217.0 251.7 283.1 312.1 341.9 373.7
Total Power input in cooling (kW) 42.5 50.2 57.7 61.5 70.1 78.2 85.9
Evaporator water pressure drop (kPa) 57 59 55 42 42 50 54
Evaporator head pressure available (4) (kPa) 161 141 142 149 143 188 176
Condenser water pressure drop (kPa) 59 64 60 47 52 63 65
Condenser head pressure available (kPa) 151 134 138 162 150 132 117
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 82 82 83 83 84 84 84
Sound Power Level (4) w/ sound attenuation jacket (dBA) 79 79 80 80 81 81 81
Units Amps
Nominal (3) (A) 137 159 187 210 233 250 263
Start-up Amps
Standard unit (A) 278 334 395 418 441 512 525
With soft starter option (A) 210 248 291 314 337 384 397
Short circuit unit capacity (kA) 15 15 15 15 15 15 15
Max supply cable size (mm2) 150 150 150 150 150 240 240
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T) (20T+25T) (25T+25T) (25T+30T) (30T+30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 29/29 29/40 40/40 40/52 52/52 52/58 58/58
Locked rotor Amps (compA/CompB) (A) 170/170 170/215 215/215 215/260 260/260 260/320 320/320
Motor RPM (rpm) 2900
Power factor (compA/CompB) 0.88/0.88 0.88/0.87 0.88/0.87 0.87/0.84 0.84/0.84 0.84/0.88 0.88/0.88
Sump Heater (compA/CompB) (W) 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-74 DP400-90 DP400-114 DP400-162 DP400-186 DP400-186 DP400-206
Water volume (total) (L) 15.6 18.9 24.0 34.1 39.2 39.2 43.4
Antifreeze Heater (W) - - - - - - -
Evaporator Water Connections Grooved pipe connection
Diameter 3” 3” 4” 4” 4” 4” 4”
Max. water-side operating pressure
without hydraulic module (kPa) 1000
with hydraulic module (kPa) 400
Condenser
Number 1
Type Brazed plate
Condenser Water Connections Grooved pipe connection
Diameter 3 or 4” 3 or 4” 3 or 4” 4” 4” 4” 4”
with hydraulic module suction/discharge (kPa) 400/640
Dimensions
Height (mm) 1842 1842 1842 1842 1842 1842 1842
Length (mm) 2545 2545 2545 2545 2545 2545 2545
Width (mm) 880 880 880 880 880 880 880
Operating Weight
Base Unit (kg) 1360 1300 1420 1500 1650 1710 1790
Evap Hyd Kit (kg) 1450 1390 1590 1670 1820 1880 1960
Evap + Cds Hyd Kit (kg) 1520 1460 1690 1770 1920 1980 2060
Shipping Weight
Base Unit (kg) 1290 1220 1320 1370 1510 1570 1650
Evap Hyd Kit (kg) 1380 1310 1490 1540 1680 1740 1820
Evap + Cds Hyd Kit (kg) 1450 1380 1590 1640 1780 1840 1920
System Data
Refrigerant circuit 2
Capacity steps 4 4 4 4 4 4 4
Minimum capacity % 25 21 25 22 25 23 25
Refrigerant Charge (2)
Circuit 1 & 2 (kg) 10 11 13 17 18 18 19
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4 13.4 13.4 13.9 14.4
(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser. 30°C/35°C)
(2) per circuit
(3) Max rated conditions.
(4) Dual Pump Option
CG-SVX06E-E4 5
General Data
Table 2 - Water Cooled units: CGWN standard - R407C

CGWN CGWN CGWN CGWN
212 213 214 215
Net Cooling Capacity (kW) 398.6 431.3 466.0 506.4
Total Power input in cooling (kW) 97.0 106.4 117.3 125.5
Evaporator water pressure drop (kPa) 40 47 49 48
Evaporator head pressure available (4) (kPa) 236 218 200 187
Condenser water pressure drop (kPa) 66 64 59 56
Condenseur head pressure available (kPa) 159 151 147 136
Sound Power Level (4) (dBA) 87 88 88 90
Sound Power Level w/ sound attenuation jacket (4) (dBA) 84 85 85 87
Units Amps
Nominal (3) (A) 311 337 370 400
Start-up Amps
Standard unit (A) 563 588 621 655
With soft starter option (A) 439 465 498 530
Short circuit unit capacity (kA) 15 15 15 15
Max supply cable size (mm2) 185 185 240 240
Compressor
Number 5 6 6 6
Type Scroll
Model (25T+30T) (25T) (25T+30T) (30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 52/62.5 52/52 52/62.5 62.5/62.5
Locked rotor Amps (compA/CompB) (A) 272/310 272/272 272/310 310/310
Motor RPM (rpm) 2900 2900 2900 2900
Power factor (compA/CompB) 0.87/0.87 0.87/0.87 0.87/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 150 150 150 150
Evaporator
Number 1
Type Brazed plate
Model AC350-190DQ AC350-190DQ AC350-210DQ AC350-230DQ
Water volume (total) (L) 38 38 42 46
Antifreeze Heater (W) - - - -
Evaporator Water Connections Grooved pipe connections
Diameter 4”
Max. water-side operating pressure,
without hydraulic module (kPa) 1000 1000 1000 1000
with hydraulic module (kPa) 400 400 400 400
Condenser
Number 2
Type Brazed plate
B400T- 94p / B400T- 114p / B400T- 114p / B400T- 144p /
Model
114p 114p 144p 144p
Water volume (total) (L) 19 / 23 23 / 23 23 / 29 29 / 29
Antifreeze Heater (W) - - - -
Condenser Water Connections Grooved pipe connections
Diameter 5”
Dimensions without Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 2808 2808 2808 2808
Width (mm) 878 878 878 878
Dimensions with Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 3498 3498 3498 3498
Width (mm) 878 878 878 878
Operating Weight
Base Unit w/o Hyd Kit (kg) 2232 2442 2525 2640
Base Unit with Hyd Kit (kg) 2128 2337 2420 2500
Evap Hyd Kit (kg) 490 490 490 490
Cds Hyd Kit (kg) 374 374 374 374
Evap + Cds Hyd Kit (kg) 682 682 682 682
Shipping Weight
Evap Hyd Kit (kg) 432 432 432 432
Cds Hyd Kit (kg) 317 317 317 317
Evap + Cds Hyd Kit (kg) 662 662 662 662
System Data
Number of Refrigerant circuit 2
Capacity steps 5 6 6 6
Minimum capacity % 18 16 15 16
Circuit A & B (kg) 22 / 21 22 / 22 25 / 23 26 / 26
Oil Charge (2)
Circuit A & B (l) 20.4 / 12.6 20.4 / 20.4 18.9 / 20.4 18.9 / 18.9
(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser 30°C/35°C) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option
6 CG-SVX06E-E4
General Data
Table 3 - Water Cooled units: CGWN High Efficiency (HE) - R410A

CGWN CGWN CGWN
205 HE 206 HE 207 HE
Net Cooling Capacity (kW) 193.3 227.4 262.4
Total Power input in cooling (kW) 40.1 47.9 55.7
Evaporator water pressure drop (kPa) 26 36 37
Evaporator head pressure available (4) (kPa) 188 156 160
Condenser water pressure drop (kPa) 31 42 41
Condenseur head pressure available (kPa) 177 154 173
Main Power supply
Sound Power Level (4) (dBA) 82 82 83
Sound Power Level w/ sound attenuation jacket (4) (dBA) 79 79 80
Units Amps
Nominal (3) (A) 137 159 187
Start-up Amps
Standard unit (A) 278 334 395
With soft starter option (A) 210 248 291
Short circuit unit capacity (kA) 15 15 15
Max supply cable size (mm2) 150 150 150
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 29/29 29/40 40/40
Locked rotor Amps (compA/CompB) (A) 170/170 170/215 215/215
Motor RPM (rpm) 2900 2900 2900
Power factor (compA/CompB) 0.88/0.88 0.88/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 160/160 160/160 160/160
Evaporator
Number 1
Type Brazed plate
Model DV58-138 DV58-154 DV58-170
Water volume (total) (l) 32.4 32.4 34.1
Antifreeze Heater (W) -
Diameter 3” (80) 3” (80) 4” (100)
Max. water-side operating pressure.
without hydraulic module (kPa) 1000 1000 1000
with hydraulic module (kPa) 400 400 400
Condenser
Number
Type Brazed plate
Model DP400-162 DP400-162 DP400-186
Water volume (total) (l) 34.1 34.1 39.2
Condenser Water Connections Grooved pipe connection
Diameter 3” (80)
Antifreeze heater (W) -
with hydraulic module suction/discharge (kPa) 400/640 400/640 400/640
Dimensions
Height (mm) 1842
Length (mm) 2545
Width (mm) 880
Operating Weight
Base Unit (kg) 1460 1450 1470
Evap Hyd Kit (kg) 1550 1540 1640
Evap + Cds Hyd Kit (kg) 1620 1610 1740
Shipping Weight
Base Unit (kg) 1360 1350 1340
Evap Hyd Kit (kg) 1450 1440 1510
Evap + Cds Hyd Kit (kg) 1520 1510 1610
System Data
Capacity steps 4 4 4
Minimum capacity % 25 21 25
Circuit A & B (kg) 15 15 17
Oil Charge (2)
Circuit A & B (l) 13.4 13.4 13.4
(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser. 30°C/35°C)
(2) per circuit
CG-SVX06E-E4 7
General Data
Table 4 - Condenserless units: CCUN standard - R410A

CCUN CCUN CCUN CCUN CCUN CCUN CCUN
205 206 207 208 209 210 211
Net Cooling Capacity (kW) 166.3 198.1 230.4 257.7 281.9 311.4 343.8
Total Power input in cooling (kW) 45.6 53.8 62.0 69.8 77.7 86.4 95.1
Evaporator water pressure drop (kPa) 48 49 47 35 34 41 46
Evaporator head pressure available (4) (kPa) 178 161 153 160 157 200 189
Sound Power Level (4) (dBA) 82 82 83 83 84 84 84
Sound Power Level (4) w/ sound attenuation jacket (dBA) 79 79 80 80 81 81 81
Units Amps
Nominal (3) (A) 125 147 172 195 218 236 249
Start-up Amps
Standard unit (A) 265 321 381 404 427 498 511
With soft starter option (A) 198 240 277 300 323 370 383
Short circuit unit capacity (kA) 15 15 15 15 15 15 15
Max supply cable size (mm2) 150 150 150 150 150 240 240
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T) (20T+25T) (25T+25T) (25T+30T) (30T+30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (A) 29/29 29/40 40/40 40/52 52/52 52/58 58/58
Locked rotor Amps (compA/CompB) (A) 170/170 170/215 215/215 215/260 260/260 260/320 320/320
Power factor (compA/CompB) 0.88/0.88 0.88/0.87 0.87/0.87 0.87/0.84 0.84/0.84 0.84/0.88 0.88/0.88
Sump Heater (compA/CompB) (W) 160/160
Evaporator
Number 1
Type Brazed plate
Diameter 3” 3” 4” 4” 4” 4” 4”
with hydraulic module (kPa) 400
Remote condenser connections
Discharge line diameter circuit 1 & 2 1”3/8 1”3/8 1”3/8 1”5/8 1”5/8 1”5/8 1”5/8
Liquid line diameter circuit 1 & 2 7/8 7/8 7/8 7/8 7/8 1”1/8 1”1/8
Dimensions
Height (mm) 1842 1842 1842 1842 1842 1842 1842
Length (mm) 2545 2545 2545 2545 2545 2545 2545
Width (mm) 880 880 880 880 880 880 880
Operating Weight
Base Unit (kg) 1260 1170 1270 1280 1420 1480 1550
Evap Hyd Kit (kg) 1350 1260 1440 1450 1590 1650 1720
Shipping Weight
Base Unit (kg) 1210 1120 1200 1190 1320 1380 1450
Evap Hyd Kit (kg) 1300 1210 1370 1360 1490 1550 1620
System Data
Capacity steps 4 4 4 4 4 4 4
Minimum capacity % 25 21 25 22 25 23 25
Holding charge per circuit (kg) 3 3 3 3 3 3 3
Refrigerant content per circuit (CCUN) (kg) 8 8 10 13 13 13 14
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4 13.4 13.4 13.9 14.4
(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling)
(2) Holding charge per circuit
8 CG-SVX06E-E4
General Data
Table 5 - Condenserless units: CCUN standard - R407C

CCUN CCUN CCUN CCUN
212 213 214 215
Net Cooling Capacity (kW) 385.6 417.3 450.4 486.9
Total Power input in cooling (kW) 99.0 108.5 120.5 131.1
Evaporator water pressure drop (kPa) 38 44 46 45
Evaporator head pressure available (4) (kPa) 242 227 211 197
Sound Power Level (4) (dBA) 87 88 88 90
Sound Power Level w/ sound attenuation jacket (4) (dBA) 84 85 85 87
Units Amps
Nominal (3) (A) 280 306 339 369
Start-up Amps
Standard unit (A) 532 557 590 624
With soft starter option (A) 408 434 467 499
Short circuit unit capacity (kA) 15 15 15 15
Max supply cable size (mm2) 185 185 240 240
Compressor
Number 5 6 6 6
Type Scroll
Model (25T+30T) (25T) (25T+30T) (30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 52/62.5 52/52 52/62.5 62.5/62.5
Locked rotor Amps (compA/CompB) (A) 272/310 272/272 272/310 310/310
Motor RPM (rpm) 2900 2900 2900 2900
Power factor (compA/CompB) 0.87/0.87 0.87/0.87 0.87/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 150 150 150 150
Evaporator
Number 1
Type Brazed plate
Model AC350-190DQ AC350-190DQ AC350-210DQ AC350-230DQ
Water volume (total) (l) 38 38 42 46
Antifreeze Heater (W) no no no no
Diameter 4”
Discharge line diameter circuit 1 & 2 2”1/8 2”1/8 2”1/8 2”1/8
Liquid line diameter circuit 1 & 2 1”3/8 1”3/8 1”3/8 1”3/8
Dimensions without Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 2808 2808 2808 2808
Width (mm) 878 878 878 878
Dimensions with Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 3498 3498 3498 3498
Width (mm) 878 878 878 878
Operating Weight
Evap Hyd Kit (kg) 490 490 490 490
Shipping Weight
Evap Hyd Kit (kg) 432 432 432 432
System Data
Capacity steps 4 4 4 4
Minimum capacity % 22 33 30 33
Circuit A & B (kg) Nitrogen Holding charge
Refrigerant content per circuit (CCUN) (kg) 16 16 18 19
Oil Charge (2)
Circuit A & B (l) 20.4 / 12.6 20.4 / 20.4 18.9 / 20.4 18.9 / 18.9
(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option
CG-SVX06E-E4 9
General Data
Table 6 - Condenserless units: CCUN High Efficiency (HE) - R410A

CCUN CCUN CCUN
205 HE 206 HE 207 HE
Net Cooling Capacity (kW) 175.0 206.7 239.1
Total Power input in cooling (kW) 45.6 53.8 62.0
Evaporator water pressure drop (kPa) 22 29 30
Evaporator head pressure available (4) (kPa) 190 170 170
Sound Power Level (4) (dBA) 82 82 83
Sound Power Level w/ sound attenuation jacket (4) (dBA) 79 79 80
Units Amps
Nominal (3) (A) 125 147 172
Start-up Amps
Standard unit (A) 265 321 381
With soft starter option (A) 198 240 277
Short circuit unit capacity (kA) 15 15 15
Max supply cable size (mm2) 150 150 150
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 29/29 29/40 40/40
Locked rotor Amps (compA/CompB) (A) 170/170 170/215 215/215
Motor RPM (rpm) 2900 2900 2900
Power factor (compA/CompB) 0.88/0.88 0.88/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 160/160 160/160 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-154 DP400-154 DP400-162
Water volume (total) (L) 32.4 32.4 34.1
Diameter 3”
with hydraulic module (kPa) 400 400 400
Discharge line diameter circuit 1 & 2 1”3/8
Liquid line diameter circuit 1 & 2 7/8 7/8 7/8
Dimensions
Height (mm) 1842
Length (mm) 2545
Width (mm) 880
Operating Weight
Base Unit (kg) 1330 1240 1250
Evap Hyd Kit (kg) 1420 1330 1420
Shipping Weight
Base Unit (kg) 1270 1170 1160
Evap Hyd Kit (kg) 1360 1260 1330
System Data
Capacity steps 4
Minimum capacity % 25 21 25
Holding charge per circuit (kg) 3 3 3
Refrigerant content per circuit (CCUN) (kg) 11 11 13
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4
(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling) (3) Max rated conditions.
(2) Holding charge per circuit (4) Dual Pump Option
10 CG-SVX06E-E4
General Data
Table 7 - Evaporator hydraulic module
205 206 207 208 209 210 211 212 213 214 215
High head pressure option
Nb Pump set 1
Motor (1)(2) (kW) 4.0 4.0 5.5 5.5 5.5 7.5 7.5 11.0 11.0 11.0 11.0
Rated Amps (1)(2) (A) 7.5 7.5 11.1 11.1 11.1 14.7 14.7 20.0 20.0 20.0 20.0
Low head pressure option
Nb Pump set 1
Motor (1)(2) 2.2 2.2 4.0 4.0 4.0 5.5 5.5 4.0 4.0 5.5 5.5
Rated Amps (1)(2) 4.0 4.0 7.5 7.5 7.5 11.1 11.1 7.8 7.8 10.3 10.3
Motor RPM 2900
Expansion tank volume (l) 25 25 25 25 25 25 25 35 35 35 35
User volume expansion capacity (3) (l) 3600 3600 3600 3600 3600 3600 3600 5100 5100 5100 5100
Water strainer diameter 3” 3” 4” 4” 4” 4” 4” 4” 4” 4” 4”
Piping Steel
Table 8 - Condenser hydraulic module
205 206 207 208 209 210 211 212 213 214 215
High head pressure option
Nb Pump set 2 (in parallel)
Motor (1)(2) (kW) 3 3 4 4 4 4 4 7.5 7.5 7.5 7.5
Rated Amps (1)(2) (A) 6.1 6.1 7.7 7.7 7.7 7.7 7.7 13.8 13.8 13.8 13.8
Low head pressure option
Nb Pump set 2 (in parallel)
Motor (1)(2) (kW) 2.2 2.2 3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.5 5.5
Rated Amps (1)(2) (A) 4.2 4.2 6.1 6.1 6.1 6.1 6.1 7.8 7.8 10.3 10.3
Water strainer Diameter 4” 4” 4” 4” 4” 4” 4” 4” 4” 4” 4”
Piping Steel
(1) Per motor
(3) Hydrostatic pressure 3 bar at 25°C with 7°C mini
CG-SVX06E-E4 11
Installation
Unit nameplate Clearance

The unit nameplate gives the Respect recommended clearance
complete model reference numbers. around the unit to allow maintenance
The unit power rating is shown, and operation to take place without
power supplies should not deviate by obstruction. For minimum clearance,
more than 5% from the rated power. consult the certified submittals, which
Compressor motor amperage is are available on request from your
shown in box I.MAX. The customer’s Trane Agency.
electrical installation must be able to
withstand this current.
Installation instructions
Foundations
No special foundations are required,
provided the supporting surface is
flat and level, and can withstand the
weight or the unit.
Isolating rubber pads

6 pads are supplied as standard
with the machine (55x150mm).
They should be placed between
the supporting floor and the unit to
isolate from the ground. Trane does
not recommend to install spring
isolators.
Water drain hole

Install a drain hole wide enough to
drain away water from the unit in the
event of shut-down or repair.
12 CG-SVX06E-E4
Installation
Handling CAUTION: This unit must be lifted

with the outmost care. Avoid shock
A specific lifting method is
load by lifting slowly and evenly.
recommended as follows:
To prevent any damage, position the
1. 4 lifting points are built into the
lifting bar so that the slings do not
unit.
touch the unit.
2. Slings and spreader bar to be
provided by rigger and attached to
the 4 lifting points.
3. Minimum rated lifting capacity
(vertical) of each sling and
spreader bar shall be no less than
the tabulated unit shipping weight.
Refer to Figures 1 and 2
Figure 1 - Rigging the unit - CGWN - CCUN (205-211)
A B
C
CG-SVX06E-E4 13
Installation
Figure 2 - Rigging the unit - CGWN - CCUN (212-215)
A
C
B
A
C
B
D
14 CG-SVX06E-E4
Installation
Table 9 - Dimensions of recommended slings and swing-bar
A (mm) B (mm) C (mm) D (mm)

CGWN 205
CGWN 206
CGWN 207
CGWN 208
CGWN 209
CGWN 210
CGWN 211
CGWN 212
CGWN 213
CGWN 214
CGWN 215
CGWN 205 HE
CGWN 206 HE
CGWN 207 HE
1100 600 500 2400
CCUN 205
CCUN 206
CCUN 207
CCUN 208
CCUN 209
CCUN 210
CCUN 211
CCUN 212
CCUN 213
CCUN 214
CCUN 215
CCUN 205 HE
CCUN 206 HE
CCUN 207 HE
CG-SVX06E-E4 15
Installation
Minimal installation water Water treatment

content Untreated or insufficiently treated
The water volume is an important water, if used in this unit, may cause
parameter because it allows a scale, slime or algae to accumulate or
stable chilled water temperature and cause erosion and corrosion.
avoids short cycle operation of the As Trane does not know the
compressors. components used in the hydraulic
network and the quality of the water
Parameters which influence the water used, we recommend the services of
temperature stability a qualified water treatment specialist.
• Water loop volume The following materials are used in
• Load fluctuation Trane chillers heat exchangers:
• Number of capacity steps • Stainless steel plates AISI 316,
1.4401 with copper brazing
• Compressors rotation
• Water piping: steel
• Dead band
• Water connections: brass
• Minimum time between 2 starts of
a compressor Trane will not accept any liability in
The following table gives the regards of damage due to the use of
minimal installation water content untreated or improperly treated water
recommended according to all these or from the use of saline or brackish
parameters for both comfort and water. If water treatment is required,
process cooling application. contact your local Trane sales office.
Table 10 - Minimal water content
Confort Application Process cooling Application

2°C Dead 3°C Dead 4°C Dead 2°C Dead 3°C Dead 4°C Dead
band (1) band (2) band (3) band (1) band (2) band (3)
CGWN - CCUN 205 660 l 440 l 330 l 1160 l 730 l 530 l
CGWN - CCUN 206 670 l 450 l 340 l 1160 l 740 l 540 l
CGWN - CCUN 207 650 l 440 l 330 l 1100 l 710 l 520 l
CGWN - CCUN 208 880 l 580 l 440 l 1520 l 960 l 710 l
CGWN - CCUN 209 1060 l 700 l 530 l 1860 l 1170 l 860 l
CGWN - CCUN 210 1080 l 720 l 540 l 1870 l 1190 l 870 l
CGWN - CCUN 211 1260 l 840 l 630 l 2220 l 1400 l 1020 l
CGWN - CCUN 212 1260 l 840 l 630 l 2170 l 1380 l 1010 l
CGWN - CCUN 213 1050 l 700 l 530 l 1760 l 1130 l 830 l
CGWN - CCUN 214 1270 l 850 l 640 l 2150 l 1370 l 1010 l
CGWN - CCUN 215 1240 l 820 l 620 l 2060 l 1330 l 980 l
Notes
(1) Minimum water loop volume in order to obtain maximum +/- 1°C chilled water temperature fluctuation vs. Chilled
water set-point
(2) Minimum water loop volume in order to obtain maximum +/- 1.5°C chilled water temperature fluctuation vs.
Chilled water set-point
(3) Minimum water loop volume in order to obtain maximum +/- 2°C chilled water temperature fluctuation vs. Chilled
water set-point
This table is estimated with

- Condenser : Water 30°/35°C
- Evaporator : Water 12°/7°C
16 CG-SVX06E-E4
Installation
Water connections 2) Condenser side options

• No hydraulic control
Before making any connections,
• With pump contactors to control a
make sure the labeling for entering remote pump (single or dual)
and leaving water corresponds to
• With pump integrated hydraulic
the submittals. CGWN water-cooled module, consisting of two single
chillers and CCUN condenserless pumps in parallel to adjust
units are available in several versions: condenser waterflow as a function
1) Evaporator side options of unit capacity, low or high
• No hydraulic control pressure head
• With pump contactors to control a Typical water circuits are given in the
remote pump (single or dual)
following figures.
• With pump integrated hydraulic
module, single or dual pump, low CAUTION! To prevent damage to the
or high pressure head pump’s mechanical seal, it is highly
recommended to install a differential
pressure switch on the water loop to
detect any lack of water flow.
CG-SVX06E-E4 17
Installation
Figure 3 - CGWN hydraulic flow chart - without hydraulic module (205-215)
CW
HW
1. Insulated evaporator CW: Chilled water loop
2. Valve for air vent HW: Condensation water loop
3. ¼ SAE Male pressure tab TT: Temperature sensor
4. ¼ SAE Male drain tab FT: Water flow switch
5. Condenser • For sizes 205 to 207 standard
head 3”
• For sizes 208 to 215
18 CG-SVX06E-E4
Installation
Figure 4 - CCUN hydraulic flow chart - without hydraulic module (205-215)

2. Valve for air vent TT: Temperature sensor
3. ¼ SAE Male pressure tab FT: Water flow switch
4. ¼ SAE Male drain tab • For sizes 205 to 207 standard
head 3”
• For sizes 208 to 215
CG-SVX06E-E4 19
Installation
Figure 5 - CGWN hydraulic flow chart - with hydraulic module on both evaporator and
condenser sides (205-211)
7 8
6
2 3
CW
4
9 10 3
1 2 4 3
HW
6 3
11 12
5 4
4
12 11

4. ¼ SAE Male drain tab Pi: Pressure gauge
5. Condenser FT: Water flow switch
6. Water strainer • For sizes 205 to 207
7. Expansion Tank standard head 3”
8. Pressure relief valve
9. Single or double evaporator pump • For sizes 208 to 215
10. Drain pan
11. Condenser pump
12. Check valve
20 CG-SVX06E-E4
Installation
Figure 6 - CGWN hydraulic flow chart - with hydraulic module on both evaporator and
condenser sides (212-215)

4. ¼ SAE Male drain tab Pi: Pressure gauge
5. Single condenser FT: Water flow switch
6. Water strainer • For sizes 205 to 207
7. Expansion Tank standard head 3”
8. Pressure relief valve
9. Single or double evaporator pump • For sizes 208 to 215
10. Drain pan
11. Double condenser pump
12. 1/4 NPT drain tab
13. 3/4 NPT steel tube for expansion
tank
CG-SVX06E-E4 21
Installation
Figure 7 - CCUN hydraulic flow chart - with hydraulic module on evaporator side only
(205-211)

3. ¼ SAE Male pressure tab Pi: Pressure gauge
5. Condenser • For sizes 205 to 207
6. Water strainer standard head 3”
7. Expansion Tank
8. Pressure relief valve • For sizes 208 to 215
9. Single or double evaporator pump
10. Drain pan
22 CG-SVX06E-E4
Installation
Figure 8 - CCUN hydraulic flow chart - with hydraulic module on evaporator side only
(212-215)

3. ¼ SAE Male pressure tab Pi: Pressure gauge
5. Condenser • For sizes 205 to 207
6. Water strainer standard head 3”
7. Expansion Tank
8. Pressure relief valve • For sizes 208 to 215
9. Single or double evaporator pump
10. Drain pan
11. Condenser pump
WARNING! Units with hydraulic module contain all safety and operation
devices and only require the supply and return piping with isolating valves
for maintenance of water strainer and pump seal ring.
The unit water piping shall be connected using expansion compensators.
CG-SVX06E-E4 23
Installation
Figure 9 - Connection of units with hydraulic module - Evaporator and condenser sides
5
4
Figure 10 - Connection of units without hydraulic module - Evaporator and condenser

sides
2
7
3 6
5
4
8
1 = Pressure gauges: show entering and leaving water pressure (2 pressure ports are
available inside of the unit - see item 1 in Figure above)
2 = Balancing valve: adjusts water flow.
3 = Air purge allows to remove the air from the water circuit during fill up.
4 = Stop valves: isolate chillers and water circuiting pump during maintenance
operations.
5 = Thermometers: indicate chilled water entering and leaving temperatures
(not mandatory).
6 = Expansion compensators: avoid mechanical stress between chiller and piping
installation.
7 = Stop valve located on the outlet connection: used to measure the water pressure
inlet or outlet of evaporator.
8 = Strainer: avoid to get heat exchangers dirty. All installation must be equipped
with efficient strainer in order that only clean water enters into exchanger. If there is
no strainer, reserve will be formulated by the Trane technician at the start-up of the
unit.
The strainer used must be able to stop all particles with a diameter greater than
1.6 mm.
9 = Draining the plate heat exchanger: used to drain
Note: To protect the environment, it is compulsory to recover and process
glycol brines.
24 CG-SVX06E-E4
Installation
Refrigerant line connections The model CCUN is part of the

installation which is protected at
Piping
44.5 bar for R410a units and 29.5
Maximum distances and refrigerant bar for R407C units.
line diameters between units The installer must ensure that
must be checked according to the the entire installation conforms to
configuration and system operating PED regulations, depending on the
conditions (Chilled water temperature caracteristics of the condenser used.
and subcooling).
Tables 11-14 provide the maximum
acceptable height according
to subcooling available and
recommended diameters for discharge
liquid lines when CCUN condenserless
chillers are connected to remote
condensers.
Figure 11 - Installation configuration - CCUN and remote condenser at the same level
1: Discharge line
2: Liquid line
CG-SVX06E-E4 25
Installation
Figure 12 - Installation configuration - CCUN below remote condenser
1: Discharge line
2: Liquid line
26 CG-SVX06E-E4
Installation
Table 11 - Recommended discharge line diameters for horizontal risers (Circuit 1)
Leaving chilled water temperature (°C)

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 7/8” 1”1/8 1”3/8
CCUN 206 7/8” 1”1/8 1”3/8
CCUN 207 7/8” 1”1/8 1”3/8
CCUN 208 1”1/8 1”3/8 1”5/8
CCUN 209 1”1/8 1”3/8 1”5/8
CCUN 210 1”1/8 1”3/8 1”5/8
CCUN 211 1”1/8 1”3/8 1”5/8
CCUN 212 1”5/8 2”1/8
CCUN 213 1”5/8 2”1/8
CCUN 214 1”5/8 2”1/8 2”5/8
CCUN 215 1”5/8 2”1/8 2”5/8
Table 12 - Recommended discharge line diameters for horizontal risers (Circuit 2)

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 7/8” 1”1/8 1”3/8
CCUN 206 7/8” 1”1/8 1”3/8
CCUN 207 7/8” 1”1/8 1”3/8
CCUN 208 1”1/8 1”3/8 1”5/8
CCUN 209 1”1/8 1”3/8 1”5/8
CCUN 210 1”1/8 1”3/8 1”5/8
CCUN 211 1”1/8 1”3/8 1”5/8
CCUN 212 1”3/8 1”5/8 2”1/8
CCUN 213 1”5/8 2”1/8
CCUN 214 1”5/8 2”1/8
CCUN 215 1”5/8 2”1/8 2”5/8
Note: CCUN is only one component of a complete installation. It includes its own high pressure protection set at 44.5 bar for
R410A units and 29.5 bars for R407C units.
The party in charge of the supply of the condenser and of its refrigerant piping is responsible of implementing all the required
protections to comply with the PED requirements for the design pressure of the condenser installed.
Please refer to the document PROD-SVX01_-xx delivered with this chiller to check all the mandatory conformity requirements of the
Pressure Equipment and Machinery directives for this installation.
CG-SVX06E-E4 27
Installation
Table 13 - Recommended liquid line diameters for vertical or horizontal risers (Circuit 1)

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 5/8” 7/8” 1”1/8
CCUN 206 5/8” 7/8” 1”1/8
CCUN 207 5/8” 7/8” 1”1/8
CCUN 208 7/8” 1”1/8 1”3/8
CCUN 209 7/8” 1”1/8 1”3/8
CCUN 210 7/8” 1”1/8 1”3/8
CCUN 211 7/8” 1”1/8 1”3/8
CCUN 212 1”1/8 1”3/8 1”5/8
CCUN 213 1”1/8 1”3/8 1”5/8
CCUN 214 1”1/8 1”3/8 1”5/8
CCUN 215 1”1/8 1”3/8 1”5/8
Table 14 - Recommended liquid line diameters for vertical or horizontal risers (Circuit 2)

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 5/8” 7/8” 1”1/8
CCUN 206 5/8” 7/8” 1”1/8
CCUN 207 5/8” 7/8” 1”1/8
CCUN 208 7/8” 1”1/8 1”3/8
CCUN 209 7/8” 1”1/8 1”3/8
CCUN 210 7/8” 1”1/8 1”3/8
CCUN 211 7/8” 1”1/8 1”3/8
CCUN 212 1”1/8 1”3/8
CCUN 213 1”1/8 1”3/8 1”5/8
CCUN 214 1”1/8 1”3/8 1”5/8
CCUN 215 1”1/8 1”3/8 1”5/8
Note: CCUN is only one component of a complete installation. It includes its own high pressure protection set at 44.5 bar for
R410A units and 29.5 bars for R407C units.
The party in charge of the supply of the condenser and of its refrigerant piping is responsible of implementing all the required
protections to comply with the PED requirements for the design pressure of the condenser installed.
Please refer to the document PROD-SVX01_-xx delivered with this chiller to check all the mandatory conformity requirements of the
Pressure Equipment and Machinery directives for this installation.
28 CG-SVX06E-E4
Installation
Insulation Refrigerant charge

Insulate refrigerant lines from CCUN 205-211 units are delivered
building itself to avoid transmission with a 3kg refrigerant charge per
to building structure of vibrations circuit and isolating valves. CCUN
normally caused by pipework. Also 212-215 units are delivered with a
avoid bypassing the unit’s damping nitrogen holding charge and isolating
system by fixing the refrigerant valves. After system pressure and
lines or the electrical ducts very vacuum testing, fill up unit with
rigidly. Vibrations may propagate refrigerant according to the diameter
into building structure through rigidly and the length of the refrigerant
fixed refrigerant lines. piping work up to obtain the correct
subcooling temperature:
Pressure tests and leak detection Dt subcooling = 5°C for a liquid
WARNING! During operations, take temperature of 40°C.
the following precaution: Warning: When connecting CCUN
1. Neither oxygen nor acethylene liquid and discharge lines , ensure
should be used instead of that the copper end pipes between
refrigerant and nitrogen to
the stop valve and the end end of
detect leaks, otherwise a violent
explosion may occur. the piping are not under pressure
2. Always use valves and using a 1/4 SAE.
manometers to check the test Oil charge - CCUN
pressure in system. Excessive
Above 60 kg of refrigerant charge
pressure may either cause pipes
to rupture, damage unit, or cause per circuit, special care to the oil
an explosion, causing possible level on compressor is required.
physical injury. Carry out liquid The operating oil level shall remain
line and hot gas pressure tests above half of the oil sight glass. See
in accordance with current the unit nameplate for oil charges.
standards. The oil level can only be evaluated
CAUTION: Do not go more than after 10 minutes OFF time of both
0.7 bar above the high pressure compressors of the circuit. See
switch setpoint. Introduce enough sticker for the oil level located on
refrigerant into circuit for 85 to the compressor next to the oil sight
100 kPa pressure, pump-injecting glass. See Figure 29.
dry nitrogen, and raise pressure
to 100 kPa. Search possible leaks Note: The oil quantity necessary
using detector. This operation for the split system has also to be
should be carried out great care adjusted according to the diameter
throughout the system. If leaks are and the length of the refrigerant
detected, reduce system pressure, piping work.
and repair defective component.
Repeat test process, to check that CAUTION: Use exclusively POE oil
the repair can withstand rated recommended by TRANE
pressure.
Important note:
These operations have to be
performed by a specialist. The
results have to be written on a start
up record by the Trane engineer
or the client’s specialist who has
performed this start up. The quantity
of refrigerant and oil added are at
the client’s charges.
CG-SVX06E-E4 29
Installation
High pressure at 44.5 bar for R410A units and Pressure relief valve - CCUN
The remote condenser must have a 29.5 bars for R407C units. Above the maximum system
service pressure equal to or higher The party in charge of the supply of refrigerant charge, it is recommended
than the high service pressure the condenser and of its refrigerant to install a pressure relief valve.
(44.5 bar for CCUN 205-211 and piping is responsible of implementing See figures below for installation.
29.5 bar for CCUN 212-215.) all the required protections to Depending upon the liquid
Warning! CCUN 205-211 have a comply with the PED requirements line diameter selected in the
high pressure switch which is not for the design pressure of the “Recommended liquid line diameters”
adjustable up to 44.5 bar. CCUN condenser installed. table, find the predicted maximum
212-215 have a high pressure Please refer to the document PROD- liquid line length of installation
switch which is not adjustable up to SVX01_-xx delivered with this without pressure relief valve installed.
29.5 bar. chiller to check all the mandatory The recommended pressure relief
conformity requirements of the valve setting is 29 bar for CCUN
Note: CCUN is only one component 205-211 and 21 bar for CCUN 212-
of a complete installation. It includes Pressure Equipment and Machinery
directives for this installation. 215 and shall be installed on the low
its own high pressure protection set pressure side of the refrigerant circuit.
Table 15 - Recommended liquid line diameters with pressure relief valve - CCUN
Maximum system refrigerant Maximum length

Liquid line Maximum length without Liquid line
Unit size Unit efficiency model Circuit charge without pressure relief without pressure relief
diameter pressure relief valve (m) diameter
valve (kg) valve (m)
Standard 1 & 2 62 1”1/8 76 7/8” 120
205
High 1 & 2 69 1”1/8 90 7/8” 142
Standard 1 & 2 63 1”1/8 71 7/8” 113
206
High 1 & 2 69 1”1/8 83 7/8” 131
Standard 1 & 2 65 1”1/8 69 7/8” 108
207
High 1 & 2 70 1”1/8 79 7/8” 125
208 Standard 1 & 2 71 1”1/8 73 7/8” 115
209 Standard 1 & 2 74 1”1/8 74 7/8” 116
210 Standard 1 & 2 76 1”3/8 45 1”1/8 70
211 Standard 1 & 2 79 1”3/8 44 1”1/8 69
Standard 1 109 1”3/8 76 1” 5/8 54
212
Standard 2 77 1”3/8 43 1” 5/8 30
Standard 1 109 1”3/8 76 1” 5/8 54
213
Standard 2 109 1”3/8 76 1” 5/8 54
Standard 1 103 1”3/8 69 1” 5/8 49
214
Standard 2 111 1”3/8 74 1” 5/8 53
Standard 1 106 1”3/8 67 1” 5/8 48
215
Standard 2 106 1”3/8 67 1” 5/8 48
Figure 13 - Installing pressure relief valve (205-211) Figure 14 - Installing pressure relief valve (212-215)
2 1
2
A
1 = Connection for pressure relief valve circuit 1 1 = Connection for pressure relief valve circuit 1
2 = Connection for pressure relief valve circuit 2 2 = Connection for pressure relief valve circuit 2
C 2 /2
30 CG-SVX06E-E4
Installation
Winter freeze protection CAUTION:

- There is a risk of freeze-up of
During negative ambient air
the evaporator circuit due to
temperature chilled water piping
internal refrigerant migration if the
must be fully insulated. Ensure that
condenser circuit is maintained at a
all safeties are taken to prevent frost
low temperature (below 0°C) for a
damage during negative ambient air
long period during the cold season.
temperature. The following systems
If necessary, provide isolation valves
can be used:
on the condenser water circuit
1. Electrical heater mounted on all
(CGWN). CCUN is protected against
water piping exposed to negative
refrigeration migration by a liquid
temperatures.
solenoid valve.
2. Start chilled water pump during
negative ambient air temperature. -W
hen using the freeze protection
3. Add ethylene glycol in the chilled by pump activation during the cold
water. season, water must be able to
4. Drain water-circuit, however be circulate freely.
aware of corrosion process when Check that no closure valve on
drained. other device might block waterflow.
Note
Loading concentrated glycol in the
If machinery room can be exposed to
temperature below 0°C, systems 2, water loop at the suction side of the
3 and 4 must be used. pump is prohibited. It can severely
damage the mechanical seal of the
pump and consequently generate
potential water leaks.
Figure 15 - Freezing point versus ethylene glycol percentage

0
-1 0
Brine temperature (°C)
1
-2 0
2
-3 0
-4 0
-5 0
0 10 20 30 40 50 60
% Ethylene glycol
1. Liquid
2. Freezing without burst effect
3. Freezing with burst effect
CG-SVX06E-E4 31
Installation
Electrical connections CAUTION:

1. Cabling must comply with local
CAUTION: standards. The type and location
1. The greatest care should be taken of fuses must also comply with
when cutting through passages standards. As a safety measure,
and installing electric wiring. fuses should be visibly installed,
Under no circumstances should close to the unit.
chips of metal or cuttings of 2. Only copper wiring should be
copper or isolating material fall used. Using aluminium wires can
into the starter panel or electric produce galvanic corrosion and
components. Relays, contactors, possibly lead to superheat and
terminals and control wiring should failure of connection points.
be covered and protected before
power supplies are connected.
Soft starter recommended setting
2. Install power supply cabling
as shown in wiring diagram. Acceleration time: 0.5 seconds full
Adequate cable gland should be speed
chosen, ensuring no foreign bodies
Start-up torque: 50%
enter the electrical housing or
components. Deceleration time: 0 seconds
Use adjustment setting button.
Figure 16 - CGWN and CCUN main power supply connection (1) (205-211)
1 = Power cable inlet

2 = Disconnect switch
(1) shown here : CGWN. Components in same location on CCUN.
32 CG-SVX06E-E4
Installation
Figure 17 - CGWN and CCUN main power supply connection (1) (212-215)
1 = Power cable inlet

2 = Disconnect switch
(1) shown here : CGWN. Components in same location on CCUN.
CG-SVX06E-E4 33
Installation
When ordered, the outdoor air operation of the chiller. The wiring of
temperature sensor and associated the sensor has to be performed with
electronics are factory-mounted a 2 wires cable of 0.75 to 1.5 mm²
and wired in the control panel of type H05WWF or equivalent. The
the chiller. This sensor has to be maximum length of this cable is 305
installed outdoors to allow for proper m. (see Figure 18). The IPC bus is
factory-wired.
Figure 18 - Outdoor ambient air sensor connection (self-thread screw)
Self-thread screw
Figure 19 - CGWN and CCUN main power supply connection (205-211)
L1
L2
L3
1Q10
34 CG-SVX06E-E4
Installation
Figure 20 - CGWN and CCUN main power supply connection (212-215)
L1 L1
L2 L2
1Q10 L3 L3
Note Make sure phase order is correct. Should the compressor be noisy, reverse
2 phases.
CG-SVX06E-E4 35
Installation
Interconnection condenser shall be connected directly

to the terminal block for the optional
between CCUN and Remote fan relay cards.
Condenser CAUTION:
The CCUN has the capability to
Power supply to the outdoor fan
control the fan staging of the remote
relays shall not be provided from
condenser if the option is taken. Each
the CCUN unless special care to
refrigerant circuit can control from
the Voltage and to the power
one up to 6 fans per circuit using
consumption was evaluated.
a 4 output relays (10A/250VAC/
AC1/SPDT) card option provided
in the control box of the CCUN.
The external wiring to the remote
Table 16 - Control output relays
Output relay Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6

Fan Option
Low Speed High Speed Single speed
Two fan speed first fan
2
1&4 3 Single speed only fans
1 2 3 4 Two fan speed first fan
3
1 3 4 Single speed only fans
1 2 3 4 4 Two fan speed first fan
4
1 3 4 4 Single speed only fans
1 2 3 4 4 4 Two fan speed first fan
5
1 3 4 4 4 Single speed only fans
1 2 3 3 4 4 4 Two fan speed first fan
6
1 3 3 4 4 4 Single speed only fans
Table 17 - Fan staging - Example : 4 fans per circuit, single speed
Standard - 4 fans per circuit Relays Energized

Stage Number of Fans Capacity [%]
1 2 3 4
0 0 0 0 0 0 0.00
1 1 1 0 0 0 25.00
2 2 1 0 1 0 50.00
3 3 0 0 1 1 75.00
4 4 1 0 1 1 100.00
Table 18 - Fan staging - Example : 4 fans per circuit with first fan 2-speed
Low Ambient 2 Speed 4 fans per circuit Relays Energized

Stage Number of Fans Capacity [%]
1 2 3 4
0 0 0 0 0 0 0.00
1 0.5 1 0 0 0 12.50
2 1 0 0 1 0 25.00
3 1.5 1 0 1 0 37.50
4 2 0 0 0 1 50.00
5 2.5 1 0 0 1 62.50
6 3 0 0 1 1 75.00
7 3.5 1 0 1 1 87.50
8 4 0 1 1 1 100.00
36 CG-SVX06E-E4
Installation
Operating range Check also compressor suction

CAUTION: Maximum operating time superheat for being close to 5 or
for low condensing water outlet 6°C for low chilled leaving water
is 1 minute. The compressor shall temperature to minimize compressor
become noisy. discharge temperature. For very high
leaving condensing water temperature
The envelope represents the operating above 55°C, the refrigerant charge
range in which the unit will work can be minimized by 20%.
without control limitation. To keep
the unit operating in this envelope, be
careful to adjust setpoints inside with
a clearance equal to half the dead
band.
Figure 21 – CGWN operating limits (180 kW-350 kW) Figure 22 – CCUN operating limits (180 kW-350 kW)
80
80
70
70
60
60
50
50
40
40
30
30
20
20
10
10
0
0
CLWT: Condenser Leaving Water Temperature SCT: Saturated Condensing temperature

ELWT: Evaporator Leaving Water Temperature ELWT: Evaporator Leaving Water Temperature
Figure 23 – CGWN operating limits (350 kW-500 kW) Figure 24 – CCUN operating limits (350 kW-500 kW)
CLWT: Condenser Leaving Water Temperature SCT: Saturated Condensing temperature

ELWT: Evaporator Leaving Water Temperature ELWT: Evaporator Leaving Water Temperature
CG-SVX06E-E4 37
Installation
Preparation for start-up • Check chilled water pumps

interconnection to control panel
Carry out all operations on check list • Ensure that the isolation resistance
so that the unit is correctly installed of all power supply terminals to
and ready to operate. The installer ground complies with standards
must check all the following points and regulations in force
before calling in the Trane Servicing • Check that unit voltage and
Department to put the equipment into frequency supplied match rated
service: input voltage and frequency
• Check position of the unit • Check that all electrical
• Check unit is level connections are clean and sound
• Check type and position of the • Check that main power supply
rubber pads switch is sound
• Check clearance required for • Check Ethylene glycol or
maintenance (Refer to certified Propylene glycol concentration in
drawings) the chilled water circuit
• Check clearance around condenser • Water flow control checking:
access if split installation (CCUN decrease the water flow and
+ remote condenser - Refer to check the electrical contact in the
certified drawings) control panel
• Chilled water circuit ready to • Check chilled water pressure drop
operate, filled with water, pressure through evaporator (unit without
test carried out and air purged hydraulic module) or unit available
pressure (unit with hydraulic
CAUTION! It is prohibited to start module) are in accordance with
the water pumps when the water the Trane order write-up.
loop is not filled with water. Doing • On start-up of each motor in the
this can severely damage the system, check the direction of
mechanical seal of the pump. rotation and operation of all the
components they drive
• Chilled water circuit must be • Check that there is sufficient
rinsed demand for cooling on the day of
• Check the presence of water start-up (around 50% of nominal
strainer ahead of evaporator load)
• The strainers must be cleaned
after 2 hours of pumps operation
• Check the thermometers and
manometers position
38 CG-SVX06E-E4
General Start-up
Start-up Checking and setting

Follow the instructions below to Compressors:
correctly start-up the unit. • Check oil level at rest. The level
should reach at least the minimum
Installation and chiller inspection oil level on the indicator located on
oil equalization line (see figure 30)
• Ensure that all the operations
when the compressors have been
above (start-up preparation), are
OFF for 3 minutes for a packaged
followed
unit (CGWN) and after 10 minutes
• Follow the instruction stuck inside OFF time for a split unit (CCUN
the electrical cabinet with remote condenser). See
• Put the plexiglass supplied by the “Compressor oil level at oil
Trane in front of the power equalization line for correct level.
terminal • Check fixing of capillary tubes
• Ensure all water and refrigerant (protection from vibration and
valves are in service positions from wear) and ensure that they
• Ensure that the unit is not are not damaged
damaged • Reset all manually set control
• Ensure that sensors are properly devices
installed in their bulb-wells and • Check refrigerating circuits
submerged in heat conducting tightness
product • Check electrical terminals
• Check fixing of capillary tubes tightening of the motors and in
(protection from vibration and the control panel
from wear) and ensure that they • Check the isolation of the motors,
are not damaged using a 500V DC megohmeter
• Reset all manually set control which meets manufacturer’s
devices specifications (minimum value 2
• Check refrigerating circuits megohms)
tightness • Check the direction of the rotation
using phasemeter
CAUTION! Improper power phasing
may result in equipment damage due
to reverse rotation.
CG-SVX06E-E4 39
General Start-up
Electrical power wiring: Operating parameters statement

• Check all the electrical terminals • Switch on main power supply
are tight switch
• Set-up compressors overload • Start the water pump(s) and check
relays there is no cavitation
• Set-up fan-motors overload relays • Start-up the unit following
procedure described in the CGWN-
Electrical control wiring:
CCUN User Manual. The unit and
• Check all the electrical terminals the chilled water pumps contactor
are tight must be connected together.
• Check all the pressostats
• Check and set-up the TRACER After unit start up, leave in operation
CH530 control module for at least 15 minutes, to ensure
• Test and start-up without the pressures are stabilized. Then check:
electrical power • voltage
• compressors currents
Condenser:
• leaving and return chilled water
• Check setting of the safety
temperature
pressure valve
• suction temperature and pressure
• Check the insulation of the motors
using a 500V DC megohmeter • ambient air temperature
which meets manufacturer’s • blowing air temperature
specifications (minimum value 2 • discharge pressure and
megohms) temperature
• liquid refrigerant temperature and
pressure
Figure 25 - Compressor oil level at oil equalization line
1
1
2
2
1. Max. oil level

2. Min. oil level
40 CG-SVX06E-E4
General Start-up
Operating parameters: • Do not start-up a motor whose

• chilled water pressure drop insulation resistance is less than 2
through evaporator (if no hydraulic megohms
module is installed) or unit • Phase imbalance should not be
available pressure. It must be greater than 2%.
in accordance with Trane order • The voltage supplied to motors
write-up. should be within 5% of the
• superheat: difference between rated voltage on the compressor
suction temperature and dew point nameplate.
temperature. Normal superheat • Excessive emulsion of the oil
should be within 5 and 7 °C. in the compressor shows that
• sub-cooling: difference between refrigerant is present in the oil and
liquid temperature and bubble the result will be that compressor
point temperature. Normal is not lubricated enough. Shut
subcooling should be within 2 and down compressor and wait for 60
10°C. minutes for the sump heaters to
• Condenser approach: difference heat oil and start again. Should
between dew point temperature this not work, consult Trane
in high pressure and condenser air technician.
inlet temperature. Normal value • Excess oil in compressor can
on standard unit, should be 15 to damage the compressor.
23°C at full load. Before adding oil, consult Trane
• Evaporator approach: difference technician. Use only products
between outlet water temperature recommended by Trane.
and dew point temperature in • The compressors must operate
low pressure. Normal value on in a single direction of rotation. If
standard unit, without Ethylene refrigerant high pressure remains
glycol in chilled water, should be stable in the 30 seconds after
between 2 and 5°C. compressor start-up, immediately
shut down unit and check
Final check the direction of rotation using
phasemeter.
When the unit is operating correctly:
• Check that the unit is clean and WARNING!
clear of any debris, tools, etc.
The chilled water circuit may be
• Ensure all valves are in operating
position. under pressure. Bring down this
• Close control and starter panel pressure before opening up the
doors and check panels fixation. system to rinse out or fill up the
water circuit. Failure to comply with
CAUTION this instruction may cause accidental
For the warranty to apply, any injury to maintenance personnel. If
start-up carried out directly by the a cleaning solution is used in the
customer must be recorded in a chilled water circuit, the chiller must
detailed report, which must be sent be isolated from the water circuit
as soon as possible to your local to avoid all the damage risks of the
Trane office. chiller and evaporator water pipes.
CG-SVX06E-E4 41
General Start-up
Figure 26 - Standard and High Efficiency units evaporator pressure drop
EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop
Figure 27 - Standard units condenser pressure drop
CWFR : Condenser Waterflow Rate

CWPD : Condenser Water Pressure Drop
42 CG-SVX06E-E4
General Start-up
Figure 28 - Chiller available pressure - Evaporator side - Standard and High Efficiency
units - Low head pressure - Single pump

Figure 29 - Chiller available pressure - Evaporator side - Standard and High Efficiency
units - Low head pressure - Dual pump

CG-SVX06E-E4 43
General Start-up
Figure 30 - Chiller available pressure - evaporator side - Standard and High Efficiency
units - High head pressure - Single pump

Figure 31 - Chiller available pressure - evaporator side - Standard and High Efficiency
units - High head pressure - Dual pump

44 CG-SVX06E-E4
General Start-up
Figure 32 - Chiller available pressure - condenser side - Standard and High Efficiency units
- Low head pressure

Note: Pumps remain the same when variable speed drive option is selected.
Figure 33 - Chiller available pressure - condenser side - Standard and High Efficiency
units - High head pressure

Note: Pumps remain the same when variable speed drive option is selected.
CG-SVX06E-E4 45
General Start-up
Figure 34 - Chiller available pressure - condenser side - Standard units -

Variable speed pump (212-215)

46 CG-SVX06E-E4
General Start-up
When ethylene glycol is added in the chilled water circuit the following
adjustment factors have to be taken in account.
Figure 35 - Ethylene Glycol recommended concentration
40
35
30
(%)(%)
25
Concentration
Concentration
20
15
10
0
-12 -10 -8 -6 -4 -2 0 2 4
LWT (°C)
LWT: Lowest water temperature

CAUTION! Loading concentrated glycol in the water loop at the suction side
of the pump is prohibited. It can severely damage the mechanical seal of the
pump and consequently generate potential water leaks.
Figure 36 - Propylene Glycol recommended concentration
45
40
35
Concentration (%)(%)
30
Concentration
25
20
15
10
0
-10 -8 -6 -4 -2 0 2 4
LWT (°C)
LWT: Lowest water temperature
CG-SVX06E-E4 47
General Start-up
Table 19 - Correction factors to apply when glycol is used in water loops
Glycol Concentration % Performance Evaporator Condenser

Fluid Type
Evaporator Condenser F-CC F-PI F-FLEVP F-PDEVP F-FLCDS F-PDCDS
Water only 0 0 1.00 1.00 1.00 1.00 1.00 1.00
10 0 0.99 1.00 1.02 1.02 1.00 1.00
20 0 0.98 1.00 1.05 1.06 1.00 1.00
30 0 0.97 1.00 1.10 1.10 1.00 1.00
Ethylene Glycol
0 10 1.00 1.00 1.00 1.00 1.02 1.05
0 20 1.00 1.01 1.00 1.00 1.04 1.09
0 30 1.00 1.02 1.00 1.00 1.08 1.14
10 0 0.99 1.00 1.01 1.05 1.00 1.01
20 0 0.97 1.00 1.03 1.10 1.00 1.00
30 0 0.96 1.00 1.05 1.17 1.00 1.01
Mono-Propylene Glycol
0 10 1.00 1.01 1.00 1.00 1.01 1.06
0 20 1.00 1.01 1.00 1.00 1.02 1.13
0 30 0.99 1.02 1.00 1.00 1.05 1.21
The correction factors found in In case of application with negative

the table above can be applied as temperature at the evaporator,
follows: combination of simultaneous usage
1. Cooling capacity with glycol [kW] of glycol both in evaporator and
= F-CC x Cooling capacity water condenser, or usage of another type
[kW] (found in the General data of fluid: please contact your local
section) Trane sales representative. A relief
2. Power Input with glycol [kW] = valve is located at pump suction
F-PI x Power Input water [kW] limiting water circuit pressure at
(found in the General data section) 3 bar. Nitrogen pressure inside of the
3. Water Flow Evaporator with glycol expansion tank must be equal to the
[Litres/sec] = F-FLEVP x Cooling
geometric height of the installation +
capacity with glycol [kW] x 0.239
x (1 / Delta T Evaporator [°C]) 0.5 bar (in order to avoid air entering
in the water circuit). Expansion
4. Water Pressure drop Evaporator
with glycol [kPa] = F-PDEVP x tank must be inflated with nitrogen.
Water Pressure drop Evaporator Pressure must be checked yearly. For
water [kPa] (refer to the “Standard a good pump operation, pump suction
units evaporator pressure drop” pressure must be between 0.5 and
and “HE units evaporator pressure 2.5 bar when pump runs.
drop” figures.)
CGWN Only:
5. Water Flow Condenser with glycol
[Litres/sec] = F-FLCDS x (Cooling
capacity with glycol [kW] +
Power input with glycol [kW]) x
0.239 x (1 / Delta T Condenser
[°C])
6. Water Pressure drop Condenser
with glycol [kPa] = F-PDCDS x
Water Pressure drop Condenser
water [kPa] (refer to the “Standard
units condenser pressure drop”
and the “HE condenser pressure
drop” figures)
48 CG-SVX06E-E4
Operation
Installation checklist
This list must be checked off by the installer to ensure correct installation before the unit start up.
UNIT POSITION
Check clearance around condenser
Check clearance required for maintenance access
Check type and position of rubbers pads
Check unit is level
CHILLED WATER CIRCUIT

Check thermometers and manometers presence and position
Check water flow rate balancing valve presence and position
Check presence of strainer ahead of evaporator
Check presence of air-purge valve
Check rinsing and filling of chilled water pipes
Check water pump(s) contactor interconnected to control panel
Check water flow
Check chilled water pressure drop or unit available pressure (units with hydraulic module)
Check for leaks in chilled water pipes
ELECTRICAL EQUIPMENT
Check installation and rating of mains power switch/fuses
Check electrical connections complied with specification
Check that electrical connections are in accordance with information on manufacturer’s identification plate
Check direction of rotation using phasemeter
Comments
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
Signature:…………………………………………………………………….Name:…………………………………...…………………
Order N°: ……………………………………………………………………………………………………………………………………
Work site: ……………………………………………………………………………………………………………………………………
Please return to your local Trane Service Office
CG-SVX06E-E4 49
Operation
Control and unit operation Seasonal shutdown

The control is through the • Check water flows and interlocks.
TRACER CH530 control module. • Check glycol concentration in
the chilled water circuit if glycol
• Check the chilled water pump(s)
presence is required
operate(s)
• Carry out leak test.
• Start up the unit following
procedure described in the • Carry out oil analysis
CGWN-CCUN User Manual. The • Record operating pressures,
unit will operate correctly when temperatures, amperages and
there is sufficient water flow. voltage.
The compressors will start up • Check operation of machines/
if the evaporator water leaving compare conditions of operation
temperature is above the control against original commissioning
module setpoint. data.
• Stop the unit following procedure
described in the CGWN-CCUN
Weekly start up User Manual.
• Check the chilled water pump(s) • Ensure that all safety precautions
operates are taken to prevent frost
• Start up the unit following damages during negative ambient
procedure described in the User temperature.
Guide. • Fill out the visit log sheet and
review with the operator
Weekend shutdown • Do not put the general disconnect
• If the unit needs to be shut down switch to off, except if the unit is
for a short period of time, stop the drained.
unit following procedure described Trane does not recommend draining
in the CGWN-CCUN User Manual the unit, due to the fact that it
(See “Clock” menu)
increases tube corrosion.
• If the unit is shut down for a
longer period, see under “Seasonal
shutdown”, below.
• Ensure that all safety precautions
are taken to prevent frost
damages during negative ambient
temperature.
• Do not put the general disconnect
switches to off, except if the unit
is drained.
Trane does not recommend draining
the unit, due to the fact that it
increases tube corrosion.
50 CG-SVX06E-E4
Operation
Seasonal start-up
• Check water flows and interlocks.
• Check Ethylene glycol
concentration in the chilled
water circuit if glycol presence is
required
• Check operational set points and
performance
• Calibrate controls
• Check operation of all safety
devices
• Inspect contacts and tighten
terminals
• Megger the motor compressor
windings
• Record operating pressures,
temperatures, amperages and
voltage
• Carry out leak test
• Check configuration of unit control
module
• Change the oil as required based
upon results of the oil analysis
made during seasonal shutdown.
Get the 8 condition measurements at

the same time, on each circuit.
• HP
• LP
• Suction temperature
• Discharge temperature
• Liquid temperature
• Water entering temperature
• Water leaving temperature
• Outdoor ambient temperature
Then calculate the sub-cooling and

superheat. No diagnosis can be
accurate with one of these records
missing.
• Check operation of machines/
compare conditions of operation
against original commissioning
data.
• Fill out the visit log sheet and
review with the operator
CG-SVX06E-E4 51
Maintenance
Maintenance Instructions Inspection visit after the first

500 hours of operation from unit start
The following maintenance
up
instructions are part of maintenance
• Carry out oil analysis
operations required for this
equipment. A qualified technician
is needed for regular maintenance
terminals
as part of a regular maintenance
contract. temperatures, amperages and
Carry out all operations as required by voltage
schedule. This will ensure long unit • Check operation of machines/
service life and reduce the possibility compare conditions of operation
of serious and costly breakdown. against original commissioning
Keep service records up to date, data
showing monthly information on unit • Fill out inspection visit log sheet
operations. These records can be of and review with the operator
great help to maintenance personnel • Check and clean the strainer
diagnostics. Similarly, if machine • Check Rotalock tightness with a
operator keeps a log of changes in torque wrench:
unit operating conditions, problems - Compressor suction Rotalock:
190 - 200 Nm
can be identified and solutions found
before more serious problems arise. - Compressor relief Rotalock:
170 - 180 Nm
- Compressor equalization Rotalock:
170 - 180 Nm
Note: For medium to highly critical
applications, a monthly preventive
visit is recommended.
Monthly preventive visit

• Oil test of acidity
• Check Ethylene glycol
concentration in the chilled
water circuit if glycol presence is
required
terminals
temperatures, amperages and
voltage
• Check operation of machines/
compare conditions of operation
against original commissioning
data
• Fill out visit log sheet and review
with the operator
• Check and clean the strainer
52 CG-SVX06E-E4
Maintenance
Annual preventive visit CAUTION:

• Check water flows and interlocks • Please refer to specific Trane
• Check expansion tank pressure documentation on oil, available
• Check glycol concentration in from your nearest Trane office.
the chilled water circuit if glycol Oils recommended by Trane
presence is required have been exhaustively tested in
• Check operational set points and Trane laboratories to the specific
performance requirement of Trane chiller and
• Calibrate controls and pressure hence the user’s requirements.
transducer Any use of oils not meeting
• Check operation of all safety specifications recommended by Trane
devices is the responsibility of the user only,
• Inspect contacts and tighten who thereby is liable to warranty
terminals loss.
• Megger the motor compressor • Oil analysis and oil test acidity
windings must be carried out by a qualified
• Record operating pressures, technician. Poor interpretation of
temperatures, amperages and results may cause unit operating
voltage problems. Also, oil analysis must
• Carry out leak test follow the correct procedures,
• Check configuration of unit control to avoid accidental injury to
module maintenance personnel.
• Carry out oil analysis • If the condensers are dirty,
• Change the oil as required based (Remote condensers) clean them
upon results of the oil analysis with a soft brush and water. If
• Check operation of machines/ the coils are too dirty, consult
compare conditions of operation a cleaning professional. Never
against original commissioning use high pressure water to clean
data condenser coils.
• Fill out the annual start up visit • Contact Trane Service for
log sheet and review with the information on maintenance
operator contracts.
• Check and clean the strainer
WARNING:
Switch off unit main power supply
before to any intervention. Failure to
follow this safety instruction can lead
to injury or death of the maintenance
personnel and may also damage
equipment.
CAUTION: Never use steam or
hot water above 60°C to clean
condenser coils (Remote condensers).
The resulting increasing pressure
could cause refrigerant loss through
the safety valve.
CG-SVX06E-E4 53
Maintenance
Troubleshooting guide The aim is to give operators simple

instructions on basic unit processes
These are simple diagnostic hints,
so that they have the technical
not a comprehensive analysis of
knowledge to identify and bring
the Scroll compressor refrigeration
defective operations to the notice
system.
of qualified technician. If there is a
breakdown, the Trane Service office
should be contacted for confirmation
and assistance.
Problems symptoms Problem causes Action recommended

A) The compressor does not start up
Compressor terminals are live but motor does not start. Motor burned out. Replace compressor
Contactor motor not operational. Coil burned out or broken contacts. Repair or replace.
No current ahead of motor contactor. a) Power cut. Check fuses and connection.
b) Main power supply switched off. See why system tripped.
If system is operational, switch on main power supply.
Current ahead of fuse, but not on contactor side. Fuse blown. Check motor insulation. Replace fuse.
Low voltage reading on voltameter. Voltage too low. Contact power Supply Utility.
Starter coil not excited. Regulation circuit open. Locate regulation device which has tripped out and see
why. See instructions concerning this device.
Compressor does not run. Compressor sticking (damaged or sticking components). See “Discharge pressure too high”.
Compressor motor “groans”. Discharge pressure too high Wait 30 minutes until auto reset of compressor mounted
High pressure switch tripped to contacts open on high Shut down by thermal overload due to discharge protection. Check superheat versus suction pressure or
pressure. temperature or motor thermal overload water temperatures of operation.
Discharge pressure too high.
B) Compressor stops
High pressure switch tripped.
Over current thermal relay tripped. Discharge pressure too high. See instructions for “discharge pressure high”.
a) Voltage too low. a) Contact Power Supply Utility.
Motor temperature thermostat tripped. b) Cooling demand too high, or condensing temperature b) See instruction “discharge pressure too high”.
too high.
Anti-freeze security tripped. Not enough cooling fluid. Repair leak. Add refrigerant.
Water flow to evaporator too low. Check water flow rate, and flow switch contact in water
C) Compressor stops just after its start

Suction pressure too low. Filter drier clogged. Replace filter drier.
Filter drier iced up.
D) The compressor keeps running without stopping
Temperature too high in areas requiring air-conditioning. Excess load on cooling system. Check thermal insulation and air-tightness of areas
requiring air-conditioning.
Chilled water temperature output too high. Excess cooling demand on system. Check thermal insulation and air-tightness of areas
requiring air-conditioning.
E) Loss of oil in compressor
Oil level too low in indicator. Not enough oil. Contact Trane office before to order oil
Gradual fall in oil level. Filter drier clogged. Replace filter drier.
Suction line too cold. Liquid flows back to compressor. Adjust superheat and check bulb fixing of the expansion
Compressor noisy valve.
54 CG-SVX06E-E4
Maintenance
F) Compressor noisy
Compressor knocks. Components broken in compressor. Change compressor.
a) Check superheat setting and fixing of expansion valve
a) Uneven liquid flow.
Suction duct abnormally cold. bulb.
b) Expansion valve locked in open position.
b) Repair or replace.
G) Insufficient cooling capacity
Thermostatic expansion valve “whistles”. Not enough refrigerant. Check refrigerant circuit tightness and add refrigerant.
Excess pressure drops through filter drier Drier filter clogged. Replace.
Check adjustment of superheat and adjust thermostatic
Excessive superheat. Superheat not properly adjusted.
expansion valve.
Insufficient water flow. Chilled water pipes obstructed. Clean pipes and strainer.
H) Discharge pressure too high
Presence of uncondensable liquids in system, or excess Purge uncondensable fluids and drain off excess
Condenser abnormally hot.
refrigerant. refrigerant.
Reduce load on system.
Chilled water leaving temperature too high. Overload on cooling system.
Reduce water flow if necessary.
Reduced air flow. Air intake temperature higher than Clean or replace air filters. Clean coil. Check operation
Condenser air output too hot.
specified for unit of fan motors.
I) Suction pressure too high
Compressor operates continuously. Excess cooling demand on evaporator Check system.

Suction duct abnormally cold. a) Expansion valve too far open. a) Check for superheat and check that expansion valve
bulb is secure.
Refrigerant flows back to compressor. b) Expansion valve locked in open position. b) Replace.
J) Suction pressure too low

Excessive pressure drop through filter drier.
Filter drier clogged. Replace the filter drier.
Refrigerant does not flow through thermostatic
Expansion valve bulb has lost its refrigerant. Replace the bulb.
expansion valve.
Loss of power. Expansion valve obstructed. Replace.
Check adjustment of superheat and adjust thermostatic
Superheat too low. Excessive pressure drops through evaporator.
expansion valve.
K) Insufficient cooling capacity
Check water flow rate. Check state of strainer, check
Low pressure drops through evaporator Low water flow rate. for obstruction in chilled water pipes.
Check pressure switch contact in water.
CG-SVX06E-E4 55
Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand,
the leader in creating and sustaining safe, comfortable and energy efficient environments, Trane offers
a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts.
For more information, visit www.Trane.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications
without notice.
© 2011 Trane All rights reserved

CG-SVX06E-E4 November 01, 2011 Supersedes: CG-SVX06D-E4 December 2009
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Installation

Indoor liquid chiller with integrated hydraulic module

November 2011 CG-SVX06E-E4

Foreword in the chapter “Installation”. Always

© Trane 2011 CG-SVX06E-E4

operating limits are exceeded or if The operator (contractor or

Table 1 - Water Cooled units: CGWN standard - R410A

Table 2 - Water Cooled units: CGWN standard - R407C

Table 3 - Water Cooled units: CGWN High Efficiency (HE) - R410A

Table 4 - Condenserless units: CCUN standard - R410A

Table 5 - Condenserless units: CCUN standard - R407C

Table 6 - Condenserless units: CCUN High Efficiency (HE) - R410A

Table 7 - Evaporator hydraulic module

Table 8 - Condenser hydraulic module

Unit nameplate Clearance

Isolating rubber pads

Water drain hole

Handling CAUTION: This unit must be lifted

Figure 1 - Rigging the unit - CGWN - CCUN (205-211)

Figure 2 - Rigging the unit - CGWN - CCUN (212-215)

Table 9 - Dimensions of recommended slings and swing-bar

A (mm) B (mm) C (mm) D (mm)

Minimal installation water Water treatment

Table 10 - Minimal water content

Confort Application Process cooling Application

This table is estimated with

Water connections 2) Condenser side options

Figure 3 - CGWN hydraulic flow chart - without hydraulic module (205-215)

Figure 4 - CCUN hydraulic flow chart - without hydraulic module (205-215)

1. Insulated evaporator CW: Chilled water loop

1. Insulated evaporator CW: Chilled water loop

1. Insulated evaporator CW: Chilled water loop

1. Insulated evaporator CW: Chilled water loop

1. Insulated evaporator CW: Chilled water loop

Figure 10 - Connection of units without hydraulic module - Evaporator and condenser

Refrigerant line connections The model CCUN is part of the

Figure 12 - Installation configuration - CCUN below remote condenser

Table 11 - Recommended discharge line diameters for horizontal risers (Circuit 1)

Leaving chilled water temperature (°C)

Table 12 - Recommended discharge line diameters for horizontal risers (Circuit 2)

Leaving chilled water temperature (°C)

Leaving chilled water temperature (°C)

Leaving chilled water temperature (°C)

Insulation Refrigerant charge

Maximum system refrigerant Maximum length

Winter freeze protection CAUTION:

Figure 15 - Freezing point versus ethylene glycol percentage

Electrical connections CAUTION:

1 = Power cable inlet

1 = Power cable inlet

Figure 18 - Outdoor ambient air sensor connection (self-thread screw)

Figure 19 - CGWN and CCUN main power supply connection (205-211)

Figure 20 - CGWN and CCUN main power supply connection (212-215)

Interconnection condenser shall be connected directly

Output relay Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6

Table 17 - Fan staging - Example : 4 fans per circuit, single speed

Standard - 4 fans per circuit Relays Energized

Low Ambient 2 Speed 4 fans per circuit Relays Energized

CLWT: Condenser Leaving Water Temperature SCT: Saturated Condensing temperature

CLWT: Condenser Leaving Water Temperature SCT: Saturated Condensing temperature