Installation, Operation and Maintenance

CLCP
Air Handler

1010-2359-01E

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating,
ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed,
adjusted or altered equipment by an unqualified person could result in death or serious injury.When working on the equipment,
observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.

CLCP-SVX01A-E4
Supersedes CLCP-SVX01A-E4
April 2020
Aug 2018
April 2020 CLCP-SVX01A-E4
Notice Safety Considerations Warning and Cautions

World enviromental scientists have The equipment covered by this manual Notice that WARNING and CAUTION
concluded, based on the best currently is designed for safe and reliable appear at appropriate intervals
available evidence, that ozone in our operation when installed and operated throughout this manual.
upper atmosphere is being reduced within its design specifcation limits. To
due to the release of CFC fully avoid personal injury or damage to
halogenated compounds. equipment or property while installing
or operating this equipment, it is WARNING
The Trane Company urges that all essential that qualified, experienced
HVAC servicers working on Trane personnel perform these functions WARNING indicates a potentially
equipment, or any manufacturer's using good judgement and safe hazardous situation that could result
products, make very effort to eliminate, pratices. See the following cautionary in personal injury or death.
if possible, or vigorously reduce the statement.
emission of CFC, HCFC and HFC
refrigerants to the atmosphere
resulting from installation, operation, WARNING
routine maintenance, or major service
on this equipment. Always act in a CAUTIONs are designed to alert you
responsible manner to conserve to conditions that could result in minor
refrigerants for continued use even personal injury or equipment damage.
when acceptable alternatives are
available.
Refrigerant used in any type of air-
conditioning or refrigerating equip-
ment should be recovered for reuse,
recovered and / or recycled for reuse,
reprocessed (reclaimed), or properly
destroyed, whenever it is removed from
equipment. Never release to the
atmosphere!
 Contents General Information

General Information 1 ●Foreword ●Unit Description

Foreword
Warranty These installations, operation and TRANE QuantumTM Air Handler are
Unit Description maintenance instructions are given as Central Station Air Handlers designed
Model Nomenclature a guide to good practice in the for a variety of controlled air application.
installation, commission into service, The basic unit consists of a fan,
Receiving 3 operation and periodic maintenance heating and/or cooling coils, filters and
Nameplate by the user, of TRANE QuantumTM Air air dampers. See product catalogue for
Delivery Check Handler. They do not contain full list of available modules and options.
service procedures necessary for the The TRANE QuantumTM Air Handler are
Resolving Shipping Damage continued successful operation of this designed for cooling load conditions
Storage Consideration equipment; the services of a qualified of 1000-65000 nominal CFM. Fans are
Outdoor Storage technician should be employed double width, double inlet, centrifugal
through the medium of a maintenance types with forward curved, backward
Rigging and Handling 4 contract with a reputable service curved, and airfoil blade designs.
Rigging and Handling company. To insure fan motor assembly stability
Off Loading the unit ships with shipping brackets
●Warranty Located between the fan support frame.
Moving to Position On Site
These spacers must be removed prior to fan
Forlift Trucks Trane's standard warranty covers the operation, to assure proper vibration isolation.
Roller Movement equipment. It does not cover damage Units ship as complete units, sections or
Installation 6 due to misuse, lack of maintenance, or subassemblies. Each section is provided with
Foundation failure to comply with the manufacturer's a nameplate (label) which includes type of
Erection instructions or recommendations. section, unit serial number, customer tag
number and unit model number.
Assembly and Installation 8
External Connection
Frame to Frame Connection, CLCP
Panel to Frame Connection, CLCP
Paneling, CLCP
Vertical Unit / Final Filter / Damper Joining Method
Piping
Start-Up 18
Start-Up Procedures
Maintenance 20
Periodic Maintenance Checklist
Maintenance Plan
Pulley and Belt
Trouble Analysis 27
General
Appendix A-Unit Weight, CLCP
Appendix B-Fans and Arrangement
Appendix C-Filter ad Qty
Appendix D-Typical Wiring Diagram

Safety Recommendations, Maintenance Contract and Training 40

Pre - Start Up Checklist

1
 CLCP Model Nomenclature Receiving
EG:CLCP 020
●Nameplate ●Resolving Shipping damage ●Outdoor Storage
DIGIT Description 1. Select a well-drained area,
All of TRANE Quantum Air Handler
TM If damage is found or items are missing: preferably a concrete pad or
1,2,3 CLC=Climate Changer
are identified by a multiple-character 1. Report all claims of shipping blacktop surface.
4 P=Development sequence
model number. lts use enables owner/ damage to the delivering carrier 2. Place the unit(s) on a dry surface or
5,6,7 Casing Sizes:003/004/006/008/010/012/014/016/020/025/030/035/040/045
operator, installing contractors, and (transporter) immediately, and raised off the ground to assure
060/065/070/080/085/090/095
service technicians to define the schedule an inspection. adequate air circulation beneath unit
operation, components and options for 2. Make specific notations concerning and to assure that no portion of the
a particular unit. Be sure to refer to the the damage on the freight bill. unit contacts standing water at any
information printed on the unit 3. Keep damaged material in the same time.
nameplate (figure1) when ordering location as received. It is the 3. Allow proper clearance around the
replacement or requesting service. receiver's responsibility to provide unit to perform periodic inspection
reasonable evidence that damage and maintenance of the equipment
was not incurred after delivery. while in storage.
QUANTUM CLIMATE CHANGER AIR HANDLER 4. Photograph damage if possible. 4. Keep the equipment in the original
STANDARD:GB/T 14294-2008
5. Do not move or discard damaged shipping container for protection
MODEL NO. CLCP006H ORDER NO. PAU-LG2-1
PRODUCTION DATE 2012.05.04 SERIAL NO. 30220020506112
freight packaging materials. and ease of handling.
T.S.P. 554 Pa E.S.P. 410 Pa AIR VOLUME 2771.41 m/3 h 6. Notify the Trane sales representative 5. Cover the unit securely with a
COOLING CAPACITY1 51.25 kW HEATING CAPACITY1 kW of the damage and arrange for CANVAS tarp.
COOLING CAPACITY2 kW HEATING CAPACITY2 kW
POWER 1.1 kW VOLTAGE 380 V FREQUENCY 50 Hz
repair. Do not attempt and arrange 6. Ensure that the canvas tarp is
WEIGHT IOM ATTACHMENT kg SIZE(LxWxH) IOM ATTACHMENT mm for repair. Do not attempt to repair secure.
TRANE AIR CONDITIONING SYSTEMS (CHINA) CO.,LTD. the unit without consulting the sales 7. Do not stack units.
representative. TRANE IS NOT 8. Do not pile other material on the
Figure 1 RESPONSIBLE FOR SHIPPING units.
DAMAGE. 9. Loosen belt tension on drive belts.
●Delivery Check
All unit sections are securely fasten to ●Storage Considerations
skids for shipping and handling
purpose.
When storing a TRANE QuantumTM
Upon receipt of the unit(s), inspect for
Air
damage that may have occurred during
Handler, for a period of time before
shipment and any items, which were
installation, it must be protected. The
ordered but did not arrive with the unit.
warranty will not cover damages to
Complete the following checks:
the unit do to negligence during
1. Visually inspect the exterior unit
storage. Indoor storage is ideal and
casing and all accessories for any
requires only a few special pre-
dents, punctures or shipping and
cautions.
handling damage.
2. Cut all banding (if applicable) loose
To protect the unit from damage due to
from skid, but do not remove the
the elements and prevent it from
skids.
possibly becoming a contaminant
3. Check all access doors to confirm
source for indoor air quality (IAQ)
that they are secured with latches.
problems, the unit should be stored
4. Manually rotate the fan wheel to
indoors.When outdoor storage is
ensure free movement of the shaft
necessary, several things must be
and bearings.
done to prevent damage.
Inspect the fan housing for any
foreign objects.
5. Inspect the coil(s) for fin damage.

2 3
 Rigging and Handling Rigging and Handling

Rigging and Handling Off Loading Forklift Trucks

WARNING
Confirm that factory installed (if any) A specific lifting method for offloading The forks must only be applied under
attachment brackets are in place and the units is recommended as follows NEVER LIFT THE UNITS BY COIL the unit base frame and not against
screws tight, before rigging. The unit (See Figure 2): CONNECTIONS OR BY ANY OTHER the unit base frame. The lift point
will ship either assembled or as 1. 75mm-diameter lifting holes,or PROTRUSIONS. should be as near as possible to the
sections. Before preparing the unit for certified lifting lugs, are provided on centre of gravity (see Figures 3 and 4).
lifting, estimate the approximate center the unit base frame. THE ROOF IS NOT DESIGNED TO In the case of larger units the use of
of gravity for lifting safety. Because of 2. ALL LIFTING POINTS in one axis of BE WALKED ON, BUT IF THIS IS several forklift trucks may be required.
placement of internal components, the the unit must be used when UNAVOIDABLE, ENSURE A MORE
unit weight may be unevenly offloading and moving the unit. EVEN WEIGHT DISTRIBUTION BY Roller Movement
distributed, with more weight in the coil 3. Slings and speader bars are to be THE USE OF BOARDS.
and fan area. Approximate unit weights provided by the rigger and attached Units fitted with base frames may be
are given in Appendix A & B. to ALL LIFTING POINTS. FAILURE TO DO SO MAY RESULT
IN moved on roller trolley or tubular rollers
Always apply good rigging procedures 4. The minimum rated lifting capacity (see Figure 5).
when lifting a unit. Before hoisting the (vertical) of each sling and spreader SEVERE PERSONAL INJURY OR
unit into position, be sure that a proper bar should be no less than the DEATH.
method of rigging is used, with straps shipping weight.
Figure 3
or slings and spreader bars for 5. The unit must be lifted with care,
protection and safety during lifting. avoiding shock load by lifting the unit
Always test-lift the unit to determine slowly and evenly.
exact unit balance and stability before
hoisting it to the installation location.
WARNING
WARNING ENSURE SLINGS DO NOT FOUL ON
UNIT PROTRUSIONS.
NEVER ASSEMBLE OR BOLT
SECTIONS OR SUBASSEMBLIES THE CENTRE OF GRAVITY WILL
TOGETHER BEFORE RIGGING. VARY PER UNIT... POSITION THE
ALWAYS RIG SECTIONS OR SLING AND SPREADER BARS
SUBASSEMBLIES AS RECEIVED CAREFULLY TO COMPENSATE FOR
FROM THE FACTORY. THIS.

Moving To Position On Site

WARNING
TRANE QuantumTM Air Handler are
DO NOT LIFT THE UNIT WITHOUT supplied in sections modules, flat Figure 2
TEST-LIFT FOR BALANCE AND packed, or as a complete unit, in
RIGGING. DO NOT LIFT THE UNIT accordance with the relevant assembly
ABOVE PERSONNEL. FAILURE TO drawings. Any necessary use of force Figure 4
OBSERVE THESE WARNINGS during unloading or movement of the
MAY units must only be applied via the unit
RESULT IN PERSONAL INJURY, base frame or shipping pallet.
DEATH OR EQUIPMENT DAMAGE.
(See Appendix A & B for components
weight).

Figure 5

4 5
 Installation Installation

Foundation Complete reinforced concrete

foundations are suitable or strip IMPORTANT
When selecting and preparing the unit foundations may also be used (see
site, follow these guidelines: Figure 7). FAILURE TO PROVIDE A LEVEL
In the case of strip foundations, PLINTH OR SUPPORT WILL
1.Ensure that the site can support the concrete or steel supports are RESULT IN DOORS JAMMING
total weight of the unit. Unit weight premissible, but support is required AND AIR LEAKS FROM THE
figures only provide total gross under breakpoints and every 2 m along CASING.
weights and do not include the the unit base.
Additional weight for water in any Erection
coils.
2.Confirm that the foundation of the To minimize noise transmission,
mounting platform is large enough to insulation material such as cork
Include the unit dimensions plus slabbing (TICO pads) or rubber pad
service plus service access. May be placed between the unit base Figure 8 - Air Handling Unit Plinth Foundation
3.The floor or foundation must be level and the foundation (see Figure 8).
for correct coil drainage and
condensate flow.
4.Provide adequate lighting for
maintenance personnel to perform
maintenance duties.
5.When the unit is positioned on site, C
there must be sufficient space
around the unit to ensure that correct P
operation and effective main- L
tenance can be carried out. Figure 6
P = 1 MTR min
gives recommended space
allowances.
●On the designated access side of
the unit, working areas must have
minimum 1 mtr, space (P). Figure 6
●Allowance for coil connections,
dimension“C” must be dimension
200mm + unit width.
●A clear unobstructed area before
and after an air intake or discharge
is required to ensure correct air
movement. The width of the area
must be >= the width of the unit, and
the depth (dimension “L”)must be
>= 0.5 x the overall unit height.

2m 2m BREAKPOINT

Figure 7 - Air Handling Unit Steels Foundation

6 7
 Assembly & Installation CLCP Assembly & Installation
(External connection) CLCP Break Point - Frame to Frame

INTERNAL JOINT (SIDE & TOP & BOTTOM)

BREAK POINT JOINING METHOD
MODULE TO MODULE BREAK
POINT EXTERNAL JOINING Screw
(TO BE DONE AT JOB SITE) Internal sealed sponge
ENSURE GASKET IS IN-PLACE Internal sealed sheet metal
&GOOD CONDITION AT FRAME.

DETAIL EXTERNAL CONNECTION

Sponge (joint seal)
Silica gel
TOP JOINT BRACKET

Plote
GASKET,
PE FOAM TAPE

STEAL TH (AL,FRAME)
A
A HEX NUT M10
DETAIL‘A’ SPRING WASHER,M10
FLAT WASHER,M10
ARR3
R
AI OW BREAKPOINT CONNECTOR
FL
FLAT WASHER M10
HEX.HD.BOLT,M10 X35
GASKET

3
DETAIL
USE A LONG CLAMP, TO BRING
WOOD TO
TOP, EXTERNAL THE TWO SECTION CLOSER.
PROTECT
CONNECTION INSTALL THE TOP , INTERNAL
THE FRAME
JOINING PLATES BEFORE REMOVE
SURFACE
THE CLAMP

BOTTOM,EXTERNAL
CONNECTION
VIEW

UNIT BASE

8 9
 Assembly & Installation
CLCP Paneling Assembly & Installation CLCP

REMOVING WEDGE METHODOLOGY INSERTING WEDGE METHODOLOGY

VERTICAL UNIT JOINING METHOD
ACCESSORIES ACCESSORIES

SILICON

1″×2″×10″WOOD 2″DIA NYLON-FACE HAMMER

HEX.HD.BOLT.
M10X35
AIR/ELECTRIC SCRAPER 2 NOS.8″ 2″DIA NYLON-FACE
DRILL (HARD BLADE BLADE LENGTH HAMMER
PREFERRED) SCREWDRIVER SPACER BREAK POINT
V-GROOVE HELPS (STICK-ON RUBBER)
TO EASE WEDGING
COMMECTOR
GRROOVE 2mm
REQUIRED TO
INSERTING WEDGE GASKET

HEX.NUT M10

ACCESSORIES TO DISMANTLE & ASSEMBLE CLCP

FINAL FILTER JOINING METHOD
ACCESSORIES

FINAL FIL TER SECTION

AIR/ELECTRIC SCRAPER 2 NOS.8″ 2″DIA NYLON-FACE

DRILL (HARD BLADE BLADE LENGTH HAMMER
PREFERRED) SCREWDRIVER

REMOVING WEDGE METHODOLOGY

SEQUENCE TO REMOVE WEDGES

AFTER WEDGE NO.3

REMOVED GO INSIDE BOX
PNEUMATIC M8 & M10×200mm SLIDING-HEAD BAR 1″×2″×10″
BLINDRIVET INSERT-BIT CLAMPS(8″OPEING) WOOD
3 TO PUSH OFF THE PANEL.
TOOL HOLDERS FINAL FIL TER
(MAGNTIC TYPE) UNIT BASE
SILICON
1 2 ANGLE

PERSONAL PROTECTION EQUIPMENTS RIVET

4 PULL WEDGE-OFF
GASKET
SAFETY SAFETY SAFETY
HEX.HD.BOLT.M12X35

190mm
LIMITED SPACEFOR TOOLS FEET PROTECTION HAND PROTECTION EYE PROTECTION
ALERT ALERT ALERT
TO REMOVE WEDGE

10 11
 Assembly & Installation CLCP Assembly & Installation

DAMPER INSTALLATION Piping - Condensate Drain Units With More Than One
Pan Connections Drain Pan

On cooling section(s) the drain pan With the Trane QuantumTM Air
should always be connected directly Handler,
to a trap to ensure proper drainage each module can be ordered with or
of condensate. without a drain pan. When more than
one module has a drain pan, you must
trap each module individually.
SILICON Connecting all drains to a common line
CAUTION with only one trap will result in
Failure to provide adequate condensate retention, and possible
condensate piping may result in water damage to the air handler or
water damage to the equipment or adjoining space.
building.
If a module has a drain pan for
cleaning
SELF DRILLING SCREW purposes only, it does not need a trap;
however a cap or shut off valve should
IMPORTANT be installed on the drain connection.
The applicable "rule of thumb" for Only modules handling condensate,
amount of condensate may as high such as a cooling coil module or
as 6 lbs/hr/ton for units serving areas eliminator module, require a trap.
with high latent heat. Figure 9 through Figure 10 are
examples of typical installations.
Male-threaded, 1-1/2" BSPT conden-
sate drain connection is provided on
one side of the coil section. The main Figure 9
drain lines and trap must be the same Drain Pan Trapping for module under Negative Pressure
size as the drain connection.
Pitch the connection line horizontal or
downward toward an open drain and
install a plugged tee to facilitate H = (1″of each 1″of
cleaning. Condensate lines should not Normal Operation maximum negative
be connected to a closed drain. This is H pressure) + 1″
to avoid the possibility of drawing L J = 1/2 H
sewer gasses into the unit.
Drain traps must be primed. lf they J L = H + J + Pipe diameter +
are not, the trap is essentially non- Insulation
existent and the drain pan will likely
overflow.
Figure 10
Drain Pan Trapping for module under Positive Pressure

K K = min. 1/2″
H = 1/2″ plusmaximum
H total static pressure

12 13
 Assembly & Installation Assembly & Installation

Chilled Water Steam Coil Piping ● Select trap based on maximum 5. Use a V-port modulating valve to
Figure 11
possible condensate rate. obtain gradual modulating action.
Piping - Coil Connection Typical Piping for Water Coil Type A, AA Steam Coils ● Locate the steam trap discharge at
least 12 inches below the
General Coil Piping Recommendation GV WATER SUPPLY These are for central system, industrial condensate return tapping, this CAUTION
Refer to Figure 11 for typical cooling / AV MAIN and process application with one row, provides sufficient hydrostatic Caution: Always open the steam
heating and steam coil piping. AV opposite-end connections. Maximum head pressure to overcome trap
1，2 standard operating limits: supply control valve slowly to
MV-2 WATER RETURN losses and assure complete prevent possible coil damage.
Proper installation, piping and trapping MAIN Copper tubes: 100 psig and 400oF condensate removal.
is necessary to assure satisfactory coil LE GV Type AA coils feeds alternate tubes.
VE ● Float and thermostatic traps are 6. Do not modulate systems with
L
operation and to prevent operational Refer to Figure 13 for typical steam coil recommended because of gravity overhead or pressurized returns
damage. Water inlet and outlet 45′ELL piping.
3 drain and continuos discharge unless the condensate is drained
connections protrude through the coil operation. by gravity to a receiver (vented to
section side panel. Follow standard AIR FLOW ● Use float and thermostatic traps the atmosphere) and returned to
1，2
piping practices when piping to the
coil. Note the following: AV-Automatic or manual air vent CAUTION are recommended because of the main by a condensate pump.
GV-Magnetic vaive gravity drain and continuos 7. At start-up on units with fresh air
1. Support all piping independently of Condensate must flow freely from discharge operation. dampers, slowly turn the steam on
MV-Gate valve
the coils. DRAIN coil at all times to prevent physical ● Use float and thermostatic traps full at least 10 minutes before
2. Provide swing joints or flexible coil damage from water hammer, with atmospheric pressure gravity opening the fresh air.
fittings in all connections that are unequal thermal stresses, freeze-up condensate return, with automatic 8. Pitch all supply and return steam
adjacent heating coils in order to and/or corrosion. control or where the possibility of piping down minimum of 1-inch
absorb thermal expansion and Complete the following recom- low-pressure supply steam exists. per 10 feet in the direction of flow.
contraction strains. mendations to prevent coil damage. ● Use bucket traps ONLY when the 9. Do not drain the steam mains or
3. When attaching piping to the coil supply steams in unmodulated take-off through the coils. Drain the
header, make the connection only 1. lnstall a 1/2 inch, 15 degree swing and 25 psig or higher. mains ahead of the coils through
NOTE: DRAIN AND VENT CON-
tight enough to prevent leaks, the check vacuum breaker in the ● Always install strainers as close a steam trap to the return line.
NECTIONS ARE PROVIDED AS
maximum recommended torque is unused condensate return tapping as possible to the inlet side of the 10. Overhead return require 1 psig of
STANDARD ON COIL HEADERS.
200ft-lbs. as close as possible to the coil. trap. Do not modulate Type A, AA pressure at the steam trap
4. Teflon tape or teflon piping 2. Vent the vacuum breaker line to the coils. Use two position (ON-OFF) discharge for each 2 - feet
IF EXTENDED DRAINS AND VENTS
compound should not be used atmosphere or connect it to the steam supply controls. elevation to assure continuous
ARE REQUIRED, THEY MUST BE
because of its high lubricity, teflon return main at the discharge side of condensate removal.
FIELD PROVIDED.
makes it easier to tighten the pipe the steam trap.
to the header joint past the point Note: Vacuum breaker relief is Figure 13
where an effective seal is created, mandatory when the coil is controlled Typical Piping for Steam Coil
thus damage to the coil could result. IMPORTANT by a modulating steam supply or a two- GV.B
5. "White Zinc" compound / pipe Position (ON-OFF) automatic steam STEAM
To avoid damaging the coil OV.4 ST SUPPLY
sealer on all threaded connection is supply valve.
Recommended, instead. connections it is essential to grip 3. Run the return pipe at the full size of
MAIN
the pipe connection whilst 1，2
the steam trap connection except for 9
applying counter pressure to the short nipple screwed directly VB
tighten the joint (see Figure 12). into the coil condensate connection. LE
VE
Use “Back-up wrench”when Do not bush or reduce the coil return
L

attaching piping to coils, on tapping size. 3

FT.3
threaded connections. 4. Proper steam trap selection and
Figure 12 11 E
installation is necessary for AIR FLOW 9 AT
Completely stress-free NS AIN
satisfactory coil performance and GV ST E
connections are essential. The M
1，2 WD N
pipework of the coils should be service life. For installation, use the 12″MIM CO TUR
arranged to facilitate easy Following steps: RE
removal of the coil for any
required maintenance purposes. AV - Automatic or manual air vent MV - Magnetic valve
GV - Gate valve FT - Float and thermostatic steam trap
VB - Vacuum breaker ST - Strainer 21
OV - Automatic two-position control valve

14 15
 Assembly & Installation Assembly & Installation

Refrigerant Coil Piping 1. Install moisture indicator/sight Liquid Line Sizing Figure 14
glass between the expansion valve CAUTION Typical Piping for Refrigerant Coil
TYPE FD COILS HAVE BEEN and filter-drier. The moisture
All compressors have a Refrigerant SOLENOID
indicator/ sight glass must be sized To avoid equipment malfuntion,
DEHYDRATED AND CHARGED WITH Charge Limit (RCL) that must not be LIQUID VALVE
to match the size of the liquid line use care when brazing or solder- EXPANSION VALVE
A HOLDING CHARGE OF DRY exceeded. Since the RCL and SIGHT CAPILLARY TUBES
at the thermal expansin valve. ing so that distributor tubing is not STRAINER GLASS
NITROGEN. 10-20 PSIG TO pressure drop are in direct conflict with
2. Size liquid line shutoff valve with an restricted or blocked. To braze
PREVENT LEAKS AND SYSTEM each other, Trane recommends that the
access port using the selected Thermostatic Expansion Valves EXPANSION VALVE
CONTAMINATION, DO NOT BREAK liquid line be sized as small as
liquid line OD, and install it close to (TXV) avoid direct flame (figure 15) LIQUID LINE THERMAL BULBS
THE SEALS UNTIL THE COIL IS possible, while maintaining a low
the condenser. to the valve body and avoid FROM RECEIVER
INSTALLED. enough pressure drop to ensure
3. Minimize use of other valves, tube excessive heat on diaphragm. As
5℉(3℃) of subcooling at the expansion EXPANSION
bends and reducers since these an extra precaution. a wet cloth may VALVE
valve.
1. Follow accepted refrigeration piping items tend to increase pressure be around the body and element
practices and safety precautions for drop and to reduce subcooling at during brazing operation. EXPANSION VALVE
typical refrigerant coil piping and the expansion valve. Suction Line Sizing EQUALIZER LINES SUCTION LINE
components.Specific recommen- 4. The Thermal Expansion Valve (TEV) TO COMPRESSOR
dations are provided with the must be selected for proper size Suction line tubes must be sized to
condensing units, including and capacity. The size of the TEV maintain refrigerant vapor velocities NOTE : THE EXPANSION VALVE SHOULD BE INSTALLED
instructions for pressure-testing, should cover the full range of that are high enough to ensure oil DIRECTLY ON THE DISTRBULTOR.
evacuation, and system charging. loadings. Check that the valve will entertainment under all operating
General recommendations for successfully operate at the lightest conditions.
component selection and line load condition. Select expansion It is not necessary to pitch horizontal
sizing follow. valves with external equalizer suction lines toward the compressor
2. Leak-test the entire refrigeration connections, and those designed when refrigerant coils is used with Min.5%Ag
system after all piping is complete. to operate against a back pressure Trane condensing units that are
3. Charge the unit according to of 20 pounds per square inch designed with a gas trap in the suction Max.700℃
approximate weight requirements, higher than actual evaporator line just prior to the compressor. （1300℉）
operating pressures and super- pressure.
heat / subcoling measurements. 5. Install the TEV directly in the coil
4. Adjust the thermal expansion valve liquid connection (distributor)
Setting if necessary. provided.
The liquid distributor must be in a OK
true vertical position.
General Refrigerant Piping Figure 15
Suction Line Components Solder Technique
Recommendations

IMPORTANT: REFER TO THE NOTE Install suction line pressure tap on the
ON THE INSIDE FRONT COVER OF
THIS MANUAL REGARDING
leaving side of the evaporator coil near
the TEV sensing bulb location. ﹛
OD
1/2-5/8in
12-16mm
Accurate superheat measurement and
﹛
HANDLING OF REFRIGERANTS. 3/4-7/8in
thermal expansion valve adjustment OD
demands that suction pressure be 18-22mm
measured near the evaporator coil. OD
Liquid Line Components OK

Trane recommends the use of a TDE

﹛
OD
1-13/8in
25-35mm

properly sized liquid line filter-drier

installed upstream from the expansion
valve and as close to the Note: Flame should heat away from TXV element
evaporatorcoil as possible. Base filter-
drier selection on a minimum
pressure drop of 2 psi at the design
condition.

16 17
 Start - Up Start - Up

Perform the following steps prior to Start-up Procedures If the unit was stored for an extended The percent of voltage imbalance is Determine Fan RPM
starting the unit. period of time, the following items then calculated:
After completing all start-up checks should be checked before starting the
1. Inspect electrical connections. They 100 x {[226-221] + [230-226] + [227-226]} Fan rpm can be determined by using a
and procedures, the unit may be unit.
should be clean and secure. 2 x 226 strobe-type tachometer, or revolution
started. The following checks and 1. Inspect motor bearings for moisture
Compare actual wiring with specific = 2.2% (Unacceptable) counter.
adjustments should be made during and rust. Replace bearings if
diagrams provided on the unit. necessary and repack with new
2. Check piping and valves for leaks. initial start-up: In this example, 2.2 percent imbalance Sheave Alignment
grease.
Open or close the valves to check is not acceptable and the power
2. Check motor winding. An
for proper operation. Drain lines company should be notified to correct Align the fan and motor sheaves by
acceptable winding resistance
should be open. WARNING reading is from 6 meg-ohms to
it. using a straightedge. The straightedge
7. Check unit vibration if the fan speed must be long enough to span the
infinity. If reading is less than 5
Disconnect electrical power prior is changed more than 5% from the distance between the outside edges of
Meg-ohms, winding should be
original designed rpm, or if parts
CAUTION to access into a fan or ductwork. dried out in an oven or by ablower.
such as shafts, fan wheels, bear-
the sheaves. For more details refer to
Even when locked out electrically, 3. Inspect the entire motor for rust and maintenance section.
The use of untreated or improperly fans may cause injury or damage ings, or other drive components are
corrosion.
treated water in unit coils may if the impeller is subject to “wind- replaced. Do not exceed max. fan
4. Lubricate the motor as instructed in
cause scaling, erosion, corrosion, milling.”The impeller should be rpm.
the section titled “Periodic
algae, smile or other equipment secured to physically restrict 8. Pay particular attention to any
Maintenance,”or as indicated by
damage. Consult a qualified water rotational move-ment. Failure to vibration, noise or overheating of the
the maintenance tag on the motor.
treatment specialist to determine if secure impeller can cause severe motor and fan bearings.
5. Bump-start unit and observe the fan
water treatment is required. The personal injury r death. Disconnect (Bearings may run warm during
wheel for proper rotation, as
Trane Company assumes no electrical power source when break in.)
indicated by rotation arrow located
respon-sibility for equipment connecting or disconnecting on fan housing.
damage caused by untreated or electrical wires for test procedures. 6. Measure the motor voltage and Excessive Vibration
improperly treated water. Do not open service access doors ampeage on all phases to ensure
while the unit is operating. Failure proper operation. The readings
to exercise caution or while EXCESSIVE VIBRATION MUST BE
Should fall within the range given CORRECTED TO PREVENT BEAR-
3. If equipped with a refrigerant coil, inspecting. unit operation may on the motor nameplate.
result in injury or death from ING AND SHAFT DAMAGE. SEE THE
charge and leak-test the unit and
electrical shock, air movement or SECTION TITLED “TROUBLE-
get it ready for operation according Maximum allowable voltage imbalance
rotating parts. SHOOTING”FOR DETAILS ON THE
to instructions provided with the is two percent. Voltage imbalance is COMMON CAUSES FOR VIBRATION.
condenser equipment. defined as 100 times the sum of the
4. Check that all air filters are in place deviation of the three voltage from the
and positioned properly. Under average, divided by twice the average
Periodic Maintenance, see section voltage. For example, if the three
titled “Air Filters.” measured voltages are 221, 230 and
5. Close and secure all unit access 227, the average would be 226 volts.
doors. Check that the latch set
screws are tight.
6. Remove all foreign material from the
drain pan and check drain opening
and condensate line for obstruc-
tions.
7. Prime the DRAIN TRAP.

18 19
 Maintenance Maintenance

Periodic Maintenance Checklist Every Three to Six Months Maintenance Plan

■Check greasing on fan and motor. IMPORTANT The following table (see Table 1) gives recommended maintenance intervals for the CLCP unit. Intervals are base
The following checklist describes the upon normal running conditions, in a moderate climate, and assuming 24 hour running.
suggested maintenance schedule to ■Align fan and motor sheaves (pulley). Small & Medium size fans are
maintain proper operation of the unit. Tighten sheaves setscrews to the furnished shielded bearings. The Units operating outside these guideline may require shorter or longer maintenance intervals.
Detailed procedures for owner- proper torque. bearings are lubricated for life
operator maintenance checks are and maintenance free. If re-
given after this checklist. ■Check and adjust fan belt tension. lubrication is necessary, on larger
fans it is recommended to use a

Annual

Yes

Yes

Yes

Yes

Yes
■Tighten electrical connection. lithium base grease suitable for all
WARNING ■lnspect coils for dirt build-up or coil
temperatures within the
operational limits.
Disconnect electrical power and freeze up
allow rotating parts to stop before

3 - 6 Monthly
servicing the unit. Exercise caution Every Year
■lnspect the unit casing for corrosion.

Yes

Yes

Yes

Yes

Yes

Yes

Yes
Yes
if unit must be on for test or
maintenance procedures. Failure to lf damage is found, clean and repaint
do so may result in injury or death the surface with a rust-resistant primer
from electrical shock or moving and vinyl chlorinated lacquer.
parts.
■Clean the fan wheels and fan shaft.

Monthly
Remove rust with emery cloth and

Yes
Yes

Yes

Yes

Yes

Yes
Yes
Yes

Yes
apply a coat of LPS#3 or an equivalent.
WARNING
■lnspect the condensate drain pan
Disconnect electrical power prior to and drain line, remove sludge or
access into fan or ductwork. Even foreign materials that might obstruct
when locked out electrically, fans proper drainage. Remove obstacles.

Weekly
may cause injury or damage if the

Yes

Yes

Yes
■Check damper linkages, set-screws

Table 1 - Recommended Maintenance Intervals

impeller is subject to "windmilling".
The impeller should be secured to and blade adjustment for proper
physically restrict rotational damper operation.
movement can cause severe
personal injury or death. ■lnspect the control and power box

Control Box And Wiring

Plate Heat Exchangers
Fin Block / Fin Bundle
Anti-Vibration Mounts

Belt Drive In General

Panel Or Bag Filters
Flexible Connection
Check the following

Hoods And Louvers

wiring for secure connections and

Motors In General

Condensate Drain
Frost Protection

Drop Eliminator
Fan In General

Motor Bearing

Themal Wheel
For Corrosion
insulation.

Fan Bearing

Steam Coils
After 48 Hours Operation

Roll Filters

Scilencers
Drainage

Drainage

Dampers
Scaling
■Belts have acquired their
permanent stretch. Readjust but do ■Rotate the fan wheel and check for
not overtighten. obstruction in the fan housing. The
wheel should not rub on the fan
Weekly housing. Adjust the center if necessary
■Observe unit weekly for any and tighten wheel setscrews to the
change proper torque.
in running condition and any unusual

Energy Recovery Componetnts

noise. ■Check condition of gasketing and
insulation around unit, door and
Every Month or weekly damper.

Inlet / Outlet
Component

Fan / Motor

Attenuators
Humidifiers
■Check air filters. Clean or replace if

Dampers

Controls
■Examine flex connections for cracks

Coils
Filter
clogged or dirty. Change bag filters
when pressure drop is 1-inch W.G. or leaks. Repair or replace damage
material.

20 21
 Maintenance Maintenance

The maintenance interval periods are Table2 4.Air Filters 1. Disconnect all electrical power to the
stated, guidelines only. Any large IMPORTANT Motor Greasing lntervals unit. WARNING
deviations in the pattern of usage may Rated Relubrication Period 2. Don the appropriate personal
Poles Suggest the panel filter allowable
necessitate further maintenance Do not overlubricate bearings. output kW Standard Severe protective equipment (PPE).
condition condition maximum resistance is about 130 Pa, Follow all directions provided with
attention. Excessive pressure caused by 3. Remove all standing water.
0-30 4upwards 7years 3years the bag filter allowable maximum chemical cleaners to avoid
overlubrication can displace bearing 4. Use a scraper or other tools to
37-75 4upwards 210days 70days resistance is about 260 Pa, the highly personal injury and/or coil damage.
grease seals or cause grease to remove any solid matter. Remove solid
IMPORTANT overheat the bearing, resulting in 90-110 4upwards 90days 30days
efficient filter allowable maximum
resistance is about 500 Pa. When the matter with a vacuum device that
Commercially available chemical
cleaners may contain caustic or
premature bearing failure. utilizes high efficiency particulate
During maintenance operation resistance is close to the allowable hazardous agents.
Standard condition: 8 hour operation maximum, the filter need to be clean or arrestance (HEPA) filters with a
the unit must be compelety 3. Fan Motors minimum efficiency of 99.97% at 0.3 In the event of coils being out of com-
isolated and precautions teken per day with rated or light loading in a replaced, and according to the actual
clean and low vibration environment. usage of the unit, when the filter need micron particle size. mission for some time, it is advisable to
to prevent any premature restart. lnspect periodically for excessive completely drain down the coil. On
Severe condition: 24 hour operation cleaning for many times, please 5. Thoroughly clean the contaminated
vibration or temperature. Operating per day with rated/light loading or in a choose aluminum mesh filter, in area(s) with a mild bleach and water each occasion when refilling is
1. Fan conditions will vary the frequency of undertaken, check that the coil is
dirty/ dusty environment or where the addition, the chemical fiber filter after solution or an EPA-approved sanitizer
inspection and lubrication. Contact the motor is subject to vibration/light when cleaning must be soaked in specifically designed for HVAC use, effectively vented.
If the fan / motor assembly is going to motor manufacturer or Trane for water for gentle scrub and fully dry, Carefully follow the sanitizer Periodic cleaning of the coils is
be stored for two weeks before use, shock loading.
lubrication instruction. Most smaller when the filter efficiency is lower than manufacturer's instructions regarding required.
the fan should be rotated by hand at frame motors comes without grease the original efficiency 85%, the filter the use of the product. Dirty coils have increased airside
weekly intervals to avoid bearing Grease Type:
nipple where the bearings are TECO/Brook Hansen motor - Use must be replaced in accordance with 6. Immediately rinse the drain pan pressure drops and reduced heat
damage. permanently sealed. size,type and filtration efficiency. thoroughly with fresh water to prevent transfer, thus unbalancing the cooling
If storage will be over one month it is Esso Unirex Lithium N3 grease. W.E
The motors with double shielded motor - Use Shell Alvania R3. potential corrosion from the cleaning or heating system.
recommended that the belts be bearings are lubricated for life and solution of the drain pan and drain line Cleaning
slackened as well. 5. Drain Pans
cannot be relubricated. components. In the event that fin edges have been
Check for soiling, damage, corrosion, W.E motors up to 132 frame and TECO 7. Allow the unit to dry thoroughly bent, they can be straightened with the
and any tendency to bind. Clean as and Brook Hansen motors up to 180 Inspecting Cleaning aid of a coil comb.
before putting the system back into
necessary. frame comes with sealed for life The condensate drain pan and drain The cleaning is carried out with the unit
service. 8. Determine and correct the
Check that the flexible connection are bearings,while motors above this range, line must be checked to assure that intact using a powerful vacuum cleaner
cause of the microbial contamination.
securely fixed. have open bearings with“flush the condensate drains as designed. on the dust-contamainated side. If the
9. Be careful that the contaminated
Check the function of all antivibration through”re-greasing facilities. This inspection should occur a unit is very dirty it will need to be
material does nit contact other areas of
mounts. minimum of every six months or more removed and wet cleaned.
the unit or building. Properly dispose of
Check for any obstructions or often as dictated by operating If required, soft cleaning brushes may
blockages of the air intakes and WARNING experience.
all contaminated materials and
cleaning solution. be used ensuring that the heat
discharges. exchanger fin are not damaged.
Check the traps for leaks or blockages DISCONNECT POWER SOURCE For units with sloped drain pans: If
FOR MOTOR LUBRICATION. 6.Coil Cleaning Frost protection
and prime as necessary. evidence of standing water or Check that frost protection is working
FAILURE TO DO SO MAY RESULT condensate overflow exists. steps
IN INJURY OR DEATH FROM before the commencement of each
2. Bearing Test should be taken to identify and remedy Steam, hot water and chilled water winter period. Ensure that the frost
ELECTRIAL SHOCK OR MOVING the cause immediately. Refer to the coils should be kept clean to maintain
PARTS. sensor is correctly installed and fitted
Check that the fan bearing is tightened troubleshooting section of this manual maximum performance. lf fins become and is working within the correct
and is not unduly noisy, by sounding it for possible causes and solutions. If dirty, clean with steam and detergent, temperature range.
To re-lubricate the motor, complete the microbial growth in the drain pan is hot water spray and detergent, or one
using a metal bar as a conductor. following: Drop eliminator
Where a belt guard has been supplied, observed, it should be cleaned and of the commercially available chemical Check the cleanliness of the droplet
1. Turn the motor off. Make sure it removed immediately. Drain pans coil cleaners. Rinse coils throughly
check that it is fitted correctly. cannot accidentally restart. separator section and the blades
If there is any irregular noise or should be cleaned using the following after cleaning. annually. If the blades are dirty, remove
2. Remove the relief plug and clean out procedure:
knocking, renew both bearings. Fan any hardened grease. and clean them. Contamination can
bearing are greased for life, but larger 3. Add fresh grease through the fitting result in damage through water
units with standard bearings require with low pressure grease gun. droplets in the system's performance.
annual lubrication. These have grease 4. Run the motor for few minutes to Ensure that the blades are correctly
nipple. In the case of extreme running expel any excess grease through repositioned and that they are not
conditions, lubricate in accordance the relief vent. distorted.
with the following recommendations: 5. Stop the motor and replace the relief
Recommended lubricants; plug.
ALVANIA
GREASE 3 (SHELL)
MOBILUX 3 (MOBIL)
BEACON 3 (ESSO)
SKF 28 (BALL BEARINGGREASE)

22 23
 Maintenance Maintenance

Direct expansion coils 8. Pulley and Belt c) Wobbling and/or damaged pulleys. 6. Check pulley alignment. Figure 16 The deflection force for the belt should
Generally caused by improper Place a straight edge across Sheave Alignment be within the minimum and maximum
pulley or bushing installation, pulleys faces to correct alignment. force shown in the Table 3. When the
Never use hot water or steam to clean Proper installation techniques will
wobbling and/or damaged pulleys Check parallel position of shafts tension drops to the minimum
these coils. During normal opeartion, assure that you get full service life and D
can unbalance a drive, wear out And correct alignment or grooves. value,readjust to the maximum value.
the fin block must not ice up. If this minimum down time from your belt
belt rapidly, and damage bearings Note: Mount pulleys as close to To measure belt tension, use a belt
occurs, check the refrigeration system. drives. Driver
and bend shafts. Bearing as possible. tensioner as shownin Figure 18.
1. Turn machine OFF and lock out
Refrigerant coils should be kept clean power source. Check and repair worn bearings and C Determine actual deflection by
to maintain maximum performance. If 2. Remove belt guard, loosen motor bent shafts. Note: Store belts in a cool, dry place depressing one belt with th belt
fins become dirty, clean with cold water mounts and shorten center distance out of direct sunlight. Equal distance,top and tensioner and measuring the
and detergent or one of the between pulleys. Remove old belts. 4. Select replacement belts. bottom, from belt center deflection relative to the other belts or
Replace all belts on a drive with a new line to straight edae. B
commercially available chemicals coil 3. lnspect. Repair or replace drives to belt line. Adjust the belt tension to
matched set. Types of sheave and shaft misalignment
cleaners. Rinse coils thoroughly after components. the correct force (Newton) and tighten
cleaning. Clean oil, grease and debris from a) Do not mix old and new belts on a all setscrews to the proper torques.
pulleys, remove rust with wire drive. A new belt will ride higher in Driver

brush. the pulley groove and operate at a

WARNING lnspect and replace damage higher tension than an old belt. Figure 17
Running them together will A Belt Tension Measurement
Never use steam or hot water to pulleys. Get your moneys worth
from a new set of belts by checking damaged the new belt as it cannot
clean a refrigerant coil. Dangerous carry its share of the load. Horizonal Angular Deflection=SPANmm×15/1000mm
pressures may be built up by and replacing worn or damaged
Pulleys. ln the long run, b) Do not mix belt from different make,
improper application of heat because dimensions and
resulting in equipment damage oe constructions will vary running such
personal injury. Fan Belt Tension Bell Span
"Mis-Matched" belts will not give full
service life.
c) Replace with correct type and cross Note: Fan belt tension should be
7. Coil Winterization section belt. Matched SPA section Vertical Angular checked at least twice during the first
Dishing belt with SPA section pulleys. Do not day of operation, since there is a rapid
put a SPA belt section on a SPB decrease in tension until belts are run
Provisions must be made to drain those in.
section pulley. Also dimensionally
coils that are not in use when subjected Proper belt tensioning is required to
similar belts can have very different
to freezing temperature. ensure maximum bearing and drive
horsepower rating.
component life and is based on fan
5.lnstall new belts brake horsepower requirement.
CAUTION replacement pulley cost will more than
be recovered in increased belt life, Loosen the drive take up and place
the new belts on the pulley. Press Parrallel Belt Tension Measurement
Failure to properly drain and vent reduced downtime, and lower
coils when not in use during freezing maintenance expenses. the belts with your hand to position
the slack of each belt on the same Check the belt tension as follows:
temperatures may result in coil Check following:
side of the drive. lf the slack is on Measure the span length mm of the
freeze-up damage. Drain and vent a) Worn groove sidewalls, "Dishing"
different sides. start up loads can drive. With a belt tensioner at the
hardware provided by installing should not exceed 1/32"(0.8mm) for
break belt tensile cords. center of the span. apply a force K
contractor. individual belts. With a banded belt,
Do not pry or force belts onto the (perpendicular to the span) large
dishing should not exceed
pulleys. This can break the load enough to deflect the belt 15mm per 1
To drain these coils, blow out the coils 1/64"(0.4mm). When a banded belt
Carrying tensile cords of the belt meter of span. Refer to figure 17.
with compressed air, fill and drain the rides too low in worn pulley Align with straightedge along sheave faces
tubes with full-strength ethylene glycol grooves the tie band can be cut and the belts will break or turn
Overs hortly after installation. DEFLECTION = SPAN mm X 15/1000mm
several times, and then drain the coil bythe flanges between the grooves.
as completely as possible. b) Shiny pulley groove bottoms. This Take Up sleck until belts fit snugly.
is a sure sign that the belt has
Bottomed out. The resulting
slippage shortens belt life.

24 25
 Maintenance Trouble Analysis

General

Span Scale
Force Scale

Use the tables in this section to assist in identifying the cause or causes of a malfunction in Air Handler operation. The column
Belt Tension Measurement

header RECOMMENDED ACTION will suggest repair procedures.

Note: These tables are intended as a diagnostic aid only. For detailed repair procedures, contact your local Trane Service
Company.
Small O-Ring

Large O-Ring
Symptom Probable Cause Recommended Action
Poor alignment Loosen bearing setscrews and realign
Figure 18

Bearing noise
Inadequate lubrication Grease bearing(s) (Plummer block)
Overtensioned belts Retension belts
No lubricant (plummer block type) Apply grease
Bearing is excessively hot
Overlubrication Clean surface of grease and purge
Misaligned bearing Correct alignment and check that shaft is level
10.5 15.7
min. Max.

12.1

154
119
6.9

8.9

Low line voltage Check across AC line. Correct voltage if

87
68
SPC

DEFLECTION
possible
103
4.5
45
5.9
58
-

8.1
79

Motor stalls Short circuit, phase to earth (open Phase) Check line phases and terminal block
Overloaded motor connection. Reduce system load, fan
driven speed or increase motor capacity
DEFLECTION FORCE,K

min. Max.

5.1
3.7

7.9
6.5

5.6 8.4
82
36

50

64

77

Motor fan is clogged with dirt preventing Remove fan cover, clean fan and replace
SPB

proper ventilation cover

3.4
2.5

5.2
4.4

55
24

33

43

51
-

Motor overheats
Overloaded motor Reduce load or replace with larger motor
mm

Motor fan damaged Replace motor fan / clean

K
min. Max.

4.1
3.0
2.3

4.7

4.9

S PA N，

Poor pulley alignment Check pulley alignment

40
23

29

46

48
SPA

Transport brackets not removed Remove items used for transport only
Excessive vibration
2.7
1.9
1.5

3.1

3.3
32
26
14

19

30

Overtensioned belts Retension belts

Fan / unit vibration isolator collapsed Replace vibration isolator
Misalign drive Align drive
min. Max.

Excessive vibrator
2.4

3.0
1.9

2.9
24
19

28

29

Motor mounting bolts loose Tighten motor mounting bolts

-

-
SPZ

Excessive motor noise Worn motor bearings Replace bearings and seals
1.6

1.9
1.2

1.9
16
12

19

19
-

Fan rubbing on fan cover Remove interference in motor fan housing

Fan rubbing on inlet cone or guard Remove item and repair
kgF=kilogram Force=9.80665 N
Force

Excessive fan noise Worm fan bearings Replace bearings and seals
kgF

kgF

kgF

kgF

kgF

kgF
N

Loose impeller Retighten hub

Table 3. Deflection Force,K

Incorrect tension or alignment Re-tension and align

Dirt or grease on belts Clean belts and pulleys; check for grease
Belts rubbing leaks
Cross Section

Premature belt wear

161-224,mm

225-355,mm

356-630,mm
113-160,mm
81-112,mm
63-80,mm

Odd belts being fitted Remove obstruction

Replace with full set
N=Newton

Blocked with dirt Change at advised dirty condition

Air velocity too high Check unit running conditions
Filter collapsing
Filter wrong size Replace with filter
sizes as supplied from Trane

26 27
 Trouble Analysis Trouble Analysis

Symptom Probable Cause Recommended Action Pulley and Belt

Damper seizing Blade bent Repair or replace blade

Machince induced impulse or type

Spindle or mechanism loose Tighting lever fixings

Wrong belt cross section or type

Insufficient wrap on small pulley

Poor bearing or shaft conditions
Belt pries on or misplaced slack

Improper or prolonged storage

Overloaded drive-undebelting
Belt worn(Normal service life)
Actuator loose Refit actuator correctly

Improper pulley installation

Pulleys too far from pulleys

Mismatched or mixed belts

Foreign objects in grooves

Drive seriously overbelted

Low coil capacity (Chilled Water) Air is by passing coil Prevent bypass with block-off

Won or damaged pulleys

Excessive oil or grease

Coil tubes are blocked Clean and unblock tubes

Abrasive environment
Use of belt dressing
Belts rubbing guard

Excessive moisture
Insufficient tension
Incorrect airflow (CFM) Check water pumps, valves and lines for

Excessive tension
Couscs SYMPTOMS

Pulleys misalign

Pulley too small

Incorrect water flow rate (GPM) obstructions

Excessive heat

Backside ldler
Incorrect water temperature Provide proper water temperature
Low coil capacity (Refrigerant) Air is by passing coil Prevent bypassing with block-off
Coil tubes are blocked Clean and unblock tubes
Incorrect airflow Check fan-operating conditions
Expansion valve not operating Check sensing bulb location and TXV operation
Poor refrigerant distribution Check for blockage in distributor and tube Rapid side wall wear @ @ √ √ @ @ @ @ @ @ @ @
Leaking Coil Header / exposed pipe damage Repair damaged part
Worn cove on back √ @ @
Cracks in joints due to strain of pipework Check support and alignment of pipework and
Belt turns over or
on headers rectify jump off pulley
@ @ @ √ @
Swelling of joints due to frost Check frost protection method and correct, improve Belt soft, swollen √ @
(Water-hammer Steam Coils) Trapping of steaam supply
Belt slips,squeals
Incorrect hydraulic trapping (Spin Burn) √ √ √ √ @ @ @ @
Drain pan overflow Resize / fit trap and check air break arrangement
Blockage in trap Clean trap and refit Belt cover split @ @
Plugged Drain Line Clean drain line @ @ √
Underside cracked @ @ √ @
Unit not level Level unit
Improper trap design Tie-band damakaged @ @ √ √ @ √
Standing water in drain pan Design trap per unit installation instructions
Wet interior insulation Coil face velcity too high Reduce fan speed Repeated breakage @ @ @ @ √
Improper trap design Design trap per unit installation instructions
Belts ride too high @ @
Drain pan leaks / overflows Repair leaks
Belts bottoming √ √ @ √
Condensation on surfaces Insulate surfaces
Repeated take up
Excess dirt in unit Missing filters Replace filters @ @ @ @
necessary
Filter bypass Reduce filters bypass
Belt vebrate
Microbial growth (mold) inside Standing water in drain pan See “Standing water” symptom excessively or @ @ @ @ @ @ √ @ @
appear mismatched
air handler Moisture problems See “Wet interior insulation” section
Loose fan belt Motor is poorly positioned Adjust tension Bearing are hot @ @ @ @ @ √ @ @
Worn or damaged belt Replace belt or belt set. Check sheave alignment Shafts whip orbend @ @ @ @ @ √
Worn Sheaves Replace sheaves Cracked bushings @ @ √
Short belt life Worn Sheaves Replace sheaves Pulley wobble @ @ @ √
Misalign belt Realign drive with MVP sheave set at mean pitch
√ Indicates Most Common Causes
Grease or oil on belts diameter
@ Indicates Other Possible Causes
Belt slipping Check for leaky bearings. Clean belts and sheaves
Belts rubbing Adjust tension
Remove obstruction or realign drive for clearance
Rapid motor bearing wear Excessive overhung load due to Check belt tension and overhung load
overtensioned drive

Excessive overhung load due to a small Replace sheave with larger one

28 29
 Appendix A Appendix A
HDT - Unit Weight (CLCP) HDT - Unit Weight (CLCP)

HDT Unit Weight (kg) - Fan and Coil Sections (without motor weight) Fan + Coil + Filter Sections (without motor weight)
50mm Casing 50mm Casing
Fan Section Weight(kg) Coil Section Weight(kg) Fan Section Weight(kg) Coil Section Weight(kg) Filter Section Weight(kg)
Fan Arrngement Coil Row Fan Arrngement Coil Row
Model Model 2"Flat 2"Flat Filter
2"Hi-
Size Size Front-Top & Top-Front 2"Flat Filter+ +
Front-Top. Top-Front & Capacity
1 2 4 6 8 10 12 Front- & Top- 1 2 4 6 8 10 12 Filter 15"Bag 4"Cartnidger
Front-Bottom. Top-Back Filter Filter
Bottom Back Filter
003 68 68 52 55 69 83 101 112 123 003 68 68 52 55 69 83 101 112 123 21 47 36 41
004 82 82 67 71 91 112 136 153 171 004 82 82 67 71 91 112 136 153 171 25 57 38 48
006 111 111 82 87 116 140 171 193 217 006 111 111 82 87 116 140 171 193 217 32 67 44 58
008 128 128 97 103 134 170 208 236 263 008 128 128 97 103 134 170 208 236 263 38 81 50 67
010 140 140 109 117 152 192 235 269 304 010 140 140 109 117 152 192 235 269 304 35 84 54 71
012 178 190 131 141 183 234 288 332 377 012 178 190 131 141 183 234 288 332 377 41 102 62 81
014 196 209 150 162 212 273 337 390 444 014 196 209 150 162 212 273 337 390 444 48 111 70 94
016 238 251 165 178 234 300 371 429 488 016 238 251 165 178 234 300 371 429 488 44 117 67 100
020 282 297 187 203 268 348 431 502 573 020 282 297 187 203 268 348 431 502 573 50 128 74 112
025 364 379 217 237 315 410 510 596 684 025 364 379 217 237 315 410 510 596 684 54 149 83 129
030 406 407 268 292 384 500 622 729 840 030 406 407 268 292 384 500 622 729 840 56 165 96 142
035 466 483 302 330 436 571 712 838 965 035 466 483 302 330 436 571 712 838 965 68 193 106 161
040 567 585 335 368 487 644 803 949 1093 040 567 585 335 368 487 644 803 949 1093 75 205 116 175
045 592 611 376 413 549 726 907 1074 1238 045 592 611 376 413 549 726 907 1074 1238 82 232 125 194
050 740 782 409 451 601 798 999 1181 1369 050 740 782 409 451 601 798 999 1181 1369 75 230 142 219
060 765 809 465 515 694 926 1163 1379 1603 060 765 809 465 515 694 926 1163 1379 1603 82 251 157 249
065 930 923 539 594 790 1051 1317 1560 1808 065 930 923 539 594 790 1051 1317 1560 1808 88 279 169 269
070 930 954 577 637 852 1134 1424 1689 1958 070 930 954 577 637 852 1134 1424 1689 1958 95 290 180 288
080 1067 1092 620 685 912 1219 1530 1817 2107 080 1067 1092 620 685 912 1219 1530 1817 2107 101 319 187 315
085 1099 1125 676 747 994 1328 1668 1984 2300 085 1099 1125 676 747 994 1328 1668 1984 2300 108 330 198 328
090 1137 1164 716 791 1056 1414 1775 2111 2447 090 1137 1164 716 791 1056 1414 1775 2111 2447 114 359 209 349
095 1168 1196 754 835 1116 1497 1882 2239 2595 095 1168 1196 754 835 1116 1497 1882 2239 2595 119 365 220 362

25mm Casing 25mm Casing

Fan Section Weight(kg) Coil Section Weight(kg) Fan Section Weight(kg) Coil Section Weight(kg) Filter Section Weight(kg)
Fan Arrngement Coil Row Fan Arrngement Coil Row
Model Model 2"Flat 2"Flat Filter
2"Hi-
Size Size Front-Top & Top-Front 2"Flat Filter+ +
Front-Top. Top-Front & Capacity
1 2 4 6 8 10 12 Front- & Top- 1 2 4 6 8 10 12 Filter 15"Bag 4"Cartnidger
Front-Bottom. Top-Back Filter Filter
Bottom Back Filter
003 51 51 50 52 66 80 97 108 119 003 51 51 50 52 66 80 97 108 119 19 42 31 36
004 62 62 62 65 83 104 126 142 160 004 62 62 62 65 83 104 126 142 160 23 48 29 39
006 81 81 75 80 102 130 159 181 204 006 81 81 75 80 102 130 159 181 204 31 58 34 48
008 96 96 90 96 124 159 194 222 249 008 96 96 90 96 124 159 194 222 249 37 70 39 56
010 105 105 102 110 141 181 221 255 290 010 105 105 102 110 141 181 221 255 290 33 72 43 59
012 135 144 123 133 171 222 272 316 361 012 135 144 123 133 171 222 272 316 361 39 88 49 68
014 149 159 141 153 199 260 319 372 426 014 149 159 141 153 199 260 319 372 426 46 97 55 80
016 179 188 156 169 221 287 353 412 471 016 179 188 156 169 221 287 353 412 471 42 103 52 85
020 212 222 177 193 254 333 411 482 554 020 212 222 177 193 254 333 411 482 554 48 112 58 96
025 277 288 206 227 299 394 489 575 663 025 277 288 206 227 299 394 489 575 663 51 131 66 112
030 319 319 256 281 367 483 599 707 817 030 319 319 256 281 367 483 599 707 817 53 146 77 123
035 354 360 289 318 418 553 688 814 940 035 354 360 289 318 418 553 688 814 940 65 172 85 140
040 439 452 321 355 468 624 777 922 1067 040 439 452 321 355 468 624 777 922 1067 72 183 94 153
045 458 472 361 399 528 705 880 1046 1210 045 458 472 361 399 528 705 880 1046 1210 80 209 102 171
050 582 613 394 436 579 776 970 1151 1339 050 582 613 394 436 579 776 970 1151 1339 73 206 118 195
Note: Note:
1. Coil weight is the operating weight 1. Coil weight is the operating weight.
2. Filter weight include filter media.

30 31
 Appendix A Appendix A
HDT - Unit Weight (CLCP) VDT - Unit Weight (CLCP)

Fan+Coil+Filter and Mixing Sections(without motor weight) Fan and Coil Sections(without motor weight)
50mm Casing 50mm Casing
Fan Section Weight(kg) Coil Section Weight(kg) Filter Section Weight(kg) Fan Section Weight(kg) Coil Section Weight(kg)
Fan Arrngement Coil Row Mixing Box/ Fan Arrngement Coil Row
Model 2"Flat 2"Flat Filter Rear or Top Model
2"Hi- Front-Top.
Size Front-Top & Top-Front 2"Flat Filter+ + Inlet Section Size
Capacity Front-Bottom. Top-Front &
Front- & Top- 1 2 4 6 8 10 12 Filter 15"Bag 4"Cartnidger Weight 1 2 4 6 8 10 12
Filter Filter Back-Top &Back- Top-Back
Bottom Back Filter
Bottom
003 51 51 50 52 66 80 97 108 119 0 47 36 29 38 003 107 107 76 78 87 100 113 123 134
004 62 62 62 65 83 104 126 143 160 0 57 38 34 45 004 121 121 94 98 111 132 150 167 184
006 81 81 75 80 102 130 159 181 205 0 68 44 43 54 006 175 175 112 117 135 162 186 209 232
008 96 96 90 96 124 159 194 222 249 0 81 50 50 64 008 205 205 139 146 168 204 233 262 288
010 105 105 102 110 141 181 221 255 290 0 84 55 54 66 010 228 228 151 159 186 226 261 295 330
012 135 144 123 133 171 222 273 316 361 0 101 62 63 76 012 254 267 187 197 230 281 326 370 414
014 149 159 141 153 199 260 320 372 426 0 111 70 74 81 014 272 286 211 223 263 324 378 431 484
016 179 188 156 169 221 287 353 412 471 0 117 71 80 104 016 355 370 246 260 306 372 432 490 550
020 212 222 177 193 254 333 411 482 554 0 128 74 90 111 020 471 486 264 281 335 414 486 557 629
025 277 288 206 227 299 394 483 575 663 0 149 83 105 115 025 582 599 336 357 423 518 606 692 780
030 319 319 256 281 367 483 600 707 817 0 165 96 116 134 030 609 627 396 420 500 616 725 833 942
035 354 360 289 318 418 553 688 814 940 0 193 106 134 148 035 773 792 438 468 560 695 822 948 1074
040 439 452 321 355 468 624 777 922 1067 0 205 115 146 161
045 458 472 361 399 528 705 880 1046 1210 0 232 142 163 211 25mm Casing
050 582 613 394 436 579 776 970 1151 1339 0 230 157 187 215
060 765 809 465 515 694 926 1163 1379 1603 0 251 157 214 241 Fan Section Weight(kg) Coil Section Weight(kg)
065 900 923 539 594 790 1051 1317 1560 1808 0 279 169 233 279 Fan Arrngement Coil Row
070 930 954 577 637 852 1134 1424 1689 1958 0 290 180 251 324 Model Front-Top.
080 1068 1092 619 685 912 1219 1530 1817 2107 0 319 187 276 332 Size Front-Bottom. Top-Front &
Top-Back 1 2 4 6 8 10 12
085 1099 1120 676 747 994 1328 1668 1984 2300 0 330 198 287 379 Back-Top &Back-
090 1137 1164 715 791 1056 1414 1775 2111 2447 0 359 209 307 388 Bottom
003 88 88 70 72 81 95 107 118 129
095 1168 1196 754 834 1116 1497 1882 2239 2595 0 365 220 317 397
004 99 99 79 82 96 116 134 151 168
006 146 146 94 99 116 144 168 190 213
008 169 167 115 121 144 179 209 237 264
25mm Casing 010 189 189 127 135 162 201 237 270 305
Fan Section Weight(kg) Coil Section Weight(kg) Filter Section Weight(kg) 012 211 220 156 166 199 249 295 338 383
Fan Arrngement Coil Row Mixing Box/ 014 224 235 177 189 228 290 344 396 450
Model 2"Flat 2"Flat Filter Rear or Top
2"Hi- 016 296 307 203 217 262 328 389 447 507
Size Front-Top & Top-Front 2"Flat Filter+ + Inlet Section
Capacity 020 400 412 221 238 292 371 443 514 586
Front- & Top- 1 2 4 6 8 10 12 Filter 15"Bag 4"Cartnidger Weight
Filter Filter 025 491 504 274 295 361 456 544 630 717
Bottom Back Filter
030 520 534 328 353 432 548 657 765 875
003 51 51 50 52 66 80 97 108 119 0 42 31 26 35
035 657 671 366 395 487 622 749 875 1001
004 62 62 62 65 83 104 126 143 160 0 48 31 31 42
006 81 81 75 80 102 130 159 181 205 0 58 34 39 51 Note:
008 96 96 90 96 124 159 194 222 249 0 70 39 46 60 1. Coil weight is the operating weight.
010 105 105 102 110 141 181 221 255 290 0 72 43 49 58
012 135 144 123 133 171 222 273 316 361 0 88 49 57 68
014 149 159 141 153 199 260 320 372 426 0 97 55 68 71
016 179 188 156 169 221 287 353 412 471 0 103 55 74 89
020 212 222 177 193 254 333 411 482 554 0 112 58 83 95
025 277 288 206 227 299 394 483 575 663 0 131 66 98 98
030 319 319 256 281 367 483 600 707 817 0 146 77 108 114
035 354 360 289 318 418 553 688 814 940 0 172 85 125 127
040 439 452 321 355 468 624 777 922 1067 0 183 94 137 140
045 458 472 361 399 528 705 880 1046 1210 0 209 102 154 181
050 582 613 394 436 579 776 970 1151 1339 0 209 118 177 181
Note:
1. Coil weight is the operating weight
2. Filter weight includes filter media

32 33
 Appendix A Appendix B-
VDT - Unit Weight (CLCP) Fans and Arrangement

Fan+Coil+Filter and Mixing Sections(without motor weight) Fan Size and Diameter Fan Discharge Arrangements
50mm Casing
Fan Section Weight(kg) Coil Section Weight(kg) Filter Section Weight(kg) Fan size
Model Size Fan size Diameter (mm)
Fan Arrngement Coil Row

COIL
2"Flat 2"Flat Filter

COIL
Model 2"Hi- KAT9/7 229 AIR
Front-Top,
Top-Front 2"Flat Filter+ + 003 BC 180 180 AIR
Size Front-Bottom, Capacity FLOW FLOW
& Top- 1 2 4 6 8 10 12 Filter 15"Bag 4"Cartnidger KAT10/8 250
Back Top & Filter
Filter Filter 004 KAT9/7 225
Back
Back-Bottom FC 250
003 107 107 76 78 87 100 113 123 134 0 47 36 29 006 250
004 121 121 94 98 111 132 150 167 184 0 57 38 34
BC 250
FC 280 1 FRONT-TOP 2 FRONT-BOTTOM

006 175 175 112 117 135 162 186 209 232 0 68 44 43 008 BC 280
280
008 205 205 139 146 168 204 233 262 288 0 81 50 50 FC 315
010 BC 315
315
101 228 228 151 159 186 226 261 295 330 0 84 55 54
FC 400
012 254 267 187 197 230 281 326 370 414 0 101 62 63 012 BC 400
400
014 272 286 211 223 263 324 378 431 484 0 111 70 74

COIL

COIL
FC 400 AIR AIR
016 355 370 246 260 306 372 432 490 550 0 117 71 80 014 BC 400
400
FLOW FLOW
020 471 486 264 281 335 414 486 557 629 0 128 74 90 FC 450
016 BC 450
450
025 582 599 336 357 423 518 606 692 780 0 149 83 105
030 609 627 396 420 500 616 725 833 942 0 165 96 116 FC 500
020 500
035 773 792 438 468 560 695 822 948 1074 0 193 106 134 BC 500
FC 560
3 TOP-FRONT
4 TOP-BACK
025 BC 560
560
FC 560
030 BC 560
560
25mm Casing FC 630
035 BC 630
630
FC 710
Fan Section Weight(kg) Coil Section Weight(kg) Filter Section Weight(kg) 040 BC 710
710
Fan Arrngement Coil Row FC 710
Model 2"Flat 2"Flat Filter 045 710
Front-Top, 2"Hi- BC 710
Size Top-Front 2"Flat Filter+ +
Front-Bottom, Capacity FC 800
& Top- 1 2 4 6 8 10 12 Filter 15"Bag 4"Cartnidger 050 800
Back Top & Filter Filter BC 800
Back Filter
Back-Bottom FC 800
060 800

COIL
COIL

COIL
003 88 88 70 72 81 95 107 118 129 0 42 31 26 BC 800
FC 900 AIR AIR AIR
004 99 99 79 82 96 116 134 151 168 0 48 31 31 065 900 FLOW FLOW FLOW
006 146 146 94 99 116 144 168 190 213 0 58 34 39 BC 900
FC 900
008 169 167 115 121 144 179 209 237 264 0 70 39 46 070 BC 900
900
101 189 189 127 135 162 201 237 270 305 0 72 43 49 FC 1000
012 211 220 158 166 199 249 295 338 383 0 88 49 57 080 BC 1000
1000
014 224 235 177 189 228 290 344 396 450 0 97 55 68 085
FC 1000
1000
5 TOP-BACK
6 TOP-FRONT 7 FRONT-TOP
016 296 307 203 217 262 328 389 447 507 0 103 55 74 BC 1000
FC 1000
020 400 412 221 238 292 371 443 514 586 0 112 58 83 090 BC 1000
1000
025 491 504 274 295 361 456 544 630 717 0 131 66 98 FC 1000
030 520 534 328 353 432 548 657 765 875 0 146 77 108 095 BC 1000
1000
035 657 671 366 395 487 622 749 875 1001 0 172 85 125
Note:
1. Coil weight is the operatight
2. Filter weight includes filter media

COIL

COIL

COIL
AIR AIR AIR
FLOW FLOW FLOW

8 FRONT-BOTTOM
9 BACK-TOP
10 BACK-BOTOM

34 35
 Appendix C- Appendix C-
Filter and Quantity Filter and Quantity

Filter Dimension (Nominal) and Arrangement Filter Dimension and Arrangement

Flat Filter, Bag Filter & Cartridge Filter High Capacity Filter - CLCP
（Nominsl Sizes （Nominsl Sizes FILTER PLAN FILTER PLAN
MODEL ARRANGEMENT in inches) MODEL ARRANGEMENT in inches)

003 20
004 Model Dimmension Fllter Arrangement Model Dimmension Fllter Arrangement
24
12
006 20
24
008 24 24
12 065 24 20 20
010 20 003 2ROWS-24″×20″ 035 8ROWS-72″×20″
012 24 24 24 24 24
24 24
12 24 24 24 24 24
12
014 20
24 24 24 20 20
004 2ROWS-24″×20″ 040 8ROWS-96″×20″
24 24 24 24 24 24
12
016 24 24
12 24 24
070 24
20
24
24 006 2ROWS-48″×20″ 20 045 8ROWS-96″×20″
020 24 24 24 24
24 24 24 24 24 24 24 24 24
24 24 24
12
24 20 20
025 008 2ROWS-48″×20″ 050 8ROWS-120″×20″
24 12 24 24 24 24 24 24 24
24 24 24 24

24
080 24

24 20 20
030 24 010 4ROWS-48″×20″ 060 9ROWS-120″×20″
12 24 24 24 24 24 24 24 24 24 24 24 24 24
24
24 24 24
24
20
24 12 012 4ROWS-48″×20″ 20 065 9ROWS-120″×20″
035 24 24 24 24 24
24 24 24
24
12 24 24 24 085 24

24
24 24 24 24 24 24 24 24 014 4ROWS-72″×20″ 20 070 9ROWS-144″×20″ 20
040 24 24 24 24 24 24 24 24 24 24
24
24 24 24 24
20 20
24 12 016 5ROWS-48″×20″ 080 9ROWS-144″×20″
24 24 24 24 24 24 24 24 24
045 24
090 24
24
24
12 24 24 24 24 20
12 24 24 24 24 24 24 24 020 5ROWS-72″×20″ 20 085 9ROWS-168″×20″
24 24 24 24 24 24 24 24 24 24
24

050 24

24 20
24 24 24 24 12 025 7ROWS-72″×20″ 20 090 9ROWS-168″×20″
24
24 24 24 24 24 24 24 24 24 24 24
12
24 095 24

060 24 24
24 24 24 24 24 24 24 24 030 8ROWS-72″×20″ 20 095 9ROWS-168″×20″ 20
24
24 24 24 24 24 24 24 24 24 24
24 24 24 24 24

36 37
 Appendix C-
Filter and Quantity Typical - unit wiring diagram

Filter Dimension and Arrangement CONNECTION DRAWING FOR BARE MOTOR

Final Filter (HEPA) Connection Connection Y
FILTER PLAN At lower marked voltage At higher marked voltage Star-Delta Connection
MODEL ARRANGEMENT
(NOMINAL SIZES
MODEL ARRANGEMENT
(NOMINAL SIZES W2 U2 V2 W2 U2 V2 W2 U2 V2
IN INCHES) IN INCHES)

U1 V1 W1 U1 V1 W1 U1 V1 W1
003&004 24″
24″
24″
006&008 24″ Y STAREER
24″24″ 050 24″
12″ 24″ L1 L2 L3 L1 L2 L3 L1 L2 L3
010&012 24″ 24″24″24″24″24″
24″24″
12″ CONNECTION DRAWING CONNECTION DRAWING
014 24″ FOR TERMINATION - 3 POLE FOR TERMINATION - 6 POLE
24″24″24″ 12″ FIELD SUPPUED FIELD SUPPUED
24″ 24″ STARTER SYSTEM STARTER SYSTEM
(DOL/A-T/VFD) (STAR-DELTA)
016 060&065 24″
24″ L1 L2 L3
12″24″24″ 24″
24″24″24″24″24″
24″
020
24″
24″24″24″ TERMINATION TERMINATION
3 3
12″ 12″
24″ TH H U V W E TH H U1 V1 W1U2 V2 W2 E
24″ 2 2
025
24″ 070&080 24″ 1 1
24″24″24″ 24″
24″ 24″24″24″24″24″24″ H
H
TH TH
030 24″ MOTOR MOTOR

24″
24″24″24″ 12″
24″ LEGENDS
24″
085&090 DS DISCONNECT SWITCH / ISOLATOR SWITCH
24″
035 24″ H ANTI - CONDENSATION HEATERS
24″ MCB CIRCUIT BREAKER
24″
24″24″24″24″24″24″24″ TH THERMISTOR PROTECTION
12″24″24″24″
TBP TERMINAL BLOCK POWER
24″ TB TERMINAL BLOOK

040 24″ NOTES: 1 ONLY AVAILABLE WHEN HEATER OPTION

24″ 12″ AT MOTOR IS SELETED
24″24″24″24″ 24″ 2 ONLY AVAILABLE WHEN THERMISTOR OPTION
AT MOTOR IS SELETED
095 24″
24″ 3 REFER TO TERMINATION TYPE
24″
045 24″
12″24″24″24″24″24″24″24″
24″
12″24″24″24″24″

38 39
 Pre-Start Up Checklist

Safety Recommendations The manufacturer has a policy of Training TRANE AHU Pre-start up Checklist
continuous product improvement, and
reserves the right to alter any details of
To avoid accidents and damage, the The equipment described in this
the products at any time without notice. General Information
following recommendations should be manual is the result of many years
observed during maintenance and of research and continuous Date
This publication is a general guide to Project Name:
service visits: development . To assist you in
install, use and properly maintain our Trane Sales Order #
obtaining the best use of it and
products. The information given may Trane AHU Model
1. Disconnect the main supply before maintaining it in perfect operating
be different from the specification for a Unit Serial No.:
any servicing on the unit. condition over a long period of time,
particular country or for a specific order. Unit TAG #
2. Service work on the refrigeration the manufacturer has at your
ln this event. Please refer to your Design Capacity (CFM) @ Design ESP
system and the electrical system disposal a refrigeration and air
nearest office. AHU Location
should be carride out only by conditioning service school . The
qualified and experienced personnel. principal aim of this is to give Area Served
In no event shall Trane be liable for Start-Up Contractor
operators and technicians a better
any incldental or consequential T & C Technician / Engineer
Maintenance Contract knowledge of the equipment they
damages resulting from the use,
are using , or that is under their
misuse or inability to use the product.
lt is strongly recommended that you charge . Emphasis is particularly
give to the importance of periodic Casing Installation Check
sign a maintenance contract with your Exterior casing in good condition
local Service Agency. This contract checks on the unit operating
parameters as well as on preventive Interior casing in good condition
provides regular maintenance of your Is the unit installation level?
installation by a specialist in our maintenance. which reduces the
cost of owning the unit by avoiding Are the unit clearances adequate for service and operation?
equipment. Regular maintenance Do all access doors open freely and are the handles operational?
ensures that any malfunction serious and costly breakdown.
isdetected and corrected in good time Supply Fan Return / Exhaust Fan
and minimizes the possibility that Fan-Motor Installation Checks
serious damage will occur. Finally, Have all shipping braces / brackets been removed?
regular maintenance ensures the Fan and Motor Alignment correct
maximum operating life of your Belt tension & condition good
equipment. We would remind you that Belt guard in place and secure.
failure to respect these installation Do the fan rotates freely?
andmaintenance instructions may
result in immediate cancellation of
the warranty. Electrical Installation Checks
Electrical Cable entry at unit wall & motor terminal box is sealed.
Have all electrical connections been tested for tightness?
Insulation test done on motor winding. ohm ohm
Has overcurrent protection been installed to match unit nameplate
requirement?
Does the electical supply correspond to the unit nameplate?
For additional information, contact: External Power Disconnects in place and labeled.
resulDistirbutor / Installer stamp Proper grounding Installed for motor and unit.

Motor Nameplate FLA Amp Amp

Installed Motor kW kW kW
Electrical Power Supply Vac/Ph/Hz Vac/Ph/Hz
Voltage Imbalance % %

40 41
 Pre-Start Up Checklist

Coil & Piping Installation Checks

Coils water In/OUT piping connected correctly.
Condensate drain and P-trap been installed correctly / primed
External pipe fittings complete and pipes properly supported
Coil Headers of specified material
Valves installed in correct direction

Filter Instalation Checks

Are the air filters installed with proper orientation?
Filter Diffrential Pressure Switch operation?

Mixing Box / Economizer Dampers

Outdoor Air Damper Operation check
Return Air Damper Operation check
Exhaust Air Damper Operation check
Have the air dampers been inspected?

Supply Duct Installation Checks

3D requirement
Duct visibly sound, clean, sealed & in good condition
Ducts have no apprarent flow restriction.
Ducts have turning vanes in square elbows

Notes:
Put a check or an “X” in the box if the indicated item is “OK”
Put “NA” in the box if the item does not apply.
Put “BO” in the box if the work is was performed by Others
(include appropriate explanation)

42 43