Design, Test and Optimization of Inductive Coupled Coils For Implantable Biomedical Devices
Design, Test and Optimization of Inductive Coupled Coils For Implantable Biomedical Devices
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Biomedical implant devices are fast becoming a growing part of the healthcare industry. Providing
power to these devices in such a confined area is a critical challenge. Consequently, resonance-
based wireless power delivery provides a harmless yet effective way for powering these implantable
biomedical devices. This technique relies on transferring power via the inductive coupling technique.
In this regard, optimizing the quality factor and matched resonant frequency is required to achieve
high efficiency. However, the efficiency depends on the space available for the coil and the sepa-
ration distance between the two coils. In our case, the minimum separation distance between the
two coils needs to be at least 2 cm. Therefore, we demonstrate the design, simulation and exper-
imental procedure of an optimized wireless power delivery system for bio-implantable applications
with various considerations for size limitations. Our design delivers 68 mW output power to a 50-
load with an efficiency of 67% in vitro test and 74.8% in the FEM simulation.
Keywords: Implantable Electronics, Wireless Power Transfer (WPT), FEM Device Modelling,
Coil Design, High-Efficiency Inductive Power Coupling.
IP: 155.198.9.87 On: Mon, 27 May 2019 20:09:35
Copyright: American Scientific Publishers
Delivered by Ingenta
1. INTRODUCTION harvesting mechanism, heat is considered as “wasted”
The application of implantable and wearable electronic energy. However, Thermal Electric Generator (TEG) can
devices is rising rapidly in modern medicine due largely be used to make use of this heat energy. They can be com-
to their capability of both real-time monitoring and stim- bined with other energy harvesting devices to detect differ-
ulating organs locally.1–4 The power supply in most ence in human body temperature.22 Photovoltaic (PV) cell
conventional biomedical implant devices relies on batter- can deliver high output power from a small area, which
ies, which will require occasional surgical replacement or reduces system complexity in comparison to WPT and
recharging via a transdermal or percutaneous approach. PUEU. Compared with other power harvesting methods,
These procedures are either time-consuming or prone WPT is the only U.S. FDA (Food and Drug Administra-
to infection. Emerging power harvesting and generation tion) approved method.23 The high conversion efficiency
devices such as photovoltaic cells, piezoelectric generators and power delivered makes it more and more applied
or wireless power transfer (WPT) systems have previously in implantable devices.23 However, short power transfer,
5–20 tissue limitation, and complexity of tuning and circuitry
been investigated in the literature. There are several
factors affecting the device performance and our ability are still huge challenges.24 Near-Field Inductive Coupling
to surgically implant these device under the skin, which method is the viable candidate for implantable power har-
mainly are: (1) size, (2) harvested (or delivered) power vesting because it is easy to tune, advantageous of power
and (3) conversion efficiency.21 Table I shows a com- delivered and higher efficiency.23
parison between our work and other implantable power Magnetically coupled resonant wireless power delivery
harvesting topologies in terms of the key factors men- systems consist of two coupled air-core coils, which act
tioned above. The Piezoelectric Ultrasound Energy Har- as a transmitter (primary) coil and a receiver (secondary)
vester (PUEH) can deliver power at a long separation coil. When connecting an AC power source to the primary
distance and enable small geometry of the implants.9 How- coil (outside of tissue), a time-varying magnetic field will
ever, the amount of power is low (less 1 mW). In all energy induce a voltage in the secondary coil. To achieve maxi-
mum power delivery frequency, a strong magnetic field is
∗
Author to whom correspondence should be addressed. required, which leads to considerable energy loss in addi-
Email: [email protected] tion to various safety problems.25 There are a variety of
Powering Power
scheme Size (mm) Specifications (mW) Efficiency Ref.
of Q is the best way to increase the power transmittance magnetic field. The coil’s self-resonant frequency (fself
efficiency. can be calculated using:29
The coil quality factor can be determined using
1
Eq. (3):26 29 fself = (9)
2 Lself Cself
Leff 2Leff × 1 − f 2 /fself
2
Q= = (3) The coil’s self-resonant frequency should be 3 or 4 times
ESR Rdc × 1 + f /fh
2 2
greater than the operating frequency to ensure the coil is
where Leff is effective inductance of the coil, f is the still dominated by inductance. Since the coil design is both
operating frequency, fself is the coil’s self-resonant fre- multi-turn and multi-layer solenoid coil, the power loss
quency, fh is the frequency at which active power is half in the coil is predominantly caused by proximity effects
of reactive power in the coil. Lself is the self-inductance rather than skin effect. Thus, fh can be determined using:
and RDC is the DC resistance of the coil. From Eq. (1), √
2 2
increasing the operating frequency improves the coil qual- fh = (10)
ity factor, which maximizes the power-transfer efficiency. rs2 0 Nt Ns
However, when the operating frequency is increased to the
Where is the conductivity of the material, Nt is the
coil’s self-resonant frequency, the transmission efficiency
number of turns, Ns is the number of strands, and are
drops to nearly zero. Since the coil turns are very close to
ratios related to coil geometry, rs is the radius of strands.
each other, they suffer from parasitic capacitance.25 29 31–33
Similarly, the mutual inductance, M is significantly
There are two types of parasitic capacitance in solenoid
dependent on k, as previously demonstrated in Eq. (2). The
coil: (a) capacitance between turns (Cm and (b) capaci-
mutual inductance can also be determined using:34
tance between turns (Cb . The parasitic capacitances in the
coils can be determined using:29 V2
M12 = (11)
/4 Dc Rw
jI1
Cb = 0 r × d (4)
0 T + r Rw 1 − cos Where V2 is the voltage between the secondary coil and
/4 Dc Rw I 1 is the current across the primary coil and is the angu-
Cm = 0 r × IP: 155.198.9.87 dOn: (5) larMay
Mon, 27 frequency
2019 of the system.
20:09:35
0 T + r Rw 1 − cos + 0 5r h
Copyright: American Scientific Publishers
In conclusion, the coil quality factor can be maximized
Delivered by Ingenta
by increasing the operating frequency to several megahertz
Where 0 , r are the permittivity of material, T is the
thickness of coil, Dc is the diameter of the coil, Rw is the and by using a greater number of turns, which increases
radius of wire and h is the separation between two layers. the effective inductance. Increasing the inductance will
The total parasitic capacitance can be calculated using: 29 33 decrease k, which results in a poorer link efficiency.
In design procedure, it is always required to consider the
1 Nt trade-off point between k and Q. However, implantable
Cself = 2
× Cb N t −1N l +C m 2i −12
N l −1 biomedical devices suffer from coil size limitations, fre-
Nt Nl i=1
(6) quency limitation due to safety concerns. Consequently,
Where Nt is the number of turns and Nl is number of the aim of this paper is to demonstrate the design process
layers. The analytical expression of self-inductance is: 29 that is required in order to determine a coil geometry that
yields optimal transmission efficiency.
N Dc
L= D ln (7)
2 0 c Dw 3. DESIGN METHODOLOGY
Where the 0 is permeability of vacuum, Dw is the The design procedure of the whole system is shown in
diameter of a single turn and Leff is the effective induc- Figure 2. The first step of the design process involves list-
tance related to frequency. The effective inductance is ing the design constraints based on the limitation of coil
size. Next, we aim to achieve as many coil turns as pos-
higher than the self-inductance at a low frequency, which
sible for better quality factor. Next, we determine whether
is computed as:29
the coil’s self-resonant frequency is higher than the oper-
L ating frequency. This is the most important step, which
Leff = (8) ensures that the coil will still behave like an inductor when
1 − 4 2f 2 LCself
operating at that frequency. The coil’s self-resonant fre-
In essence, the coils can be approximated as a simple quency can be increased by using fewer turns and increas-
RLC circuit, as shown in Figure 1. When the operating fre- ing the separation between the wires. When designing the
quency is higher than the self-resonant frequency, the coil primary coil, there are generally no limitations of the trans-
behaves as a capacitor, which can only set up a very weak mitter coil being placed in vitro.
No Yes
Inductor?
Reduce Turns
Extract Coil
Geometry: Circuit
Constraints: Properties: Link Performance:
Turns Performance:
Coil size L and R vs f Power
Layers Tuning C
Frequency Stray C kQ product
Thickness Coil L
Coil Separation M Link efficiency
Separation Efficiency
Frequencies
Change Separation
and wire radius
No Yes
Q Optimized?
Based on the electromagnetic theory of a circular coil, is the sum of the coil’s parasitic capacitance and the tun-
the magnetic field strength between two coils can be deter- ing capacitance. If the value of tuning capacitance is much
mined using:31 higher than the parasitic capacitance, the effect of para-
sitic capacitance can be ignored. However, if the inductor
Ir2 has inductance within one hundred micros Henrys and is
Hx r = (12)
2 r 2 + x2 being tuned to resonate at a few megahertz, the parasitic
capacitance will usually cause a resonant frequency shift
where r is the coil radius, x is the separation between two and thus reduce the transmission efficiency at the desired
coils and Ir is the magnitude of current. When the distance operating frequency. Accurately determining the coil para-
x is increased a weaker magneticIP: 155.198.9.87
field On: Mon, 27
will be experienced siticMay 2019 20:09:35
capacitance is important for boosting the transmission
by another coil. Based on the designCopyright:
constraintsAmerican
summa- Scientific Publishers
efficiency.
rized in Table II, the separation between the two Delivered
coils will by Ingenta
The total impedance of the primary coil circuit can be
be 2 cm. To maximize the magnetic field strength that is determined using:
experienced by the implantable coil, the radius of the pri-
mary coil should be the same as the distance separating L 1
Z = R + j −
the two coils multiplied by root 2. Therefore, the outer total
1 − 2 LC C1
diameter of the coil is approximately 6 cm. After both
2 LC2 C1
coils have an acceptable quality factor a tuning capacitor 1− + + jwRC2 (14)
should be connected to both coils, which will make both 1 − 2 LC C2
the primary and implantable coils resonate at the same fre- At resonant frequency, the imaginary part of the
quency. The resonant frequency of the LC tank circuit can impedance is equal to zero. Thus:
be determined using:25
1 C
1 −1−w 2 LC2 w 2 R2 C2 + 1+ 2
f= (13) C1 C1
2 LCtotal
C
+1−w 2 LC w 2 L+2w 2 L 2 −w 4 L2 C2 = 0 (15)
where L is the inductance of the coil, C is the total capaci- C1
tance of the circuit. The inductance of the coil can be accu-
rately determined by the LCR meter. Ctotal of the circuit where L, C, C1 , C2 is the same component which shown
as Figure 1. C1 is the value of tune capacitor and C2
is the BNC wire capacitance = 7.60 pF, which can be
Table II. Design constrains.
measured precisely. The only unknown parameter is the
Parameters Design value parasitic capacitance of the coil C. By placing differ-
Receiver coil outer diameter 2 cm ent tuning capacitances, different resonant frequencies can
Receiver coil thickness 0.20 cm be observed. In Eq. (13) is the resonant frequency × 2.
Transmitter coil outer diameter 6 cm By solving this equation with a different tuning capacitor
Operating frequency 3–5 MHz and corresponding resonant frequency, the same root can
Power delivered Few mW
be obtained. This is the parasitic capacitance. The resonant
frequency of the coil circuit when including the parasitic Table IV. The coil properties at 3.25 MHz compared between simula-
tion (S) and measurement (M).
capacitance can be calculated as Eq. (16):
Parameters Primary coil Secondary coil
1
freal = (16)
2 C + C1 Inductance (M) 141.36 H 58.42 H
Inductance (S) 137.06 H 52.65 H
And the comparison of measured resonant frequency to Resistance (M) 5.60 6.68
predicted one from Eq. (16) can be plotted as Figure 4. In Resistance (S) 3.50 5.33
Quality factor (M) 750 230
addition, the coils are tested by powering through a piece Quality factor (S) 761.10 167.77
of ham in vitro analysis, which is shown in Figure 3.
5.0 Eq.15
Eq.12
4.5 Measurement
4.0
Frequency (MHz)
3.5
3.0
2.5
2.0
1.5
1.0
0 10 20 30 40 50
Capacitance (pF)
Axis
Coil 1
Fig. 6. The 2D axisymmetric model of the 2-coil near-field inductively coupled power transfer system, which was simulated using COMSOL.
in this setting, such as turns number, conductivity, cross- because the inductance is increased. The stray capacitance
section area of the coil. Moreover, the conductor model is decreased with higher frequency. With the self-resonant
is set to Homogenize multi-turn coil and the coil can be degrading, the quality will meet a trade-off point where
excited by voltage, current and power. The self-inductance the maximum quality factor is achieved. The maximum
can be determined by exciting a coil with a current, which quality factor for the primary coil is 1480 with 160 turns,
can be instrumented by the software automatically. The while the one for the secondary coil is 380 with 35 turns.
relative results can be achieved when the sending coil is According to the turn numbers, it is easy to find out the
supplied with 30 mA AC current, the receiving is induced relative self-resonant frequency of both coils. Where the
and supply a 50 ohms resister by involving electrical cir- parameter values of the optimized coil can be obtained,
cuit physics in AC–DC module. The quality factor of which is L1 = 2 30 H, C1 = 0 10 pF and L2 = 164 10 H,
the primary coil and the secondary coil are shown in C2 = 6 50 pF. As it is an implantable device, the dimen-
Figures 7(a) and (b), which vary with the turns per layer. sions of the coils are required to be considered, where
With the turn numbers rise, the inductance of coil rises the thickness of the primary coil is 1.64 cm, the thick-
according to the Eq. (7) because of the product of Cself , ness of the secondary coil is 0.17 cm. The width of the
Leff and are much smaller than 1. With the increase coils can be only achieved if the number of layers can
of turn numbers, the self-resonant frequency is decreased be determined, which will be shown in the next step. The
fh also affect the magnitude of quality factor in Eq. (3)
(a)
(a)
70 Q peak 1500 f h(TX)
fself(TX) 5 2xM
Q TX
Q TX
60 0
50 –2
Frequency (MHz)
Quality factor
Quality factor
40 –4
3
500
–6
30 IP: 155.198.9.87 On: Mon, 27 May 2019 20:09:35
Copyright: American Scientific Publishers
20 Delivered by Ingenta –8
2
0
–10
10
20 200 6
Quality factor
Quality factor
–5000
15 5
10 0 4 –10000
5 3
–15000
0 –200 2
10 20 30 40 50 0 2 4 6
Number of turns Number of layers
Fig. 7. Quality factor optimization by sweeping number of turns. Fig. 8. Quality factor optimization by sweeping number of layers.
(a) Quality factor and self-resonance frequency of primary coil accord- (a) The quality factor and half-power frequency of primary coil according
ing to number of turns (b) quality factor and self-resonance frequency to number of layers. (b) The quality factor and half-power frequency of
of secondary coil according to number of turns. The number of turns is secondary coil according to number of layers. The dashed line indicates
defined by the maximum quality factor point, which are 160 (primary the number of layers for primary coil and secondary coil, which are 1
coil) and 35 (secondary coil) respectively. and 2 respectively.
and it can be optimized by changing layer numbers shown For instance, the Resistance for 1-layer primary coil at
in Figures 8(a) and (b). For a great inductive coupling 3.25 MHz is 6.72 Ohms, and 1-layer secondary coil at the
coil, a large value of fh is always required, which means same frequency is 5.34 Ohms. The bandwidth of induc-
the change in coil AC resistance according to the proxim- tive coil is also essential for the quality of designs, which
ity effect and the skin effect is not changed rapidly with regulates the range of operational frequency. To obtain
the frequency increased. The dashed lines in Figures 8(a) the bandwidth and compare between the different number
and (b) provide the maximum layers for the coils because of turns, it is necessary to sweep the relative parameters,
the quality factor cannot less than 0, which are 1 layer for where the results are shown in Figures 9(a) and (b). It
the primary coil and 2 layers for the secondary coil. How- is clear to see that the bandwidth starts rapidly narrowed
ever, the layer should be as small as possible, since the when the turn numbers are greater than a threshold value.
quality factor is inversely proportional to the number of This phenomenon appears when the number of turns of
layers. The self-resonant frequency is slightly influenced
primary and secondary coils are higher than 130 and 10
by layer numbers, but the change is only a 1% difference
respectively. It is always necessary to guarantee the band-
between one layer and two layers. As the half power fre-
width greater than the operational frequency. Due to the
quency is achieved, it is easy to obtain the AC resistance.
constraints (3–5 MHz), the turns number of secondary
coils are limited below 30.
(a)
N1=10
1600
N1=30
N1=50
1400 (a)
N1=70 0.01995 k (frequency)
N1=90
1200
N1=110 0.01990
Quality Factor
N1=130
1000
N1=150 0.01985
N1=170
800 0.01980
Bandwidth
600 0.01975
k
Coupling coefficient
0.025
300
0.019
0.020
200
0.018
0.015
100 0.017
0.010
0.016
0 0.005
0 1 2 3 4 5 6 7 8 9 10 0.015
Frequency (MHz) 0 10 20 30 40 50
Number of turns
Fig. 9. The quality factor and bandwidth with different turn numbers.
(a) The quality factor and half-power frequency of primary coil versus Fig. 10. The coupling coefficient optimization. (a) The coupling coef-
frequency for different turn numbers. (b) The quality factor and half- ficient according to the operation frequency. (b) Coupling coefficient
power frequency of secondary coil versus frequency changes and swept according to primary coil number of turns (kTX ) and secondary coil num-
by different turn numbers. The band gap becomes narrowed as the num- ber of turns (kRX ). Increase the number of turns and operating frequency,
ber of turns increases. degrade the coupling coefficient.
Table V. Ideal design based on FEM simulation. indicate how good the design, and a kQ product needs to
Parameters Primary coil Secondary coil be involved. The value can be achieved by multiplying
the data in Figures 7 and 8 properly. The final optimized
kQ product 9.84 6.47
design is shown in Table V. With this design, efficiency
Turn numbers 20 30
Layer numbers 1 2 of 74.8% can be finally achieved, which is improved by
Diameter (cm) 6.04 2.02 7.80% compared with the initial design. However, this is
Thickness (cm) 0.4 0.2 an ideal design from the simulation, the practical results
Inductance ( H) 60.93 126.65 also depend on some technical conditions, such as the coil
Capacitance (pF) 0.78 5.94
separations in the winding, the gap between the strands.
Resistance ( 2.00 10.67
The efficiency variation due to separation distance is
shown in Figure 11. This shows the experimented simula-
Now turning point to the coupling coefficient, it varies tion results of an unoptimized WPT system. Similarly, we
with the operational frequency, number of turns, num- have used these experiment results to develop a COMSOL
ber of layers and distance between two coils. First, the simulation program that enabled us to optimize a WPT
influence of layers numbers can be neglected, because the system. The optimized system obtained a 74.8% maximum
primary coil is fixed at 1, and 3% difference between conversion efficiency at 2 cm as mentioned above. With
2-layer and 1-layer secondary coil (0.0196 and 0.0190 the distance increased, the flux linkage between two coils
respectively). Secondly, the effect from the various dis- was degraded. This makes the conversion efficiency and
tance can be neglected as well, because the distances for power transfer capability diminished.23 The separation dis-
the implantable devices are limited. The k over operational tance is always constrained by the implantable applications
frequency is shown in Figure 10(a), and the coupling coef- in practice.23
ficients of the primary coil and secondary coil over the
number of turns are shown in Figure 10(b). Based on the 6. CONCLUSION
bandwidth in the previous analysis, the coefficient varies This paper demonstrated a highly efficient WPT system
only with 1.50% difference. Thus, the effect due to oper- design and determined its constraints. The iterative design
ation frequency can be also neglected. There are signifi- procedure discussed in Figure 2 enabled to improve the
cant changes of coefficient when the number of turns is performance
IP: 155.198.9.87
changed. To be specific, the coupling coefficient On: Mon, 27
of pri- May 2019 of a WPT system in implantable applica-
20:09:35
tions. The experimentally
Copyright: American Scientific Publishers achieved transmission efficiency
mary coil drops from 0.0315 to 0.005 when the Delivered
turn num- by Ingenta
of 67% at 3.28 MHz. Moreover, 68 mW of power were
ber is increased up to 180, while the one for secondary delivered to the secondary coil when the relative distance
coil decreases from 0.0215 to 0.0158 when the turn num- between the coils is 2 cm. 68 mW power delivered can
ber rise to 50. In this case, the Quality factor itself cannot easily drive implants with massive consumption, such as
cochlear hearing aids. Device optimization was achieved
100
Experiments
using COMSOL, which was used to obtain an improved
Curve Fit efficiency reaching 74.8%.
unoptimized Simulation An advanced WPT system requires additional compo-
80 optimized Simulation nent to convert and manage the harvested energy in order
to power the load. For example, we need DC–AC, AC–DC
and DC–DC converter. Moreover, implantable sensors pro-
Efficiency (%)
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Jinwei Zhao
Jinwei Zhao received a B.Eng. degree in Electrical and Electronics Engineering, University of Edinburgh, 2016 and received an M.Sc.
degree in Electric Power, Newcastle University, UK, 2017. He is currently a Ph.D. student in University of Glasgow, from January
2018. The research interest is Energy harvesting, Implantable Systems and Solar cells.
Rami Ghannam
Rami Ghannam (B.Eng., DIC, M.Sc., Ph.D., MIET, SMIEEE) is a lecturer in Electronic and Electrical Engineering with research
interests in the broad field of photonics. Following his Ph.D. from Cambridge University in 2007, Dr. Ghannam has spent the past
ten years in the field of photovoltaics. He has held previous industrial appointments at Nortel Networks, IBM Research GmbH and
Starkon S.A.E. He received his B.Eng. degree from King’s College (top First-Class Honours), as well as his DIC and M.Sc. degrees
from Imperial College London. Dr. Ghannam is also a member of the Microelectronics Lab, where he is investigating the use of PV
cells for energy harvesting applications in wearable and implantable electronic device.
Mengyao Yuan
Mengyao Yuan received a B.Eng. degree in Electrical and Electronics Engineering, University of Glasgow College UESTC, 2018.
She is currently studying the M.Sc. degree in Electrical and Electronics Engineering, University of Glasgow. The research interest is
Energy harvesting for Implantable and Wearable Systems.
Himmy Tam
Himmy Tam received a B.Eng. Degree. In Electrical and Electronics Engineering, University of Glasgow, 2017. Currently studying
the M.Sc. degree in Machine Learning in Imperial College London. The research interest is Robotics and deep learning.
Muhammad Imran
Muhammad Imran (B.Sc., M.Sc., DIC, Ph.D., CENG, FIET, SMIEEE) Fellow IET, Senior Member IEEE, Senior Fellow HEA is a
Professor of Wireless Communication Systems with research interests in self organised networks, wireless networked control systems
and the wireless sensor systems. He heads the Communications, Sensing and Imaging CSI research group at University of Glasgow.
He is an Affiliate Professor at the University of Oklahoma, USA and a visiting Professor at 5G Innovation Centre, University of Surrey,
UK. He has over 18 years of combined academic and industry experience with several leading roles in multi-million pounds funded
projects. He has been awarded 15 patents; has authored/co-authored over 400 journal and conference publications; was editor of
2 books and author of more than 15 book chapters; has successfully supervised over 40 postgraduate students at Doctoral level. He
has been a consultant to international
IP: projects and localOn:
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Copyright: American Scientific Publishers
Hadi Heidari Delivered by Ingenta
Hadi Heidari is a Lecturer (Assistant Professor) in the school of Engineering and head of the Microelectronics Lab (meLAB) at the
University of Glasgow, UK. He has authored over 90 articles in peer reviewed journals (e.g., IEEE Solid-State Circuits and Systems I
and IEEE Trans. Electron devices) and in international conferences. He has organised several conferences, workshops and special
sessions, e.g., he is founder chairs of UK-China Emerging Technology (UCET) workshop, UK Circuits and Systems (UKCAS) workshop,
and member of organising committee of SENSORS’17–’18, BioCAS’18, PRIME’19 and ICECS’20. He is an IEEE Senior Member, an
Editor for the Elsevier Microelectronics Journal and lead Guest Editor for four journal special issues. He is member of the IEEE
Circuits and Systems Society Board of Governors (BoG), IEEE Sensors Council and IEEE Solid-State Circuits Society Administrative
Committee (AdCom). He has received several best paper awards from IEEE international conferences including ISCAS’14, PRIME’14,
ISSCC’16, and travel scholarship from IEEE NGCAS’17. He has grant portfolio of £1 million funded by major research councils
and funding organizations including European Commission, UK’s EPSRC, Royal Society, Royal Academy of Engineering and Scottish
Funding Council.