Diesel Grab Control System 2013
Diesel Grab Control System 2013
Diesel Grab Control System 2013
DGCS-03
DOCUMENT NO : 12/06/01/01 1 / 17
MODIFICATION
PAGE TITLE
1 2 3 4 5 6 7 8 9
1
1.1 TABLE OF CONTENTS
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński TABLE OF CONTENTS
1.1
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 1 1.2
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
BATTERY
2S1 SWITCH
W17
DIESEL GRAB
CONTROL BOX
W1
W2 W5
W3 X4
CONNECTOR
W4
W7
X8 ENGINE OIL
G
PRESSURE
SENSOR
B6 WK
GLOW
PLUG
2M1 3B1 ENGINE OIL
G
TEMPERATURE B44 W
ENGINE MAGNETIC SENSOR
STARTER PICK-UP
B+
3Y2 AIR FILTER 2G2
ACTUATOR SENSOR ALTERNATOR
2Y1
5B3 D+ W
+ 2G1
- FUEL X7
SOLENOID
BATTERY
W14
W6
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński CIRCUIT LOGIC DIAGRAM
1.2
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 ENGINE PART 1.1 1.3
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
FUEL TANK
W20
PRE FILTER
FAN
WATER SEPARATOR
X6
START STOP
ENGINE ENGINE
W19
X12
CLOSE OPEN
GRAB GRAB 2S1
R
A
D
I
O
DIESEL GRAB
R
E
C B
E O
I
V X
E
R
RADIO COMMON X9
CONTROL BOX
TRANSMITTER UNLOAD
8Y3
W12
SOLENOID 8B1 FAN
THERMOSTAT
VALVE
X10 W8 X5
OPEN GRAB W10 W16
8Y1
SOLENOID 5B1
W15 ALARM & WARNING
VALVE
SOUNDER
W9
HYDRAULIC OIL
X11 LAMP
4B1
TEMPERATURE X2
CLOSE GRAB W11 JUNCTION
F
O
O
T
P
E
D
A
L
F
O
O
T
P
E
D
A
L
8Y2 SENSOR
X13 BOX
SOLENOID
O
P
E
N 1
G S
R
A
B
C
L
O
S 1
E S
G 1
R
A
B
HYDRAULIC OIL
2
VALVE
4H1 5H3
2S1 SERVICE
CONTROL
EMERGENCY CLOSE | OPEN
STOP GRAB | GRAB AUTO / MANUAL
8B1 A2
6S2 6S1
7S1
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński DIESEL GRAB CONTROL BOX
1.4
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 TOP PANEL LAYOUT 1.3 1.5
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A1
4KA2
3Q1 4Q1 6Q1 8Q1 3KA1
7KM2
5KA1
2S1
5KA3
4KA1 6KA0 6KA1 6KA2 6KA3 6KA4 6KA5 7KA1
8B1
7KM1 7KM3
X1 X1
8KA1
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński CONTROL BOX MOUNTING PLATE - EQUIPMENT ARRANGEMENT
1.5
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 1.4 1.6
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
X4 SOCKET
FRONT VIEW
3
4
1
2
W5
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński ENGINE CONNECTOR X4
1.6
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 1.5 1.7
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SOCKET / PLUG
ON RADIO
TRANSMITTER
X12
4
3 1
Wire 3
2
Wire 1
Wire 2
Wire 2 Wire 2
Wire 4 / PE / black
Wire 4 / PE / black
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B.Eng Dominik Skarżyński FOOTSWITCH CONNECTION DIAGRAM
1.7
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 1.6 2
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
X1 +
2 2
3-1
X1:+
5 7KA1 7-7
5
87 3
X1 + 7KM1 7KM2
7-6 7-4
30 5
4
BATTERY 3-1
A1:E
2S1 SWITCH
X1 1 X1 2 X1 3
X1 -
Wire 2 Wire 1
W1 W2 W3 W4 W5 W17
X4 2 X4 1
1
+
BATTERY GLOW
2G1
2E1
PLUG
- 95Ah 12V 2Y1
B+
STARTING 2
FUEL D+
M
G
SOLENOID 2M1
ENGINE W
2G2
STARTER ALTERNATOR
1
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński ENGINE STARTER AND ALTERNATOR CIRCUIT
2
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 1.7 3
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
2-19
2 +12V 2
4-1
X1:+ X1:+
A1
1
3Q1
16A
C DC
SPEED CONTROL UNIT
2
ESD-5500E SERIES
GROUND
POINT
A B C D E F G H M
46 6KA3 8-3
11
87 7-1
42
7KM3
7-2 A2:T09
12
13
30
7 16
BROWN
3KA1 S A1
WHITE
GREEN+YELLOW
BROWN+WHITE
3-17 3KA1
15
A2
1
2-19
1 - 1 1
4-1
X1:- X1:-
7-20
A2:T26
6
7-20
A2:T27
X7 X7 X8 X8
1 3 1 2
3Y2
3B1
ACTUATOR MAGNETIC
=
+ PICK-UP
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński ENGINE SPEED CONTROL UNIT CIRCUIT
3
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 2 4
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
2 +12V 2
3-19 6-1
X1:+ X1:+
4Q1
6A
C DC
8
5-2
4KA2:11
A1 A1 X1
HYDRAULIC OIL
4KA2 4KA1 4H1 HIGH TEMP
A2 A2 RED X2
ALARM
50
15
4V1
15 50
K
1A
54
7-8
7-8
7-8
50
15
14
16
18
X1 5 X1 4 X1 7 X1 8 X1 11 X1 9 X1 10
Wire 2 Wire 3
W9 W13
X1 - X1 -
3-19
1 - 1 1
5-1
3KA1:A2 6KA0
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński ENGINE CONTROL INSTRUMENTS CIRCUIT
4
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 3 5
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
8
4-20 7-1
4H1:X1 4KA2:11
+12V A2:T08
7-8
27
24
21
25 8Q1:2
8-3
6-17
6KA5
14 14
5KA3 6KA5
5-4 6-17
11 11
FLICKER
8
1 RELAY 3
27
5V2 5KA1 5KA1
24
K
2 5-14
5
1A
A2
5KA3 X1
FUEL/AIR FILTER
A1 5H3
YELLOW MAINTENANCE
26
X2
-
17
1
4-20 6-1
X1:- 6KA0
X1 - X1 6 X1 12 X1 13 X1 14 X1 - X1 16 X1 - X1 25
Wire 1 Wire 2 Wire 3 Wire 1 Wire 2 Wire 2 Wire 1 Wire 3 Wire 1 Wire 2
W20 W14 W15 W16
X2 X5 1 X5 2
X2 X2 X2
24
X14 1 2 3
YELLOW
+
RED
WHITE
5B1
Yellow
Black
1A
Red
P 5B3 -
+12V 2
4-20 8-3
4Q1:1 X1:+
5-19
- 1 1
7-1
5KA1:2 1 7KM1
6Q1
2A 6KA0 6KA1 6KA2 6KA3 6KA4 6KA5
C DC
30
2
14
9
6KA0
6-7
9 11 9
21
31
22
37
6S1
38
AUTO 4KA1
35
36
22
34
7-5 4-8
10 21
32
6S2-1 6S2-2
14 12 6-14 6-14
CLOSE OPEN
6KA1 6KA2
7-20 6-9
11 11
6-11 GRAB GRAB
33
A2:T24 33
X1 17 X1 30 X1 31 X1 32 X1 33 X1 34 X1 35
X3 50 X3 64 X1 18 X1 19 X1 20 X1 21 X1 22 X1 23
Wire 5
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński RADIO RECEIVER CIRCUIT
6
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 5 7
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
5-19
8 12V 8
6KA5:14
A2 11 11
4KA1 4KA2
4-6
X1:7
16 T15
OIL TEMPERATURE InteliDrive T16 4-8
14
4-4
14
6S1
14
6-5
T14 T17
51
MANUAL 4-2 OIL PRESSURE
X1:5
Nano
7S1
18 T13 T18 1
4-15 FUEL LEVEL
45
X1:9
6KA0 39 56 T12
EMERGENCY STOP Engine Controller T19 1k Ohm
2
1
21 6-7 24
41 T11 58
REMOTE START/STOP OIL PRESS. LOW T20
21 6-9 24
1 T10 T21
6KA1 IN COM
1
T22
3KA1:A1 42 57 T09
3-19 ECU POWER RELAY
1
2
7S1
6KA5:24 27 T08 T23 1
5-19 ALARM GND
8 8 T07 T24 10 6S1:22
PRESTART REMOTE AUTO 6-6
43 T06 T25 45
PRESTART EXT. COOLDOWN
1
T05
STARTER
8
T26 A1:D
RPM GND 3-19
44 T04
STARTER 6
T27
RPM A1:C
8
3-19
T03 T28
SUPPLY +
1
9 1 8 60 T02 T29
D+
7KA1 7KA1 1 T01 T30
7KM3 7KM2 SUPPLY -
7-5 7-5
61
1
7KA1 7KM1
7R2
5
30 Ohm
2 2
7W
X1:3
2-19
6-19
- 1
8-3
6KA5 X1:-
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński ID-NANO ENGINE CONTROL PANEL CIRCUIT
7
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 6 8
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
+12V
X1 +
2
6-19
4Q1:1
8Q1 8B1
10A
C DC
55
5KA1:3 25
5-19 8KA1
X1 15
14 14 24 24
59
Wire 1
6KA4 6KA3 6KA4 6KA3 W19
6-16
11
6-13
11
6-16
21
6-13
21
X6 1
AIRFLOW
46
8M1
3-19 FAN
3KA1:S
47
48
X6 2
Wire 2
W19
- 1
X1 -
7-20
A2:T10
X1 - X1 27 X1 - X1 28 X1 - X1 29
1
SOLENOID
VALVE VALVE
PE
PE
PE
=
VALVE
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński SOLENOID VALVES CIRCUIT FOR HYDRAULIC SYSTEM
8
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 7 9
2012.06.23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
=
+
DRAWN
PAGE
107 Sobieskiego str. www.ds-electro.pl M Eng Pawel Widawski
DIESEL GRAB CONTROL SYSTEM
84-230 Rumia tel +48 600216097
CHECKED
B Eng Dominik Skarżyński SPARE PARTS LIST
10
Poland fax. +48 58 6780163
DATE OF CREATION
Project no : 12/06/01/01 9
2012.06.23