2013 KTM 990 Adventure Baja Us 6

OWNER'S MANUAL 2013
990 Adventure Baja

Art. no. 3211908en
DEAR KTM CUSTOMER 1
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will
DEAR KTM CUSTOMER
give you enormous pleasure if you service and maintain it accordingly.
We wish you a lot of enjoyment in riding this vehicle.
Please enter the serial numbers of your vehicle below.

Chassis number ( p. 28) Dealer's stamp
Engine number ( p. 30)
Key number ( p. 29)
The owner's manual contained the latest information for this model at the time of going to print. Minor differences due to developments in
design cannot be ruled out completely.
All specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifications,
prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these
to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options,
deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain special equipment
that does not belong to the regular scope of supply.
© 2012 KTM-Sportmotorcycle AG, Mattighofen Austria

All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
DEAR KTM CUSTOMER 2
ISO 9001(12 100 6061)

According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to
the maximum possible quality of the products.
Issued by: TÜV Management Service
KTM-Sportmotorcycle AG
5230 Mattighofen, Austria
TABLE OF CONTENTS 3
5 SERIAL NUMBERS ....................................................... 28

TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ........................................ 8

1.1 Symbols used ...................................................... 8 5.1 Chassis number ................................................. 28
1.2 Formats used....................................................... 8 5.2 Type label ......................................................... 28
2 SAFETY ADVICE.............................................................. 9 5.3 Key number....................................................... 29
2.1 Use definition - intended use ................................ 9 5.4 Engine number .................................................. 30
2.2 Safety advice....................................................... 9 5.5 Fork part number ............................................... 30
2.3 Degrees of risk and symbols ................................ 10 5.6 Shock absorber part number ............................... 31
2.4 Overview of labels .............................................. 12 6 CONTROLS................................................................... 32
2.5 Reporting safety defects ..................................... 17 6.1 Clutch lever....................................................... 32
2.6 Noise emission warranty ..................................... 18 6.2 Hand brake lever................................................ 32
2.7 Operating noise warning ..................................... 18 6.3 Throttle grip ...................................................... 33
2.8 Consumer rights................................................. 18 6.4 Horn button....................................................... 33
2.9 Tampering warning............................................. 19 6.5 Light switch ...................................................... 34
2.10 Safe operation ................................................... 19 6.6 Headlight flasher switch ..................................... 34
2.11 Protective clothing ............................................. 20 6.7 Turn signal switch.............................................. 35
2.12 Work rules......................................................... 20 6.8 Emergency OFF switch ....................................... 35
2.13 Environment...................................................... 21 6.9 Electric starter button......................................... 36
2.14 Owner's Manual ................................................. 21 6.10 Ignition/steering lock .......................................... 36
3 IMPORTANT NOTES...................................................... 22 6.11 Immobilizer ....................................................... 37
3.1 Warranty ........................................................... 22 6.12 Combination instrument ..................................... 37
3.2 Operating and auxiliary substances ...................... 22 6.12.1 Overview ....................................................... 37
3.3 Spare parts, accessories ..................................... 22 6.12.2 Function buttons ........................................... 38
3.4 Service ............................................................. 22 6.12.3 Tachometer ................................................... 38
3.5 Figures ............................................................. 23 6.12.4 Indicator lamps ............................................. 39
3.6 Customer service................................................ 23 6.12.5 Display ......................................................... 40
4 VIEW OF VEHICLE ........................................................ 24 6.12.6 Speed display................................................ 41
4.1 View of vehicle, front left side (example) .............. 24 6.12.7 Setting kilometers or miles ............................. 41
4.2 View of vehicle, rear right side (example).............. 26 6.12.8 Time............................................................. 42
6.12.9 Setting the clock ........................................... 42
TABLE OF CONTENTS 4
6.12.10 ODO display .................................................. 43 7.2 Running in the engine ........................................ 59

6.12.11 Setting/resetting display TRIP 1 ...................... 43 7.3 Loading the vehicle ............................................ 60
6.12.12 Setting/resetting display TRIP 2 ...................... 44 8 RIDING INSTRUCTIONS................................................ 62
6.12.13 TRIP F display............................................... 45 8.1 Checks and maintenance measures when
6.12.14 Ambient temperature indicator........................ 45 preparing for use................................................ 62
6.12.15 Setting the temperature unit of measure .......... 45 8.2 Starting............................................................. 63
6.12.16 Warning of icy roads....................................... 46 8.3 Starting off........................................................ 65
6.12.17 Coolant temperature indicator ......................... 47 8.4 Shifting, riding .................................................. 65
6.13 Hazard warning flasher switch/hazard warning 8.5 Braking ............................................................. 68
flasher .............................................................. 47 8.6 Stopping, parking............................................... 69
6.14 Socket for electrical accessories .......................... 48 8.7 Transport .......................................................... 71
6.15 Opening the filler caps ....................................... 48 8.8 Refueling .......................................................... 72
6.16 Closing the filler caps......................................... 50 9 SERVICE SCHEDULE .................................................... 75
6.17 Unlocking the storage compartment..................... 50 9.1 Service schedule................................................ 75
6.18 Locking the storage compartment ........................ 51 10 TUNING THE CHASSIS ................................................. 78
6.19 Opening the storage compartment ....................... 51 10.1 Fork/shock absorber ........................................... 78
6.20 Closing the storage compartment......................... 52 10.2 Adjusting the compression damping of the fork..... 78
6.21 Fuel taps........................................................... 52 10.3 Adjusting the rebound damping of the fork ........... 79
6.22 Seat lock........................................................... 53 10.4 Adjusting the spring preload of the fork................ 80
6.23 Tool set............................................................. 53 10.5 Compression damping of the shock absorber......... 81
6.24 Handrails .......................................................... 54 10.6 Adjusting the low-speed compression damping of
6.25 Luggage rack plate ............................................. 54 the shock absorber ............................................. 81
6.26 Passenger footrests ............................................ 55 10.7 Adjusting the high-speed compression damping
6.27 Shift lever ......................................................... 55 of the shock absorber ......................................... 82
6.28 Foot brake lever ................................................. 56 10.8 Adjusting the rebound damping of the shock
absorber............................................................ 83
6.29 Side stand......................................................... 57
10.9 Adjusting the spring preload of the shock
6.30 Center stand...................................................... 57
absorber............................................................ 84
7 PREPARING FOR USE................................................... 58
11 SERVICE WORK ON THE CHASSIS................................. 86
7.1 Information on first use ...................................... 58
11.1 Raising the vehicle using the center stand............ 86
TABLE OF CONTENTS 5
11.2 Raising the vehicle off of the center stand ............ 87 11.28 Installing the underride guard x ...................... 110
11.3 Bleeding the fork legs......................................... 87 12 BRAKE SYSTEM ......................................................... 111
11.4 Cleaning the dust boots of the fork legs................ 88 12.1 Checking the free travel of the hand brake
11.5 Checking the steering head bearing play............... 89 lever ............................................................... 111
11.6 Removing the front side cover ............................. 90 12.2 Adjusting the free travel of the hand brake
11.7 Installing the front side cover .............................. 90 lever ............................................................... 111
11.8 Removing the radiator guard ............................... 91 12.3 Checking the brake discs .................................. 112
11.9 Installing the radiator guard ................................ 92 12.4 Checking the front brake fluid level ................... 113
11.10 Removing the seat ............................................. 93 12.5 Adding front brake fluid ...............................
x 114
11.11 Mounting the seat .............................................. 93 12.6 Checking the front brake linings ........................ 115
11.12 Removing the crash bar x ................................. 94 12.7 Checking the free travel of the foot brake lever.... 116
11.13 Installing the crash bar x .................................. 95 12.8 Checking the rear brake fluid level..................... 117
11.14 Removing the storage compartment and hanging 12.9 Adding rear brake fluid ................................
x 117
it to one side x ................................................ 96 12.10 Checking the rear brake linings ......................... 119
11.15 Installing the storage compartment x ................. 96 13 WHEELS, TIRES ......................................................... 121
11.16 Removing the left fuel tank x ............................ 97 13.1 Removing the front wheel x ............................ 121
11.17 Installing the left fuel tank x ............................. 98 13.2 Installing the front wheel x ............................. 122
11.18 Checking for chain dirt ..................................... 100 13.3 Removing the rear wheel x.............................. 123
11.19 Cleaning the chain ........................................... 100 13.4 Installing the rear wheel x.............................. 125
11.20 Checking the chain tension ............................... 102 13.5 Checking the rear hub rubber dampers x .......... 126
11.21 Adjusting the chain tension............................... 103 13.6 Checking the tire condition ............................... 128
11.22 Checking the chain, rear sprocket and engine 13.7 Checking the tire air pressure............................ 129
sprocket.......................................................... 105 13.8 Checking spoke tension .................................... 130
11.23 Adjusting the basic setting of the clutch lever..... 108 14 ELECTRICAL SYSTEM ................................................. 132
11.24 Checking/rectifying the fluid level of the 14.1 Removing the battery x.................................. 132
hydraulic clutch............................................... 108
14.2 Installing the battery ...................................
x 133
11.25 Removing the right underride guard ................... 109
14.3 Recharging the battery x ................................ 134
11.26 Installing the right underride guard.................... 109
14.4 Changing the main fuse .................................... 136
11.27 Removing the underride guard x ...................... 110
14.5 Changing the fuses in the fuse box .................... 138
TABLE OF CONTENTS 6
14.6
Removing the headlight mask with the 17.4 Removing the oil filter x ................................. 172
headlight......................................................... 140 17.5 Installing the oil filter x .................................. 173
14.7 Installing the headlight mask with the 17.6 Filling up with engine oil x ............................. 173
headlight......................................................... 141
17.7 Adding engine oil ............................................. 175
14.8 Changing the headlight bulb ............................. 142
18 CLEANING, CARE ....................................................... 177
14.9 Changing the parking light bulb in the
18.1 Cleaning motorcycle ......................................... 177
headlight......................................................... 143
18.2 Checks and maintenance steps for winter
14.10 Changing the turn signal bulb ........................... 144
operation......................................................... 179
14.11 Changing the tail light bulb............................... 145
19 STORAGE ................................................................... 181
14.12 Changing the brake light bulb ........................... 146
19.1 Storage ........................................................... 181
14.13 Checking the headlight setting .......................... 148
19.2 Preparing for use after storage........................... 182
14.14 Adjusting the headlight range............................ 148
20 TROUBLESHOOTING .................................................. 183
14.15 Activating/deactivating the ignition key .............. 149
21 IMMOBILIZER BLINK CODE ........................................ 186
15 COOLING SYSTEM ...................................................... 154
22 ENGINE CONTROL BLINK CODE.................................. 188
15.1 Cooling system ................................................ 154
23 TECHNICAL DATA....................................................... 194
15.2 Checking the antifreeze and coolant level ........... 155
23.1 Engine ............................................................ 194
15.3 Checking the coolant level in the compensating
23.2 Engine tightening torques ................................. 195
tank................................................................ 158
23.3 Capacities ....................................................... 198
15.4 Draining the coolant ....................................
x 159
23.3.1 Engine oil ................................................... 198
15.5 Filling/bleeding the cooling system x ............... 161
23.3.2 Coolant ....................................................... 198
16 TUNING THE ENGINE................................................. 164
23.3.3 Fuel ........................................................... 199
16.1 Checking the play in the throttle cable ............... 164
24 CHASSIS.................................................................... 200
16.2 Adjusting the play in the throttle cable x .......... 165
25 ELECTRICAL SYSTEM ................................................. 202
16.3 Ignition curve plug-in connector ........................ 165
26 TIRES ........................................................................ 203
16.4 Adjusting the ignition curve to the fuel quality .... 166
27 FORK ......................................................................... 204
17 SERVICE WORK ON THE ENGINE ................................ 167
28 SHOCK ABSORBER..................................................... 206
17.1 Checking the engine oil level............................. 167
29 CHASSIS TIGHTENING TORQUES................................ 208
17.2 Changing the engine oil and filter, cleaning the
30 SUBSTANCES ............................................................ 211
oil screens ..................................................
x 168
31 AUXILIARY SUBSTANCES ........................................... 215
17.3 Draining engine oil, cleaning oil screens x ........ 168
TABLE OF CONTENTS 7
32 STANDARDS .............................................................. 218

INDEX ............................................................................... 219
1 MEANS OF REPRESENTATION 8
1.1 Symbols used

The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your
own safety, have these jobs performed by an authorized KTM workshop. There, your motorcycle will be optimally
cared for by specially trained experts using the specialist tools required.
Indicates a page reference (more information is provided on the specified page).
1.2 Formats used

The typographical formats used in this document are explained below.
Specific name Identifies a proprietary name.
Name® Identifies a protected name.
Brand™ Identifies a brand available on the open market.

2 SAFETY ADVICE 9
2.1 Use definition - intended use

KTM sport motorcycles are designed and constructed to meet the normal demands of regular road and light offroad operation (dirt roads),
but not for use on race courses.
Info
The motorcycle is only authorized for operation on public roads in the homologated version.
2.2 Safety advice

A number of safety instructions need to be followed to operate the vehicle safely. Therefore, read this manual carefully. The safety instruc-
tions are highlighted in the text and are referred to at the relevant passages.
Info
The vehicle has various information and warning labels at prominent locations. Do not remove information/warning labels. If they
are missing, you or others may not recognize dangers and may therefore be injured.
2 SAFETY ADVICE 10
2.3 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not
taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Warning
Identifies a danger that will lead to environmental damage if the appropriate measures are not taken.
11
2 SAFETY ADVICE 12
2.4 Overview of labels
B01338-10
2 SAFETY ADVICE 13
1 Information on starting up
2 Information on tires
3 USA type label
4 Information on emission control
4 Information on suspension tuning
4 Information on refueling
4 Information on chain tension
5 Information on noise emission
6 Canada type label
Information on starting up
700210-01
2 SAFETY ADVICE 14
B01344-01
Information on tires
B01340-01
USA type label

2 SAFETY ADVICE 15
B01339-01
Information on emission control
B01341-01
Information on suspension tuning

2 SAFETY ADVICE 16
Information on refueling
400630-01
400628-01
Information on chain tension

2 SAFETY ADVICE 17
B01342-01
Information on noise emission
B01343-01
Canada type label
2.5 Reporting safety defects

If you believe that your vehicle has a defect which could cause an accident resulting in injury or death, you should immediately inform the
National Highway Traffic Safety Administration (NHTSA) in addition to notifying KTM North America, Inc.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may
order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or KTM
North America, Inc.
2 SAFETY ADVICE 18
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1–888–327–4236 or visit the website www.nhtsa.dot.gov, or
write to: NHTSA Headquarters, 1200 New Jersey Avenue, SE, West Building, Washington, DC 20590. You can also obtain other informa-
tion about motor vehicle safety from the Hotline.
2.6 Noise emission warranty

KTM Sportmotorcycle AG warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA federal noise standards.
This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.
Warranty claims should be directed to:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985–3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7
Phone: (450) 441–4451 x 4250
www.ktmcanada.com
2.7 Operating noise warning

This product should be checked for necessary repairs or replacement parts if motorcycle noise has increased significantly through use.
Otherwise, the owner may become subject to penalties depending on local laws.
2.8 Consumer rights

Warranty claims should be submitted to a KTM workshop. If you are not satisfied, please contact:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985–3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7
Phone: (450) 441–4451 x 4250
www.ktmcanada.com
Your rights may vary depending on national and regional laws.
2 SAFETY ADVICE 19
2.9 Tampering warning

Tampering with noise control system prohibited. Federal law prohibits the following acts or the causing thereof:
1 The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or
element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate pur-
chaser or while it is in use, or
2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the acts listed below.
1 Removal of, or puncturing the muffler, baffles, header pipes or any other components which conducts exhaust gases.
2 Removal or puncturing of any part of the intake system.
3 Lack of proper maintenance.
4 Replacing any moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manu-
facturer.
2.10 Safe operation
Danger
Danger of accidents Danger arising from the rider's judgement being impaired.
– Do not operate the vehicle while under the influence of alcohol, drugs and certain medications or physically or mentally
impaired.
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death.
– When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed
space without an effective exhaust extraction system.
2 SAFETY ADVICE 20
Warning
Danger of burns Some vehicle components become very hot when the vehicle is operated.
– Do not touch hot components such as exhaust system, radiator, engine, shock absorber, and the brake system. Allow these
components to cool down before starting work on them.
Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally
compatible manner.
The vehicle should only be used by trained persons. An appropriate driver's license is needed to ride the vehicle on public roads.
Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop.
Adhere to the information and warning labels on the vehicle.
2.11 Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.
– Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle. Always wear
protective clothing that is in good condition and meets the legal requirements.
In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.
2.12 Work rules

Special tools are necessary for some of the work. These are not included with the vehicle and can be ordered under the number in paren-
theses. Ex: valve spring mounter (59029019000)
During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be replaced
by new parts.
Where thread lockers are used on screw connections (e.g., Loctite®), follow the instructions for use from the manufacturer.
Parts that you want to reuse following repairs and servicing should be cleaned and checked for damage and wear. Change damaged or
worn parts.
Following repairs or servicing, the vehicle must be checked for roadworthiness.
2 SAFETY ADVICE 21
2.13 Environment
Motorcycling is a wonderful sport and we naturally hope that you can enjoy it to the full. However, it can also lead to problems with the
environment and conflict with other persons. Responsible behavior in handling the motorcycle can help to avoid such problems and con-
flicts. To protect the future of motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and
respect the rights of others.
2.14 Owner's Manual

It is important that you read this Owner's Manual carefully and completely before making your first trip. The Owner's Manual contains use-
ful information and many tips on how to operate, handle, and maintain your motorcycle. Only then will you find out how to customize the
vehicle ideally for your own use and how you can protect yourself from injury.
Keep the Owner's Manual in an accessible place to enable you to refer to it as needed.
If you would like to know more about the vehicle or have questions on the material you read, please contact an authorized KTM dealer.
The Owner's Manual is an important component of the vehicle and should be handed over to the new owner if the vehicle is sold.
3 IMPORTANT NOTES 22
3.1 Warranty
The work prescribed in the service schedule must be carried out by an authorized KTM workshop only and confirmed in the customer's
service record and in the KTM dealer.net; otherwise, all warranty claims will be void. No warranty claims can be considered for damage
resulting from manipulations and/or alterations to the vehicle.
Additional information on the guarantee or warranty and the procedures involved can be found in the service record.
3.2 Operating and auxiliary substances
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
– Do not allow fuel to get into the ground water, the ground, or the sewage system.
Use operating and auxiliary substances (such as fuel and lubricants) as specified in the Owner's Manual.
3.3 Spare parts, accessories

For your own safety, only use spare parts and accessory products that are approved and/or recommended by KTM and have them installed
by an authorized KTM workshop. KTM accepts no liability for other products and any resulting damage or loss.
Certain spare parts and accessory products are specified in parentheses in the descriptions. Your KTM dealer will be glad to advise you.
The current KTM PowerParts for your vehicle can be found on the KTM website.
International KTM Website: http://www.ktm.com
3.4 Service
A prerequisite for perfect operation and prevention of premature wear is that the service, care and tuning work on the engine and chassis
are properly carried out as described in the owner's manual. Poor adjustment and tuning of the engine and suspension can lead to damage
and breakage of components.
Using the motorcycle in extreme conditions such as very muddy or wet roads can lead to above-average wear of components such as the
transmission train or the brakes. For this reason, it may be necessary to service or replace worn parts before the limit specified in the
service schedule is reached.
3 IMPORTANT NOTES 23
Pay careful attention to the prescribed running-in period and service intervals. Close adherence to these periods will significantly lengthen
the service life of your motorcycle.
3.5 Figures
The figures contained in the manual may depict special equipment.
In the interest of clarity, some components may be shown disassembled or may not be shown at all. It is not always necessary to disassem-
ble the component to perform the activity in question. Please follow the instructions in the text.
3.6 Customer service

Your authorized KTM dealer will be happy to answer any questions you may have on your vehicle and KTM.
A list of authorized KTM dealers can be found on the KTM website.

International KTM Website: http://www.ktm.com
4 VIEW OF VEHICLE 24
4.1 View of vehicle, front left side (example)
B01345-10
1 Indicator lamps ( p. 39)

1 Function buttons ( p. 38)
2 Clutch lever ( p. 32)
3 Tool set ( p. 53)
4 Seat lock ( p. 53)
5 Luggage rack plate ( p. 54)
6 Handrails ( p. 54)
7 Fork compression adjustment
8 Fuel taps ( p. 52)
9 Engine number ( p. 30)
10 Side stand ( p. 57)
11 Shift lever ( p. 55)
12 Shock absorber compression adjustment
13 Center stand ( p. 57)
14 Passenger footrests ( p. 55)
4.2 View of vehicle, rear right side (example)
B01346-10
1 Fork rebound adjustment

2 Light switch ( p. 34)
2 Turn signal switch ( p. 35)
2 Horn button ( p. 33)
2 Headlight flasher switch ( p. 34)
3 Hazard warning flasher switch/hazard warning flasher ( p. 47)
3 Ignition/steering lock ( p. 36)
4 Socket for electrical accessories ( p. 48)
5 Emergency OFF switch ( p. 35)
5 Electric starter button ( p. 36)
6 Hand brake lever ( p. 32)
7 Chassis number ( p. 28)
8 Shock absorber, rebound adjustment
9 Foot brake lever ( p. 56)
10 Oil dipstick
11 Compensating tank, cooling system
5 SERIAL NUMBERS 28
5.1 Chassis number

The chassis number 1 is stamped on the right side of the steering head.
The chassis number is also found on the type label.
100542-10
5.2 Type label

The USA 1 type label is located on the right frame tube in the area of the oil tank.
B00891-10
5 SERIAL NUMBERS 29
The Canada 2 type label is located on the right frame tube under the seat.
B01348-10
5.3 Key number

The key number Code number 1 can be found on the KEYCODECARD.
Info
You need the key number to order a spare key. Keep the KEYCODECARD in a safe
place.
Use the orange programming key to activate and deactivate the black ignition key.
Keep the orange programming key in a safe place: it must only be used for learning
and programming functions.
700222-01
5 SERIAL NUMBERS 30
5.4 Engine number

The engine number 1 is stamped on the left side of the engine under the engine sprocket.
100544-10
5.5 Fork part number

The fork part number 1 is stamped on the inner side of the fork stub.
100545-10
5 SERIAL NUMBERS 31
5.6 Shock absorber part number

The shock absorber part number 1 is stamped on the upper part of the shock absorber.
100546-10
6 CONTROLS 32
6.1 Clutch lever

The clutch lever 1 is fitted on the left side of the handlebar.
The clutch is hydraulically operated and self-adjusting.
100505-10
6.2 Hand brake lever

The hand brake lever 1 is fitted on the right side of the handlebar.
The front brake is engaged using the hand brake lever.
100506-10
6 CONTROLS 33
6.3 Throttle grip

The throttle grip 1 is fitted on the right side of the handlebar.
B01347-10
6.4 Horn button

The horn button 1 is fitted on the left side of the handlebar.
Possible states
• Horn button in neutral position
• Horn button pressed – The horn is operated in this position.
100510-10
6 CONTROLS 34
6.5 Light switch

The light switch 1 is fitted on the left side of the handlebar.
Possible states
Low beam on – The light switch is turned downwards. In this position, the
low beam and tail light are switched on.
High beam on – The light switch is turned upwards. In this position, the
high beam and tail light are switched on.
100507-10
6.6 Headlight flasher switch

The headlight flasher switch 1 is fitted on the left side of the handlebar.
Possible states
• Headlight flasher switch in neutral position
• Headlight flasher switch pressed – The headlight flasher switch (high beam) is oper-
ated in this position.
100508-10
6 CONTROLS 35
6.7 Turn signal switch

The turn signal switch 1 is fitted on the left side of the handlebar.
Possible states
Turn signal off
Turn signal, left, on – The turn signal switch is pressed to the left. The turn
signal switch automatically returns to the central position after use.
Turn signal, right, on – The turn signal switch is pressed to the right. The
turn signal switch automatically returns to the central position after use.
100509-10 To switch off the turn signal, press the turn signal switch towards the switch case.
6.8 Emergency OFF switch

The emergency OFF switch 1 is fitted on the right side of the handlebar.
Possible states
Emergency OFF switch off – In this position, the ignition circuit is inter-
rupted, a running engine stops, and the engine cannot be started.
Emergency OFF switch on – This position is necessary for operation as it

closes the ignition circuit.
100547-10
6 CONTROLS 36
6.9 Electric starter button

The electric starter button 1 is fitted on the right side of the handlebar.
Possible states
• Electric starter button in basic position
• Electric starter button is pressed – The electric starter is actuated in this position.
100548-10
6.10 Ignition/steering lock

The ignition/steering lock 1 is in front of the upper triple clamp.
Info
The ignition may only be switched on using a black ignition key.
Use the orange programming key to activate and deactivate the black ignition key.
Possible states
Ignition OFF – In this position, the ignition circuit is interrupted, a running
engine stops, and a non-running engine will not start. The black ignition
100511-10
key can be removed.
Ignition ON – In this position, the ignition circuit is closed and the engine
can be started.
Steering locked – In this position, the ignition circuit is interrupted and the
steering locked. The black ignition key can be removed.
6 CONTROLS 37
6.11 Immobilizer
The electronic immobilizer secures the vehicle against unauthorized use.
The immobilizer is activated automatically and the engine electronics are locked when the
ignition key is withdrawn.
The red warning lamp flashes at 15 second intervals after one minute.
The red warning lamp can also indicate errors by flashing.
Info
The ignition key contains electronic components. Never attach multiple ignition keys
to a single key ring; this may cause mutual interference and lead to problems.
400915-01
A lost black ignition key must be deactivated to prevent unauthorized persons from operat-
ing the vehicle.
The second black ignition key is activated when the vehicle is shipped.
Another two spare ignition keys (key number on the KEYCODECARD) can be ordered from an
authorized KTM workshop, but they need to be activated for use.
6.12 Combination instrument

6.12.1 Overview
The combination instrument is installed in front of the handlebar.
The combination instrument is divided into 4 function areas.
1 Function buttons
2 Tachometer
3 Indicator lamps
4 Display
400913-10
6 CONTROLS 38
6.12.2 Function buttons

You can change the display mode with the MODE button 1.
Possible display modes are the distance traveled (ODO), trip master 1 (TRIP 1), trip mas-
ter 2 (TRIP 2) and the ambient temperature.
Press the SET button 2 to reset the trip master 1 function (TRIP 1) and trip master 2 func-
tion (TRIP 2) to 0.0.
Button 3 has no function.
400914-10
6.12.3 Tachometer
The tachometer 1 shows the engine speed in revolutions per minute.
The red marking 2 shows the overspeed range of the engine.
400916-10
6 CONTROLS 39
6.12.4 Indicator lamps

The indicator lamps offer additional information about the operating state of the motorcy-
cle.
Possible states
The turn signal indicator lamp flashes green simultaneously with the turn
signal – The turn signal is switched on.
The idle speed indicator lamp lights up green – The transmission is

switched to idle.
The high beam indicator lamp lights up blue – The high beam is switched
400917-01
on.
The temperature warning lamp lights up red – The coolant temperature has
reached a critical value.
The fuel level warning lamp lights up orange – The fuel level has reached
the reserve mark. The display switches to TRIP F.
The oil pressure warning lamp lights up red – The oil pressure is too low.
FI warning lamp (MIL) lights up/flashes orange – The OBD (on-board diagno-
sis) has detected an emission- or safety-critical error.
The immobilizer indicator lamp lights up or flashes red – Status or error

message for immobilizer/alarm system.
The battery warning lamp lights up red – The voltage in the vehicle system
is too low.
6 CONTROLS 40
6.12.5 Display
When you switch on the ignition, all display segments light up for one second as a function
test.
400892-01
LEnGth
Following the display function test, the wheel circumference LEnGth is shown for one sec-
ond.
Info
2205 mm equals the circumference of the 21" front wheel with a series production
tire.
The display then changes to the last selected mode.
400837-01
6 CONTROLS 41
6.12.6 Speed display

The speed 1 is shown in kilometers per hour km/h or in miles per hour mph.
400838-10
6.12.7 Setting kilometers or miles
Info
If you change the unit, the value ODO is retained and converted accordingly.
Making the setting according to the country.
Condition
The motorcycle is standing.
6 CONTROLS 42
– Switch on the ignition by turning the black ignition key to the position ON .
– Press the MODE button repeatedly until the ODO mode is active.
– Keep the MODE button pressed until the display mode changes from km/h to mph or
from mph to km/h.
400893-10
6.12.8 Time
The time is shown in area 1 of the display.
Info
After reconnecting the battery or changing the fuse, the time must be reset.
400893-11
6.12.9 Setting the clock

Condition
6 CONTROLS 43
– Press the MODE button repeatedly until the ODO mode is active.
– Keep the MODE button and the SET button pressed simultaneously.
The time display begins to flash.
– Press the MODE button to set the hour.
– Press the SET button to set the minute.
– Keep the MODE button and the SET button pressed simultaneously.
The time is set.
400893-12
6.12.10 ODO display

In the ODO display mode, the total distance traveled is shown in kilometers or miles.
Info
This value is retained, even if the battery is disconnected and/or the fuse blows.
400839-01
6.12.11 Setting/resetting display TRIP 1
Info
The TRIP 1 trip counter is always running and counts up to 999.9.
The trip counter can be used to measure the distance covered during trips or between two refueling stops. After the value 999.9 is
reached, the trip counter starts at 0.0 again.
6 CONTROLS 44
– Press the MODE button repeatedly until the TRIP 1 mode is active.
– Keep the SET button pressed.
The TRIP 1 display is set to 0.0.
400840-01
6.12.12 Setting/resetting display TRIP 2
Info
The TRIP 2 trip counter is always running and counts up to 999.9.
The trip counter can be used to measure the distance covered during trips or between two refueling stops. After the value 999.9 is
reached, the trip counter starts at 0.0 again.
– Press the MODE button repeatedly until the TRIP 2 mode is active.
– Keep the SET button pressed.
The TRIP 2 display is set to 0.0.
400841-01
6 CONTROLS 45
6.12.13 TRIP F display

If the fuel level drops to the reserve mark, the display automatically changes to TRIP F and
starts to count from 0.0, regardless of the previous display mode.
Info
The low fuel warning lamp lights up in parallel to the TRIP F display.
400842-01
6.12.14 Ambient temperature indicator

The ambient temperature 1 is displayed in °C or °F.
400893-13
6.12.15 Setting the temperature unit of measure

Condition
6 CONTROLS 46
– Press the MODE button repeatedly until the ambient temperature is active.
– Keep the MODE button pressed until the display mode changes from °C to °F or from °F
to °C.
400893-14
6.12.16 Warning of icy roads

The ice symbol lights up to indicate an increased danger of slippery roads.
The ice symbol appears in the display when the ambient temperature drops below the
specified value.
Temperature 3 °C (37 °F)
The ice symbol goes out in the display when the ambient temperature rises above the
specified value again.
Temperature 4 °C (39 °F)
400894-10
6 CONTROLS 47
6.12.17 Coolant temperature indicator

The temperature display consists of 12 bars. The more bars that light up, the hotter the
coolant. When the upper bar lights up, all bars in the display begin to flash and the temper-
ature warning lamp lights up.
Possible states
• Engine cold – Up to five bars light up.
• The engine is warm – Six to eleven bars light up.
• Engine hot – All twelve bars flash.
400617-01
6.13 Hazard warning flasher switch/hazard warning flasher

The hazard warning flasher switch 1 is found to the left of the combination instrument.
The hazard warning flasher is used to indicate emergency situations.
Info
The hazard warning flasher can be activated or deactivated while the ignition is
switched on or up to 30 seconds after the ignition is switched off.
To spare battery power, only press the hazard warning flasher as long as necessary.
Possible states
B00116-11
Hazard warning flasher off
Hazard warning flasher on – All four turn signals, the hazard warning
flasher switch and the green turn signal indicator lamp in the combination
instrument flash.
6 CONTROLS 48
6.14 Socket for electrical accessories

The socket 1 for electrical accessories is located to the left of the combination instrument.
It is connected to the battery without an additional switch.
Socket for electrical accessories
Voltage 12 V
Maximum current con- 10 A
sumption
B00116-10
6.15 Opening the filler caps
Danger
Fire hazard Fuel is highly flammable.
– Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is
spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
– Fuel in the fuel tank expands when warm and can escape if the tank is overfilled. See the notes on refueling.
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
– Avoid contact between fuel and skin, eyes and clothing. Do not inhale fuel vapors. If fuel gets into your eyes, rinse immediately
with water and contact a doctor. Wash affected skin areas immediately with soap and water. If fuel is swallowed, contact a doc-
tor immediately. Change clothing that has come into contact with fuel. Store fuel in a suitable canister according to regulations
and keep it out of the reach of children.
6 CONTROLS 49
Warning
– Lift the cover 1 of the filler cap and insert the ignition key in the lock.
Note
Danger of damage Ignition key breakage.
– To take pressure off of the ignition key, push down on the filler cap. Damaged igni-
tion keys must be replaced.
– Turn the ignition key 90° clockwise.

– Raise the filler cap, withdraw the ignition key and open the second filler cap.
B01349-10 – Remove the ignition key.
Info
The motorcycle is equipped with two fuel tanks and two filler necks. The fuel
tanks are connected to each other with a fuel line that equalizes the fuel level.
The two filler caps are equipped with a ventilation system.
6 CONTROLS 50
6.16 Closing the filler caps
Warning
Fire hazard Fuel is highly flammable, poisonous and harmful to your health.
– When closing the filler cap, ensure that it is closed correctly. Change cloth-
ing that came into contact with fuel. Immediately clean skin that came into
contact with fuel using soap and water.
– Push the filler caps closed until the locks engage.

– Close the covers.
B01350-01
6.17 Unlocking the storage compartment

– Insert the ignition key into the seat lock.
– Turn the ignition key to position B.
– Remove the ignition key.
B01351-10
6 CONTROLS 51
6.18 Locking the storage compartment

– Turn the ignition key to position A.
B01352-10
6.19 Opening the storage compartment

– Unlock the storage compartment. ( p. 50)
– Press button 1 toward the seat and raise the cover at the same time.
Info
The storage compartment can only be opened if it was first unlocked using the
seat lock.
B01353-10
6 CONTROLS 52
6.20 Closing the storage compartment

– Push down on the rear of the cover until it audibly engages.
Info
The storage compartment can be opened again as long as it has not been locked
using the seat lock.
– Lock the storage compartment. ( p. 51)
B01353-01
6.21 Fuel taps

There is a fuel tap 1 on every fuel tank.
Info
The fuel taps must be open during operation.
The fuel taps are only closed when dismantling the fuel tank.
Possible states
• Fuel supply closed – The knurled screws are turned clockwise as far as possible. The
level cannot be compensated and no fuel can flow out of the fuel tank.
• Fuel tap open – The knurled screws are turned counterclockwise as far as possible.
100524-10
The level can be compensated and the fuel can flow out of the fuel tank.
6 CONTROLS 53
6.22 Seat lock

The seat lock 1 is located in the left side cover below the seat.
The seat lock unlocks the seat and locks and unlocks the storage compartment.
Possible states
• A Storage compartment locked
• B Storage compartment unlocked
• C Seat unlocked
The seat lock can be locked with the ignition key.
B01354-10
6.23 Tool set

The tool set 1 is located in the storage compartment under the seat.
The extension 2 can be mounted on several of the wrenches in the tool set.
B01355-10
6 CONTROLS 54
6.24 Handrails
The handrails 1 are used for moving the motorcycle around.
When you have a passenger, the passenger can hold on the handrails during the trip.
B01356-10
6.25 Luggage rack plate

The luggage rack plate 1 is located behind the seat.
The base plate of a luggage system (optional) can be attached to the luggage rack plate.
The luggage rack plate may not be loaded with more than the specified weight.
Maximum permissible load 8 kg (18 lb.)
on luggage rack plate
Info
Note the information provided by the luggage manufacturer.
B01356-11
6 CONTROLS 55
6.26 Passenger footrests

The passenger footrests can be folded up and down.
Possible states
• Passenger footrests folded up – For operation without a passenger.
• Passenger footrests folded down – For operation with a passenger.
B01357-01
6.27 Shift lever

Shift lever 1 is mounted on the left side of the engine.
100526-10
6 CONTROLS 56
The gear positions can be seen in the photograph.

The neutral or idle position is between the first and second gears.
100527-10
6.28 Foot brake lever

Foot brake lever 1 is located in front of the right footrest.
The rear brake is activated using the foot brake lever.
100525-10
6 CONTROLS 57
6.29 Side stand

The side stand 1 is located on the left side of the vehicle.
The side stand is used for parking the motorcycle.
Info
The side stand must be folded up during motorcycle use.
Side stand is coupled with the safety start system; see the riding instructions.
Possible states
• Side stand folded out – The vehicle can be leaned on the side stand. The safety start
system is active.
B01358-10
• Side stand folded in – This position is mandatory for all trips. The safety start system
is inactive.
6.30 Center stand

The vehicle is equipped with a center stand 1 in addition to a side stand.
B01359-10
7 PREPARING FOR USE 58
7.1 Information on first use
Danger
Danger of accidents Danger arising from the rider's judgement being impaired.
– Do not operate the vehicle while under the influence of alcohol, drugs and certain medications or physically or mentally
impaired.
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.
– Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle. Always wear
protective clothing that is in good condition and meets the legal requirements.
Warning
Danger of crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels.
– The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle.
Warning
Danger of accidents Uncontrollable handling characteristic due to non-approved and/or non-recommended tires/wheels.
– Only tires/wheels approved by KTM and with the corresponding speed index should be used.
Warning
Danger of accidents Reduced road grip with new tires.
– New tires have a smooth rolling surface and therefore cannot provide full road grip. The entire rolling surface must be rough-
ened in the first 200 kilometers (124.3 miles) by moderate riding at alternating angles. The full grip levels are not achieved
until the tires have been run in.
Warning
Danger of accidents Failure of brake system.
– If the foot brake lever is not released, the brake linings drag continuously. The rear brake may fail due to overheating. Take your
foot off the foot brake lever when you are not braking.
Info
When using your vehicle, remember that others may feel disturbed by excessive noise.
– Make sure that the pre-delivery inspection work has been carried out by an authorized KTM workshop.
You receive a delivery certificate and the service record at vehicle handover.
– Before your first trip, read the entire operating instructions carefully.
– Get to know the controls.
– Adjust the basic setting of the clutch lever. ( p. 108)
– Adjust the free travel of hand brake lever. ( p. 111)
– Adjust the basic position of foot brake lever. x
– Get used to handling the motorcycle on a suitable piece of land before making a longer trip. Try also to ride as slowly as possible and
in a standing position to get a better feeling for the vehicle.
– Hold the handlebar firmly with both hands and keep your feet on the footrests when riding.
– Run the engine in.
7.2 Running in the engine

– Do not exceed the specified engine speed and load during the running-in period.
Guideline
Maximum engine speed
During the first: 1,000 km (621.4 mi) 6,500 rpm
After the first: 1,000 km (621.4 mi) 9,500 rpm
– Avoid full-throttle operation!
7.3 Loading the vehicle
Warning
Danger of accidents Unstable handling characteristics.
– Do not exceed the maximum permitted weight and axle loads. The overall weight consists of: motorcycle operational and with a
full tank, driver and passenger with protective clothing and helmet, baggage.
Warning
Danger of accidents Unstable handling characteristics due to incorrect mounting of suitcase and/or tank rucksack.
– Mount and secure suitcase and tank rucksack according to the manufacturer's instructions.
Warning
Danger of accidents Unstable handling characteristics at high speed.
– Adapt your speed according to your payload. Ride more slowly if your motorcycle is loaded with cases or other baggage.
Maximum speed with luggage 130 km/h (80.8 mph)
Warning
Danger of accidents Risk of breakage of suitcase system.
– If you have fitted suitcases on your motorcycle, read the manufacturer's specifications concerning the maximum payload.
Warning
Danger of accidents Poor visibility for other road users due to slipped baggage.
– If the tail light is covered, you are less visible to traffic behind you, especially in the dark. Check that your baggage is fixed
properly at regular intervals.
Warning
Danger of accidents Changed handling characteristics and longer stopping distance with excessive payload.
– Adapt your speed according to your payload.
Warning
Danger of accidents Unstable handling characteristics due to slipped baggage.
– Check the way your baggage is fixed regularly.
Warning
Danger of burns A hot exhaust system can burn baggage.
– Fasten your baggage in such a way that it cannot be burned or singed by the hot exhaust system.
– If you are carrying baggage, make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distri-
bution between the front and rear wheels.
– Do not exceed the maximum permitted total weight and the axle loads.
Guideline
Maximum permissible total weight 430 kg (948 lb.)
Maximum permissible front axle load 200 kg (441 lb.)
Maximum permissible rear axle load 250 kg (551 lb.)
8 RIDING INSTRUCTIONS 62
8.1 Checks and maintenance measures when preparing for use
Info
Before every trip, check the condition of the vehicle and ensure that it is roadworthy.
The vehicle must be in perfect technical condition when it is being operated.
– Check the engine oil level. ( p. 167)

– Check the front brake fluid level. ( p. 113)
– Check the rear brake fluid level. ( p. 117)
– Check the front brake linings. ( p. 115)
– Check the rear brake linings. ( p. 119)
– Check that the brake system is functioning properly.
– Check the coolant level in the compensating tank. ( p. 158)
– Check the chain for dirt. ( p. 100)
– Check the chain tension. ( p. 102)
– Check the tire condition. ( p. 128)
– Check the tire air pressure. ( p. 129)
– Check the spoke tension. ( p. 130)
– Check the settings of all controls and ensure that they can be operated smoothly.
– Check that the electrical equipment is functioning properly.
– Check that baggage is correctly secured.
– Sit on the motorcycle and check the rear mirror setting.
– Check the fuel level.
8.2 Starting
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death.
– When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed
space without an effective exhaust extraction system.
Caution
Danger of accidents If the vehicle is operated with a discharged battery or without a battery, electronic components and safety
equipment may be damaged.
– Never operate the vehicle with a discharged battery or without a battery.
Note
Engine failure High engine speeds in cold engines have a negative effect on the service life of the engine.
– Always warm up the engine at low engine speeds.
– Turn the emergency OFF switch to the position .

After you switch on the ignition, you can hear the fuel pump working for about two
seconds. The function test of the combination instrument is run at the same time.
– Shift the transmission to neutral.
The green idling speed indicator lamp N 1 lights up.
– Press the electric starter button .
Info
Do not press the electric starter button until the function test of the combination
instrument is finished.
When starting, DO NOT open the throttle. If you open the throttle during the start-
ing procedure, fuel is not injected by the engine management system and the
engine cannot start.
Press the starter for a maximum of 5 seconds. Wait for a least 5 seconds before
trying again.
This motorcycle is equipped with a safety start system. You can only start the
engine if the transmission is in neutral or if the clutch is pulled when a gear is
engaged. If you engage a gear with the side stand folded down, the engine stops.
– Take the motorcycle off of the main stand or side stand.
400918-10
8.3 Starting off

– Pull the clutch lever, engage 1st gear, release the clutch lever slowly and simultaneously open the throttle carefully.
8.4 Shifting, riding
Warning
Danger of accidents Abrupt load alterations can cause the vehicle to get out of control.
– Avoid abrupt load alterations and sudden braking actions, and adapt your speed to the road conditions.
Warning
Danger of accidents If you change down at high engine speed, the rear wheel can lock up.
– Do not change into a low gear at high engine speed. The engine races and the rear wheel can lock up.
Warning
Danger of accidents Malfunctions caused by incorrect ignition key position.
– Do not change the ignition key position during a journey.
Warning
Danger of accidents Distraction from traffic activity by adjustments to the vehicle.
– Make all adjustments when the vehicle is at a standstill.
Warning
Risk of injury Falling off of the passenger.
– The passenger must be able to hold himself or herself properly on the passenger seat, to hold onto the rider or to hold onto the
handrails and place his or her feet onto the passenger footrests. Note the regulations governing the minimum age of passengers
in your country.
Warning
Danger of accidents Danger of accidents caused by dangerous driving.
– Comply with traffic regulations and ride defensively and foresightedly to detect sources of danger early on.
Warning
Danger of accidents Reduced road grip with cold tires.
– On every journey, take the first miles carefully at moderate speed until the tires reach operating temperature and optimal road
grip is ensured.
Warning
Warning
Danger of accidents Unstable handling characteristics.
– Do not exceed the maximum permitted weight and axle loads. The overall weight consists of: motorcycle operational and with a
full tank, driver and passenger with protective clothing and helmet, baggage.
Warning
Danger of accidents Unstable handling characteristics due to slipped baggage.
– Check the way your baggage is fixed regularly.
Warning
Danger of accidents Lack of roadworthiness.
– After a fall, check the vehicle as usual before preparing for use.
Note
Engine failure Unfiltered intake air has a negative effect on the service life of the engine.
– Never ride the vehicle without an air filter since dust and dirt can get into the engine and result in increased wear.
Note
Engine failure Overheating of engine.
– If the coolant temperature warning lamp lights up, stop and switch off the engine. Allow the engine to cool down and check the
coolant level in the radiator, and top up if necessary. If you continue with the coolant temperature warning lamp alight, you may have
engine failure.
Info
If you hear unusual noises while riding, stop immediately, switch off the engine and contact an authorized KTM workshop.
– When conditions allow (incline, road situation, etc.), you can shift into a higher gear.
– Release the throttle while simultaneously pulling the clutch lever, shift into the next
gear, release the clutch and open the throttle.
Info
You can see the positions of the six forward gears in the figure. The neutral or
idle position is between the first and second gears. First gear is used for starting
off or for steep inclines.
The operating temperature is reached when 6 bars of the temperature indicator
100527-10 light up.
– After reaching maximum speed by fully opening the throttle grip, turn the throttle back
so it is ¾ open. This will barely reduce the speed but fuel consumption will be consid-
erably lower.
– Accelerate only up to a speed suitable for the road surface and weather conditions.
When traveling in bends, do not shift, and accelerate very carefully.
– To shift down, brake if necessary and close the throttle at the same time.
– Pull the clutch lever and shift into a lower gear, release the clutch lever slowly and open
the throttle or shift again.
– If the engine is killed at an intersection, for example, just pull the clutch lever and
press the E starter button. The transmission does not need to be shifted into neutral.
– Switch off the engine if you expect to be standing for a long time.
– If the FI warning lamp (MIL) lights up during a trip, stop immediately. When you shift to
neutral, the FI warning lamp (MIL) starts to flash.
Info
From the flashing rhythm, you can derive a two-digit number, the so-called
flashing code. The flashing code tells you which component has a fault.
– If the ice symbol appears in the combination instrument, the streets may be icy.
Adjust your speed to the road conditions.
8.5 Braking
Warning
Danger of accidents Reduced braking efficiency due to a wet or dirty brake system.
– Clean or dry a dirty or wet brake system by riding and braking gently.
Warning
Danger of accidents Reduced braking efficiency caused by spongy pressure point of front or rear brake.
– Check the brake system and do not continue riding. (Your authorized KTM workshop will be glad to help.)
Warning
Danger of accidents Failure of brake system.
– If the foot brake lever is not released, the brake linings drag continuously. The rear brake may fail due to overheating. Take your
foot off the foot brake lever when you are not braking.
Warning
Danger of accidents Longer stopping distance due to higher overall weight.
– Take the longer stopping distance into account when carrying a passenger and baggage.
Warning
Danger of accidents Delayed brake action on salted roads.
– There may be salt deposits on the brake discs. In order to restore the normal braking efficiency, you will need to remove the
deposits from the discs by carefully applying the brakes.
Warning
Danger of accidents If you brake too hard, the wheels can lock.
– Adapt your braking to the traffic situation and the road conditions.
– When braking, first throttle back and then apply the front and rear brakes at the same time.
– On sandy, wet or slippery surfaces, use the rear brake.
– Braking should always be completed before you enter a bend. Change down to a lower gear that is appropriate for your speed.
– On long downhill stretches, use the braking effect of the engine. Do this by changing down two gears, but do not race the engine. You
will require less braking force and the brakes will not overheat.
8.6 Stopping, parking
Warning
Risk of misappropriation Usage by unauthorized persons.
– Never leave the vehicle while the engine is running. Secure the vehicle against use by unauthorized persons. If you leave the
vehicle, lock the steering and remove the ignition key.
Warning
Danger of burns Some vehicle components become very hot when the vehicle is operated.
– Do not touch hot components such as exhaust system, radiator, engine, shock absorber, and the brake system. Allow these
components to cool down before starting work on them.
Note
Danger of damage The parked vehicle may roll away or fall over.
– Always place the vehicle on a firm and even surface.
Note
Fire hazard Some vehicle components become very hot when the vehicle is operated.
– Do not park the vehicle near flammable or explosive substances. Do not place objects on the vehicle while it is still warm from being
run. Always let the vehicle cool first.
Note
Material damage Damage and destruction of components by excessive load.
– The side stand is designed for the weight of the motorcycle only. Do not sit on the motorcycle when it is supported by the side stand
only. The side stand and/or the frame could be damaged and the motorcycle could fall over.
Note
Material damage Damage and destruction of components from excessive load.
– The center stand is only designed for the weight of the motorcycle and luggage. Do not sit on the motorcycle while it is resting on the
center stand. The center stand or frame could be damaged and the motorcycle could fall over.
– Pull the motorcycle up onto the center stand using the handrail and not the handwheel of the shock absorber adjustment. The shock
absorber could become leaky.
– Apply the brakes.

– Switch off the ignition by turning the black ignition key to the position OFF .
Info
If you switch off the engine with the emergency OFF switch but the ignition remains switched on at the ignition lock, power
continues to flow to most power consumers and the battery is soon discharged. Therefore, always switch off the engine with the
ignition key; the emergency OFF switch is provided for emergency situations only.
– Park the motorcycle on a firm surface.

Alternative 1
– Swing the side stand to the front with your foot as far as it will go and rest the vehicle on it.
Alternative 2
– Raise the vehicle using the center stand. ( p. 86)
– Lock the steering by turning the handlebar to the left, pressing the black ignition key down in the position OFF and turning it to the
position . To engage the steering lock more easily, move the handlebars gently back and forth. Remove the black ignition key.
8.7 Transport
Note
Note
Fire hazard Some vehicle components become very hot when the vehicle is operated.
– Do not park the vehicle near flammable or explosive substances. Do not place objects on the vehicle while it is still warm from being
run. Always let the vehicle cool first.
– Switch off the engine and remove the ignition key.

– Use tension belts or other suitable devices to secure the motorcycle against accidents
or falling over.
401475-01
8.8 Refueling
Danger
Warning
– Avoid contact of the fuel with skin, eyes and clothing. Do not inhale fuel vapors. If fuel gets into your eyes, rinse immediately
tor immediately. Change clothing that has come into contact with fuel.
Note
Material damage Premature clogging of the fuel filter.
– In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the
fuel system. (Your authorized KTM workshop will be glad to help.)
– Only refuel with clean fuel that meets the specified standards.
Warning
– Switch off the engine.

– Lean the vehicle on the side stand.
– Open the filler caps. ( p. 48)
– Fill the right fuel tank with fuel no higher than level A.
Guideline
Measurement of A 75 mm (2.95 in)
– Fill the left fuel tank no higher than the lower edge of the filler neck.
Total fuel tank 20 l (5.3 US gal) Super unleaded (ROZ 95/RON 95/PON
capacity, approx. 91) ( p. 214)
Info
If the right fuel tank is filled to the filler neck, fuel may run out of the motorcy-
cle if parked on the side stand and the fuel becomes warm.
– Close the filler caps. ( p. 50)

When using low octane fuel
Note
800111-10 Engine failure Low-quality fuel damages the engine.
– Operate the vehicle with fuel with an octane rating below 95 (ROZ 95/RON
95/PON 91) for no more than one tank full.
– The ignition curve must be adjusted to low octane fuel.
– Adjust the ignition curve to the fuel quality. ( p. 166)

– Press the SET button 2 for two seconds.
The fuel level warning lamp 1 switches off. TRIP F is set to 0.0 and the previous
display mode appears.
Info
If you do not press the SET button 2, the reset takes place automatically after
about three minutes.
400913-12
9 SERVICE SCHEDULE 75
9.1 Service schedule

K10N K75A K150A K300A
Check that the electrical equipment is functioning properly. • • • •
Read out the trouble code memory using the KTM diagnostics tool. x • • • •
Check the measured service values with the KTM diagnostics tool. x • • •
Change the engine oil and filter, clean the oil screens. x ( p. 168) • • • •
Check the oil jet for the clutch lubrication. x • • •
Check the front brake linings. ( p. 115) • • • •
Check the rear brake linings. ( p. 119) • • • •
Check the brake discs. ( p. 112) • • • •
Check that the brake lines are undamaged and free of leaks. • • • •
Check the rear brake fluid level. ( p. 117) • • • •
Check the free travel of the foot brake lever. ( p. 116) • • • •
Check that the shock absorber and fork are leak tight. Perform a fork service and shock absorber
• • • •
service as needed and depending on how the vehicle will be used.
Check the swingarm bearing. x • • •
Check the wheel bearing for play. x • • •
Check the tire condition. ( p. 128) • • • •
Check the tire air pressure. ( p. 129) • • • •
Check the spoke tension. ( p. 130) • • • •
Check the rim run-out. x • • • •
Check the chain, rear sprocket and engine sprocket. ( p. 105) • • •
Check the chain tension. ( p. 102) • • • •
K10N K75A K150A K300A

Lubricate all moving parts (e.g. side stand, hand lever, chain, ...) and check for smooth opera-
• • • •
tion.x
Clean dust boots of fork legs. ( p. 88) • • •
Check the front brake fluid level. ( p. 113) • • • •
Bleed the fork legs. ( p. 87) • • •
Check the steering head bearing play. ( p. 89) • • • •
Change the spark plugs. x • •
Check the valve clearance. x • •
Check all hoses (e.g. fuel, cooling, bleeding, drainage, ...) and sleeves for cracking, leaks, and
• •
incorrect routing. x
Check the antifreeze and coolant level. ( p. 155) • • • •
Check the wiring harness of the throttle valve body for damage and correct routing. x • •
Check the cables for damage and kink-free routing. x • •
Check the control cables for damage, kink-free routing and adjustment. • • • •
Change the air filter. Clean the air filter box. x • •
Check the fuel pressure. x • • •
Check the value of the manifold absolute pressure sensor (PM value) with the KTM diagnostics
• • •
tool. x
Check the CO adjustment with the KTM diagnostics tool. x • • •
Check/rectify the fluid level of the hydraulic clutch. ( p. 108) • • •
Check the screws and nuts for tightness. x • • • •
Change the coolant. x •
Change the front brake fluid. x • •
Change the rear brake fluid. x • •
K10N K75A K150A K300A

Check the clutch. x • •
Check the headlight setting. ( p. 148) • • • •
Check that the radiator fan is functioning properly. x • • • •
Final check: Check that the vehicle is roadworthy and take a test ride. • • • •
Read out the error memory after the test ride using the KTM diagnostics tool.
x • • • •
Make the necessary service entries in the KTM DEALER.NET and service record. x • • • •
K10N: Once after 1,000 km (621.4 mi)
K75A: Every 7,500 km (4,660 mi) or annually
K150A: Every 15,000 km (9,321 mi) or every 2 years
K300A: Every 30,000 km (18,641 mi) or every 4 years
10 TUNING THE CHASSIS 78
10.1 Fork/shock absorber

The fork and the shock absorber offer many options of adapting the suspension to your rid-
ing style and the payload.
Info
To help you adapt the vehicle, we have summarized our findings in Table 1. You
can find the table under the seat.
These adjustments should be understood as a guideline and should always be the basis of
your own personal suspension adaptation. Do not change the adjustments at random or by
more than ± 40%, since otherwise the riding characteristics could deteriorate, particularly
B01355-11 at high speeds.
10.2 Adjusting the compression damping of the fork
Info
The hydraulic compression damping determines the fork suspension behavior.
– Remove protection covers 1.

– Turn adjusting screws 2 clockwise all the way.
Info
The adjusting screws are located at the bottom end of the fork legs.
Make the same adjustment on both fork legs.
– Turn back counterclockwise by the number of clicks corresponding to the fork type.
B01360-10
Guideline
Compression damping
Comfort 20 clicks
Standard 15 clicks
Sport 10 clicks
Full payload 10 clicks
Info
Turn clockwise to increase damping; turn counterclockwise to reduce damping.
– Mount protection covers 1.
10.3 Adjusting the rebound damping of the fork
Info
The hydraulic rebound damping determines the fork rebound behavior.
– Turn adjusting screws 1 clockwise all the way.
Info
The adjusting screws are located at the top end of the fork legs.
– Turn back counterclockwise by the number of clicks corresponding to the fork type.
100534-10
Guideline
Rebound damping
Comfort 23 clicks
Standard 18 clicks
Sport 13 clicks
Info
10.4 Adjusting the spring preload of the fork

– Turn adjusting screws 1 counterclockwise all the way.
Info
– Turn back clockwise by the number of turns corresponding to the fork type.
Guideline
Spring preload - Preload Adjuster
Comfort 5 turns
B00554-10
Standard 5 turns
Sport 8 turns
Full payload 7 turns
Info
Turn clockwise to increase the spring preload; turn counterclockwise to reduce
the spring preload.
Adjusting the spring preload has no influence on the absorption setting of the
rebound damping.
Basically, however, you should set the rebound damping higher with a higher
spring preload.
10.5 Compression damping of the shock absorber

The compression damping of the shock absorber is divided into two ranges: high-speed and low-speed.
High-speed and low-speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed.
The high-speed setting, for example, has an effect on the landing after a jump: the rear wheel suspension compresses more quickly.
The low-speed setting, for example, has an effect when riding over long ground swells: the rear wheel suspension compresses more slowly.
These two ranges can be adjusted separately, although the transition between high-speed and low-speed is gradual. Thus, changes in the
high-speed range affect the compression damping in the low-speed range and vice versa.
10.6 Adjusting the low-speed compression damping of the shock absorber
Caution
Danger of accidents Disassembly of pressurized parts can lead to injury.
– The shock absorber is filled with high density nitrogen. Adhere to the description provided. (Your authorized KTM workshop will
be glad to help.)
Info
The low-speed setting can be seen during the slow to normal compression of the shock absorber.
– Turn adjusting screw 1 clockwise with a screwdriver up to the last perceptible click.
Info
Do not loosen nut 2!
– Turn back counterclockwise by the number of clicks corresponding to the shock

absorber type.
Guideline
Compression damping, low-speed
B01361-10
Comfort 25 clicks
Standard 20 clicks
Sport 15 clicks
Info
10.7 Adjusting the high-speed compression damping of the shock absorber
Caution
be glad to help.)
Info
The high-speed setting can be seen during the fast compression of the shock absorber.
– Turn adjusting screw 1 clockwise all the way using a socket wrench.
Info
– Turn back counterclockwise by the number of turns corresponding to the shock

absorber type.
Guideline
Compression damping, high-speed
B01361-11
Comfort 2 turns
Standard 1.5 turns
Sport 1 turn
Full payload 1 turn
Info
10.8 Adjusting the rebound damping of the shock absorber
Caution
be glad to help.)
– Turn adjusting screw 1 clockwise up to the last perceptible click.
Info
– Turn back counterclockwise by the number of clicks corresponding to the shock

absorber type.
Guideline
Rebound damping
100539-10
Comfort 20 clicks
Standard 15 clicks
Sport 10 clicks
Info
10.9 Adjusting the spring preload of the shock absorber
Caution
be glad to help.)
– Turn handwheel 1 counterclockwise as far as it will go.

– Turn it clockwise by the number of turns corresponding to the shock absorber type and
use.
Guideline
Comfort 4 turns
Standard 4 turns
Sport 8 turns
B01362-10
Info
The handwheel can be swung out to make settings.
Turn clockwise to increase the spring preload; turn counterclockwise to reduce
the spring preload.
11 SERVICE WORK ON THE CHASSIS 86
11.1 Raising the vehicle using the center stand
Note
Note
Material damage Damage and destruction of components from excessive load.
– The center stand is only designed for the weight of the motorcycle and luggage. Do not sit on the motorcycle while it is resting on the
center stand. The center stand or frame could be damaged and the motorcycle could fall over.
– Pull the motorcycle up onto the center stand using the handrail and not the handwheel of the shock absorber adjustment. The shock
absorber could become leaky.
– Position yourself to the left of the vehicle.

– Hold the handlebar with the left hand and press the center stand onto the ground with
your right foot.
– Put your full weight on extension arm 1 of the center stand while pulling the vehicle up
using the left handrail until the center stand folds forward all the way.
B01363-10
11.2 Raising the vehicle off of the center stand
Note
– Unlock the steering and move the vehicle forward with both hands on the handlebar.
– As the vehicle moves off of the center stand, activate the front brake to prevent the
vehicle from rolling.
– Check that the center stand is folded all the way up.
B01364-01
11.3 Bleeding the fork legs

Preparatory work
Main work
– Release bleeder screws 1.
Any excess pressure escapes from the interior of the fork.
– Tighten the bleeder screws.
Info
Carry out this operation on both fork legs.
100536-10
11.4 Cleaning the dust boots of the fork legs

Preparatory work
Main work
– Push dust boot 1 of both fork legs downwards.
Info
The dust boots should remove dust and coarse dirt particles from the fork tubes.
Over time, dirt can penetrate behind the dust boots. If this dirt is not removed,
the oil seals behind can start to leak.
Warning
B01365-10 Danger of accidents Reduced braking efficiency due to oil or grease on the
brake discs.
– Always keep the brake discs free of oil and grease, and clean them with
brake cleaner when necessary.
– Clean and oil the dust boots and inner fork tube of both fork legs.
Universal oil spray ( p. 217)

– Press the dust boots back into their normal position.
– Remove excess oil.
Finishing work
– Raise the vehicle off of the center stand. ( p. 87)
11.5 Checking the steering head bearing play
Warning
Danger of accidents Unstable vehicle handling from incorrect steering head bearing play.
– Adjust the steering head bearing play without delay. (Your authorized KTM workshop will be glad to help.)
Info
If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the
frame can become damaged over time.
Preparatory work
Main work
– Bear down on the rear of the vehicle or raise it on the underride guard.
The front wheel is not in contact with the ground.
– Move the handlebar to the straight-ahead position. Move the fork legs back and forth in
the direction of travel.
Play should not be detectable on the steering head bearing.
» If there is no detectable play:
– Adjust the steering head bearing play. x
B00115-01
– Move the handlebar to and fro over the entire steering range.
It must be possible to move the handlebar easily over the entire steering range. There
should be no detectable detent positions.
» If detent positions are detected:
– Adjust the steering head bearing play. x
– Check the steering head bearing and adjust if necessary.
11.6 Removing the front side cover
Info
The operations are the same on the left and right sides.
– Remove screws 1.
– Carefully swing out the side cover 2 at the top and disconnect the plug-in connectors
of the turn signal cables.
– Pull off the overflow hose of the fuel tank and take off the trim.
B00893-10
11.7 Installing the front side cover
Info
The operations are the same on the left and right sides.
– Position side cover 1 at the fuel tank on the bottom and hold it at an angle.
– Attach the overflow hose of the fuel tank to the connector.
– Connect the plug-in connectors of the turn signal cables and swing the side cover up
toward the vehicle.
– Mount and tighten screws 2 with the washers.
Guideline
Remaining chassis nuts M6 10 Nm (7.4 lbf ft)
– Check the function of turn signal.
B00893-11
11.8 Removing the radiator guard

– Remove screws 1 and radiator guard 2.
100641-10
– Pull nuts 3 off of the radiator.
Tip
Insert the screws into the holes of the radiator guard and mount the nuts. This
ensures that all required parts are available when needed.
100642-10
11.9 Installing the radiator guard

– Place nuts 1 onto tabs 2 of the radiator.
0
1 0
2 – Hook radiator guard 3 into holes 4 at the bottom and swing up to the radiator.
0
3 – Mount and tighten screws 5.
Guideline
Remaining chassis nuts M6 10 Nm (7.4 lbf ft)
4
0
5
0 0
1
100639-10
11.10 Removing the seat

– Turn the ignition key to position C.
– Lift up the seat at the rear, pull it back and remove from above.
B01354-11
11.11 Mounting the seat

– Hook projection 1 of the seat into the storage compartment, lower the seat at the rear
1
0 0
2 3
0 and push it forward at the same time. The two projections 2 must be inserted into the
frame.
– Push locking pin 3 into the lock housing and push the back of the seat down until the
locking pin locks in place with an audible click.
– Finally, check that the seat is correctly mounted.
100505-10
11.12 Removing the crash bar x

Info
The operations are the same for the left and right sides.
Preparatory work
Main work
– Remove screw 1.
101563-10
– Remove screws 2 and 3 and take off the crash bar.

– Remove the front spacer.
B01366-10
11.13 Installing the crash bar x

Info
The operations are the same for the left and right sides.
Main work
– Position the crash bar and attach the clamp to the frame tube.
– Mount screws 1 and 2 but do not tighten yet.
B01366-11
– Position the spacer and mount screw 3.

– Tighten screws 1 and 2.
Guideline
Screw, crash bar M8 15 Nm
(11.1 lbf ft)
– Tighten screw 3.
Guideline
Remaining chassis screws M8 25 Nm
101563-11
(18.4 lbf ft)
Finishing work
11.14 Removing the storage compartment and hanging it to one side x

Preparatory work
– Remove the seat. ( p. 93)
Main work
– Open the storage compartment. ( p. 51)
– Carefully remove the storage compartment and swing it to the right. Place a cloth
between the right fuel tank and the storage compartment to prevent damage.
B01367-10
11.15 Installing the storage compartment x

Main work
– Remove the cloth and position the storage compartment.
– Mount and tighten screws 1.
B01367-10
Finishing work
– Close the storage compartment. ( p. 52)
– Mount the seat. ( p. 93)
11.16 Removing the left fuel tank x

Danger
Warning
Preparatory work
– Switch off all power consumers and switch off the engine.
– Remove the crash bar. x( p. 94)
– Turn the knurled screws on both fuel taps clockwise as far as possible.
– Remove the front side cover. ( p. 90)
– Remove the storage compartment and hang it to one side. x( p. 96)
Main work
– Lift the fuel tank slightly at the front, detach at the upper bracket and swing away from
the vehicle at the top.
Info
Hold the fuel tank at roughly its installation height. Before it can be completely
removed, several hoses and plug-in connections need to be detached.
B00894-10
– Disconnect the plug-in connections of the fuel level indicator 2 and fuel pump 3.
– Detach hose 4.
– Disconnect fuel hose connection 5.
Info
Remaining fuel may flow out of the fuel hose.
– Push the hose clamp toward the rear and pull fuel hose 6 off of the fuel tap.
– Take off the fuel tank.
100618-10
11.17 Installing the left fuel tank x

Danger
Warning
Preparatory work
– Clean the fuel hose connection and check the O-ring for damage.
Main work
– Hold the fuel tank at roughly the installation height to connect the hoses and plug-in
connections.
– Attach fuel hose 1 to the fuel tap and push the hose clamp forward.
– Join fuel hose connection 2.
– Attach hose 3 to the connection.
– Join the plug-in connection of fuel pump 4 and fuel level indicator 5.
100618-11
– Lift the fuel tank slightly and attach it to the upper bracket.
Guideline
Screw, fuel tank M8 15 Nm
(11.1 lbf ft)
B00894-11
Finishing work
– Install the storage compartment. x( p. 96)
– Install the front side cover. ( p. 90)
– Turn the knurled screws on both fuel taps counterclockwise as far as possible.
– Check the fuel system for leakage.
– Install the crash bar. x( p. 95)
11.18 Checking for chain dirt

– Check the chain for coarse dirt accumulation.
» If the chain is very dirty:
– Clean the chain. ( p. 100)
400678-01
11.19 Cleaning the chain
Warning
Danger of accidents Oil or grease on the tires reduces their grip.
– Remove oil and grease with a suitable cleaning material.
Warning
Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs.
– Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary.
Warning
Environmental hazard Hazardous substances cause environmental damage.
– Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
The service life of the chain depends largely on its maintenance.
– Clean the chain regularly.

– Rinse off loose dirt with a soft jet of water.
– Remove old grease remains with chain cleaner.
Chain cleaner ( p. 215)
– After drying, apply chain spray.
Chain lube for road use ( p. 215)
400725-01
11.20 Checking the chain tension
Warning
Danger of accidents Danger caused by incorrect chain tension.
– If the chain tension is too high, the components of the secondary power train (chain, engine sprocket, rear sprocket, bearings
in transmission and rear wheel) are under additional load. Apart from premature wear, in extreme cases the chain can rupture
or the countershaft of the transmission can break. On the other hand, if the chain is loose, it can fall off the engine sprocket or
the rear sprocket and block the rear wheel or damage the engine. Check the chain tension and correct if necessary.
– Lean the motorcycle on the side stand.

B
0 – Shift the transmission to neutral.
– Push the chain upwards near the lower chain guard screw and measure chain
tension A.
Info
0
A The upper chain section B must be taut.
Chain wear is not always even, so you should repeat this measurement at differ-
ent chain positions.
400620-10
Chain tension 35… 40 mm (1.38… 1.57 in)
» If the chain tension does not meet specifications:
– Adjust the chain tension. ( p. 103)
11.21 Adjusting the chain tension
Warning
Danger of accidents Danger caused by incorrect chain tension.
– If the chain tension is too high, the components of the secondary power train (chain, engine sprocket, rear sprocket, bearings
in transmission and rear wheel) are under additional load. Apart from premature wear, in extreme cases the chain can rupture
or the countershaft of the transmission can break. On the other hand, if the chain is loose, it can fall off the engine sprocket or
the rear sprocket and block the rear wheel or damage the engine. Check the chain tension and correct if necessary.
Preparatory work
– Check the chain tension. ( p. 102)
Main work
– Loosen nut 1.
– Loosen nuts 2.
– Adjust the chain tension by turning the adjusting screws 3 on the left and right.
Guideline
Chain tension 35… 40 mm (1.38… 1.57 in)
Turn adjusting screws 3 on the left and right so that the markings on the left and
right chain adjuster 4 are in the same position in relation to reference marks C. The
rear wheel is then correctly aligned.
Info
The upper chain section must be taut.
Chain wear is not always even, so you should check the setting at different chain
positions.
– Tighten nuts 2.
– Make sure that chain adjusters 4 are resting against adjusting screws 3.
– Tighten nut 1.
Guideline
B01368-10
Nut, rear wheel spindle M25x1.5 90 Nm Thread greased
(66.4 lbf ft)
Info
Chain adjusters 4 can be turned through 180°.
11.22 Checking the chain, rear sprocket and engine sprocket

Preparatory work
Main work
– Check the rear sprocket and engine sprocket for wear.
» If the rear sprocket or engine sprocket is worn:
– Change the power set. x
Info
The rear sprocket, engine sprocket and chain should always be changed
together.
100132-10

– Pull the lower chain section with specified weight A.
Guideline
Weight, chain wear measurement 15 kg (33 lb.)
– Measure the distance B of 18 chain links in the lower chain section.
Info
A Chain wear is not always even, so you should repeat this measurement at differ-
ent chain positions.
Maximum distance B at the longest 272 mm (10.71 in)

chain section
» If distance B is greater than the specified measurement:
–
0
B Change the power set. x
Info
When the chain is replaced, the rear sprocket and engine sprocket
1 2 3 16 17 18 should also be changed.
400621-10
New chains wear out faster on old, worn sprockets.
For safety reasons, the chain has no chain joint.
– Check the chain sliding guard for wear.

» If the chain sliding guard is worn:
– Change the chain sliding guard. x
– Check the chain sliding guard for tightness.
» If the chain sliding guard is loose:
– Fully tighten the chain sliding guard.
Guideline
Screw, chain sliding M6 6 Nm Loctite® 243™
B00113-01
guard (4.4 lbf ft)
– Check the chain guide for wear.
» If the chain guide is worn:
– Change the chain guide. x
– Check the chain guide for tightness.
» If the chain guide is loose:
– Fully tighten the chain guide.
Guideline
Screw, chain guide M6 6 Nm Loctite® 243™
B00114-01
(4.4 lbf ft)
Finishing work
11.23 Adjusting the basic setting of the clutch lever

– Adjust the basic setting of the clutch lever to your hand size by turning adjusting
screw 1.
Info
Turn the adjusting screw clockwise to increase the distance between the clutch
lever and the handlebar.
Turn the adjusting screw counterclockwise to decrease the distance between the
clutch lever and the handlebar.
The range of adjustment is limited.
Turn the adjusting screw by hand only, and do not apply any force.
100619-10
Do not make any adjustments while riding!
11.24 Checking/rectifying the fluid level of the hydraulic clutch
Info
The fluid level rises with increasing wear of the clutch lining disc.
Do not use brake fluid.
– Move the clutch fluid reservoir mounted on the handlebar to a horizontal position.
– Remove cover 2 with membrane 3.
– Check the fluid level.
Fluid level below top edge of container 4 mm (0.16 in)
» If the coolant level does not meet specifications:
– Correct the fluid level of the hydraulic clutch.
100620-10 Hydraulic fluid (15) ( p. 213)
– Position the cover with the membrane. Mount and tighten the screws.
11.25 Removing the right underride guard

– Remove screws 1. Remove the right underride guard 2.
100581-10
11.26 Installing the right underride guard

– Position right underride guard 1. Mount and tighten screws 2.
Guideline
Remaining chassis screws M6 10 Nm (7.4 lbf ft)
100581-11
11.27 Removing the underride guard x

Preparatory work
Main work
– Swing the side stand downward.
– Remove all four screws 1 and take off underride guard 2.
100577-10
11.28 Installing the underride guard x

Main work
– Position underride guard 1. Mount and tighten screws 2.
Guideline
Screw, underride guard M8 25 Nm Loctite® 243™
(18.4 lbf ft)
– Swing up the side stand.
100578-10
Finishing work
12 BRAKE SYSTEM 111
12.1 Checking the free travel of the hand brake lever
Warning
Danger of accidents Brake system failure.
– If there is no free travel on the hand brake lever, pressure builds up on the front brake circuit. The front brake can fail due to
overheating. Adjust the free travel on hand brake lever according to specifications.
– Push the hand brake to the handlebar and check the free travel A.
Free travel of hand brake lever ≥ 3 mm (≥ 0.12 in)
» If the free travel does not meet specifications:
– Adjust the free travel of hand brake lever. ( p. 111)
100555-10
12.2 Adjusting the free travel of the hand brake lever

– Check the free travel of the hand brake lever. ( p. 111)
– Adjust the free travel of the hand brake lever with the adjustment screw 1.
100556-10
12 BRAKE SYSTEM 112
Info
Turn the adjustment screw clockwise to reduce free travel. The pressure point
moves away from the handlebar.
Turn the adjustment screw counterclockwise to increase free travel. The pressure
point moves towards the handlebar.
The range of adjustment is limited.
Turn the adjusting screw by hand only, and do not apply any force.
Do not make any adjustments while riding!
12.3 Checking the brake discs
Warning
Danger of accidents Reduced braking efficiency due to worn brake disc(s).
– Change the worn brake disc(s) without delay. (Your authorized KTM workshop will be glad to help.)
– Check the thickness of the front and rear brake discs in several places to ensure that it
conforms to measurement A.
Info
Wear reduces the thickness of the brake disc in area 1 of the brake disc.
Brake discs - wear limit

Front 4.5 mm (0.177 in)
400618-10 Brake disc - wear limit

Rear 4.5 mm (0.177 in)
» If the brake disc thickness is less than the specified value:
12 BRAKE SYSTEM 113
– Change the brake disc.

– Check the front and rear brake discs for damage, cracks and deformation.
» If damage, cracks or deformation are visible on the brake disc:
– Change the brake disc.
12.4 Checking the front brake fluid level
Warning
Danger of accidents Failure of the brake system.
– If the brake fluid level falls below the MIN mark, this indicates a leakage in the brake system or worn-out brake linings. Check
the brake system and do not continue riding. (Your authorized KTM workshop will be glad to help.)
Warning
Danger of accidents Reduced braking efficiency due to old brake fluid.
– Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will be
glad to help.)
– Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
– Check the brake fluid level at level viewer 1.
» If the brake fluid is below the MIN marking:
– Add front brake fluid. x( p. 114)
100557-10
12 BRAKE SYSTEM 114
12.5 Adding front brake fluid x

Warning
Warning
Skin irritation Brake fluid can cause skin irritation on contact.
– Avoid contact with skin and eyes, and keep out of the reach of children.
– Wear suitable protective clothing and goggles.
– If brake fluid comes into contact with the eyes, flush the eyes thoroughly with water and consult a physician immediately.
Warning
glad to help.)
Warning
Info
Never use DOT 5 brake fluid! It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5 brake
fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container.
12 BRAKE SYSTEM 115
– Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
– Add brake fluid to level A.
Guideline
Measurement of A 5 mm (0.2 in)
Brake fluid DOT 4 / DOT 5.1 ( p. 211)

100558-10 – Position the cover with the membrane. Mount and tighten the screws.
Info
Clean up overflowed or spilt brake fluid immediately with water.
12.6 Checking the front brake linings
Warning
Danger of accidents Reduced braking efficiency caused by worn brake linings.
– Change worn brake linings immediately. (Your authorized KTM workshop will be glad to help.)
Note
Danger of accidents Reduced braking efficiency caused by damaged brake discs.
– If the brake linings are not changed in time, the steel brake lining carriers grind on the brake disc. The braking effect is greatly
reduced and the brake discs are destroyed. Check the brake linings regularly.
12 BRAKE SYSTEM 116
– Check all brake linings on both brake calipers to ensure they have minimum thick-
ness A.
Minimum thickness A ≥ 1 mm (≥ 0.04 in)
» If the minimum thickness is less than specified:
– Change the front brake linings. x
– Check all brake linings on both brake calipers for damage and cracking.
» If there is wear or tearing:
B01370-10 – Change the front brake linings. x
12.7 Checking the free travel of the foot brake lever
Warning
Danger of accidents Brake system failure.
– If there is no free travel on the foot brake lever, pressure builds up on the rear brake circuit. The rear brake can fail due to over-
heating. Adjust the free travel on foot brake lever according to specifications.
– Move the foot brake lever back and forth between the end stop and the contact to the
foot brake cylinder piston and check free travel A.
Guideline
Free travel at foot brake lever 3… 5 mm (0.12… 0.2 in)
Info
You will know that contact has been made with the foot brake cylinder piston
when there is increased resistance when you activate the foot brake lever.
100602-10 » If the free travel does not meet specifications:
– Adjust the basic position of foot brake lever. x
12 BRAKE SYSTEM 117
12.8 Checking the rear brake fluid level
Warning
Warning
glad to help.)

– Check the brake fluid level of the brake fluid reservoir.
» If the fluid level reaches the MIN mark 1:
– Add rear brake fluid. x( p. 117)
100560-10
12.9 Adding rear brake fluid x

Warning
12 BRAKE SYSTEM 118
Warning
Skin irritation Brake fluid can cause skin irritation on contact.
– Avoid contact with skin and eyes, and keep out of the reach of children.
– If brake fluid comes into contact with the eyes, flush the eyes thoroughly with water and consult a physician immediately.
Warning
glad to help.)
Warning
Info
Never use DOT 5 brake fluid! It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5 brake
fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container.
12 BRAKE SYSTEM 119

100561-10
– Add brake fluid to level A.

Brake fluid DOT 4 / DOT 5.1 ( p. 211)
– Position the cover with the membrane. Mount and tighten the screws.
Info
Clean up overflowed or spilt brake fluid immediately with water.
100562-10
12.10 Checking the rear brake linings
Warning
Danger of accidents Reduced braking efficiency caused by worn brake linings.
– Change worn brake linings immediately. (Your authorized KTM workshop will be glad to help.)
12 BRAKE SYSTEM 120
Note
Danger of accidents Reduced braking efficiency caused by damaged brake discs.
– If the brake linings are not changed in time, the steel brake lining carriers grind on the brake disc. The braking effect is greatly
reduced and the brake discs are destroyed. Check the brake linings regularly.
– Check the brake linings for minimum thickness A.

Minimum thickness A ≥ 1 mm (≥ 0.04 in)
» If the minimum thickness is less than specified:
– Change the rear brake linings. x
– Check the brake linings for damage and cracking.
» If there is wear or tearing:
– Change the rear brake linings. x
B01369-10
13 WHEELS, TIRES 121
13.1 Removing the front wheel x

Preparatory work
Main work
– Bear down on the rear of the vehicle or raise it on the underride guard.
The front wheel is not in contact with the ground.
– Press the brake caliper onto the brake disc by hand in order to push back the brake pis-
tons.
B01371-10
– Loosen screws 4 and 5.

– Unscrew screw 4 about six turns and press your hand on the screw to push the wheel
spindle out of the axle clamp.
Warning
Danger of accidents Reduced braking efficiency due to damaged brake discs.
– Always lay down the wheel in such a way that the brake discs are not dam-
aged.
B01372-10 – Holding the front wheel, withdraw the wheel spindle. Swing the brake calipers outward
slightly and take the front wheel out of the fork.
Info
Do not pull the hand brake lever when the front wheel is removed.
– Remove spacers 6.
B01373-10
13.2 Installing the front wheel x

Warning
– Check the wheel bearing for damage and wear.

» If the wheel bearing is damaged or worn:
– Change the wheel bearing. x
– Clean and grease the shaft seal rings 1 and bearing surface A of the spacers.
Long-life grease ( p. 216)
– Insert the spacers.
B01373-11
– Position the front wheel and insert the wheel spindle.

The brake linings are correctly positioned.
– Mount and tighten screw 2.
Guideline
Screw, front wheel spindle M25x1.5 45 Nm
(33.2 lbf ft)
– Pull the front wheel brake and push down hard on the fork several times to align the
B01372-11
fork legs.
– Fully tighten screws 3.
Guideline
Screw, fork stub M8 15 Nm
(11.1 lbf ft)
13.3 Removing the rear wheel x

Preparatory work
Main work
– Press the brake caliper by hand on to the brake disc in order to press back the brake
pistons.
B01374-10
– Remove nut 3. Remove chain adjuster 4.
B01375-10
– Pull out wheel spindle 5 only far enough to allow the rear wheel to be pushed forward.
– Push the rear wheel forward as far as possible. Take the chain off of the rear sprocket
and place it on chain sprocket guard 6.
Warning
Danger of accidents Reduced braking effect caused by damaged brake discs.
– Always lay the wheel down in such a way that the brake discs are not dam-
aged.
B01376-10 – Holding the rear wheel, withdraw the wheel spindle. Take the rear wheel out of the
swing arm.
Info
Do not operate the foot brake when the rear wheel is removed.
– Remove the spacer 7.

13.4 Installing the rear wheel x

Warning
Warning
Danger of accidents No braking effect when operating the rear brake.
– After installing the rear wheel, always operate the foot brake until the pressure point is reached.
Main work
– Check the rear hub rubber dampers. x( p. 126)
– Check the wheel bearing for damage and wear.
» If the wheel bearing is damaged or worn:
– Change the wheel bearing. x
– Clean and grease shaft seal ring 1 and bearing surface A of the spacer.
– Clean and grease the thread of the wheel spindle and nut.
B01377-10
– Mount the rubber dampers and rear sprocket carrier in the rear wheel.
– Position the rear wheel.
The brake linings are correctly positioned.
– Mount the wheel spindle but do not push it in all the way.
– Push the rear wheel as far forward as possible and place the chain on the rear sprocket.
– Push the wheel spindle in all the way and mount chain adjuster 3 and nut 4.
Info
Mount chain adjuster 2 and 3 in the same position.
– Push the rear wheel forward so that the chain adjusters are in contact with the adjust-
ing screws, and tighten nut 4.
Guideline
In order for the rear wheel to be correctly aligned, the markings on the left and right
chain adjusters must be in the same position relative to the reference marks B.
Nut, rear wheel spindle M25x1.5 90 Nm Thread greased

(66.4 lbf ft)
– Operate the foot brake lever repeatedly until the brake linings lie on the brake disc and
there is a pressure point.
B01368-11
Finishing work
13.5 Checking the rear hub rubber dampers x

Info
The engine power is transmitted from the rear sprocket to the rear wheel via 6 rubber dampers. They eventually wear out during
operation. If the rubber dampers are not changed in time, the rear sprocket carrier and the rear hub will be damaged.
Preparatory work
– Remove the rear wheel. x( p. 123)
Main work
– Check the rubber dampers 1 of the rear hub for damage and wear.
» If the rubber dampers of the rear hub are damaged or worn:
– Change all rubber dampers in the rear hub.
100572-10
– Lay the rear wheel on a workbench with the rear sprocket facing upwards and insert the
wheel spindle in the hub.
– To check the play A, hold the rear wheel tight and try to rotate the rear sprocket.
Info
Measure the play on the outside of the rear sprocket.
Play in rubber dampers, rear wheel ≤ 5 mm (≤ 0.2 in)

» If clearance A larger than the specified value:
B01378-10
– Change all rubber dampers in the rear hub.
Finishing work
– Install the rear wheel. x( p. 125)
13.6 Checking the tire condition
Warning
Danger of accidents Uncontrollable vehicle handling in the event of a flat tire.
– In the interest of safety, replace damaged or worn tires immediately. (Your authorized KTM workshop will be glad to help.)
Warning
Danger of crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels.
– The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle.
Warning
Danger of accidents Uncontrollable handling characteristic due to non-approved and/or non-recommended tires/wheels.
– Only tires/wheels approved by KTM and with the corresponding speed index should be used.
Warning
Info
The type, condition and air pressure of the tires all have an impact on the braking and riding response of the vehicle.
Worn tires have a negative effect on vehicle handling, especially on wet surfaces.
– Check the front and rear tires for cuts, run-in objects and other damage.
» If the tires exhibit cuts, run-in objects or other damage:
– Change the tires.
– Check the depth of the tread.
Info
Note local national regulations concerning the minimum tread depth.
Minimum tread depth ≥ 2 mm (≥ 0.08 in)

400602-10
» If the tread depth is less than the minimum permissible depth:
– Check the age of the tires.
Info
The tire's date of manufacture is usually part of the tire markings and is indi-
cated by the last four digits of the DOT marking. The first two digits refer to the
week of manufacture and last two digits refer to the year of manufacture.
KTM recommends that the tires be changed after 5 years at the latest, regard-
less of the actual state of wear.
» If a tire is more than five years old:

13.7 Checking the tire air pressure
Info
Low tire air pressure leads to abnormal wear and overheating of the tire.
Correct tire air pressure ensures optimal riding comfort and maximum tire service life.
– Remove the dust cap.

– Check the tire air pressure when the tires are cold.
Tire air pressure, solo
Front 2.4 bar (35 psi)
Rear 2.6 bar (38 psi)
Tire air pressure with passenger/full payload

400695-01
» If the tire pressure does not meet specifications:
– Correct the tire pressure.
– Mount the dust cap.
13.8 Checking spoke tension
Warning
Danger of accidents Instable handling due to incorrect spoke tension.
– Ensure that the spoke tension is correct. (Your authorized KTM workshop will be glad to help.)
Info
A loose spoke can cause wheel imbalance, leading to more loose spokes in a short time.
If the spokes are too tight, they can break due to local overload.
Check the spoke tension regularly, especially on a new motorcycle.
– Strike each spoke briefly using a screwdriver blade.
Info
The frequency of the sound is a function of the spoke length and spoke diame-
ter.
If spokes of the same length and diameter vibrate with a different tone, this is
an indication that the spoke tensions differ.
You should hear a high note.

400694-01 » If the spoke tension differs:
– Correct the spoke tension. x
14 ELECTRICAL SYSTEM 132
14.1 Removing the battery x

Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
– Keep batteries out of the reach of children.
– Avoid contact with battery acid and battery gases.
– Keep the battery away from sparks or open flames. Charge only in well-ventilated areas.
– In the event of skin contact, rinse with large amounts of water. If battery acid gets in the eyes, rinse with water for at least 15
minutes and contact a physician.
Preparatory work
– Switch off all power consumers and the engine.
– Remove the underride guard. x( p. 110)
Main work
– Remove screws 1. Fold cover 2 down.
100579-10
– Disconnect the negative (minus) cable 3 of the battery.

– Disconnect the positive (plus) cable 4 of the battery.
– Take the battery out of the battery compartment with battery tray 5.
Info
Never operate the motorcycle with a discharged battery or without a battery. In
both cases, electrical components and safety equipment can be damaged. The
vehicle is then no longer safe to ride.
100580-10
14.2 Installing the battery x

Main work
– Insert the battery into battery tray 1.
– Slide the battery with the battery tray into the battery compartment.
– Connect plus cable 2.
– Connect minus cable 3.
100580-11
– Hook cover 4 into the battery compartment at the bottom and swing up.
100579-11
Finishing work
– Install the underride guard. x( p. 110)
– Set the clock. ( p. 42)
14.3 Recharging the battery x

Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
– Keep batteries out of the reach of children.
– Avoid contact with battery acid and battery gases.
– Keep the battery away from sparks or open flames. Charge only in well-ventilated areas.
– In the event of skin contact, rinse with large amounts of water. If battery acid gets in the eyes, rinse with water for at least 15
minutes and contact a physician.
Warning
Environmental hazard The battery contains elements that are harmful to the environment.
– Do not discard batteries with the household trash. Dispose of a defective battery in an environmentally compatible manner.
Give the battery to your KTM dealer or to a recycling center that accepts used batteries.
Warning
Info
Even when there is no load on the battery, it discharges steadily.
The charge state and the type of charge are very important for the service life of the battery.
Rapid recharging with a high charging current shortens the battery's service life.
If the charging current, charging voltage and charging time are exceeded, electrolyte escapes through the safety valves. This
reduces the battery capacity.
If the battery is depleted from starting the vehicle repeatedly, the battery must be charged immediately.
If the battery is left in a discharged state for an extended period, it will become over-discharged and sulfate, destroying the battery.
The battery is maintenance-free, i.e., the acid level does not have to be checked.
If the battery is not charged using the KTM battery charger, the battery must be removed for charging. Otherwise, overvoltage may
damage electronic components. Charge the battery according to the instructions on the battery casing.
Preparatory work
– Remove the right underride guard. ( p. 109)
Main work
– Pull off the red protection cap of the positive terminal extension.
– Connect the positive cable of the charger to the positive terminal extension 1 and the
negative cable to an unpainted point on the engine 2. Switch on the battery charger.
Battery charger (58429074000)
You can also use the battery charger to test the rest potential and start potential of the
battery, and to test the alternator. With this device, you cannot overcharge the battery.
– Switch off and disconnect the battery charger after charging.
Guideline
Charge the battery regularly when the 3 months
motorcycle is not in use
– Mount the red protection cap of the positive terminal extension.
100582-10
Finishing work
– Install the right underride guard. ( p. 109)
14.4 Changing the main fuse
Warning
Fire hazard The electrical system can be overloaded if the wrong fuses are used.
– Use only fuses with the prescribed amperage. Never by-pass or repair fuses.
Info
The main fuse is located in the starter relay under the right underride guard.
Preparatory work
– Remove the right underride guard. ( p. 109)
Main work
– Pull starter relay 1 off of the holder and remove protective cover 2.
100583-10
– Remove the faulty main fuse 3.
Info
A defective fuse can be identified by the burned-out fuse wire A.
A reserve fuse 4 is located in the starter relay.
The main fuse protects all power consumers of the vehicle.
– Install a new main fuse.

Fuse (58011109130) ( p. 202)
100584-10
– Check that the electrical equipment is functioning properly.
– Mount the protective cover and place the starter relay onto the holder.
Tip
Place the spare fuse in the starter relay so that it is available if needed.
Finishing work
– Install the right underride guard. ( p. 109)
14.5 Changing the fuses in the fuse box
Warning
Fire hazard The electrical system can be overloaded if the wrong fuses are used.
– Use only fuses with the prescribed amperage. Never by-pass or repair fuses.
Info
The fuse box containing the fuses of remaining power consumers is located in the storage compartment.
Preparatory work
– Open the storage compartment. ( p. 51)
Main work
– Remove fuse box cover 1.
100587-10
– Remove the faulty fuse.

Guideline
Fuse IGNITION, FUEL PUMP - 10 A - ignition, fuel pump, immobilizer, alarm system
(optional)
Fuse H/L BEAM, POSITION - 15 A - high beam, low beam, parking light, license plate
lamp
Fuse HORN, BRAKE LIGHT - 10 A - horn, brake light, hazard warning flasher
Fuse FAN - 10 A - radiator fan
B01384-01 Fuse POWER RELAY - 10 A - ignition (EFI control unit)
Fuse ACC1, CLOCK - 10 A - combination instrument, socket, supplementary devices
(permanent positive), alarm system (optional)
Fuse ACC2 - 10 A - supplementary equipment (accessories connected to the ignition
switch)
Fuse ABS, OPTIONAL - not used
– Use spare fuses with the correct rating only.

Fuse (58011109110) ( p. 202)
Fuse (58011109115) ( p. 202)
Info
Spare fuses 2 are located next to the fuse box.
Tip
Replace the spare fuse in the fuse box so that it is available if needed.
100637-10
– Check that the power consumers are functioning.
– Close the fuse box cover.
Finishing work
14.6 Removing the headlight mask with the headlight

Preparatory work
Main work
– Unhook the headlight mask from the cockpit holder and remove it toward the front.
100590-10
– Disconnect plug-in connector 1.

– Place the headlight mask down on a soft cloth to prevent the headlight and trim disc
from being damaged.
100591-10
14.7 Installing the headlight mask with the headlight

Main work
– Connect plug-in connector 1.
– Check the lighting function.
– Position the headlight mask.
100591-10
Finishing work
– Check the headlight setting. ( p. 148)
14.8 Changing the headlight bulb
Note
Damage to reflector Reduced brightness.
– Grease on the lamp will evaporate due to the heat and be deposited on the reflector. Clean the lamp and keep it free of grease before
mounting.
Preparatory work
– Remove the headlight mask with the headlight. ( p. 140)
Main work
– Remove rubber cap 1 and connector 2 from the bulb.
100647-10
– Turn holding ring 3 counterclockwise all the way and take bulb 4 out of the headlight.
– Position the new bulb in the headlight and fix it with the holding ring.
Low beam/high beam (H4 / socket P43t) ( p. 202)
Info
The projections of the lamp must engage in the recess of the headlight housing.
– Connect the connector and mount the rubber cap.

100648-10
Finishing work
– Install the headlight mask with the headlight. ( p. 141)
14.9 Changing the parking light bulb in the headlight
Note
mounting.
Preparatory work
– Remove the headlight mask with the headlight. ( p. 140)
Main work
– Remove rubber cap 1.
– Pull socket 2 out of the headlight and pull bulb 3 out of the socket.
– Insert the new bulb into the socket and insert the socket into the headlight.
Parking light (W5W / socket W2.1x9.5d) ( p. 202)
– Replace the rubber cap.
100638-10
Finishing work
– Install the headlight mask with the headlight. ( p. 141)
14.10 Changing the turn signal bulb
Note
mounting.
– Remove the screw on the rear of the turn signal housing.

– Carefully remove diffuser 1.
– Press bulb 2 carefully into the socket, turn it counterclockwise by about 30°, and pull
it out of the socket.
Info
Do not touch the reflector with your fingers, and keep it free from grease.
– Press the new bulb carefully into the socket and turn it clockwise until it stops.
100597-10
Turn signal (RY10W / socket BAU15s) ( p. 202)
– Check the turn signal to make sure it is functioning properly.
– Position the diffuser.
Info
Hook in projection A at recess B.
– Insert the screw and first turn it counterclockwise until it engages in the thread. Tighten
the screw slightly.
14.11 Changing the tail light bulb
Note
mounting.
– Remove nuts 1 at the bottom of the rear fender and pull out the tail light toward the
rear.
100599-10
– Pull bulb sockets 2 out of the tail light.

– Pull bulbs 3 out of the sockets.
– Insert new bulbs into the sockets.
Tail light (W5W / socket W2.1x9.5d) ( p. 202)
– Insert the bulb sockets into the tail light.
– Position the tail light. Mount and tighten the nuts with the washers.
100650-10 Guideline
Nut, tail light M6 8 Nm (5.9 lbf ft)
14.12 Changing the brake light bulb
Note
mounting.
– Remove nuts 1 at the bottom of the rear fender and pull out the tail light toward the
rear.
100599-10
– Turn bulb socket 2 counterclockwise all the way and take it out of the tail light.
– Press bulb 3 carefully into the socket, turn it counterclockwise by about 30°, and pull
it out of the socket.
– Press the new bulb carefully into the socket and turn it clockwise until it stops.
Brake light (P21W / socket BA15s) ( p. 202)
– Insert the bulb socket into the tail light and turn clockwise until it stops.
100651-10
– Position the tail light. Mount and tighten nuts with the washers.
Guideline
Nut, tail light M6 8 Nm (5.9 lbf ft)
14.13 Checking the headlight setting

– Park the vehicle on a horizontal surface in front of a light-colored wall and make a mark
at the height of the center of the low beam headlight.
A
0 – Make another mark at a distance of B under the first mark.
Guideline
Distance B 5 cm (2 in)
0
B – Park the vehicle at a distance of A vertically in front of the wall and switch on the low
beam headlight.
Guideline
400609-10
Distance A 5 m (16 ft)
– The rider, with luggage and passenger if applicable, now mounts the motorcycle.
– Check the headlight setting.
The light-dark boundary must lie exactly on the lower mark when the motorcycle is
ready to operate with the rider mounted along with any luggage and a passenger if
applicable.
» If the boundary between light and dark does not meet specifications:
– Adjust the headlight range. ( p. 148)
14.14 Adjusting the headlight range

Preparatory work
Main work
– Turn adjusting screw 1 to adjust the headlight range.
Guideline
For a motorcycle with rider, and with luggage and a passenger if applicable, the
light/dark boundary must be exactly on the lower mark (applied in: Checking
headlight adjustment).
Info
Turn clockwise to increase the headlight range; turn counterclockwise to reduce
B01379-10
the headlight range.
If you have a payload, you may have to correct the headlight range.
14.15 Activating/deactivating the ignition key
Info
The orange programming key must only be used for activating and deactivating!
If a black ignition key is lost or needs to be replaced, the individual black ignition keys need to be enabled or disabled using the
orange programming key. This will also prevent the vehicle from being operated without authorization with the lost black ignition
key.
You can activate or deactivate up to four black ignition keys. Only the black ignition keys programmed during an activation proce-
dure are valid. All black ignition keys not programmed during the activation procedure are invalid, but can be reprogrammed in a
further activation procedure.
Loss of a black ignition key (second black ignition key available):

The following procedure deactivates all activated black ignition keys that are not
included in the procedure.
401114-10
– Insert the orange programming key in the ignition lock.

– Switch on the ignition by turning the orange programming key to the ON position .
FI warning lamp (MIL) lights up, switches off, and then starts to flash.
Immobilizer indicator lamp lights up.
– Switch off the ignition by turning the orange programming key to the OFF position .
– Pull out the orange programming key.
– Insert the black ignition key in the ignition lock.
400919-10
The immobilizer indicator lamp lights up, switches off briefly, and switches
on again.
– Remove the black ignition key.
The immobilizer indicator lamp lights up, switches off briefly and flashes;
the number of flashes equals the number of functional black ignition keys
including the orange programming key. In this case, twice.
The lost black ignition key is deactivated.
The existing black ignition key is reactivated.
Loss of both black ignition keys (no black ignition key available):
This procedure is important to prevent misuse of the lost black ignition key.
401114-11

400919-10
including the orange programming key. In this case once, since all black
ignition keys are deactivated.
All black ignition keys are deactivated.
– Order a new black ignition key according to the key number on the KEYCODECARD
and activate it.
Activating the ignition key:
– Insert the black ignition key in the ignition lock.
The immobilizer indicator lamp lights up, switches off briefly, and switches
on again.
– Remove the black ignition key.
– To activate further ignition keys, repeat the last 4 steps with the respective ignition
key.
including the orange programming key.
All black ignition keys are activated included in this job sequence are activated.
15 COOLING SYSTEM 154
15.1 Cooling system

The water pump 1 in the engine forces the coolant to flow.
The pressure in the cooling system resulting from heat is regulated by a valve in the radia-
tor cap. This permits the specified coolant temperature without causing any malfunctions.
125 °C (257 °F)
100608-10
Cooling takes place by means of the air stream and a radiator fan 3, which is controlled by
a thermoswitch.
The lower the speed, the less the cooling effect. Dirty cooling fins also reduce the cooling
effect.
The heat expansion causes the surplus coolant to flow into the compensating tank 2. When
the temperature falls, this surplus coolant is sucked back into the cooling system.
400619-11
A radiator guard 4 is included with the vehicle. The radiator guard should be mounted
when operating the vehicle offroad. It prevents damage to the radiator from flying stones
and similar causes.
4
0
100640-10
15.2 Checking the antifreeze and coolant level
Warning
Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure.
– Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot. Allow the engine
and cooling system to cool down. In case of scalding, rinse immediately with lukewarm water.
Warning
Danger of poisoning Coolant is poisonous and a health hazard.
– Avoid contact between coolant and skin, eyes and clothing. If it gets into your eyes, rinse immediately with water and contact
a doctor. Wash affected skin areas immediately with soap and water. If coolant is swallowed, contact a doctor immediately.
Change clothes that have come into contact with coolants. Keep coolant out of the reach of children.
Condition
The engine is cold.
Preparatory work
Only remove the right side cover.

Main work
– Park the motorcycle upright on a horizontal surface.
– Remove cap 1 of the compensating tank.
– Check the coolant antifreeze.
−25… −45 °C (−13… −49 °F)
» If the antifreeze does not meet specifications:
– Correct the coolant antifreeze.
600898-10 – Check the coolant level in the compensating tank.
The coolant level must be between MIN and MAX.
» If there is no coolant in the compensating tank:
– Check the cooling system for leaks. x
Info
Do not start up the motorcycle!
– Fill/bleed the cooling system. x( p. 161)

» If the coolant in the compensating tank is not at the required level, but the tank is
not empty:
– Add coolant to the MAX marking.
Alternative 1
Coolant ( p. 211)
Alternative 2
Coolant (mixed ready to use) ( p. 211)
– Mount the cap of the compensating tank.
– Remove radiator cap 2.

– Check the coolant antifreeze.
−25… −45 °C (−13… −49 °F)
» If the antifreeze does not meet specifications:
– Correct the coolant antifreeze.
– Check the coolant level in the radiator.
The radiator must be completely filled.
B00895-10
Coolant loss: < 0.50 l (< 0.53 qt.)
Info
– Correct the coolant level.

Alternative 1
Coolant ( p. 211)
Alternative 2
Coolant loss: > 0.50 l (> 0.53 qt.)
Info

– Mount the radiator cap.

Finishing work
15.3 Checking the coolant level in the compensating tank
Warning
Warning
Condition
The engine is cold.
The radiator is completely full.
– Park the motorcycle on a horizontal surface.

– Check the coolant level in the compensating tank 1.
The coolant level must be between MIN and MAX.
» If there is no coolant in the compensating tank:
Info
B01380-10
» If the coolant in the compensating tank is not at the required level, but the tank is
not empty:
– Remove the compensating tank cap.
– Add coolant to the MAX marking.
Alternative 1
Coolant ( p. 211)
Alternative 2
– Mount the cap of the compensating tank.
15.4 Draining the coolant x

Warning
Warning
Condition
The engine is cold.
Preparatory work
– Remove the left fuel tank. x( p. 97)
Main work
– Place a suitable container under the radiator.
– Remove screw 1.
– Remove radiator cap.
– Completely drain the coolant.
– Mount screw 1 with a new seal ring and tighten it.
Guideline
100612-10
– Place a suitable container under the engine.

– Remove screw 2.
– Completely drain the coolant.
– Mount screw 2 with a new seal ring and tighten it.
Guideline
Screw, water pump cover M6 10 Nm (7.4 lbf ft)
100611-10
15.5 Filling/bleeding the cooling system x

Warning
Condition
The front side cover has been removed.
– Ensure that the drain plug on the radiator and the water pump cover are tightened.
– Remove bleeder screw 1.
B00896-10
– Position the vehicle as shown and secure it against rolling. Height difference A must
be reached.
Guideline
Height difference A 50 cm (19.7 in)
Info
To make sure that all of the air can escape from the cooling system, raise the
front of the vehicle. A poorly bled cooling system is less effective at cooling and
the engine can overheat.
400663-10
– Pour in coolant until it emerges without bubbles at the vent hole, and then mount and
tighten the bleeder screw immediately.
Alternative 1
Coolant ( p. 211)
Alternative 2
– Fill the radiator completely with coolant. Mount the radiator cap.
B00897-01 – Lean the vehicle on the side stand.
– Check the coolant level in the compensating tank. ( p. 158)
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in
unconsciousness and/or death.
– When running the engine, always make sure there is sufficient ventilation,
and do not start or run the engine in an enclosed space without an effective
exhaust extraction system.
– Start the engine and run it until it reaches operating temperature.

Six bars of the temperature display light up.
– Stop the engine and allow it to cool down.
– When the engine is cool, check the coolant level in the radiator and, if necessary, add
coolant.
– Check the coolant level in the compensating tank and add coolant up to the MAX mark.
B01380-01
16 TUNING THE ENGINE 164
16.1 Checking the play in the throttle cable

– Check the throttle grip for smooth operation.
– Move the handlebar to the straight-ahead position. Move the throttle grip backwards
and forwards to ascertain the play in the throttle cable.
Play in throttle cable 3… 5 mm (0.12… 0.2 in)
» If the throttle cable play does not meet specifications:
– Adjust the play in the throttle cable. x( p. 165)
Danger
400192-10 Danger of poisoning Exhaust gases are toxic and inhaling them may result in
– Start the engine and let it run idle. Move the handlebar to and fro over the entire steer-
ing range.
The idle speed must not change.
» If the idle speed changes:
– Adjust the play in the throttle cable. x( p. 165)
16.2 Adjusting the play in the throttle cable x

– Move the handlebar to the straight-ahead position.
– Use the KTM diagnostics tool to set the throttle stepper motor to the basic position.
– Loosen counter nut 1.
– Set the play in the throttle cable by turning adjusting screw 2.
Guideline
Play in throttle cable 3… 5 mm (0.12… 0.2 in)
– Tighten counter nut 1.
100621-10
16.3 Ignition curve plug-in connector

Plug-in connector 1 is located under the seat close to where the top of the shock absorber
is attached.
By disconnecting the plug-in connector, the ignition curve for fuel with an octane rating
below 95 (ROZ 95 / RON 95 / PON 91) is activated. While the engine will have a slightly
lower power output, this setting prevents engine damage by hindering spark knocking due
to poor fuel quality.
Possible states
• Plug-in connector disconnected – Fuel with an octane rating of 80 to 94 (RON) can be
used for one tank full.
100554-10
• Plug-in connector connected – Fuel with an octane rating of 95 or higher can be used.
16.4 Adjusting the ignition curve to the fuel quality

Preparatory work
To activate the ignition curve for low octane fuel:
Note
Engine failure Low-quality fuel damages the engine.
– Operate the vehicle with fuel with an octane rating below 95 (ROZ 95/RON 95/PON 91) for no more than one tank full.
– The ignition curve must be adjusted to low octane fuel.
– Disconnect plug-in connector 1. (Figure 100554-10 p. 165)

Plug-in connector disconnected – Fuel with an octane rating of 80 to 94 (RON) can be used for one tank full. ( p. 165)
Activate the ignition curve for fuel with an octane rating of 95 or higher (ROZ 95 / RON 95 / PON 91):
– Connect plug-in connector 1. (Figure 100554-10 p. 165)
Plug-in connector connected – Fuel with an octane rating of 95 or higher can be used. ( p. 165)
Finishing work
17 SERVICE WORK ON THE ENGINE 167
17.1 Checking the engine oil level

Preparatory work
Danger

Main work
– Unscrew oil dipstick 1, wipe it off with a cloth and screw it back in all the way.
Unscrew the oil dipstick and read off the engine oil level.
The engine oil level must be between the MIN and the MAX marking on the dipstick.
» If the engine oil level is not at the specified level:
– Add engine oil. ( p. 175)
– Replace the oil dipstick.
B01381-10
17.2 Changing the engine oil and filter, cleaning the oil screens x
– Drain engine oil, clean oil screens. x( p. 168)
– Install the oil filter.
x ( p. 173)
– Install the left fuel tank.
x ( p. 98)
– Fill up with engine oil. x ( p. 173)
– Install the underride guard. x ( p. 110)
B00119-01
17.3 Draining engine oil, cleaning oil screens x

Warning
Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden.
– Wear appropriate protective clothing and safety gloves. In case of burns, rinse immediately with lukewarm water.
Warning
Info
Drain the engine oil only when the engine is warm.
Preparatory work
– Remove the underride guard. x( p. 110)

– Remove the left fuel tank. x( p. 97)
Main work
– Remove the oil drain plug 1 with the magnet and seal ring.
– Fully drain the engine oil out of the engine.
– Remove screws 2 and cover 3.
– Pull oil screen out of the engine case with pliers.
100624-10
– Remove screw 4 on the right fuel tank and remove screws 5. Take off bracket 6.
B01383-10

– Lean the vehicle on the side stand.
– Remove oil drain plug 7.
– Fully drain the engine oil out of the oil tank.
– Remove screws 8 and move oil line 9 to one side.
100626-10
– Pull oil screen bk out of the oil tank.

– Remove the oil filter. x( p. 172)
– Clean all oil screens and oil drain plugs with a magnet.
– Clean all sealing areas.
100627-10
– Check seal ring bl of the oil screen for damage and correct seating.
– Insert oil screen bk into the oil tank.
– Position the oil line. Mount and tighten the screws.
Guideline
– Mount oil drain plug 7 with the magnet and new gasket and tighten.
100628-10
Guideline
Oil drain plug with magnet M12x1.5 25 Nm
(18.4 lbf ft)
– Mount oil drain plug 1 with the magnet and new seal ring and tighten.
Guideline
Oil drain plug with magnet M22x1.5 35 Nm
(25.8 lbf ft)
– Slide oil screen bm into the engine case with the TOP marking facing up.
– Check the form ring in cover 3 for damage and correct seating.
– Position cover 3. Mount and tighten the screws.
Guideline
100629-10
Remaining engine screws M6 10 Nm (7.4 lbf ft)
– Position bracket 6. Mount and tighten screws 5.
Guideline
Remaining chassis screws M8 25 Nm
(18.4 lbf ft)
– Mount and tighten screw 4 on the right fuel tank.
Guideline
Screw, fuel tank M8 15 Nm
(11.1 lbf ft)
B01383-10
17.4 Removing the oil filter x

Warning
Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden.
– Wear appropriate protective clothing and safety gloves. In case of burns, rinse immediately with lukewarm water.
Warning
Condition
The underride guard has been removed.
Preparatory work
Main work
– Remove screws 1. Take off oil filter cover 2 with the O-ring.
100632-10
– Pull oil filter 3 out of the oil filter housing.

Circlip pliers reverse (51012011000)
– Completely drain the engine oil.
– Thoroughly clean the parts and sealing surface.
B01382-10
17.5 Installing the oil filter x

– Insert oil filter 1.
– Lubricate the O-ring of the oil filter cover. Mount the oil filter cover 2.
– Mount and tighten the screws.
Guideline
Remaining engine screws M5 6 Nm (4.4 lbf ft)
100631-10
17.6 Filling up with engine oil x

Info
Too little engine oil or poor-quality engine oil results in premature wear to the engine.
– The oil must be added in two steps.

Engine oil 3.0 l (3.2 qt.) External Engine oil
temperature: (SAE 10W/50)
≥ 0 °C (≥ 32 °F) ( p. 212)
External Engine oil (SAE
temperature: 5W/40) ( p. 212)
< 0 °C (< 32 °F)
– Remove the dipstick 1 and add engine oil.
B01381-10
Engine oil (1st 2.50 l (2.64 qt.) External Engine oil
quantity) approx. temperature: (SAE 10W/50)
≥ 0 °C (≥ 32 °F) ( p. 212)
< 0 °C (< 32 °F)
Danger

– Check the lubrication system for leaks.
– Remove the oil dipstick and wipe it off with a cloth.

– Add engine oil to the MAX marking on the oil dipstick.
Engine oil (2nd 0.50 l (0.53 qt.) External Engine oil
quantity) approx. temperature: (SAE 10W/50)
≥ 0 °C (≥ 32 °F) ( p. 212)
< 0 °C (< 32 °F)
17.7 Adding engine oil
Info
Too little engine oil or poor-quality engine oil results in premature wear to the engine.
The engine oil level must be corrected when the engine is warm.
– Remove oil dipstick 1 and add engine oil to the MAX marking.
Condition
External temperature: ≥ 0 °C (≥ 32 °F)
Engine oil (SAE 10W/50) ( p. 212)
Condition
External temperature: < 0 °C (< 32 °F)
Engine oil (SAE 5W/40) ( p. 212)
B01381-10
Info
For optimal performance of the engine oil, do not mix different types of engine
oil.
We recommend changing the engine oil, if necessary.

18 CLEANING, CARE 177
18.1 Cleaning motorcycle
Note
Material damage Damage and destruction of components by high-pressure cleaning equipment.
– When cleaning the vehicle with a pressure cleaner, do not point the water jet directly onto electrical components, connectors, cables,
bearings, etc. Maintain a minimum distance of 60 cm between the nozzle of the pressure cleaner and the component. Excessive pres-
sure can cause malfunctions or destroy these parts.
Warning
Info
If you clean the motorcycle regularly, its value and appearance will be maintained over a long period.
Avoid direct sunshine on the motorcycle during cleaning.
– Close off the exhaust system to keep water from entering.

– First remove coarse dirt particles with a gentle water spray.
– Spray very dirty areas with a normal motorcycle cleaner and then clean with a paint-
brush.
Motorcycle cleaner ( p. 216)
401061-01
Info
Use warm water containing normal motorcycle cleaner and a soft sponge.
Never apply motorcycle cleaner to a dry vehicle; always rinse the vehicle with
water first.
If the vehicle was operated in road salt, clean it with cold water. Warm water
would enhance the corrosive effects of salt.
– After rinsing the motorcycle with a gentle spray of water, allow it to dry thoroughly.
– Remove the closure of the exhaust system.
Warning
Danger of accidents Reduced braking efficiency due to a wet or dirty brake sys-
tem.
– Clean or dry a dirty or wet brake system by riding and braking gently.
– After cleaning, ride the vehicle a short distance until the engine warms up.
Info
The heat produced causes water at inaccessible locations in the engine and on
the brake system to evaporate.
– Push back the protection caps of the handlebar controls to allow any water that has
penetrated to evaporate.
– After the motorcycle has cooled off, lubricate all moving parts and bearings.
– Treat bare metal parts (except for brake discs and exhaust system) with anti-corrosion
materials.
Cleaning and preserving materials for metal, rubber and plastic ( p. 215)
– Treat all painted parts with a mild paint polish.
High-luster polish for paint ( p. 216)

– Treat all plastic parts and powder-coated parts with a mild cleaning and care product.
Paint cleaner and polish for high-gloss and matte finishes, bare metal and plastic
surfaces ( p. 216)
– Oil the ignition/steering lock, tank lock, and seat lock.
Universal oil spray ( p. 217)
18.2 Checks and maintenance steps for winter operation
Info
If you use the motorcycle in winter, you must expect salt on the roads. You should therefore take precautions against aggressive
road salt.
If the vehicle was operated in road salt, clean it with cold water after riding. Warm water would enhance the corrosive effects of
salt.
– Clean the motorcycle. ( p. 177)

– Clean the brakes.
Info
After EVERY trip on salted roads, thoroughly wash the brake calipers and brake
linings with cold water and dry carefully. This should be done after the parts are
cooled down and while they are installed.
After riding on salted roads, thoroughly wash the motorcycle with cold water and
dry it well.
401060-01
– Treat the engine, the swingarm, and all other bare or galvanized parts (except brake
discs) with a wax-based anti-corrosion substance.
Info
To prevent serious reduction of the braking efficiency, make sure no
anti-corrosion substance gets on to the brake discs.

19 STORAGE 181
19.1 Storage
Info
If you want to garage the motorcycle for a longer period, take the following actions.
Before storing the motorcycle, check all parts for function and wear. If service, repairs or replacements are necessary, you should
do this during the storage period (less workshop overload). In this way, you can avoid long workshop waiting times at the start of the
new season.
– When refueling for the last time before taking the motorcycle out of service, add fuel
additive.
Fuel additive ( p. 215)
– Ride the motorcycle until the low fuel warning lamp lights up and the display changes
to TRIP F so that you can fill up with fresh fuel when you take the motorcycle back into
service.
– Clean the motorcycle. ( p. 177)
– Change the engine oil and filter, clean the oil screens. x( p. 168)
401058-01
– Check the antifreeze and coolant level. ( p. 155)
– Check the tire air pressure. ( p. 129)
– Remove the battery. x( p. 132)
– Recharge the battery. x ( p. 134)
Guideline
Storage temperature of battery without 0… 35 °C (32… 95 °F)
direct sunshine
– Store the vehicle in a dry location that is not subject to large fluctuations in tempera-
ture.
19 STORAGE 182
– Cover the motorcycle with a tarp or cover that is permeable to air.
Info
Do not use non-porous materials since they prevent humidity from escaping,
thus causing corrosion.
Avoid running the engine for a short time only. Since the engine cannot warm
up properly, the water vapor produced during combustion condenses and causes
valves and exhaust system to rust.
19.2 Preparing for use after storage

– Recharge the battery. x( p. 134)
– Install the battery. x( p. 133)
– Refuel. ( p. 72)
– Perform checks and maintenance measures when preparing for use. ( p. 62)
– Take a test ride.
401059-01
20 TROUBLESHOOTING 183
Faults Possible cause Action

The engine does not turn when the Operating error – Carry out the start procedure. ( p. 63)
starter button is pressed Battery discharged – Recharge the battery. x( p. 134)
– Check the quiescent current. x
IGNITION, FUEL PUMP, or POWER RELAY – Change the fuses in the fuse box. ( p. 138)
fuse blown
Main fuse burned out – Change the main fuse. ( p. 136)
Ignition/steering lock or emergency – Check the emergency OFF switch. x
OFF switch defective – Check the ignition/steering lock. x
Defect in safety start system – Check the safety start system. x
ICU is not enabled – Activate the ICU. x
Malfunction in CAN bus communica- – Check the CAN bus communication. x
tion
Combination instrument defective – Check the combination instrument. x
Control unit for electric start lock – Check the control unit of the electric start
defective lock. x
Engine turns only if the clutch lever is The vehicle is in gear – Shift the transmission to neutral.
drawn Defect in safety start system – Check the safety start system. x
Engine turns although a gear is Defect in safety start system – Check the safety start system. x
engaged
Engine turns but does not start Coupling of fuel hose connection not – Reconnect coupling of fuel hose connection.
connected
Defect in fuel injection system – Read out the fault memory using the KTM diag-
nostics tool.x
Engine has too little power Air filter very dirty – Change the air filter. x

Engine has too little power Defect in fuel injection system – Read out the fault memory using the KTM diag-
nostics tool. x
Ignition curve for low octane fuel acti- – Refuel with fuel with an octane rating of 95 or
vated higher.
– Connect plug-in connector 1.
(Figure 100554-10 p. 165)
Engine overheats Too little coolant in cooling system – Check the cooling system for leaks. x
– Check the coolant level in the radiator.
Radiator fins very dirty – Clean radiator fins.
Foam formation in cooling system – Drain the coolant. x( p. 159)
Buckled or damaged radiator hose – Change the radiator hose. x
Fuse FAN blown – Change the fuses in the fuse box. ( p. 138)
Thermostat defective – Check the thermostat. x
Defect in radiator fan system – Check the radiator fan system. x
Air in cooling system – Fill/bleed the cooling system. x ( p. 161)
FI warning lamp (MIL) lights up/flashes Defect in fuel injection system – Read out the fault memory using the KTM diag-
nostics tool. x
Engine dies during a trip Lack of fuel – Refuel. ( p. 72)
IGNITION, FUEL PUMP, or POWER RELAY – Change the fuses in the fuse box. ( p. 138)
fuse blown
High oil consumption Engine oil level too high – Check the engine oil level. ( p. 167)
Engine oil too thin (low viscosity) – Change the engine oil and filter, clean the oil
screens. ( p. 168)
x

Headlight and parking light not func- Fuse H/L BEAM, POSITION blown – Change the fuses in the fuse box. ( p. 138)
tioning
Turn signal, hazard warning flasher, Fuse HORN, BRAKE LIGHT blown – Change the fuses in the fuse box. ( p. 138)
brake light and horn are not functional
Battery discharged Ignition not switched off when vehicle – Recharge the battery. x( p. 134)
was parked
Battery is not charged by alternator – Check the charging voltage. x
Combination instrument shows nothing Fuse ACC1, CLOCK blown – Change the fuses in the fuse box. ( p. 138)
in the display
Speedometer in combination instru- Wiring harness of wheel revolution – Check the wheel speed sensor. x
ment not functioning counter damaged or plug-in connec-
tor oxidized
21 IMMOBILIZER BLINK CODE 186
Blink code of immobilizer indica-

tor lamp
12 Immobilizer indicator lamp flashes 1x short, 1 second pause, 2x short
Error level condition All ignition keys inactive

tor lamp
Error level condition Malfunction, ICU antenna

tor lamp
Error level condition Malfunction in transponder of black ignition key

tor lamp
Error level condition Black ignition key inactive

tor lamp
Error level condition Malfunction, ICU encryption for black ignition key
21 IMMOBILIZER BLINK CODE 187

tor lamp
Error level condition ICU is not enabled

tor lamp
Error level condition Malfunction, encryption request from EFI control unit to ICU

tor lamp
Error level condition Malfunction in CAN bus communication

tor lamp
60 Immobilizer indicator lamp flashes 6x short
Error level condition E²PROM malfunction
22 ENGINE CONTROL BLINK CODE 188
Blink code of FI warning

lamp (MIL)
02 FI warning lamp (MIL) flashes 2x short
Error level condition Crankshaft sensor circuit - circuit fault

lamp (MIL)
Error level condition Throttle valve sensor circuit A - input signal too low
Throttle valve sensor circuit A - input signal too high

lamp (MIL)
Error level condition Throttle position sensor circuit B - input signal too low
Throttle position sensor circuit B - input signal too high

lamp (MIL)
Error level condition Manifold absolute pressure sensor cylinder 1 - input signal too low
Manifold absolute pressure sensor cylinder 1 - input signal too high

lamp (MIL)
11 FI warning lamp (MIL) flashes 1x long, 1x short
Error level condition Manifold absolute pressure sensor cylinder 2 - input signal too low
Manifold absolute pressure sensor cylinder 2 - input signal too high

lamp (MIL)
Error level condition Coolant temperature sensor - input signal too low
Coolant temperature sensor - input signal too high

lamp (MIL)
Error level condition Intake air temperature sensor - input signal too low
Intake air temperature sensor - input signal too high

lamp (MIL)
Error level condition Ambient air pressure sensor - input signal too low
Ambient air pressure sensor - input signal too high

lamp (MIL)
Error level condition Rollover sensor - input signal too low
Rollover sensor - input signal too high

lamp (MIL)
Error level condition Lambda sensor cylinder 1, sensor 1 - circuit fault

lamp (MIL)
Error level condition Lambda sensor cylinder 2, sensor 1 - circuit fault

lamp (MIL)
Error level condition System voltage - circuit fault

lamp (MIL)
Error level condition Side stand - circuit fault

lamp (MIL)
Error level condition Injector cylinder 1 - circuit fault

lamp (MIL)
Error level condition Injection valve cylinder 2 - circuit fault

lamp (MIL)
Error level condition Ignition coil 1, cylinder 1 - circuit fault

lamp (MIL)
Error level condition Ignition coil 1, cylinder 2 - circuit fault

lamp (MIL)
Error level condition Fuel pump control - interruption/short circuit to ground
Fuel pump control - input signal too high

lamp (MIL)
Error level condition Heating lambda sensor cylinder 1, sensor 1 - interruption/short circuit to ground
Heating lambda sensor cylinder 1, sensor 1 - input signal too high

lamp (MIL)
Error level condition Heating lambda sensor cylinder 2, sensor 1 - interruption/short circuit to ground
Heating lambda sensor cylinder 2, sensor 1 - input signal too high

lamp (MIL)
Error level condition Motor drive circuit A - circuit fault

lamp (MIL)
50 FI warning lamp (MIL) flashes 5x long
Error level condition Motor drive circuit B - circuit fault

lamp (MIL)
Error level condition Fuel evaporation valve - short circuit to ground or open circuit
Fuel evaporation valve - input signal too high

lamp (MIL)
Error level condition Secondary air valve - interruption/short circuit to ground
Secondary air valve - input signal too high

lamp (MIL)
Error level condition Manifold absolute pressure sensor cylinder 1 - connection leaks

lamp (MIL)
Error level condition Manifold absolute pressure sensor cylinder 2 - connection leaks

lamp (MIL)
Error level condition Immobilizer control unit - circuit fault

lamp (MIL)
Error level condition CAN bus communication error
23 TECHNICAL DATA 194
23.1 Engine
Design 2-cylinder 4-stroke Otto motor, 75° V arrangement, water-cooled
Displacement 999 cm³ (60.96 cu in)
Stroke 62.4 mm (2.457 in)
Bore 101 mm (3.98 in)
Compression ratio 11.5:1
Idle speed 1,420… 1,520 rpm
Control DOHC, 4 valves per cylinder, chain-driven
Valve - diameter
Exhaust 33 mm (1.3 in)
Intake 38 mm (1.5 in)
Valve clearance
Exhaust at: 20 °C (68 °F) 0.25… 0.30 mm (0.0098… 0.0118 in)
Intake at: 20 °C (68 °F) 0.10… 0.15 mm (0.0039… 0.0059 in)
Crankshaft bearing Sleeve bearing
Conrod bearing Sleeve bearing
Piston Forged light alloy
Piston ring 1 L-ring, 1 tapered compression piston ring, 1 oil scraper ring
Engine lubrication Dry sump lubrication system with two rotor pumps
Primary transmission 35:67
Clutch Multidisc clutch in oil bath/hydraulically activated
Transmission 6-gears, claw-shifted
Transmission ratio
1st gear 12:35
2nd gear 15:32

3rd gear 18:30
4th gear 20:27
5th gear 24:27
6th gear 27:26
Mixture preparation Electronic fuel injection
Ignition system Contactless controlled fully electronic ignition with digital ignition
adjustment
Alternator 12 V, 450 W
Spark plug NGK LKAR8BI9
Spark plug electrode gap 0.8 mm (0.031 in)
Cooling Water cooling, permanent circulation of coolant by water pump
Cold start device Electric starter
23.2 Engine tightening torques

Hose clip, intake flange M4 1.5 Nm (1.11 lbf ft) –
Screw, oil spray tube M4 6 Nm (4.4 lbf ft) Loctite® 243™
Remaining engine screws M5 6 Nm (4.4 lbf ft) –
Screw, bearing retainer M5 6 Nm (4.4 lbf ft) Loctite® 243™
Screw, connecting angle on valve cover M5 3 Nm (2.2 lbf ft) Loctite® 243™
Screw, gear sensor M5 3 Nm (2.2 lbf ft) Loctite® 243™
Screw, locking lever M5 6 Nm (4.4 lbf ft) Loctite® 243™
Nut, cylinder head M6 8 Nm (5.9 lbf ft) –
Plug, vacuum connection M6 5 Nm (3.7 lbf ft) Loctite® 243™
Remaining engine screws M6 10 Nm (7.4 lbf ft) –

Screw in alternator cover M6 10 Nm (7.4 lbf ft) –
Screw, bearing bolt in alternator cover M6 10 Nm (7.4 lbf ft) Loctite® 243™
Screw, camshaft bearing support M6 10 Nm (7.4 lbf ft) –
Screw, clutch cover M6 10 Nm (7.4 lbf ft) –
Screw, clutch spring M6 10 Nm (7.4 lbf ft) –
Screw, damping weight, clutch cover M6 10 Nm (7.4 lbf ft) Loctite® 243™
Screw, engine case M6 10 Nm (7.4 lbf ft) –
Screw, freewheel holder M6 10 Nm (7.4 lbf ft) Loctite® 243™
Screw, freewheel hub M6 13 Nm (9.6 lbf ft) Loctite® 648™
Screw, oil pump housing M6 10 Nm (7.4 lbf ft) Loctite® 243™
Screw, pulse generator M6 10 Nm (7.4 lbf ft) Loctite® 243™
Screw, shift drum locating M6 10 Nm (7.4 lbf ft) Loctite® 243™
Screw, shift lever M6 10 Nm (7.4 lbf ft) Loctite® 243™
Screw, starter motor M6 10 Nm (7.4 lbf ft) –
Screw, stator M6 10 Nm (7.4 lbf ft) Loctite® 243™
Screw, valve cover M6 10 Nm (7.4 lbf ft) –
Screw, water pump cover M6 10 Nm (7.4 lbf ft) –
Screw, water pump wheel M6 10 Nm (7.4 lbf ft) Loctite® 243™
Vacuum connection M6 2.5 Nm (1.84 lbf ft) Loctite® 243™
Oil jet M6x0.75 4 Nm (3 lbf ft) Loctite® 243™
Screw, camshaft bearing support M8 Step 1 –
10 Nm (7.4 lbf ft)
Step 2
18 Nm (13.3 lbf ft)
Screw, clutch cover M8 15 Nm (11.1 lbf ft) –

Screw, cylinder head M8 Step 1 Loctite® 243™
18 Nm (13.3 lbf ft)
Step 2
23 Nm (17 lbf ft)
Screw, timing chain guide rail M8 15 Nm (11.1 lbf ft) Loctite® 243™
Screw, timing chain tensioning rail M8 20 Nm (14.8 lbf ft) Loctite® 243™
Stud, exhaust flange M8 15 Nm (11.1 lbf ft) –
Nut, cylinder head (exterior) M10 Step 1 Only applies when using:
23 Nm (17 lbf ft) Box wrench attachment
Step 2 13 mm (60029081000)
34 Nm (25.1 lbf ft) Lubricated with engine oil
Nut, cylinder head on timing chain shaft M10 Step 1 Lubricated with engine oil
25 Nm (18.4 lbf ft)
Step 2
38 Nm (28 lbf ft)
Plug, clutch lubrication M10 15 Nm (11.1 lbf ft) –
Screw, bearing bolt of timing gears M10 30 Nm (22.1 lbf ft) –
Stud, cylinder head in engine case M10 20 Nm (14.8 lbf ft) –
Oil pressure sensor M10x1 10 Nm (7.4 lbf ft) –
Screw, conrod bearing M10x1 Step 1 –
25 Nm (18.4 lbf ft)
Step 2
30 Nm (22.1 lbf ft)
Step 3
60°
Spark plug M12x1.25 18 Nm (13.3 lbf ft) –
Engine coolant temperature sensor M12x1.5 12 Nm (8.9 lbf ft) –

Plus, cylinder head (2nd cylinder) M12x1.5 25 Nm (18.4 lbf ft) –
Plug, oil filter housing M14x1.5 15 Nm (11.1 lbf ft) Loctite® 243™
Bleeder flange, alternator cover M16x1.5 10 Nm (7.4 lbf ft) Loctite® 243™
Plug, timing-chain tensioner M16x1.5 20 Nm (14.8 lbf ft) –
Rotor screw M16x1.5 150 Nm (110.6 lbf ft) Loctite® 243™
Nut, balancer shaft M20x1.5 120 Nm (88.5 lbf ft) Loctite® 243™
Nut, engine sprocket M20x1.5 100 Nm (73.8 lbf ft) Loctite® 243™
Screw-in fitting, cooling system M20x1.5 10 Nm (7.4 lbf ft) Loctite® 577™
Nut, inner clutch hub M22x1.5 130 Nm (95.9 lbf ft) Loctite® 243™
Oil drain plug with magnet M22x1.5 35 Nm (25.8 lbf ft) –
Screw in alternator cover M24x1.5 8 Nm (5.9 lbf ft) –
Nut, primary gear M33LHx1.5 130 Nm (95.9 lbf ft) Loctite® 243™
23.3 Capacities
23.3.1 Engine oil
Engine oil 3.0 l (3.2 qt.) External temperature: ≥ 0 °C Engine oil (SAE 10W/50)
(≥ 32 °F) ( p. 212)
External temperature: < 0 °C Engine oil (SAE 5W/40)
(< 32 °F) ( p. 212)
23.3.2 Coolant
Coolant 2.10 l (2.22 qt.) Coolant ( p. 211)
23.3.3 Fuel
Total fuel tank capacity, approx. 20 l (5.3 US gal) Super unleaded (ROZ 95/RON 95/PON 91) ( p. 214)
Fuel reserve, approx. 4 l (1.1 US gal)

24 CHASSIS 200
Frame Lattice frame made of chrome molybdenum steel tubing, powder-

coated
Fork WP Suspension Up Side Down 4860 MXMA PA
Shock absorber WP Suspension PDS 5018 DCC PA
Suspension travel
Front 210 mm (8.27 in)
Suspension travel
Rear 210 mm (8.27 in)
Brake system
Front Double disk brake with floating brake calipers and brake discs
Rear Single disc brake with floating brake caliper and brake disc
Brake system Two separate brake circuits without ABS (antilock brake system)
Brake discs - diameter
Front 300 mm (11.81 in)
Rear 240 mm (9.45 in)
Brake discs - wear limit
Front 4.5 mm (0.177 in)
Brake disc - wear limit
Rear 4.5 mm (0.177 in)
Tire air pressure, solo
Tire air pressure with passenger/full payload
24 CHASSIS 201
Secondary drive ratio 16:42

Chain 5/8 x 5/16” X‑ring
Steering head angle 63.4°
Wheelbase 1,570 mm (61.81 in)
Seat height, unloaded 860 mm (33.86 in)
Ground clearance, unloaded 261 mm (10.28 in)
Weight without fuel, approx. 207 kg (456 lb.)
Maximum permissible front axle load 200 kg (441 lb.)
Maximum permissible rear axle load 250 kg (551 lb.)
Maximum permissible total weight 430 kg (948 lb.)
Battery YTZ14S Battery voltage: 12 V

Nominal capacity: 11.2 Ah
maintenance-free
Fuse 58011109110 10 A
Fuse 58011109115 15 A
Fuse 58011109125 25 A
Fuse 58011109130 30 A
Fuse 58011109140 40 A
Low beam/high beam H4 / socket P43t 12 V
60/55 W
Parking light W5W / socket W2.1x9.5d 12 V
5W
Instrument lights and indicator lamps LED
Turn signal RY10W / socket BAU15s 12 V
10 W
Tail light W5W / socket W2.1x9.5d 12 V
5W
Brake light P21W / socket BA15s 12 V
21 W
License plate lamp W5W / socket W2.1x9.5d 12 V
5W
26 TIRES 203
Front tires Rear tires

90/90 - 21 M/C 54R TT 140/80 - 18 M/C 70R TT
Dunlop Rally Raid D 908 F RR Dunlop Rally Raid D 908 RR
Additional information is available in the Service section under:
http://www.ktm.com
27 FORK 204
Fork part number 14.18.7E.24

Fork WP Suspension Up Side Down 4860 MXMA PA
Compression damping
Comfort 20 clicks
Standard 15 clicks
Sport 10 clicks
Rebound damping
Comfort 23 clicks
Standard 18 clicks
Sport 13 clicks
Comfort 5 turns
Standard 5 turns
Sport 8 turns
Spring length with preload spacer(s) 468 mm (18.43 in)
Spring rate
Soft 4.6 N/mm (26.3 lb/in)
Medium (standard) 4.8 N/mm (27.4 lb/in)
Hard 5.0 N/mm (28.6 lb/in)
Fork length 880 mm (34.65 in)
Air chamber length 100+30 +1.18
−20 mm (3.94−0.79 in)
27 FORK 205
Fork oil per fork leg 655 ml (22.15 fl. oz.) Fork oil (SAE 5) ( p. 213)
28 SHOCK ABSORBER 206
Shock absorber part number 12.18.7E.08

Shock absorber WP Suspension PDS 5018 DCC PA
Compression damping, low-speed
Comfort 25 clicks
Standard 20 clicks
Sport 15 clicks
Compression damping, high-speed
Comfort 2 turns
Standard 1.5 turns
Sport 1 turn
Full payload 1 turn
Rebound damping
Comfort 20 clicks
Standard 15 clicks
Sport 10 clicks
Comfort 4 turns
Standard 4 turns
Sport 8 turns
Spring rate
Soft 140 N/mm (799 lb/in)
Medium (standard) 150 N/mm (857 lb/in)
28 SHOCK ABSORBER 207
Spring length 225 mm (8.86 in)

Gas pressure 10 bar (145 psi)
Static sag 25 mm (0.98 in)
Fitted length 372 mm (14.65 in)
Shock absorber oil ( p. 213) SAE 2.5
29 CHASSIS TIGHTENING TORQUES 208
Screw, side stand switch M4 2 Nm (1.5 lbf ft) –

Screw, filler cap M5 5 Nm (3.7 lbf ft) –
Screw, foot brake lever stub M5 6 Nm (4.4 lbf ft) Loctite® 243™
Screw, fuel level indicator M5 3 Nm (2.2 lbf ft) –
Spoke nipple M5 5 Nm (3.7 lbf ft) –
Nut, positive terminal extension M6 4 Nm (3 lbf ft) –
Nut, tail light M6 8 Nm (5.9 lbf ft) –
Remaining chassis nuts M6 10 Nm (7.4 lbf ft) –
Remaining chassis screws M6 10 Nm (7.4 lbf ft) –
Screw, brake line holder on bottom M6 8 Nm (5.9 lbf ft) Loctite® 243™
triple clamp
Screw, cable/line guide at top triple M6 8 Nm (5.9 lbf ft) Loctite® 243™
clamp
Screw, chain guide M6 6 Nm (4.4 lbf ft) Loctite® 243™
Screw, chain sliding guard M6 6 Nm (4.4 lbf ft) Loctite® 243™
Screw, exhaust pipe bracket M6 12 Nm (8.9 lbf ft) Loctite® 243™
Screw, foot brake cylinder M6 10 Nm (7.4 lbf ft) Loctite® 243™
Screw, front brake disc M6 14 Nm (10.3 lbf ft) Loctite® 243™
Screw, fuel pump M6 6 Nm (4.4 lbf ft) –
Screw, fuel tap M6 6 Nm (4.4 lbf ft) –
Screw, heat guard on manifold M6 8 Nm (5.9 lbf ft) –
Screw, magnetic holder on side stand M6 6 Nm (4.4 lbf ft) Loctite® 243™
Screw, rear brake disc M6 14 Nm (10.3 lbf ft) Loctite® 243™
Nut, manifold on cylinder head M8 Tightening sequence: –

Tighten the nuts evenly. Do
not bend the metal.
Screw, bottom triple clamp M8 15 Nm (11.1 lbf ft) –
Screw, crash bar M8 15 Nm (11.1 lbf ft) –
Screw, exhaust clamp M8 8 Nm (5.9 lbf ft) –
Screw, foot brake lever M8 20 Nm (14.8 lbf ft) –
Screw, fork stub M8 15 Nm (11.1 lbf ft) –
Screw, front brake caliper M8 25 Nm (18.4 lbf ft) Loctite® 243™
Screw, fuel tank M8 15 Nm (11.1 lbf ft) –
Screw, handlebar clamp M8 20 Nm (14.8 lbf ft) –
Screw, ignition lock (ratchet screw) M8 Loctite® 243™
Screw, rear footrest bracket M8 25 Nm (18.4 lbf ft) Loctite® 243™
Screw, spring holder on side stand M8 25 Nm (18.4 lbf ft) Loctite® 243™
bracket
Screw, steering stem M8 20 Nm (14.8 lbf ft) –
Screw, top triple clamp M8 20 Nm (14.8 lbf ft) –
Screw, underride guard M8 25 Nm (18.4 lbf ft) Loctite® 243™
Engine carrying screw M10 45 Nm (33.2 lbf ft) –
Screw, handlebar support M10 20 Nm (14.8 lbf ft) –
Screw, side stand M10 35 Nm (25.8 lbf ft) Loctite® 243™
Screw, side stand bracket M10 45 Nm (33.2 lbf ft) Loctite® 243™
Screw, side stand holding plate M10 40 Nm (29.5 lbf ft) Loctite® 243™
Nut, rear sprocket screw M10x1.25 50 Nm (36.9 lbf ft) Loctite® 243™
Screw, subframe M10x1.25 45 Nm (33.2 lbf ft) Loctite® 243™
Oil drain plug with magnet M12x1.5 25 Nm (18.4 lbf ft) –
Screw, bottom shock absorber M14x1.5 80 Nm (59 lbf ft) Thread greased
Screw, top shock absorber M14x1.5 80 Nm (59 lbf ft) Thread greased
Nut, socket M18x1 4 Nm (3 lbf ft) –
Lambda sensor M18x1.5 45 Nm (33.2 lbf ft) –
Nut, swingarm pivot M19x1.5 130 Nm (95.9 lbf ft) Thread greased
Screw, top steering head M20x1.5 12 Nm (8.9 lbf ft) –
Nut, rear wheel spindle M25x1.5 90 Nm (66.4 lbf ft) Thread greased
Screw, front wheel spindle M25x1.5 45 Nm (33.2 lbf ft) –
30 SUBSTANCES 211
Brake fluid DOT 4 / DOT 5.1

According to
– DOT
Guideline
– Use only brake fluid that complies with the specified standard (see specifications on the container) and that possesses the correspond-
ing properties. KTM recommends Castrol and Motorex® products.
Supplier
Castrol
– RESPONSE BRAKE FLUID SUPER DOT 4
Motorex®
– Brake Fluid DOT 5.1
Coolant
Guideline
– Use only suitable coolant (also in countries with high temperatures). Use of low-quality antifreeze can lead to corrosion and foaming.
KTM recommends Motorex® products.
Mixture ratio
Antifreeze protection: −25… −45 °C (−13… 50 % corrosion inhibitor/antifreeze
−49 °F) 50 % distilled water
Coolant (mixed ready to use)

Antifreeze −40 °C (−40 °F)
Supplier
Motorex®
– COOLANT G48
30 SUBSTANCES 212
Engine oil (SAE 10W/50)

According to
– JASO T903 MA ( p. 218)
– SAE ( p. 218) (SAE 10W/50)
Guideline
– Use only engine oils that comply with the specified standards (see specifications on the container) and that possess the corresponding
properties. KTM recommends Motorex® products.
Fully synthetic engine oil
Supplier
Motorex®
– Power Synt 4T
Engine oil (SAE 5W/40)

According to
– JASO T903 MA ( p. 218)
– SAE ( p. 218) (SAE 5W/40)
Guideline
– Use only engine oils that comply with the specified standards (see specifications on the container) and that possess the corresponding
properties. KTM recommends Motorex® products.
Synthetic engine oil
Supplier
Motorex®
– Power Synt 4T
30 SUBSTANCES 213
Fork oil (SAE 5)

According to
– SAE ( p. 218) (SAE 5)
Guideline
– Use only oils that comply with the specified standards (see specifications on the container) and that possess the corresponding proper-
ties. KTM recommends Motorex® products.
Supplier
Motorex®
– Racing Fork Oil
Hydraulic fluid (15)

According to
– ISO VG (15)
Guideline
– Use only hydraulic oil that complies with the specified standard (see specifications on the container) and that possesses the corre-
sponding properties. KTM recommends Motorex® products.
Supplier
Motorex®
– Hydraulic Fluid 75
Shock absorber oil (SAE 2.5) (50180342S1)

According to
– SAE ( p. 218) (SAE 2.5)
Guideline
– Use only oils that comply with the specified standards (see specifications on the container) and that possess the corresponding proper-
ties.
30 SUBSTANCES 214
Super unleaded (ROZ 95/RON 95/PON 91)

According to
– DIN EN 228 (ROZ 95/RON 95/PON 91)
Guideline
– Only use unleaded super fuel that matches or is equivalent to the specified fuel grade.
– Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use.
Info
Do not use fuel containing methanol (e. g. M15, M85, M100) or more than 10 % ethanol (e. g. E15, E25, E85, E100).
31 AUXILIARY SUBSTANCES 215
Chain cleaner
Guideline
– KTM recommends Motorex® products.
Supplier
Motorex®
– Chain Clean
Chain lube for road use

Guideline
Supplier
Motorex®
– Chainlube Road
Cleaning and preserving materials for metal, rubber and plastic

Guideline
Supplier
Motorex®
– Protect & Shine
Fuel additive
Guideline
Supplier
Motorex®
– Fuel Stabilizer
High-luster polish for paint

Guideline
Supplier
Motorex®
– Moto Polish
Long-life grease
Guideline
Supplier
Motorex®
– Bike Grease 2000
Motorcycle cleaner
Guideline
Supplier
Motorex®
– Moto Clean 900
Paint cleaner and polish for high-gloss and matte finishes, bare metal and plastic surfaces
Guideline
Supplier
Motorex®
– Clean & Polish
Universal oil spray

Guideline
Supplier
Motorex®
– Joker 440 Synthetic
32 STANDARDS 218
JASO T903 MA
Different technical development directions required a new specification for 4-stroke motorcycles – the JASO T903 MA Standard. Ear-
lier, engine oils from the automobile industry were used for 4-stroke motorcycles because there was no separate motorcycle specification.
Whereas long service intervals are demanded for automobile engines, high performance at high engine speeds are in the foreground for
motorcycle engines. In most motorcycles, the gearbox and the clutch are lubricated with the same oil as the engine. The JASO MA Stan-
dard meets these special requirements.
SAE
The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscos-
ity. The viscosity describes only one property of oil and says nothing about quality.
INDEX 219
INDEX
C
A
Capacity
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Antifreeze engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174, 198
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73, 199
Auxiliary substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Center stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
B Chain
Battery checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 checking for dirt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Chain tension
Brake discs adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Brake fluid Chassis number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

front brake, adding . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Clutch
rear brake, adding . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 fluid level, checking/rectifying . . . . . . . . . . . . . . . . . . . 108
Brake fluid level Clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
front brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . 113 adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
rear brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Combination instrument
Brake light bulb clock, setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 coolant temperature indicator . . . . . . . . . . . . . . . . . . . . . 47
Brake linings display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
front brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . 115 display ODO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
rear brake, checking . . . . . . . . . . . . . . . . . . . . . . . . . . 119 display TRIP F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
display, ambient temperature . . . . . . . . . . . . . . . . . . . . . 45
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
function buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
indicator lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
INDEX 220
kilometers or miles, setting . . .. . . . . . . . . . . . . . . . . . . 41 Engine

overview . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 37 running in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
speed display . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 41 Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
tachometer . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 38
Engine oil
temperature unit, setting . . . . .. . . . . . . . . . . . . . . . . . . 45
adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
time . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 42
changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
TRIP 1 display, setting/resetting . . . . . . . . . . . . . . . . . . . 43
draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
TRIP 2 display, setting/resetting . . . . . . . . . . . . . . . . . . . 44
refilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
warning of slippery roads . . . . .. . . . . . . . . . . . . . . . . . . 46
Engine oil level
Coolant
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Engine sprocket
Coolant level
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
compensating tank, checking . . . . . . . . . . . . . . . . . . . . 158 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 F

filling/bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Crash bar Filler caps
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Foot brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
D checking free travel . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
compression damping, adjusting . . . . . . . . . . . . . . . . . . . 78
E
dust boots, cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Electric starter button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 fork legs, bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Emergency OFF switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 rebound, adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
spring preload, adjusting . . . . . . . . . . . . . . . . . . . . . . . . 80
INDEX 221
Fork part number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Front wheel Horn button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 I
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Ignition curve
Fuel tank, left
adjusting to fuel quality . . . . . . . . . . . . . . . . . . . . . . . . 166
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
plug-in connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Ignition key
Fuel taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
activating/deactivating . . . . . . . . . . . . . . . . . . . . . . . . . 149
Fuses
Ignition lock . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
in fuse box, changing . . . . . . . . . . . . . . . . . . . . . . . . . 138
Immobilizer . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
H Indicator lamps .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Hand brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Intended use . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..9
free travel, adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . 111 K
free travel, checking . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Key number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Handrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
L
Hazard warning flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Hazard warning flasher switch . . . . . . . . . . . . . . . . . . . . . . . . 47
Luggage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Headlight Luggage rack plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
headlight range, adjusting . . . . . . . . . . . . . . . . . . . . . . 148
M
Headlight adjustment
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Main fuse
changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Headlight bulb
changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Motorcycle
cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Headlight flasher switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Headlight mask with headlight
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
INDEX 222
O removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Oil filter Rear hub rubber dampers

changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Rear sprocket
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Oil screens Rear wheel
cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Operating substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Owner's Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Refueling
fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
P
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
starting off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Parking light bulb in headlight
changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 S
Passenger footrests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Play in throttle cable Seat

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Preparing for use Seat lock . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

after storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Service . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
checks and maintenance measures when preparing for use . 62 Service schedule .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-77
information on first use . . . . . . . . . . . . . . . . . . . . . . . . . 58 Shift lever . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Shifting . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Protective clothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Shock absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
R
compression damping, general . . . . . . . . . . . . . . . . . . . . 81
Radiator guard compression damping, high-speed, adjusting . . . . . . . . . . 82
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 compression damping, low-speed, adjusting . . . . . . . . . . . 81
INDEX 223
rebound damping, adjusting . . . . . . . . . . . . . . . . . . . . . . 83 Tail light bulb

spring preload, adjusting . . . . . . . . . . . . . . . . . . . . . . . . 84 changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Shock absorber part number . . . . . . . . . . . . . . . . . . . . . . . . . 31 Technical data
Side cover, front capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-201
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 chassis tightening torques . . . . . . . . . . . . . . . . . . 208-210
electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Side stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Socket for electrical accessories . . . . . . . . . . . . . . . . . . . . . . 48
engine tightening torques . . . . . . . . . . . . . . . . . . . . . . 195
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204-205
Spoke tension shock absorber . . . . . . . . . . . . . . . . . . . . . . . . . . 206-207
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Throttle grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Steering head bearing play Tire air pressure
checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Steering lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Tire condition
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Tool set . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Storage compartment Transport . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Troubleshooting . .... . . . . . . . . . . . . . . . . . . . . . . . 183-193
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Tuning the chassis ... . . . . . . . . . . . . . . . . . . . . . . . . . 78-85
locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Turn signal bulb
opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
removing and hanging to one side . . . . . . . . . . . . . . . . . . 96
unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Turn signal switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Type label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
T
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
INDEX 224
U
Underride guard
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Underride guard, right
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Use definition ...................................9
V
Vehicle
loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
raising off of center stand . . . . . . . . . . . . . . . . . . . . . . . 87
raising using the center stand . . . . . . . . . . . . . . . . . . . . . 86
View of vehicle
front left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
rear right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
W
Warning of slippery roads . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Winter operation
checks and maintenance steps . . . . . . . . . . . . . . . . . . . 179
Work rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
*3211908en*
3211908en
12/2012
KTM-Sportmotorcycle AG
5230 Mattighofen/Austria Photo: Mitterbauer/KTM
http://www.ktm.com

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2013 KTM 990 Adventure Baja Us 6

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OWNER'S MANUAL 2013

990 Adventure Baja

give you enormous pleasure if you service and maintain it accordingly.

We wish you a lot of enjoyment in riding this vehicle.

Please enter the serial numbers of your vehicle below.

Engine number ( p. 30)

Key number ( p. 29)

© 2012 KTM-Sportmotorcycle AG, Mattighofen Austria

ISO 9001(12 100 6061)

5 SERIAL NUMBERS ....................................................... 28

1 MEANS OF REPRESENTATION ........................................ 8

6.12.10 ODO display .................................................. 43 7.2 Running in the engine ........................................ 59

32 STANDARDS .............................................................. 218

1.1 Symbols used

Indicates an unexpected reaction (e.g. of a work step or a function).

Indicates a page reference (more information is provided on the specified page).

1.2 Formats used

Name® Identifies a protected name.

Brand™ Identifies a brand available on the open market.

2.1 Use definition - intended use

2.2 Safety advice

2.3 Degrees of risk and symbols

2.4 Overview of labels

USA type label

Information on emission control

Information on suspension tuning

Information on chain tension

Information on noise emission

Canada type label

2.5 Reporting safety defects

2.6 Noise emission warranty

2.7 Operating noise warning

2.8 Consumer rights

2.9 Tampering warning

2.10 Safe operation

2.11 Protective clothing

2.12 Work rules

2.14 Owner's Manual

3.2 Operating and auxiliary substances

3.3 Spare parts, accessories

3.6 Customer service

A list of authorized KTM dealers can be found on the KTM website.

4.1 View of vehicle, front left side (example)

1 Indicator lamps ( p. 39)

4.2 View of vehicle, rear right side (example)

1 Fork rebound adjustment

5.1 Chassis number

5.2 Type label

5.3 Key number

5.4 Engine number

5.5 Fork part number

5.6 Shock absorber part number

6.1 Clutch lever

6.2 Hand brake lever

6.3 Throttle grip

6.4 Horn button

6.5 Light switch

6.6 Headlight flasher switch

6.7 Turn signal switch