Procedure Qualification Record (PQR) : 1-2mm 2-5mm
Procedure Qualification Record (PQR) : 1-2mm 2-5mm
Procedure Qualification Record (PQR) : 1-2mm 2-5mm
,
.-.
Dubai Shipbuilding & Procedure Qualification
E ngineering L L C - 'tV • •
Record (PQR) ~
PQRNo. DSBE Date of Test: 20 Aug 2007 Applicable Codes: AWS DI.l ; 2004, BV NR
PQROll Rev.O 216Ch5 Sec 4.
Welding Process(es) : FCAW Welder(s) Name(s) : Thomas John
Type/Mode : Semi Automatic Welder(s) ldent(s) : WL025
Angle = 45
60 to 60
deg.
Root Face = 1-2mm
2. 0mm
W
Root Gap = 2-5mm
1-2mm
2.6mm
'1m~
Backing/retainers = No backing & back gouging
Base Metal
Material Specs. BV Gr. AH 36 to BV Gr. AH36 Pre Heat
Heat No. : U1610120 Method : -
Test Thickness : lOmm Temperature : 45 degC
Max. Carbon Content: Interpass Min. 80 deg C, Max. 150 deg C
Diameter of test coupon : N/A Measurement : By Digital Thermometer
Other: Max. Carbon Equivalent : -
Filler Metal PWHT
SF A Specification : 5.20 Heating Method : NA
A WS Classification : E7 1T-I Temperature Rise Rate : NA
Filler F- No. : 4 Soak Temperature : NA
Analysis A-No . : 1 Holding Time : NA
Filler Metal Size: : 1.2 mm Temperature Fall Rate : NA
Flux Class : NA
Positions Gas Purging Shielding
Groove Position : 3G Type - -
Weld progression : Uphill Mixture - 80%Ar+20%C02
Other - Flow Rate (CFM) - 39
Purging Duration - -
Technique Electrical
Travel Speed Range (inch/min) : See Table Current : DC
String/Weave : String/Weave Polarity : Reverse
SinglelMultipass : Multiple Range Amps : See Table
SinglelMultiple E lectrode : Multiple Range Volts : See Table
Contact TubelWork Distance - Orifice/Cup Size: N t A
Tungsten Electrode : N/A
Record of Actual Parameters : Refer attached Reports
Environmental conditions : welding conducted in day light, ambient temp around 45 deg C
Attachments
Mill Certificates : Yes NDT Reports: LS R#NRI0919, MPI-PQT0101011
Mech.anical
...•
~
Test Reports : LSR#PRI75l 0 PWHT (if allowable) : N/A
~driesn~ Reports : LSMPRI7519 Macro Examination: Passed, LSR#PR17~~A(J ~
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Enginee.-ing L L C "!.D -
.........
Record (PQR)
Non-Destructive Inspection:
Visuallnspcction : Ace MPI Inspection : Ace Radiography : Ace
Other Inspections:
Tensile Test
ill Size (mm) Area Tensile Tensile Yield Failure Location % of elongation or
(mm) Load. Strength, psi Strength reduction in area
Lbs (Mpa) (psi)
TTl 24.98x9. 84 245.80 31400 82400(568) N/A PM N/A
TT2 25.12x9.84 247. 18 3 1450 82 100 (566) N/A
Bend Test Charpy Impact Test (V Notch) (ft.lbs (joules)
Minimum Maximum
: R Sulaiman
Signature: ~ . V
Date:
~Io,.. -
DU8AI SHIP8UILD/NG & "J <I.w~ ..,r.J
P.o. Box 35515 ENGINEEI/ING L.L.c
Tel: Oub., - U.A.e . .
........
.-.
Dubai Shipbuilding & Procedure Qualification
Engineering L L C
Record (PQR) ~
ev ·
NOD-Destructive Inspection:
Visual Inspection: Ace MPI Inspection : Ace Radiography: Ace
Other Inspections:
Tensile Test
ID Size (mru) Area Tensile Tensile Yield Failure Localion % of elongation or
(mm) Load. Slrength, psi Strength reduction in area
Lbs (M~a) (psi)
TIl 25.02x9.54 238.69 30800 83200(574) N/A PM N/A
1T2 25.02x9.28 232.18 30000 83300 (575) N/A
BeDd Test Charpy In'llact Test (V Notch) (!llbs (joules)
Minimwn Maximum
Parenl Metal 190 203
Hardness Test
(Vickers) Weld Melal 95 113
Heat Affected Zone 163 203
We certify that the statements of this record are correcl and that the lest welds were prepared, welded and tested in accordance
with the requirements of the code(s) above.
Notes:
PREPARED BY CRECKEDBY
Name: R Sulaiman Name: La -'QJ,--"".~ ~~~~---j
Signature:
Date:
Sig:~ture: R~ Signature: IA. ~~~.#~
Date: w 1 ~ / o')..
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Record of Variables For Welding Procedure Qualification
I
)S NO. DSBE 022(2G) PQR NO: DSBE 010 TEST DATE: 20 Aug 2007 Code: BV Rules NR 216, AWS Dl.l
Process (5) : FCAW Welder No: WL025 Welder Name: Thomas John Material: AH36 I Coupon Dimension: 370x300xlOmm
PassNo Process Electrode Posi Electrical Data Heat Input Temperature
Class Dia tion Progressi Type V Amp RoL RoT TS (in/min Pre Inter Heat Input
mm on Heat Pass Kjllnch
FCAW E7lT-I l.2 2G Forward DC+ 20-23 130-145 370 138 2.68 45 74.6
ISS 1 FCAW E7lT-l l.2 2G Forward DC+ 22-24 175-180 370 117 3.16 228 82
2 FCAW E7lT-l l.2 2G Forward DC+ 22-24 178-185 370 63 5.87 45.3
Jping 1 FCAW E7lT-l l.2 2G Forward DC+ 23-24 179-186 370 77 4.80 220 55.8
2 FCAW E71 T-l l.2 2G Forward DC+ 22-24 175-185 370 72 5.13 5l.9
3 FCAW E7lT-l 1.2 2G Forward DC+ 20-25 179-185 370 53 6.98 39.7
IVelding 1 FCAW E71T-J l.2 2G Forward DC+ 22-24 165-175 370 52 7.11 35.44
2 FCAW E7lT-l 1.2 2G Forward DC+ 22-24 170-179 370 113 3.27 225 78.8
3 FCAW E7lT-l l.2 2G Forward DC+ 22 -24 160-169 370 61 606 40. 1
Recorded By Witnessed By
Name: P S Pradosh Name: Mr Amir Lotfolozadeh
~
D6;,.,6... W'Id;'{I'~~ Designation :A~ne
lo,...", ~ Signature: I\ M,., Surveyor ~'?' 0°."0" ~-;
Date: 20/08/2007 'C I ~ Signature: '"
.t ~ (J)
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Record of Variables For Welding Procedure Qualification
----I~I--- Name: PS
----+~:-i--
: -
10,"", Designation: Welding l~ specjt.o#~ws'
Signature:
Date: 20/08/2007
1 FCAW DSBE022 DSBEPQTOI0 2G Butt WI025 Thomas AH36 E71T-l 10 DCEP ACC ACC
John
2 FCAW DSBE022 DSBEPQTOll 3G Butt WI025 Thomas AH36 E71T-l 10 DCEP ACC ACC
John
Witnessed B
Bureau Veritas
Name: Name: Mr Amir Lotfolazadeh
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Level Level II
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DUBAI SHIPBUILDINCl & eNClINEERING L.t.C.
P.o. Box 35515 Dubal· U.A.E.
TEl.: 3241615
Lonestar Technical Services
P.O.Box 8817 . Building # DY34 Tel: +971 4324 3888
Inside Dubai Ship Docking Yard Fax: +971 4 324 3682
AI Jadaf. Dubai Email : testing@lonestar-lab .com
United Arab Emirates Website : www.lonestar-Iab.com
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SAMPLE
/DENT/FICA T/ON 10mm thick P roduction Tes t Plate POT No.: POT010
WPS No. : DSBE022 Material : AH~ .I6
We lding Process : F CAW Welding Posi tion : 2G
Welder Name: Thom as John Welde r No .: W L025
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TI1 ~84 245.80 -N/A 31400 N/A PM N/A
ID Result
Macro Passed
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Lonestar Technical Services
P,O.B ox 8817, Building # DY34 Tel : +971 4 324 3888
Inside Dubai Ship Docking Yard Fax: +971 4324 3682
AI Jadaf, Duba i Email: testing @lonestar-lab.com
United Arab Emirates Website: www.lonestar-Iab. com
SAMPL E
/DENT/FICA TION 10mm thick Production Test Plate PQT No .: PQT011
WPS No, : DSBE022 Material : AH <!23'
Weld ing Process : FCAW Welding Position : 3G
Welder Name : Thomas John Welder No .: W L025
Tensile Tests
AREA, YIELD TENSILE LOAD, YI ELD TENSILE FRACTURE %
'0 SIZE . rrvn somm LOAO.lbs Ob, STRENGTH, PSI MP& STRENGTH. pSlj!o.1Pa) LOCATION ELONG
TT1 25.02 x 9,54 238,69 N/A 30800 N/A 83200 (574) PM N/A
TT2 25.02 x 9,28 232,18 N/A 30000 N/A 83300 (575) PM N/A
!:1.S.atyanarayana
Vlfe'iding Technolo
Physical Testing
p,O. Box 35515 ~~~:~ - u ... · <' · \
SAM PLE
IDEN TIFIC ATION 10mm thick Prod u c ti on T es t Pl ate PQT No.: PQT010
WPS No .: DSBE022 Mate ri al : AH ~Jb
Welding Process: FCAW We lding Position: 2G
Welder N ame : T homas J o h n We lder N o.: W L 025
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Lonestar Technical Services
P.O.Box 8817, Building # DV34 Tel : +971 4 3243888
Inside Dubai Ship Docking Vard Fax: +971 4324 3682
AI Jadaf, Dubai Email: testing @lonestar-lab.com
United Arab Emirates Website : www.lonestar-Iab. com
SAMPLE
IDENTIFICAnON 10m m thick Production T est P la te PQT No . : PQT011
WPS No. : DSBE022 Material: AHe2 Po ~ at,
Weld ing Process : F CAW We ld ing P osition: 3G
W elder N ame: T homas John We lder N o .: W L025
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Lonestar Technical Services
P.O.Box 8817, Building # DY34 Tel : +971 4 324 3888
Inside Dubai Ship Docking Yard Fax: +971 4 324 3682
AI Jada!, Dubai Email: [email protected]
United Arab Emirates Website: www. lonestar-Iab .com
SAMPLE
IDENTIFICATION 400 X 250 X 10mm thick Plate Sample No.: DSBE Y428/pqt Sample
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Project: "Millenium " Project No.: Y428
TEST METHOD BV RULES
Test Results
Test Parameter Observed Values
Reduced Section size, mm 25.05 x 11 .53
Area, mm 2 288.83
Initial Gage Length, mm 95
Yield Load, pounds 26500
Ultimate Tensile Load, pounds 35300
Final Gage Length, mm 122.50
Calculated Values
Yield Strength, psi 59200
Yield Strength, MPa 408
Tensile Strength, psi 78800
Tensile Strength, MPa 544
Elongation, percent 29
Testing witnessed by:
Mr. Amir Kh . Lotfolazadeh (Bureau Verilas) I./'~~
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IDENTIFICATION 400 X 250 X 1Omm thick Plate Sample No.: DSSE Y428/pqt Sample
Project: "Millenium II" Project No.: Y428
TEST METHOD BVRulES
Test Parameters
Sample Size, mm 10 x 10 x 55
Sample Type Charpy V notch
Sample Orientation Longitudinal
Test Temperature, °C o
Test Results
Sample One 160 (217)
Sample Two 206 (279)
Sample Three 182 (247)
~iMala v I'(amana
Senior Technician Section Supervisor
Physical Testing Physical Testing
AODroved.bv "f
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Cheekedbv
Name Philip Simon Name M.Mubin Shaikh
-
Designation ' Che~ry Manager Designation " '" Section Coordinator
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CERTIFICATE OF APPROVAL
T:;is':! I..; ~~·r!ifo. dill! 1,'//: pr.ldvct ,'if:!r;ril:ct! iJ.rff.;'T K''::'' [wr,ci!O be in (t!mpii({I1'::~ .<'W, #:l! RUIlt.AU n-:F.rr.~S J~IcJ and l?f!;{I!/ati:lfIJ .f...,,.
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.~_LU"I' ~Hij~l C AST +9714 3554212 p. 1
2007-08·13
Certilicat10 " umber: EC2!l6lI1l22 rev. 0
Oa'.:
OJrat:¥. Vo-r ordor:
OUr~:
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CLASSFIC"TIONS
SFNAW5 A5.2O
Dual 5.;'1<17100 II< 12mm
35RX122470
E7n·1
Acl»aIrn .....
ICC 10 EN 102.4 . 3.1
All weld !!!!!IaI
AuxIliary: Cl (EN 4~)
SFNAWS 1>5.20 E71T·1M ( 0.05%
611150 116J Z T42ZPC I H5 E·, 0.35-1.
611150 t16JZ H&2PM 1 HID Mil • .0.,-/0
" 0.013'"
i C
.': 0.013%
0.04%
MfCKAHICAL PROPERTIeS r· 0.04%
I Typic ~ dato
ace .. EN IIlO4 • 2.2
SIoIldIlll1:
111.:
N':
C.
0.01%
0.01%
0.02%
0.01%
-wr: C 1 (EN 439)
,I Cmdi""
TENSILE
As welded
!!EQl Rm ~
I 535 MPa
"""ACT
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60i MPa 25 .4 %
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·20·C 128 J
I COMMSNTS
-------_._
Valld.lIon • Cl!emical Analysis
- - - _._-.,,----
VoIida1Jon • OI!!erS
James Wang O\J al~y Managar Sheu. SfuOholme Produe1 Mznage'
(.(".(" ..l) ~I 'j ,0 II .;.1) ; 1I d J 1;) , II ~~I
ANALYTICAL CERTIFICATE
AR + C02
Mixing Ratio
Argon 80%
C02 20%
Component Gas Purities
99,999%
Argon
< 2 PPM
H20
< 2 PPM
02
N2 < 2 PPM
< 1 PPM
CO + C02
Component Gas Purities
C02 99 .9%
H20 < 5 PPM
< 50 PPM
Inerts
P.O. Box: 5960, Tel : ..971 65433195, Fax: +971 65421355, Sharjah, United Arab Emirat~s
[email protected]. Web,ite: httpllwww.• tgco.com
U~ .. ..) r.'r" _ .
~~~- --- ----- ~--,---- Certificate Number: DSBEIWPS0221G/OOI
BUREAU WELDER APPROVAL TEST CERTIFICATE
• According to Bureau Veritas Rules for the
Classification of Steel Ships
MARINE DIVISION
Tvpe oftest and examination Not Performedl Performed & Test renort Number
Visual Examination Performed, Rep# DSBEIPQT/O 10,0 II
Radiography test Performed, LSR#NRI0919
Dve penetmnt tcstIMPI Performed, Rep#MPI-PQTO 10m I
Macrogrnphy Passed, LSR#PRI75 10
Fracture Test -
Bend test -
Others
Welding Variables Range of Approval
Weldinp, Process FCAW, ISO 4063( ref. no. 137)
Welding Consumables E7IT-1
Base Material Group AH 36, MIn, Normal Strength Gr. B, Gr. A
Type of base product Plate
Type of weld ioint Butt
Range of thickness 3mmto 20 mm
Welding Positions I G,2G,3G (I' A, PC, PF)
Racking and Gouging Condition 6~ UlRIN"lo.Ib\.
Others Cleaning is done by chippilliland Grindin • .
fhl S IS to attest that the weJder Identtfied above has passed the approval tests, Wlder the supervIsIOn of Bureau
Veritas. in accordance with Rule Note NR 476 and Bureau Vertias Rules for thee Classification of Steel ships.
Date and place of issue: 29"' Aug 2007 This certificate expires on : 28'" Aug 2009
'"_'''''~.
~~~ ~~
ltJo\} (,0""'1'.. '9~
"'" ~m, Employer's endorsement to confirm the validity for the
following six months (date, name, DOsition, si2naturc):
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~ll'fTfA""-<'l
This Certificate is delivered within th e scope of the General Condilions of Bureau Vcritas Marine Division. Any person not a
party to the contract pursuant to which this document is delivered may not assert a claim against Bureau Veri tao; lor an y
liabili ty arising out of errors or omissions which may be cootained in said document. or [Of' errors of jUdgment, fault or
n(.."gligencc committed by pcrsoonel of the Society or of its Agents in establishment or issuance of this document, and in
conncction with 3Ily activities for which it may provide.
Tested :PS
SAMPLE
IDENTIFICATION 10mm thi ck W elded Pl ate WPS No.: DSBE 022
WQT No. : WQT 007 Weld ing P roces s : FCAW
W elding P osition: 3G Welder No.: W L0 39
SPECIFICATION BV RU LE S
Bend Test
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V elding Technologist Section Supervisor
Physical Testing Physical Testing
Lonestar Technical Services
P.O.Box 8817 , Building # DY34 Tel: +971 4 324 3888
Inside Dubai Ship Docking Yard Fax: +971 4324 3682
AI Jadaf, Dubai Email: [email protected]
United Arab Emirates Website: www.lonestar-Iab.com
SAMPLE
IDENTIFICATION 10mm th ick Welded Plate WPS No .: DSBE 022
WQT No.: WQT 007 Welding Proce ss: FCAW
W elding P o siti o n : 2G W elder No .: W L039
SPECIFICATION BV RULES
Bend Test
[JJ;;.,",
Welding Technologist
Nis~YRa ~ a
Sec-t~ I .0.1' visor
Physical Testing Physical Testing
Lonestar Technical Services
P.O.Box 8817 , Building # DY34 Tel: +971 43243888
Inside Dubai Ship Docking Yard Fax: +971 4 324 3682
AI Jada!, Dubai Email: [email protected]
United Arab Emirates Website: www.lonestar-Iab.com
SAMPLE
IDENTIFICATION 10mm thick Welded Pl a te WPS No.: DSBE 022
WQT No. : WQT 007 W elding Proc ess : FCAW
We ld in g Position : 2G W el der No.: WL060
SPECIFICATION
Bend Test
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IDEN TIFICATION 1 Omm th ick Welded Pl ate WPS No.: DSBE 022
WQT No. : WQT 007 Wel d ing P rocess: FCAW
Weld ing Position : 3G We lder N o .: W L OO6
SPECIFICATION BV RULES
Bend Test
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Physical Testing Physical Testing