....... .

,
.-.
Dubai Shipbuilding & Procedure Qualification
E ngineering L L C - 'tV • •

Record (PQR) ~

PQRNo. DSBE Date of Test: 20 Aug 2007 Applicable Codes: AWS DI.l ; 2004, BV NR
PQROll Rev.O 216Ch5 Sec 4.
Welding Process(es) : FCAW Welder(s) Name(s) : Thomas John
Type/Mode : Semi Automatic Welder(s) ldent(s) : WL025

Angle = 45
60 to 60
deg.
Root Face = 1-2mm
2. 0mm

W
Root Gap = 2-5mm
1-2mm
2.6mm

'1m~
Backing/retainers = No backing & back gouging

Base Metal
Material Specs. BV Gr. AH 36 to BV Gr. AH36 Pre Heat
Heat No. : U1610120 Method : -
Test Thickness : lOmm Temperature : 45 degC
Max. Carbon Content: Interpass Min. 80 deg C, Max. 150 deg C
Diameter of test coupon : N/A Measurement : By Digital Thermometer
Other: Max. Carbon Equivalent : -
Filler Metal PWHT
SF A Specification : 5.20 Heating Method : NA
A WS Classification : E7 1T-I Temperature Rise Rate : NA
Filler F- No. : 4 Soak Temperature : NA
Analysis A-No . : 1 Holding Time : NA
Filler Metal Size: : 1.2 mm Temperature Fall Rate : NA
Flux Class : NA
Positions Gas Purging Shielding
Groove Position : 3G Type - -
Weld progression : Uphill Mixture - 80%Ar+20%C02
Other - Flow Rate (CFM) - 39
Purging Duration - -
Technique Electrical
Travel Speed Range (inch/min) : See Table Current : DC
String/Weave : String/Weave Polarity : Reverse
SinglelMultipass : Multiple Range Amps : See Table
SinglelMultiple E lectrode : Multiple Range Volts : See Table
Contact TubelWork Distance - Orifice/Cup Size: N t A
Tungsten Electrode : N/A
Record of Actual Parameters : Refer attached Reports

Environmental conditions : welding conducted in day light, ambient temp around 45 deg C

Attachments
Mill Certificates : Yes NDT Reports: LS R#NRI0919, MPI-PQT0101011
Mech.anical
...•
~
Test Reports : LSR#PRI75l 0 PWHT (if allowable) : N/A
~driesn~ Reports : LSMPRI7519 Macro Examination: Passed, LSR#PR17~~A(J ~
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Dubai Shipbuilding & Procedure Qualification ... -- ..
Enginee.-ing L L C "!.D -
.........
Record (PQR)
Non-Destructive Inspection:
Visuallnspcction : Ace MPI Inspection : Ace Radiography : Ace
Other Inspections:
Tensile Test
ill Size (mm) Area Tensile Tensile Yield Failure Location % of elongation or
(mm) Load. Strength, psi Strength reduction in area
Lbs (Mpa) (psi)
TTl 24.98x9. 84 245.80 31400 82400(568) N/A PM N/A
TT2 25.12x9.84 247. 18 3 1450 82 100 (566) N/A
Bend Test Charpy Impact Test (V Notch) (ft.lbs (joules)

Test Temp. : 0 degree C Size : 7.5xlOx55

ill Mandrel Bend Angle, Results WCL HAZ FL+2
Dia (mm) Degrees
FBI 4t 180 Passed 72(98) 116( 157) 140(1 90)
FB2 4t 180 Passed 88(\19) 140( 190) 130(176)

RBI 4t 180 Passed 90( 122) 110(149) 130(176)

RB2 4t 180 Passed 83(113 ) (Average) 122(1 65) (Average) 133(180)

(Average)

Macro Section Passed

Minimum Maximum

Parent Metal 176 190

Hardness Test
(Vickers) Weld Metal 98 122

Heat M ected Zone 149 190

We certify that the statements of this rccord are correct and that the test welds were prepared, welded and tested in accordance
with ille requirements of ille code(s) above.
Notes:

: R Sulaiman
Signature: ~ . V
Date:

~Io,.. -
DU8AI SHIP8UILD/NG & "J <I.w~ ..,r.J
P.o. Box 35515 ENGINEEI/ING L.L.c
Tel: Oub., - U.A.e . .
 ........
.-.
Dubai Shipbuilding & Procedure Qualification
Engineering L L C
Record (PQR) ~
ev ·
NOD-Destructive Inspection:
Visual Inspection: Ace MPI Inspection : Ace Radiography: Ace
Other Inspections:
Tensile Test
ID Size (mru) Area Tensile Tensile Yield Failure Localion % of elongation or
(mm) Load. Slrength, psi Strength reduction in area
Lbs (M~a) (psi)
TIl 25.02x9.54 238.69 30800 83200(574) N/A PM N/A
1T2 25.02x9.28 232.18 30000 83300 (575) N/A
BeDd Test Charpy In'llact Test (V Notch) (!llbs (joules)

Tesl Temp. : 0 degree C Size : 7.5xlOx55

ID Mandrel Bend Angle, Results WCL HAZ FL+2
Dia (mm) Degrees
FBI 4t 180 Passed 83(113) 120(163) 150(203)
FB2 4t 180 Passed 80(108) 150(203) 140(190)
RBI 4t 180 Passed 70(95) 136(184) 142(193)
RB2 41 180 Passed 78(106) (Average) 135(183) (Average) 144(195)
(Average)

Macro Section Passed

Minimwn Maximum
Parenl Metal 190 203
Hardness Test
(Vickers) Weld Melal 95 113
Heat Affected Zone 163 203
We certify that the statements of this record are correcl and that the lest welds were prepared, welded and tested in accordance
with the requirements of the code(s) above.
Notes:

PREPARED BY CRECKEDBY
Name: R Sulaiman Name: La -'QJ,--"".~ ~~~~---j
Signature:
Date:
Sig:~ture: R~ Signature: IA. ~~~.#~
Date: w 1 ~ / o')..
 •••
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.......
Record of Variables For Welding Procedure Qualification
I
)S NO. DSBE 022(2G) PQR NO: DSBE 010 TEST DATE: 20 Aug 2007 Code: BV Rules NR 216, AWS Dl.l
Process (5) : FCAW Welder No: WL025 Welder Name: Thomas John Material: AH36 I Coupon Dimension: 370x300xlOmm
PassNo Process Electrode Posi Electrical Data Heat Input Temperature
Class Dia tion Progressi Type V Amp RoL RoT TS (in/min Pre Inter Heat Input
mm on Heat Pass Kjllnch
FCAW E7lT-I l.2 2G Forward DC+ 20-23 130-145 370 138 2.68 45 74.6
ISS 1 FCAW E7lT-l l.2 2G Forward DC+ 22-24 175-180 370 117 3.16 228 82
2 FCAW E7lT-l l.2 2G Forward DC+ 22-24 178-185 370 63 5.87 45.3
Jping 1 FCAW E7lT-l l.2 2G Forward DC+ 23-24 179-186 370 77 4.80 220 55.8
2 FCAW E71 T-l l.2 2G Forward DC+ 22-24 175-185 370 72 5.13 5l.9
3 FCAW E7lT-l 1.2 2G Forward DC+ 20-25 179-185 370 53 6.98 39.7
IVelding 1 FCAW E71T-J l.2 2G Forward DC+ 22-24 165-175 370 52 7.11 35.44
2 FCAW E7lT-l 1.2 2G Forward DC+ 22-24 170-179 370 113 3.27 225 78.8
3 FCAW E7lT-l l.2 2G Forward DC+ 22 -24 160-169 370 61 606 40. 1
Recorded By Witnessed By
Name: P S Pradosh Name: Mr Amir Lotfolozadeh

~
D6;,.,6... W'Id;'{I'~~ Designation :A~ne
lo,...", ~ Signature: I\ M,., Surveyor ~'?' 0°."0" ~-;
Date: 20/08/2007 'C I ~ Signature: '"
.t ~ (J)
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TU S. i'RAlM;
" Di ,," «o . Date: b/~/m...o;;;;;-...V.i{J
~ ~
DUBAI SHIPBUILDING & ENGINEERING
P.O. Box 35515 Dubal· U.A.E.
TEL: 3241615 V
 ~ .. .
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Record of Variables For Welding Procedure Qualification

on Inter Pass I Heat Input

C

Back Vertical 71.6

----I~I--- Name: PS

----+~:-i--
: -
10,"", Designation: Welding l~ specjt.o#~ws'
Signature:
Date: 20/08/2007

n ~ . if .ri-JI J.s.1.:.,.oJ 4...:..Lof..ll

DUBAI SHIPBUILDING & ENGINEERING L.L.C.
P.O. Box 35515 Dub.l · U.A.E.
TEL : 3241615
 .. .,
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'i) ~
Dubai Shipbuilding & Engineering L L C

Visual Inspection Report

Date of Testin1!: 20/08/2007 Report No. DSBEIPQTOI0,01l

SNo. Process WPSNo. PQTNo. Posi Joint Welder Welder Base Metal Elcctrode Thk Polarity Fit-up Visual
tion # Name mm

1 FCAW DSBE022 DSBEPQTOI0 2G Butt WI025 Thomas AH36 E71T-l 10 DCEP ACC ACC
John
2 FCAW DSBE022 DSBEPQTOll 3G Butt WI025 Thomas AH36 E71T-l 10 DCEP ACC ACC
John

Witnessed B
Bureau Veritas
Name: Name: Mr Amir Lotfolazadeh
\

Signature: ~:.---- >"' ,~. ' ''."' q ~

~e~e/° f~;;:Z'~~J ~W'1 ~.
DUBAI SHIPBUILDING & ENGINcERIN~-
. •.•.•. I /
P.O. BoX 35515 Duba, - U.A.E.
TEl. : 3241615
 .,..,..~.~ 0 Q " II ~~
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DUBAI SHIPBUILDING & ENGINEERING L.L.C.

MAGNETIC PARTICLE INSPECTION REPORT

DATE I 20-August-2007 I JOB: I WPS02 I REPORT: I MPI-PQT0101011
Project Name Procedure Qualification Test
Project Number Y428
Job description PQT#DSBE/PQT/0101011

Material C.S Heat treatment NA

Surface condition As Cleaned Test Temperature Ambient
Weld 10 - Welder 10 WL025
Weld Type Butt DRG/ISO Number -
Procedure - Acceptance Criteria ISO 5817
Method Wet Continuous Equipment AC Yoke
Illumination Day Light Sensitivity B C Strip

Degreaser: MR85 I Background : MR72 I Detecting media : MR 76S

Magnetic Particle Inspection was carried out on welds of PQT Plates.

Ref. PQT 010

PQT 011

No Significant indication observed.

Found Acceptable to SpeCification

Dubai Shipbuilding & Engg. L L C Bureau Veritas

Technician : Kalai Arasan
~CYt.~ /e"v

~
Level Level II
.'" ... ~<"'t
Signature ~,,:&C<.
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~V~'lPI>{)
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. ~ . ~ . ~ ..r~ , v~J ~~..r~ ~~'?;;l i;
~RN'~\O~
DUBAI SHIPBUILDINCl & eNClINEERING L.t.C.
P.o. Box 35515 Dubal· U.A.E.
TEl.: 3241615
 Lonestar Technical Services
P.O.Box 8817 . Building # DY34 Tel: +971 4324 3888
Inside Dubai Ship Docking Yard Fax: +971 4 324 3682
AI Jadaf. Dubai Email : testing@lonestar-lab .com
United Arab Emirates Website : www.lonestar-Iab.com

RADIOGRAPHIC INSPECTION REPORT

Date I 21-Aug-2007 J Job # l 32205-01 1 Report # NR10919
Client Dubai Ship Building and Engineering
Project Procedure Qualification Test
Job Location LTS Workshop. AI Jadaf
Job Description WPS # DSBE022 PQT # PQT010 & PQT011 Position: 2G & 3G
Source Ir-192 Source Size 2 x3mm
Film Type Kodak AA 400 Screen Size Pb O.125mm
Exposure Ci/minutes SFD 16"
IQI Used ASTM 1B Technique SWSI
Sensitivity 2% Density 2 - 3.5
RT Procedure NDT-OCP-05 Acceptance Criteria BV NR216. Ch5. Sec. 4
Material AH 32 Welding Process FCAW
Diameter Plate Weld Thickness 10mm
Disposition
Weld 10 Welder 10 Location Observation
Accept Reject
PQT#PQT010 Position : 2G
Thomas John WL025 0-35 NSD ./

PQT # PQT011 Position: 3G

Thomas John WL025 0 -35 NSD ./

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TEL : 32~ 1615

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Technician: Imtiaz Nasi ClisRt'9 ReI" Supervisor: l.b bllLl'lAO ~
Level:
Signature:
'4/ 11
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EP Excess Penetration ~
Crack .~ ~
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~
Porosity
Lack of Fusion
~~ S ign ifi can t
I - Incl usions
Defect s

AF Artifacts <1'", &41. \l .~. ~ P Lack of Penetration UC Under Cut

RC Root Concavity ~~. . c,~ SO Surface Depression CP Cluster Porosity
",-~HNI".'A?
Page I of I
 Lonestar Technical Services
P.O.Box 8817, Building # DY34 Tel: +971 4 324 3888
Inside Dubai Ship Docking Ya rd Fax: +971 4324 3682
AI Jadaf, Dubai Email: testing@lonestar-la b.com
United Arab Emirate s Website: www. lonestar-Iab.com

Physical Section - Welding Procedure Qualification Test Report

"DATE -:::.;--;:- ~ T~ .-;~, ~ii T ' c~~RT# I FR17509 JOB# 32205

Dubai Ship BuildinQ and EnQineerinQ ATTENTIUN M'. P.S.
PO Box 35515 CLIENT Ref. : t-'U
CLIENT
Dubai IESTED By AX
U.A.E I ~~ ,,"'.., DATE 00. ' ,-onn7

DATE
"
SAMPLE
/DENT/FICA T/ON 10mm thick P roduction Tes t Plate POT No.: POT010
WPS No. : DSBE022 Material : AH~ .I6
We lding Process : F CAW Welding Posi tion : 2G
Welder Name: Thom as John Welde r No .: W L025

TEST METHOD B V R ULES

~
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'0 "".mm Ib, ' MP" :;:,~';:~~
TI1 ~84 245.80 -N/A 31400 N/A PM N/A

TT2 ~84 247.18 - NiA 3i45O N/A' 82100 :566) PM N/A

Charpy Impact Test Results,

Bend Tests ft.lbs (." d, ;)
Mana," [BOrid Angle,
ID Result Size, mm 7.5 x 10 x 55 Temperature O· C
i
FBI 41 180 Passed WCL FL FL+2
FB2 4t 180 Passed 72 (98) 11 6(157) 140 (190)
RB1 4t 180 Passed 88(11 9) 140(190) 130 (176)
RB1 4t 180' PaSSed 9OC1221 110 (149) 130 (176)

83m3) 122 (165) 133 (180)

lV/cKed Dr~~" I esrs ",,~_r~ c~~~;~~';nn

ID Result
Macro Passed

Testi ng witnessed by:

Mr. Nikola BEK - UZAROV (Bureau Veritas)

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 Lonestar Technical Services
P,O.B ox 8817, Building # DY34 Tel : +971 4 324 3888
Inside Dubai Ship Docking Yard Fax: +971 4324 3682
AI Jadaf, Duba i Email: testing @lonestar-lab.com
United Arab Emirates Website: www.lonestar-Iab. com

Physical Section - Welding Procedure Qualification Test Report

DATE 23-AuQ-200 7 I SAMPLE # I 400/32999 REPORT# I PR1751 0 I JOB # I 32205

Dubai Ship Buildinq and Eilq ineerinq ATTENTION 1\1(, P. S. A-adosh

PO Box 35515 CLIENT ORDER# Ref ,: Y428/QClLSIRT-PQT0071008/009/01 0

CLIENT
Dubai TESTED By AX
U,A ,E TESTING DATE 23-AuQ -2007
DATE RECEIVED 21 /08/2007

SAMPL E
/DENT/FICA TION 10mm thick Production Test Plate PQT No .: PQT011
WPS No, : DSBE022 Material : AH <!23'
Weld ing Process : FCAW Welding Position : 3G
Welder Name : Thomas John Welder No .: W L025

TEST METHOD BV R ULES

Tensile Tests
AREA, YIELD TENSILE LOAD, YI ELD TENSILE FRACTURE %
'0 SIZE . rrvn somm LOAO.lbs Ob, STRENGTH, PSI MP& STRENGTH. pSlj!o.1Pa) LOCATION ELONG

TT1 25.02 x 9,54 238,69 N/A 30800 N/A 83200 (574) PM N/A

TT2 25.02 x 9,28 232,18 N/A 30000 N/A 83300 (575) PM N/A

Charpy Impact Test Results,

Bend Tests
fUbs (Joules)
Mandrel Bend Angle,
10 Result Size, mm 7,5 x 10 x 55 Tem perature 0' C
Diameter De grees
FB1 41 180 Passed WCL FL FL+2
FB2 41 180 Passed 83 (113 120 (163) 150 (203)
RB1 41 180 Passed 80 (108) 150 (203) 140(190)
RB2 41 180 Passed 70(95) 136 (184) 142 (193)
Average Average Average
78 (106) 135 (183) 144 (195)

Nicked Break Tests Macro Examination

10 Result
Macro Passed

Testing witnessed by:

Mr. Nikola BEK - UZAROV (Bureau Veritas)

!:1.S.atyanarayana
Vlfe'iding Technolo
Physical Testing
p,O. Box 35515 ~~~:~ - u ... · <' · \

Measurement uncertainty of Analysis will be give

 Lonestar Technical Services
P.O.Box 8817, Building # DY34 Tel: +971 43243888
In side Dubai Ship Docking Yard Fax: +971 43243682
AI Jadaf, Dubai Email: [email protected]
United Arab Emirates Website: www. lonestar-Iab. com

Hardness Survey Report

DATE 23-AuQ-2007 I SAMPLE # I 400/32998 TREPORT# FR17518 JOB# I 32205
Dubai Ship Buildinq and 8lQineerinQ ATTENTION Ivt. P.S. Pradosh
PO Box 35515 CLIENT ORDER# Ref.: Y 428/GlC1 LS/RT-POT007/0 08/009/0 10
C LI EN T
Dubai TESTED B y AX
U.A.E TESTING DATE 23-Auq-2007

SAM PLE
IDEN TIFIC ATION 10mm thick Prod u c ti on T es t Pl ate PQT No.: PQT010
WPS No .: DSBE022 Mate ri al : AH ~Jb
Welding Process: FCAW We lding Position: 2G
Welder N ame : T homas J o h n We lder N o.: W L 025

S PECIFICATION AST M E92 ! B V R ULES

Vickers Pyramid Hardness Survey 10 Kg Load (Macro)

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Maximum hardness: 220 HV10

A 8 C D E F G H I J
PM PM HAZ HAZ WELD WELD HAZ HAZ PM PM
192 189 206 206 210 220 209 215 190 193
190 190 209 212 202 212 207 212 187 190
190 192 209 212 206 212 206 210 190 190

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 Lonestar Technical Services
P.O.Box 8817, Building # DV34 Tel : +971 4 3243888
Inside Dubai Ship Docking Vard Fax: +971 4324 3682
AI Jadaf, Dubai Email: testing @lonestar-lab.com
United Arab Emirates Website : www.lonestar-Iab. com

Hardness Survey Report

DATE 23-Auq-2007 I SAMPLE # 400/32999 I REPORTiI I PR17519 I JOB# I 32205
Dubai Ship BuildinQ and En!=lineerinq ATTENTION M-. P.S. A-adosh
P O Box 35515 CLIENT ORDER# Ref. : V 428/00LS/RT-POT007/008/009/010
C LI ENT
Dubai TESTED B V AX
UAE TESTING DATE 23-Auq-2007

SAMPLE
IDENTIFICAnON 10m m thick Production T est P la te PQT No . : PQT011
WPS No. : DSBE022 Material: AHe2 Po ~ at,
Weld ing Process : F CAW We ld ing P osition: 3G
W elder N ame: T homas John We lder N o .: W L025

S PE CIFICATION AST M E92 ! B V R ULES

Vickers Pyramid Hardness Survey 10 Kg Load (Macro)

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Maximum hardness: 220 HV10

-
A B C D E F G H I J
PM PM HAZ HAZ WELD WELD HAZ HAZ PM PM
193 192 206 205 213 220 212 209 192 190
192 192 209 213 213 219 210 206 192 190
192 192 209 215 215 220 206 206 192 190

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 Lonestar Technical Services
P.O.Box 8817, Building # DY34 Tel : +971 4 324 3888
Inside Dubai Ship Docking Yard Fax: +971 4 324 3682
AI Jada!, Dubai Email: [email protected]
United Arab Emirates Website: www. lonestar-Iab .com

Physical Section - Reduced Section Tensile Test Report

DATE 27-lIIIar-2007 I SAMPLE # I 400/30 163 I REPORT# I FR12992 I JOS# I 30315
Dubai ShiP Buildinq and EnQineerinQ ATTENTION tot. P.S. A-adosh
PO Box 35515 CLIENT ORDER# Ref. : Y428/00LSI008
CLIENT
Oubai TESTED By AT
UAE TESTING DATE 27-lIIIar-2007 -
DATE RECEIVED 25/03/2007

SAMPLE
IDENTIFICATION 400 X 250 X 10mm thick Plate Sample No.: DSBE Y428/pqt Sample
.'0
Project: "Millenium " Project No.: Y428
TEST METHOD BV RULES

Test Results
Test Parameter Observed Values
Reduced Section size, mm 25.05 x 11 .53
Area, mm 2 288.83
Initial Gage Length, mm 95
Yield Load, pounds 26500
Ultimate Tensile Load, pounds 35300
Final Gage Length, mm 122.50
Calculated Values
Yield Strength, psi 59200
Yield Strength, MPa 408
Tensile Strength, psi 78800
Tensile Strength, MPa 544
Elongation, percent 29
Testing witnessed by:
Mr. Amir Kh . Lotfolazadeh (Bureau Verilas) I./'~~
' " ..\. Ir.: J
'- .J '- ~ ~,-;:;

~ /lNIlll
~J /Pl
£!/1/h. ) .
.
.
"l<~rish Kumar ¥i~VRamana
Sell;VI ",cnnician Section :_or
T •

Physical Testing Physical Testing

Measurement uncertainty of AnalysIs will be gillen upon request

 Lonestar Technical Services
P.O.Box 8817 . Building # DY34 Tel: +971 4 324 3888
In side Dubai Ship Docki ng Ya rd Fax: +971 4 324 3682
AI Jadaf, Dubai Email: testing@lonestar-lab .com
United Arab Emirates Website : www.lonestar-Iab.com

Physical Section Charpy Impact Test Report

DATE 27-Mar-2007 I SAMPLE# I 400/30163 I REPORT#. ' PR12993 , JOB #, 30315
[XJbai Ship BuildinQ and EnQineerinQ ATTENTION tw. P S. F\'adosh
PO Box 35515 CLIENT ORDER# Ref .: Y428/00lSl008
CLIENT
Duba i TESTED By AT
U A.E TESTING DATE 27-Mar-2007 -
DATE RECEIVED 25/0312007

SAMPLE
IDENTIFICATION 400 X 250 X 1Omm thick Plate Sample No.: DSSE Y428/pqt Sample
Project: "Millenium II" Project No.: Y428
TEST METHOD BVRulES

Test Parameters
Sample Size, mm 10 x 10 x 55
Sample Type Charpy V notch
Sample Orientation Longitudinal
Test Temperature, °C o
Test Results
Sample One 160 (217)
Sample Two 206 (279)
Sample Three 182 (247)

Average Impact Value, ft.lbs (Joules) 183 (248)

Testing witnessed by:
Mr. Amir Kh. Lotfolazadeh (Bureau Veritas) I._,,'&,\ :~ ''fA./

~iMala v I'(amana
Senior Technician Section Supervisor
Physical Testing Physical Testing

MEASUREMENT UNCERTAINLY OF ANAlYStS W il l BE GIVEN UPON REOI IF!=:T

 Lonestar Technical Services
P.O.Box 8817, Building # DY34 Tel: +971 4 324 3888
Insi de Dubai Ship Docking Yard Fax: +971 4 324 3682
AI Jadaf, Dubai Email: testing@lonestar-Iab. com
United Arab Emirates Website : www.lonestar-Iab.com

Analytical Chemistry Section

Material Analysis Report
DATE 28-MAR-2007 SAMPLE# T 300 - 68425 l I REPORT# I CR10530S1 1 REVISION# 1 0 1 JOB# 1'30315-01
Dubai Ship Buildin>] and En>]ineerin>]........ ....... ATTENTION ' Mr. Pardosh
i>OSox35515 ................ . .......... ....
As Below
..... .......................... .... .. .... .... ......... .. ..... ....... ..................... TEST METHOD
CLIENT Dubai
............................... ...... ....... ............ .............. ... . .... .. .... ANAL YSIS DA TE 28-MAR-2007
U.A.E ANALYST'"
~ BUIBAB
Sample ." 1400 x 250 x 10mm thcik Plate, Sample No.: DSBE Y428/pqt Sample, Project: "Millenium II", Project No.:
De,scription Y428
Inter Department Sample Reference 400 - 30163

TEST TEST METHOD RESULT

Carbon, wt. % ASTM E 350 0.09
Sulfur, wt. % ASTM E 350 0.012
Phosohorus wt. % ASTM E 350 0.014
Manganese, wt. % ASTM E 350 1.2
Chromium, wt. % ASTM E 350 0.09
Nickel wt. % ASTM E 350 0.1
Molvbdenum, wt. % ASTM E 350 0.03
Silicon, wt. % ASTM E 350 0.1
COOner, wt. % ASTM E 350 0.2
Aluminum, wt. % ASTM E 350 < 0.02
Titanium, wt. % ASTME 350 < 0.02
Vanadium wt. % ASTME 350 < 0.02
Nitrooen wt. % SMCA 6th edition Vol. 2 0.006

CARBON EQUIVALENT =0.334

AODroved.bv "f
@
Cheekedbv
Name Philip Simon Name M.Mubin Shaikh
-
Designation ' Che~ry Manager Designation " '" Section Coordinator
.. .. -
f{"yL
" ._- / / .
Signatu~e
:~~
Signature
. ..
'." "
.-. , . " .
,-I'

QC SEAL MANDATORY Page 1 of 1

 Ce!·tific.!2 :~ ;o\l lJnher • W'\ol td:!6U!{l JiA.. il
MA RINE r~I\'JSIO;'>i
~,. Ii;:: PIx!: .!..:;. r.dbs - l..l Ddi.::,;.~ l
91J(l<IC:.c;h~:,:'tk· r!".u~·~·
Td 33i~"!!)!2.(lj.l
F.l1.1J : .12 '112::: 01

CERTIFICATE OF APPROVAL
T:;is':! I..; ~~·r!ifo. dill! 1,'//: pr.ldvct ,'if:!r;ril:ct! iJ.rff.;'T K''::'' [wr,ci!O be in (t!mpii({I1'::~ .<'W, #:l! RUIlt.AU n-:F.rr.~S J~IcJ and l?f!;{I!/ati:lfIJ .f...,,.
:J:c c:r~i}i~l1'm ,;f";'i~ ar.:J I.ljJ{JI1Ir~ ,,1S:a!k:riDM

Flux-Cored WU"C for Semi-Automatic or Al!!tlOlotic \",·clding witl! Shielding Gas

Weldi,'g of C and C-Mn Stcels

ESAB Welding Products (.JiangslI) Cu.,Ltd.

Zhang]f:lga.ng - CH..lJ.'lA

Tr <1dl! n:n:l!! DUAL SUlE.LD 7100 Lfi I M21

SA3M, SA3YM HH

~s.cri t' F.i~c. G.JS Sliil.:h1 Argon 80% /- COl 20%

Oiat"t&: (!l i J~ .. l.6 mID
",'"ht; ':!I: ~urr('n:. DC (",!re po:C:ilivc)
r.oldin~ (X'lo;i l ior. ( 5)
,.l,l1 positions for hliit aud fille! \\I~ ldin g including vertical dQ\\TIward:; (I'A; PF; PC:; IIH ; PC; PE; PI»

l'ar,;i.;u!.'!l· ·:~ent :;

Nil

The Apprvval is valid 1m Iii : 01 /3l120U~

1..CoulTegelol1g-ul·
h)r Ihe SCCrCf:1ry

rr..:. (:..; .... , ,,~: ,'l.Y.I:':. f".;,.ilo(l.lb.:d:r::::>""",,",, " . " ...,.,b::.:;:~ a! """,,,'-"«c: ~Lcl .......'<!iIi<1l &= 0. '1 00.""'":1 'C::K 'J'~ ('... :;:. ..... i:: ~ ,~..: ....,~ ::-. ,,::::;
:~~;'~;~~~"'~e~:~~~~;!t~~;~~~~,.';~.~~~;:;~=~~;:~:,:.:::;~·~~~:~. ~=~ L~ ?,.!•.." ~ ~;~~. ~~:r. ~
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 .~_LU"I' ~Hij~l C AST +9714 3554212 p. 1

IJ / ?S 2007 11 , 32 p~ 00971~S172111 ESAB ME FZE ~OOI / OOI

INSPECTION CERTIFICATE ::1.1) • Chemical analy~i8

. TEST REPORT {22, - Mechanical propertIes

2007-08·13
Certilicat10 " umber: EC2!l6lI1l22 rev. 0
Oa'.:
OJrat:¥. Vo-r ordor:
OUr~:
YOOf re1erence;
NA YfU &ax OI..I'ntMr:
CusI...... ntIIII>or:
Cu>I<IINr oroor <Sole: Vour ,·mal:

~Nttg
NA

DELIVERY lot ",mber: ZG7255002 O<J,ntily.

-
PRODUCT

OescrlplOO'
Hem"""'er.
CLASSFIC"TIONS
SFNAW5 A5.2O
Dual 5.;'1<17100 II< 12mm
35RX122470

E7n·1
Acl»aIrn .....
ICC 10 EN 102.4 . 3.1
All weld !!!!!IaI
AuxIliary: Cl (EN 4~)
SFNAWS 1>5.20 E71T·1M ( 0.05%
611150 116J Z T42ZPC I H5 E·, 0.35-1.
611150 t16JZ H&2PM 1 HID Mil • .0.,-/0
" 0.013'"
i C
.': 0.013%
0.04%
MfCKAHICAL PROPERTIeS r· 0.04%

I Typic ~ dato
ace .. EN IIlO4 • 2.2
SIoIldIlll1:
111.:
N':
C.
0.01%
0.01%
0.02%
0.01%
-wr: C 1 (EN 439)

,I Cmdi""
TENSILE
As welded

!!EQl Rm ~

I 535 MPa
"""ACT
I!!!!2
60i MPa 25 .4 %

I
KV
·20·C 128 J

I COMMSNTS

I Product wppied undot. QA Programme .fuliling""" EN ISO 9001 ol9ndard.

This OIrtlfica'e Is produced electronically and is ",,'id ",ithcu' oignat"'• .
Pl&as. refer any queries to:
AI Quoz Arel, SheIk Zay<>d Road. P.O. Box eS~4 Duboi, Phone +971 4-338 B" 29

-------_._
Valld.lIon • Cl!emical Analysis
- - - _._-.,,----
VoIida1Jon • OI!!erS
James Wang O\J al~y Managar Sheu. SfuOholme Produe1 Mznage'
 (.(".(" ..l) ~I 'j ,0 II .;.1) ; 1I d J 1;) , II ~~I

Alceo ARABIAN INDUSTRIAL GASES COMPANY (L.L.C.)

29,h August 2007 AClJAlDXBshfp-1436·07

Dubai Shipbuilding a Engineering

Dubai, United Arab Emirates

ANALYTICAL CERTIFICATE

AR + C02

Mixing Ratio
Argon 80%
C02 20%
Component Gas Purities
99,999%
Argon
< 2 PPM
H20
< 2 PPM
02
N2 < 2 PPM
< 1 PPM
CO + C02
Component Gas Purities
C02 99 .9%
H20 < 5 PPM
< 50 PPM
Inerts

~~1C ustrial Gases Co.

P.O. Box: 5960, Tel : ..971 65433195, Fax: +971 65421355, Sharjah, United Arab Emirat~s
[email protected]. Web,ite: httpllwww.• tgco.com
U~ .. ..) r.'r" _ .
~~~- --- ----- ~--,---- Certificate Number: DSBEIWPS0221G/OOI
BUREAU WELDER APPROVAL TEST CERTIFICATE
• According to Bureau Veritas Rules for the
Classification of Steel Ships
MARINE DIVISION

Employer's Name and Address: ..

Mis Dubai Shipbuilding & Engmcermg L L C
P.O . Box: 35515
AI·Jadaf, Dubai, U AE

Welder's Name: Thomas John

Identification WL025
McUlOd of Idcnlificatioll . Indian Natiuual, pa.s'lJOI1 NWllucr . A8870215
Dnte and place of birth : 0 1/0611965

(1)Approval conditions are hased on following recognized standard.

Manufacturer' s Welding Procedure(s) Specification Number: DSBE! WI'S! 022 FCAW

Tvpe oftest and examination Not Performedl Performed & Test renort Number
Visual Examination Performed, Rep# DSBEIPQT/O 10,0 II
Radiography test Performed, LSR#NRI0919
Dve penetmnt tcstIMPI Performed, Rep#MPI-PQTO 10m I
Macrogrnphy Passed, LSR#PRI75 10
Fracture Test -
Bend test -
Others
Welding Variables Range of Approval
Weldinp, Process FCAW, ISO 4063( ref. no. 137)
Welding Consumables E7IT-1
Base Material Group AH 36, MIn, Normal Strength Gr. B, Gr. A
Type of base product Plate
Type of weld ioint Butt
Range of thickness 3mmto 20 mm
Welding Positions I G,2G,3G (I' A, PC, PF)
Racking and Gouging Condition 6~ UlRIN"lo.Ib\.
Others Cleaning is done by chippilliland Grindin • .
fhl S IS to attest that the weJder Identtfied above has passed the approval tests, Wlder the supervIsIOn of Bureau
Veritas. in accordance with Rule Note NR 476 and Bureau Vertias Rules for thee Classification of Steel ships.

Date and place of issue: 29"' Aug 2007 This certificate expires on : 28'" Aug 2009

'"_'''''~.
~~~ ~~
ltJo\} (,0""'1'.. '9~
"'" ~m, Employer's endorsement to confirm the validity for the
following six months (date, name, DOsition, si2naturc):

" ~i~r. ~I
~ . .t--
~ ~
'P'

~.".~
~ll'fTfA""-<'l
This Certificate is delivered within th e scope of the General Condilions of Bureau Vcritas Marine Division. Any person not a
party to the contract pursuant to which this document is delivered may not assert a claim against Bureau Veri tao; lor an y
liabili ty arising out of errors or omissions which may be cootained in said document. or [Of' errors of jUdgment, fault or
n(.."gligencc committed by pcrsoonel of the Society or of its Agents in establishment or issuance of this document, and in
conncction with 3Ily activities for which it may provide.
Tested :PS

Welding Performance Record

Company: Dubai Shipbuilding & Engll- L L C
Welder Name: Thorn;\s John
SyrnbollID No. : WL025
Welding Code: AWS Dl.I;2004, BV Rules. Process: FCAW
Dia & Thk : 3mm to 20 mm Filler Wire: E71T-l
Date of Issue: 29 Aug 2007 Position: ALL excellt 4G
Joint: Butt, FiDct
Test Method: Macro, Fracture Test, Radiography
The use of this card other than tbe bearer is considered as
falsification. Hthe card is found, it should be returned to compuny.
I
/ /
 Lonestar Technical Services
P.O.Box 8817, Building # DY34 Tel: +971 4324 3888
Inside Dubai Ship Docking Yard Fax: +971 4 324 3682
AI Jada!, Dubai Email : [email protected]
United Arab Emirates Website: www.lonestar-Iab.com

Welder Qualification Test Report

DATE 10·0el· 2007 I SAMPLE# I 400/33757 I REPORT# I PR18600 I JOB# I 32726
Dubai Ship Buildino and EnQineerinQ AnENTION M-. P.S. Pradosh
PO Box 35515 CLIENT ORDER# LIS Job No.: 200449
CLIENT
Dubai TESTED By AX
U.A.E TESTING DATE 10·0el·2007

SAMPLE
IDENTIFICATION 10mm thi ck W elded Pl ate WPS No.: DSBE 022
WQT No. : WQT 007 Weld ing P roces s : FCAW
W elding P osition: 3G Welder No.: W L0 39

SPECIFICATION BV RU LE S

Bend Test

Mandrel 0, Bend Angle,

Type of Bend Result
mm Degree

Face Bend1 4t 120 Passed

Face Bend2 4t 120 Passed
Root Bend1 4t 120 Passed
Root Bend2 4t 120 Passed

Testing witnessed by:

Mr. Amir K.H. Lotfolazadeh (Bureau Veritas)

~
O~ESl'<1
( N- A 1''io
-
JtJ
<J>
,.
,/'...\ -!J
~

Yo", ."iJ
l:~:'tYa.narayana Nistal~A ana
V elding Technologist Section Supervisor
Physical Testing Physical Testing
 Lonestar Technical Services
P.O.Box 8817 , Building # DY34 Tel: +971 4 324 3888
Inside Dubai Ship Docking Yard Fax: +971 4324 3682
AI Jadaf, Dubai Email: [email protected]
United Arab Emirates Website: www.lonestar-Iab.com

Welder Qualification Test Report

DATE 10-0cl-2007 I SAMPLE # I 400/33756 I REPORT# I PR18599 I JOB# I 32726
Dubai Ship BuildinQ and EnoineerinQ ATTENTION M-. P.S. R"adosh
PO Box 35515 CLIENT ORDER# LIS Job No.: 200449
CLIENT
Dubai TESTED By AX
U.A.E TESTING DATE 10-OcI-2007

SAMPLE
IDENTIFICATION 10mm th ick Welded Plate WPS No .: DSBE 022
WQT No.: WQT 007 Welding Proce ss: FCAW
W elding P o siti o n : 2G W elder No .: W L039

SPECIFICATION BV RULES

Bend Test

Mandrel 0, Bend Angle,

Type of Bend Result
mm Degree

Face Bend1 4t 120 Passed

Face Bend2 4t 120 Passed
Root Bend1 4t 120 Passed
Root Bend2 4t 120 Passed

Testing witnessed by:

Mr. Amir K.H . Lotfolazadeh (Bureau Veritas)

[JJ;;.,",
Welding Technologist
Nis~YRa ~ a
Sec-t~ I .0.1' visor
Physical Testing Physical Testing
 Lonestar Technical Services
P.O.Box 8817 , Building # DY34 Tel: +971 43243888
Inside Dubai Ship Docking Yard Fax: +971 4 324 3682
AI Jada!, Dubai Email: [email protected]
United Arab Emirates Website: www.lonestar-Iab.com

Welder Qualification Test Report

DATE 10-Oct-2007 I SAMPLE # I 400/33758 I REPORT# PR1 8601 I JOB# I 32726
Dubai Ship BuildinQ and EnqineerinQ ATTENTION M-. P.S. Prados h
P O Box 35515 CLIENT ORDER# LIS Job No.: 200449
CLIENT
Dubai TESTED By AX
U.A.E TESTING DATE 10-Oct-2007

SAMPLE
IDENTIFICATION 10mm thick Welded Pl a te WPS No.: DSBE 022
WQT No. : WQT 007 W elding Proc ess : FCAW
We ld in g Position : 2G W el der No.: WL060

SPECIFICATION

Bend Test

Mandrel 0, Bend Angle,

Type of Bend Result
mm Degree

Face Bend1 4t 120 Passed

Face Bend2 4t 120 Passed
Root Bend1 4t 120 Passed
Root Bend2 4t 120 Passed

Testing witnessed by:

Mr. Amir K.H. Lotfolazadeh (Bureau Veritas)

~
~~ES~
fL ~
-;:7' ~
~
AIC1~ ~
,I....,
"P-~
:;t,l
~ "

~,(Satvan t \tal ~au1 na

Welding Technologist Se ' . ,n
,dna§J,I
" ,q is or
Physical Testing Physlc<Jr1 esting
 Lonestar Technical Services
P.O.Box 8817, Building # DY34 Tel: +97 1 4 324 3888
Inside Dubai Ship Docking Yard Fax: +971 4324 3682
AI Jada!, Dubai Email: testing@lonesta r- Iab.com
United Arab Emirates Website: www. lonestar-Iab.com

Welder Qualification Test Report

DATE 10-Oct-2007 I SAMPLE # I 400/33754 I REPORT# I PR18597 JOS# I 32726
Dubai Ship BuildinQ and EnQineerinQ ATTENTION M-. P.S. A-adosh
P O Box 3551 5 CLIENT ORDER# LIS Job No .: 200449
CLIENT
Duba i TESTED B y AX
U.A.E TESTING DATE 10-Oct-2007

SAMPLE
IDEN TIFICATION 1 Omm th ick Welded Pl ate WPS No.: DSBE 022
WQT No. : WQT 007 Wel d ing P rocess: FCAW
Weld ing Position : 3G We lder N o .: W L OO6

SPECIFICATION BV RULES

Bend Test

Mandrell2l, Bend Angle,

Type of Bend Result
mm Degree
Face Bend1 4t 120 Passed
Face Bend2 4t 120 Passed
Root Bend1 4t 120 Passed
Root Bend2 4t 120 Passed

Testing witn essed by:

Mr. Amir K.H. Lotfolazad eh (Bureau Veritas )

hb_ ;;;j"~~f~f
~
L
.'1.,.. (
,
. j) , .
~tyanarayana Nis~VRa~a
Wel"Hnn T, ," ",gist Secti " :<>, ...... isor
Physical Testing Physical Testing