1 s2.0 S0263822318336614 Main
1 s2.0 S0263822318336614 Main
1 s2.0 S0263822318336614 Main
Composite Structures
journal homepage: www.elsevier.com/locate/compstruct
A R T I C LE I N FO A B S T R A C T
Keywords: In this paper results of numerical analysis of S0/A0 elastic wave mode conversion at discontinuities in glass fibre
Guided waves reinforced polymer (GFRP) plates are presented. Analysis of S0/A0 mode conversion effect at Teflon inserts
Mode conversion simulating delamination (circular Teflon inserts located at a different depth, Teflon inserts with different shapes
Spectral element method at the same depth) and impact damage with energies 5 J, 10 J and 15 J is conducted. Numerical analysis is based
Scanning laser Doppler vibrometry
on spectral element method (SEM) in the time domain. Numerical model includes a composite plate, a piezo-
Impact damage
electric transducer and bonding layer for transducer and damage. Numerical model takes also into account the
influence of material damping. Numerical results are compared with experimental results based on full wavefield
measurements using scanning laser Doppler vibrometry (SLDV). It is shown that based on effects of S0/A0 mode
conversion it is possible to detect the damage and determine its shape and size.
1. Introduction testing, [7,8] and guided wave based technique using: piezoelectric
transducer for wave excitation and sensing [9,10], air-coupled trans-
Fibre reinforced polymer (FRP) materials are very popular in dif- ducer [11], laser source for wave excitation [12] or scanning laser
ferent areas of industry like aerospace, maritime and automotive. This Doppler vibrometer (SLDV) for wave sensing [13–15] are utilised. The
is caused by numerous advantages of utilisation of fibre reinforced industry is looking for a very fast and reliable damage assessment
composite materials. Application of composite materials in the struc- methods. Conventional ultrasound testing is a very popular method,
tures allows reducing the weight simultaneously achieving very good e.g. for inspection of aircraft. However, this method must be utilised by
mechanical strength. Weight reduction is especially very important for highly qualified personnel able to interpret the results. The methods
aerospace structures because it allows reducing also the fuel con- based on thermography are very fast but there is still an issue with the
sumption and CO2 emission. Besides, composite materials can be easily interpretation of results [16]. Recently, a method based on the full
formed in desired shapes. There is also an important issue related to the wavefield of elastic guided waves based on laser vibrometry has be-
application of FRP composites: there are prone to impact damage. Such come very popular. Measurement of full wavefield data by the laser
damage is created as a source of transverse force applied to the struc- vibrometer takes much longer than thermography measurement on the
tural composite part. It could be bird strike, fall of the wrench by me- same area. However, there is research related to the improvement of the
chanic or collision. Impact damage not always is related to visual de- speed of testing using laser vibrometry based on compressive sensing
fects located on the surface, very often such damage is barely visible [17]. There are many works related to elastic wave propagation method
and called barely visible impact damage (BVID) or completely hidden in utilised for damage assessment of composite structures. Artificial neural
the internal structure of composite part. Detection of such damage is networks were utilised for the impact identification purpose on com-
crucial because it allows preventing failure of the structure with cata- posite stiffened panels based on signals registered by piezoelectric
strophic results. Therefore many research works are related to the de- sensors [18]. The time reversal focusing method was utilised for impact
velopment and improvement of non-destructive testing techniques imaging in a composite panel with stiffeners attached to wing box [9]
(NDT) which are utilised in order to assess the structural state of and in anisotropic structures [19]. Model-independent spatial wave-
composite structures. The aim of these techniques is not only to detect number filter could be also utilised for impact imaging in composite
and localise the damage related to operational/exploitation process of structures like fuel tank [10]. Moreover, there are many new problems
structure but also defects created at the manufacturing stage. Such in- with other types of damage in composite structures like thermal de-
spection methods like thermography [1,2], eddy current technique gradation, contaminations by hydraulic fluid and release agent con-
[3,4], X-ray tomography and micro-tomography [5,6], ultrasonic tamination, moisture or weak bonds due to poorly cured adhesives.
⁎
Corresponding author.
E-mail address: [email protected] (T. Wandowski).
https://doi.org/10.1016/j.compstruct.2019.02.076
Received 9 October 2018; Received in revised form 18 January 2019; Accepted 18 February 2019
Available online 19 February 2019
0263-8223/ © 2019 Elsevier Ltd. All rights reserved.
T. Wandowski, et al. Composite Structures 215 (2019) 317–330
Therefore researchers all over the world are looking for new so-called to A0 mode which is called A0′ [37]. However, there is still a small
extended-non-destructive testing (ENDT) methods [20]. One such pro- number of works including numerical as well as experimental results
mising method is based on elastic wave propagation and SLDV. There is related to the analysis of mode conversion phenomenon for Lamb
a lot of the research performed to make the process of results inter- waves. This phenomenon is related to the conversion of one type of
pretation for SLDV method automatic. SLDV is based directly on the wave mode in the other type due to interaction with discontinuities.
elastic wave propagation method which utilizes the fact that damage is Mode conversion phenomenon was utilised for estimation of rectan-
a source of the anomaly of elastic wave propagation. Anomalies in gular notch parameters in the metallic plate [38]. The phenomenon of
elastic wave propagation manifest as reflection, scattering or mode Rayleigh wave mode conversion to Lamb wave mode in the case of the
conversion. Based on the analysis of elastic wave propagation in the thick metal plate due to crack was investigated numerically and ex-
structure it is possible to detect and localize damage. In the approach perimentally [39]. Moreover, the problem of shear horizontal (SH)
based on SLDV, elastic waves are generated by piezoelectric transducer mode conversion in the tapered aluminium plate was also considered
permanently bonded on the surface of the structure. Wave sensing [40]. Besides, the phenomenon of torsional mode conversion in pipes
process is conducted in a non-contact manner using laser vibrometer. was investigated in the literature [41]. The effect of continuous mode
Numerical simulations related to elastic wave propagation method conversion in CFRP plate was noticed [28]. 3D scanning laser vi-
are very important. Results of numerical simulations give information brometry and mode conversion effect could be utilized for damage
about wave propagation phenomenon in complex structures with da- detection in the composite plate [13]. It is possible to develop an al-
mage. A numerical model that gives results that agree with experi- gorithm for isolate anomalous waves that are mode-converted from
mental results could be utilized in model assisted signal processing incident waves from damage interaction [42]. Their amplitudes could
methods in structural health monitoring (SHM). This allows improving be transformed into an image in which the existence and location of
its sensitivity and efficiency (automatic data interpretation). Many re- defects can be visualized. The boundaries of defects can be identified by
search have been done in the field on numerical modelling of elastic utilizing the statistical damage threshold calculation component, which
wave propagation in materials with isotropic properties [21,22], or- facilitates accurate damage size evaluation. The problem of non-sym-
thotropic properties (composites reinforced by long fibres) [23–26] and metrical location in respect to the thickness of Teflon insert in com-
anisotropic properties (composites reinforced by randomly oriented posite panels was investigated in [37]. S0/A0′ mode conversion occurs
short fibres) [27]. for all non-symmetrical locations of Teflon inserts what is obvious.
There are many methods utilized for the purpose of modelling the Results indicated that even for Teflon insert symmetrically located in
phenomenon of elastic wave propagation. The first method utilized for respect to the thickness of composite panel mode conversion S0/A0′
this purpose is the finite element method (FEM). This method was was noticed. It proved that perfect symmetry was not achieved in real
utilized for the problem of wave propagation in the composite struc- conditions.
tures [28,29]. Simulations of guided wave propagation were performed The main focus of the paper is the analysis of S0/A0′ mode con-
based on the commercial finite element modelling (FEM) packages in- version in thin composite panels caused by discontinuities. It is reported
cluded in ABAQUS, ANSYS, and COMSOL and a custom developed code that this phenomenon can be potentially used for damage detection
based on the elasto-dynamic finite integration technique (EFIT) [14]. purposes. Hence, extensive numerical studies were performed. Such
Hybrid boundary element method was also utilised for simulation of discontinuities like circular Teflon inserts located at a different depth of
wave propagation for example in a waveguide with varying thickness the composite specimen, Teflon inserts with different shapes located at
[30]. Moreover, a semi-analytical finite element (SAFE) method for the same depth and impact damage are investigated both numerically
modelling of wave propagation in waveguides even with arbitrary and experimentally.
cross-section [31]. The SAFE method requires the finite element dis-
cretization of the cross-section of the investigated waveguide. 2. Composite specimens
One of the best methods for wave propagation modelling excited by
a piezoelectric transducer seems to be the spectral element method Research presented in this paper was related to three specimens
(SEM) in the time domain [32]. This method utilizes high-order shape made of glass fibre reinforced polymer (GFRP) in the form of panels
functions, namely Lagrange polynomials, spanned over Gauss-Lobatto- with dimensions: 500 mm × 500 mm and thickness about 2 mm. Each
Legendre points. Nodes of spectral element coincide with quadrature investigated specimen consisted of twelve layers of VV192T/202 pre-
points used in numerical integration. The method is suitable for wave pregs with orientations: [0/90/0/90/0/90]S.
propagation modelling in composite materials and has the same flex- The first specimen contained four circular Teflon inserts with dia-
ibility as the conventional finite element method, but it is much more meters 20 mm located at different depths. The Teflon inserts are de-
computationally efficient. Efficiency comes mostly from the diagonality noted by T1, T2, T3 and T4 in Fig. 1. T1 depth is 1.66 mm (between
of mass matrix and application of explicit solver. This method can be 10th and 11th layer counting from the top surface – see layer nu-
realised based on parallel computation scheme on cards including meration in Fig. 1), T2 depth is 1.33 mm (between 8th and 9th layer),
graphics processing units (GPU) [33]. This method was originally in- T3 depth is 1 mm (between 6th and 7th layer) and T4 depth is 0.66 mm
troduced by Patera in 1984 for the solution of laminar flows [34]. Next, (between 4th and 5th layer). Teflon inserts are placed in the middle
this method was utilized for solving elastic wave propagation problems. between the piezoelectric transducer (PZT) and plate edge.
A layered 3D spectral element for improved laminate modelling accu- The second specimen contained Teflon inserts with different shapes:
racy was proposed [24]. A layerwise theory for thick laminated com- circular (T1), square (T2), rectangular (T3), and elliptic (T4). They are
posite strips with piezoelectric actuators and sensors and an associated located at the same depth, i.e. 1.66 mm (between 10th and 11th layer
explicit SEM with the aim to provide simulations of the transient cou- counting from the top surface) as it is shown in Fig. 2.
pled electromechanical wave response was developed recently [35]. It The third specimen contained impact damage introduced by a steel
should be emphasized here that despite the significant process of im- ball drop with energies 5 J, 10 J and 15 J (Fig. 3). The diameter of the
provement of SEM in time domain it is still challenging to model high- steel ball was 20 mm. During initiation of impact damage, the whole
frequency multimodal character of guided waves in thin composite surface of the sample was supported by the wooden block.
plates especially achieving high accuracy. It needs to be underlined that in the case of circular Teflon inserts
Lamb waves interacting with delamination are subjected to mode with diameter 20 mm its shapes and locations between layers of the
conversion phenomenon. Mode conversion phenomenon means that composite were checked using terahertz spectroscopy (THz). The same
excited wave mode is not only reflected or scattered from delamination technique was utilised in the GFRP sample with impact damage cases
[36] but also converts to another mode. For example, S0 mode converts with energies 10 J and 15 J. Results of THz spectroscopy for cases of the
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T. Wandowski, et al. Composite Structures 215 (2019) 317–330
sample with Teflon inserts and sample with impact damage were 3. Numerical model
published in [43]. The THz spectroscopy technique is based on the
phenomenon of electromagnetic wave propagation. Electromagnetic Each case was modelled by using the time domain spectral element
waves in terahertz frequency band are utilised. This technique could be method (SEM) [21,32]. SEM algorithm was prepared for parallel cal-
utilised for dielectric materials like for example GFRP. culations on GPU [33]. Very dense meshes were applied – each ply of
The THz spectroscopy is based on the differences of the real part of the composite laminate was modelled by one layer of 3D spectral ele-
refractive indexes of the interface of material and defect. In the case of ments. However, only 6 layers were modelled by averaging properties
research presented here differences of refractive indexes between at angles 0° and 90° instead of 12 layers as it was in experimental
GFRP/Teflon (for the case of inserts) and between GFRP/air (in the case specimens. It was dictated by the amount of GPU memory available,
of impact damage) are utilised. At the interface of media with different namely 6 GB (the number of degrees of freedom was about 8 million).
refractive indexes, refraction and reflections of electromagnetic waves The total thickness of the plate was the same as in the experiment,
occur. This technique could be utilised for the detection and localisa- namely 2 mm. It should be noted that 6 layers of composite laminates
tion of delaminations in dielectric composite materials [43–45]. allow modelling of the same delamination depths as it was in the ex-
Each GFRP specimen was equipped with a piezoelectric transducer periment. Therefore, similar elastic wave propagation behaviour was
of diameter 10 mm and thickness 0.5 mm which was placed at the expected which includes phenomena such as mode conversion and
centre of the specimen. The piezoelectric was made of NCE51 piezo- wave entrapment at delamination. However, certain discrepancies in
electric material with wrap-around electrodes (manufacturer: CTS, amplitude and velocity were expected due to a lower number of layers.
former NOLIAC). It was transversely polarized. The piezoelectric Piezoelectric transducer of thickness 0.5 mm was modelled at the
transducer was bonded to the top surface of the plate by cyanoacrylate centre of the plate. Also, a bond layer made of epoxy of thickness
glue and it was utilised for elastic wave actuation. Excitation signal in 0.08 mm was modelled. Excitation signal was applied to the piezo-
the form of sinusoid modulated by Hanning window of carrier fre- electric transducer in the form of sine modulated by Hanning window.
quency 150 kHz was utilised. Full wavefield measurements of elastic The signal contained 5 cycles and carrier frequency 150 kHz exactly
waves were conducted in a non-contact way based on scanning laser like in experimental research.
Doppler vibrometer (SLDV). Measurements were taken at a surface Mesh consisted of 3D spectral elements with 108 nodes each
opposite to the surface where elastic waves were excited by a piezo- (6 × 6 × 3 nodes) and 3 degrees of freedom in each node: ux , uy and uz .
electric transducer. Only one scanning head of laser vibrometer was In order to be consistent with SLDV measurements, particle velocities
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T. Wandowski, et al. Composite Structures 215 (2019) 317–330
Table 1
Material properties of composite constituents and composite lamina calculated by the rule of mixtures.
Property Epoxy Glass fibres
40.1 GPa 8.3 GPa 8.3 GPa 0.296 0.296 0.391 3.1 GPa 3.1 GPa 2.98 GPa 1700 kg/m3
39.7 GPa 6.3 GPa 6.3 GPa 0.296 0.296 0.393 2.37 GPa 2.37 GPa 2.28 GPa 1700 kg/m3
39.2 GPa 4.3 GPa 4.3 GPa 0.296 0.296 0.395 1.6 GPa 1.6 GPa 1.55 GPa 1700 kg/m3
38.7 GPa 2.2 GPa 2.2 GPa 0.296 0.296 0.397 0.8 GPa 0.8 GPa 0.8 GPa 1700 kg/m3
Gresil et al. [22] in which comparison between the experimental and Let’s consider a simple average of elastic constants:
the finite element method received signals were generated by stiffness − −
proportional damping (α = 0, C = β K ). It turns out that attenuation Dij = [(Qij )0 + (Qij )90]/2 (6)
can be modelled quite accurately both ways but only for a single mode
However, it was observed that for such an approach the group ve-
of propagation. Gresil et al. [22] shown that only for certain frequency,
locity of S0 mode is slightly overestimated in the numerical model in
coefficients α and β can be selected so that both A0 and S0 modes have
comparison to experimental results. Due to the fact that the S0 mode
appropriate attenuation characteristics. Otherwise, only mono-mode
can be relatively well approximated by in-plane displacement compo-
Lamb waves can be simulated properly. The simplest extension of the
nents, the group velocity can be reduced by the appropriate decrease of
proposed approach is the replacement of scalar proportionality coeffi-
in-plane elastic constants:
cient, α , by a row vector of the form [46]:
− −
1
α = [α xy 2
, α xy N −2
, αz3, ⋯, α xy N −1
, α xy , αzN ] Qij = ϰQij i, j = 1, 2 (7)
(4)
where ϰ ≤ 1 is the correction parameter.
where α xy is in-plane damping coefficient and α z is out-of-plane damping
coefficient and N is the number of degrees of freedom. Such an ap-
proach can be justified by the fact that A0 mode behaviour can be 6. Numerical results
approximated quite well by out-of-plane displacements whereas S0
mode can be approximated by in-plane displacements. In this paper for A large number of simulations has been performed but only the
1
simplicity, it was assumed that α xy = α xy 2
= α xy N −2
= ⋯=α xy N −1
= α xy and most interesting results are selected and characterized especially con-
sidering mode conversion effect. In order to be consistent with ex-
α z = αz3 = ⋯=αzN .
periment, full wavefield data is interpolated on a grid of uniform
333 × 333 points in space covering the whole plate. Signals with 512
5. Homogenization
time instances are stored and analysed. Numerical and experimental
signals are compared at 3 points of coordinates in mm: A(0,50), B
It was assumed that the composite laminate is orthotropic. It allows
(101,0), C(101,−101) in respect to the origin at plate centre. If it is not
simple approach for calculation of elastic constants of unidirectional
stated differently, presented signals and full wavefields have a form of
fibre reinforced composite by using the rule of mixture. The crucial
transverse particle velocities ϑz .
parameter is the volume fraction of reinforcing fibres (glass) in relation
to the matrix (epoxy resin). Then the matrix of elastic constants is
6.1. Influence of damping parameters
transformed depending on the angle of reinforcing fibres in each ply
separately. In the case of homogenization the material properties are
First of all, the numerical model was calibrated in order to best
averaged over the thickness of the composite laminate according to the
match experimental data. Damping parameters α xy and α z influence on
following formula:
signals of propagating elastic waves were investigated. A grid search
N − approach was utilized for finding α xy and α z parameters so that the
Dij = ∑ (Qij )k (hk /h) difference between numerical and experimental signals is minimal.
k=1 (5)
−
However, only a few cases were analysed due to long computation time
where (Qij )k are elastic constants in layer k , hk is the thickness of layer (the number of degrees of freedom for each simulation was about 8
k , h is the total thickness of composite laminate and N is the number of millions) so that the final values are not optimal. Selected results are
layers. It is intuitive that plain weave composite can be modelled by a presented in Fig. 5.
combination of procedures for unidirectional ply at 0° and 90° angles. Nevertheless, it can be noted that damping plays a very important
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T. Wandowski, et al. Composite Structures 215 (2019) 317–330
Numerical Experimental
t=0.05 [ms]
t=0.078 [ms]
t=0.1 [ms]
Fig. 6. Full wavefield of transverse (out-of-plane) particle velocities at selected time instances: numerical and experimental results for delaminations at various
depths; frequency 150 kHz.
Fig. 7. Close-ups of wavefield near delaminations at various depths at time instant t = 0.078 [ms]: a) numerical results, b) experimental results; frequency 150 kHz.
All plots for four cases on top and bottom surfaces are normalized in propagation of A0′ mode outside the delamination. Part of the wave is
respect to the largest amplitude. These plots were created using the transmitted through the edges of delamination and propagates in the
different colour map in order to better illustrate the effects of S0/A0′ material of specimen outside delamination. It is evident that S0/A0′
mode conversion. Two effects of S0/A0′ mode conversion can be dis- mode conversion can be successfully used for precise estimation of the
tinguished. The first effect is related to entrapment of A0′ mode in the shape of delamination. Moreover, the S0/A0 mode conversion effect is
delaminated/Teflon insert region. Mode A0′ is reflecting internally on more visible if the number of composite layers n between acquired
the edges of delamination. In the case of experimental results, this is wavefield surface and Teflon insert is lower.
caused by differences in acoustic impedances of composite plate and
delamination (Teflon layer and air). The second effect is related to the
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Numerical Experimental
t=0.05 [ms]
t=0.078 [ms]
t=0.1 [ms]
Fig. 8. Full wavefield of transverse (out-of-plane) particle velocities at selected time instances: numerical and experimental results for the various delamination
shapes; frequency 150 kHz.
6.5. Signal analysis GFRP laminate was used. Nevertheless, some manufacturing im-
perfections and measurement inconsistencies always appear. As it was
In this subsection comparison of signals at points A, B and C ob- mentioned in the real GFRP specimens some non-uniform thickness
tained by the time domain SEM to signals measured by SLDV are pre- near the edges was noticed what was the source of additional S0/A0′
sented in Figs. 14–16. Points A and B lay at angle 90° and 0° in respect mode conversions on the edges of the specimen. All signals are nor-
to wave source, respectively. Point C lay at angle −45° in respect to malized in respect to an excitation signal at the edge of PZT.
wave source. It should be noted that for each damage scenario the same The relatively good agreement can be observed between numerical
Fig. 9. Close-ups of wavefield near delaminations with various shapes at time instant t = 0.078 [ms]: a) numerical results, b) experimental results; frequency
150 kHz.
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Numerical Experimental
t=0.05 [ms]
t=0.078 [ms]
t=0.109 [ms]
Fig. 10. Full wavefield of transverse (out-of-plane) particle velocities at selected time instances: numerical and experimental results for the impact damage; fre-
quency 150 kHz.
Fig. 11. Close-ups of wavefield near impact damage at time instant t = 0.078 [ms]: a) numerical results, b) experimental results; frequency 150 kHz.
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Top view
Fig. 12. Close-ups of full wavefield on top and the bottom surface of the plate around delaminated regions for the case of delaminations at various depths; n is the
number of composite layers between acquired wavefield surface and Teflon insert; frequency 150 kHz.
Top view
Fig. 13. Close-ups of full wavefield on top and the bottom surface of the plate around delaminated regions for the case of delaminations of various shapes; n is the
number of composite layers between acquired wavefield surface and Teflon insert; frequency 150 kHz.
conversion at regions with Teflon inserts. New mode A0′ can be noticed magnified time frame at t = 0.078 ms with marked modes was pre-
in the region of the specimen above and below delaminations. More- sented in Fig. 18. Propagation of the S0 mode, effect of mode conver-
over, propagation of A0 mode that has not reached the region of de- sion S0/A0′ at delamination (new A0′ mode is generated in the region
laminations is visible. The time frame for t = 0.1 ms shows the inter- of delamination) and propagation of A0 mode (which have not reached
action of A0 mode with delamination. In the next time frame for the delamination) can be distinguished. In the region of delamination,
t = 0.114 ms propagation of S0 mode reflected from the edge of the the wave is splitting into to waves propagating above and below de-
specimen is visible. In the time frame at t = 0.2 ms A0 mode is inter- lamination. This could be noticed in a region marked as S0/A0′ in
acting with the edge of the specimen. In the time frame for t = 0.3 ms Fig. 18. The same effect was observed for the A0 mode in Fig. 17 (for
propagation of S0 edge reflected mode is visible. Moreover, the effects t = 0.1 ms) whereas interaction of propagating S0 mode with delami-
of S0/A0′ mode conversion at the regions of delaminations are still nation does not produce any visible effects at the cross-section.
visible. Delamination could be a source of layers separation and due to this
For the better illustration of mode propagation and conversion, wave splits into wave propagating in two separated parts of the plate.
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T. Wandowski, et al. Composite Structures 215 (2019) 317–330
cp
λ=
f (8)
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T. Wandowski, et al. Composite Structures 215 (2019) 317–330
Fig. 18. Wavefield of the particle velocity component ϑx , at time instant t = 0.078 [ms] for the cross-section of the sample no. 1 with marked S0, A0 modes and S0/
A0′ mode conversion; frequency 150 kHz.
t=0.078 [ms]
t=0.1 [ms]
t=0.114 [ms]
t=0.2 [ms]
t=0.3 [ms]
Fig. 20. Wavefield of the particle velocity component ϑz , at time instant t = 0.078 [ms] for the cross-section of the sample no. 1 with marked S0, A0 modes and S0/
A0′ mode conversion; frequency 150 kHz.
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Fig. 21. Distribution of the particle velocity component ϑx across the thickness of the plate for the cross-section of the plate; propagation of S0, A0 modes and S0/A0′
mode conversion visible.
Fig. 22. Distribution of the particle velocity component ϑz across the thickness of the plate for the cross-section of the plate; propagation of S0, A0 modes and S0/A0′
mode conversion visible.
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