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PQR - Gmaw BCC

The document is a Procedure Qualification Record (PQR) that details the welding procedure and parameters for a manual gas metal arc welding (GMAW) process. It specifies welding 5mm fillet joints in all positions using E71T-1C filler metal with a diameter of 1.2mm. The base metal is P number group 1 between 5-13mm thick. Welding parameters include an arc voltage of 9-14V, current of 70-140A, preheat of minimum 10°C, interpass temperature below 250°C, and travel speed of 90-120mm/min. The PQR confirms the procedure meets the requirements of ASME Section IX code.

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Basel Mohammad
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0% found this document useful (0 votes)
38 views

PQR - Gmaw BCC

The document is a Procedure Qualification Record (PQR) that details the welding procedure and parameters for a manual gas metal arc welding (GMAW) process. It specifies welding 5mm fillet joints in all positions using E71T-1C filler metal with a diameter of 1.2mm. The base metal is P number group 1 between 5-13mm thick. Welding parameters include an arc voltage of 9-14V, current of 70-140A, preheat of minimum 10°C, interpass temperature below 250°C, and travel speed of 90-120mm/min. The PQR confirms the procedure meets the requirements of ASME Section IX code.

Uploaded by

Basel Mohammad
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Procedure Qualification Record

DATE : 02/2024
(PQR)

ACCORDING TO ASME CODE SECTION IX SHEET :2

Company Name: BCC


Examiner or Examining body Reference No.: (710102 ) 148\55\1\4282
Company’s PQR No.: 20241 Da
Company Welding Procedure No.: BCC/GMAWI/01
Company Location : Jordan
Code / Testing Standard: ASME IX
Date of Welding: 02/2024

Welding Process(es): GMAW


Types (Manual, Automatic, Semi Automatic) Manual
Type of Joint and Weld: Fillet
Backing: N\A

Base Metal:
Material Specification:
Type or Grade or UNS Number -
P NO. Group No. To P NO. Group No.
P No. ..1.. Group No. 1
1 1 To 1 1
Thickness of Test Coupon 5 mm
Diameter of Test Coupon: N/A
Max. Pass Thickness: Not greater than(13 mm)

FILLER METALS:
SFA Specification: 5.20
AWS Classification: E71T-1C
Filler Metal F-No.: 6
Weld Metal Analysis A-No.: 1
Size of Filler Metal: Welding Pass SIze Of Electrode
ROOT 1.2
FILLING PASS 1.2

Filler Metal Product Form: N/A


Supplemental Filler Metal: N/A
Electrode Flux Classification: N/A
Flux Type: N/A
Flux Trade Name: N/A
Weld Metal Thickness: 5 mm
POSITION:
Position of Groove:: 6 G All Position
Weld Progression (Uphill, Downhill): Uphill and Downhill
PREHEAT:
Min Preheat Temperature: 10
Max. Interpass Temperature: 250 ºC
Other: ------------
POSTWELD HEAT TREATMENT:
Temperature: N/A
Time: N/A
Gas
Shielding: CO2 99 %
Trailing: N/A
Backing: N/A

ELECTRICAL CHARACTERISTICS:
Current Type: AC DCEN

Polarity: (+) Electrod Positive (-)Electrode Negative


Amp........ Volts....... Welding Pass Amps Range (A) Volts Range (v)
ROOT 70 to 140 9 to 14
FILLING PASS 70 to 140 9 to 14

Heat Input: Welding Pass Heat Input (kJ / mm)


ROOT 0.8- 1.15
FILLING PASS 0.8-1.15

TECHNIQUE:
Travel speed 90-120 mm\min
String or Weave Bead: String & waves
Oscillation: N/A
Multipass or Single Pass (Per Side): Multiple
Single or Multiple Electrodes: Single
Method of Cleaning: Brushing & Grinding

Location :jordan Date: 02/2024 :

Weld Test Results Summary

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