Operating Manual EHS-EXD3 2008-04-04 en

Table of contents
2008-02-20
Operating Manual
EHS-EXD3
Double-Acting Rotary Actuator
Doc-ID: Plei-5269 Read the operating manual prior to starting all work!
© Pleiger Maschinenbau GmbH & Co. KG
Im Hammertal 51
58423 Witten
Tel.: +49 (0) 2324 398-0

Fax: +49 (0) 2324 398-380
Release:
Created by:
Kothes!
Technische Kommunikation GmbH & Co. KG
www.kothes.de
2 2008-02-20
EHS-EXD3 Double-Acting Rotary Actuator
Table of contents
1 General ....................................................................................6
1.1 Information about the operating manual........................6
1.2 Explanation of symbols ..................................................7
1.3 Disclaimer ......................................................................9
1.4 Copyright......................................................................10
1.5 Replacement parts.......................................................10
1.6 Guarantee terms ..........................................................11
1.7 Customer service .........................................................11
2 Safety ....................................................................................12
2.1 Responsibility of the owner..........................................12
2.2 Personnel requirements...............................................13
2.2.1 Qualifications ................................................13
2.2.2 Unauthorized persons ..................................15
2.2.3 Instruction .....................................................15
2.3 Intended use ................................................................16
2.4 Personal protective equipment ....................................17
2.5 Special dangers ...........................................................17
2.6 Safety devices..............................................................21
2.7 Safeguarding against restart........................................23
2.8 Behavior in the event of danger or accident ................24
2.9 Environmental protection .............................................24
2.10 Signs ............................................................................25
3 Technical data ......................................................................26

3.1 General information .....................................................26
3.2 Connected loads ..........................................................27
3.3 Operating conditions ....................................................27
3.4 Emissions.....................................................................28
3.5 Operating materials .....................................................28
3.6 Type plate ....................................................................28
3.7 Ex mark........................................................................28
4 Structure and function ........................................................30

4.1 Overview ......................................................................30
4.2 Brief description ...........................................................32
4.3 Module description.......................................................33
4.3.1 Pump unit .....................................................33
4.3.2 Pressure limiting valves................................33
5 Transport, packaging, and storage ....................................34
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Table of contents
5.1 Instructions for transport ..............................................34

5.2 Symbols on the packaging...........................................34
5.3 Transport inspection.....................................................35
5.4 Packaging ....................................................................35
5.5 Transport......................................................................36
6 Installation and commissioning .........................................37

6.1 Safety ...........................................................................37
6.2 Installation ....................................................................40
6.2.1 Installation work ............................................40
6.2.2 Connecting to the power supply ...................42
6.3 Commissioning.............................................................43
6.3.1 Commissioning by the owner .......................43
7 Operation ..............................................................................44
7.1 Safety ...........................................................................44
7.2 Switching on.................................................................45
7.2.1 Emergency activation ...................................46
7.3 Switching off.................................................................47
7.4 Bringing the machine to a standstill in an emergency .48
8 Faults .....................................................................................49
8.1 Safety ...........................................................................49
8.2 Fault indications ...........................................................51
8.3 Fault table ....................................................................52
8.4 Start up after corrected fault ........................................53
9 Maintenance..........................................................................54
9.1 Safety ...........................................................................54
9.2 Cleaning .......................................................................56
9.3 Maintenance schedule .................................................57
9.4 Maintenance tasks .......................................................58
9.4.1 Check oil level...............................................58
9.4.2 Replacing the pump unit...............................59
9.4.3 Mechanical limit stop adjustment of the
butterfly disk..................................................62
9.5 Bolt torque....................................................................63
9.6 Measures after successful maintenance......................65
10 Dismantling ...........................................................................66
10.1 Safety ...........................................................................66
10.2 Dismantling ..................................................................67
10.3 Disposal .......................................................................68
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Table of contents
11 Replacement part list...........................................................69
12 Appendix...............................................................................70
12.1 Declaration of Conformity ............................................71
13 Index ......................................................................................73
2008-02-20 5
General
1 General
1.1 Information about the operating manual
This operating manual provides important instructions on handling
the device. The prerequisite for safe work is compliance with all
specified safety instructions and handling instructions.
In addition, applicable local regulations for the prevention of
industrial accidents and general safety regulations must be
complied with.
The operating manual must be carefully read prior to starting any
work! The operating manual is a component of the product and
must be kept in the vicinity of the machine where it is available to
personnel at all times.
If this device is given to a third party ensure that the operating
manual is provided with the device.
The graphic illustrations in this manual are provided for purposes
of better presentation of content, they are not necessarily true to
scale and can deviate slightly from the actual version of the device.
Attention: In addition to this operating manual the operating

manuals of the installed components provided in the appendix also
apply. The instructions contained therein – particularly the safety
instructions – must be complied with!
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General
1.2 Explanation of symbols

Warnings Warnings are indicated by symbols in this operating manual. The
warnings are introduced by signal words that express the scope of
the hazard.
The warnings must be strictly heeded, you must act prudently to
prevent accidents, personal injury, and property damage.
DANGER!
… indicates an imminent dangerous situation that
can result in death or serious injury if it is not
avoided.
WARNING!
… indicates a possible dangerous situation that can
result in death or serious injury if it is not avoided.
CAUTION!
result in minor injury if it is not avoided.
CAUTION!
result in material damage if it is not avoided.
Tips and recommendations NOTE!

... indicates useful tips and recommendations as
well as information for efficient and trouble-free
operation.
2008-02-20 7
General
Special safety instructions The following symbols are used in conjunction with safety
instructions to alert to particular dangers.
DANGER!
Life-threatening danger due to electric shock!
… indicates life-threatening situations due to
electric shock. If the safety instruction is not
heeded there is a hazard of serious injury or death.
The work that must be executed should only be
performed by a qualified electrician.
PROTECTION AGAINST EXPLOSION!

...indicates content and instructions in this
operating manual that apply for device use in
potentially explosive areas in accordance with
ATEX guidelines. Non-compliance with this content
and these instructions can result in loss of the
explosion protection.
8 2008-02-20
General
1.3 Disclaimer
All information and instructions in this operating manual have been
provided under due consideration of applicable guidelines, the
current state of technology, as well as our many years of
experience.
The manufacturer assumes no liability for damages due to:
Failure to heed the instructions in the manual
Non-intended use
Deployment of untrained personnel
Unauthorized conversions
Technical changes
Use of non-approved replacement parts
The actual scope of delivery can vary from the explanations and
graphic representations provided in this manual in the case of
special versions, if supplemental order options are desired, or on
the basis of the latest technical changes.
In all other respects the agreed obligations in the delivery contract,
the general terms and conditions, as well as delivery conditions of
the manufacturer, and the statutory regulations valid at the time the
contract was concluded, apply.
We reserve the right to make changes in the interest of

enhancements and improvement of the performance
characteristics.
2008-02-20 9
General
1.4 Copyright
Treat this operating manual with confidentiality. It has been
exclusively prepared for personnel working with the device.
Provision of the operating manual to third-parties without written
consent from the manufacturer is prohibited.
NOTE!
The content, texts, drawings, graphics, and other
presentations are protected by copyright and are
subject to commercial property rights Any improper
use is punishable.
Duplication in any form – including excerpts – as well as
exploitation and/or communication of the content are not permitted
without a written declaration from the manufacturer. Actions to the
contrary make damage compensation mandatory. We reserve the
right to enforce additional claims.
1.5 Replacement parts

Explosion protection PROTECTION AGAINST EXPLOSION!
Using the wrong or defective replacement parts
can cause explosions in Ex areas.
Therefore:
– Only use the manufacturer's original
replacement parts or replacement parts that are
expressly approved by the manufacturer.
– Always consult the manufacturer if there are
questions.
Failure to heed these instructions will result in loss
of the protection against explosion.
Purchase replacement parts from authorized dealers or direct from

the manufacturer. See page 2 for manufacturer's address
The replacement parts list and parts list are provided in an

additional document folder.
10 2008-02-20
General
1.6 Guarantee terms

The guarantee terms are provided in the manufacturer's terms and
conditions.
1.7 Customer service

Our customer service organization is available for technical
information.
Information about the responsible contact is available at any time
per telephone, fax, email, or it can be called up via the Internet,
see manufacturer address on page 2.
Our employees are always interested in new information and
experiences associated with the application, and which could prove
valuable in improving our products.
2008-02-20 11
Safety
2 Safety
This section provides an overview of all the important safety
aspects for optimal protection of personnel, as well as for safe and
trouble-free operation.
Significant hazards can occur if the handling instructions and
safety instructions in this manual are not complied with.
2.1 Responsibility of the owner

The device is used in commercial applications. Consequently the
owner of the device is subject to legal industrial safety obligations.
In addition to the industrial safety instructions in this operating
manual, generally valid safety and accident protection guidelines,
and environmental protection guidelines must be heeded and
complied with for the area of implementation. In this regard:
The owner must inform himself of applicable industrial safety
regulations, and in a hazard analysis identify other hazards that
may exist at the installation site due to the special work
conditions. Owner must convert this information relative to
hazards into operating instructions for operation of the device.
The owner must ensure during the entire implementation period
of the device that the operating instructions created by the
owner correspond to the current state of legislation, and if
necessary the owner must adapt these operating instructions.
The owner must clearly regulate and specify responsibilities for
installation, operation, maintenance, and cleaning.
The owner must ensure that all employees who handle the
device have read and understood the operating manual.
In addition, the owner must train personnel and inform
personnel of the hazards at regular intervals.
Fire and explosion hazards at the implementation site of the
rotary actuator and in the immediate vicinity.
On site fire safety and measures to protect against
explosion.
Position and function of the protective devices.
Necessity of the ban on smoking.
Procedure for cleaning and maintenance tasks as well as for
repairs, including the tools, auxiliary material, and cleaning
agents used.
The owner must provide the required protective equipment for
personnel.
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Safety
Moreover the owner is responsible for ensuring that the device is

always in faultless technical condition; consequently the following
applies:
The owner must ensure that the maintenance intervals
described in this operating manual are observed.
The owner must have all safety devices inspected regularly for
function and for completeness.
Loss of the explosion protection PROTECTION AGAINST EXPLOSION!

For rotary actuators that are planned for
operation in potentially explosive atmospheres
in accordance with 94/9/EC, the operator must
ensure compliance with the guideline for the
complete plant.
Failure to comply with this instruction will result in
loss of the explosion protection.
2.2 Personnel requirements

2.2.1 Qualifications
WARNING!
Danger of injury without sufficient qualification!
Improper handling can cause serious injury or
property damage.
Therefore:
– Only have activities performed by personnel
who are qualified to perform these activities.
The following qualifications are cited in the operating manual for
the various activity areas.
2008-02-20 13
Safety
The following qualifications are cited in the operating manual for

the various activity areas:
Instructed person
is a person who has been instructed by the owner concerning
the tasks assigned to him and the possible dangers associated
with improper behavior.
Skilled personnel
are personnel who thanks to their specialized training, skills,
and experience, as well as knowledge of the applicable
regulations are capable of executing the tasks assigned to them
and of recognizing possible hazards and avoiding them on their
own.
Qualified electrician
is a person who thanks to his specialized training, skills, and
experience, as well as knowledge of the applicable regulations
is capable of executing work on electrical equipment and of
recognizing and avoiding possible hazards on his own.
The qualified electrician is especially trained for the particular
installation site where he is active and is familiar with all
relevant standards and regulations.
Expert for hazardous areas

is a person who thanks to his specialized training, skills, and
experience, as well as knowledge of the applicable regulations
is capable of executing work on equipment or components in
hazardous areas and of recognizing possible hazards on his
own.
The expert has knowledge of the various types of ignition
protection, installation procedures, and area divisions in
hazardous areas and has verifications confirming his
experience and knowledge.
The expert is familiar with the rules and regulations that are
relevant for his activity and protection against explosion, and in
particular but not exclusively familiar with ATEX product
directive 94/9/EC and all parts of DIN EN 60079 [Electrical
apparatus for explosive gas atmospheres].
Only persons from whom it can be expected that they reliably

execute their work are considered as personnel. Persons whose
capability to react is impaired, for instance through drugs, alcohol,
or medication are not approved.
Comply with age-specific and job-specific regulations that are
applicable at the installation site when selecting personnel.
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Safety
2.2.2 Unauthorized persons
WARNING! Danger for unauthorized persons!

Unauthorized persons who do not satisfy the
requirements described here are not aware of the
hazards in the work area.
Therefore:
– Keep unauthorized persons away from the work
area.
– If in doubt speak to these persons and instruct
them to leave the work area.
– Interrupt work as long as unauthorized persons
are in the work area.
2.2.3 Instruction
The owner must instruct personnel on a regular basis. Execution of
the instruction must be logged for better traceability.
Date Name Type of instruction Instruction Signature

executed by
Fig. 1: Example of an instruction protocol
2008-02-20 15
Safety
2.3 Intended use

The device has been designed and constructed exclusively for the
intended use described here.
The device is used exclusively to activate a shut-off device.
WARNING!
Danger due to non-intended use!
Any use that extends beyond the intended use
and/or any other use of the device can cause
dangerous situations.
Therefore:
– Only use the device as intended.
– Strictly heed all instructions in this operating
manual.
– Particularly refrain from the following uses. They
are considered as non-intended use:
– Transport of persons
– Material storage
Claims of any type due to damage arising from non-intended use

are excluded.
The owner is solely liable for all damage due to improper use.
16 2008-02-20
Safety
2.4 Personal protective equipment

Wearing personal protective equipment is required to minimize the
health hazards when working with the device.
Always wear the protective equipment necessary for the
respective task when working with the device.
Heed the instructions that have been posted in the work area.
Always wear For all tasks always wear:
Protective work clothing

is tight-fitting work clothing with low tear resistance, with tight
sleeves and without projecting parts. It is primarily used as a
protection against being caught by moving machine parts.
Do not wear rings, chains, or other jewelry.
Safety footwear
For protection against heavy falling parts and slipping on slippery
substrates.
For special tasks wear Special protective equipment is required when executing special
tasks. Separate reference is made to this equipment in the specific
chapters. This special protective equipment is explained below:
Protective gloves
To protect hands from friction, abrasion, puncture wounds, or
deeper injuries, as well as from contact with hot surfaces.
2.5 Special dangers

Residual risks that have been determined based on a risk analysis
are cited below.
Heed the safety instructions listed here and the warning
instructions in the other chapters of this manual to reduce
health hazards and to avoid dangerous situations.
2008-02-20 17
Safety

Bringing ignition sources such as sparks, open
flames, and hot surfaces into the Ex area can
cause explosions. Consequently for all work on the
electro-hydraulic drive in the ex area:
– Obtain a written work release prior to starting
any work.
– Only perform work if the possibility of an
explosive atmosphere has been excluded.
– Only use tools that are approved for use in the
Ex area.
Electric shock DANGER!

There is an imminent life-threatening hazard if live
parts are touched. Damage to insulation or to
specific components can pose a life-threatening
hazard.
Therefore:
– Immediately switch off the device and have it
repaired if there is damage to the insulation of
the power supply.
– Only a qualified electrician should perform work
on the electrical equipment.
– De-energize the electrical equipment and
ensure that all components are disconnected,
for all tasks on the electrical equipment.
– Prior to performing maintenance, cleaning, and
repair work, switch off the power supply and
and safeguard it from being switched on again.
– Do not bypass fuses or render them inoperable.
Always use the correct amperage when
changing fuses.
– Keep moisture away from live parts. Moisture
can cause short circuits.
18 2008-02-20
Safety
Fouling and loose objects CAUTION!

There is a danger of stumbling due to fouling
and loose objects!
Fouling and loose objects on the ground pose
slipping and stumbling hazards and can cause
severe injuries.
Therefore:
– Always keep the work area clean.
– Remove objects that are not being used.
– Mark stumbling hazards with a black/yellow
marking tape.
Hydraulic system WARNING!

Hydraulic energy poses a life-threatening
hazard!
Hydraulic energy can cause the most serious
injuries and fatal injuries.
Hydraulically powered parts can move
unexpectedly.
If there is damage to specific components hydraulic
fluid can escape under high pressure.
Therefore:
– Only have trained, skilled personnel perform
work on the hydraulic equipment.
– De-pressurize the hydraulic system prior to
starting work on the system. Completely de-
pressurize the pressure accumulator.
Verify that the pressure accumulator is
depressurized.
– Do not change pressure settings to exceed the
maximum values.
2008-02-20 19
Safety
Jet of liquid WARNING!

Life-threatening danger due to jets of liquid!
If lines or machine parts are defective a liquid jet
can spray out under high pressure. The liquid jet
can sever body parts and cause the most severe
injuries or death.
Therefore:
– Never touch the liquid jet.
– Press the emergency-stop button immediately.
If necessary initiate additional measures to
reduce the pressure and stop the liquid jet.
– Take up and dispose of escaping liquids
properly.
– Have defective parts repaired.
Sharp edges and corners CAUTION!

Injury hazard on edges and corners!
Sharp edges and corners can cause skin abrasions
and cutting injuries.
Therefore:
– Exercise caution when working near sharp
edges and corners.
– If in doubt wear gloves.
Hot surfaces CAUTION!

Hot surfaces pose a burn hazard!
Contact with hot components can cause burn
injuries.
Therefore:
– Always wear protective work clothing and
protective gloves for all work performed in the
vicinity of hot components.
– Prior to all work ensure that all components
have cooled to ambient temperature.
20 2008-02-20
Safety
2.6 Safety devices

WARNING!
Life-threatening danger due to non-functioning
safety devices!
Safety is only ensured if safety devices are intact.
Therefore:
– Prior to starting work ensure that the safety
devices are functional and correctly installed.
– Never render safety devices inoperable.
– Ensure that safety devices such as emergency-
stop devices, rip cords, etc. are always
accessible.
NOTE!
See the chapter "Structure and function" for more
information on the position of the safety devices.
2008-02-20 21
Safety
The following safety devices are installed:
Integration in an emergency-stop The device is designed for utilization within a plant. It does not
concept is required have its own controller and does not have an autonomous
emergency-stop function.
Before the device is placed in service, emergency-stop devices
must be installed on the device and integrated in the safety chain
of the plant control system.
The emergency-stop devices must be connected in such a manner

that dangerous situations for persons and property are excluded in
the event of power supply interruption, or activation of the power
supply after an interruption.
The emergency-stop devices must always be freely accessible.
22 2008-02-20
Safety
2.7 Safeguarding against restart

DANGER!
Life-threatening danger if restarted without
authorization!
When working in the danger zone there is a hazard
of the energy supply being switched on without
authorization. This poses a life-threatening hazard
for persons in the danger zone.
Therefore:
– Comply with the instructions in this chapter for
safeguarding the system from being restarted.
– Always comply with the sequence described
below for safeguarding the system against
being restarted.
Switch safeguarded with padlock Safeguarding against re-start:

on: …….. at ..... o'clock. 1. Switch off the energy supply.
DO NOT SWITCH ON 2. If possible safeguard the switch with a lock and attach a sign
The lock should only that is appropriately Fig. 2 legible on the switch.
be switched on by: ………………… 3. The employee cited on the sign should carry the key with him.
after it is ensured that no one is in the
danger zone.
Fig. 2
Switched off 4. If it is not possible to safeguard the switch with a padlock,

on: …….. at ..... o'clock. then post Fig. 3 an appropriate sign.
DO NOT SWITCH ON 5. After all work has been performed ensure that all persons
The system should only have left the danger zone.
be switched on by: ………………… 6. Ensure that all protective devices are installed and are
functional.
after it is ensured that no one is in the
danger zone. 7. Do not remove the sign until after these precautions have
been taken.
Fig. 3
2008-02-20 23
Safety
2.8 Behavior in the event of danger or accident

Preventative measures Always be prepared for accidents or fire!
Keep first-aid supplies (first-aid boxes, blankets etc.) and fire
extinguishers close at hand.
Familiarize personnel with accident alarms, first-aid boxes and
rescue equipment.
Keep entry ways clear for rescue vehicles.
In an emergency situation: Act Immediately activate the emergency-stop.

properly Initiate first-aid measures.
Get people out of the danger zone.
Inform the responsible parties at the implementation site.
Notify a physician and/or the fire department.
Keep entry ways clear for rescue vehicles.
2.9 Environmental protection

CAUTION!
Environmental hazard due to incorrect
handling!
Incorrect handling of environmentally hazardous
substances, particularly improper disposal can
cause significant environmental damage.
Therefore:
– Always comply with the instructions cited below.
– If environmentally harmful substances should
inadvertently get into the environment, initiate
suitable measures immediately. If in doubt notify
the responsible municipal authority about the
damage.
The following environmentally harmful substances are used:
Lubricants Lubricants like greases and oils contain toxic substances. Do not
allow such substances to get into the environment. Only have such
substances disposed of by a specialized disposal company.
24 2008-02-20
Safety
2.10 Signs
The following symbols and instruction signs are affixed in the work
area. These symbols and instructions refer to the immediate
vicinity in which they are affixed.
WARNING!
Danger of injury due to illegible symbols!
Over time, stickers and signs can be become
fouled or can become illegible in some other
manner.
Therefore:
– Always keep all safety, warning, and operating
instructions on the device in legible condition.
– Replace damaged signs or stickers
immediately.
Heed the instructions in the operating manual

Do not use the marked object until after you have read the
operating manual.
2008-02-20 25
Technical data
3 Technical data
3.1 General information
Overview of the pumps for different rotary actuators.
Rotary actuator/type Pump unit/number Flow rate

3
STK 15 HyH3001-20 200 cm /min
3
STK 34 HyH3001-20 200 cm /min
3
STK 56 HyH3001-20 200 cm /min
3
STK 100 HyH3001-30 300 cm /min
Due to the constant flow rates in conjunction with different

displacement volumes of the rotary actuators, different times occur
for a 90° rotary movement. In accordance with the set value of
110 bar on the pressure-limiting valves the following torques occur.
Type EHS-EXD3/15 EHS-EXD3/34 EHS-EXD3/56 EHS-EXD3/100
Max. torque at 110 bar Nm 130 275 465 780
Time for 90° swivel with sec 8 17 19 30

50 Hz
Time for 90° swivel with sec 7 14 16 25

60 Hz
Approximate weight kg 18 24 26 33
These are theoretic values!
26 2008-02-20
Technical data
3.2 Connected loads

Electrical (electric motor) Specification Value Unit
Voltage 230 V
Frequency 50/60 Hz
Rated power 0,160/0,192 kW
Protection class IP55
Starting current 0,4 A
Cos phi 0,68
Revolutions 2720/3260 rpm
Explosion protection EEx d IIC T6
Operating mode S2-7min./t=40 °C,

S2-3.5min./t=60 °C
Ambient temperature -20 to +60 °C
Weight Approx. 4.8 kg
Hydraulic system Specification Value Unit
Operating pressure 115 bar
3.3 Operating conditions

Environment Specification Value Unit
Temperature range -20–40 °C
Protection class IP68
Duration Specification Value Unit
Maximum continuous operating 3,5 Minutes

period
Mode (VDE 0530) S3–12%–20min
2008-02-20 27
Technical data
3.4 Emissions
Specification Value Unit
Noise emission < 85 dB(A)
3.5 Operating materials

Operating Type Fill Unit
material quantity
3
Oil ISO VG15/Univis HVI13 200/300 cm
in acc. with DIN 51524-3
or ISO 6743-4 HV
3.6 Type plate

The type plate is located on the rear of the rotary actuator
enclosure and contains the following information:
Manufacturer
Type
Year of manufacture
Serial number
Fig. 4: Type plate
3.7 Ex mark
PROTECTION AGAINST EXPLOSION!
Rotary actuators that satisfy the 94/9/EC directive
have additional information on the type plate.
II 2 G IIC T6 X
Fig. 5
28 2008-02-20
Technical data
Marking Designation Meaning
CE mark Conformity markings in accordance with Annex X

of the 94/9/EC guideline. The manufacturer affixes
it prior to placing the product on the market.
Device group Machine group II. The rotary actuator may be used
II in hazardous areas, except mining applications.
Device category For device category 2G an explosive atmosphere

2G can occasionally occur caused by a mixture of
gases, vapors, and mists (G). The machine
ensures a high level of safety and can be used in
zone 1 and zone 2.
Gas type Indicates the gas type.

IIC
Temperature class Maximum occurring surface temperature of 85 °C.
T6
Supplemental marking Indicates the necessity of complying with special
X operating conditions, in this case ambient
temperatures, ( chapter "Technical data").
The double-acting EHS-EXD3 type rotary actuator is comprised of a hydraulic aggregate

and the rotary actuator. The hydraulic aggregate consists of an electric motor, an hydraulic
pump with oil storage tank, a terminal box, electrical end-position switches, and a position
display.
For the electric motor, the terminal box, the electric end-position switches and cable
glands, approvals exist for use in hazardous areas in accordance with Directive 94/9/EC
and the EC Declarations of Conformity provided by their manufacturers. The
manufacturers' information for use of the supplier components has been taken into
consideration in the design of the double-acting rotary actuator. The devices used are
specified in the following list:
Device Manufacturer (supplier) Identification
Electric motor EXPOW II 2G EEx d IIC T6

Terminal box Abtech Ltd. (Arnold) II 2G EEx e II T6
End-position switch BARTEC GmbH II 2G EEx d IIC T6
Threaded cable glands AGRO (Hugro) II 2G EEx e II
2008-02-20 29
Structure and function
4 Structure and function

4.1 Overview
Fig. 6: Actuator unit with hood
1 Hood 4 Caps
2 Base plate 5 Oil-flex cable
3 Double-acting rotary actuator
30 2008-02-20
Fig. 7 Actuator unit without hood
1 Oil tank 7 Adjustable limit stop

2 Hydraulic pump 8 Hydraulic emergency activation connection
3 Holder for hydraulic pump K2 (open)
4 Position indicator 9 Hydraulic emergency activation connection
5 Ex-protected electric motor K1 (closed)
6 Ex-protected terminal box 10 Ex-protected limit switch
2008-02-20 31
4.2 Brief description

An EHS-CM control module is installed in a separate control
cabinet for local operation of the device.
Open
The command open starts the electric motor with pump, which
moves the armature in the open direction via hydraulic pressure.
When reaching the open limit stop the motor is switched off via the
limit switch and the open signal is returned to the EHS-CM control
module.
Close
The command close changes the rotary direction of the electric
motor with pump, which closes the armature hydraulically. When
reaching the closed limit stop the motor is switched off via the limit
switch and the closed signal is returned to the EHS-CM control
module.
Intermediate positions
If the power supply fails the momentary position is maintained
hydraulically by the check valves R1, R2.
Fault
If the valve is blocked due to external influence although the Close
or Open command has been selected, then the power supply is
switched off by the EHS-CM control module after a pre-selected
time and an alarm is output.
Emergency operation
All EHS-D units can be activated by a portable hand pump. The
portable hand pump must be connected to the EHS-D via the
quick-release coupling. Specific operating instructions are on the
information plate affixed to the hand pump.
As an option a rotary actuator can also be delivered with an
attached hand pump.
Emergency activation can be executed two minutes after the last
remote activation, at the earliest.
32 2008-02-20
4.3 Module description

4.3.1 Pump unit
The pump unit consist of electric motor (3), hydraulic pump (2), and
oil tank (1). All hydraulic valves necessary for safe operation are
integrated in the pump unit.
Fig. 8 Pump unit
4.3.2 Pressure limiting valves

The pressure limiting valves are factory set to:
Sv1 = 115 bar Close
Sv2 = 115 bar Open
NOTE!
Do not change the settings on the pressure limiting
valves without consulting with the manufacturer, or
obtaining the agreement of the manufacturer.
Pressure limiting valve Sv1 corresponds to the rated torque of the

rotary actuator or the closing torque of the shut-off device. Other
settings cause higher or lower torque (see table "Technical data").
Pressure limiting valve Sv2 corresponds to the rated torque of the

rotary actuator or the opening torque of the shut-off device. Other
settings cause higher or lower torque (see table "Technical data").
Pressure limiting valves Sv3/Sv4 are also integrated in the pump

unit. They safeguard the EHS system against pressure increase
due to warming, and they are not adjustable.
2008-02-20 33
Transport, packaging, and storage
5 Transport, packaging, and storage

NOTE!
Installation and commissioning is executed
exclusively by owner's employees or by persons
authorized by owner.
Nevertheless it may be the case in the course of
the installation and subsequent use that owner's
operators or maintenance personnel are entrusted
to handle packed goods. Strictly heed the
instructions listed below in this regard.
5.1 Instructions for transport

Improper transport CAUTION!
Improper transport can cause damage!
Significant damages can occur if the device is
transported improperly.
Therefore:
– Proceed with caution when unloading packed
goods at delivery, as well as for inner-company
transport, and comply with the symbols and
instructions on the packaging.
– Only use the intended attachment points.
– Only remove the packaging just prior to
installation.
5.2 Symbols on the packaging

Up
The arrow points of the marking indicate the top side of the packed
goods. The arrow points should always be pointing up, if not the
contents could be damaged.
34 2008-02-20
5.3 Transport inspection

Check delivery immediately upon receipt to ensure that delivery is
complete, and to identify any transport damage.
Proceed as follows if there is apparent external damage:
Do not accept the delivery, or only accept it with reservation.
Note the extent of transport damage on the transport
documents or on the transport company's delivery ticket.
Submit a complaint.
NOTE!
Report any defect as soon as it is detected. Claims
for damage compensation can only be enforced
during the applicable periods for giving notice of
lack of conformity.
5.4 Packaging
About the packaging Individual packed goods are packaged according to the expected
transport conditions. Environmentally-friendly materials have been
used exclusively for the packaging.
Packaging should protect the specific components from transport
damage, corrosion, and other damage until installation. Therefore
do not destroy the packaging; remove it just before installation.
Handling packaging materials Dispose of packaging materials in accordance with the respectively
valid statutory regulations and local guidelines.
CAUTION!
Improper disposal causes environmental
damage!
Packaging materials are valuable raw materials
and in many cases they can be reused, or they can
be effectively treated and recycled.
Therefore:
– Dispose of packaging materials in an
environmentally responsible manner.
– Comply with locally applicable disposal
guidelines. If necessary commission a
specialized company to dispose of packaging.
2008-02-20 35
5.5 Transport
Transporting pallets with the Packed goods that are attached to pallets can be transported with
forklift a forklift under the following conditions:
The forklift must be configured appropriately for the weight of
the transport unit.
The operator must be authorized to operate the forklift.
Attachment:
1. Drive the forklift with the forks between or under the spars.
2. Drive in the forks until they protrude on the opposite side.
3. If there is an eccentric center of gravity, ensure that the pallet
cannot tip.
4. Lift the packed goods and start the transport.
Fig. 9
Storage of packed goods Only store packed goods under the following conditions:
Do not store outdoors.
Store in a dry and dust-free location.
Do not expose to aggressive media.
Protect from direct sunlight.
Avoid mechanical vibration.
Storage temperature: 15 to 35 °C
Relative humidity: max. 60 %
For longer periods of storage (> 3 months) regularly check the
general status of all parts and the status of the packaging.
Touch up or re-apply anti-corrosion agents as needed.
NOTE!
Under certain circumstances storage instructions
are affixed to the packed goods that go beyond the
requirements cited here. Comply with these
instructions accordingly.
36 2008-02-20
Installation and commissioning
6 Installation and commissioning

NOTE!
Installation and commissioning is executed
exclusively by owner's employees or by persons
authorized by owner.
WARNING!
Danger due to defective installation and
commissioning!
Installation and commissioning require trained,
skilled personnel with adequate experience.
Installation errors can cause life-threatening
situations or significant material damage.
Therefore:
– Only have manufacturer's personnel perform
installation and commissioning work.
– Also request the manufacturer's assistance for
retroactive relocation of the system.
6.1 Safety
Personnel Only trained, skilled personnel should perform installation and
commissioning work.
Only qualified electricians should perform work on the electrical
equipment.
Personal protective equipment Wear the following protective equipment for all installation and
commissioning work:
Safety footwear
Protective gloves
NOTE!
The warnings in this chapter make special
reference to additional protective equipment that is
required for certain tasks.
2008-02-20 37
Basics WARNING!
There is an injury hazard if the device is not
installed and commissioned properly!
Improper installation and commissioning can cause
serious personal injury and/or property damage.
Therefore:
– Prior to starting work ensure that there is
adequate free space for installation
– Handle open, sharp-edged components
carefully.
– Ensure order and cleanliness at the installation
location! Parts and tools that are lying loose or
on top of each other are accident hazards!
– Mount components properly. Maintain the
prescribed bolt torque and fastening torque.
– Secure the components so that they do not fall
down or fall over.
Electrical system DANGER!

There is a life-threatening hazard when touching
live components. Switched-on electrical
components can move unexpectedly and can
cause serious injuries.
Therefore:
– Prior to starting work, switch off the supply of
electricity and ensure that it cannot be switched
on again.
Safeguarding against restart DANGER!

authorization!
When installing there is danger of the energy
supply being switched on without authorization.
This poses a life-threatening hazard for persons in
the danger zone.
Therefore:
– Prior to starting work switch off the system and
safeguard it from being switched on again.
38 2008-02-20

cause explosions. Consequently for all installation
work on the rotary actuator in the Ex area:
– Obtain a written work release prior to assembly.
– Only perform assembly work if the possibility of
an explosive atmosphere has been excluded.
Ex area.
2008-02-20 39
6.2 Installation
6.2.1 Installation work
Execution only by a specialist.
Additionally required protective equipment:
Protective goggles
1. Normally rotary actuators are attached transversely to the

pipeline.
Fig. 10 EHS-D with shut-off damper

mounted transverse to the pipeline
40 2008-02-20
2. Depending on the selection of the connection of the shut-off

device, the rotary actuators can also be attached lengthwise
relative to the pipeline.
Fig. 11 EHS-D with shut-off damper

mounted lengthwise relative to the pipeline
NOTE!
With the mounting position lengthwise relative to
the pipeline please pay attention to the position of
the yellow arrow of the position indicator.
Fig. 12 Position indicator
2008-02-20 41
6.2.2 Connecting to the power supply

Connection - electrical system More information is provided in the manufacturer's circuit
diagrams, see the separate document folder.
Mounting instruction:
The entire electrical system connected load is shown in the
circuit diagram, see the separate document folder.
The machine's electrical system is connected to the control
cabinet by marked multiple terminals and plug-in connectors.
The electrical connection must be executed by an expert for
hazardous areas.
The temperature sensor integrated in the electric motor must be
connected to an external monitoring system that safely switches
off the motor when the permissible temperature is exceeded.
The owner must equip the electrical power supply for the
actuator with an overload protection device so that the device
switches off immediately if it binds.
42 2008-02-20
6.3 Commissioning
6.3.1 Commissioning by the owner
After concluding the installation work and prior to first startup the
following points must be complied with:
Check the liquid level in the oil tank prior to commissioning.
Ensure that all protective and safety devices are present,
correctly mounted, and in operation.
Check all components and threaded joints for firm seat.
The ambient temperature must be within the agreed range.
The rotary actuators must be included in the operational
equipotential bonding. The bleeder resister must have a value
6
of < 10 Ω relative to ground.
Owner must exclude the possibility of an increase in the
ambient temperature and surface temperature due to hot
media, through construction measures.
2008-02-20 43
Operation
7 Operation
7.1 Safety
Personal protective equipment Wear the following protective equipment for all operating tasks:
Protective gloves
Safety footwear
NOTE!
Basics WARNING!
Danger of injury due to improper operation!
Improper operation can cause serious injury or
property damage.
Therefore:
– Execute all operating steps in accordance with
the information in this operating manual.
– Prior to starting work ensure that all covers and
safety devices are installed and functioning
properly,.
– Never render a safety device inoperable during
operation.
– Ensure order and cleanliness in the work area!
Parts and tools that are lying loose or on top of
each other are accident hazards!
44 2008-02-20
Operation
7.2 Switching on
The device is switched on via a separate controller in the control
cabinet of the system.
2008-02-20 45
Operation
7.2.1 Emergency activation

1. Unscrew the caps (1) on the connections K1 and K2.
Fig. 13: Caps
2. Connect connection K1 and K2 with the appropriate coupling.

3. Pre-select the open/closed armature setting on the valve of
the hand pump.
4. Pump until the armature is completely open or closed.
5. Disconnect connection K1 or K2 after hand pump operation.
6. Screw the caps (1) Fig. above on the connections K1 and K2.
Fig. 14 Emergency activation with hand

pump
NOTE!
Emergency activation can be executed two minutes
after the last remote activation, at the earliest.
46 2008-02-20
Operation
7.3 Switching off

The device is switched off via a separate controller in the control
cabinet of the system.
2008-02-20 47
Operation
7.4 Bringing the machine to a standstill in an emergency

In dangerous situations machine movements must be stopped as
quickly as possible and the power supply must be switched off.
Shutdown in emergency situations In case of danger proceed as follows:

1. Trigger the emergency-stop via the nearest emergency-stop
button .
2. Inform the responsible parties at the implementation site.
3. Alert a doctor.
4. Get persons out of the danger zone, initiate first-aid
measures.
5. Safeguard the main switch from being switched on again.
After the rescue measures 6. Depending on the seriousness of the emergency situation,
inform the responsible government agencies.
7. Assign expert personal to correct the fault.
WARNING!
authorization!
There is a life-threatening hazard for all persons in
the danger zone if the machine is restarted.
Therefore:
– Prior to restarting ensure that no one is in the
danger zone.
8. Prior to starting up the machine again check and ensure that
all safety devices are installed and functioning.
48 2008-02-20
Faults
8 Faults
Possible fault causes and the tasks to correct these faults are
described in the following section.
If faults occur more frequently, the maintenance intervals must be
shortened in accordance with the actual load.
Contact the manufacturer if there are faults that cannot be
corrected by following the instructions below; see the service
address on page 2.
8.1 Safety
Personnel The fault correction work described here can be executed by
the operator unless otherwise indicated.
Some tasks should only be executed by specially trained,
specialized personnel, or exclusively by the manufacturer;
special reference will be made in each case in the description of
the specific maintenance task.
equipment.
Personal protective equipment Wear the following personal protective equipment for all
maintenance work:
Protective gloves
Safety footwear
NOTE!
2008-02-20 49
Faults
Basics WARNING!
Injury hazard posed by improper fault
correction!
Improper fault correction can cause serious injury
or property damage.
Therefore:
– If components have been removed, ensure that
they are properly re-installed, that all fastening
elements are re-installed, and that all threaded
connections are tightened with the specified
torque.

cause explosions. Consequently for all fault
correction work on the rotary actuator in the Ex
area:
any work.
– Only perform fault correction work if the
possibility of an explosive atmosphere has been
excluded.
Ex area.

Therefore:
on again.
50 2008-02-20
Faults

authorization!
When correcting faults there is danger of the power
supply being switched on without authorization.
This poses a life-threatening hazard for persons in
the danger zone.
Therefore:
Behavior in the event of fault The following always applies:

1. For faults that pose a direct danger for personnel and or
property immediately execute the emergency-stop function.
2. Determine the cause of the fault.
3. If correction of the fault requires work in the danger zone,
switch off the device and safeguard it against being restarted.
4. Immediately inform the responsible parties at the installation
site of the fault.
5. Depending on the type of fault, either have authorized
specialized personnel correct the fault, or correct it yourself.
NOTE!
The fault table provided below lists personnel who
are authorized to correct the fault.
8.2 Fault indications

The following devices indicate faults:
Horn A horn will sound if a fault is present. The horn can be muted via
the controller, without acknowledging the fault.
2008-02-20 51
Faults
8.3 Fault table

Fault Possible cause Fault correction Corrected by
Bearing defective Failure of the bearing if Eliminate oil loss and change Expert
inadequately lubricated (oil loss) bearing
If a fault should occur an alarm will be output.
52 2008-02-20
Faults
8.4 Start up after corrected fault

After correcting the fault and before switching on, perform the
following steps:
1. Check all previously loosened threaded connections for firm
seat.
2. Ensure that all previously removed protective devices and
covers have been properly installed.
3. Ensure that all tools, materials, and other equipment have/has
been removed from the work area.
4. Clean the work area and remove any substances that may
have escaped, such as liquids, processing material, or similar
items.
5. Ensure that all system safety devices are again functioning
properly!
6. Owner installed EMERGENCY-STOP devices, if present,
must be reset.
7. Ensure that that no one is in the danger zone.
8. Start in accordance with the instructions in the chapter
"Operation".

Bringing ignition sources such as sparks into the
Ex area can cause explosions. Consequently after
all fault correction work on the rotary actuator in the
Ex area:
– Ensure that the rotary actuator protection is
grounded to avoid static charging. Execution
only by a qualified electrician.
2008-02-20 53
Maintenance
9 Maintenance
9.1 Safety
Personnel The maintenance tasks described here can be executed by the
operator unless otherwise indicated.
Some maintenance tasks should only be executed by especially
trained, specialized personnel, or exclusively by the
manufacturer; special reference will be made in each case in
the description of the specific maintenance task.
equipment.
Personal protective equipment Wear the following personal protective equipment for all
maintenance work:
Protective goggles
Protective gloves
Safety footwear
NOTE!
Basics WARNING!
Injury hazard due to improperly executed
maintenance work!
Improper maintenance can cause serious injury or
property damage.
Therefore:
– If components have been removed, ensure that
they are properly re-installed, that all fastening
elements are re-installed, and that all threaded
connections are tightened with the specified
torque.
54 2008-02-20
Maintenance

cause explosions. Consequently for all
maintenance work on the rotary actuator in the Ex
area:
any work.
– Only perform maintenance work if the possibility
of an explosive atmosphere has been excluded.
Ex area.

Therefore:
on again.

authorization!
When performing maintenance tasks there is
danger of the energy supply being switched on
without authorization. This poses a life-threatening
hazard for persons in the danger zone.
Therefore:
2008-02-20 55
Maintenance
Environmental protection Comply with the following instructions for environmental protection
when performing maintenance work:
Collect used hydraulic fluid in suitable containers and dispose

of it in accordance with the applicable local regulations.
9.2 Cleaning
Dust deposits that whirl up can form explosive
dust/air mixtures and if ignition sources such as
sparks, open flame, hot surfaces can cause
explosions in the ex area.
Therefore:
– Prevent dust from accumulating in deposits that
are thicker than 5 mm by regularly cleaning the
implementation site.
– Only perform cleaning work if the possibility of
an explosive atmosphere has been excluded.
– Only use cleaning devices that are approved for
use in the ex area.
– Wear personal protective equipment.
Light respiratory protection

To protect against harmful dusts.
56 2008-02-20
Maintenance
9.3 Maintenance schedule

Maintenance tasks are described in the sections below that are
required for optimal and trouble-free operation.
If increased wear is detected during regular inspections, then
reduce the required maintenance intervals according to the actual
indications of wear.
Contact the manufacturer, (see the service address on page 2) if
you have questions concerning maintenance tasks and intervals.
Interval Maintenance task To be executed by
Monthly Check oil level Operator
2008-02-20 57
Maintenance
9.4 Maintenance tasks

9.4.1 Check oil level
Execution only by the operator.
Special tools required:

Allen key
1. Unscrew the plug (1) with the Allen key.

2. The oil level should be approximately 5 mm below the plug.
3. Top off with oil if necessary. Attention: Only use the oil types
specified in section 3.5.
4. Screw in plug and tighten.
Fig. 15
58 2008-02-20
Maintenance
9.4.2 Replacing the pump unit

Removal
1. Unscrew all screws (1).
2. Take the hood off from above.
Fig. 16: Dismantling the hood
3. Cut the cable ties (2) and push the cable to the side.
Fig. 17: Cable ties
4. Loosen the cable set (3) in the terminal box (6), (see circuit
diagram in the separate document folder).
5. Detach the ground cable (5).
6. Cut both cable ties (4).
Fig. 18: Removing the cable set
2008-02-20 59
Maintenance
7. Unscrew all mounting screws (8).

8. Take the holder (9) off of the pump unit (7).
9. Take the pump unit (7) off of the base plate.
Fig. 19 Removing the pump
Installation
1. Fill the tank of the new pump unit with ISO VG 15 hydraulic
fluid to 5 mm below the fill opening.
2. To vent the hydraulic pump bring the pump into horizontal
position (oil tank up) and wait until all the air bubbles from the
pump casing rise.
3. Place the pump unit (7) on the base plate.

4. Place the holder (9) on the pump unit.
5. Screw in all four mounting screws (8).
Fig. 20 Installing the pump
60 2008-02-20
Maintenance
6. Connect the cable set (3) in the terminal box (4), (see circuit
diagram in the separate document folder).
7. Attach the ground cable (5).
8. Attach two new cable ties (4).
Fig. 21
9. Attach new cable ties (2).
Fig. 22 Cable ties
10. Placing the hood on.

11. Screw in all screws (1).
12. Activate the actuator several times via the EHS-CM control
module and check the feedback of the position indicator LED
GREEN and RED.
Fig. 23: Placing the hood on
2008-02-20 61
Maintenance
9.4.3 Mechanical limit stop adjustment of the butterfly disk
1. Unscrew the cap nut (1) of the set screw (3).

2. Remove the lock nut (2) and unscrew the set screw (3) two
turns.
Fig. 24 Limit-stop adjustment
3. Use the hand pump to move the rotary actuator into CLOSED
position until the butterfly disk is clearly in the seal position.
Fig. 25 Hand pump
4. Screw in the set screw (3) until there is tangible contact with
the rotary actuator piston.
5. Tighten the lock nut (2) and screw on the cap nut (1).
Fig. 26 Limit-stop adjustment
62 2008-02-20
Maintenance
9.5 Bolt torque

Metric ISO threads Bolt tightening torque for achieving the highest permissible pre-
tension for metric ISO threads is specified in Nm in the table.
Bolt quality
Diameter
[mm] [mm] 8G / 8.8 10K / 10.9 12K / 12.9
M8 13 6 25 34 43
M 10 17 8 47 65 83
M 12 19 10 78 100 120
M 14 22 12 120 175 215
M 16 24 14 180 260 310
M 18 27 14 250 360 430
M 20 30 17 340 470 560
M 22 32 17 430 600 700
M 24 36 19 560 790 950
2008-02-20 63
Maintenance
Metric fine-pitch thread Bolt tightening torque for achieving the highest permissible pre-
tension for metric fine-pitched thread is specified in Nm in the
table.
Bolt quality
Diameter
[mm] [mm] 8G / 8.8 10K / 10.9 12K / 12.9
M8x1 13 6 30 41 50
M 10 x 1 17 8 55 78 95
M 12 x 1.5 19 10 95 107 128
M 14 x 1.5 22 12 140 200 240
M 16 x 1.5 24 14 200 290 350
M 18 x 1.5 27 14 270 390 470
M 20 x 1.5 30 17 350 500 600
M 22 x 1.5 32 17 450 630 740
M 24 x 1.5 36 19 590 830 1000
64 2008-02-20
Maintenance
9.6 Measures after successful maintenance

Execute the following steps after concluding maintenance work
and before switching the system on:
1. Check all previously loosened threaded connections for firm
seat.
2. Ensure that all previously removed protective devices and
covers have been properly installed.
3. Ensure that all tools, materials, and other equipment have/has
been removed from the work area.
4. Clean the work area and remove any substances that may
have escaped, such as liquids, processing material, or similar
items.
5. Ensure that all system safety devices are again functioning
properly!

Bringing ignition sources such as sparks into the
Ex area can cause explosions. Consequently after
all maintenance work on the electro-hydraulic drive
in the Ex area:
– Ensure that the electro-hydraulic drive is
grounded to avoid static charging. Execution
only by a qualified electrician.
2008-02-20 65
Dismantling
10 Dismantling
At the end of the device's service life the device must be
dismantled and disposed of in an environmentally responsible
manner.
10.1 Safety
Personnel Only trained, specialized personnel should perform dismantling
work.
equipment.
Basics WARNING!
Improper dismantling poses an injury hazard!
Stored residual energy, sharp-edged components,
points and corners on and in the device, or on the
necessary tools can cause serious injuries.
Therefore:
adequate free space.
– Handle open, sharp-edged components
carefully.
– Ensure order and cleanliness at the workstation!
Parts and tools that are lying loose or on top of
each other are accident hazards!
– Dismantle components properly. Pay attention
to the high dead weight of some of the
components. Use hoist equipment if necessary.
– Secure the components so that they do not fall
down or fall over.
– Consult with the manufacturer if there are
questions.
66 2008-02-20
Dismantling

cause explosions. Consequently for all dismantling
work on the rotary actuator in the Ex area:
– Obtain a written work release prior to
dismantling.
– Only perform dismantling work if the possibility
of an explosive atmosphere has been excluded.
Ex area.

Therefore:
– Prior to dismantling the machine switch off the
electrical supply and permanently disconnect it.
10.2 Dismantling
Prior to dismantling:
Switch off device and safeguard it from being restarted.
Physically disconnect the device from all energy supplies;
discharge stored residual energy.
Remove fuels and auxiliary materials, as well as residual
processing materials and dispose of these items in an
environmentally responsible manner.
Then clean subassemblies and components properly and

dismantle them, taking applicable local occupational safety and
environmental protection guidelines into consideration.
2008-02-20 67
Dismantling
10.3 Disposal
If a return or disposal agreement has not been concluded, then
recycle dismantled components:
Scrap metals.
Recycle plastic elements.
Sort and dispose of the remaining components in accordance
with material condition
CAUTION!
Improper disposal causes environmental
damage!
Electrical scrap and electronic components,
lubricants and other auxiliary materials are subject
to treatment as special waste, and should only be
disposed of by approved specialist companies!
Local municipal authorities or specialized disposal companies
provide information on environmentally responsible disposal.
68 2008-02-20
Replacement part list
11 Replacement part list

Replacement parts list and part lists are provided in a separate
document folder.
2008-02-20 69
Appendix
12 Appendix
70 2008-02-20
Appendix
12.1 Declaration of Conformity
2008-02-20 71
Appendix
72 2008-02-20
Index
13 Index
A G
Accident ..............................................................24 Guarantee ...........................................................11
B H
Bolt torque ..........................................................63 Horn ....................................................................51
Brief description..................................................32 Hydraulic system ................................................19
C I
Check oil level ....................................................58 Installation...........................................................40
Cleaning..............................................................56 Instruction ...........................................................14
Commissioning ...................................................43 J
Components .......................................................33 Jet of liquid..........................................................20
Connecting .........................................................42 L
Connection Liability ..................................................................9
connected loads ..............................................27 Lubricants ...........................................................24
Contacts..............................................................11 M
Copyright ............................................................10 Maintenance .......................................................54
Customer service................................................11 maintenance schedule ....................................57
D maintenance tasks ..........................................58
Danger ................................................................24 N
Dangers ..............................................................17 Noise...................................................................28
Dismantling ...................................................66, 67 O
Disposal ..............................................................68 Operating conditions...........................................27
E Operating Manual .................................................6
Electrical current.................................................18 Operating materials ............................................28
Emergency activation .........................................46 Operation ............................................................44
Emergency-stop .................................................48 Overview .............................................................30
Emissions ...........................................................28 Owner .................................................................12
Environmental protection....................................24 P
Expert for hazardous areas ................................14 Packaging .....................................................34, 35
Explosion protection 10, 13, 18, 39, 50, 53, 55, 56, Personal protective equipment
65, 67 installation .......................................... 37, 49, 54
F Personnel
Fault table ...........................................................52 commissioning ................................................37
Faults ..................................................................49 dismantling ......................................................66
fault indications ...............................................51 faults................................................................49
Fouling ................................................................19 installation .......................................................37
2008-02-20 73
Index
maintenance....................................................54 Safety devices.................................................... 21

requirements ...................................................13 Signs .................................................................. 25
Pressure limiting valves ......................................33 Skilled personnel................................................ 14
Protective equipment ..........................................17 Stickers .............................................................. 25
operation .........................................................44 Storage......................................................... 34, 36
protective gloves .............................................17 Structure............................................................. 30
safety footwear ................................................17 Surfaces,hot ....................................................... 20
Pump unit............................................................33 Switching off....................................................... 47
Purpose...............................................................16 Switching on....................................................... 45
Q Symbols
Qualified electrician ............................................14 in the manual .................................................... 7
R on the packaging ............................................ 34
Replacement parts....................................... 10, 69 Symbols in the danger area ............................... 25
Replacing the pump unit .....................................59 T
Respiratory protection Technical data.................................................... 26
light..................................................................56 Transport...................................................... 34, 36
S forklift .............................................................. 36
Safeguarding against restart...............................23 Transport inspection .......................................... 35
Safety..................................................................12 Type plate .......................................................... 28
74 2008-02-20

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Table of contents

Tel.: +49 (0) 2324 398-0

3 Technical data ......................................................................26

4 Structure and function ........................................................30

5 Transport, packaging, and storage ....................................34

5.1 Instructions for transport ..............................................34

6 Installation and commissioning .........................................37

11 Replacement part list...........................................................69

Attention: In addition to this operating manual the operating

1.2 Explanation of symbols

Tips and recommendations NOTE!

PROTECTION AGAINST EXPLOSION!

We reserve the right to make changes in the interest of

1.5 Replacement parts

Purchase replacement parts from authorized dealers or direct from

The replacement parts list and parts list are provided in an

1.6 Guarantee terms

1.7 Customer service

2.1 Responsibility of the owner

Moreover the owner is responsible for ensuring that the device is

Loss of the explosion protection PROTECTION AGAINST EXPLOSION!

2.2 Personnel requirements

The following qualifications are cited in the operating manual for

Expert for hazardous areas

Only persons from whom it can be expected that they reliably

2.2.2 Unauthorized persons

WARNING! Danger for unauthorized persons!

Date Name Type of instruction Instruction Signature

Fig. 1: Example of an instruction protocol

2.3 Intended use

The device is used exclusively to activate a shut-off device.

Claims of any type due to damage arising from non-intended use

2.4 Personal protective equipment

Always wear For all tasks always wear:

Protective work clothing

2.5 Special dangers

Explosion protection PROTECTION AGAINST EXPLOSION!

Electric shock DANGER!

Fouling and loose objects CAUTION!

Hydraulic system WARNING!

Jet of liquid WARNING!

Sharp edges and corners CAUTION!

Hot surfaces CAUTION!

2.6 Safety devices

The following safety devices are installed:

The emergency-stop devices must be connected in such a manner

2.7 Safeguarding against restart

Switch safeguarded with padlock Safeguarding against re-start:

Switched off 4. If it is not possible to safeguard the switch with a padlock,

2.8 Behavior in the event of danger or accident

In an emergency situation: Act Immediately activate the emergency-stop.

2.9 Environmental protection

The following environmentally harmful substances are used:

Heed the instructions in the operating manual

Rotary actuator/type Pump unit/number Flow rate

Due to the constant flow rates in conjunction with different

Type EHS-EXD3/15 EHS-EXD3/34 EHS-EXD3/56 EHS-EXD3/100

Max. torque at 110 bar Nm 130 275 465 780

Time for 90° swivel with sec 8 17 19 30