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    Technical Specifications - Painting of Steel

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    dinesh
    This document specifies technical requirements for corrosion protection of steel structures. It outlines requirements for painting systems to meet durability category C5 as per ISO 12944. It provides details on painting schemes for steel surfaces embedded in concrete and other steel surfaces. For steel embedded in concrete, the surface must be manually cleaned and primed with 50 micron chlorinated rubber based zinc phosphate primer. Other steel surfaces must be blast cleaned and coated with a three-coat painting system including a zinc silicate primer, polyamide cured epoxy intermediate coat, and an aliphatic isocyanate acrylic finish coat, with minimum dry film thicknesses and properties specified for each coat. Corrosion allowance of 1.5mm must also be provided

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    Technical Specifications - Painting of Steel

    Uploaded by

    dinesh
    14 views1 page
    This document specifies technical requirements for corrosion protection of steel structures. It outlines requirements for painting systems to meet durability category C5 as per ISO 12944. It provides details on painting schemes for steel surfaces embedded in concrete and other steel surfaces. For steel embedded in concrete, the surface must be manually cleaned and primed with 50 micron chlorinated rubber based zinc phosphate primer. Other steel surfaces must be blast cleaned and coated with a three-coat painting system including a zinc silicate primer, polyamide cured epoxy intermediate coat, and an aliphatic isocyanate acrylic finish coat, with minimum dry film thicknesses and properties specified for each coat. Corrosion allowance of 1.5mm must also be provided

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    Technical Specifications -Painting of steel

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    This document specifies technical requirements for corrosion protection of steel structures. It outlines requirements for painting systems to meet durability category C5 as per ISO 12944. It provides details on painting schemes for steel surfaces embedded in concrete and other steel surfaces. For steel embedded in concrete, the surface must be manually cleaned and primed with 50 micron chlorinated rubber based zinc phosphate primer. Other steel surfaces must be blast cleaned and coated with a three-coat painting system including a zinc silicate primer, polyamide cured epoxy intermediate coat, and an aliphatic isocyanate acrylic finish coat, with minimum dry film thicknesses and properties specified for each coat. Corrosion allowance of 1.5mm must also be provided

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    14 views1 page

    Technical Specifications - Painting of Steel

    Uploaded by

    dinesh
    This document specifies technical requirements for corrosion protection of steel structures. It outlines requirements for painting systems to meet durability category C5 as per ISO 12944. It provides details on painting schemes for steel surfaces embedded in concrete and other steel surfaces. For steel embedded in concrete, the surface must be manually cleaned and primed with 50 micron chlorinated rubber based zinc phosphate primer. Other steel surfaces must be blast cleaned and coated with a three-coat painting system including a zinc silicate primer, polyamide cured epoxy intermediate coat, and an aliphatic isocyanate acrylic finish coat, with minimum dry film thicknesses and properties specified for each coat. Corrosion allowance of 1.5mm must also be provided

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    of 1

    CLAUSE NO.

    TECHNICAL REQUIREMENTS

    Detailed requirement of pile foundation have been presented in the foundation chapter
    specified hereafter in this specification.

    6.04.00 CORROSION PROTECTION


    6.04.01 General
    (a) All Steel structures shall be provided with painting as given in the specification.
    Further, painting system shall also meet the requirements of Corrosivity category C5
    (durability High) as per ISO 12944.
    Painting system for steel surfaces embedded in Concrete is given separately.
    (b) All Painting shall be done as per Technical Specification Painting scheme shall
    submitted by the Bidder for approval of Employer / Manufacturers, which shall be
    submitted by the Bidder and as approved by the Employer.
    (c) All steel structures shall be designed by following basic design criteria in ISO 12944
    Part 3. However, where it is not feasible to follow the design criteria given in ISO
    12944 Part 3 where the steel surface are inaccessible for application of protective
    coating, corrosion allowance of 1.5 mm shall be kept in thickness(over the design
    thickness) of structural steel members.
    6.04.02 Painting of Steel Surfaces Embedded In Concrete
    a) For the portion of Steel surfaces embedded in Concrete, the surface shall be prepared
    by Manual Cleaning and provided with Primer Coat of Chlorinated Rubber based Zinc
    Phosphate Primer of Minimum 50 Micron Dry Film Thickness (DFT).
    b) All threaded and other surfaces of foundation bolts and its materials, insulation pins,
    Anchor channels, sleeves, etc. shall be coated with temporary rust preventive fluid and
    during execution of civil works, the dried film of coating shall be removed using organic
    solvents.
    6.04.03 Painting Of Steel Surfaces (Other Than Those Embedded In Concrete)
    a) All steel surfaces shall be provided with two component moisture curing zinc (ethyl)
    silicate primer coat (having minimum 80% of metallic Zinc content in dry film, solid by
    volume minimum 60% ±2%) of minimum 70 micron DFT to be applied over blast cleaned
    surface conforming to Sa 2 ½ finish of ISO 8501-1 with surface profile 40-60 Micron. The
    primer coat shall be applied in shop immediately after blast cleaning by airless spray
    technique. Zinc dust composition and properties shall be Type-II as per ASTM D520-00.
    b) Primer coat shall be followed with the application of Intermediate coat of two component
    polyamide cured epoxy with MIO Content (containing lamellar MIO minimum 30% on
    pigment, solid by volume minimum 80% ±2%) of minimum 100 micron DFT. This coat
    shall be applied in shop after an interval of minimum 24 hours (from the application of
    primer coat) by airless spray technique.
    c) Intermediate coat shall be followed with the application of finish coat of two-pack aliphatic
    Isocyanate cured acrylic finish paint (solid by volume minimum 55% ±2%) with Gloss
    retention (SSPC Paint Spec No 36, ASTM D 4587, D 2244, D 523) of Level 2 (after
    minimum 1000 hours exposure, Gloss loss less than 30 and colour change less than 2.0
    ∆E) and minimum 70 micron DFT. This coat shall be applied shop after an interval of
    minimum 10 hours and within six (6) months (from the completion of Intermediate coat),
    Colour and shade of the coat shall be as approved by the Employer.
    Notes:
    1. For Primer, high quality surface preparation is necessary and good amount of moisture
    is required for proper curing. Below 70 % relative humidity, curing time may go up to 7
    days or more. In such a case additional water sprinkling may be ensured for

    KHURJA SUPER THERMAL POWER PROJECT


    (2X660 MW) TECHNICAL SPECIFICATION
    SUB-SECTION-IIID-01 PAGE
    SECTION-VI, PART-B
    WATER TREATMENT PLANT & MISCELLANEOUS PACKAGE CIVIL WORKS 23 OF 148
    BID DOC NO.:THDC/RKSH/CC-9915-413

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