MSG CHOPPER

1005 101609003 - GB

USE AND MAINTENANCE MANUAL

SPARE PARTS CATALOG

10160M00
preparato da UPT
approvato da DITE
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Quality system GE_, MS_, TS_, EAS_ 01
© MOSA 1.2-05/03

UNI EN ISO 9001 : 2000

MOSA has certified its quality system according to The advantages for MOSA clients are:
UNI EN ISO 9001:2000 to ensure a constant, high · Constant quality of products and services at the
quality of its products. This certification covers the high level which the client expects;
design, production and servicing of engine driven
· Continuous efforts to improve the products and
welders and generating sets.
their performance at competitive conditions;
The certifying institute, ICIM, which is a member of · Competent support in the solution of problems;
the International Certification Network IQNet,
awarded the official approval to MOSA after an · Information and training in the correct application
examination of its operations at the head office and and use of the products to assure the security of
plant in Cusago (MI), Italy. the operator and protect the environment;
· Regular inspections by ICIM to confirm that the
This certification is not a point of arrival but a pledge
requirements of the company’s quality system
on the part of the entire company to maintain a level and ISO 9001 are being respected.
of quality of both its products and services which
will continue to satisfy the needs of its clients, as All these advantages are guaranteed by the
well as to improve the transparency and the CERTIFICATE OF QUALITY SYSTEM No.0192
communications regarding all the company’s actives issued by ICIM S.p.A. - Milano (Italy ) - www.icim.it
in accordance with the official procedures and in
10/10/02 M01-GB

harmony with the MOSA Manual of Quality.

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Index MSG 200 - MSG CHOPPER 1
© MOSA 1.0-01/97

UNPACKING ...................................................... M3
TECHNICAL DATA ................................................................................ M 3.1
RECOMMENDED ELECTRODES .................................................. M 3.2
CONTROLS ............................................................................................ M 4.2
OPERATING INSTRUCTIONS ............................................................. M5
STARTING / STOPPING THE MACHINE......................................................... M6
OPERATION AS A WELDER ......................................................... M 6.1
OPERATION AS A GENERATOR ......................................................... M7
MAINTENANCE .................................................................................... M9
MAINTENANCE INSTRUCTIONS .................................................. M 9.1
TROUBLESHOOTING .......................................................................... M 9.3
ELECTRICAL SCHEMATIC .................................................................. M 11
LIST OF SPARE PARTS ....................................................................... R1
ENGINE & EXHAUST ..................................................................... AB 1
ENGINE CRANKCASE ................................................................... AB 2
WELDING DIODE BRIDGE AND WELDING/AUXILIARY KNOB .... AB 3
CARBURETOR AND CURRENT REGULATOR ............................. AB 4
ALTERNATOR ASSEMBLY ............................................................ AB 5
RECOIL STARTER, ALTERN. HOUSING AND FRONT COVER .... AB 6
P.C.B. WITH ELECTRONIC IGNITION ........................................... AB 7
EXCITATION P.C.B., SOLENOID & CONDENSER .......................... AB 7
HOUSING & FUEL TANK ............................................................... AB 8
LABELS .......................................................................................... AB 9
ACCESSORIES (OPTION) ............................................................ AB 10

15/01/97 10160-GB
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Copyright GE_, MS_, TS_, EAS 1.01
© MOSA 1.0-10/02

! ATTENTION
This use and maintenance manual is an important
part of the machines in question.
The assistance and maintenance personel must
keep said manual at disposal, as well as that for
the engine and alternator (if the machine is
synchronous) and all other documentation about the
machine.

We advise you to pay attention to the pages

concerning the security (see page M1.1).

ã All rights are reserved to said Company.

It is a property logo of MOSA division of B.C.S.
S.p.A. All other possible logos contained in the
documentation are registered by the respective
owners.

➠ The reproduction and total or partial use, in

any form and/or with any means, of the
documentation is allowed to nobody without a
written permission by MOSA division of B.C.S.
S.p.A.
To this aim is reminded the protection of the author’s
right and the rights connected to the creation and
design for communication, as provided by the laws
in force in the matter.
In no case MOSA division of B.C.S. S.p.A. will be
held responsible for any damaga, direct or indirect,
in relation with the use of the given information.
MOSA division of B.C.S. S.p.A. does not take any
responsibility about the shown information on firms
or individuals, but keeps the right to refuse services
or information publication which it judges discutible,
unright or illegal.
10/10/02 M1-01-GB
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Notes GE_, MS_, TS_, EAS_ 1-1
© MOSA 1.0-10/02

INFORMATION INFORMATION OF GENERAL TYPE

Dear Customer,
We wish to thank you for having bought from In the envelope given together with the machine
MOSA a high quality set. and/or set you will find: the manual for Use
Maintenance and Spare Parts, the manual for
Our sections for Technical Service and Spare use of the engine and the tools (if included in the
Parts will work at best to help you if it were equipment), the guarantee (in the countries where
necessary. it is prescribed by law).

To this purpose we advise you, for all control and Our products have been designed for the use of
overhaul operations, to turn to the nearest generation for welding, electric and hydraulic
authorized Service Centre, where you will obtain system; ANY OTHER DIFFERENT USE NOT
a prompt and specialized intervention. INCLUDED IN THE ONE INDICATED, relieves
MOSA from the risks which could happen or,
anyway, from that which was agreed when selling
☞ In case you do not profit on these Services and the machine; MOSA excludes any responsibility
some parts are replaced, please ask and be
sure that are used exclusively original MOSA for damages to the machine, to the things or to
parts; this to guarantee that the performances persons in this case.
and the initial safety prescribed by the norms in
force are re-established. Our products are made in conformity with the
safety norms in force, for which it is advisable to
☞ The use of non original spare parts will cancel use all these devices or information so that the
immediately any guarantee and Technical Ser- use does not bring damage to persons or things.
vice obligation from MOSA.
While working it is advisable to keep to the
NOTES ABOUT THE MANUAL personal safety norms in force in the countries to
Before actioning the machine please read this which the product is destined (clothing, work tools,
manual attentively. Follow the instructions etc.).
contained in it, in this way you will avoid
inconveniences due to negligence, mistakes or Do not modify for any motive parts of the machine
incorrect maintenance. The manual is for qualified (fastenings, holes, electric or mechanical devices,
personnel, who knows the rules: about safety and others..) if not duly authorized in writing by MOSA:
health, installation and use of sets movable as the responsibility coming from any potential
well as fixed. intervention will fall on the executioner as in fact
he becomes maker of the machine.
You must remember that, in case you have
difficulties for use or installation or others, our
Technical Service is always at your disposal for
explanations or interventions.

The manual for Use Maintenance and Spare Parts ☞ Notice: this manual does not engage MOSA,
is an integrant part of the product. It must be kept who keeps the faculty, apart the essential
with care during all the life of the product. characteristics of the model here described and
In case the machine and/or the set should be illustrated, to bring betterments and modifications
yielded to another user, this manual must also to parts and accessories, without putting this
given to him. manual uptodate immediately.
Do not damage it, do not take parts away, do not
tear pages and keep it in places protected from
dampness and heat.

You must take into account that some figures

10/10/02 M 1-1 GB

contained in it want only to identify the described

parts and therefore might not correspond to the
machine in your possession.
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CE MARK GE_, MS_, TS_, EAS_ 1.4
© MOSA 1.2-06/03

The CE mark (European Community) certifies that the product complies with the essential
safety requirements provided by the applicable COMMUNITY DIRECTIVES. In the Conformity
Declaration are reported the HARMONIZED NORMS and not, used for the checking.
10/10/02 M1-4 GB
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PRECAUTION (ENGINE DRIVEN WELDER) GE_, MS_, TS_ 2-5- 1
© MOSA 1.0-03/00

INSTALLATION AND ADVICE BEFORE USE

The operator of the welder is responsible for the security of the people who work with the welder and for those in the
vicinity.
The security measures must satisfy the rules and regulations for engine driven welders.
The information given below is in addition to the local security norms.

Estimate possible electromagnetic problems in the work area taking into account the following indications.
1. Telephonic wirings and/or of communication, check wirings and so on, in the immediate vicinity.
2. Radio and television receptors and transmettors.
3. Computer and other checking devices.
4. Critical devices for safety and/or for industrial checks.
5. Peapol who, for instance, use pace-maker, hearing-aid for deaf or something and else.
6. Devices used for rating and measuring.
7. The immunity of other devices in the operation area of the welder. Make sure that other used devices are
compatible. If it is the case, provide other additional measures of protection.
8. The daily duration of the welding time.

! ATTENTION

+ =

Make sure that the area is safe before starting any welding operation.

➠ Do not touch any bare wires, leads or contacts as they may be live and there is danger of electric shock
which can cause death or serious burns. The electrode and welding cables, etc. are live when the unit is
operating.
➠ Do not touch any electrical parts or the electrode while standing in water or with wet hands, feet or clothes.
➠ Insulate yourself from the work surface while welding. Use carpets or other insulating materials to avoid
physical contact with the work surface and the floor.
➠ Always wear dry, insulating glovers, without holes, and body protection.
➠ Do not wind cables around the body.
➠ Use ear protections if the noise level is high.
➠ Keep flamable material away from the welding area.
➠ Do not weld on containers which contain flamable material.
➠ Do not weld near refuelling areas.
➠ Do not weld on easily flamable surfaces.
➠ Do not use the welder to defrost (thaw) pipes.
➠ Remove the electrode from the electrode holder, when not welding.
➠ Avoid inhaling fumes by providing a ventilation system or, if not possible, use an approved air breather.
➠ Do not work in closed areas where there is no fresh air flow.
➠
30/03/00 M2-5GB

Protect face and eyes (protective mask with suitable dark lens and side screens), ears and body (non-
flamable protective clothers).
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UNPACKING GE_, MS_, TS_ 3
© MOSA 1.1-02/04

! NOTE
☞ Be sure that the lifting devices are: correctly mounted,
adequate for the weight of the machine with it’s
packaging, and conforms to local rules and regula-
tions.
When receiving the goods make sure that the prod-
uct has not suffered damage during the transport,
that there has not been rough handling or taking
away of parts contained inside the packing or in the
set.
In case you find damages, rough handling or ab-
sence of parts (envelopes, manuals, etc.), we ad-
vise you to inform immediately our Technical Ser-
vice.

For eliminating the packing materials, the User

must keep to the norms in force in his country.

1) Take the machine (C) out of the shipment packing.

Take out of the envelope (A) the user’s manual (B).
2) Read: the user’s manual (B), the plates fixed on the
machine, the data plate.
30/03/00 M3GB
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Technical data MSG CHOPPER 3.1
© MOSA 1.0-02/00

The TS 400 engine driven welder ia a unit which ensures the function as:
a) a current source for arc welding
b) a current source for the auxiliary power generation
It is meant for industrial and professional use, powered by an endothermic engine; it is composed of
various main parts such as: engine, alternator, electric and electronic controls, the fairing or a protective structure.
The assembling is made on a steel structure, on which are provided elastic support which must damp the vibrations and also
eliminate sounds which would produce noise.

Technical data MSG CHOPPER

D.C. WELDING C.C.
Welding current regulation 50 - 165A
Welding voltage 50 V
Service 165A - 35%, 140A - 60%
Ø electrode 2 - 4 mm
A.C. GENERATOR
Single-phase generation 2 kVA / 230 V / 8.7 A
Service 100 %
Frequency 50 Hz
ALTERNATOR High frequency, self-regulated, brushless
Insulating class H
ENGINE
Mark MOSA
Type 2-Stroke
Displacement 125cm3
Cylinders 1
Output * 6.6 kW (9 HP)
Speed 6000 rpm
Fuel consumption 530 g/kWh
Cooling system Air
Starter Electric
Fuel Mixture (gas/oil) (50:1)
GENERAL SPECIFICATIONS
Capacità serbatoio 3l
Running time (60%) 1.5 h
Protection IP 23
Dimensions / max. (Lxlxh in mm) * 570x300x410
Weight 28.5 Kg
Noise Level 101 LWA (76 dB(A) - 7 m)
* Dimensions and weight are inclusive of all parts without wheels and towbar CTM.

OUTPUT
Declared powers at the following ambient conditions: temperature 20*C, relative humidity 30% altitude 100 m above sea level.
In an approximative way one reduces: of 1% every 100 m altitude and of 2.5% for every 5°C above 25°C.
For possible modifications or changes to be brought on the engines, with climate conditions different from those above
mentioned, please call our Assistance Authorized Centers.

ACOUSTIC POWER LEVEL

The machine respects the noise limits, expressed in sound power, given in the a.m. directives.
These limits can be used to judge the sound level produced on site.
For example: the sound power level of 100 LWA.
The sound pressure (noise produced) at 7 meters distance is about 75dBA (the limit value less 25).
To calculate the sound level at other distances use this formula:

ry²
dBAx = dBAy + 10 log
rx²

At 4 meters the noise level becomes:

7²
75 dBA + 10 log = 80 dBA
12/09/00 87241

4²
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RECOMMENDED ELECTRODES MS 200 S - MSG 200/CHOPPER 3.2
© MOSA 1.0-07/95 MSG 201 S 50/60 Hz
The information here below are to be intended only as indicative since the above norm is much larger.
For further details please see the specific norms and/or the manufacturers of the product to be used in the welding process.

RUTILE ELECTRODES: E 6013

Easily removable fluid slag, suitable foe welding in all position.

Rutile electrodes weld in d.c. with both polarities (electrode holder at + or -) and in a.c..
Suitable for soft steels R-38/45 kg/mm2 . Also for soft steels of lower quality.

BASIC ELECTRODES: E 7015

Basic electrrodes wels onlu in d.c. with inverse polarity (+ on the electrode holder) ; there are also types for a.c.
Suitable for impure carbon steels. Weld in all position.

HIGH YIELD BASIC ELECTRODES: E 7018

The iron contained in the coating increases the quality of metal added. Good mechanical properties. Weld in all position.
Electrode holder at + (inverse polarity). Wld deposit of nice aspect, also vertical. Workable; high yield.
Suitable for steels with high contens of sulphur (impurities).

CELLULOSIC ELECTRODES: E 6010

Cellulosic electrodes weld only in d.c. with polarity + electrode holder - ground clamp.
Special for steels run on pipes with R max 55 kg/mm2. Weld in all position. volatile slag.

ELECTRODES IDENTIFICATION ACCORDING TO A.W.S. STANDARDS

E XX Y Z
2 digits: type of coating
and electric power
conditions.
(see table 3)
1 digits: welding
positions.
(see table 2)
N° Descrizione
2÷3 digits: tesile strenght
of the weld deposit. 10 Cellulose electrodes for d.c.
11 Cellulose electrodes for a.c.
symbol for (see table 1) 12 Rutile electrode for d.c.
"Coated 13 Rutile electrode for a.c.
electrode" 14 High yield rutile electrodes
15 Basic electrodes for d.c.
Number Strenght 16 Basic electrodes for c.a.
K.s.l. Kg/mm2 18 High yield basic electrodes for d.c.
(inverse polarity)
60 60.000 42 20 Acid electrodes for flat or front position welding for
70 70.000 49
d.c. (- pole) and for a.c.
80 80.000 56
90 90.000 63 24 High yield rutile electrodes for flat or front plane
100 100.000 70 position welding for d.c. and a.c.
110 110.000 77 27 High yield acid electrodes for flat or front plane
120 120.000 84 position welding for d.c. (- pole) and a.c..
28 High yield basic electrodes for flat or front plane
Table 1 position welding for d.c. (inverse polarity)
30 Extra high yield acid electrodes, extra high
penetration if required, for flat position welding
18/07/95 M3.2 GB

1 for all positions

2 for plane and verticl only for d.c. (- pole) and a.c.
3 for plane posotion only
Table 2 Table 3
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CONTROLS MS 200 S - MSG 200/CHOPPER 4.2
© MOSA 1.0-09/95

VERSIONE CEE

1 Fuel valve
2 Level fuel
3 Fuel tank cap
4 Spark plug
5 Muffler
6 Air filter
7 Choke lever
8 Auxiliary power receptacle
9 Fuse
10 Overload indicator
11 Engine stop button
18/09/95 10160 M4.2 - GB

12 Welding current adjusting lever

13 Welding output sockets
14 Weldingl/auxiliary commutator
15 Recoil starter handle
16 Unit cross bar footrest
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OPERATING INSTRUCTIONS MS 200 S - MSG 200/CHOPPER 5
© MOSA 1.0-

PRECAUTION BEFORE USE

! WARNING FUEL

The engine requires a 50:1 Fuel-Oil mixture. Use a good

• Stop engine when fueling. quality two-cycle oil rated for air-cooled engines (chainsaws,
• Do not smoke when fuelíng. lawnmowers, snowmobiles). Do NOT use two-cycle oil for
• Remove cap slowly to release marine engines.
pressure.
• Do not overfili tank. The proper 50:1 mixture is obtained by using 2.5 ounces of
• Wipe up spilied fuel and allow two-stroke oil for every gallon of gasoline. This is equivalent
fumes to clear before starting to 20 ml every liter.
engine.
• Keep sparks and fiame away from An incorrect fuel-oil mixture can damage the engine. It is
GASOLINE tank. advisable to premix fuel-oil in a special container according to
can cause fire • Shut off fuel at tank when moving the instructions for a 5O: 1 mixture as shown on commer-cially
or explosion machine. available cans of two-cycle air-cooled engine oil.

INSTALLATION
POSITION
! WARNING Place the welder on a flat, level surface and assure an
unrestricted flow of clean fresh air. Vent the exhaust outside.

EXHAUST SPARK ARRESTOR

Some federal, state or local laws may require that gasoline

engines be equipped with exhaust spark arresters when they
• Use in open, well ventilated area are operated in certain locations where un-arrested sparks
or vent exhaust outslde. may present a fire hazard. The standard mufflers included
with these welders do not qualify as spark arresters. When
required by local regulations, suitable spark arresters must be
installed and properly maintained.
ENGINE EXHAUST
can kill

PRECAUTION TO USE
! WARNING

• Do not touch electrically live parts

or electrode with skin or wet
clothing. • Keep flammable material away.
• lnsulate yourself from work and • Do not weld on containers which
ground. have held flammable materials.
• Always wear dry insulating gloves.
WELDING SPARKS
ELECTRIC SHOCK
can cause fire
can kill
or explosion

• Keep your head out of fumes.

• Wear eye, ear and body protection.
• Use ventilation or exhaust to
18/09/95 10160 M5 - I

remove fumes from breathing zone

FUMES AND ARC RAYS can burn

GASES NOISE can
can be dangerous damage hearing
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STARTING / STOPPING THE ENGINE MS 200 S - MSG 200/CHOPPER 6
© MOSA 1.0-09/95

STARTING THE ENGINE

ENGINE COLD

- Open the fuel valve (1) and let the fuel fill the carburetor bowl.
- Move the choke lever (7) to position (A).
- Place one foot (16) firmly on the engine cross bar foot rest
(15) and crank the engine with a firm steady pull on the
rope.
- Immediately after the engine has started rotate the choke
lever to the open position.

If the engine fails to start after several attempts, put the choke
lever in the open position and crank the engine.
Allow the engine to warrn up gradually by letting it idle without
load for a few minutes.

STOPPING THE ENGINE

- Remove the load and with the engine running at idle close
the fuel valve (1).
- The engine will stop once the fuel remaining in the carburetor
bowl is used up.
- This makes it easier to start the engine later.
- The engíne speed may become erratic as fuel is used up.

To stop the engine immediately press the stop button (11) and
hold it until the engine comes to a stop.
Tum off the fuel valve before moving the welder.
18/09/95 10160 M6 - I
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USE AS A WELDER MSG 200 - MSG CHOPPER 6.1
© MOSA 1.0-09/95

With the engine off, push the welding/auxiliary knob (14) all the way in.
Insert the electrode cable plug into the (+) socket and the work cable plug to the (-) socket and tum them clockwise until they are
tight.
The machine is ready for welding.

Cables should not exceed a length of 16 feet (5 m) and should be AWG3 (25 mmq) or larger.
The use of other cables (smaller section and larger) will reduce the output of the welder.

Start the engine and set the welding current adjusting lever (12) to the desired welding current and the machine is ready for
welding.

The engine runs at idle until the electrode comes in contact with the workpiece.
Once contact has been made an electronic circuit automatically increases the engine speed to give the welding current
selected with the welding current adjusting lever.
When the electrode is removed from the workpiece the engine retums to idle.
18/09/95 10160M6.1 - GB

To strike the welding arc scratch the electrode against the workpiece as if striking a match.
Do not hammer the electrode against the workpiece.

The welding current adjusting lever (12) gives minimum current when it is at the bottom and maximum current when it is at the
top.
The welding current can be adjusted while welding.
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USE AS A GENERATOR MSG 200 - MSG CHOPPER 7
© MOSA 1.0-09/95

The welder is suitable as a power source giving 2.0 kVA and can be used with all types of electrical and electronic tools.

Start the engine; set the welding current adjusting lever (12) in the spot indicated by the sticker “AUX”, turn the welding/auxiliary
switch (14) in auxiliary position (plug symbol); insert the proper plug in the auxiliary socket (8).
The machine is ready for generating A.C.

The engine runs at idle until the tool is turned on. Connect the tool with its plug into the auxiliary socket and insert the tool. When
power (minumum 0.5 kVA) is drawn, the excitation card works on the electromagnet which forces the engine to idle, and
automatically the engine speeds up to give up to 2.0 kVA of power.
18/09/95 10160M7 - GB

In case of emergency, the auxiliary circuit can support loads of more than 2.0 kVA for short periods but if the limit is exceeded
the overload protection is activated and the output is cut off. This is indicated by the lighted LED (10) located above the
receptacle.
When the LED goes out, auxiliary power is again available at the receptacle.

Unload the tool before turning it off. When the tool is turned off the engine returns to idle.
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MAINTENANCE MS 200 S - MSG 200/CHOPPER 9
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

! ATTENZIONE
• Have qualified personnel do maintenance and troubleshooting work.
• lf possible, turn the engine off before working inside the machine. If for
any reason the machine must be operated while working inside, pay
attention to hot surfaces which may be protected when the machine is
open.
• Remove guards only when necessary to perform maintenance, and
replace them when the maintenance requiring their removal is complete.
MOVING HOT surface
PARTS can
can injure hurt you

MSG and MS have been designed to reduce maintenance to a minimum.

Components are, however, subject to normal w ear and accumulation of deposits and periodic checks, cleaning and/or
replacement and overhaul should be performed according to the following schedule:

EVERY
Checks to be performed
50 100 200 1000
Sparkplug C R

Air filter C R

Carbon deposits C

Cables C

Fuel filter T

Carburetor linkage T

Engine (including ignition, carburetor, etc.) O

Legend:

C = cleaning
T = test/check
S = replacement
O = check and general overhaul (as required)

☞ N.B.: All warning and decals should be checked once a year and replaced if missing or unreadable.
18/09/95 10160M9 - GB
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MAINTENANCE INSTRUCTIONS MS 200 S - MSG 200/CHOPPER 9.1
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

EVERY 50 WORKING HOURS

Clean the spark plug (4) (Champion L87YC or Bosch

W200T35) and check electrode gap. Gap should be 0.7 mm.

Clean the air filter element (6-1) using compressed air.

To remove the element, first remove the four hex socket head
(4 mm) screws (6-2) shown in the figure.
Be careful not to lose the rubber gasket (6-3) between the
housing and the carburetor.
Open the housing by removing the six slotted head screws (6-
4).
After cleaning the element, place it back into the housing,
making sure that it seats properly against both sides of the
housing.
Reassemble the housing with the six slotted screws (6-4) and
their nuts.
Mount the housing back into the machine making sure that the
flat side of the rubber gasket (6-3) is mounted toward the
housing.
Reinstall the four hex screws (6-2).
18/09/95 10160M9.1 - GB
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MAINTENANCE INSTRUCTIONS MS 200 S - MSG 200/CHOPPER 9.2
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

EVERY 100 WORKING HOURS

Replace air filter element and spark plug (4) (Champion

L87YC). Gap should be 0.028" (0.7 mm) (refer to 50 Working
Hours instructions).

Clean the fuel filter (B).

To check and adjust the carburetor linkage, do as follows:

Stop the engine, remove the capacitor side cover. Make sure
that the spring (F) is hooked.
Push the electromagnet contrast lever (H) upwards to annul
completely the running of the electromagnet shaft (G).
Keep constantly the contrast lever (H) in this position and the
carburetor throttle con-rod (K) completely down. Turn the
adjusting screw (I) so as to shift the pad (J) and obtain the
desired gap 0.04-0.08 inch (1 - 2 mm) between the con-rod
(K) and the pad (J).

EVERY 200 HOURS EVERY 1000 HOURS

Check exhaust port and muffler for excessive carbon deposits. Take the welder to an authorized service center for a complete
check and overhaul as required.
If necessary remove deposits from cylinder head, exhaust
port and muffler.
18/09/95 10160M9.2 - GB

If cylinder head is removed it must be tightened to 8.8 fL-

Ibs.(12 Nm) torque when reassembling.
Check welding cables and replace if necessary.
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TROUBLESHOOTING MSG 200 - MSG CHOPPER 9.3
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

! WARNING

• Have qualified personnel do maintenance and troubleshooting work.

• lf possible, turn the engine off before working inside the machine.

• Remove guards only when necessary to perform maintenance, and replace them when the
maintenance requiring their removal is complete.
MOVING
PARTS
can injure

FAILURES

1. ENGINE DOES NOT START OR IS HARD TO START

2. WELDER DOES NOT DELIVER MAXIMUM OUTPUT

3. ENGINE WELDS BUT STAYS ACCELERATED

4. ENGINE REMAINS AT IDLE AND DOES NOT WELD

S. ENGINE ACCELERATES BUT DOES NOT WELD

6. NO AUXILIARY POWER

7. LOW AUXILIARY POWER BUT ENGINE SPEEDS UP

8. LOW AUXILIARY OUTPUT AND ENGINE DOESN’T SPEED UP

Special tools required

18/09/95 10160M9.3 - GB
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TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER 9.4
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

SYMPTOM POSSIBLE CAUSES REMEDY

1. ENGINE DOES NOT a) Lack of fuel Fill the tank with the 5O:1 Fuel-Oil mixture as described in the
START OR IS HARD TO Pre-Operating Maintenance section of the Operating Manual.
START

b) Fuel valve partially Turn the fuel valve knob (1) completely clockwise.
closed

c)Wrong choke lever Choke lever (7) in the wrong position.

position Cold engine-close choke (move lever toward the machine).
Warm engine-close choke (move lever toward the machine)
and open immediately upo n successful engine start.

d)Fuel not reaching Take apart fuel valve and clean inlet filter.
carburetor Clean inlet filter (B) of carburetor.

e) Carburetor jets clogged Remove both main (C) and idle (D) jets and check for
obstructions by looking through them.
Blow them out with compressed air.

☞ Cautíon: ldle jet can be easily damaged.

18/09/95 10160M9.4 - GB
 M
TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER 9.5
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

SYMPTOM POSSIBLE CAUSES REMEDY

f) Engine flooded Remove spark plug and dry with compressed air.
Close fuel valve (1) and turn engine over to remove excess fuel.
Replace spark plug.

g) Spark plug or ignition Check connections between spark plug and high tension coil.
system failure
Check connection of ground wires (L).
Check spark plug (Q) for worn electrode, damaged porcelain
coating or incorrect gap (correct gap is 0.7 mm).
Replace electronic ignition module (M).
Replace high voltage coil (N).
Replace ignition coil on flywheel magneto (P).

18/09/95 10160M9.5 - GB
 M
TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER 9.6
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

SYMPTOM POSSIBLE CAUSES REMEDY

2. WELDER DOES NOT a) Regulating lever not on Move the lever all the way up
DELIVER MAXIMUM maximum
OUTPUT

b) Incorrect adjustment of Adjust the carburetor throttle control lever as follows:

carburator linkage
- Stop engine
- Remove right side cover (condenser side)
- Check that the welding current adjusting spring (F) is attached.
- Push the lever (H) upward against the electromagnet plunger
(G) until they stop.
- Keeping lever (H) in this position, push the throttle control lever
(K) all the way down and tum the adjustment screw (I) until the
gap between the lever (K) and the pad (J) is 1-2 mm.

c) Faulty condenser Short circuit the condenser to be sure that it is discharged.

Disconnect all wires from condenser and using an ohmmeter
check whether or not the condenser is short circuited. If so the
condenser must be replaced.
Reverse the leads and confirm that the ohmmeter dips briefly.
If not replace the condenser.
18/09/95 10160M9.6 - GB
 M
TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER 9.7
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

SYMPTOM POSSIBLE CAUSES REMEDY

d)Faulty printed circuit If no other faults are found the printed circuit board is faulty.
board
Replace as follows:
- Disconnect all wires with connectors
- Remove the electronic circuit from the mounting frame.

e) Faulty welding diodes Check the diodes by putting the welding/auxiliary knob in the
welding position and with a multimeter set on “diode test”, check
them between the welding outlets + and - there is 0.9 ÷ 1V in
one sense and open circuit in the opposed sense.

If the bridge is faulty, it is advised to turn to an authorized service

center for the replacement.

ONLY FOR MS 200 S

Check the diodes with a multimeter set on “diode test”, check
them between the welding outlets + and - there is 0.9 ÷ 1V in
one sense and open circuit in the opposed sense.
18/09/95 10160M9.7 - GB
 M
TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER 9.8
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

SYMPTOM POSSIBLE CAUSES REMEDY

3. ENGINE WELDS BUT a)Faulty electromag-net Check that the electromagnet plunger is not obstructed and can
STAYS ACCELERATED move freely in the vertical direction.
Measure the resistance of the electromagnet coil after having
disconnected it from the terminal strip (terminals 4 and 7, blue
and brown wires).
The resistance should be 30 ohms ± 10% at room temperature.

b) Blocked carburetor Check Nylon bushings (V) and replace if necessary.

linkage
Clean and lubricate linkage.

c) Faulty leads, grounded Check that all wires connected to the terrninal strip of the PCB
wires are making good contact.

WIRE COLORS ON TERMINAL STRIP

1 Black 4 Blue 7 Brown

2 Red 5 Yellow 8 Brown
3 Red 6 Yellow 9 Green
18/09/95 10160M9.8 - GB
 M
TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER 9.9
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

SYMPTOM POSSIBLE CAUSES REMEDY

d) Faulty printed circuit See 2.d

board

e)Faulty alternator winding See 4.c

f) Faulty diode bridge Remove condenser side cover and upper cover check with a
(auxiliary) multimeter the diode bridge (auxiliary), disconnecting the four
wires.
In case of short circuit, replace the diode bridge; connect the
ONLY FOR
cables once more and test the machine.
MSG VERSION

R: Positive terminal (+)

S: Negative terminal (-)
T-U: AC terminal (~)

g)Improper idle carburation See 1.a, 1.b, 1.d, 1.e

h) Air leakage into Partial or complete overhaul. lt is recommended that this work
crankcase be perfomed by an authorized service center.
18/09/95 10160M9.9 - GB
 M
TROUBLESHOOTING MS 200 S - MSG 200/CHOPPER 9.10
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

SYMPTOM POSSIBLE CAUSES REMEDY

4. ENGINE REMAINS AT a) Welding/auxiliary knob Push ìt in completely.

IDLE AND DOES NOT in wrong position
WELD

ONLY FOR
MSG VERSION

b)Faulty printed circuit See 2.d

board

c) Faulty alternator Disconnect all wires of the altemator, and check that the three
windings windings (for MSG auxiliary, for MS of scratch, excitation and
welding) are insulated between one another and the three of
them towards ground.
Check the resistance value of the excitation wínding with a
multimeter.
The resistance must be 18 ohm ± 10% at room temperature.
If this is not so the altemator must be replaced.

18/09/95 10160M9.10 - GB
 M
TROUBLESHOOTING MSG 200 - MSG CHOPPER 9.11
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

SYMPTOM POSSIBLE CAUSES REMEDY

5. E N G I N E a) Faulty flywheel magnet Check the resistance value of the fìywheel magnet winding after
ACCELERATES BUT wínding disconnecting wires from terminals 5 and 6 of the terrninal strip.
DOES NOT WELD The reading should be 2.6-2.8 ohms ± 10 % at room
temperature.
If not the coil must be replaced.

b) Faulty alternator See 4.c

excitation winding

c) Faulty condenser See 2.c

d)Faulty printed circuit See 2.d

board

e) Faulty welding diodes See 2.e

6. NO AUXILIARY POWER a) Faulty fuse Check fuse using an ohmmeter.

b) Faulty wiring Check cables and socket in the machine.

c)Defective auxiliary Short circuit the condensers to be sure that they are discharged.
condenser - 110V or Disconnect all wires from condensers and using an ohmmeter
220/240V check that they are not short circuited.

If they are, replace verify that the white valve near connectors is
not protruding.

lf it is, the condenser is faulty.

18/09/95 10160M9.11 - GB
 M
TROUBLESHOOTING MSG 200 - MSG CHOPPER 9.12
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

SYMPTOM POSSIBLE CAUSES REMEDY

d) Defective auxiliary diode See 3.f

bridge

e) Faulty chopper P.C.B. MSG CHOPPER version

Replace the P.C.B.

f) Faulty auxiliary P.C.B. MSG 201 S 50/60 Hz version

50/60 Hz
Check the diodes D1 and D2, and the IGBT1 and IGBT2 with an
ohmmeter as shown below. If any of these components is short
circuited replace the P.C.B.

18/09/95 10160M9.12 - GB
 M
TROUBLESHOOTING MSG 200 - MSG CHOPPER 9.13
© MOSA 1.0-09/95 MSG 201 S 50/60 Hz

SYMPTOM POSSIBLE CAUSES REMEDY

7.LOW AUXILIARY POWER a) Welding/auxiliary switch Check that the welding/aux switch is in aux position.
BUT ENGINE SPEEDS in “welding” position
UP

b) Regulation lever too low Set the lever at the auxiliary position shown on the label

c) Faulty auxiliary and/or See 6.e

chopper P.C.B.

d)Faulty auxiliary diode See 3.f

bridge

8.LOW AUXILIARY a) Faulty fuse See 6.a

OUTPUT AND ENGINE
DOESN’T SPEED UP
b)Faulty excitation See 2.d
electronic circuit

c) Faulty auxiliary current Check auxiliary current sensor. Resistance should be from 4.5
sensor to 5.5 ohms.

18/09/95 10160M9.13 - GB

d)Faulty auxiliary and/or See 6.e

chopper P.C.B.
 Schema elettrico D Stromlaufplan M
Electric diagram E Esquema eléctrique MSG CHOPPER 11
© MOSA 1.0-09/95 Schema electriques NL MSG 201 S 50/60 Hz

A - ALTERNATOR M - ACCELERATOR ELECTROMAGNET

a1 - AUXILIARY WINDING N - WELDING SOCKETS
a2 - WELDING WINDING P - ELECTRONIC IGNITION
a3 - EXCITATION WINDING Q - ENGINE STOP BUTTON
B - SCRATCH CONDENSER R - SPARK PLUG
C - WELDING CONDENSER T - AUXILIARY DIODE BRIDGE
D - WELDING DIODE BRIDGE W - FILTERING CAPACITORS AUXILIARY
E - EXCITATION CARD INPUT
01/03/01 22230-GB

F - AUXILIARY/CURRENT SENSOR Y - FILTERING RC AUX. OUTPUT

G - AUXILIARY/WELDING SWITCH Z - AUXILIARY SOCKET
H - HIGH VOLTAGE IGNITION COIL
L - FLYWHEEL MAGNET
 R
SPARE PARTS LIST 1
© MOSA 1.0-03/00

MOSA guarantees that any request for spare parts will be satisfied.
To keep the machine in full working order, when replacement of MOSA spare parts is required, always
ask for genuine parts only.

+ The requested data are to be found on the

data plate located on the machine structure,
quite visible and easy to consult. ✹

When ordering the spare parts, it is

V.le Europa,59 - 20090 CUSAGO (MI) ITALY
recommended to indicate:
Tel. +39-02 90352.1 - fax +39-02 90390466
1) ✹ serial number TYPE TS 0000 GE
SERIAL N° 0987654321
2) ✹ model of welder and/or generating set
3) ◆ n. table

4) ◆ n. position

5) quantity

ABBREVIATIONS AND SYMBOLS:

(EV) When ordering, specify the engine type and
the auxiliary voltage
(ER) Engine with recoil starter only
(ES) Engine with electric starter only
22/03/00 R1GB

(VE) E.A.S version only.

(QM) When ordering, specify the length in meters
(VS) Special version only
(SR) By request only
 Ricambi AB
Spare parts MS 200 S - MSG 200/CHOPPER 1
© MOSA 1.0-09/95 Piéces de rechange MSG 201 S 50/60 Hz

18/09/95 10160
 Tavola ricambi AB
Spare parts table MS 200 S - MSG 200/CHOPPER 1.1
© MOSA 1.1-10/05 Table piéces de rechange MSG 201 S 50/60 Hz
Pos. Rev. Cod. Descr. Note
1 101040508 GR. CILINDRO-PISTONE
2 101043320 FELTRO
3 101043250 CANDELA
4 101041430 SEGMENTO
6 101041440 ANELLO DI ARRESTO
7 1010020 CUSCINETTO
8 101041390 BIELLA
9 1010010 CUSCINETTO
11 101041480 GUARNIZIONE
12 6008070 VITE
13 6022060 DADO
14 101041490 TESTA MOTORE
15 101041526 RONDELLA
16 A 101041530 COLONNINA Era 201308039
17 101041540 DISTANZIALE
18 101091140 ALBERO MOTORE
19 1010030 CUSCINETTO
20 101041700 BRIDA DI TRASCINAMENTO
21 101042520 PERNO
22 101041620 PIASTRINA
23 6001040 VITE
24 101044660 GUARNIZIONE
25 6040030 RONDELLA
26 101091310 DADO
28 101044850 STAFFA
29 6005020 VITE
30 6035030 RONDELLA
31 6040010 RONDELLA
32 6022030 DADO
33 201302055 SILENZIATORE MSG 201 S
Pos. Rev. Cod. Descr. Note
1 101040508 CYLINDER, PISTON ASSEMBLY
2 101043320 INSULATION, FELT
3 101043250 SPARK PLUG
4 101041430 PISTON RING
6 101041440 CIRCLIP
7 1010020 BEARING
8 101041390 CONNECTING ROD
9 1010010 BEARING
11 101041480 GASKET
12 6008070 SCREW
13 6022060 NUT
14 101041490 HEAD,ENGINE
15 101041526 WASHER
16 A 101041530 CONNECTING CYLINDER Era 201308039
17 101041540 SPACER
18 101091140 CRANKSHAFT
19 1010030 BEARING
20 101041700 CLAMP
21 101042520 PIN
22 101041620 PLATE
23 6001040 SCREW
24 101044660 GASKET
25 6040030 WASHER
26 101091310 NUT
28 101044850 BRACKET
29 6005020 SCREW
30 6035030 WASHER
31 6040010 WASHER
32 6022030 NUT
18/09/95 10160

33 201302055 MUFFLER, EXHAUST MSG 201 S

 Ricambi AB
Spare parts MS 200 S - MSG 200/CHOPPER 2
© MOSA 1.0-10/95 Piéces de rechange MSG 201 S 50/60 Hz

12/10/05 10160
 Tavola ricambi AB
Spare parts table MS 200 S - MSG 200/CHOPPER 2.1
© MOSA 1.1-10/05 Table piéces de rechange MSG 201 S 50/60 Hz
Pos. Rev. Cod. Descr
1 ‘0000101092700 FLANGIA PORTA CARBURATORE
3 6008040 VITE
4 6022040 DADO
5 6044040 RONDELLA
6 6001170 VITE
7 6040020 RONDELLA
8 101091270 ANTIVIBRANTE
9 101045540 STAFFA
10 101043340 GUARNIZIONE
11 101043330 CONDOTTO MSG 200-MSG 201 S
12 101091300 GRUPPO CARTER MOTORE
13 101042490 COMPENSATORE
14 101042600 VALVOLA A DISCO
15 101042510 ANELLO ELASTICO
16 1018030 ANELLO OR
17 6022040 DADO
18 6022020 DADO
19 6008040 VITE
20 A 1270040 PONTE DIODI MSG 200-201 S (110V)
(Correz. del 09/09/03)
21 6008130 VITE
22 6008040 VITE
23 6022040 DADO
24 101043810 SUPPORTO ELASTICO
25 6022040 DADO
26 201308044 SQUADRETTA
27 6001040 VITE
28 1270150 PONTE DIODI MSG CHOPPER (230V)
29 1270070 PONTE DIODI 120A MSG 200-201 S (230V)
30 101606010 CONVOGLIATORE ARIA MSG CHOPPER
Pos. Rev. Cod. Descr
1 ‘0000101092700 FLANGE,CARBURETTOR HOLDER
3 6008040 SCREW
4 6022040 NUT
5 6044040 WASHER
6 6001170 SCREW
7 6040020 WASHER
8 101091270 VIBRATION DAMPER
9 101045540 BRACKET
10 101043340 GASKET
11 101043330 AIR DUCT MSG 200-MSG 201 S
12 101091300 ENGINE, HOUSING/ASSY
13 101042490 COMPENSATOR
14 101042600 DISC VALVE
15 101042510 CIRCLIP
16 1018030 O RING
17 6022040 NUT
18 6022020 NUT
19 6008040 SCREW
20 A 1270040 DIODE BRIDGE 35A800V MSG 200-201 S (110V)
(Correz. del 09/09/03)
21 6008130 SCREW
22 6008040 SCREW
23 6022040 NUT
24 101043810 SUPPORT, FLEXIBLE
25 6022040 NUT
26 201308044 BRACKET
27 6001040 SCREW
28 1270150 DIODE BRIDGE MSG CHOPPER (230V)
29 1270070 DIODE BRIDGE 120A MSG 200-201 S (230V)
18/09/95 10160

30 101606010 AIR DUCT MSG CHOPPER

 Ricambi AB
Spare parts MSG 200 - MSG CHOPPER 3
© MOSA 1.0-10/95 Piéces de rechange MSG 201 S 50/60 Hz

MSG 200 - CHOPPER

MSG 201 S 50/60 Hz

12/10/05 10160
 Tavola ricambi AB
Spare parts table MSG 200 - MSG CHOPPER 3.1
© MOSA 1.1-10/05 Table piéces de rechange MSG 201 S 50/60 Hz
Pos. Rev. Cod. Descr
1 ‘0000201495105 GRUPPO PONTE DIODI COMPLETO
MSG 200 - 200 CHOPPER
2 101301030 DISSIPATORE DX CON DIODI NEG.
3 6016140 VITE
5 6025050 DADO
6 101301180 CAPPUCCIO
7 6002040 VITE
8 101301220 BUSSOLA
9 101301040 COPRICONTATTI
10 101301016 CONTATTO ARGENTATO
11 6028110 DADO
12 6042030 RONDELLA
13 6008250 VITE
14 6002050 VITE
16 101301230 CURSORE
17 101301020 DISSIPATORE SX CON DIODI POS.
18 101301160 RONDELLA UNIONE
19 101301370 SOPPRESSORE
22 101252350 RESISTENZA DI BALLAST COMPL.
30 222305105 GR.PONTE DIODI COMPLETO MSG 201 S
Pos. Rev. Cod. Descr
1 ‘0000201495105 DIODE BRIDGE COMPLETE
MSG 200 - 200 CHOPPER
2 101301030 HEAT SINK,RIGHT,WITH DIODES NEG.
3 6016140 SCREW
5 6025050 NUT
6 101301180 CAP
7 6002040 SCREW
8 101301220 BUSHING
9 101301040 COVER, CONTACTS
10 101301016 CONTACT, SILVER-PLATED
11 6028110 NUT
12 6042030 WASHER
13 6008250 SCREW
14 6002050 SCREW
16 101301230 SLIDE
17 101301020 HEAT SINK,LEFT,WITH DIODES POS.
18 101301160 WASHER
19 101301370 SUPPRESSOR
22 101252350 RESISTOR, BALLAST
30 222305105 DIODE BRIDGE ASSY COMPLETE MSG 201 S
18/09/95 10160
 Ricambi AB
Spare parts MS 200 S - MSG 200/CHOPPER 4
© MOSA 1.0-10/95 Piéces de rechange MSG 201 S 50/60 Hz

69 CARBURATOR SET

12/10/05 10160
 Tavola ricambi AB
Spare parts table MS 200 S - MSG 200/CHOPPER 4.1
© MOSA 1.1-10/05 Table piéces de rechange MSG 201 S 50/60 Hz
Pos. Rev. Cod. Descr
1 ‘0000101302400 GR. SCATOLA FILTRO ARIA / AIR FILTER, ASSY
2 6008260 VITE / SCREW
3 6016200 VITE / SCREW
4 101302410 COPERCHIO FILTRO ARIA / COVER, AIR FILTER
5 101302430 CARTUCCIA FILTRO ARIA / CARTRIDGE, AIR FILTER
6 101044960 GUARNIZIONE / GASKET
7 101302420 SCATOLA FILTRO ARIA / BOX, AIR FILTER
8 6022030 DADO / NUT
9 101042386 LEVETTA / LEVER
10 101043530 MOLLA / SPRING
11 6075010 COPIGLIA / SPLIT PIN
12 101042410 MOLLA / SPRING
13 101042390 RONDELLA / WASHER
14 1026010 BOCCOLA / BUSH
15 101042370 RONDELLA DI FRIZIONE / WASHER
17 6008080 VITE / SCREW
18 6040020 RONDELLA / WASHER
19 6035060 RONDELLA / WASHER
20 6032010 DADO / NUT
21 101044626 LEVA / LEVER
22 6078020 SPINA / PIN
23 101044630 PATTINO / SLIDING BLOCK
26 6001010 VITE / SCREW
27 6022020 DADO / NUT
28 101091930 LEVA / LEVER
29 101044560 MOLLA / SPRING
30 101252320 RONDELLA / WASHER
31 101252330 MOLLA / SPRING
32 101252310 RONDELLA / WASHER
33 101041900 GR.LEVA REGOLATORE / REGULATOR LEVEL
34 101041770 GUARNIZIONE / GASKET
35 6008020 VITE / SCREW
36 6022040 DADO / NUT
38 101302450 CARBURATORE / CARBURETTOR COMPLETO
62 101044596 PERNO FILETTATO / PIN,THREADED
63 6022020 DADO / NUT
64 101046000 ASTINA / ROD
65 101041780 GUARNIZIONE / GASKET
66 101041790 FLANGETTA / FLANGE
67 101252300 CAPPUCCIO / CAP
69 101313300 VEDI COD.101302450 /
18/09/95 10160
 Ricambi AB
Spare parts MS 200 S - MSG 200/CHOPPER 5
© MOSA 1.0-10/95 Piéces de rechange MSG 201 S 50/60 Hz

12/10/05 10160
 Tavola ricambi AB
Spare parts table MS 200 S - MSG 200/CHOPPER 5.1
© MOSA 1.1-10/05 Table piéces de rechange MSG 201 S 50/60 Hz
Pos. Rev. Cod. Descr
1 6029010 GHIERA
2 101091200 ROTORE
3 6085010 LINGUETTA
4 101301860 GRUPPO INDUTTORE-VENTOLA
5 6008140 VITE
6 101091176 MORSETTO
7 201493026 STATORE MSG 201 S
8 6008050 VITE
9 6022040 DADO
10 6001180 VITE
11 6044010 RONDELLA
12 101301820 GRUPPO BASETTA
13 101043810 SUPPORTO ELASTICO
14 201503026 STATORE 110V MSG 201 S
15 101302000 STATORE MSG 200-CHOPPER
16 101311900 STATORE 110V MSG 200-CHOPPER
Pos. Rev. Cod. Descr
1 6029010 RING NUT
2 101091200 ROTOR
3 6085010 KEY,ARMATURE
4 101301860 FAN-INDUCTOR,ASSY
5 6008140 SCREW
6 101091176 CLAMP
7 201493026 STATOR MSG 201 S
8 6008050 SCREW
9 6022040 NUT
10 6001180 SCREW
11 6044010 WASHER
12 101301820 MAGNETO, IGNITION, ASSY
13 101043810 SUPPORT, FLEXIBLE
14 201503026 STATOR 110 V MSG 201 S
15 101302000 STATOR MSG 200-CHOPPER
16 101311900 STATOR 110V MSG 200-CHOPPER
18/09/95 10160
 Ricambi AB
Spare parts MS 200 S - MSG 200/CHOPPER 6
© MOSA 1.0-10/95 Piéces de rechange MSG 201 S 50/60 Hz

12/10/05 10160
 Tavola ricambi AB
Spare parts table MS 200 S - MSG 200/CHOPPER 6.1
© MOSA 1.1-10/05 Table piéces de rechange MSG 201 S 50/60 Hz
Pos. Rev. Cod. Descr. Note
1 6008050 VITE
2 101131210 CAPPUCCIO
3 101361120 COPERCHIO
4 101042870 VOLUTA ALTERNATORE
5 101043810 SUPPORTO ELASTICO
6 6022040 DADO
7 101130518 PRESA DINSE NERA
8 6028090 DADO
9 6035080 RONDELLA
10 101131530 INNESTO
11 101042880 LAMIERA
12 6008040 VITE
13 6022040 DADO
16 6019010 VITE
17 101301666 CREMAGLIERA
18 6022010 DADO
19 6008200 VITE
20 6022040 DADO
21 6044040 RONDELLA
22 6035060 RONDELLA
24 ‘0000101131900 GRUPPO AVVIAMENTO
25 101131490 FUNE DI AVVIAMENTO
26 101092010 IMPUGNATURA
27 101131466 RONDELLA
28 6001080 VITE
29 101131590 TAPPO
30 6008170 VITE
31 101131411 COPERCHIO
32 101131436 DISTANZIALE
33 101131470 MOLLA
34 101131480 PULEGGIA
35 101131510 SALTARELLO
36 101131526 DISCO
37 101131450 MOLLA
38 101131466 RONDELLA
39 6040020 RONDELLA
40 6022040 DADO
41 6038010 RONDELLA
42 101300518 PRESA DINSE ROSSA ROSSA
Pos. Rev. Cod. Descr. Note
1 6008050 SCREW
2 101131210 CAP
3 101361120 COVER
4 101042870 HOUSING, ALTERNATOR
5 101043810 SUPPORT, FLEXIBLE
6 6022040 NUT
7 101130518 SOCKET NERA
8 6028090 NUT
9 6035080 WASHER
10 101131530 RATCHET, STARTER
11 101042880 SHEET
12 6008040 SCREW
13 6022040 NUT
16 6019010 SCREW
17 101301666 PLATE, CURRENT ADJUSTER
18 6022010 NUT
19 6008200 SCREW
20 6022040 NUT
21 6044040 WASHER
22 6035060 WASHER
24 ‘0000101131900 STARTER ASSY
25 101131490 ROPE
26 101092010 HANDGRIP
27 101131466 WASHER
28 6001080 SCREW
29 101131590 PLUG
30 6008170 SCREW
31 101131411 COVER
32 101131436 SPACER
33 101131470 SPRING
34 101131480 PULLEY
35 101131510 PAWL
36 101131526 DISK
37 101131450 SPRING
18/09/95 10160

38 101131466 WASHER
39 6040020 WASHER
40 6022040 NUT
41 6038010 WASHER
42 101300518 SOCKET,RED ROSSA
 Ricambi AB
Spare parts MSG 200 - MSG CHOPPER 7
© MOSA 1.0-10/95 Piéces de rechange MSG 201 S 50/60 Hz

12/10/05 10160
 Tavola ricambi AB
Spare parts table MSG 200 - MSG CHOPPER 7.1
© MOSA 1.1-10/05 Table piéces de rechange MSG 201 S 50/60 Hz
Pos. Rev. Cod. Descr. Note
1 101045600 ELETTROMAGNETE
2 101091340 BLOCCHETTO ISOLANTE
4 101301880 BOBINA A.T.
5 101301890 CENTRALINA ELETTRONICA
6 101174930 CAPPUCCIO CANDELA
7 101301080 TELAIO
8 102302060 DISTANZIALE
10 101091320 CONDUTTORE
11 101044610 CONDENSATORE 80 MF
12 101201970 CAPPUCCIO ISOLANTE
13 101091330 CONDUTTORE
14 1239010 FASCETTA
15 201499592 GRUPPO CAVI
16 201499835 SCHEDA ECCITAZIONE
17 ‘0000201499834 GR.TELAIO SCHEDA ECCITAZIONE
21 LN201509670 SCHEDA ACCENSIONE (110V) MSG 201 S
22 101310527 GRUPPO PIASTRA ELETTR.(110v) MSG 200
23 LN201499670 SCHEDA ACCENSIONE (230V) MSG 201 S
24 101301200 GRUPPO PIASTRA MSG 200
25 101609660 SCHEDA ACCENSIONE (CHOPPER) MSG CHOPPER
26 ‘0000201509670 SCHEDA ACCENSIONE COMPL.(110V) MSG 201 S
27 ‘0000201499670 SCHEDA ACCENSIONE COMPL.(230V) MSG 201 S
28 ‘0000101609670 SCHEDA ACCENSIONE COMPL. MSG CHOPPER
29 101310527 GRUPPO PIASTRA ELETTR.(110v) MSG 200
30 101300527 GRUPPO PIASTRA ELETTR. (220v) MSG 200
Pos. Rev. Cod. Descr. Note
1 101045600 SOLENOID
2 101091340 BLOCK, SPACING
4 101301880 COIL, HIGH VOLTAGE
5 101301890 IGNITION ELECTRONIC
6 101174930 CAP, SPARK PLUG
7 101301080 FRAME
8 102302060 SPACER
10 101091320 CONDUCTOR
11 101044610 CONDENSER 80 MF
12 101201970 CAP, INSULATING
13 101091330 CONDUCTOR
14 1239010 CLAMP
15 201499592 CABLE SET
16 201499835 EXCITATION CARD
17 ‘0000201499834 EXCITATION CARD FRAME
21 LN201509670 IGNITION CARD (110V) MSG 201 S
22 101310527 PCB,ELECTR.(110v VERSION) MSG 200
23 LN201499670 IGNITION CARD (230V) MSG 201 S
24 101301200 PLATE ASSY MSG 200
25 101609660 STARTER PCB (CHOPPER) MSG CHOPPER
26 ‘0000201509670 PLATE ASSY (110V) MSG 201 S
27 ‘0000201499670 PLATE,ELECTR. (230v VERSION) MSG 201 S
28 ‘0000101609670 PCB STARTER MSG CHOPPER
29 101310527 PCB,ELECTR.(110v VERSION) MSG 200
30 101300527 PLATE,ELECTR. (220v VERSION ) MSG 200
18/09/95 10160
 Ricambi AB
Spare parts MS 200 S - MSG 200/CHOPPER 8
© MOSA 1.0-10/95 Piéces de rechange

MS 200 S VERSION

EEC VERSION

12/10/05 10160
 Tavola ricambi AB
Spare parts table MS 200 S - MSG 200/CHOPPER 8.1
© MOSA 1.1-10/05 Table piéces de rechange
Pos. Rev. Cod. Descr. Note
1 101254050 SERBATOIO
2 6086010 MOLLA
3 101043970 TUBO BENZINA (L=MT.1) QM
4 101302570 RUBINETTO
5 6023030 DADO
6 101301570 CARENATURA SINISTRA
8 102302310 PRESA
9 101091810 COPERCHIO
10 101301540 CARENATURA DX MSG 200
11 101601540 CARENATURA MSG CHOPPER
12 101341110 CARENATURA MSG 200 U.S.A.
13 101091830 PULSANTE DI STOP
14 101091840 CAPPUCCIO
15 101171120 PRESA HUBBEL MSG 200 U.S.A.
16 1291180 FUSIBILE MSG CHOPPER
18 101161140 PRESA 110V 16A (MONOFASE)
19 101302550 SERBATOIO
20 101047400 BASE
22 1291090 FUSIBILE MSG 200 U.S.A.
23 103011320 PORTA FUSIBILE MSG 200-CHOPPER
25 1031010 PASSACAVO
26 101301070 IMPUGNATURA
27 101302560 TAPPO SERBATOIO
28 101301210 SUPPORTO MANIGLIA
29 A 222201540 CARENATURA LATO CONDENSATORE
Pos. Rev. Cod. Descr. Note
1 101254050 FUEL TANK
2 6086010 SPRING
3 101043970 GAS PIPE (L=MT.1) QM
4 101302570 TAP, FUEL
5 6023030 NUT
6 101301570 COVER, LEFT
8 102302310 SOCKET
9 101091810 COVER
10 101301540 COVER, RIGHT MSG 200
11 101601540 COVER MSG CHOPPER
12 101341110 COVER CONDENSER SIDE MSG 200 U.S.A.
13 101091830 BUTTON, STOP
14 101091840 CAP
15 101171120 SOCKET 115V 15A (SINGLE PHASE) MSG 200 U.S.A.
16 1291180 FUSE MSG CHOPPER
18 101161140 SOCKET 110V 16A (SINGLE-PHASE)
19 101302550 FUEL TANK
20 101047400 BASE
22 1291090 FUSE MSG 200 U.S.A.
23 103011320 HOLDER, FUSE MSG 200-CHOPPER
25 1031010 GROMMET
26 101301070 HANDGRIP
18/09/95 10160

27 101302560 CAP, FUEL TANK

28 101301210 SUPPORT, HANDLE
29 A 222201540 COVER CONDENSER SIDE
 Ricambi AB
Spare parts MSG 200 - MSG CHOPPER 9
© MOSA 1.0-10/95 Piéces de rechange

12/10/05 10160
 Tavola ricambi AB
Spare parts table MSG 200/CHOPPER 9.1
© MOSA 1.1-10/05 Table piéces de rechange
Pos. Rev. Cod. Descr
41 101093040 TARGHETTA “STOP”
42 101093060 TARGHETTA X SILENZIATORE
43 101253110 TARGHETTA X COPERCHIO POST.
44 101253070 TARGH. LATO SERBAT.”WARNING”
45 101253050 TARGH. SUP.LATO COND.”WARNING”
46 101253060 TARGH.INF.LATO COND.”WARNING”
47 101253040 TARGHETTA X SERBATOIO”CAUTION”
48 201500224 TARGHETTA SET AUX
49 101253090 TARGHETTA “AUX POWER CAUTION”
50 101341660 TARGA ADESIVA TO LOCK PLUGS ..
51 101341670 TARGA ADESIVA TWIST TO RELEASE
Pos. Rev. Cod. Descr
41 101093040 STOP DECAL
42 101093060 HOT EXHAUST WARNING LABEL
43 101253110 WELDING/AUXILIARY KNOB DECAL
44 101253070 ENGINE FUEL WARNING LABEL
45 101253050 STICKER “WARNING” (TOP HALF)
46 101253060 WARNING LABEL BOTTOM HALF
47 101253040 STICKER “CAUTION” X FUEL TANK
48 201500224 SET AUX LABEL
49 101253090 LABEL, “AUX POWER CAUTION”
50 101341660 STICKER “TO LOCK PLUGS”
51 101341670 STICKER “TWIST TO RELEASE”

18/09/95 10160
 Ricambi AB
Spare parts MS 200 S - MSG 200/CHOPPER 10
© MOSA 1.0-10/95 Piéces de rechange MSG 201 S 50/60 Hz
STANDARD

OPTIONAL

12/10/05 10160
 Tavola ricambi AB
Spare parts table MS 200 S - MSG 200/CHOPPER 10.1
© MOSA 1.1-10/05 Table piéces de rechange MSG 201 S 50/60 Hz
Pos. Rev. Cod. Descr. Note
1 101040537 SERIE GUARNIZIONI
3 101132100 GRUPPO CAVI DI SALDATURA K 180
4 101302430 CARTUCCIA FILTRO ARIA
5 ....9.003 MANUALE USO E MANUTENZIONE
7 101131550 SPINOTTO DINSE
8 101045210 PINZA
9 101045220 MORSETTO
12 ‘000373038 ESTRATTORE PER ROTORE
13 ‘000373039 CHIAVE PER GHIERA ROTORE
14 ‘000373037 ESTRATTORE PER CORPO ALTERNAT.
15 ‘000373036 ESTRATTORE VOLANO MAGNETE
16 A ‘000070008 CHIAVE BLOCC. MOZZO AVVIATORE Non più fornibile
17 6887/F CHIAVE X VITE ESAG.INCASS.6MM.
18 6887/E CHIAVE X VITE ESAG.INCASS.5MM.
19 6887/A CHIAVE X VITE ESAG.INCASS.4MM.
Pos. Rev. Cod. Descr. Note
1 101040537 SET,GASKETS
3 101132100 WELDING CABLE SET K 180
4 101302430 CARTRIDGE, AIR FILTER
5 ....9.003 MANUAL USE AND MEINTENANCE
7 101131550 PLUG
8 101045210 ELECTRODE HOLDER
9 101045220 EARTH CLAMP
12 ‘000373038 PULLER, ROTOR
13 ‘000373039 WRENCH, ROTOR RING
14 ‘000373037 PULLER, ALTERNATOR BODY
15 ‘000373036 PULLER, FLYWHEEL, MAGNETO
16 A ‘000070008 WRENCH ALLEN STARTER BLOCKING Non più fornibile
17 6887/F WRENCH,ALLEN,HEX.SCREW,6MM.
18 6887/E WRENCH,ALLEN,HEX.SCREW,5MM.
19 6887/A WRENCH,ALLEN,HEX.SCREW,4MM. 18/09/95 10160
 R
REQUEST FOR ORDER SPARE PARTS 1.1
© MOSA 1.0-04/97

Dear Customer,
You can send us the request for order of MOSA original spare parts, filling in this form, with the new spare

"
parts tables as well as with the old ones, by FAX or mail.

Request from:...................................................... date:.............................. signature:.........................................

Please send use us following sapre parts for the machine below:
MOSA SPARE PARTS:

model type:.................................................................

serial nr:

N E W TA B L E S O L D TA B L E S
t a b l e n r. p o s itio n q .ty code q .ty

ENGINE SPARE PARTS:

engine model: ............................................. engine serial nr.:.................................................

c o d e a n d /o r p o s itio n d e s c r ip tio n a n d /o r ta b le q .ty

SYNCHRONOUS ALTERNATOR SPARE PARTS:

alternator model:.......................................... alternator serial nr.:............................................

c o d e a n d /o r p o s itio n d e s c r ip tio n a n d /o r ta b le q .ty

18/04/97 R1-1