SP160 (English) - OM
SP160 (English) - OM
SP160 (English) - OM
The vehicle pictured in this owner’s manual may not match your
actual vehicle.
Vehicle Safety P. 2
Operation Guide P. 14
Maintenance P. 36
Troubleshooting P. 77
Information P. 97
Specifications P. 109
Index P. 120
Vehicle Safety
This section contains important information for safe riding of your vehicle.
Please read this section carefully.
Safety Guidelines............................................................. P. 3
Image Labels........................................................................ P. 6
Safety Precautions.......................................................... P. 8
Riding Precautions......................................................... P. 9
Accessories & Modifications............................... P. 12
Loading.................................................................................. P. 13
Safety Guidelines
Safety Guidelines that you and your passenger are both wearing
an approved helmet and protective apparel.
Vehicle Safety
Follow these guidelines to enhance your safety: Instruct your passenger on holding onto the
z Perform all routine and regular inspections grab rail or your waist, leaning with you in turns,
specified in this manual. and keeping their feet on the footpegs, even
z Stop the engine and keep sparks and flames when the vehicle is stopped.
away before filling the fuel tank.
z Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust Take Time to Learn & Practice
gases is toxic and can kill you. Even if you have ridden other vehicles, practice
riding in a safe area to become familiar with
how this vehicle works and handles, and to
Always Wear a Helmet become accustomed to the vehicle’s size and
It’s a proven fact: helmets and protective weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved helmet and protective Ride Defensively
apparel. P. 8 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused, and free of alcohol and drugs. Check
continued 3
Safety Guidelines
Vehicle Safety
brakes, and wheels. Ride slowly and cautiously. Running the engine of your vehicle
Your vehicle may have suffered damage that is while in an enclosed or even partially
not immediately apparent. Have your vehicle enclosed area can cause a rapid
thoroughly checked at a qualified service facility build-up of toxic carbon monoxide gas.
as soon as possible.
Breathing this colorless, odorless gas
can quickly cause unconsciousness and
Carbon Monoxide Hazard
lead to death.
Exhaust contains poisonous carbon monoxide,
a colourless, odorless gas. Breathing carbon Only run your vehicle’s engine when it
monoxide can cause loss of consciousness and is located in a well ventilated area
may lead to death. outdoors.
5
Image Labels
BATTERY LABEL
DANGER
Vehicle Safety
• Keep flame and spark away from the battery.
Battery produce explosive gas that can cause explosion.
• Wear the eye protection and rubber gloves when handling
the battery, or you can get burned or lose your eyesight by
the battery electrolyte.
• Do not allow children and other people to touch a battery
unless they understand proper handling and hazards of
the battery very well.
• Handle the battery electrolyte with extreme care as it
contains dilute sulfuric acid. Contact with your skin or eyes
can burn you or cause loss of your eyesight.
• Read this manual carefully and understand it before
handling the battery. Neglect of the instructions can cause
personal injury and damage to the vehicle.
• Do not use a battery with the electrolyte at or below the
lower level mark. It can explode causing serious injury.
7
Safety Precautions
Vehicle Safety
Running-in Period descending long, steep slopes can
seriously overheat the brakes, reducing
During the first 500 km (300 miles) of running,
their effectiveness. Use engine braking
follow these guidelines to ensure your vehicle’s
with intermittent use of the brakes to
future reliability and performance.
z Avoid full-throttle starts and rapid
reduce speed.
z For full braking effectiveness, operate both
acceleration.
z Avoid hard braking and rapid down-shifts.
the front and rear brakes together.
z Ride conservatively. ▌ Anti-lock Brake System (ABS) on Front
Wheel
Brakes
This model equipped with an Anti-lock Brake
Observe the following guidelines: System (ABS) designed to help prevent the
z Avoid excessively hard braking and
front brake from locking up during hard
downshifting. braking.
► Sudden braking can reduce the vehicle’s z There is no ABS function to the rear wheel.
stability. z ABS does not reduce braking distance. In
► Where possible, reduce speed before certain circumstances, ABS may result in a
turning; otherwise you risk sliding out. longer stopping distance.
z Exercise caution on low traction surfaces.
z ABS does not function at speeds below
► The tyres slip more easily on such surfaces 5 km/h (3 mph).
and braking distances are longer.
continued 9
Riding Precautions
z
z Always use the recommended front/rear
z If you must park on a slight incline or loose
tyres and sprockets to ensure correct ABS
surface, park so that the vehicle cannot move
operation.
or fall over.
▌ Engine Braking z Make sure that high-temperature parts
cannot come into contact with flammable
Engine braking helps slow your vehicle down
materials.
when you release the throttle. For further z Do not touch the engine, muffler, brakes and
slowing action, downshift to a lower gear. Use
other high-temperature parts until they cool
engine braking with intermittent use of the
down.
brakes to reduce speed when descending long, z To reduce the likelihood of theft, always lock
steep slopes.
the handlebar and remove the key when
▌ Wet or Rainy Conditions leaving the vehicle unattended.
Use of an anti-theft device is also
Road surfaces are slippery when wet, and wet
recommended.
brakes further reduce braking efficiency.
Exercise extra caution when braking in wet ▌ Parking with the Side Stand or Centre Stand
conditions. 1. Stop the engine.
If the brakes get wet, apply the brakes while 2. Using the side stand
riding at low speed to help them dry. Push the side stand down.
Slowly lean the vehicle to the left until its
weight rests on the side stand.
10
Riding Precautions
Turn the handlebar fully to the left. 3. Turn the ignition switch to the LOCK position
► Turning the handlebar to the right reduces and remove the key. P. 28
Vehicle Safety
stability and may cause the vehicle to fall.
Using the centre stand Refuelling and Fuel Guidelines
To lower the centre stand, stand on the left
Follow these guidelines to protect the engine,
side of the vehicle.
fuel system and catalytic converter:
Hold the left handle grip and grab rail. Press z Use only unleaded petrol.
down on the tip of the centre stand with your z Use the recommended octane number. Using
right foot and, simultaneously, pull up and
lower octane petrol will result in decreased
back.
engine performance.
Turn the handlebar fully to the left or right. z Do not use fuels containing a high
Left handle concentration of alcohol. P. 107
grip z Do not use stale or contaminated petrol or
an oil/petrol mixture.
z Avoid getting dirt or water in the fuel tank.
Centre stand
Grab rail
11
Accessories & Modifications
12
Loading
Loading WARNING
Vehicle Safety
z Carrying extra weight affects your vehicle’s Overloading or improper loading can
handling, braking and stability. cause a crash and you can be seriously
Always ride at a safe speed for the load you hurt or killed.
are carrying.
z Avoid carrying an excessive load and keep
Follow all load limits and other loading
within specified load limits. guidelines in this manual.
Maximum weight capacity P. 109
z Tie all luggage securely, evenly balanced, and
close to the centre of the vehicle.
z Do not place objects near the lights or the
muffler.
13
Parts Location
Tool kit P. 34
First aid kit P. 34
Seat P. 54
Operation Guide
Document bag P. 34
Fuel fill cap P. 33
Front brake fluid
reservoir P. 61
Front brake lever
Throttle grip P. 73
Right side cover P. 55
Spark plug P. 56
Kickstarter P. 30
Crankcase breather P. 74
14
Clutch lever P. 71
Left side cover P. 55
Battery
Operation Guide
P. 52
Fuse box P. 94
Helmet holder P. 35
Side stand P. 67
Centre stand P. 11
Shift lever P. 32
15
Instruments
SEL button Tachometer
Tachometer red zone
Operation Guide
SET button
Display Check
When the ignition switch is turned to the ON position, all the mode and digital segments will
show. If any part of these displays does not come on when it should, have your dealer check
for problems.
16
Gear position indicator
This shows 1st to 5th gear position.
“-” appears when not shifted properly
Operation Guide
Clock (12-hour display)
To set the clock P. 20
continued 17
Instruments (Continued)
Odometer [TOTAL]/Tripmeter [TRIP A/B]
The SEL button selects the odometer, tripmeter A and tripmeter B.
Operation Guide
# Odometer
Total distance ridden. When “------” is
displayed, go to your dealer for service.
# Tripmeter-[A/B]:
Distance ridden since tripmeter was reset.
When “----.-” is displayed, go to your dealer for service.
To reset the tripmeter: P. 19
18
# To reset the tripmeter (Trip A/B), To reset the tripmeter B, average fuel
average fuel mileage, fuel mileage B, fuel consumption B and average
consumption, average speed speed B together, press and hold the
Operation Guide
To reset the tripmeter A, average fuel button with tripmeter B displayed.
mileage A, fuel consumption A and average Fuel
speed A together, press and hold the consumption B
button with tripmeter A displayed. Average
fuel Average
Fuel Tripmeter B mileage B speed B
consumption A
Average
Average
L
or
km /L km /h
fuel or or
speed A
AVG AVG
Tripmeter A mileage A
L
When they are reset, "0.0" is displayed at
or
TRIP A km /L km /h
km AVG AVG
continued 19
Instruments (Continued)
Display Setting d Press the button. The minute digits
You can adjust the following settings. start flashing
• Clock setting
Operation Guide
Operation Guide
a Turn the ignition switch to the ON position The control is automatically switched from
b Press and hold the and button the setting mode to the ordinary display if
until the hour digit start flashing. the button is not pressed for about 30
c Press the button. The minute digits seconds.
start flashing.
If it does not work, contact your dealer.
d Press the button, the display moves
to the backlight brightness adjustment.
e Press the button to switch to desired
brightness level.
Bright
Dark
f Press the button. The brightness is
set.
continued 21
Instruments (Continued)
SERVICE DUE indicator Second blinking of service due indicator will
When odometer reading reaches specified start 500 kms before second service (as per
distance then service due indicator light specified distance) of the vehicle and later
Operation Guide
blinks upto service limit (kms) and then light same pattern will continue for every next
glows continuously. service.
Service due indicator will continuous glow if
SERVICE DUE indicator lighting pattern service of the vehicle is not done as per the
understanding: specified distance mentioned in
Blinking: maintenance schedule.
u Blinking of service due indicator indicates
that your vehicle has reached the specified NOTICE
distance for service hence kindly visit your Service due indicator blinking / continuous glow is an
indication for vehicle service due which is based on
nearest Honda dealer for vehicle service.
distance (Kms) covered by the vehicle however every
Continuous glow: service schedule is to be followed as per the
u Indicate that your vehicle has crossed the maintenance schedule with respect to days or kms
specified distance for Service. covered (whichever comes first)
Immediately visit Honda dealer for If your vehicle is serviced before the specified distance
vehicle service. as mentioned in maintenance schedule P. 39 , in
First blinking of service due indicator will that case service due indicator will start blinking,
start 250 kms before first service (as per whenever your vehicle reach specified kilometer.
Kindly visit your Honda dealer for service due
specified distance) of the vehicle.
indicator resetting.
22
Average fuel mileage [AVG], Fuel consumption, Average speed [AVG] and Battery
voltage
The button switches between the average fuel mileage, fuel consumption, average
Operation Guide
speed and battery voltage.
Average
fuel Fuel Average Battery
mileage consumption speed voltage
km /L L km /h
AVG AVG v
continued 23
Instruments (Continued)
# Average fuel mileage # Fuel consumption
Displays the average fuel mileage since the Displays the fuel consumption since the
selected tripmeter was reset. selected tripmeter was reset.
Operation Guide
The average fuel mileage will be calculated The fuel consumption will be calculated
based on value displayed on the tripmeter based on value displayed on the tripmeter
(A or B) selected. (A or B) selected.
Also, the average fuel mileage for tripmeter Also, the fuel consumption for tripmeter A
A will be displayed by the SET button. will be displayed when the odometer and
Display range: 0.0 to 299.9 km/L tripmeter A are selected.
• More than 299.9 km/L: “299.9” is displayed. Display range: 0.0 to 299.9 L
• When the tripmeter A or B is reset: “---.-” • More than 299.9 L: “299.9” is displayed.
is displayed. When “---.-” is displayed, go to your dealer
When “---.-” is displayed except for the for service.
above-mentioned cases, go to your dealer To reset the fuel consumption:
for service. P. 19
To reset the average fuel mileage:
P. 19
24
# Average speed # Battery voltage [V] : Current battery
Displays the average speed since the voltage.
selected tripmeter was reset.
Operation Guide
The average speed will be calculated based
on value displayed on the tripmeter (A or B)
selected.
Also, the average speed for tripmeter A will
be displayed when the odometer and
tripmeter A are selected.
Display range: 0 to 199 km/h
• Initial display: “---” is displayed.
• When your motorcycle has travelled less
than 0.2 km since the engine was
started: “---” is displayed.
• When your motorcycle operating time is
less than 30 seconds since the engine was
started: “---” is displayed.
When “---” is displayed except for the
abovementioned cases, go to your dealer
forservice.
To reset the average speed:
P. 19
25
Indicators
If one of these indicators does not come on when it should, have your dealer check for
problems.
N Neutral indicator
Left turn signal
Operation Guide
Operation Guide
Engine stop switch
Should normally remain in the 8(Run)
position.
u In an emergency, switch to the 9 (OFF)
position to stop the engine.
Hazard switch
Flashes all turn signals at the same
Horn button time.
Operation Guide
before trying to start the engine again to recover
c
battery voltage.
• Extended fast idling and revving the engine can
b
damage the engine and the exhaust system.
• Do not operate the kickstarter while the engine is
a running as engine damage could result. Do not apply
excessive force on the kickstarter.
• Fold up the kickstarter and turn the foot peg to normal
position, after the kickstarter is returned to the pedal
d stop.
continued 29
Starting the Engine (Continued)
d Using the start button If you cannot start the engine:
With the throttle completely closed, press Open the throttle slightly (about 3 mm,
the start button. without freeplay).
Operation Guide
30
d If the engine does not start, wait for 10
seconds before trying steps a & b
again.
Operation Guide
Using the kickstarter
a Turn the ignition switch to OFF.
b Open the throttle fully and crank the
engine several times with the kickstarter.
c Turn the ignition switch to ON.
d Repeat the starting procedure.
e If engine starts, open the throttle slightly if
the idling is unstable.
f If engine does not start, trying steps
a - d again.
31
Shifting Gears
Your vehicle transmission has 5 forward
gears in a one-down, four-up shift pattern.
Operation Guide
234
5
32
Refuelling
Opening the Fuel Fill Cap
Ignition key Lower edge of Lift up the lock cover, insert the ignition key,
filler neck
and turn it clockwise to open the cap.
Operation Guide
Closing the Fuel Fill Cap
a After refuelling, push the fuel fill cap closed
until it locks.
b Remove the key and close the lock cover.
Lock cover u The key cannot be removed if the fuel
Fuel fill cap fill cap is not locked.
33
Storage Equipment
Tool Kit/ First Aid Kit Document Bag
Tool kit and first aid kit are located under Document bag is stored in the reverse side
the seat. of the seat.
Operation Guide
Tool kit
Document bag
34
Helmet Holder
WARNING
The helmet holder is located under the seat
of the motorcycle. Riding with a helmet attached to the
Operation Guide
u Use the helmet holder only when holder can interfere with your ability
parked. to safely operate the vehicle and could
lead to a crash in which you can be
Helmet holder seriously hurt or killed.
Helmet D-ring
35
Maintenance
Maintenance
Maintenance is the owner’s responsibility. Be hazard that can arise in performing
sure to inspect your vehicle before each ride
maintenance. Only you can decide whether or
and perform the periodic checks specified in
not you should perform a given task.
the Maintenance Schedule. 2 P. 38
37
Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to ensure normal owner operating cost and will be
safe, dependable performance, and proper charged to you by your dealer. Retain all
emission control. receipts. If you sell the vehicle, these receipts
should be transferred with the vehicle to the
Maintenance
38
Maintenance Schedule
Frequency *1
Pre-ride Refer
Check × 1,000 km 1 6 12 18 24 30 36 Annual Regular
Items to
24 Check Replace
P.41 × 1,000 mi 0.6 4 8 12 16 20 page
Months 1 6 12 18 24 30 36
Honda Diagnostic System I I I –
Fuel Line I I I I I I I –
Maintenance
Fuel Level I –
Throttle Operation I I I I I I I I 73
Air Cleaner *2 R R 50
Crankcase Breather *3 C C C C C C 74
Spark Plug I R I R I R 56
Valve Clearance I I I I I I –
Engine Oil I R R R R R R R R 58
Engine Oil Strainer Screen C C C –
Engine Oil Centrifugal Filter C C C –
Engine Idle Speed I I I I I I I I –
Evaporative Emission Control System I I –
Drive Chain I Every 1000 km (600mi): I L 68
Maintenance Level Maintenance Legend
: Intermediate. We recommend service by your I : Inspect (clean, adjust, lubricate, or replace, if
dealer, unless you have the necessary tools and necessary)
are mechanically skilled. R : Replace
Procedures are provided in an official Honda C : Clean
Shop Manual. L : Lubricate
: Technical. In the interest of safety, have your
vehicle serviced by your dealer.
continued 39
Maintenance Schedule
Frequency *1
Pre-ride Refer
× 1,000 km 1 6 12 18 24 30 36 Annual Regular
Items Check to
Check Replace
P.41 × 1,000 mi 0.6 4 8 12 16 20 24 page
Months 1 6 12 18 24 30 36
Brake Fluid*4 I I I I I I I I 2 Years 61
Brake Pads Wear (IX ID) I I I I I I I I 62
Maintenance
Maintenance
adjust if necessary 2 P. 65, 63
because having a breakdown, or even a flat tyre, CBF160FS IX ID
can be a major inconvenience. Front and Rear: check brake fluid level and
Check the following items before you get on pads wear 2 P. 61, 62
your vehicle: z Lights and horn - Check that lights, indicators
and horn function properly
z Fuel level - Fill fuel tank when necessary
z Engine stop switch: Check for proper
2 P. 33
z Throttle - Check for smooth opening and full
function 2 P. 27
z Clutch - Check operation;
closing in all steering positions 2 P. 73
z Engine oil level - Add engine oil if necessary.
Adjust freeplay if necessary 2 P. 71
z Side stand ignition cut off system - Check for
Check for leaks 2 P. 58
z Drive chain − Check condition and slack,
proper function 2 P. 67
z Wheels and tyres - Check condition, air
adjust and lubricate if necessary 2 P. 68
pressure and adjust if necessary 2 P. 48, 110
continued 41
Maintenance Fundamentals
corroded.
Installing non-Honda parts may make Do not remove the battery cap seals. There is
your vehicle unsafe and cause a crash no need to remove the cap when charging.
in which you can be seriously hurt or
killed. NOTICE
Your battery is a maintenance-free type and can be
Always use Honda Genuine Parts or permanently damaged if the cap strip is removed.
equivalents that have been designed
This symbol on the battery means
and approved for your vehicle.
that this product must not be
treated as household waste.
NOTICE
An improperly disposed of battery can be harmful to
the environment and human health.
Always confirm local regulations for proper battery
disposal instruction.
42
Maintenance Fundamentals
Maintenance
for at least 15 minutes. Using water under A spark or flame can cause the battery
pressure can damage your eyes. to explode with enough force to kill or
z Electrolyte splashes onto your skin:
seriously hurt you.
► Remove affected clothing and wash your
skin thoroughly using water.
z Electrolyte splashes into your mouth: Wear protective clothing and a face
► Rinse mouth thoroughly with water, and shield, or have a skilled mechanic do
do not swallow. the battery servicing.
continued 43
Maintenance Fundamentals
NOTICE
Installing non-Honda electrical accessories can
overload the electrical system, discharging the battery NOTICE
and possibly damaging the system. Replacing a fuse with one that has a higher rating greatly
increases the chance of damage to the electrical system.
44
Maintenance Fundamentals
If a fuse fails repeatedly, you likely have an *1. The JASO T 903 standard is an index for engine
electrical fault. Have your vehicle inspected by oils for 4-stroke motorcycle engines. There are
your dealer. two classes: MA and MB. For example, the
following label shows the MA classification.
Engine Oil
Engine oil consumption varies and oil quality Oil code
Maintenance
deteriorates according to riding conditions and Oil classification
time elapsed.
Check the engine oil level regularly, and add
The SAE standard grades oils by their viscosity.
*2.
the recommended engine oil if necessary. Dirty
The API classification specifies the quality and
*3.
oil or old oil should be changed as soon as
performance rating of engine oils. Use SJ or
possible. higher oils, excluding oils marked as “Energy
# Selecting the Engine Oil Conserving” or “Resource Conserving” on the
For recommended engine oil, see circular API service symbol.
“Specifications.” 2 P. 110
If you wish to use other than recommended
engine oil, check the label to make sure that the
oil satisfies all of the following standards:
z JASO T 903 standard*1: MA
Not recommended Recommended
z SAE standard*2: 10W-30
z API classification*3: SJ or higher
continued 45
Maintenance Fundamentals
46
Maintenance Fundamentals
Maintenance
detergent. Use a soft brush if the chain is dirty. rubber O-ring seals.
After cleaning, wipe dry and lubricate with the Avoid getting lubricant on the brakes or tyres.
recommended lubricant. Avoid applying excess chain lubricant to prevent
spray onto your clothes and the vehicle.
Recommended lubricant:
Drive chain lubricant designed
specifically for O-ring chains
If not available, use SAE 80 or 90 gear
oil.
continued 47
Maintenance Fundamentals
foreign objects
tube.
embedded in the side
If the drain tube overflows, the air filter may
of the tyre or the tread. Also inspect for any
become contaminated with engine oil, causing
unusual bumps or bulges in the side walls of
poor engine performance. 2 P. 74
the tyres.
Tyres (Inspecting/Replacing) # Inspecting for Abnormal Wear
Inspect the tyres for
# Checking the Air Pressure signs of abnormal
Visually inspect your tyres and use an air
wear on the contact
pressure gauge to measure the air pressure at
surface.
least once a month or any time you think the
tyres look low. Always check air pressure when
your tyres are cold.
48
Maintenance Fundamentals
Maintenance
hurt or killed.
continued 49
Maintenance Fundamentals
tube-type tyre could slip on the rim and cause the intake of dust.
cause the tyre to rapidly deflate. Do not perform the maintenance. Should be
serviced by your dealer.
WARNING
Installing improper tyres on your
vehicle can adversely affect handling
and stability, and can cause a crash in
which you can be seriously hurt or
killed.
50
Tools
The tool kit is stored under the seat. 2 P. 34
Maintenance
z 14 x 17 mm Open end wrench
z Spark plug wrench
z Standard/Phillips screwdriver
z Fuse puller
z 5 mm Hex wrench (Allen Key)
51
Removing & Installing Body Components
Battery # Removal
Make sure the ignition switch is in the OFF
Negative terminal Positive terminal position.
Bolt
1. Remove the left side cover. 2 P. 55
2. Disconnect the negative terminal from the
Maintenance
battery.
3. Disconnect the positive terminal from the
battery.
4. Remove the battery holder by removing the
bolt.
5. Remove the battery, taking care not to drop
the terminal nuts.
# Installation
Install the parts in the reverse order of removal.
Always connect the positive terminal first.
Battery holder Battery Make sure bolts and nuts are tight.
Make sure the clock information is correct
after the battery is reconnected. 2 P. 20
For proper handling of the battery, see
“Maintenance Fundamentals.” 2 P. 42
“Battery Goes Dead.” 2 P. 91
52
Removing & Installing Body Components ► Clip
Clip
# Removal
1. Press down on the centre pin to release
the lock.
Maintenance
2. Pull the clip out of the hole.
Centre
pin
# Installation
1. Push the bottom of the centre pin.
53
Removing & Installing Body Components ► Seat
Seat # Removal
1. Insert the ignition key into the seat lock.
2. Turn it clockwise, then pull the seat up and back.
Prongs
# Installation
1. Insert the prongs into the respective stays on the
Maintenance
Seat lock
54
Removing & Installing Body Components ► Side Cover
Side Cover The right and left side covers can be removed
in the same manner.
Grommets # Removal
1. Remove the seat. 2 P. 54
2. Remove the screw and the clip. 2 P. 53
Maintenance
3. Remove the side cover by carefully pulling
out the prongs and hooks.
# Installation
Hook Install the parts in the reverse order of removal.
Prong
Clip
Hook
Side cover Screw
55
Spark Plug
NOTICE
Using a spark plug with an improper heat range can
cause engine damage.
56
Spark Plug ► Checking Spark Plug
5. Check the spark plug gap using a wire-type 8. Tighten the spark plug:
feeler gauge. z If the old plug is good:
► If adjustment is necessary, bend the side 1/8 turn after it seats
electrode carefully. z If installing a new plug, tighten it twice to
prevent loosening:
The gap should be:
a) First, tighten the plug:
Maintenance
0.8 to 0.9 mm (0.03 to 0.04 in) 1/2 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
Side electrode 1/8 turn after it seats.
NOTICE
Spark plug gap An improperly tightened spark plug can damage the
engine. If a plug is too loose, a piston may be
Plug washer
damaged. If a plug is too tight, the threads may be
damaged.
6. Make sure the plug washer is in good 9. Install the parts in the reverse order of
condition. removal.
7. Install the spark plug. With the plug washer ► When reinstalling the spark plug cap, take
attached, thread the spark plug in by hand to care to avoid pinching any cables or wires.
prevent cross-threading.
57
Engine Oil
58
Engine Oil ► Adding Engine Oil
Adding Engine Oil For the recommended oil and oil selection
guidelines, see “Maintenance Fundamentals”.
If the engine oil is below or near the lower level
2 P. 45
mark, add the recommended engine oil.
2 P. 45, 110
Changing Engine Oil
Maintenance
1. Remove the oil fill cap/dipstick. Add the
recommended oil until it reaches the upper Changing the oil requires special tools. We
level mark. recommend that you have your vehicle serviced
► Place your vehicle on its centre stand on a
by your dealer.
firm, level surface when checking the oil
level. 1. If the engine is cold, idle the engine for 3 to 5
► Do not overfill above the upper level minutes.
mark. 2. Turn the ignition switch to the OFF position
and wait for 2 to 3 minutes.
► Make sure no foreign objects enter the oil
3. Place your vehicle on its centre stand on a
filler opening.
firm, level surface.
► Wipe up any spills immediately.
4. Place a drain pan under the drain bolt.
2. Securely reinstall the oil fill cap/dipstick.
NOTICE
Overfilling with oil or operating with insufficient oil can
cause damage to your engine. Do not mix different
brands and grades of oil. They may affect lubrication
and clutch operation.
continued 59
Engine Oil ► Changing Engine Oil
5. Remove the oil fill cap/dipstick, drain bolt, 6. Install a new sealing washer onto the drain
and sealing washer to drain the oil. bolt. Tighten the drain bolt.
► Discard the oil at an approved recycling
centre. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft)
Required oil
When changing oil:
1.0 litres (1.06 US qt, 0.880 Imp qt)
Oil drain bolt
8. Check the oil level. 2 P. 58
9. Check that there are no oil leaks.
Sealing washer
60
Brakes
Checking the Brake Fluid If the brake pads are not worn, you most likely
have a leak. Have your vehicle inspected by
1. Place your vehicle in an upright position on a your dealer.
firm, level surface.
2. Front Check that the brake fluid reservoir is Front Front brake fluid reservoir
horizontal and that the fluid level is above
Maintenance
the LWR mark.
CBF160FS IX ID
Rear Check that the brake fluid reservoir is
horizontal and that the fluid level is between
the LOWER level and UPPER level marks.
CBF160FS VIII ID
LWR mark
If the brake fluid level in the front brake fluid
reservoir is below the LWR mark or the brake Rear CBF160FS IX ID UPPER level mark
lever freeplay becomes excessive, inspect the Rear brake fluid reservoir
brake pads for wear.
CBF160FS IX ID
If the brake fluid level in either reservoir is
below the LWR mark or LOWER level mark or
the brake lever and pedal freeplay becomes
excessive, inspect the brake pads for wear.
LOWER level mark
61
Brakes ► Inspecting the Brake Pads
Wear
Disc indicators
62
Brakes ► Inspecting the Rear Brake Pedal Freeplay
Maintenance
firm, level surface. seated on the brake arm pin when adjusting
2. Measure the distance the rear brake pedal the freeplay.
moves before the brake takes hold.
Adjusting nut Brake arm pin
Freeplay at the tip of the brake
pedal: 20 to 30 mm (0.8 to 1.2 in)
continued 63
Brakes ► Adjusting the Rear Brake Pedal Freeplay
Adjusting Brake
nut arm pin
Push
Increase
Freeplay
Brake arm pin
Adjusting
nut Gap
1. Adjust by turning the rear brake adjusting After adjustment, confirm the freeplay of the
nut a half-turn at a time. brake pedal.
2. Apply the brake several times and check for Make sure the brake rod, brake arm, spring and
free wheel rotation after the brake pedal is fastener are in good condition.
released.
NOTICE
Do not turn the adjuster beyond its natural limits.
64
Brakes ► Inspecting the Rear Brake Shoe Wear
Inspecting the Rear Brake When the brake is applied, an arrow attached to
the brake arm moves toward a reference mark
Shoe Wear on the brake panel. If the arrow aligns with the
reference mark on full application of the brake,
CBF160FS VIII ID
the brake shoes must be replaced.
The rear brake is equipped with a brake wear
See your dealer for this service.
Maintenance
indicator.
When brake service is necessary, see your
Arrow Brake panel dealer. Use only Honda Genuine Parts or their
equivalent.
Reference mark
Brake arm
65
Brakes ► Adjusting the Brakelight Switch
66
Side Stand
Checking the Side Stand 3. Sit on the vehicle, shift the transmission to
Neutral, and raise the side stand.
4. Start the engine, pull the clutch lever in, and
shift the transmission into gear.
5. Lower the side stand all the way. The engine
should stop as you lower the side stand. if
Maintenance
the engine doesn't stop, have your vehicle
inspected by your dealer.
67
Drive Chain
68
Drive Chain ► Adjusting the Drive Chain Slack
Maintenance
dealer.
1. Shift the transmission to Neutral. Stop the
engine. Rear edge of
adjusting slot
2. Place your vehicle on its centre stand on a
firm, level surface. Adjusting nut Lock nut
3. Loosen the rear axle nut.
5. Turn both adjusting nuts an equal number of
4. Loosen the lock nuts on both sides of the
turns until the correct drive chain slack is
swingarm.
obtained. Turn the adjusting nuts clockwise
to tighten the chain. Turn the adjusting nuts
Scale Axle nut
graduations counterclockwise and push the rear wheel
toward the front to provide more slack.
Adjust the slack at a point midway between
the front sprocket and the rear sprocket.
Check the drive chain slack. 2 P. 68
6. Check rear axle alignment by making sure the
Rear edge of end of the chain adjuster plate aligns with the
Adjusting scale graduations on both sides of the
adjusting slot nut
Lock nut swingarm.
continued 69
Drive Chain ► Adjusting the Drive Chain Slack
Both marks should correspond. If axle is # Checking the Drive Chain Wear
misaligned, turn the right or left adjusting Check the chain wear label when adjusting the
nut until the marks are aligned and recheck drive chain. If the index mark of the adjusting
chain slack. plate enters the red zone on the label after the
7. Tighten the rear axle nut. chain has been adjusted to the proper slack,
Maintenance
Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) the chain is excessively worn and must be
replaced.
8. Tighten the drive chain adjusting nuts lightly, Drive chain must be replaced with new sprocket
then hold the adjusting nuts and tighten the set.
lock nuts.
9. Recheck drive chain slack.
Chain: LGB R428OR
10. CBF160FS VIII ID If necessary, have the drive chain replaced by
Rear brake pedal freeplay is affected when your dealer.
repositioning the rear wheel to adjust the Chain wear label
drive chain slack. Check rear brake pedal Red zone
freeplay and adjust as necessary. 2 P. 63
Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary, have it replaced by your
# Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a commercially
available cable lubricant to prevent premature
Maintenance
Freeplay at the clutch lever: wear and corrosion.
10 to 20 mm (0.4 to 0.8 in)
NOTICE
Improper freeplay adjustment can cause premature
Freeplay clutch wear.
Clutch lever
71
Clutch ► Adjusting the Clutch Lever Freeplay
Freeplay
1. Loosen the lock nut. +
2. Turn the adjusting nut until the clutch lever
Maintenance
72
Throttle
Maintenance
correct. If the throttle does not move smoothly
or close automatically, or if the cable is
damaged, have the vehicle inspected by your
dealer.
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in).
Freeplay
Flange
73
Crankcase Breather
Crankcase breather
tube
74
Other Adjustments
Maintenance
loosen the bolt.
Tighten the bolt after adjustment. Up
Obey local laws and regulations.
Down
Adjusting bolt
75
Other Adjustments ► Adjusting the Rear Suspension
NOTICE
Do not turn the adjuster beyond its limits.
76
Troubleshooting
z Check that there is petrol in the fuel tank. z Make sure engine stop switch is in the
z Check if the PGM-FI malfunction indicator (Run) position. 2 P. 27
lamp (MIL) is on. z Check for a blown fuse. 2 P. 94
u If the indicator lamp is on, contact your z Check for a loose battery connection ( 2 P. 52)
dealer as soon as possible. or battery terminal corrosion ( 2 P. 42).
z Check the condition of the battery. 2 P. 91
If the problem continues, have your vehicle
inspected by your dealer.
78
Warning Indicators On or Flashing
Troubleshooting
z Comes on if there is a problem with the If the malfunction indicator lamp blinks again when
engine emissions control system. restarting the engine, drive to the nearest dealer at 50
z Blinks when engine misfiring is detected.
km/h (31 mph) or less. Have your vehicle inspected.
NOTICE
If you drive with the malfunction indicator lamp on, the
emissions control system and the engine could be
damaged.
79
Warning Indicators On or Flashing u ABS (Anti-lock Brake System) Indicator
ABS (Anti-lock Brake The ABS indicator may flash if you turn the
System) Indicator rear wheel while the rear wheel is lifted off
the ground. In this case, turn the ignition
If the indicator operates in one of the switch to the OFF position, and then to the
following ways, you may have a serious ON position again. The ABS indicator will go
problem with the ABS. Reduce your speed off after your speed reaches 5 km/h (3 mph).
Troubleshooting
80
Other Warning Indications
Troubleshooting
81
Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
WARNING
We recommend you have this type of service Riding your vehicle with a temporary
performed by your dealer. tyre repair can be risky. If the
After an emergency repair, always have the temporary repair fails, you can crash
tyre inspected/replaced by your dealer. and be seriously injured or killed.
Troubleshooting
82
Tyre Puncture u Removing Wheels
# Front Wheel
Removal
1. Place your vehicle on its centre stand on a
Troubleshooting
firm, level surface.
2. Support your vehicle securely and raise
the front wheel off the ground using a Front axle nut
maintenance stand or a hoist.
3. Remove the front axle nut. Side collar
4. Remove the front axle shaft, front wheel
and side collars.
u Avoid getting grease, oil, or dirt on the
disc or pad surfaces.
u Do not pull the brake lever while the
front wheel is removed.
continued 83
Tyre Puncture u Removing Wheels
NOTICE
Troubleshooting
84
Tyre Puncture u Removing Wheels
Removal
1. Support your vehicle securely and raise
the rear wheel off the ground using the
centre stand or a hoist.
Troubleshooting
2. Loosen the rear axle nut, lock nuts and
turn the adjusting nuts so the rear wheel Rear axle
can be moved all the way forward for Adjusting nut washer
maximum drive chain slack.
Rear axle shaft Adjusting nut
3. Remove the rear axle nut and rear axle
washer while holding the rear axle shaft at
the other end with a wrench.
4. Remove the drive chain from the driven
sprocket by pushing the rear wheel
forward.
Rear axle
washer Lock nut Drive chain
continued 85
Tyre Puncture u Removing Wheels
the swingarm.
u Do not push the brake pedal while the
brake caliper is removed. Brake caliper bracket
Installation Lug
1. To install the rear wheel, reverse the
removal procedure.
u Take care to prevent the brake caliper
from scratching the wheel during
installation.
Slot
Swingarm
86
Tyre Puncture u Removing Wheels
Troubleshooting
wheel rotates freely. Recheck the wheel if
the brake drags or if the wheel does not
rotate freely.
continued 87
Tyre Puncture u Removing Wheels
Removal
1. Support your vehicle securely and raise
the rear wheel off the ground using the
centre stand or a hoist.
Troubleshooting
88
Tyre Puncture u Removing Wheels
Brake panel
Troubleshooting
Rear axle
washer
Lug
Installation
1. Install the side collar into rear wheel.
Swingarm
2. Place the rear wheel between the swingarm Slot
and install the drive chain over the driven
sprocket.
3. Insert the rear axle shaft from the left side,
through the left swingarm, wheel hub and
brake panel.
continued 89
Tyre Puncture u Removing Wheels
90
Electrical Trouble
Troubleshooting
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. Check the replacement bulb for correct
If the battery does not recover after operation before riding.
recharging, contact your dealer.
For the light bulb wattage, see
NOTICE “Specifications.“ 2 P. 111
Jump starting using an automobile battery can damage
your vehicle’s electrical system and is not recommended.
continued 91
Electrical Trouble u Burned-out Light Bulb
# Headlight # Brakelight/Taillight
Brakelight/Taillight
Troubleshooting
Headlight
The headlight uses several LEDs. The brakelight/taillight uses several LEDs.
If there is an LED which is not turned on, see If there is an LED which is not turned on, see
your dealer for servicing. your dealer for servicing.
92
Electrical Trouble u Burned-out Light Bulb
License plate
Bulb light cover
Troubleshooting
Screw
93
Electrical Trouble u Blown Fuse
Fuse box
cover u Spare fuses are provided in the fuse
box.
4. Reinstall parts in the reverse order of
removal.
NOTICE
If a fuse fails repeatedly, you likely have an electrical
problem. Have your vehicle inspected by your dealer.
Spare fuses
94
Electrical Trouble u Blown Fuse
Troubleshooting
blown fuse. Always replace a blown fuse
with a spare fuse of the same rating.
u Spare main fuse (20 A) is provided
below the starter magnetic switch.
Spare 6. Reinstall parts in the reverse order of
main fuse removal.
95
Unstable Engine Operation Occurs Intermittently
If the fuel pump filter is clogged, unstable
engine operation will occur intermittently
while riding.
Even if this symptom occurs, you can
continue to ride your vehicle.
If unstable engine operation occurs even if
sufficient fuel is available, have your vehicle
Troubleshooting
96
Information
98
Instruments, Controls, & Other Features
Information
The owner’s manual, registration, and insurance
Engine Stop Switch information can be stored in the plastic
Do not use the engine stop switch except in an document bag located under the seat.
emergency. Doing so when riding will cause the
engine to suddenly turn off, making riding
unsafe.
Ignition Cut-off System
If you stop the engine using the engine stop A banking (lean angle) sensor automatically
switch, turn the ignition switch to the OFF stops the engine and fuel pump if the vehicle
position. Failing to do so will drain the battery. falls over. To reset the sensor, you must turn the
ignition switch to the OFF position and back to
the ON position before the engine can be
Odometer restarted.
The display remains at 999,999 when the
odometer exceeds 999,999.
99
Caring for Your Vehicle
Caring for Your Vehicle 3. Thoroughly rinse your vehicle with plenty of
clean water and dry with a soft, clean cloth.
Frequent cleaning and polishing is important to 4. After the vehicle dries, lubricate any moving
ensure the life of your Honda. A clean vehicle parts.
makes it easier to spot potential problems. u Make sure that no lubricant spills onto the
In particular, seawater and salts used to prevent brakes or tyres. Brake discs, pads, drum
ice on roads promote the formation of or shoes contaminated with oil will suffer
corrosion. Always wash your vehicle thoroughly greatly reduced braking effectiveness and
after riding on coastal or treated roads. can lead to a crash.
Information
100
Caring for Your Vehicle
Information
z Do not direct water at the muffler: water or ice accumulated inside the
u Water in the muffler can prevent starting lens(es), have your vehicle inspected by
and causes rust in the muffler. your dealer.
z Dry the brakes: z Do not use wax or polishing compounds on
u Water adversely affects braking matte painted surfaces:
effectiveness. After washing, apply the u Use a soft cloth or sponge, plenty of
brakes intermittently at low speed to help water, and a mild detergent to clean matte
dry them. painted surfaces. Dry with a soft clean
z Do not direct water under the seat: cloth.
u Water under the seat can damage your
documents and other belongings.
continued 101
Caring for Your Vehicle
Panels
Follow these guidelines to prevent scratches
and blemishes:
z Wash gently using a soft sponge and plenty
of water.
z To remove stubborn stains, use diluted
detergent and rinse thoroughly with plenty
of water.
z Avoid getting petrol, brake fluid, or
detergents on the instruments, panels, or
headlight.
102
Storing Your Vehicle
Information
z Lubricate the drive chain. 2 P. 47
z Place your vehicle on its centre stand and
position a block so that both tyres are off the
ground.
z After rain, remove the body cover and allow
the vehicle to dry.
z Remove the battery ( 2 P. 52) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative terminal to
prevent discharge.
103
Transporting Your Vehicle
Transporting Your
Vehicle
If your vehicle needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform and motorcycle tie-down
straps. Never try to tow your vehicle with a
wheel or wheels on the ground.
Information
NOTICE
Towing your vehicle with a wheel or wheels on the
ground can cause serious damage to the transmission.
104
You & the Environment
You & the Environment down a drain or on the ground. Used oil, petrol,
and cleaning solvents contain poisons that can
Owning and riding a vehicle can be enjoyable, hurt refuse workers and contaminate drinking
but you must do your part to protect the water, lakes, rivers, and oceans.
environment.
Information
your vehicle. Avoid aerosol spray cleaners that
contain chlorofluorocarbons (CFCs) which
damage the atmosphere’s protective ozone
layer.
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling
centre in your area and to get instructions on
how to dispose of non-recyclable wastes. Do
not place used engine oil in the trash or pour it
105
Serial Numbers
Engine number
106
Fuels Containing Alcohol
Information
The following fuel blends can be used in your NOTICE
vehicle: Use of blended fuels containing higher than approved
z Ethanol (ethyl alcohol) up to 10% by volume.
percentages can damage metal, rubber, plastic parts of
your fuel system.
u Petrol containing ethanol may be
marketed under the name Gasohol.
If you notice any undesirable operating
The use of petrol containing more than 10% symptoms or performance problems, try a
ethanol may: different brand of petrol.
z Cause poor drivability and affect mileage.
107
Catalytic Converters
108
Specifications
J Main Components Displacement 162.71 cm3 (9.925 cu-in)
Overall length 2061 mm (81.1 in) Bore x stroke 57.300 x 63.096 mm (2.2559× 2.4841 in)
Overall width 786 mm (30.9 in) Compression ratio 10.0:1
Overall height 1113 mm (43.8 in) Unleaded petrol
Fuel
Wheelbase 1347 mm (53.0 in) Recommended: 91 RON or higher
Minimum ground clearance 177 mm (7.0 in) Fuel containing ETHANOL up to 10% by volume as per
alcohol certification
Caster angle 25º7’
Tank capacity 12.0 litres (3.17 US gal, 2.64 Imp gal)
Trail 95 mm (3.7 in)
ETZ5
VIII ID 139 kg (306 lb) Battery
12 V - 4 Ah (10 HR)
Curb weight
Specifications
IX ID 141 kg (311 lb) 1st 3.076
Maximum weight capacity*1 170 kg (375 lb) 2nd 1.789
Passenger capacity Rider and 1 passenger Gear ratio 3rd 1.300
Minimum turning radius 2.32 m (7.6 ft) 4th 1.066
5th 0.916
*1 Including rider, passenger, all luggage, and accessories
Reduction ratio
3.136/3.000
(primary / final)
109
Specifications
Front Recommended
(Driver and passenger) Drive chain lubricant
drive chain
175 kPa (1.75 kgf/cm2, 25 psi) If not available, use SAE 80 or 90 gear oil.
Tyre air pressure lubricant
(Driver only)
200 kPa (2.00 kgf/cm2, 29 psi) Drive chain slack 30 to 40 mm (1.2 to 1.6 in)
Rear
(Driver and passenger)
225 kPa (2.25 kgf/cm2, 33 psi) Standard drive LGB R428OR
chain
Minimum tread Front 1.5 mm (0.06 in) No. of links 130
depth Rear 2.0 mm (0.08 in) Drive
15T
Spark plug CPR8EA-9 (NGK) Standard sprocket
sprocket size Driven
Spark plug gap 0.8 to 0.9 mm (0.03 to 0.04 in) 45T
sprocket
Idle speed 1400 ± 100 rpm
110
Specifications
Specifications
J Fuses
Main fuse 20 A
10 A
Other fuses
7.5 A
111
Warranty Policy (Valid in India only)
Honda Motorcycle & Scooter India (Pvt.) Ltd. In all such cases the decision of the respective
(HMSI) gives the following warranty in respect of manufacturer will be final and binding.
vehicle “SP 160” manufactured by them. HMSI shall not be liable in any manner to
Proper care and precaution has been taken to replace them though their dealers will give full
ensure the best quality in respect of the assistance in preferring such claims on their
material and workmanship in manufacturing of manufacturers.
every vehicle. HMSI undertake no liability in the matter of
HMSI would repair or replace at its discretion, consequential loss or damage caused due to
those part(s) found to have manufacturing the failure of the parts. Delay, if any, at the
defects during examination.This repair or repairing workshop in carrying out repair to
replacement of part(s) would be done free of vehicle shall not be a ground for extending the
charge at their authorised workshop, within a warranty period nor shall it give any right to the
warranty period of 36 months from the date of customer for claiming any compensation for
Warranty Policy
This warranty and any claim arising there from Further this warranty is not applicable to:
is subject to Gurgaon jurisdiction only.
No claim for exchange or repair can be 1. Any vehicle on which any free and paid
consider unless the customer: services has not been carried out, as per
a. Ensures that immediately upon discovery of schedule given in Owner’s Manual.
the defect, he approaches any nearest 2. Normal maintenance operations like valve
authorised dealer of HMSI with the adjustment, cleaning of fuel system or such
concerned vehicle and enables him to other adjustments.
remove and dispatch the part/parts 3. HMSI does not warrant normal wear and
attributing to manufacturing defect to the tear items like Clutch Weight, Clutch Disc,
company. Brake shoe, Brake Pads, Brake Disc, Drive
b. Produces Owner’s Manual in original, to belt, Drive Chain, Drive Chain Sprocket,
enable that dealer to verify the details. It Wheel Rim (in case of misalignment and
Warranty Policy
must be expressly understood that claims bent), Bushes, Fasteners, Shims, Washers
forwarded directly to us by the owner/ and Electrical items like Bulbs, Fuses,
customer will not be entertained at all and Rubber and Plastic Components like
such defective part/parts thus forwarded Grommets, O-Rings, Bellows, Packings,
by them will lie at our factory at their own Gaskets, Oil Seals and Consumables like
risk, and this warranty shall not be Fuel Filter, Air Cleaner Element, Engine Oil,
enforceable. Grease, Suspension Oil, and other items as
specified by HMSI.
4. Fasteners and clips which needs
replacement during maintenance/service
will not be covered under warranty.
113
Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)
5. If there is any damage to the painted not manufactured or recommended for use
surface due to industrial pollution or other by HMSI if in the sole judgment of HMSI,
extraneous factors. such use prematurely affects the
6. Any damage resulting from unavoidable performance and reliability of the vehicle.
natural disaster i.e fire, collision, earthquake, 13. Parts of the vehicle that have been altered
flood etc. or modified or replaced in unauthorised
7. Any damage caused by exposure of the manner, and which in the sole judgment of
product to soot and smoke, chemical HMSI affect its performance and reliability.
agents, bird-droppings, sea water, sea 14. The vehicle that has not been serviced by
breeze, or other environmental HMSI authorised dealer as per the service
phenomenon. schedule or which have not been operated
8. If there is any damage caused due to usage or maintained in accordance with instructions
of improper oil/grease, non genuine parts. mentioned in the Owner’s Manual.
Warranty Policy
9. For two-wheelers, which have been used 15. The vehicles used for any competition or
for any commercial purposes as taxi etc. race and/or for attempting to set up any
10. For maintenance repairs required due to kind of record HMSI reserves the right to
misuse while driving or due to adulteration make any changes in design or to add any
of oil, petrol or due to bad road conditions. improvement on the vehicle at any time
without incurring any obligations to install
11. Recommended fuel quality not used.
the same on a vehicle previously supplied
12. Parts of the vehicle that have been
and sold. Also the conditions of this
subjected to misuse, accident, negligent
warranty are subject to alteration without
treatment or which have been used in
any notice.
conjunction with parts and an equipment
114
Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)
This warranty is entirely written warranty the authorized service center shall take such
given by HMSI and no other person, corrective measures as may be necessary and
including the dealer or its or his agent or shall at its sole discretion replace free of charge
employee is authorised to extend or such components of emission control system as
enlarge this warranty. are specified in schedule.
This warranty is given in lieu of and excludes
every condition or warranty whether A. Conditions
statutory or otherwise not herein expressly 1. This warranty will be in addition to and run
set out. parallel to the product warranty given by
the manufacturer and will apply to
components as mentioned later. This
EMISSION WARRANTY warranty is applicable in Delhi, Mumbai,
Subject to other terms of the warranty policy Kolkata and Chennai with effective from 1st
and other conditions and obligations laid down July 2001. Other places when included will
Warranty Policy
hereunder, the manufacturer certifies that the be covered under warranty accordingly.
components liable to affect the emission of the 2. The period of the vehicle’s emission warranty
gaseous pollutants in the vehicle in normal use will be determined starting from the date of
despite the use to which it may be subjected, the vehicle sale. The period of time and
kilometers that are covered under the
comply with provisions of rule 115(2) of the
provisions of warranty may vary but should
Central Motor Vehicle Rules, 1989 and further not be less than the minimum warranty
warrants that if on examination by a service period based on the vehicle category.
center duly authorized by the manufacturer, the
For a two-wheeler the emission warranty
vehicle is discovered to be failing to meet the
period is 30,000 kms or 3 years whichever
emission standard as specified in the said rule,
is earlier.
115
Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)
3. Warranty claim for the components under of such examination will be final and binding.
Emission warranty will be admitted, for a If, on examination, a warrantable condition is
prima facie examination, in the event of not established, the manufacturers will have
failure of the vehicle to meet the emission to charge all, or part, of the cost of such
standard as specified in sub-rule (2) of Rule examination.
No 115 of the Central Motor vehicle Rules. 6. In case of a vehicle in which the
4. The warranty claim will be accepted only components covered under Emission
after the examinations carried out by warranty, the manufacturer will replace, at
Authorized Service Centers leads to a firm Authorized centers free of charge, the
conclusion that none of the original settings components which are covered, but the
have been tampered with and that the consumables as mentioned in Owner’s
components has/have a manufacturing Manual shall be charged as per actuals.
defect, and/or, that the vehicle is unable to 7. In case of a vehicle in which the
Warranty Policy
meet the in-use emission standard, in spite components covered under Emission
of the vehicle being maintained and used in warranty or the associated parts are not
accordance with the instructions in the independently replaceable on account of
owner’s manual. their being integral parts of a complete
5. The methods of examination to determine assembly, the manufacturer will have the
the warrantable condition of the sole discretion to replace either the entire
components will be at the sole discretion of assembly or by using some of the parts of
manufacturers and or their Authorized the system through suitable repairs or
service centers and results modifications.
116
Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)
Warranty Policy
manufacturer.
b. Under all circumstances uses lubricants
10 The manufacturer will not be responsible and fuel as recommended by
for the cost of transportation of the vehicle manufacturer.
to the nearest Authorized Service center or
c. Regularly obtains and carries out
any loss due to non-availability of the
maintenance in accordance with the
vehicle during the period of lodging of a
manufacturers guidelines and enters
warranty claim and examination by the
the details in the Logbook.
manufacturer and repairs.
d. Immediately approaches the nearest
11. The manufacturer will not be responsible
authorized service center upon
for any penalties that may be charged by
discovery of failure to comply with the
117
Warranty
Warranty PolicyPolicy (Valid
(Valid in India in India only)
Only)
118
Warranty Policy (Valid in India only) Warranty Policy (Valid in India Only)
A vehicle which has been used for 2. The emission warranty covers only
competitions, races, rallies or for the compliance with the emission standard as
purpose of establishing records. specified in the sub rule (2) of rule 115 of
Examination by the manufacturers or his CMVR. It does not cover any other
Authorized Service Centers of the vehicle performance of these parts or routine test
shows that any of the conditions stipulated and consequent maintenance or
in the Owner’s Manual with regard to use adjustments to establish compliance to the
and maintenance have been violated. in use emission standard as applicable to
A vehicle, which has been run on, the state, in which the vehicle is registered
adulterated fuel, leaded fuel or lubricant or and is in use.
fuel/lubricants other than those specified The parts, which are covered under emission
by the manufacturer in the Owner’s Manual warranty, are throttle body, fuel injector,
with regard to use and maintenance have ignition coil, muffler etc.
Warranty Policy
been violated. NOTE: The emission warranty is applicable only
when a customer enters into emission warranty
SCOPE AND LIMITS contract.
1. This emission warranty is in addition to product
warranty and shall run parallel to the product
warranty for the vehicle as per the scope and
limit described in the Owner’s Manual and all
conditions described there in will apply in
addition to those exclusively stipulated in this
warranty.
119
Index
A C
ABS (Anti-lock Brake System) on Front Caring for Your Vehicle...................................100
Wheel........................................................................ 9 Catalytic Converter..........................................108
ABS (Anti-lock Brake System) Clock....................................................................17, 20
Indicator..........................................................26, 80 Clutch .......................................................................71
Accessories.............................................................12 Crankcase Breather............................................ 74
Air Cleaner............................................................. 50 D
B Drive Chain......................................................46, 68
Battery............................................................... 42, 52 E
Brakes Electrical Trouble.................................................. 91
Brake Pedal Freeplay..........................................63 Engine
Brake Light Switch...............................................66 Number...............................................................106
Fluid........................................................................ 61 Oil............................................................45, 58, 110
Pad Wear...............................................................62 Starting..................................................................29
Index
120
F Image Labels........................................................... 6
Frame Number....................................................106 Indicators................................................................ 26
Fuel Instruments............................................................ 16
Gauge..................................................................... 17 Instruments, Controls, & Other Features...99
Recommended.................................................... 33
Remaining............................................................. 17
K
Keys............................................................................98
Tank Capacity....................................................... 33
Fuels Containing Alcohol...............................107 L
Fuses.................................................................44, 111 Loading Guidelines.............................................13
G M
Gasohol..................................................................107 Maintenance
H Fundamentals....................................................... 41
Hazard Switch....................................................... 27 Importance........................................................... 37
Headlight Aim....................................................... 75 Safety...................................................................... 37
Index
Headlight Dimmer Switch............................... 27 Schedule................................................................ 38
Helmet Holder...................................................... 35 Maximum Weight Limit...........................13, 109
High Beam Indicator.......................................... 26 Modifications.........................................................12
Horn Button........................................................... 27 N
Neutral Indicator.................................................. 26
I
Ignition Cut-off System....................................99
Ignition Key............................................................98
Ignition Switch............................................... 27, 99
121
O S
Odometer..................................................17, 18, 99 Safety Guidelines................................................... 3
Oil Safety Precautions................................................ 8
Engine....................................................45, 58, 110 Seat............................................................................54
SEL button.............................................................. 16
P Serial Numbers...................................................106
Parking...................................................................... 10 Service Diagnostic Recorders.......................98
Parts Location....................................................... 14 SET button.............................................................. 16
Passing Light Control Switch.......................... 27 Shifting Gears........................................................ 32
Petrol................................................................33, 107
Side Cover............................................................... 55
PGM-FI (Programmed Fuel Injection)
Side Stand...............................................................67
Malfunction Indicator Lamp (MIL).......... 26, 79
Spark Plug...............................................................56
Protective Apparel................................................ 8
Specifications......................................................109
R Speedometer........................................................ 17
Recommended Start Button........................................................... 27
Index
Index
Front Removal......................................................83
Rear Removal................................................. 85,88
123