STANDARD OPERATING PROCEDURE

SOP NO TSNINL/CO/CSP/OPN/ 004 Effective Date 01.11.22 Revision No 00

SOP OPERATION OF GRIZZLY SCREEN AND VIBRATING SCREEN Section Coke Shorting Plant (CSP)
STEP
DESCRIPTION ASSOCIATED/REQUIREMENT/ RESPONSIBILITY
DEPARTMENT COKE
ACTIVITY OVEN & BY PRODUCT PLANT, NINL
(WHAT) Page 1 toTACKLES
PROCESS /TOOLS& 7 /PPEs (HOW)
NO SAFETY/HAZARD REMARKS
(WHO)

1. Taking Work Safety: CHP/CSP Process :  Name and

Permit for the  Hidden Hazards to be explain operation Shift  After discussion of all six directional hazards and safety gate pass
job properly before taking the work I/C and agency points work permit to be taken . no of all
permit. supervisor.  Work permit to be filled properly with date, time and involved
 Unawareness and proper safety duly signed by all authorised concerned. persons of
rules, job hazards & work  All foreign material to be removed from the entrance. working
knowledge. Tools & Tackles: Log Book, Work Permit Book, carbon paper, agency
Environment- stapler etc. must be
 May be Dusty and CO gas PPEs : PPE free zone. mentione
Quality:- d in their
 safety training must be given to work
the operators about the job. permit.

2 Conduct Toolbox Safety: Shift I/C and Process :

Meeting.  Discussion SOP to all involved agency  TBM form to be filled properly and noted down the  TBM form
persons supervisor. discussion points and maintained regularly. to be
 Discussion the six directional  Safety talk to be conducted on the job related safety filled and
hazards. hazards. maintaine
 Discuss the safety performance.  To be assessed the safety risks on the job site. d properly
Environment- NA  To be informed the involved operation persons about any
Quality:- NA hazards which needs to be rectified / controlled.
PREPARED BY APPROVED BY
NAME L N GHOSH K C BARIK N P MISHRA
DESIGNATION OST, CHP (OPERATION) OST, CSP (OPERATION) AGM ( CO & BPP )

SIGNATURE
 STANDARD OPERATING PROCEDURE
SOP NO TSNINL/CO/CSP/OPN/ 004 Effective Date 01.11.22 Revision No 00
SOP OPERATION OF GRIZZLY SCREEN AND VIBRATING SCREEN Section Coke Shorting Plant (CSP)
STEP
DESCRIPTION ASSOCIATED/REQUIREMENT/ RESPONSIBILITY
DEPARTMENT COKE
ACTIVITY OVEN & BY PRODUCT PLANT, NINL
(WHAT) Page 1 toTACKLES
PROCESS /TOOLS& 7 /PPEs (HOW)
NO SAFETY/HAZARD REMARKS
(WHO)

Tools & Tackles : NA

PPEs : Safety Jacket & helmet, shoes, goggles, gloves, FR
jacket, etc.
3 Preparation Safety: Conveyor/site Process:  O2
before starting  Discuss the SOP to all involved attendants and  The spillage materials to be cleaned with proper tools concentra
the Grizzly persons properly. operation shift and PPEs . tion
Screen/Vibrating  Discuss above mentioned all I/C .  To be ensured proper cleaning of dust accumulating at should be
Screen GS & VS. safety/ hazards time to time. the entire GS & VS area. 19.5 % to
 Lot of dust accumulated over the  To be checked lighting sufficiency at the entire GS & VS 22.5%.
equipment so use dust mask area . If require to improve lighting immediately to be And max.
while working informed to the concerned dept. and corrected it. permissibl
Environment-  Any abnormalities in any equipment to be informed e
 Deposition of fine coke dust at the the concerned maintenance (electrical, mechanical or exposure
entire coke circuit area. instrumentation) dept. and must be rectified before limit (PEL)
Quality:- safety training must be given running GS & VS. of CO is
to the operators & contractors about  To be ensured by the respective site operator/attendant 50 PPM.
the job. that the all tools & tackles remove from the GS & VS area
and from any other equipment after completion of the
cleaning work.
 All emergency switches Circuit to be released before
running.
PREPARED BY APPROVED BY
NAME L N GHOSH K C BARIK N P MISHRA
DESIGNATION OST, CHP (OPERATION) OST, CSP (OPERATION) AGM ( CO & BPP )

SIGNATURE
 STANDARD OPERATING PROCEDURE
SOP NO TSNINL/CO/CSP/OPN/ 004 Effective Date 01.11.22 Revision No 00
SOP OPERATION OF GRIZZLY SCREEN AND VIBRATING SCREEN Section Coke Shorting Plant (CSP)
STEP
DESCRIPTION ASSOCIATED/REQUIREMENT/ RESPONSIBILITY
DEPARTMENT COKE
ACTIVITY OVEN & BY PRODUCT PLANT, NINL
(WHAT) Page 1 toTACKLES
PROCESS /TOOLS& 7 /PPEs (HOW)
NO SAFETY/HAZARD REMARKS
(WHO)

 Spillage/jamming of feed & discharge chute to be

cleaned.
 To be ensured after physically checking that the GS & VS
totally free from man & machinery and no any obstacle to
run.
Tools & Tackles : shovel, crow bar, pocking rod, hand trolly
etc.
PPEs : Safety Jacket & helmet, shoes, goggles, gloves, FR
jacket, etc.
4 Grizzly Screens Safety: Site Process: -
(GS) LT drive  Scotch bar removing. operator/attend  Scotch bar to be removed from all corner wheels of rail
operation.  Any obstruction at LT drive trolley ant. movement Grizzly Screen drive trolley.
rail .  To be ensured that the both rail free from any
 Slip & fall. obstruction.
Environment-  Emergency switch to be released and LOCAL/REMOTE
 Fly/fine dust. selector switch to be selected in LOCAL mode at LT drive
Quality:- LCS.
 safety training must be given  Then the GS LT drive Trolley to be run locally from LCS in
about the job. forward/reverse direction as per requirement and placed
the trolly at the desire position.
 Scotch bars to be put again at all corner wheels after
PREPARED BY APPROVED BY
NAME L N GHOSH K C BARIK N P MISHRA
DESIGNATION OST, CHP (OPERATION) OST, CSP (OPERATION) AGM ( CO & BPP )

SIGNATURE
 STANDARD OPERATING PROCEDURE
SOP NO TSNINL/CO/CSP/OPN/ 004 Effective Date 01.11.22 Revision No 00
SOP OPERATION OF GRIZZLY SCREEN AND VIBRATING SCREEN Section Coke Shorting Plant (CSP)
STEP
DESCRIPTION ASSOCIATED/REQUIREMENT/ RESPONSIBILITY
DEPARTMENT COKE
ACTIVITY OVEN & BY PRODUCT PLANT, NINL
(WHAT) Page 1 toTACKLES
PROCESS /TOOLS& 7 /PPEs (HOW)
NO SAFETY/HAZARD REMARKS
(WHO)

placement and stopping the GS LT drive to check any

accidental self-roll-down of the trolly.
 Scotch blocks & mechanical buffer to be installed at both
end of the rail.
 Also emergency switch to be pressed in LT drive of Grizzly
Screen (GS) LCS after stopping the LT drive for
precautionary measure.
 GS1/GS2 and GS3/GS4 to be positioned in this way.
Tools : Walkie-Talkie, Scotch bar, shovel, pocking rod etc.
PPEs : Safety helmet, shoes, goggles, gloves, FR jacket etc.
5 Selection of GS & Safety:- Control room Process: -
VS at PLC for  Monitor the HMI screen carefully, /PLC operator.  Before starting the desire GS & VS with coke circuit In
starting Coke electrical equipment’s and electric AUTO mode proper selection to be done in PLC.
Circuit in AUTO panels.  GS & VS with Path selection to be done by selecting
mode Environment- individual equipment in the circuit as per required as
 Noise of Running machine and K1/K2, K3/K4, GS1/GS2, K9/K10, GS3/GS4, FG7, K11/K12,
electrical power control panels. K13/J8C4.
 Fly/fine dust.
Quality:- Tools : Walkie-Talkie, Scotch bar, shovel, pocking rod etc.
 Safety training must be given PPEs : Safety helmet, shoes, goggles, gloves, FR jacket etc.
about the job.
PREPARED BY APPROVED BY
NAME L N GHOSH K C BARIK N P MISHRA
DESIGNATION OST, CHP (OPERATION) OST, CSP (OPERATION) AGM ( CO & BPP )

SIGNATURE
 STANDARD OPERATING PROCEDURE
SOP NO TSNINL/CO/CSP/OPN/ 004 Effective Date 01.11.22 Revision No 00
SOP OPERATION OF GRIZZLY SCREEN AND VIBRATING SCREEN Section Coke Shorting Plant (CSP)
STEP
DESCRIPTION ASSOCIATED/REQUIREMENT/ RESPONSIBILITY
DEPARTMENT COKE
ACTIVITY OVEN & BY PRODUCT PLANT, NINL
(WHAT) Page 1 toTACKLES
PROCESS /TOOLS& 7 /PPEs (HOW)
NO SAFETY/HAZARD REMARKS
(WHO)

6 Starting the Safety:- Control room  The selected path of coke circuit to be started from PLC in  Before
Coke Circuit from  Ensure all men and tools & tackles operator, Site ‘AUTO’ mode after communicated to the site starting the
PLC and running to be removed from working site. attendants/oper attendants / operators through walkie-talkie / intercom. belt,
desire GS & VS  Monitor the HMI screen carefully, ators and communic
 Then desire GS & VS will start with entire circuit from
ate to all
with the entire awareness and proper operation shift lower end (discharge end) to higher end (receiving end)
area
circuit. communication, electrical I/C . sequentially one by one. conveyor
equipment’s and electric panels  Site operators of GS & VS should be communicated to attendants
Environment- Control Room operator (PLC) properly through walkie- about the
 Noise of Running machine and talkie. belt
electrical power control panels.  If any abnormality/problem arise in Grizzly Screen (GS) / starting,
Quality:- Vibrating Screen (VS) or require to sudden stop/re-start also check
 Safety training must be given the Circuit, all are to be immediately communicated to all whether
about the job. area operators, RMHS & CDCP control Room and any agency
is involved
operation shift I/C.
in
Tools: PA system, Walkie Talkie.
maintenan
PPEs:- : Safety helmet, shoes, goggles, gloves, FR jacket, etc.
ce work or
not.

7 Stopping the GS Safety:- All site Process: -

& VS with The  To be ensured that the all operator/ and  RMHS & CDCP control Room to be informed before
running coke conveyor made empty before Control room stopping the Circuit.
PREPARED BY APPROVED BY
NAME L N GHOSH K C BARIK N P MISHRA
DESIGNATION OST, CHP (OPERATION) OST, CSP (OPERATION) AGM ( CO & BPP )

SIGNATURE
 STANDARD OPERATING PROCEDURE
SOP NO TSNINL/CO/CSP/OPN/ 004 Effective Date 01.11.22 Revision No 00
SOP OPERATION OF GRIZZLY SCREEN AND VIBRATING SCREEN Section Coke Shorting Plant (CSP)
STEP
DESCRIPTION ASSOCIATED/REQUIREMENT/ RESPONSIBILITY
DEPARTMENT COKE
ACTIVITY OVEN & BY PRODUCT PLANT, NINL
(WHAT) Page 1 toTACKLES
PROCESS /TOOLS& 7 /PPEs (HOW)
NO SAFETY/HAZARD REMARKS
(WHO)

circuit From PLC. stopping the circuit. (PLC) operator.  All area/site operators to be communicated also before
Environment- stopping the circuit.
 Noise of Running machine and  To be ensured that all the GS, VS and conveyor made
electrical power control panels. empty before stopping the circuit.
Quality:-  For stopping the GS & VS with the entire circuit from PLC,
 Safety training must be given selected path to be made in ‘AUTO’ mode and pressed
about the job. the stop button. Then every conveyor, GS & VS starting
from lower (receiving) end to higher (discharge) end will
stop sequentially one by one.
Tools : PA system, Walkie Talkie.
PPEs : Safety helmet, shoes, goggles, gloves, FR jacket, etc.
8 Return the Work Safety: Shift I/C and Process :
Permit.  Ensure all tools & tackles to be Agency  To be ensured that after completion of the daily work all
removed from working site. supervisor. tools & tackles to be removed from working site.
 Then work permit to be returned as per norm.
Environment: Tools & Tackles : Spade, pocking rod, crow bar, shovel etc..
Quality: PPEs : Safety helmet, shoes, goggles, gloves, FR jacket,
gum boot etc.

PREPARED BY APPROVED BY
NAME L N GHOSH K C BARIK N P MISHRA
DESIGNATION OST, CHP (OPERATION) OST, CSP (OPERATION) AGM ( CO & BPP )

SIGNATURE