Molub-Alloy 860/460-2 ES

High-performance grease

Description
Castrol Molub-Alloy™ 860 ES greases are high-performance multi-service lithium greases formulated from premium
petroleum base oils, lubricating solids and a combination of corrosion inhibitors specifically chosen for protection against
corrosive process waters. These are designed to extend the service life of bearings in heavy-duty applications and at
elevated temperatures. Molub-Alloy 860 ES greases provide an appropriate oil film for applications at slower to moderate
speeds, higher loads, and/or higher temperatures sustained for longer periods of time.

The load-carrying and anti-wear capabilities of Molub-Alloy 860 ES greases exceeds conventional complex greases. High-
performance is the result of chemical additives working synergistically with select Molub-Alloy lubricating solids which are
dispersed uniformly throughout the grease. The lubricating solids offer their greatest benefit at slow speeds or when
bearings endure heavy loads and shocks. Solids also protect newly machined bearing surfaces during the critical period
of 'running in'. Good bearing surfaces are essential for long service life.

Application
Molub-Alloy 860/460 ES greases should be used when loads are heavy, temperatures are elevated (up to 204ºC/400ºF)
and speeds are slow, such applications include anti-friction bearings, bushings, sheaves and couplings.

Primary industry, including steel - use Molub-Alloy 860 ES greases near hot ingots, soaking pits and reheat furnaces to
lubricate pit cover carriages, mill stand screws, slipper couplings, roll bearings, manipulators and guide rolls for
continuous casters.

Paper Industry - on paper machines, use Molub-Alloy 860 ES greases on the 'wet end' couch, suction, and press roll
bearings where water wash, corrosive process waters and high temperatures are present.

Mining, construction, onshore drilling and offshore installations where heavily loaded slow speed applications subjected
to shock loading in extreme environments.

Features and Benefits

Excellent friction reduction characteristics due to Molub-Alloy solid lubricants - easier start-up, reduced heat and
reduced energy leading to longer bearing life.
Exceptional water resistance - coating film stays on the surface even in the presence of water, even when exposed
to the action of hot and chemically active process water.
Excellent EP and anti-wear properties - protects equipment against extreme/shock loading and helps minimise
bearing component wear and hence extends equipment life.
Excellent mechanical stability and adhesion - grease keeps its consistency in service ensuring long-term
protection and reduced consumption as film stays between lubricated surfaces.
Outstanding oxidation/thermal stability and high dropping point - provides reliable performance and extended
lubricant life in high-temperature applications.
Formulated to address environmental concerns - it is free of antimony, barium, lead and zinc.

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 Additional Information
At temperatures above 121ºC/250ºF, regular reapplications of 860 ES must be considered.
At temperatures near 177ºC/350ºF, weekly reapplications of 860 ES are suggested.
For continuous service near 204ºC/400ºF, reapply 860 ES daily or once every shift.

Molub-Alloy 860 ES greases have been used above 232ºC/450ºF. However, frequent reapplication of grease is necessary
to prevent deterioration of the petroleum base oil. Reapply before the grease in the bearing stiffens.

In order to minimise potential incompatibilities when converting to a new grease, all previous lubricant should be removed
as much as possible prior to operation. During initial operation, relubrication intervals should be monitored closely to
ensure all previous lubricant is purged.

Technical Data
Molub-Alloy 860/460-
Name Method Units
2 ES

Appearance Visual Dark grey

Thickener Lithium complex

Base Oil Mineral oil

NLGI Grade 2

Density @ 20ºC ASTM D1475 g/ml 0.896

ISO 2137 / ASTM

Worked Penetration, 60 Strokes @ 25ºC 1/10 mm 265 - 295
D217

ISO 2176 / ASTM

Dropping point ºC 260+
D2265

ISO 3104 / ASTM

Base Oil Viscosity @ 40ºC mm²/s 460
D445

ISO 3104 / ASTM

Base Oil Viscosity @ 100ºC mm²/s 28.5
D445

ISO 2592 / ASTM

Base Oil Flash Point ºC 232
D92

ISO 3016 / ASTM

Base Oil Pour Point ºC -1.2
D97

Rust Test, 48 hrs @ 52ºC ASTM D1743 Rating Pass

ISO 11007 / ASTM

Corrosion Protection (SKF Emcor) Rating 0/0
D6138

ISO 2160 / ASTM

Copper Corrosion, 24 hrs, 100ºC Rating 1b
D4048

Four Ball EP Test Load Wear Index ASTM D2596 kg 60

Four Ball EP Weld Load ASTM D2596 kg 500

Four Ball Wear Test (1 hr, 40 kg, 1200 rpm, 75ºC),

ASTM D2266 mm 0.5
Scar Diameter

ASTM D2509 / IP
Timken EP Test, OK Load kg/lbs 27/60
326

%
Roll Stability, 2 hrs, 25ºC, Penetration Change ASTM D1831 10
change

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 Molub-Alloy 860/460-
Name Method Units
2 ES

Water Washout, 79ºC ASTM D1264 % loss 4

DIN Classification DIN 51502 KPF 2 N-20

ISO Classification ISO 6743/9 L-XBDHB-2

The above figures are typical of those obtained with normal production tolerance and do not constitute a specification.

Care and Handling

Avoid prolonged or repeated contact with skin. Wash thoroughly after handling.

Packaging and Storage

All packages should be stored under cover. Where outside storage is unavoidable drums should be laid horizontally to
avoid the possible ingress of water and the obliteration of drum markings. Products should not be stored above 600C,
exposed to hot sun or freezing conditions.

Molub-Alloy 860/460-2 ES
25 Jan 2013
Castrol, the Castrol logo and related marks are trademarks of Castrol Limited, used under licence.

This data sheet and the information it contains is believed to be accurate as of the date of printing. However, no warranty or representation, express or implied, is
made as to its accuracy or completeness. Data provided is based on standard tests under laboratory conditions and is given as a guide only. Users are advised
to ensure that they refer to the latest version of this data sheet. It is the responsibility of the user to evaluate and use products safely, to assess suitability for the
intended application and to comply with all applicable laws and regulations. Material Safety Data Sheets are available for all our products and should be
consulted for appropriate information regarding storage, safe handling, and disposal of the product. No responsibility is taken by either BP plc or its subsidiaries
for any damage or injury resulting from abnormal use of the material, from any failure to adhere to recommendations, or from hazards inherent in the nature of the
material. All products, services and information supplied are provided under our standard conditions of sale. You should consult our local representative if you
require any further information.

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www.castrol.com/offshore
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