Rev.

No - 4
Rev. Date - June. 30. 2018
A Company that creates a happy and
comfortable future HUSTEEL

We will be the company that grows with customers by providing better quality products and more
services.

With the spirit of Quality and Customer satisfaction, Husteel has grown with pride as a company
specialized in manufacturing steel pipes

In order to meet various needs of our customers, we produced our products with the best
technology and the latest facilities to satisfy our customers.

In April 1995, we introduced the 24 ERW Mill in Daebul plant to produce large-diameter steel
pipes. In February 2005, we introduced the FFX-mill, which is the most advanced steel making
facility in Korea, to Dangjin plant.

In December 2012, we introduced high-strength-heavy-wall facility which can produce 18mm wall
at 8 ERW mill with excellent weldability and appearance to replace the seamless pipe.

Based on these latest production facilities and the highest level of technical expertise, we have
grown into a world-class steel pipe maker with solid financial structure and annual production
capacity of 1 million tons of ERW pipes. In March 2015, We acquired Daegu plant, which is
equipped with STS manufacturing facilities, and expanded our business area to STS steel pipes,
thus making a second leap towards higher ideals.

Husteel, who grew up with the affection of customers, will become the world's leading company
through the vision of Global Pipe Leader with U . We look forward to your continued
encouragement and support to our new step forward.

Hoon Park, CEO of HUSTEEL Co., Ltd.

CONTENTS
04 COMPANY PROFILE
Air view
Address
Brief History
Board of Directors
Capital
Plant Sites
Personnel Status
Bank References
Organization
Overseas Customers
Domestic Customers
Sales Record
Statement of Supply Experience on Tender Base
Affiliated Company
Overseas Joint-Venture Company

18 PRODUCTS
Descriptions
Main Products & Available Specification
List of Specification
Product List
Size Availablilty

31 QUALITY ASSURANCE SYSTEM

Quality Assurance System
Certification Achievements

40 MANUFACTURING PROCESS
Manufacturing Process
Ordinary Pipes & Tubes
API 5L, 5CT Pipes(Line Pipe / Casing & Tubing)
API 5CT Pipe(Quenching & Tempering)

46 FACILITIES
Manufacturing Facilities & Capacity
Testing & Inspection Equipments

51 SUPERIORITY OF OUR COMPANY FACILITY

FFX-MIII
Quenching & Tempering Line
Carbon Steel Boiler and Heat Exchanger Tubes
Company Profile
Air view
Address
Brief History
Board of Directors
Capital
Plant Sites
Personnel Status
Bank References
Organization
Overseas Customers
Domestic Customers
Sales Record
Statement of Supply Experience on Tender Base
Affiliated Company
Overseas Joint-Venture Company
 Company Profile
Air view

Prequalification Statements 5
 Company Profile
Address

Address
Shinan B/D 14/15F, Daechi-Dong, 512, Teheran-Ro, Kangnam-Gu, Seoul, Korea
Tel 82-2-828-9000 Fax 82-2-828-9100

Address
131, Bugokgongdan-Ro, Songak-Eup, Dangjin-Si, Chungcheongnam-Do, Korea
Tel 82-41-350-8060 Fax 82-41-357-4625

Address
150, Daebulsandan 3-Ro, Samho-Eup, Yeongam-Gun. Jeollanam-Do, Korea
Tel 82-61-4601-150 Fax 82-61-4601-119

Address
38, Dalseong 2Cha 2-Ro, Guji-Myeon, Dalseong-Gun, Daegu, Korea
Tel 82-70-4351-7089 Fax 82-70-4032-2322

Company Website
http://www.husteel.com

Contact Preson
Head Office : richard@husteel.com
Dangjin Plant : bigstar@husteel.com
Daebul Plant : lsg486@husteel.com
Daegu Plant : dhkang@husteel.com

Prequalification Statements 6
 Company Profile
Brief History

Apr. 1967 Established Korea Steel Pipe Co., Ltd.

Jul. 1967 Approved to use Korean Industrial Std. Mark (KS)
Oct. 1974 Commenced Operation of Inchon Factory
Dec. 1977 Approved to use Korean Register of shipping Monogram (KR)
Mar. 1978 Approved to use offcial Monogram of American Petroleum Institute (API)
Jun. 1980 Established a Joint-Venture Company in Saudi Arabia.
Dec. 1982 Approved to use of Underwriters Laboratories (UL) Label
Jan. 1986 Approved to use Japanese Industrial Std. Mark (JIS)
Mar. 1995 Commenced Operation of Daebul Plant in Mokpo
Jul. 1995 Acquirement of ISO 9001, Quality Assurance System
Dec. 1995 The name of Company changed from Korea Steel Pipe Co,. Ltd.
to SHINHO STEEL CO., LTD.
Nov. 1996 Approved as ARAMCO VENDOR
Jan. 1998 Approved to use Det Norske of Shipping Monogram(DNV)
Approved to use Lloyd's Register of Shipping Monogram(LR)
May. 1999 Approved to use Germanischer Lloyd of Shipping Monogram(GL)
Jun. 1999 Acquirement of ISO 14001 Environmental Management System
Mar. 2002 The name of Company changed from SHINHO STEEL CO., LTD
to HUSTEEL CO,. LTD.
Dec. 2004 Selected as the most quality of 2004 KPQI in Steel Pipe Product Category by KMA.
Mar. 2005 Approved to use Bureau Veritas of Shipping Monogram(BV)
Aug. 2005 Approved to use Nippon Kaiji Kyokai of Shipping Monogram(NK)
Oct. 2005 Acquirement of Certification of Approval ISO 9001, Quality Management System
include Annex I paragraph 4.3 of the P.E.D
May. 2007 Approved to use Silvia Aimondo of shipping Monogram(RINA)
Aug. 2007 Approved as SHELL VENDOR
Nov. 2007 Won one hundred million U.S. dollar Award
May. 2008 QT Equipment installation
Nov. 2009 Acquirement of ISO/TS 16949 Quality Management System
Dec. 2012 Won two hundred million U.S. dollar Award
Dec. 2012 Introduced High strength steel tube manufacturing facilities
Jan. 2013 Completion of No.6 tube Mill in Dangjin
Apr. 2014 Founded affiliated R&D Center
Mar. 2015 Acquired the Stainless steel pipe Plant in Daegu and begun its operation
Nov. 2015 Completion of No.7 tube Mill in Dangjin (OCTG Tubing exclusive Line)
Apr. 2017 The 50th Anniversary of foundation
Jan. 2018 Approved to use China Classification Society of Shipping Monogram (CCS)
Feb. 2018 Established HUSTEEL CANADA CO. LTD.

Prequalification Statements 7
 Company Profile
Board of Directors

Hoon Park

General Distribution Direct Overseas Plant

Management and Sales Sales Sales Manager

Prequalification Statements 8
 Company Profile
Capital (As of May 2018)
Authorized Capital KRW 80,000 Million (USD 74 Million)
Paid up Capital KRW 35,500 Million (USD 33 Million)

Plant Sites

Dangjin Plant Daebul Plant Daegu Plant

Total site 167,535m2 168,573m2 13,078m2

Building area 105,740m2 37,209m2 9,485m2

Personnel Status (As of May 2018)

Head quarter Dangjin-Plant Daebul-Plant Daegu-Plant Total

Administrators & Engineers 95 56 20 8 179

Technicians - 303 58 - 361

Others 13 68 1 - 82

Total 108 427 79 8 622

Bank References

Bank Address Website

KEB Hana Bank 22, Jong-ro, Jongno-gu, Seoul, Korea https://www.kebhana.com

KB Kookmin Bank 181, Bangbae-ro, Seocho-gu, Seoul, Korea https://www.kbstar.com

KDB Bank 97, Uisadang-daero, Youngdeungpo-gu, Seoul, Korea https://www.kdb.co.kr

Prequalification Statements 9
 Company Profile
Organization

Representative Director

Strategy Business Team

Planning Div. Planning / General Affairs

Head
Office Information Technology

Sales Planning

Financial Div. Finance

Purchasing Div. Procurement

Overseas Sales 1 team

Overseas Sales Div. Overseas Sales 2 team

Distribution and Sales Team

Domestic Sales Div. Direct Sales Team

Production Div. Production 1 Team

Dangjin
Plant Production 2 Team
M
a Technical Research Center R & D Team
n
TPM Office
a
g
Maintenance Management Div. Mechanical Part
e
m Electrical Part
e
n Safety Environment Div. Safety Environment Team
t
Production Support Div. Labor Management Part
R
e Material Control Part
p
r Quality Assurance Div.
e
s Production Div. Production Part
e Daebul
n Plant Production Control Part
t
Maintenance Part
a
t
Production Support Div. Labor Management Part
i
v Material Control Part
e
Safety Environment Office

Quality Assurance Div.

Prequalification Statements 10
 Company Profile
Overseas Customers
COUNTRY CLIENT SPECIFICATION
MALAYSIA DIALOG API 5L Gr B
VIETNAM VIETSOVPETRO API 5L Gr B & X52 PSL2
INDIA BECHTEL API 5L Gr B
CHINA CNOOC API 5L X52, X56, X60, X65
INDIA GAIL API 5L X60
BANGLADESH GTCL API 5L X60 PSL1 & 2
MYANMAR MOGE API 5L X42 PSL2
INDONESIA PGN API 5L Gr B
THAILAND PTT NGD API 5L Gr B
INDONESIA PERTAMINA API 5L X46
VIETNAM PC VIETNAM API 5L X65 PSL2
INDIA RELIANCE API 5L Gr B
SINGAPORE SHINRYO API 5L Gr B
BANGLADESH TITAS API 5L Gr B
SOUDI ARABIA ARAMCO APL 5L Gr B
AUSTRALIA BECHTEL AS/NZS 1163
AUSTRALIA APA APL 5L X52 L2
U.A.E BECHTEL API 5L Gr B
U.A.E ENOC APL 5L Gr B L2 & X52 L2
U.A.E GASCO API 5L X60 L2
EGYPT NATGAS APL 5L Gr B
EGYPT SUCO API 5L X65 PSL2
IRAN NIGC API 5L X60 L2
OMAN OCCIDENTAL API 5L Gr B & X65 L2
OMAN PDO API 5L X42 ~ X65 L2
IRAQ SRC API 5L Gr B
NEW ZEALAND TODD ENERGY API 5L X46 L2
KUWAIT KOC APL 5L X52 L2
CHILE BECHTEL API 5L Gr B
MEXICO PLESA ASTM A500 Gr B
PERU BECHTEL API 5L Gr B
JAPAN HITACHI JIS G 3454 STPG-370
JAPAN MITSUBISHI JIS C 8305
CANADA Husky Energy API 5L X60 L2
CANADA Shell Canada API 5L X52 L2
CANADA Sask Energy API 5L X60 L2
CANADA Keyera API 5L X52 L2
CANADA Tidewater API 5L X70 L2
USA Fairway Energy API 5L X70 L2
USA WILLIAMS API 5L X65 L2
USA Noble Energy API 5L X52 L2
USA ConocoPhillps API 5L X52 L2

Prequalification Statements 11
 Company Profile
Domestic Customers
City Construction Co., Ltd. Samsung Heavy Industries Co., Ltd.
Daebo E&C Co., Ltd. Seohee Construction Co., Ltd.
Daehan Oil Pipeline Corp. SERVEONE Co., Ltd.
Daelim Industrial Co., Ltd. Shindongah Construction Co., Ltd.
Daewoo E&C Co., Ltd. SK E&C Co., Ltd.
Dongah Construction Industries Co., Ltd. SK E&S Co., Ltd.
Dongyang E&C Co., Ltd. SK Energy Co., Ltd.
Doosan E&C Co., Ltd. S-OIL Corp.
Doosan Heavy Industries & Construction Co., Ltd. Ssangyong E&C Co., Ltd.
DSEC Co., Ltd. STX Corp.
ETEC E&C Ltd. STX Heavy Industries Co., Ltd.
GS Caltex Corp. Taeyoung E&C Co., Ltd.
GS E&C Corp.
GS Neotek Co., Ltd.
Halla Corp.
Halla Energy & Environment Co., Ltd.
Hanjin Heavy Industries & Construction Co., Ltd.
Hansol EME Co., Ltd.
Hanwha E&C Corp.
Hyundai Asan Co., Ltd.
Hyundai E&C Co., Ltd.
Hyundai Engineering Co., Ltd.
Hyundai Heavy Industries Co., Ltd.
Hyundai Oilbank Co., Ltd.
Hyundai Samho Heavy Industries Co., Ltd.
Ilsung Construction Co., Ltd.
KCC E&C Co., Ltd.
Kolonglobal Corp.
Korea District Heating Corp.
Korea Gas Corp.
KR Corporation Co., Ltd.
Kukdong E&C Co., Ltd.
LG CHEM Ltd.
Lotte E&C Co., Ltd.
Lotte Fine Chemical Corp.
OCI Company Ltd.
Posco Daewoo Corp.
Posco E&C Co., Ltd.
Samsung C&T Co., Ltd.
Samsung Engineering Co., Ltd.

Prequalification Statements 12
 Company Profile
Sales Record

UNIT Quantity : M/T, Amount : USD one thousand

Export Domestic
Year Total Quantity
Quantity Amount Quantity Amount
2003 115,114 50,256 279,172 140,177 394,286
2004 112,553 74,173 282,834 197,548 395,387
2005 112,182 95,893 259,497 218,715 371,679
2006 139,527 113,893 287,739 240,618 427,266
2007 149,440 138,216 297,348 267,505 446,788
2008 185,568 237,116 295,750 304,003 481,318
2009 73,213 65,351 243,521 206,200 316,734
2010 145,284 134,196 280,385 295,271 425,669
2011 173,938 169,120 266,615 294,064 440,553
2012 254,507 275,307 255,985 263,115 510,492
2013 321,545 292,344 204,733 192,165 526,278
2014 377,044 329,737 210,565 189,253 587,609
2015 190,138 144,592 215,274 181,021 405,412
2016 238,877 150,806 243,650 202,425 482,527
2017 422,848 344,128 255,839 251,908 678,687

Prequalification Statements 13
 Company Profile
Statement of Supply Experience on Tender Base
No. Client Spec. Size Q ty(M/T) Country Year Remark
1 PGN X-46 16 8,000 INDONESIA 1995
2 SSGC X-42 16 2,800 PAKISTAN 1995
3 R&R X-70 24 2,200 CANADA 1996
4 PTT NGD GR.B 16 1,100 THAILAND 1997
5 CNOOC X-52 14 18,000 CHINA 1997 OFFSHORE
6 SSGC X-42 18 4,200 PAKISTAN 1997
7 CNOOC X-52 24 10,000 CHINA 1997 OFFSHORE
8 BECHTEL GR.B 16 3,000 INDIA 1998
9 PERTAMINA X-46 16 8,000 INDONESIA 1998
10 GUJARAT X-60 18 9,800 INDIA 1998
11 GTCL X-60 24 7,300 BANGLADESH 1998
12 CADERAYTA X-60 24 18,000 MEXICO 1998 NACE MR0175
13 RELIANCE GR.B 24 3,000 INDIA 1998
14 SONACOL X-56 16 6,700 CHILE 1998 FBE COATED
15 TITAS GR.B 16 1,400 BANGLADESH 1998
16 DOPCO X-65 20 4,800 KOREA 1998 OFFSHORE
17 GAIL X-60 12 17,000 INDIA 1999
18 CADERAYTA X-60 24 10,000 MEXICO 1999 NACE MR0175
19 WAHA X-52 24 18,000 LIBYA 1999 PE COATED
20 MOGE X-42 14 11,000 MYANMAR 1999
21 NATGAS GR.B 24 1,000 EGYPT 1999
22 RECOPE X-52 12 1,600 COSTA RICA 2001
10 10,000
23 GAIL X-60 INDIA 2002
12 18,000
24 KNOC X65 14 1,000 KOREA 2002 OFFSHORE
25 PDO X-60 12 1,000 OMAN 2002
8 640
26 PDO X-42 OMAN 2002
12 1,500
27 WILLIAMS X-65 20 9,800 USA 2002 OFFSHORE
28 KNOC X65 14 1,000 KOREA 2003 OFFSHORE
29 ECOGAS X-65 20 2,800 COLOMBIA 2003
30 CNOOC X-60 14 9,800 CHINA 2003 OFFSHORE
X-65 16 8,000 3-Layer
31 OCCIDENTAL OMAN 2003
X-60 12 3,000 Coating
32 ARAMCO 5L-B 24 1,000 Saudi Arabia 2003
OFFSHORE
33 CNOOC X-65 14 4,200 CHINA 2003
15.9MM
X-56 12 3,100
X-65 12 500
34 CNOOC CHINA 2004 OFFSHORE
X-52 18 4,000
X-60 10 1,000
35 SHINRYO. 5L-B 2 ~ 20 4,200 SINGAPORE 2004 Changi Airport
36 NIGC X-60 24 13,300 IRAN 2004

Prequalification Statements 14
 Company Profile
No. Client Spec. Size Q ty(M/T) Country Year Remark
37 OCCIDENTAL 5L-B 16 1,800 OMAN 2005 3-Layer Coating
38 OCCIDENTAL X-65 18 2,600 OMAN 2006 Sour Service
39 GASCO / BECHTEL X-52 16 5,200 U.A.E(Abu Dhabi) 2006
40 OCCIDENTAL API X-65 L2 16 3,525 OMAN 2006 NACEMR-0175
41 PDO API X-42 L2 12 1,070 OMAN 2006
42 OCCIDENTAL X-65 L2 14 2,200 OMAN 2007 SOURSERVICE
43 NEXUS X-65 12 1,353 AUSTRALIA 2007 SourOff-shore
44 GTCL X-60 L2 12 3,300 BANGLADESH 2008
45 PDO X-65 L2 12 2,200 OMAN 2008 SOUR SERVICE
46 SUCO X-65 L2 16 5,000 EGYPT 2008 OFF-Shore
47 SYNCRUDE X-70 L2 24 1,252 CANADA 2008 Oil Sand
48 SRC 5L Gr.B 24 2,500 IRAQ 2009 W/3LPE
49 PC Vietnam X-65 L2 6 , 10 1,700 Vietnam 2009 Off-shore
50 KNPC 5L-B L2 6 ~ 20 550 Kuwait 2009
51 PDO L415(X60) 10 1,000 Oman 2010 Sour service
52 KOGAS X-65 20 30,000 Korea 2010
53 VOPAK 5L-B L2 2 ~ 24 2,900 Netherlands 2010
54 RECOPE X-42 L1 6 ~ 20 600 Costa Rica 2010
55 SYNCRUDE 5L-B L1 24 1,500 Canada 2010 Oil Sand
56 GASCO X-60 L2 4 450 U.A.E 2011 Sour service
57 Pertamina X-52 L2 6 ~ 10 1,132 Indonesia 2011
58 RWE X-65 L2 6 ~8 4,126 Egypt 2012
X-52 L2 16 ~ 24 4,650
59 ENOC UAE 2012
5L-B L2 4 ~ 24 575
60 Todd Energy X-42 & 46 L2 6 ~ 12 1,544 New Zealand 2012 W/ 3LPE
Sadara 5L-B/53-B 1 ~ 24 10,320 KSA 2012~2013
61
Bechtel AS1163 C350 14 ~ 24 51,000 Australia 2012~2013
62 Bechtel 5L-B/53-B 3 ~ 20 640 CHILE 2013
Bechtel 5L-B/53-B 18 ~ 24 310 PERU 2013
63
S&BI 5L-X52 L2 14 1,455 USA 2013
64 Dialog 5L Gr.B L2 8 ~ 24 2,655 Malaysia 2013
A500-B 300mm~400mm
65 Saudi Binladin 5,800 KSA 2013
A53-B 4 ~ 10
66 Bechtel SA 214 1 ~ 1.5 2,200 Australia 2013
67 SCOP 5L-B L2 6 ~ 12 2,200 Iraq 2014
68 Gas Sayago X-65 L2 20 2,000 Uruguay 2014
69 PGN X46 PSL2 16 1,043 Indonesia 2014 W/ 3LPE
70 Roy hills 5L-B PSL1 18 1,350 Australia 2014
71 PULAU SERAYA 5L-B L1 12 ~ 24 1,343 Singapore 2014
72 OPC X-42,52,60 8 ~ 14 1,900 IRAQ 2014
73 ORIGIN ENERGY X-52, 65 2 ,8 2,300 AUSTRALIA 2015 SOUR(SSCC)
74 PDO X-52MS L2 6 3,900 OMAN 2015 SOUR(HIC)
75 ATCO Gas Gr.359 CatIISS M5C 20 515 Canada 2015
76 ATCO Gas Gr.359 CatIISS M5C 16 ~ 24 2,450 Canada 2016

Prequalification Statements 15
 Company Profile
No. Client Spec. Size Q ty(M/T) Country Year Remark
77 SemCAMS Gr.359 CatIISS M18C 10 560 Canada 2016 HIC & SSC

78 Fairway Partners X70M PSL2 24 12,547 USA 2016

79 Sask Energy Gr.359 CatIISS M18C 16 660 Canada 2016

80 ConocoPhillips X-52/60M L2 12 /16 1,960 USA 2016

81 PDO X-60MS L2 6 800 OMAN 2016 SOUR(HIC)

82 Ministry of Culture STK 500 8 ~ 24 900 Taiwan 2016

83 Gaz Metro Gr.359 CatIISS M18C 8 1,250 Canada 2016

84 Sask Energy Gr.359 CatIISS M18C 16 1,500 Canada 2016

85 Dialog 5L Gr.B L1 8 ~ 24 1,536 Malaysia 2016

86 CB & I SA214 1 ~2 1,537 UAE 2016

87 Dialog 5L Gr.B L1 8 ~ 24 1,402 Malaysia 2016

88 PTT X42 PSL1 12 399 Thailand 2016 W/ 3LPE

89 Vietsovpetro 5LB/X52 L2 1-1/4 ~ 14 582 Vietnam 2016

90 Jupiter Resources Gr.359 CatIISS M45C 4 ~ 16 2,135 Canada 2016

Gr.359 CatII Subsidiary of

91 XTO Energy 6 250 Canada 2016
SS M18C Exxon Mobil

92 PDO X60M PSL2 6 850 OMAN 2016 SOUR(HIC)

93 Portland International Airport A252 Gr.3 12 1,315 Canada 2016

94 Texas Pipe X-52 PSL2 12 2000 USA 2017

95 APA X-52 PSL2 6 4,859 Australia 2017 W/ 3LPE

96 Todd Energy X-52 PSL2 6 ~ 10 433 Australia 2017

97 ENPPI 5LB/53B 2 ~ 14 275 Egypt 2017

98 KNPC A53B 8 ~14 828 Kuwait 2017

99 PTT 5LB/X42 L1 12 378 Thailand 2017 W/ 3LPE

100 CNRL X52 M29C 16" 1,000 Canada 2017

101 Nova Chemical X52 M30C 12 320 Canada 2017

102 Sask Energy X52 M18C 12 1,473 Canada 2017

103 Shell Canada X52 M5C 6 150 Canada 2017

X60 M18C,
104 Husky Energy 12 1,633 Canada 2018 28,422M
M45C

Prequalification Statements 16
 Company Profile
Affiliated Company

Address
2222 Green House Rd Suite 500 Houston, TX, 77084
Tel 1-281-497-6783 Fax 1-281-497-6781
E-mail: Arnold@husteelusa.com

Address
Suite 657-409 Granville Street, Vancouver, BC, Canada.
Tel 1-778-737-6833 Fax 1-778-737-6834
E-mail: kobe@husteelcanada.com

Overseas Joint - Venture Company

SAUDI STEEL PIPE COMPANY

SAUDI STEEL PIPE COMPANY, was established in June 1980 Dammam, Saudi Arabia, as the first
Joint Venture Company between Korea and Saudi Arabia, producing E.R.W Steel pipe which is
operated under assistance of management of HUSTEEL CO., Ltd.
The Company s annual production capacity now reaches to 340,000 M/T

ADDRESS: P. O. Box 11680 Dammam 31463 Kingdom of Saudi Arabia

TEL: 001-966-3-812-2222

Prequalification Statements 17
Products
Descriptions
Main Products & Available Specification
List of Specification
Product List
Size Availablilty
 Descriptions

Black & Galvanized Pipes General & Mechanical Structure

Threaded & Coupled Pipes Round, Square & Rectangulars
Fence Tube

Products
High tensile strength steel tubes
Line Pipe
Casing & Tubing
Gas Pipe Exterior and interior coating of zinc galvanized
Pressure Service
Boiler & Heat Exchanger Tubes
Water-Well Casing For foundation of construction

Prequalification Statements 19
 Main Products & Available Specification

Spec. No. Symbol & Grade Designation

G 3452 (D 3507) SGP (SPP) Carbon Steel Pipes for Ordinary Piping

G 3454 (D 3562) STPG (SPPS) Carbon Steel Pipes for Pressure Service

Products
G 3461 (D 3563) STB (STBH) Carbon Steel Tubes for Boiler & Heat Exchanger

G 3444 (D 3566) STK (SGT) Carbon Steel Tubes for General Structural Purpose

JIS(KS) G 3445 (D 3517) STKM (STKM) Carbon Steel Tubes for Machines Structural Purpose

G 3466 (D 3568) STKR (SRT) Carbon Steel Square Pipes for General Structural Purpose

C 8305 (C 8401) - Rigid Steel Conduits

(D 3631) (SPPG) Carbon Steel Pipes for Fuel Gas Piping

A 5525 (F 4602) (STP) Steel Pipe Piles

Prequalification Statements 20
Standard Specification Grade Designations
A53 A, B Pipe for General Purposes
A135 A, B Pipe for Conveying Liquid, Gas or Vapor
A178 A, C, D Pipe for Boiler and Superheater
A214 - Pipe for Heat-exchanger
ASTM A252 1, 2, 3 Steel Pipe Piles
A500 A, B, C, D Steel Tubes for Structural Purposes
A513 MT1010-MTX1020 Steel Tubes for Mechanical Tubing
A589 Type , , , Steel Water-Well Pipe
A795 A, B Steel Pipe for Fire Protection Use

Products
L 175 (A25)
L 210 (A)
A 245 (B)
L 290 (X42)
5L L 320 (X46)
API (PSL 1, L 360 (X52) Line Pipe
PSL 2) L 390 (X56)
L 415 (X60)
L 450 (X65)
L 485 (X70)
L 555 (X80)
H-40, J-55, K-55, N-80(1, Q),
5CT Casing and Tubing
R95, L-80(1), P-110
1139 - Metal Scaffolding
1387 CLASS-A1 Steel Tubes Suitable for Pipe Thread(BS21)
10255 M, H, L, L1, L2 Steel Tubes Suitable for Pipe Thread(EN 10226-1)
3059 320 Steel Tubes for use in boiler and superheaters
BS 3601 ERW 320, 360, 430 Steel Pipes for Pressure Purpose
3606 Gr, 320, 440 Steel Tubes for Heat Exchangers
4360 43(C,D,EE), 50(C,D,EE), 55(C,EE,F) Weldable Structural Steel Hollow Sections
Steel Tubes for Mechanical, Structural
6323 ERW 1, 2, 3, 4, 5
and General Engineering Purpose
6363 34/26, 43/36, 50/45 Welded cold formed Structural Steel Hollow Sections
ANSI C80.1 - Rigid Steel Conduit
UL 6 - Rigid Metal Conduit
241
290
359
386
414
CSA Z 245.1 448 Steel pipe
483
550
620
692
825

Prequalification Statements 21
 List of Specification

Chemical Composition Mechanical

Standard Requirements(%, Max) Properties(Min)
Application Remarks
Specification T.S Y.S
C Si Mn P S E(%)
(MPa) (MPa)
Carbon Flattening Test
JIS
SGP Steel Pipes - - - 290 Bending Test

Products
G 3452 0.040 0.040 - 30
(SPP) for Ordinary (0.28) (0.35) (0.80) (340) Hydrostatic Test or N. D. T
(D3507)
Piping Uniformity Test
Carbon 0.30~
JIS STPG370 0.25 0.35 0.040 0.040 370 215 30 Flattening Test
Steel Pipes 0.90
G 3454 Bending Test
(D3562) STPG410 for Pressure 0.30~ 245 Hydrostatic Test or N. D. T
0.30 0.35 0.040 0.040 410 25
(SPPS250) Service 1.00 (250)
STB340 0.30~ 175
Carbon 0.18 0.35 0.035 0.035 340 35
(STBH235) 0.60 (235) Flattening Test
JIS Steel Tubes
STB410 0.30~ 255 Reverse Flattening Test
G 3461 for Boiler 0.32 0.35 0.035 0.035 410 25
(STBH275) 0.80 (275) Flaring Test
(D3563) and Heat
STB510 Exchanger 1.00~ 295 Hydrostatic Test or N. D. T
0.25 0.35 0.035 0.035 510 25
(STBH355) 1.50 (355)
STK290
- - - 0.050 0.050 290 - 30
( - )
STK400 400 235
0.25 - - 0.040 0.040 23
(SGT275) (410) (275)
STK490 0.18 0.55 1.65 0.035 0.035 490 315 23
(SGT355) Carbon (0.24) (0.40) (1.50) (0.040) (0.040) (500) (355) (20)
JIS Steel Tubes
STK500 0.35 0.30~1.30 15 Flattening Test
G 3444 for General 0.24 0.040 0.040 500 355
(SGT355) (0.40) (1.50) (20) Bending Test
(D3566) Structural
STK540 Purposes 0.23 0.55 1.50 0.040 390
0.040 540 20
(SGT410) (0.28) (0.40) (1.60) (410)
440 20
SGT450 0.30 0.40 2.00 0.040 0.040 590
(450)
540 20
SGT550 0.30 0.40 2.00 0.040 0.040 690
(550)

STKM11A 0.12 0.35 0.60 0.040 0.040 290 - 35

STKM12A 340 175 35

JIS Carbon
STKM12B Steel Tubes 0.20 0.35 0.60 0.040 0.040 390 275 25
G 3445 Flattening Test
(D3517) for Machine
Bending Test
STKM12C Structural 470 355 20
Purposes
STKM13A 370 215 30
0.30~
0.25 0.35 0.040 0.040
0.90
STKM13B 440 305 20

Prequalification Statements 22
 Chemical Composition Requirements Mechanical
Standard (%, Max) Properties (Min)
Application Remarks
Specification T.S Y.S E
C Si Mn P S
(MPa) (MPa) (%)

STKM13C 0.25 0.35 0.30~0.90 0.040 0.040 510 380 15

STKM14A 410 245 25

STKM14B 0.30 0.35 0.30~1.00 0.040 0.040 500 355 15

STKM14C 550 410 15

Products
STKM15A 470 275 22
0.25~0.35 0.35 0.30~1.00 0.040 0.040
STKM15C 580 430 12

STKM16A Carbon Steel 510 325 20

Tubes for 0.35~0.45 0.40 0.40~1.00 0.040 0.040
JIS STKM16C 620 460 12 Flattening Test
G3445 Machine
STKM17A 550 325 20 Bending Test
(D3517) Structural
0.45~0.55 0.40 0.40~1.00 0.040 0.040
STKM17C Purposes 650 480 10

STKM18A 440 275 25

STKM18B 0.18 0.55 1.50 0.040 0.040 490 315 23

STKM18C 510 380 15

STKM19A 490 315 23

0.25 0.55 1.50 0.040 0.040
STKM19C 550 410 15

STKM20A 0.25 0.55 Nb+V:0.15 1.60 0.040 0.040 540 390 23

STKR400 Carbon Steel 400 245

Square 0.25 - - 0.040 0.040 23
JIS (SRT275) (410) (275)
Pipes
G3466
for General
(D3568) STKR490 490 325
Structural
0.18 0.55 1.50 0.040 0.040 23
(SRT355) Purposes (500) (355)

JIS Rigid Steel Flattening Test

C8305 Same as JIS G 3132(KS D 3555) or JIS G 3141(KS D 3512)
(C8401) Conduit Uniformity Test

Carbon Flattening Test

SPPG Steel Pipes Bending Test
(D3631) 0.30 0.35 0.95 0.040 0.035 340 210 30
for fuel Gas Hydrostatic Test
210
Piping N.D.T

SKK400 400 235

0.25 - - 0.040 0.040 18
(STP275) (410) (275)
JIS Flattening Test
Steel Pipe
A 5525 SKK490 0.035 0.035 315 Charpy Test
(F4602) Piles 0.18 0.55 1.65(1.50) 490 18
(STP355) (0.040) (0.040) (355) (STP 380 )

(STP380) 0.10 0.50 1.00 0.030 0.015 500 380 16

Prequalification Statements 23
 Chemical Composition Mechanical Properties
Standard Requirements (%, Max) Thickness (Min)
Application Remarks
Specification (mm) T.S Y.S
C Si Mn P S N E(%)
(Mpa) (Mpa)

STKN400W 0.25 - - 0.030 0.030 0.006 100 400~540 235 23

12< 235

Products
STKN400B
0.25 0.35 1.40 0.030 0.015 0.006 12~40 400~540 235~385 23
(SNT275E)

<40~100 215~365

Carbon
JIS Steel 12< 325
G 3475 Tubes for
STKN490B
(D3632) Building
0.22 0.55 1.60 0.030 0.015 0.006 12~40 490~640 325~475 23
(SNT355E) Structure

<40~100 295~445

12< 460

(SNT460E) 0.18 0.55 1.60 0.030 0.015 0.006 12~40 570~740 460~630 20

<40~100 440~610

241 414~760 241~495

290 414~760 290~495

Carbon
359 455~760 359~530
equivalent
CSA
Z245.1 Flattening Test
386 490~760 386~540
Steel Pipe 0.26 0.50 2.00 0.030 0.035 - - e=19 Charpy Impact Test
40 x
Metallographic
517~760 414~565 A0.9
0.2
414
/U Examination
Hydrostatic Test
448 531~760 448~600
N.D.T

483 565~760 483~620

550 620~830 550~690

Prequalification Statements 24
 Chemical Composition
Mechanical Properties (Min)
Standard Requirements (%, Max)
Application Remarks
Specification T.S Y.S
C Mn P S E(%)
MPa(Ksi) MPa(Ksi)

Ordinary uses in Flattening Test

A steam, water, 0.25 0.95 0.05 0.045 330(48) 205(30) BendingTest
e=625,000 x
ASTM gas air lines, Hydrostatic Test
A0.2 / U0.9
A 53 mechanical and N.D.T.
B pressure 0.30 1.20 0.05 0.045 415(60) 240(35) Weight of Zinc
application Coating

Products
A Conveying 0.25 0.95 0.035 0.035 330(48) 205(30) 35(56t+16.50) Flattening Test
ASTM Liquid, Gas, Htdrostatic Test
A 135 B or Vapor 0.30 1.20 0.035 0.035 415(60) 240(35) 30(48t+14.00) or N.D.T

A Intended for use 0.06~0.18 0.27~0.63 0.035 0.035 325(47) 180(26) 35 Flattening Test
as boiler tubes, Flange Test
ASTM
C boiler flues, 0.35 0.80 0.035 0.035 415(60) 255(37) 30 Crush Test
A 178
superheater flues, Reverse Flattening Test
D and safe ends 0.27 1.00~1.50 0.030 0.015 485(70) 275(40) 30 Hydrostatic Test or N.D.T
Hardness Test
Tubes for heat
Flattening Test
exchanger,
ASTM Flange Test
- condensers, 0.18 0.27~0.63 0.035 0.035 - - -
A 214 Reverse
and similar
Flattening Test
heat transfer
Hydrostatic Test
apparatus
of N.D.T
1 - - 0.050 - 345(50) 205(30) 30(48t+15.00)
ASTM
2 Steel Pipe Piles - - 0.050 - 415(60) 240(35) 25(40t+12.50)
A 252
3 - - 0.050 - 455(66) 310(45) 20(32t+10.00)

A 0.30 1.40 0.045 0.045 310(45) 230(33) 25(56t+17.50)

B General 0.30 1.40 0.045 0.045 400(58) 290(42) 23(61t+12.00)

ASTM
Structural Flattening Test
A 500 C 0.27 1.40 0.045 0.045 425(62) 315(46) 21
Purposes

D 0.30 1.40 0.045 0.045 400(58) 250(36) 23

MT1010 0.02~0.15 0.30~.060 0.035 0.035 - - - Supplementary

Requirements
MT1015 0.10~0.20 0.30~0.60 0.035 0.035 - - - Hardness Test
ASTM Tubing for use as Tensile Test
MT1015 0.10~0.20 0.60~0.90 0.035 0.035 - - -
A 513 mechanical tubing Flattening Test
MT1020 0.15~0.25 0.30~0.60 0.035 0.035 - - - Flaring Test
Hydrostatic Test
MT1020 0.15~0.25 0.70~1.00 0.035 0.035 - - - N.D.T

A 330(48) 205(30) Hydrostatic Test

ASTM - - 0.050 0.060 e=625,000 x
Water Wells Weight of Zinc
A 589 B 415(60) 240(35) A0.2 / U0.9
Coating

A 0.25 0.95 0.035 0.035 - - - lattening Test

Black and Zinc
Hydrostatic Test
ASTM Coated Steel
or N.D.T
A 795 Pipe for Fire
Weight of Zine
Protection Use
B 0.30 1.20 0.035 0.035 - - - Coating

Prequalification Statements 25
 Chemical Composition
Appl Mechanical Properties (Min)
Standard Requirements (%, Max)
icati Remarks
Specification T.S Y.S
on C Mn P S Ti E(%)
MPa(Ksi) MPa(Ksi)

L175(A25) 0.21 0.60 0.030 0.030 -

310(45) 175(25)
L175P(A25P) 0.21 0.60 0.045~0.080 0.030 -

L210(A) 0.22 0.90 0.030 0.030 - 335(49) 210(31)

Flattening Test

Products
L245(B) 0.26 1.20 0.030 0.030 - 415(60) 245(36) Bending Test
(Grade A25
L290(X42) 0.26 1.30 0.030 0.030 - 415(60) 290(42) Pipe of
e=625,000 size 2-3/8
API
L320(X46) 0.26 1.40 0.030 0.030 - 435(63) 320(46) x
(PSL1) and small)
A0.2 / U0.9’
L360(X52) 0.26 1.40 0.030 0.030 - 460(67) 360(52) Metallographic
Examination
L390(X56) 0.26 1.40 0.030 0.030 - 490(71) 390(57) Hydrostatic Test
N.D.T
L415(X60) 0.26 1.40 0.030 0.030 - 520(75) 415(60)

L450(X65) 0.26 1.45 0.030 0.030 - 535(78) 450(65)

L485(X70) 0.26 1.65 0.030 0.030 - 570(83) 485(70)

L245N(BN) 0.24 1.20 0.025 0.015 0.04 415(60)~655(95) 245(36)~450(65)

L290N(X42N) 0.24 1.20 0.025 0.015 0.04 415(60)~655(95) 290(42)~495(72)

Line
Pipe
L320N(X46N) 0.24 1.40 0.025 0.015 0.04 435(63)~655(95) 320(46)~525(76)

L360N(X52N) 0.24 1.40 0.025 0.015 0.04 460(67)~760(110) 360(52)~530(77)

L390N(X56N) 0.24 1.40 0.025 0.015 0.04 490(71)~760(110) 390(57)~545(79)

L415N(X60N) 0.24 1.40 0.025 0.015 0.04 520(75)~760(110) 415(60)~565(82) Carbon Equivalent
Flattening Test
L245M(BM) 0.22 1.20 0.025 0.015 0.04 415(60)~655(95) 245(36)~450(65)
e=625,000 Charpy lmpact Test
API 5L
L290M(X42M) 0.22 1.30 0.025 0.015 0.04 415(60)~655(95) 290(42)~495(72) x Metallographic
(PSL2)
A0.2 / U0.9’ Examination
L320M(X46M) 0.22 1.30 0.025 0.015 0.04 435(63)~655(95) 320(46)~525(76)
Hydrostatic Test

L360M(X52M) 0.22 1.40 0.025 0.015 - 460(67)~760(110) 360(52)~530(77) N.D.T

L390M(X56M) 0.22 1.40 0.025 0.015 - 490(71)~760(110) 390(57)~545(79)

L415M(X60M) 0.12 1.60 0.025 0.015 - 520(75)~760(110) 415(60)~565(82)

L450M(X65M) 0.12 1.60 0.025 0.015 - 535(78)~760(110) 450(65)~600(87)

L485M(X70M) 0.12 1.70 0.025 0.015 - 570(83)~760(110) 485(70)~635(92)

L555M(X80M) 0.12 1.85 0.025 0.015 - 625(91)~825(120) 555(81)~705(102)

Prequalification Statements 26
 Chemical Composition Mechanical Properties (Min)
Standard Requirements (%, Max)
Application Remarks
Specification T.S Y.S E
C Si Mn P S MPa(Ksi) MPa(Ksi) (%)
H40 - - - - 0.030 414(60) 276(40)~552(80)
J55 - - - - 0.030 517(75) 379(55)~552(80) Flattening Test
API K55 Casing - - - - 0.030 655(95) 379(55)~552(80) e=625,000 Charpy lmpact Test
5CT N80(1,Q) & - - - 0.030 0.030 689(100) 552(80)~758(110) x Hydrostatic Test
R95 Tubing 0.45 0.45 1.90 0.030 0.030 724(105) 655(95)~758(110) A /U
0.2 0.9 N.D.T
Drift Test
L80(1) 0.43 0.45 1.90 0.030 0.030 655(95) 552(80)~655(95)

Products
P110 - - - 0.030 0.030 862(125) 758(110)~965(140)
Metal Uniformity test
BS 1139 Part1 Scaffolding 0.20 0.30 - 0.060 0.060 340~460 210 22 Bending Test
General
Flattening Test
BS 1387 CLASS-1 Purposes 0.20 - 1.20 0.045 0.045 320~460 195 20
Bending Test
(BS21)
M Flattening Test
H General Hydrostatic Test or
BS 10255 L Purposes 0.20 - 1.40 0.035 0.03 320~520 195 20 N.D.T
L1 (EN10266-1) Bending Test
L2 Uniformity Test

BS Tudes for use in Flattening Test

3059 320 boiler and 0.16 0.35 0.30~0.70 0.040 0.040 320~480 195 25 Drift Expansion Test
Part1 superheaters Hydrostatic Test or N.D.T
ERW320 General 0.16 - 0.30~0.70 0.040 0.040 320~460 195 25 Flattening Test
BS3601 ERW360 Pressure 0.17 0.35 0.40~0.80 0.040 0.040 360~500 235 25 Hydrostatic Test or
ERW430 Purposes 0.21 0.35 0.40~1.20 0.040 0.040 430~570 275 22 N.D.T
Flattening Test
Gr. 320 0.16 - 0.30~0.70 0.050 0.050 - 195 - Drift Expansion Test
Tubes for Heat
BS 3606 Reverse Flattening Test
Exchangers Hardness Test
Gr. 440 0.12~0.18 0.10~0.35 0.90~1.20 0.040 0.035 440 265 21
Hydrostatic Test or N.D.T
43C 0.21 0.50 1.30 0.050 0.050 430~580 275 22
43D 0.20 0.50 1.30 0.040 0.045 430~580 275 22
Welded
43EE cold 0.18 0.50 1.30 0.040 0.045 430~580 275 22
50C formed 0.20 0.50 1.50 0.045 0.045 490~640 355 21
BS 4360 50D Structural 0.20 0.50 1.50 0.040 0.040 490~640 355 21 Flattening Test
50EE Steel 0.20 0.50 1.50 0.040 0.040 490~640 355 21
55C Hollow 0.25 0.50 1.60 0.040 0.040 550~700 450 19
Sections
55EE 0.25 0.50 1.60 0.040 0.040 550~700 450 19
55FF 0.16 0.50 1.60 0.025 0.025 550~700 450 19
BS ERW1 Steel Tubes for 0.13 - 0.60 0.050 0.050 300 200 -
Flattening Test
6323 ERW2 Mechanical, 0.16 - 0.70 0.050 0.050 340 250 - Hydrostatic Test or
Part5 ERW3 Structural and 0.20 0.35 0.90 0.050 0.050 400 300 - N.D.T
Type ERW4 General Engineering 0.25 0.35 1.20 0.050 0.050 450 350 - Minimum Expansion
KM Purposes for Drift Expanding Test
ERW5 0.23 0.50 1.50 0.050 0.050 500 420 -
34/26 Welded cold formed 0.16 - 1.20 0.050 0.050 340 260 15
BS6363 43/36 Structural Steel 0.20 0.40 1.20 0.050 0.050 429 360 12 Flattening Test
50/45 Hollow Sections 0.23 0.40 1.50 0.050 0.050 500 450 10
Rigid Steel Bending Test
ANSI Conduit Same as JIS G 3132(KS D 3555) or JIS G 3141(KS D 3512) Uniformity Test
Rigid Metal Bending Test
UL-6 Conduit Same as JIS G 3132(KS D 3555) or JIS G 3141(KS D 3512) Uniformity Test

Prequalification Statements 27
Product List

Products

Prequalification Statements 28
 Size Availability

Out Diameter Wall Thickness

ASTM API BS JIS KS mm 1.6 1.7 1.8 2.2 2.3 2.6 2.8 2.9 3.0 3.2 3.4 3.7 4.5 5.0 5.21 5.5 5.87 6.2 6.5 6.71 7.32 7.37 7.6 7.9 9.0 9.5 10.0 10.54 11.0 12.0 12.06 12.65 12.7 13.0 14.0 14.3 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0
mm
Specified
NPS O.D A B inch 0.06 0.07 0.07 0.09 0.09 0.10 0.11 0.11 0.12 0.13 0.13 0.15 0.18 0.20 0.21 0.22 0.23 0.24 0.26 0.26 0.29 0.29 0.30 0.31 0.35 0.37 0.39 0.42 0.43 0.47 0.48 0.50 0.50 0.51 0.55 0.56 0.59 0.63 0.67 0.71 0.75 0.78 0.81 0.87
O.D
21 2.2

1/2 0.840 0.827-0.843 21.3 2.6

15 1/2 21.7 3.05

Products
25.4
26.5
3/4
1.050 1.035-1.059 26.7
20 3/4 27.2
33.3
31.8 3.9
1
1.315 1.295-1.331 33.4
25 1 34 3.6 4.5

41.9
38.1 / 44.5 5
1 1/4 5.5
1.660 1.638-1.673 42.2
32 1 1/4 42.7 4.5
47.8
1 1/2 1.900 1.870-1.906 48.3
40 1 1/2 48.6 5.0
50.0 / 50.8/ /55
59.6
2 63.5
2.375 2.350-2.374 60.3 6.4 7.6
50 2 60.5
2.875 2.945-2.992 73
2 1/2 75.2
65 2 1/2 76.3
87.9 9

3 3.500 3.453-3.496 88.9 11 12.7

80 3 89.1
90.0 / 108.0
3 1/2
4.000 90 3 1/2 101.6 12.7 15
113.4
4 14
4.500 4.445-4.492 100 4 114.3 16
133
125 5 139.8 17
5
5.563 5.500 141.3
150 6 165.2
6
6.625 6.500-6.524 168.3
7.000 177.8
7
175 7 190.7
200 8 216.3 18
8
8.625 8.626 219.1
9 9.625 244.5
250 10 267.4
10
10.75 273.1
300 12 318.5
12
12.750 323.9

Prequalification Statements 29
 Products

Prequalification Statements 30
Quality Assurance System

System
Quality Assurance System
Certification Achievements
 Quality Assurance System
In order to ensure that product conforms to specified requirements, the following quality assurance
activities based on ISO 9001 and API Spec. Q1 shall be carried out.

STEP Assurance ltem Detail of Quality Activities

The requirements are adequately

defined and documented.
Before order,
Any differences between the contract
Contact Review the tender, all requirements
requirements and those in the tender are
review Contract or order. shall be reviewed
resolved.
and coordinated.
The capability to meet contract or order

Quality Assurance
requirement is reviewed.

System
Design and Design and development plans shall be
development prepared for each design and development
planning activity.

Design input requirements shall be

identified, documented and their selection
Design input reviewed for adequacy.
Design input shall take into consideration
the results of any contract review activities.

Meet the design input requirements

Contain or make reference to acceptance
criteria.
Design Output
Identify those characteristics of the design
Control and verify that are crucial to the safe and proper
Design
the design of the functioning of the product.
control
product
Design reviews shall be conducted and
Design review documented by individuals other than the
person who developed the original design.

Design verification shall be performed to

ensure that the design stage output meets
the design stage input requirements.
Design verification
(performing alternative calculations,
comparing the new design with a similar
proven design, etc.)

Design validation shall be performed to

Design validation ensure that product conforms to defined
user needs and/or requirements.

Prequalification Statements 32
 STEP Assurance ltem Detail of Quality Activities

Propose & product Examine the trend of market and

Adequacy of
planning & order estimate the demand of product.
proposition
schedule Review long-term order schedule.
Product
planning
Review product Review compatibility compared to other
Adequacy of order
planning & order company's product.
schedule
schedule Review capability to produce the product.

Decide product price.

Decide product Adequacy of Decide objective cost.
planning & order decision of product Conform production facility investment.
schedule planning Place quality objectives.
Plan long-term production schedule.

Review development instruction based

Quality Assurance
Adequacy of
on design control regulation.
Pilot production development

System
Review productivity of product.
design instruction to order
Plan design schedule.
specification
Specify quality characteristics.

Quality Adequacy of Establish quality assurance plan such as

assurance plan production step I.T.P/M.P.S

Adequacy of pilot
production to set-up
Establish and adjust pilot production
production schedule
schedule.
Conformance to
Evaluate(examine, measure, test and
Product Pilot production drawings
inspect) pilot product.
design Conformance to
Review pilot production process.
design quality
Review raw material, parts and man-hour.
Adequacy to
objective cost

Conformance to
development in- Experiment and evaluate performance
Experiment
struction & Order and function of the pilot product.
specification

Check the achievement of quality

Conformity of pilot
Decide whether to objectives.
product to design
mass produce Check the productivity.
quality
Check the achievement of objective cost.

Trouble-shooting in quality and

Conformance to
productivity during the pilot production.
Mass-production acceptance criteria
Specify quality characteristics.
design Adequacy to mass-
Review and draw quality characteristics and
production
problem.

Prequalification Statements 33
 STEP Assurance ltem Detail of Quality Activities

Conformance to Review, procure and install new

Plan and install
acceptance criteria production equipment, or revamp the
production
during each set-up equipment.
equipment
process step. Design special jig, fixtures and tools.

Establish adequate process, jig, fixtures

and tools to meet design quality.
Preparation
Process plan Process planning Specify quality level at each process step.
for
Prepare Q.C process chart, working
production
standard.

Adequacy of
Inspection inspection and test Establish adequate inspection method

Quality Assurance
and method and type.
test plan Carry out the Assign the initial control item.

System
initial control

Examine, evaluate and select

subcontractors.
The ability to meet Select and lead new adequate
subcontract subcontractors.
Select requirements Issue purchasing specification of which
Purchasing
subcontractor Adequacy of contains purchasing data such as type,
purchasing class, grade.
specification Verification of purchased product by
means of quality audit and receiving
inspection.

Documented procedures such as

working standard defining the manner
of production.
Use of suitable production equipment
and a suitable working environment.
Production Compliance with reference standards /
processes are codes, quality plan
Production Process control carried out under Monitoring and control of suitable
controlled process parameter and product
conditions characteristics.
The approval of processes and equipment.
Criteria for workmanship.
Suitable maintenance of equipment to
ensure continuing process capability.
Control of special processes.

Prequalification Statements 34
 STEP Assurance ltem Detail of Quality Activities

Review, inspection and testing.

In-process inspection and testing.
Final inspection and testing.
All specified inspection and tests shall be
It is verified that
carried out and the results meet specified
the specified
requirements.
requirements are
No product shall be dispatched until all
met.
the activities specified in quality plan
Inspection and have been satisfactorily completed & the
Inspection associated data and documentation are
testing
available and authorized.

Control or inspec- The measurement uncertainty shall be

tion, measuring, known and be consistent with the required
and test equipment measurement capability.

Quality Assurance
Control of Product that does not conform to specified
nonconforming requirements shall be prevented from

System
product unintended use.

Corrective or preventive action shall be

taken to eliminate the causes of actual or
Corrective potential nonconformities.
Corrective or The effective handling of customer
and Corrective action
preventive action complaints and reports of product
preventive Preventive action
shall be taken nonconformities. etc.
action
The use of appropriate sources of
information such as processes and work
operations, etc.

After production Handling and storage method that prevent

damage or Handling and damage or deterioration shall be used.
Handling,
deterioration of storage Packing, Packaging and marking processes
storage,
product shall be Packing shall be controlled to ensure conformance
and packing
avoided to specified requirements.

Incidents of field nonconformance shall be

identified, documented and reported.
The effective Nonconforming products shall be analyzed,
Reporting provided the product or documented
handling of
Analyzing evidence supporting the nonconformance is
Serving customer
Corrective and available to facilitate determination of the
complaints and
preventive action cause.
claims Corrective or preventive action shall be
taken to eliminate the causes of actual or
potential nonconformities.

Overall evaluation Collect and analyze information about

of quality and quality such as processes and operation
Improving Improvement &
clarification of which affect product quality.
quality level up of quality
important quality Solve important quality problems and
problem prevent its recurrence.

Prequalification Statements 35
 Certification Achievements

Dangjin Plant Daebul Plant

ISO 9001

ISO 14001

PED 2014/68/EU Annex I - 4.3

API 5L

API 5CT

BV(Bureau Veritas)

DNV GL(Det Norske Veritas,Germanischer Lloyd)

Quality Assurance
LR(Lloyd's Register)

System
NK(Nippon Kaiji Kyokai)

KR(Korean Resister)

UL-6-CUL(Underwriters Laboratories Inc) RINA(Registro Italiano Navale)

NSF/ANSI 372 CCS(China Classification Society)

JIS G 3444

JIS G 3452

JIS G 3454

JIS G 3445 JIS A 5525

JIS G 3461 JIS G 3466

JIS C 8305

KS D 3507

KS D 3562

KS D 3566

KS D 3631

KS D 3517 KS D 3568

KS D 3563 KS F 4602

KS C 8401

Original copy will be supplied when needed

You can download the certificate from our website at http://www.husteel.com/eng/product/certificates.html

Prequalification Statements 36
 Quality Certificate

Quality Assurance
System
ISO 9001 ISO 14001

API Standard

API 5L API 5CT

You can download the certificate from our website at http://www.husteel.com/eng/product/certificates.html

Prequalification Statements 37
 JIS Standard

Quality Assurance
System
JIS G 3444 JIS G 3445 JIS G 3452

KS Standard

KS C 8401 KS D 3507 KS D 3517

You can download the certificate from our website at http://www.husteel.com/eng/product/certificates.html

Prequalification Statements 38
 Ship Classification

Quality Assurance
System
BV(Bureau Veritas) DNVGL(Det Norske RINA(Registro Italiano Navale)
Veritas,Germanischer Lloyd)

LR(Lloyd's Register) NK(Nippon Kaiji Kyokai) KR(Korean Resister)

You can download the certificate from our website at http://www.husteel.com/eng/product/certificates.html

Prequalification Statements 39
Manufacturing Process
Manufacturing Process
Ordinary Pipes & Tubes
API 5L, 5CT Pipes(Line Pipe / Casing & Tubing)
API 5CT Pipe(Quenching & Tempering)
 Manufacturing Process
Dangjin Plant

Uncoiling Strip Edge FF-X Forming H.F.Electric Non-Destructive Seam Cooling Sizing Milling
Leveling Accumulator Milling Resistance / Induction Testing(On-Line U.T) Annealing Cutter
Coil Joining Weldang

End facing Hydrostatic testing Non-Destructive Full Body Weighing and Measuring Marking
Testing & Off-Line Seam U.T

Visual and Dimensional Coating Bundling shipping

Check

Manufacturing
Process

Hot Dip Gaivanizing Threading Heat Treatment fumace with Quenching & Tempering
Controlled Atmosphere

Prequalification Statements 41
Daebul Plant

uncoiling Leveling Edge miling Forming

H.F.Electric Resistance Welding

Welding, inside and outside Ultrasonic inspection Seam

flash removing of weld seam Annealing

Air cooling Water cooling Sizing Milling

Cutter

Manufacturing
Process
End facing Hydrostatic testing Ultrasonic inspection of Ultrasonic inspection of
full body weld seam

Weighing and measuring Marking Visual and dimensional

check

Coating Bundling shipping

Prequalification Statements 42
 Ordinary Pipes & Tubes / Boiler & Heat Exchanger Tubes

Dangjin Plant
Hot Coil

Slitting(Edge Milling)

Forming

Welding

Nondestructive Test

Cooling

Sizing

Cutting

Straightening

Manufacturing
End Facing & Chamfering

Process
Full Length Normalizing

Hydrostatic Test

Nondestructive Test Straightening

Galvanizing

Threading Nondestructive Test

Marking, Coating & Packing

Boiler & Heat Exchanger Tubes

BPE BTC GTC GPE

BPE : Black Plain End.

BTC : Black Threaded & Coupled
GPE : Galvanized Plain End
GTC : Galvanized Threaded & Coupled

Prequalification Statements 43
 API 5L, 5CT Pipes (Line Pipe / Casing & Tubing)

Dangjin & Daebul Plant

Hot Coil

Slitting(Edge Milling)

Forming

Welding

Nondestructive Test

Seam Annealing

Cooling

Sizing

Cutting

Manufacturing
Process
Crop Cut off

Flattening Test

Straightening

End Facing & Chamfering

Hydrostatic Test

Nondestructive Test(Seam or Full Body)

Weighing

Drift Test(5CT)

Inspection

Marking, Coating & Packing

Prequalification Statements 44
 API 5CT Pipe (Quenching & Tempering)

Dangjin Plant

Ordinary
Ordinary
Pipes
Pipes

Loading

Hardening (Heating & Water Cooling)

Tempering (Heating & Air Cooling)

Straightening

Hydrostatic Test

Manufacturing
Process
Nondestructive Test

Drift Test

Collapse test

Band Marking

Body Marking

Coating

Inspection & Packing

Prequalification Statements 45
Facilities
Manufacturing Facilities & Capacity
Testing & Inspection Equipments
 Manufacturing Facilities & Capacity

Dangjin Plant

Designation Availability Annually Capacity

No.1 Slitter 1.4~15.0t, Max 1,650 mm 300,000M/T

No.2 Slitter 3.2~18.0t, Max 1,650 mm 300,000M/T

No.1 Tube Mill 1/2 ~ 1 (1.5~3.2t) 40,000M/T

No.2 Tube Mill 1 ~ 1-1/2 (1.6~3.4t) 60,000M/T
No.3 Tube Mill 25.4 ~ 2-1/2 (1.4 ~ 5.5t) 90,000M/T
No.4 Tube Mill 2 ~ 6 (1.4 ~ 9.0t) 110,000M/T
No.5 Tube Mill 4 ~ 12 (3.4 ~ 14.3t) 200,000M/T
No.6 Tube Mill 3 ~ 8 (3.2~18.0t) 120,000M/T
No.7 Tube Mill 1 ~ 3 (1.6~12.0t) 70,000M/T

No.3 Tube Mill Seam Annealer 1,000KW -

No.4 Tube Mill Seam Annealer 1,200KW -
No.5 Tube Mill Seam Annealer 1,600KW -
No.6 Tube Mill Seam Annealer 2,600KW -
No.7 Tube Mill Seam Annealer 1,500KW -

Quenching & Tempering Line 4-1/2 ~ 9-5/8 100,000M/T

No.1 Galvanizing Mill 1/2 ~ 4 60,000M/T

No.2 Galvanizing Mill 1/2 ~ 6 60,000M/T

No.1 Threading Machine 1/2 ~4 65,000M/T

No.2 Threading Machine 1/2 ~4 65,000M/T Facilities
No.3 Threading Machine 1/2 ~4 65,000M/T
No.4 Threading Machine 2-1/2 ~8 65,000M/T

Roller Hearth Type Furnace

1/2 ~ 5 / Max25m(Length) 25,000M/T
(deoxidize atmosphere)

Mechanical tubes for

90, 108 500,000EA
automobile

Prequalification Statements 47
 Testing & Inspeciton Equipments

Designation Type or Capacity Quantity Manufacturer

Max 25Mpa(3,556psi) 1 Line Korea
Hydrostatic Tester Max 49Mpa(7,111psi) 1 Line Japan
Max 69Mpa(10,000psi) 2 Line Korea
Max 25Mpa(3,556psi) 2 Ea Korea
Pressure Gauge Max 69Mpa(10,000psi) 8 Ea Korea
Max 100Mpa(14,503psi) 2 Ea Europe
Dead Weight Tester Max 69Mpa(10,000psi) 1 Set Germany
In Line(2 ~ 12 ) 2 Line Germany
Off Line(4 ~ 12 ) 1 Line Germany
Full Body(4 ~ 12 ) 1 Line Germany
Ultrasonic Rotary Full Body(1/2 ~ 3 ) 1 Line Germany
Detection Tester Portable(1 ~ 24 ) 3 Set Japan / Germany
In Line (3 ~ 8 ) 1 Line Germany
Off Line(3 ~ 8 ) 1 Line Germany
In Line (1 ~ 3 ) 1 Line Germany
In Line(1/2 ~ 4 ) 3 Line Germany
Off Line(1/2 ~ 4 ) 2 Line Germany
Eddy Current
Off Line(2 ~ 6 ) 1 Line Germany
Detection Tester
ET(2 ~ 8 ) 1 Line Germany
Off Line(1 ~ 3 ) 1 Line Germany
Flux Leakage Tester
4-1/2 ~9-5/8 1 Line U.S.A
(Electro Magnetic Inspection)
Universal Testing Machine 60Ton / 100Ton 2 Set Germany / Korea
Emission Spectrometer 41Elements 1 System Germany
25X ~ 400X 1 Set Japan
Metallographic Microscope
25X ~1,000X 1 Set Japan Facilities
Rockwell A,B,C,D Scale 1 Set Japan
Hardness Tester
Vickers X10. X20, 0.3 ~ 30kgf 1 Set Japan
Charpy Impact Tester 542 J 1 Set U.S.A
Weighing machine Max 5 Ton 8 Set Korea
Drift Tester 2 ~ 12 2 Set Korea
Coating Thickness Meter 0~15mm 6 Set Japan
ASTM, BS, JIS(KS)
Thread Gauge 5 Series Japan / U.S.A
(Plug & RING - 1/2 ~12 )
Profile Projector X10 ~ X20 1 Set Japan
Bending Tester - 1 Set Korea

Prequalification Statements 48
 Designation Type or Capacity Quantity Manufacturer

1.Intermittet :
Constant Temp &
-50 ~ 120 / Max 1 Set Korea
Humidity Test Chamber
2. Humidity :25% ~ 95%

Salt Spray Tester 50 , 2.4kg/ 1 Set Korea

External Diameter
50~ 300mm(2~12inch) 1 Set Germany
Measurement Equipment

Collapse Tester Max. 23,000psi(15,856bar) 1 Set Korea

C,B,D,G,X,P,T,Z Scan Mode

Scanning Acoustic
Probe 15, 25, 125MHz : 12 1 Set Germany
Microscope
detection

Facilities

Prequalification Statements 49
 Daebul Plant

Manufacturing Facilities & Capacity

Designation Availability Annually Capacity

Round : 8 ~24
Square : 200 200mm ~ 500 500mm
No.1 Tube Mill 300,000M/T
Thickness : 3.2 ~ 22 mm
Length : 5 ~ 21m

Testing & Inspection Equipments

Designation Type or Capacity Quantity Manufacturer

Hydrostatic Tester Max. 50MPa(7250psi) 1 Line Korea
In Line(8 ~ 24 ) 1 Line Germany
Off Line(8 ~24 ) 1 Line Germany
Ultrasonic Detection Tester
Full Body(8 ~24 ) 1 Line Germany
Portable 3 Set Germany
Universal Testing Machine Max 100ton 2 Set Korea / Japan
Emission Spectrometer 30Elements 1System Germany
Charpy Impact Tester 406.7J 1 Set U.S.A
Metallographic Microscope 25~500X 1 Set Japan Facilities
Hardness Tester Vickers X2.5, X5, X10, 1~50kgf 1 Set Japan

Vickers X5, X10, X20,X50

Micro Hardness Tester 1 Set Japan
0.005~2kgf

Drop Weight Tear Tester V-Notch Type 3,000J 1 Set Korea

Weighing Machine Max 5 Ton 1 Set Korea
Drift Tester 8 ~22 1 Set Korea
HIC Test Equipment H2S & N2 Gas,Other Sol 1 Set Korea
CLT(Constant Load Tester) 1 Set Korea
SSCC Test Equipment
FPBT(Four point Bend Test) 1 Set Korea

Prequalification Statements 50
Superiority of
Our Company Facility
FFX-MiII
Quenching & Tempering Line
Carbon Steel Boiler and Heat Exchanger Tubes

Our Company Facility

FFX-Mill

Multiple use of Forming Roll & Stabilized Forming

FFX-Mill Conventional Type

Multiple Use of Forming Roll (suitable for various category-small quantity production
Stabilized Forming (low work hardening, Suitable for Hydro Forming)

Roll Change Time Shortened

Roll Position Data Control by Computer

100% Automation by All-Axis Servo-Control
Our Company Facility

Accurate Reproducibility of Roll Position

Superiority of

Reduced to Roll change time : 7hr 2hr (6 Mill)

Prequalification Statements 52
Quenching & Tempering Line

Quenching Tempering

Straightening Hydro & Non Destructive Test

J55 N80 L80 P110

TS (MPa / Ksi) Min 517 / 75 Min 689 / 100 Min 655 / 95 Min 862 / 125

YS (MPa / Ksi) 379-552 / 55-80 552-758 / 80-110 552-655 / 80-95 758-965 / 110-140

MPa
900

800
Our Company Facility

700
Min
Superiority of

Tensile
600
Strength

500
Yield
Strength
Range 400
350

Not listed TS/YS are subject to discussion

Prequalification Statements 53
 Carbon Steel Boiler and Heat Exchanger Tubes

H.F.Welding Bead Trimming

uncoiling Strip Side FF-X Forming Non-Destructive

Leveling Accumulator Trimming Testing (On-Line E.T)
Coil Joining

Full Body Normalizing

Cooling Sizing Cutting Straightening End Facing & Heat treatment furnace
Chamfering with Controlled Atmosphere

Air Cooling Straightening End Facing & Rotary UST

Chamfering

Our Company Facility

Eddy Current Testing Coating Visual and dimensional check Bundling

Superiority of

Prequalification Statements 54
 Husteel manufactures Carbon Steel Boiler and Exchanger Tubes, which are used for exchanging
heat on the inside and outside of the tube, such as water tubes, smoke tubes, superheater tubes, air
preheater tubes, ect. of boilers, and heat exchanger industries. However, it is not applicable to the steel
tubes for heating furnace and those for heat exchangers for low temperature service

The Carbon Steel Boiler and Heat Exchanger Tubes are also used in longer pipes for HRSG(Heat
Recovery Steam Generator), which is produced form non-oxidized heat treatment furnace.

Identical microstructure over HAZ and Base metal from the state of the non-oxdized Heat treatment
Furnace.

Easy to make expanded or U-bend shape

Complete non-destructive test offered, including ultrasonic, eddy current to ensure quality standsrds
are met for all worldwide industry and customer specifications.

Maximum Leg Length up to 25 Meter

Rotation

Probe clockwise beaming

LF Probe counter
clockwise beaming

outer flaw

tube
Our Company Facility

inner
flaw
Superiority of

TF Probe opposite
transport direction
AF Probe in transport
direction

1F transport direction

Prequalification Statements 55