MOU Part 7 E-July18
MOU Part 7 E-July18
MOU Part 7 E-July18
PART 7
SURVEYS
Notice No. 1 (effective on 1 July 2018) to the 2018 Rules, is summarized below.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 iii
PART Table of Contents
7
Surveys
CONTENTS
CHAPTER 1 Surveys During Construction ................................................................ 1
Section 1 General ................................................................................11
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting ....13
Section 3 Surveys at Builder’s Yard – Machinery, Piping, Pressure
Vessels, and Outfitting .........................................................27
Section 4 Surveys at Builder’s Yard – Mechanical and Piping
Systems ...............................................................................39
Section 5 Surveys at Builder’s Yard – Electrical Cables and
Equipment ............................................................................49
Section 6 Surveys at Builder’s Yard – Electrical Systems ...................61
Section 7 Surveys at Builder’s Yard – Hazardous Areas.....................74
Section 8 Surveys at Builder’s Yard – Fire and Safety ........................82
Section 9 Surveys at Builder’s Yard – Sea Trial ..................................92
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PART Chapter 1: Surveys During Construction
7
CHAPTER 1 Surveys During Construction
CONTENTS
SECTION 1 General .................................................................................................. 11
1 General ............................................................................................. 11
3 Survey at Builder’s Yard ................................................................... 11
5 Certification and Classification .......................................................... 12
5.1 Validity of an Interim Class Certificate (ICC) ................................. 12
5.3 Certification of Incomplete Mobile Offshore Units .......................... 12
7 Onboard Drawings and Manuals ...................................................... 12
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 1
19 Weathertight/Watertight Integrity ......................................................21
19.1 Weathertight Integrity..................................................................... 21
19.3 Watertight Integrity......................................................................... 21
19.5 Penetrations .................................................................................. 21
21 Onboard Computers for Stability Calculations ..................................22
23 Hull Testing During Construction ......................................................22
23.1 General .......................................................................................... 22
23.3 Testing of Watertight Boundaries, Tanks and Sliding Doors .......... 22
23.5 Hydrostatic Testing ........................................................................ 22
23.7 Structural Testing of Novel Designs............................................... 22
23.9 Air Testing ..................................................................................... 23
23.11 Hose Testing ................................................................................. 23
23.13 Flood Testing ................................................................................. 23
23.15 Compressed Air Fillet Weld Testing............................................... 23
23.17 Vacuum Box Testing...................................................................... 24
23.19 Ultrasonic Testing .......................................................................... 24
23.21 Penetration Testing........................................................................ 24
23.23 Hydropneumatic Testing ................................................................ 24
23.25 Other Methods of Testing .............................................................. 24
23.27 Application of Coating .................................................................... 24
25 Construction Booklet (Construction Portfolio) ...................................26
27 Hull Inspection and Maintenance Program (HIMP) (Optional) .........26
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9 Piping ................................................................................................ 28
9.1 Piping Standards ........................................................................... 29
11 Piping Installation Details .................................................................. 29
11.1 Pipe Bending ................................................................................. 30
11.3 Protection of Pipes ........................................................................ 30
11.5 Leading of Pipes near Switchboards, Motor Controllers and
Control Centers, Transformers, and all other Electrical
Equipment or Panels used for Essential Services ......................... 30
11.7 Provision for Expansion or Contraction Stresses .......................... 30
11.9 Pipe Joints ..................................................................................... 30
11.11 Mechanical Joints .......................................................................... 31
11.13 Bulkhead, Deck or Tank-Top Penetrations .................................... 31
11.15 Collision-Bulkhead Penetrations.................................................... 31
11.17 Sluice Valves and Cocks ............................................................... 31
11.19 Relief Valves ................................................................................. 31
11.21 Common Overboard Discharge ..................................................... 31
11.23 Remote Operation ......................................................................... 31
11.25 Instruments.................................................................................... 31
11.27 Flexible Hoses ............................................................................... 32
11.29 Control of Static Electricity............................................................. 32
11.31 Leakage Containment ................................................................... 32
13 Metallic and Plastic Pipes ................................................................. 32
13.1 Steel Pipes .................................................................................... 32
13.3 Copper and Brass Pipes................................................................ 32
13.5 Plastic Pipes .................................................................................. 33
15 Valves ............................................................................................... 34
15.1 Material of Valves .......................................................................... 34
15.3 Standard of Valves ........................................................................ 34
15.5 Construction of Valves .................................................................. 34
15.7 Rating and Identification of Valves ................................................ 34
17 Pipe Fittings ...................................................................................... 35
17.1 Material of Fittings ......................................................................... 35
17.3 Manufacturer’s Testing, Marking, and Certification of Pipe
Fittings ........................................................................................... 35
17.5 Installation of Pipe Fittings............................................................. 35
19 Flanges ............................................................................................. 35
19.1 Material of Flanges ........................................................................ 35
21 Fluid Power Cylinders ....................................................................... 35
21.1 Material of Fluid Power Cylinders .................................................. 35
21.3 Manufacturer’s Testing, Marking, and Certification of Fluid
Power Cylinders ............................................................................ 35
23 Sea Inlets and Overboard Discharges .............................................. 36
23.1 Connections .................................................................................. 36
23.3 Valves and Fittings ........................................................................ 36
23.5 Power Operated Valves................................................................. 36
25 Scuppers and Drains on Surface-Type and Self-Elevating Units ..... 37
25.1 Connections .................................................................................. 37
25.3 Valves and Fittings ........................................................................ 37
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 3
27 Cooler Installations External to the Hull ............................................37
27.1 Connections ................................................................................... 38
27.3 Valves and Fittings ........................................................................ 38
27.5 Not-Fully Welded Shell Penetrations of Non-Integral Keel
Coolers .......................................................................................... 38
29 Penetrations Through Watertight Boundaries...................................38
29.1 Ventilation Systems ....................................................................... 38
29.3 Internal Drain Systems .................................................................. 38
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21 Fixed Oxygen-Acetylene Installations............................................... 44
21.1 Application ..................................................................................... 44
21.3 Gas Storage .................................................................................. 44
21.5 Piping System Components .......................................................... 44
23 Fuel Storage for Helicopter Facilities ................................................ 44
23.1 General.......................................................................................... 44
23.3 Spill Containment .......................................................................... 44
25 Starting-air Systems.......................................................................... 44
25.1 Design and Construction ............................................................... 44
25.3 Starting-air Capacity ...................................................................... 44
27 Cooling-Water Systems for Internal Combustion Engines ............... 45
27.1 General.......................................................................................... 45
27.3 Sea Suctions, Strainers and Circulating Water Pumps ................. 45
29 Exhaust System ................................................................................ 46
31 Valves in Atomizing Lines ................................................................. 46
33 Helicopter Deck Drainage Arrangements ......................................... 46
35 Boilers and Associated Piping .......................................................... 46
37 Steering Gear Piping......................................................................... 46
39 Gas Turbine Piping ........................................................................... 46
41 Piping System Pressure Test............................................................ 46
41.1 Metallic Piping System Pressure Tests ......................................... 46
41.3 Pneumatic Test in Lieu of Hydrostatic Test ................................... 47
41.5 Hydrostatic Tests of Shell Valves .................................................. 48
41.7 Plastic Piping System Pressure Tests ........................................... 48
41.9 Fixed Oxygen-Acetylene Installation Test ..................................... 48
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 5
5.27 Sheathing and Structural Insulation ............................................... 54
5.29 Splicing of Electrical Cables .......................................................... 54
5.31 Splicing of Fiber Optic Cables ....................................................... 54
5.33 Cable Junction Box ........................................................................ 54
7 Equipment Installation and Arrangement..........................................55
7.1 Materials ........................................................................................ 55
7.3 Grounding Arrangements .............................................................. 55
7.5 Insulation Material and Operation Temperature ............................ 55
7.7 Degree of Protection for Enclosure ................................................ 55
7.9 Temperature Ratings ..................................................................... 55
7.11 Clearances and Creepage Distances ............................................ 55
7.13 Equipment Location, Protection and Accessibility ......................... 55
7.15 Generators ..................................................................................... 56
7.17 Main Service Motors ...................................................................... 56
7.19 Accumulator Batteries.................................................................... 56
7.21 Switchboards ................................................................................. 58
7.23 Distribution Boards ........................................................................ 58
7.25 Motor Controllers and Control Centers .......................................... 58
7.27 Resistors for Control Apparatus ..................................................... 59
7.29 Lighting Fixtures ............................................................................ 59
7.31 Heating Equipment ........................................................................ 59
7.33 Magnetic Compasses .................................................................... 59
7.35 Portable Equipment and Outlets .................................................... 59
7.37 Receptacles and Plugs of Different Ratings .................................. 59
7.39 Installation Requirements for Recovery from Dead Ship
Condition ....................................................................................... 59
9 Earthing .............................................................................................60
9.1 General .......................................................................................... 60
9.3 Permanent Equipment ................................................................... 60
9.5 Connections ................................................................................... 60
9.7 Portable Cords ............................................................................... 60
9.9 Cable Metallic Covering ................................................................. 60
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5.11 Ballast Pumps ............................................................................... 65
5.13 Starting Arrangements for Emergency Generator Sets ................. 65
5.15 Alarms and Safeguards for Emergency Diesel Engines ................ 66
7 Distribution System ........................................................................... 66
7.1 Main Service Distribution System .................................................. 66
7.3 Hull Return System ....................................................................... 67
7.5 Earthed Distribution Systems ........................................................ 67
7.7 External or Shore Power Supply Connection ................................ 67
7.9 Harmonics ..................................................................................... 67
9 Circuit Protection System.................................................................. 67
11 Systems for Steering Gear Installed in Self-Propelled Units ............ 68
11.1 Power Supply Feeder .................................................................... 68
11.3 Protection for Steering Gear Motor Circuit..................................... 68
11.5 Emergency Power Supply ............................................................. 68
11.7 Controls, Instrumentation, and Alarms .......................................... 68
13 Lighting and Navigation Light Systems............................................. 68
13.1 Lighting System ............................................................................. 68
13.3 Navigation Light System ................................................................ 69
13.5 Obstruction Light System .............................................................. 69
15 Interior Communication Systems ...................................................... 69
15.1 Interior Communication Systems for All Units ............................... 69
15.3 Interior Communication Systems for Self-Propelled Units ............. 70
17 Manually Operated Alarms ............................................................... 70
17.1 General Alarm (GA) System .......................................................... 70
17.3 Engineers’ Alarm for Self-Propelled Units ..................................... 71
17.5 Refrigerated Space Alarm ............................................................. 71
17.7 Elevator Alarm ............................................................................... 71
19 Fire Protection and Fire Detection Systems ..................................... 71
19.1 Emergency Stop ............................................................................ 71
19.3 Fire Detection and Alarm System .................................................. 71
21 Electrical System Testing.................................................................. 72
21.1 Auxiliary Systems .......................................................................... 72
21.3 Generators .................................................................................... 72
21.5 Auxiliary Motors ............................................................................. 72
21.7 Main Switches and Breakers ......................................................... 72
21.9 Lighting System ............................................................................. 72
21.11 Voltage Drop ................................................................................. 72
21.13 Public Address (PA) & General Alarm (GA) Systems .................... 72
21.15 Fire and Gas (F&G) Detection System .......................................... 72
21.17 Electrical Equipment in Hazardous Areas ..................................... 72
21.19 Hazardous Area Doors, Ventilation and Alarms ............................ 73
21.21 Mud Pit Level Alarm ...................................................................... 73
21.23 Shutdown of Ventilation Fans and Openings................................. 73
21.25 Emergency Shutdown System ...................................................... 73
21.27 Helicopter Deck Lighting................................................................ 73
21.29 Navigation and Obstruction Lights ................................................. 73
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 7
TABLE 1 Emergency Diesel Engine – Alarms and Shutdowns .............66
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9 Active Fire Protection – Additional Fixed Systems ........................... 87
9.1 Gas Smothering System................................................................ 87
9.3 Foam System ................................................................................ 88
9.5 Fixed Pressure Water Spraying Systems ...................................... 88
9.7 Protection of Helicopter Decks ...................................................... 88
9.9 Paint and Flammable Liquid Lockers ............................................ 89
11 Active Fire Protection – Portable Fire Fighting Systems .................. 89
11.1 Portable Fire Extinguishers and Sand ........................................... 89
11.3 Firefighter’s Outfit .......................................................................... 89
13 Fire Detection and Alarm Systems ................................................... 89
13.1 Testing of Alarm Systems.............................................................. 89
15 Flammable Gas Detection and Alarm Systems ................................ 90
15.1 Hydrogen Sulfide (H2S) Detection and Alarm System ................... 90
17 Outfitting ............................................................................................ 90
17.1 Means of Escape ........................................................................... 90
17.3 Means of Access and Egress ........................................................ 90
17.5 Guards and Rails ........................................................................... 91
17.7 Emergency Control Stations .......................................................... 91
17.9 Arrangements in Machinery Space ............................................... 91
17.11 Segregation of Fuel Oil Purifiers .................................................... 91
17.13 Fire Precautions for Machinery Spaces ......................................... 91
19 Emergency Shutdown Arrangements ............................................... 91
19.1 Arrangements and Services .......................................................... 91
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 9
13 Sea Trial for Self-Propelled Units .....................................................96
13.1 Full Power Trial .............................................................................. 96
13.3 Reduced Power Trial ..................................................................... 96
13.5 Operation of Machinery, Electrical Systems and Safety
Features ........................................................................................ 96
13.7 “Dead-Ship” Start ........................................................................... 96
13.9 Steering Gear Trial ........................................................................ 96
13.11 Interior Communication Systems for Self-Propelled Units ............. 98
15 Anchoring/Mooring Trial ....................................................................98
15.1 Anchoring/Mooring System Foundations ....................................... 98
15.3 Anchor Windlass Trials .................................................................. 98
17 Dynamic Positioning System (DPS) .................................................99
17.1 Failure Mode and Effect Analysis (FMEA) ..................................... 99
17.3 DP Trials ........................................................................................ 99
10 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
PART Section 1: General
7
CHAPTER 1 Surveys During Construction
SECTION 1 General
1 General
This Chapter pertains to surveys and testing to be carried out during construction of a mobile offshore unit
at the builder’s yard/facility. The requirements for design review are given in Parts 3, 4, and 5 of these
Rules.
The requirements for specific surveys are included in subsequent Sections of this Chapter. Subsequent Sections
are titled as follows:
• Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting
• Section 3 Surveys at Builder’s Yard – Machinery, Piping, Pressure Vessels, and Outfitting
• Section 4 Surveys at Builder’s Yard – Mechanical and Piping Systems
• Section 5 Surveys at Builder’s Yard – Electrical Cables and Equipment
• Section 6 Surveys at Builder’s Yard – Electrical Systems
• Section 7 Surveys at Builder’s Yard – Hazardous Areas
• Section 8 Surveys at Builder’s Yard – Fire and Safety
• Section 9 Surveys at Builder’s Yard – Sea Trial
Subsection ‘1’ titled “General” of every Section provides a brief explanation regarding purpose of that Section.
All Rule contents covered by subsequent Sections of this Chapter and that require visual examination,
verification, testing, etc. are to be carried out in presence of and to the satisfaction of the attending Surveyor.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 11
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 1 General 7-1-1
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PART Section 2: Surveys at Builder’s Yard – Hull Structure and Outfitting
7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys and testing to be carried out on hull structure and hull outfitting items
during construction of a mobile offshore unit at builder’s yard/facility. The requirements for design review
are given Parts 3, 4, and 5 of these Rules.
For typical surveys required to be carried out, see subsequent Subsections of Section 7-1-2. All surveys
and testing is to be carried out in presence of and to the satisfaction of the attending Surveyor, prior to the
sea trial. Testing of the onboard computer (7-1-2/21), and hull structure testing such as hydrostatic testing
(7-1-2/23.5) and hull structural testing (7-1-2/23.7) of tanks may be carried out during the sea trial as
referenced in Section 7-1-9 of these Rules.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 13
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
14 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
5 Material
9 Production Welding
Production welding and forming of steel is to be to the satisfaction of the Surveyor and in accordance with
Section 2-4-1 of the ABS Rules for Materials and Welding (Part 2)
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 15
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
16 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 17
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
TABLE 1
Nondestructive Testing* (NDT) of Steel Structure Welds
Structural Member Extent and Type of NDT
Special Application Structure 100% Volumetric NDT plus 100% Surface NDT all CJP welds, where welded plate
(Most Critical) thickness is ≥ 5/16 inch (8.0 mm); and
10% MPI of all fillet welds, where plate thickness is ≥ 5/16 inch (8.0 mm).
Primary Application Structure 20% Volumetric NDT plus 100% Surface NDT of all CJP welds, where plate
(Intermediate) thickness is ≥ 5/16 inch (8.0 mm); and
10% Surface NDT of all fillet welds, where plate thickness is ≥ 5/16 inch (8.0 mm).
Secondary Application Structure Random Volumetric NDT of CJP welds and Surface NDT of fillet welds, only if
(Least Critical) considered suspect by the attending Surveyor during construction.
* NDT procedures and acceptance criteria is to at least satisfy the ABS Guide for Nondestructive Inspection of Hull Welds.
13 Corrosion Protection
Unless otherwise approved, all steel work is to be suitably coated. Tanks or preload spaces intended for
salt water ballast are to have a corrosion-resistant hard coating on all internal surfaces.
18 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
FIGURE 1
Damage Conditions for Self-Elevating Units
(for details see 7-1-2/17.1)
5.0 feet
1.5 m
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 19
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
Another notable aspect is the effect of sponsons and single columns that are often added to existing units to
enhance their performance. Since the sponsons and single columns are not the main columns, they do not
form the boundary of the protected area and they are fully exposed to a collision (see 7-1-2/Figure 2).
FIGURE 2
Damage Conditions for Column-Stabilized Units
(for details see 7-1-2/17.3)
5.0 feet
1.5 m
5.0 feet
1.5 m
5.0 feet
1.5 m 16.4 feet
5.0 m
A B
Collision
Penetration
Sponson Single Column Zone
5.0 feet
1.5 m
Lightship
Draft 10.0 feet
3m
FIGURE 3
Damage Conditions for Surface-Type Units
(for details see 7-1-2/17.5)
5.0 feet
1.5 m
Collision
Penetration
Zone
5.0 feet
1.5 m
20 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
19 Weathertight/Watertight Integrity
During confirmatory survey of weathertight and watertight integrity of the units, following requirements are
to be applied and arrangements are to be to the satisfaction of the Surveyor.
19.5 Penetrations
19.5.1 General
All penetrations through watertight and weathertight boundaries are to comply with 3-3-2/5.5 and
are to be tested in presence of and to the satisfaction of the Surveyor. For watertight closure
requirements, see 4-2-2/27. For further details, see 7-1-2/5.
19.5.2 Watertight and Fire-rated Deck and Bulkhead Cable Penetrations
During installation of deck and bulkhead watertight and fire-rated cable penetrations, the attending
Surveyor is to confirm that the installer is familiar with and has access to the manufacturer’s
installation procedures for stuffing tubes, transit devices or pourable materials.
After installation, all watertight and fire-rated cable penetrations are to be visually examined.
Watertight cable penetrations are to be tested as required by 7-1-2/Table 2.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 21
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
23.1 General
Compartments and spaces which are designed to be watertight, gas-tight or fire-tight are to be tested in presence
of a Surveyor by a procedure approved by the attending Surveyor. Any access doors, hatches, manholes or
closures of such compartments and spaces as well as any type of pipe or electrical penetration pieces through
such boundaries is to be completed and tested in similar manner to the satisfaction of the attending Surveyor.
23.1.1 Types and Definition of Test
The following two types of testing are specified in this requirement:
i) Structural Testing is a test to verify the structural adequacy of tank construction. This may
be hydrostatic testing (see 7-1-2/23.5) or hydropneumatic testing (see 7-1-2/23.23).
ii) Leak Testing is a test to verify the tightness of a boundary. Unless specific testing is
indicated, this may be hydrostatic/hydropneumatic testing or air testing as specified in
7-1-2/23.5, 7-1-2/23.23 and 7-1-2/23.9. A hose test may be considered an acceptable form
of leak test for certain boundaries, as specified in 7-1-2/23.11.
22 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 23
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
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Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
TABLE 2
Testing of Boundaries, Compartments, Tanks, and Spaces
Compartment/Space to be Tested Type of Hydrostatic Head or Pressure
Testing
CSDU – Bracings, Horizontals, and Air
Diagonals (Void)
CSDU – Chain Lockers & Chain Pipes Flood Test To the top of the chain pipe.
CSDU – Watertight Column Spaces Air
Drill Ship – Chain Lockers & Chain Pipes Flood Test To the top of the chain pipe.
Drill Ship – Hawse Pipes Hose
SEDU – Mat Tanks (Buoyant) Hydrostatic To the height equal to deepest operational water depth of the SEDU.
SEDU – Pre-Load Tanks Hydrostatic(1) To the height of the tank vent
SEDU – Spud-Cans (Buoyant) Hydrostatic To the height equal to deepest operational water depth of the SEDU.
Ballast Tanks Hydrostatic(1) To the height of the tank vent
Base Oil Tanks Hydrostatic(1) To the height of the tank vent.
Drill Water Tanks Air
Fuel Oil Tanks Hydrostatic(1) To the height of the tank vent.
Gas-tight Doors Air or Hose Tightness of doors may be confirmed whilst the ventilation system
is running under normal operating conditions.
Independent Tanks Hydrostatic(1) To the height of the tank vent.
Mud Pits Flood Test To the top of the overflow.
Oily Water Holding Tanks Hydrostatic(1) To the height of the tank vent.
Potable/Fresh Water Tanks Air
Voids Air
Watertight Boundary Closures/Manholes Hose
Watertight Doors Hose
Watertight Sliding Doors Hose See 7-1-2/23.3.
Weathertight Boundary Closures/Manholes Hose
Weathertight Doors Hose
Note:
1 Provided the structural similarity of a group of tanks is recognized by ABS and a representative tank as selected by
ABS is hydrostatically tested based on the design approval, all subsequent tanks on each vessel are tested for leaks
by an air testing in accordance with 7-1-2/23.9. However, where structural adequacy of a tank was verified by
structural testing, the subsequent vessels of a series of identical new buildings may be exempted from such testing
for other tanks which have the structural similarity to the tested tank, provided that the water-tightness in all
boundaries of exempted tanks are verified by leak tests and thorough inspection are to be carried out. In any case,
hydrostatic testing is to be carried out for at least one tank for each vessel in order to assure structural fabrication
adequacy.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 25
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard – Hull Structure and Outfitting 7-1-2
TABLE 3
Application of Leak Testing, Coating and Provision of Safe Access
for Type of Welded Joints
Coating (1) Safe Access (2)
After
Type of Welded Joints Leak Testing Before Leak Testing
Leak Testing Structural Test
Leak Testing & Before
Structural Test
Automatic Not required Allowed(3) N/A Not required Not required
Butt Manual or
Required Not allowed Allowed Required Not required
Semi-automatic(4)
Boundary
Fillet including Required Not allowed Allowed Required Not required
penetrations
Notes:
1 Coating refers to internal (tank/hold coating), where applied, and external (shell/deck) painting. It does not refer to
shop primer.
2 Temporary means of access for verification of the leak testing.
3 The condition applies provided that the welds have been carefully inspected visually to the satisfaction of the
Surveyor.
4 Flux Core Arc Welding (FCAW) semiautomatic butt welds need not be tested provided that careful visual
inspections show continuous uniform weld profile shape, free from repairs, and the results of the Rule and Surveyor
required NDE testing show no significant defects.
26 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
PART Section 3: Surveys at Builder’s Yard – Machinery, Piping, Pressure Vessels, and Outfitting
7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys and testing to be carried out on machinery, piping, pressure vessels, and
mechanical outfitting items during construction, installation and testing of mobile offshore units at
builder’s yard/facility.
The documentation requirements for design review are given Parts 3, 4, and 5 of these Rules.
Surveys and testing of mechanical and piping systems are referenced in Section 7-1-4 of these Rules.
ABS Surveyor attendance is required, typically for the following purposes. All surveys and testing required
in subsequent Subsections of this Section are to be carried out in presence of and to the satisfaction of the
attending Surveyor, prior to the sea trial as referenced in Section 7-1-9 of these Rules.
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Part 7 Surveys
Chapter 1 Surveys During Construction
Section 3 Surveys at Builder’s Yard – Machinery, Piping, Pressure Vessels, and Outfitting 7-1-3
7.1 Foundation
Satisfactory alignment of the engine skid structure with hull back-up/foundation structure is to be confirmed
before commencement of any dock-side testing of the engines.
9 Piping
All piping is to be installed and tested in accordance with the Rules or recognized standards.
Satisfactory installation and operation of the piping systems are to be verified, as far as practicable, during
the sea trial.
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Part 7 Surveys
Chapter 1 Surveys During Construction
Section 3 Surveys at Builder’s Yard – Machinery, Piping, Pressure Vessels, and Outfitting 7-1-3
Piping systems are divided into three classes (Class I, II and III) according to service, design pressure and
temperature, as indicated in 4-2-1/Table 1 of these Rules. Each class has specific requirements for joint
design, fabrication and testing.
All piping system is to be visually examined in accordance with ABS approved plans that consist of a
diagrammatic drawing of each system, including piping size, wall thickness, maximum working pressure
and material of piping as well as the type, size, pressure rating and material of valves and fittings.
Pipe weld details are to comply with Chapter 4 of the ABS Rules for Materials and Welding (Part 2).
Requirements for valves, fittings and flanges are based upon standards of the American National Standards
Institute (ANSI).
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11.5 Leading of Pipes near Switchboards, Motor Controllers and Control Centers,
Transformers, and all other Electrical Equipment or Panels used for Essential
Services
The leading of pipes in the vicinity of switchboards, motor controllers and control centers, transformers,
and all other electrical equipment or panels is to be avoided as far as possible. When such leads are necessary,
care is to be taken to fit no flanges or joints over or near these equipment or panels unless provision is
made to prevent any leakage from injuring the equipment.
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11.25 Instruments
Where instruments fitted to measure temperature or pressure of the piping system, compliance with
4-2-1/11.27 is to be verified.
Proper calibration of all instruments is to be verified.
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15 Valves
Valves in piping systems are to satisfy the following requirements:
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17 Pipe Fittings
All fittings in Class I and Class II piping are to have flanged or welded ends in sizes over 89 mm O.D. (3 in.
N.P.S). Screwed fittings may be used in Class I and Class II piping systems, provided the temperature does
not exceed 496°C (925°F) and the pressure does not exceed the maximum pressure indicated in 4-2-2/11.1.
The type of fittings used on Class I, Class II and Class III piping systems are to satisfy 4-2-2/11. See
4-2-2/19 for fluid power cylinders.
19 Flanges
Flanges are to be in compliance with a recognized national or international standard. The type of flanges
and method of attachment used on Class I, Class II and Class III piping systems are to be in compliance
with 4-2-2/15.
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23.1 Connections
Piping connections bolted to the shell plating are to have the bolt heads countersunk on the outside and the
bolts threaded through the plating. Where a reinforcing ring of sufficient thickness is riveted or welded to
the inside of the shell, studs may be used.
Threaded connections outboard of the shell valves are not considered an acceptable method of connecting
pipe to the shell.
Pipe connections fitted between the shell and the valves are to have a minimum wall thickness not less than
that specified in 4-2-2/21.3 and be as short as possible.
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ii) Self-Elevating and Surface-Type Units: Sea-water inlets and discharges in spaces below the assigned
load line which are not intended to be normally manned are to be provided with valves which can
be remotely operated from an accessible position outside of the space. If the valves are readily
accessible, the spaces containing the inlets and discharges may be provided with bilge alarms in
lieu of remote operation of the valves.
iii) Self-Elevating Units: Mud pit discharges are to be provided with valves which can be operated
from an accessible position. These valves are to be normally closed and a sign to this effect is to
be posted near the operating position. Non-return valves need not be provided.
25.1 Connections
Discharges led through the shell either from spaces below the freeboard deck or from within superstructures and
deckhouses on the freeboard deck, fitted with doors complying with the requirements of 3-2-11/5 of the
Marine Vessel Rules, are to be fitted with efficient and accessible means for preventing water from passing
inboard.
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27.1 Connections
The inlet and discharge connections of external cooler installations are to be verified to be in accordance
with 4-2-2/21.1, 4-2-2/21.3, 4-2-2/21.5 and 4-2-2/21.9, except that wafer type valves will be acceptable.
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PART Section 4: Surveys at Builder’s Yard – Mechanical and Piping Systems
7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys and testing to be carried out on mechanical and piping systems during
construction, installation and testing of mobile offshore units at builder’s yard/facility.
The documentation requirements for design review are given Parts 3, 4, and 5 of these Rules.
Installation surveys and testing of machinery, piping, pressure vessels, and outfitting items are referenced
in Section 7-1-3 of these Rules.
ABS Surveyor attendance is required, typically for the following purposes. All surveys and testing is to be
carried out in presence of and to the satisfaction of the attending Surveyor, prior to the sea trial as referenced
in Section 7-1-9 of these Rules.
3.1 Materials
Material certificates, satisfying 6-1-9/9 of these Rules are to be made available to the attending Surveyor.
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7 Sounding
Sounding arrangements are to be examined and tested to confirm compliance with 4-2-3/3 of these Rules.
The required examination and testing is to be carried out to verify system’s compliance with below specific
requirements, prior to the sea trial.
When air/hydrostatic testing of tanks/voids, sounding pipes are to be examined and subjected to air/hydrostatic
testing.
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9 Bilge System
Bilge system is to be examined and tested to confirm compliance with 4-2-4/1, 4-2-4/3, 4-2-4/5, 4-2-4/7,
and 4-2-4/9 of these Rules. The required examination and testing is to be carried out to verify system’s
compliance with below specific requirements, prior to the sea trial.
Bilge system, together with its fitted alarms, is to be examined and tested prior to the sea trial.
Satisfactory operation of the bilge system together with its alarms is to be re-confirmed during the sea trial
(see Section 7-1-8).
11 Ballast System
Examination and testing of the ballast manifolds is to be carried out to confirm compliance with below
specific requirements, prior to the sea trial.
Ballast control features are to be examined and tested to confirm compliance with below specific requirements,
prior to the sea trial. Satisfactory operation of the ballast control features is to be re-confirmed during the
sea trial.
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17 Lubricating-Oil Systems
Examination and testing of the lube-oil system is to be carried out to confirm compliance with below
specific requirements, prior to the sea trial.
The lubricating-oil piping is to be entirely separated from other piping systems. In addition, the requirements
of 4-2-5/1.1.2, 4-2-5/1.3, and 4-2-5/1.5 of these Rules are applicable.
The requirements in 4-2-5/3.9 are also applicable for lubricating-oil tanks. However, arrangements for
remotely closing the valve from a position outside of the compartment need not be provided if inadvertent valve
closure could result in damage to the running machinery due to lack of lubricating-oil. Where the machinery
is arranged for automatic shutdown upon loss of lubricating-oil, the valve required by 4-2-5/3.9 is to be provided
with means to close it from a readily accessible and safe location outside of the compartment in which the
valve is located.
For ship-type units, the lubricating systems are to be so arranged that they will function satisfactorily under
the conditions specified in 4-1-1/7 of these Rules.
19 Hydraulic Systems
Examination and testing of the hydraulic systems is to be carried out to confirm compliance with below
specific requirements, prior to the sea trial.
The arrangements for Class I and II hydraulic piping systems are to be in accordance with the requirements
of this section, except that hydraulic systems which form part of an independent device or equipment not
covered by these Rules and which does not form part of the unit’s piping system (such as a crane) are not
covered by this Section, unless it is relevant to an optional notation or certification requested for the unit.
The requirements for fuel oil tanks contained in 4-2-5/1.1.2 and 4-2-5/1.3 of these Rules are also applicable
for tanks containing hydraulic fluid.
Arrangement and installation of valves, piping, pipe fittings, hoses, accumulators, fluid power cylinders,
and the segregation of the high pressure hydraulic units, are to satisfy 4-2-6/3.
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21.1 Application
Provisions of 4-2-6/5.3 of these Rules apply to fixed oxygen-acetylene installations that have two or more
cylinders of oxygen and acetylene, respectively. Spare cylinders of gases need not be counted for this purpose.
Provisions of 4-2-6/5.5 and 7-1-4/41.9, of these Rules, as applicable, are to be complied with for fixed
installations regardless of the number of cylinders.
23.1 General
Isolation of fixed fuel storage and transfer facilities, construction of fuel storage tanks, fuel storage tank
vents and valves, are to satisfy 4-2-6/7.1. See Section 7-1-7 of these Rules for survey of hazardous areas.
25 Starting-air Systems
Examination and testing of the starting air system is to be carried out to confirm compliance with below
specific requirements, prior to the sea trial.
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Minimum number of consecutive starts as applicable, and as required per following conditions defined in
7-1-4/25.3.1 through 7-1-4/25.3.3, is to be verified prior to the sea trial.
25.3.1 Diesel Propulsion
The minimum number of consecutive starts (total) required to be provided from the starting-air
containers is to be based upon the arrangement of the engines and shafting systems as indicated in
the following 7-1-4/Table 1.
TABLE 1
Starting Air Minimum Number of Consecutive Starts
Single Screw Unit Multiple Screw Unit
One engine Two or more engines One engine Two or more engines
coupled to shaft coupled to shaft coupled to each shaft coupled to each shaft
directly or through through clutch and directly or through through clutch and
reduction gear reduction gear reduction gear reduction gear
Reversible Engines 12 16 16 16
Non-reversible Engines 6 8 8 8
For arrangements of engines and shafting systems which differ from those indicated in the table, the
capacity of the starting-air containers will be specially considered based on an equivalent number of
starts.
25.3.2 Diesel-electric Propulsion
The minimum number of consecutive starts required to be provided from the starting-air containers
is to be determined from the following equation.
S = 6 + G(G − 1)
where
S = total number of consecutive starts
G = number of engines necessary to maintain sufficient electrical load to permit
vessel transit at full seagoing power and maneuvering. The value of G need
not exceed 3.
25.3.3 Non Self-Propelled Units
The minimum number of consecutive starts required to be provided from the starting-air containers
is three (3) per auxiliary engine, but the total capacity of the starting-air containers dedicated to
the auxiliary engines need not exceed eight (8) consecutive starts.
25.3.4 Protective Devices for Starting-air Mains
Installation of protective devices is to satisfy 4-2-6/9.5.
27.1 General
Means are to be provided to ascertain the temperature of the circulating water at the return from each
engine and to indicate that the proper circulation is being maintained. Drain cocks are to be provided at the
lowest point of all jackets. For relief valves, see 4-2-1/11.21.
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29 Exhaust System
Examination of the exhaust system is to be carried out to confirm compliance with 4-2-6/13, prior to the
sea trial.
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PART Section 5: Surveys at Builder’s Yard – Electrical Cables and Equipment
7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys carried out on electrical cables and equipment during construction, installation
and testing of mobile offshore units at builder’s yard/facility, including required onboard testing and trial.
The documentation requirements for design review are given Parts 3, 4, and 5 of these Rules.
ABS Surveyor attendance is required, typically for the following purposes. All surveys and testing is to be
carried out in presence of and to the satisfaction of the attending Surveyor, prior to the sea trial as
referenced in Section 7-1-9 of these Rules.
1.1 Definitions
For definition of various terms, see 4-3-1/3.
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5 Cable Installation
If the above values are not obtained, any or all appliances connected to the circuit may be disconnected for
this test.
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TABLE 1
Minimum Bending Radii of Cables
Cable construction Over all diameter, Minimum internal
Insulation Outer covering D bending radius
Thermoplastic or Unarmored or unbraided D ≤ 25 mm (1 in.) 4D
thermosetting with
D > 25 mm 6D
circular copper
conductor Metal braid screened or armored Any 6D
Metal wire or metal-tape armored or Any 6D
metal-sheathed
Composite polyester/metal laminate Any 8D
tape screened units or collective tape
screening
Thermoplastic or Any Any 8D
thermosetting with
shaped copper
conductor
Mineral Hard metal-sheathed Any 6D
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7.1 Materials
Material of all electrical equipment is to be in compliance with 4-3-1/11 of these Rules.
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7.15 Generators
In general, all generators on ship-type units are to be located with their shafts in a fore-and-aft direction on the
unit and are to operate satisfactorily in accordance with the inclination requirements of 4-1-1/Table 1.
Where it is not practicable to mount the generators with the armature shafts in the fore-and-aft direction,
their lubrication will require special consideration, and this arrangement will be confirmed onboard.
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7.21 Switchboards
7.21.1 Location and Protection
Arrangement of switchboards are to be confirmed as providing easy access, as may be needed, to
apparatus and equipment without danger to personnel. Switchboards are to be located in a dry place
so as to provide a clear working space of at least 914 mm (36 in.) at the front of the switchboard
and a clearance of at least 610 mm (24 in.) at the rear, which may be reduced to 457 mm (18 in.)
in way of stiffeners or frames. Arrangement and location of distribution boards are to be verified
to be in compliance with 4-3-3/3.9 of these Rules.
Note: Where switchboards are enclosed at the rear and are fully serviceable from the front, clearance at the rear
will not be required unless necessary for cooling.
It is to be verified that switchboards are secured to a solid foundation, self-supported or braced to
the bulkhead or the deck above. In case the last method is used, means of bracing is to be flexible
to allow deflection of the deck without buckling the assembly structure.
Flanged connections of liquid piping are to be avoided over or near switchboards. If a connection
was necessary and agreed by the Surveyor, satisfactory provision to prevent any leakage from
injuring the switchboard is to be verified.
7.21.2 Notice Plate
A notice plate posted either at the entrance to the switchboard room or on the switchboard front
panel to state that the floor in the room is of electrically insulated construction is to be verified.
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9 Earthing
9.1 General
Unless the machines or equipment are one of the type as listed in 4-3-3/7.1, the exposed metal parts of
electrical machines or equipment which are not intended to be live but which are liable under fault
conditions to become live are to be earthed. Earthing is to be verified.
9.5 Connections
It is to be verified that all earthing conductors are of copper or other corrosion-resistant material and are
protected against damage. The nominal cross-sectional area of every copper earthing conductor is to be not
less than that required by 4-3-3/Table 2.
Earthed distribution system and connections to vessel’s hull are to be verified to be in compliance with
4-3-3/7.5.2 and 4-3-3/7.5.3 respectively.
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7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys and testing to be carried out on electrical systems during construction,
installation and testing of mobile offshore units at builder’s yard/facility. The documentation requirements
for design review are given Parts 3, 4 and 5 of these Rules.
ABS Surveyor attendance is required, typically for the following purposes. All surveys and testing is to be
carried out in presence of and to the satisfaction of the attending Surveyor, prior to the sea trial as referenced
in Section 7-1-9 of these Rules.
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For self-propelled units, the generating sets are to be such that with any one generator or its
primary source of power out of operation, the remaining generating sets are capable of providing the
electrical services necessary to start the main propulsion plant from a “dead ship” condition, as
defined herein, within 30 minutes of the blackout. This is to be verified during sea trial as
referenced in Section 7-1-9 of these Rules.
In restoring the propulsion from a dead ship condition for self-propelled units, no stored energy is
to be assumed available for starting the propulsion plant, the main source of electrical power and
other essential auxiliaries. It is assumed that means are available to start the emergency generator
at all times.
The emergency source of electrical power may be used to restore the propulsion, provided its
capability either alone or combined with that of any other source of electrical power is sufficient to
provide at the same time those services required to be supplied by 4-3-2/5.3.1 through 4-3-2/5.3.7.
The emergency generator and other means needed to restore the propulsion are to have a capacity such
that the necessary propulsion starting energy is available within 30 minutes of blackout. Emergency
generator stored starting energy is not to be directly used for starting the propulsion plant, the main
source of electrical power and/or other essential auxiliaries (emergency generator excluded).
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iv) In all control stations, machinery control rooms, and at each main and emergency
switchboard.
v) In all spaces from which control of the main operation is performed and where controls of
machinery essential for the performance of this process, or devices for emergency
switching-off of the power plant are located.
vi) At all stowage positions for firemen’s outfits.
vii) At the sprinkler pump, if any, at one of the fire pumps, if dependent upon emergency
generator for its source of power, at the emergency bilge pump, if any, and at the starting
positions of their motors.
viii) On helicopter landing deck perimeter.
5.3.2 Navigation Lights and Signals
For a period of 18 hours, navigation lights, other lights and sound signals required by the
International Regulations for the Prevention of Collisions at Sea in force.
5.3.3 Marking of Offshore Structures
For a period of four days, any signaling lights or sound signals which may be required for marking
of offshore structures.
5.3.4 Internal Communications
For a period of 18 hours, all internal communication systems required in an emergency (see Note 1
below).
5.3.5 Fire and Gas Detection and Alarm Systems
For a period of 18 hours, the required fire and gas detection and alarm systems (see Note 1 below).
5.3.6 Emergency Signals
For a period of 18 hours, intermittent operation of the manually operated call points and all internal
signals that are required in an emergency (see Note 1 below).
5.3.7 Blow-Out Preventer (BOP) and Well Disconnection
For a period of 18 hours, blow-out preventer control systems and means for disconnecting the unit
from the well-head arrangement, if electrically controlled (see Note 1 below).
5.3.8 Fire Pump and Fire Extinguishing Systems
For a period of 18 hours, one of the fire pumps and other fire extinguishing systems, if dependent
upon the emergency generator for its source of power.
5.3.9 Diving Equipment
For a period of 18 hours, permanently installed diving equipment necessary for safe conduct of
diving operations, if dependent on the unit’s electrical power.
5.3.10 Column-Stabilized Units
On column-stabilized units, for a period of 18 hours:
i) Ballast valve control system, ballast valve position indicating system, draft level indicating
system and tank level indicating system.
ii) The largest single ballast pump required by 4-2-4/13.5.1. See also 4-3-2/5.11 of these Rules.
5.3.11 Self-propelled Units
On self-propelled units:
i) For a period of 18 hours, emergency lighting at the steering gear.
ii) For a period of 18 hours, navigational aids as required by Chapter V of the 1974 SOLAS
Convention, as amended (see ‘Note’ below).
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iii) For a period of 18 hours, intermittent operation of the daylight signaling lamp and the
unit’s whistle (see Note 1 below).
iv) For a period of at least 10 minutes, continuous operation of the steering gear (see 4-3-2/11.5
of these Rules).
5.3.12 Other Emergency Services
i) For a period of 30 minutes, operation of watertight doors referred to in 3-3-2/5.3 of these
Rules (but not necessarily all of them simultaneously), including their controls and indicators,
unless an independent temporary source of stored energy is provided.
ii) For a period of 30 minutes, free-fall lifeboat secondary launching appliance, if the secondary
launching appliance is not dependent on gravity, stored mechanical power or other manual
means.
iii) For a period of 18 hours, intermittent operation of the general emergency alarm system
and other manually operated alarms required in 4-3-2/17.
Note 1 Unless independent supply from an accumulator battery suitably located for use in an emergency and
sufficient for the period of 18 hours is supplied.
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TABLE 1
Emergency Diesel Engine – Alarms and Shutdowns
Auto Notes
Systems Monitored Parameters Alarm
Shutdown [X = Required]
Fuel Oil A1 Leakage from pressure pipes x – -
B1 Temperature – high x – For engines having a power of 220 kW or more.
Lubricating oil pressure – –
B2 x -
Lubricating low
Oil – For engines having a power of more than 2250 kW
Oil mist concentration in
B3 x (3000 hp) or having a cylinder bore of more than
crankcase – high
300 mm (11.8 in.).
Cooling C1 Pressure or flow – low x – For engines having a power of 220 kW or more.
Medium C2 Temperature – high x – -
Engine D1 Over-speed activated x x For engines having a power of 220 kW or more.
7 Distribution System
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7.9 Harmonics
The Total Harmonic Distortion (THD) is to satisfy 4-3-2/7.9.
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i) The minimum sound levels for the emergency alarm tone in interior spaces are to be 80 dB and at
least 10 dB (A) above ambient noise levels existing during normal equipment operation in moderate
weather.
ii) The sound levels at the sleeping position in cabins and in cabin bathrooms are to be at least 75 dB
(A) and at least 10 dB (A) above ambient noise levels.
Note: Refer to the Code on Alarms and Indicators adopted by IMO Resolution A.830(19).
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21.3 Generators
Each generator is to be run for a time sufficient to show satisfactory operation, and parallel operation with
all possible combinations is to be demonstrated.
Generator safety devices and shutdowns are to be confirmed operational.
The emergency generator is to be run for a time sufficient to show satisfactory operation, and its alarms
and safeguard devices to be confirmed (see 4-3-2/5).
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PART Section 7: Surveys at Builder’s Yard – Hazardous Areas
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CHAPTER 1 Surveys During Construction
1 General
This Section pertains to survey of the following items onboard mobile offshore units built at builder’s
yard/facility, including required onboard testing and trial. The documentation requirements for design
review are given Part 4 of these Rules. Following items are to be surveyed and tested in presence of and to
the satisfaction of the attending Surveyor, preferably prior to delivery of the unit.
i) Arrangement of hazardous areas (zones)
ii) Openings and penetrations affecting the extent of hazardous areas
iii) Installation and function of access doors and hatches between hazardous areas and adjoining
areas/spaces
iv) Installation and function of ventilation of hazardous areas and adjoining areas/spaces
v) Installation of machinery in hazardous areas
vi) Installation of cables and electrical equipment in hazardous areas
vii) Installation of cables and electrical equipment in paint stores and battery lockers
viii) Piping systems serving the hazardous areas
Aforementioned items are further referenced in subsequent Subsections of this Section.
1.1 Definitions
For definition of various terms, see 4-3-1/3 and 4-3-6/1 of these Rules. For classification of hazardous areas,
see 4-3-6/4 and 4-3-6/5.
3.1 Openings
Where there is an opening, not fitted with any gas-tight enclosure device, at boundary decks or bulkheads
between an area/space categorized as hazardous and a less hazardous or non-hazardous enclosed area/space,
the entire area/space categorized as less hazardous will be considered as the same category of the higher
category hazardous Zone.
Mitigation of this situation is possible only if the opening is permanently closed, fitted with a bolted gas-tight
closure or provided with doors satisfying the arrangements and provisions required by 7-1-7/3.1 through
7-1-7/3.5, as applicable.
Where there is an opening, not fitted with any gas-tight enclosure device, at boundary decks or bulkheads
between an area/space categorized as hazardous and a non-hazardous open space, hazardous Zone will
extend into the non-hazardous open space. The extended hazardous areas will be categorized as defined in
4-3-6/5 of these Rules, and any machinery or electrical equipment within the extended hazardous area is to
be verified as suitable for safe operation for that hazardous Zone.
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3.3 Penetrations
Any structural, piping or electrical penetration located on a deck or a bulkhead between an area/space
categorized as hazardous and a less hazardous or non-hazardous enclosed area/space, is to maintain the
gas-tight integrity of the deck or bulkhead.
3.3.1 Testing of Penetrations
Completed penetrations are to be tested to prove the gas-tightness of the boundary. Testing can be
carried out by one of the following method:
i) Hose test (mostly used for structural or piping penetrations)
ii) An air-flow pressure test (mostly used for Multi-Cable Transit (MCT) penetrations)
iii) Surface Nondestructive Testing (NDT), such as a dye-penetrate test, if accepted by the
Surveyor
5.1 Enclosed Zone 1 or Zone 2 Space with Direct Access to any Zone 1 Location
(see 7-1-7/Figure 1)
5.1.1 Access between Enclosed Zone 1 to any Zone 1 Location
An enclosed Zone 1 space with direct access to a semi-enclosed Zone 1 location is to be fitted
with a door opening into the semi-enclosed Zone 1 space.
5.1.2 Access between Enclosed Zone 2 to any Zone 1 Location
An enclosed space with direct access to any Zone 1 location is considered as Zone 2, provided all
three conditions listed below are met:
i) The access is fitted with a gas-tight door opening into the Zone 2 space; and
ii) Ventilation is such that the air flow with the door open is from the Zone 2 space into the
Zone 1 location; and
iii) Loss of positive (+) ventilation in Zone 2 location is alarmed at a normally manned station.
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FIGURE 1
Access to Zone 1
Broken lines represent open, semi-enclosed, or enclosed zone.
Zone 1 Zone 1
Self-closing Gastight
Door (having no hold Air
back device) Flow
Zone 1 Zone 2
5.3 Enclosed Zone 2 or Non-Hazardous Space with Direct Access to any Zone 2 Location
(see 7-1-7/Figure 2)
5.3.1 Access between Enclosed Zone 2 to any Zone 2 Location
An enclosed Zone 2 space with direct access to a semi-enclosed Zone 2 location is to be fitted
with a door opening into the semi-enclosed Zone 2 space.
5.3.2 Access between Enclosed Zone 2 to any Non-Hazardous Location
An enclosed space with direct access to any Zone 2 location is considered non-hazardous, provided
all three conditions listed below are met:
i) The access is fitted with self-closing gas-tight door that opens into the non-hazardous space;
and
ii) Ventilation is such that the air flow with the door open is from the non-hazardous space
into the Zone 2 locations; and
iii) Loss of positive (+) ventilation in Non-Hazardous location is alarmed at a normally manned
station.
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FIGURE 2
Access to Zone 2
Broken lines represent open, semi-enclosed, or enclosed zone.
Zone 2 Zone 2
Self-closing Gastight
Door (having no hold Air
back device) Flow
Zone 2 Non-Hazardous
5.5 Enclosed Non-Hazardous Space with Direct Access to any Zone 1 Location
(see 7-1-7/Figure 3)
5.5.1 Access between Enclosed Zone 1 to any Zone 1 Location
See 7-1-7/5.1.1.
5.5.2 Access between Enclosed Non-Hazardous Space to any Zone 1 Location
An enclosed space with access to any Zone 1 location is considered non-hazardous, provided all
three conditions listed below are met:
i) The access is fitted with gas-tight self-closing doors forming an air lock, or a single self-
closing gas-tight door which opens toward the non-hazardous space and has no hold-back
device; and
ii) Ventilation is such that the air flow with the door or air lock doors open is from the non-
hazardous space into the Zone 1 location (i.e., non-hazardous space has ventilation
overpressure in relation to the Zone 1 location); and
iii) Loss of ventilation overpressure is alarmed at a normally manned station.
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FIGURE 3
Access from Enclosed Non-Hazardous Areas to Zone 1
Broken lines represent open, semi-enclosed, or enclosed zone.
Air
Flow
Air
Zone 1 Lock Non-Hazardous
Self-closing Gastight
Door (having no hold Air
back device) Flow
Zone 1 Non-Hazardous
5.9 Ventilation
Ventilation systems for the hazardous and non-hazardous areas are to be in accordance with 4-3-6/7 of
these Rules. All ventilation system ducts and associated ventilation alarms are to be examined and tested.
5.9.1 Ventilation Ducts
Gas-tight ventilation ducts fabricated to maintain either positive or negative internal pressure, as
required, are to be subjected to appropriate testing of the ducts, to verify its tightness, after installation
onboard the unit and prior to function testing of the ventilation system and its alarms required by
7-1-7/5.1 through 7-1-7/5.5 of these Rules.
5.9.2 Non Sparking Ventilation Fans
Fans used for the ventilation of the hazardous areas are to be of non-sparking construction in
accordance with 4-3-3/9.7 and 4-3-6/9.3 of these Rules.
Type tests on non-sparking fans are to be carried out using an acceptable national or international
standard. Such type test reports are to be made available when requested by the Surveyor.
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7 Machinery Installations
Where installed in hazardous areas, machinery installation is to comply with 4-3-6/9 of these Rules.
9.1 General
9.1.1 Cables Installation
Installation of electrical cables is to be in compliance with 4-3-3/9.1.4 of these Rules.
9.1.2 Lighting Circuits
Installation of lighting circuits is to be in compliance with 4-3-3/9.1.5 of these Rules. The switches
and protective devices for lighting fixtures are to be suitably labeled for identification purposes.
9.1.3 Permanent Warning Plates
Permanent warning plates are to be installed in the vicinity of hazardous areas in which electrical
equipment is installed, such as pump room, to advise personnel carrying out maintenance, repair
or surveys of availability of the booklet/list of equipment in hazardous areas referenced in 4-3-3/1.5,
if required for their use.
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FIGURE 4
Typical Drain Connection
Hazardous Area
Non-Hazardous Area
760 mm
(30 inches)
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PART Section 8: Surveys at Builder’s Yard – Fire and Safety
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CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys and testing to be carried out on fire and safety features during construction,
installation and testing of mobile offshore units at builder’s yard/facility. The documentation requirements
for design review are given Part 5 of these Rules.
ABS Surveyor attendance is required, typically for the following purposes. All surveys and testing is to be
carried out in presence of and to the satisfaction of the attending Surveyor, prior to the sea trial.
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7.7.2 Hoses
All fire hoses are to be in compliance with 5-2-2/1.5.2 of these Rules and provided with couplings
and nozzles. Additionally, at least one complete fire hose assembly is to be carried as a spare.
Certification of fire hoses by a competent independent testing laboratory as being constructed of
nonperishable material to recognized standard is to be verified.
The hoses are to be sufficient in length to project a jet of water to any of the spaces in which they
may be required to be used. Fire hoses are to have a length of at least 10 m, but not more than:
i) 15 m in machinery spaces
ii) 20 m in other spaces and open decks
iii) 25 m for open decks with a maximum width in excess of 30 m
See “Note” of 7-1-8/7.7.1 for required verification.
All fire hoses may be subjected to leak test as deemed necessary by the Surveyor before they are
placed onboard the unit and used as part of the commissioned active fire protection system. In
general, this test may be done either before trials per Section 7-1-9 of these Rules or delivery of
the unit.
7.7.3 Nozzles
Dual purpose combined jet spray nozzles fitted throughout the unit, and in compliance with
5-2-2/1.5.3 of these Rules, are to be verified.
7.7.4 International Shore Connection
For surface type units, international shore connections fitted and in compliance with 5-2-2/1.5.4 of
these Rules, are to be verified.
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17 Outfitting
Outfitting items fitted onboard the unit, such as the systems covered by this Subsection are to be in
accordance with ABS reviewed plans and in compliance with this Subsection.
Thorough examination of the means of escape, means of access and egress, and guards and rails fitted along the
routes is to be carried out, before the unit commences its trials per Section 7-1-9 of these Rules.
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PART Section 9: Surveys at Builder’s Yard – Sea Trial
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CHAPTER 1 Surveys During Construction
1 General
A sea trial procedure is to be developed by the builder and submitted to the attending Surveyor for review and
comments, well in advance, prior to commencement of the trial.
A pre-planning meeting in presence of the attending Surveyor(s) is to be carried out prior to the sea trial to
at least confirm the following:
• Sea trial procedure to be followed
• Sea trial schedule and estimated duration of tests to be carried out during the sea trial
• Key personnel from the builder, owner, operator, and any other representative
• Any specific test to be carried out that may be outside the scope of classification
During sea trial of a unit, the operation of machinery, electrical systems and safety features required by
these Rules is to be demonstrated to the satisfaction of the attending Surveyor(s). Complete function tests
are to be carried out, including duration runs and tests for operation of all protective devices and stability
tests for control, in presence of and to the satisfaction of the attending Surveyor(s).
If the unit is self-propelled, maneuvering tests which should include a reversal of the unit from full speed
ahead to full speed astern, is also to be carried out in presence of and to the satisfaction of the attending
Surveyor(s).
3 Stability Test
A stability test is required to be performed on every vessel. The American Society and Materials Standard
(ASTM) Guide for conducting stability tests, “Standard Guide for Conducting a Stability Test (Inclining and
Lightweight Survey) to Determine the Light Ship Displacement and Centers of Gravity of a Vessel” may be
used for conducting stability test.
A stability test, in accordance with a procedure accepted by an ABS engineering office, is to be carried out in
protected waters, and in presence of and to the satisfaction of the attending Surveyor before commencement
of the sea trial. The Surveyor is then to attest to the satisfactory performance of the experiment in a report to
the ABS engineering office for evaluation.
For a subsequent unit, in a series built from the same set of drawings of an inclined unit, the requirement for
an Inclining Experiment may be waived, provided:
• A “weights and centers” calculation is prepared, indicating the differences between the subsequent and
the inclined unit, and
• The calculated light ship properties are subsequently confirmed by a Lightweight Survey witnessed by
an ABS Surveyor and found to be within the limits specified in SOLAS Regulation II-1/B-1(5.2),
unless indicated otherwise by the Flag Administration. If the limits specified are exceeded, the Flag
Administration is to be contacted to determine the acceptability of such a deviation.
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5 Safety
Sea trial cannot be commenced in presence of an ABS Surveyor unless the Surveyor agrees with the builder
that suitable safety precautions are taken onboard the unit. This may include but not limited to the verification
of following items by the attending Surveyor:
• Operational preparedness of any additional portable fire extinguishing placed onboard
• Posting of temporary fire control and safety plans to be used during the sea trial
• Satisfactory condition and installation of life saving appliances for the sea trial personnel, particularly
if the number of personnel exceeds the unit’s Persons On Board (POB) capacity
• “Abandon Unit Drill” with entire sea trial personnel
• “Fire Drill” with designated fire fighters
An exemption to any of the above is the responsibility of the Coastal State Authority, and if an exemption
is issued, the written exemption is to be made readily available to the attending Surveyor for evaluation.
9.3 Moveable Cantilever and Skid Beam Testing (For Drilling Unit)
Prior to placing the drilling unit in service, a function test of the longitudinal skidding arrangements of the
moveable cantilever and skid beam as well as any transverse skidding arrangements such as the sub-base
(drill floor) is to be carried out by skidding the completed drilling structures with derrick assembly to the
maximum limits of travel.
This test is to be carried out after the entire marine and drilling systems have been installed on the drilling
unit that affects the function load of the beams. During the testing, the cantilever and rig’s skid beams need
not be overloaded to loads over and above their maximum allowable design loads.
11 Sea Trial
During the sea trial, following tests is to demonstrate that each item of plant and the system as a whole is
satisfactory for unit’s service after construction:
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v) The alarms and indicators required by 4-3-4/15 of the Marine Vessel Rules (test may be
done at dockside)
vi) The storage and recharging system in 4-3-4/9.3 of the Marine Vessel Rules (test may be
done at dockside)
vii) The isolation of one power actuating system and time for regaining steering capability
(test may be done at dockside)
viii) Where the steering gear is designed to avoid hydraulic locking (4-3-4/9.1.3 of the Marine
Vessel Rules), this feature is to be demonstrated.
ix) Where practicable, simulation of a single failure in the hydraulic system, and demonstration
of the means provided to isolate it and the regaining of steering capability, as in 4-3-4/5.5
and 4-3-4/9.1.3 of the Marine Vessel Rules.
x) The stopping of the steering gear before the rudder stop is reached, as in 4-3-4/5.11 of the
Marine Vessel Rules.
15 Anchoring/Mooring Trial
Where optional ABS symbols Á,  or à are requested, the unit is to undergo trials to prove its capability
as applicable. For further details, see Appendix 7-1-A1 of these Rules.
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17.3 DP Trials
A detailed DP trial program, that includes schedule of tests, is to be submitted for ABS review prior to the
proposed date of testing. The DP trial program is to be prepared to demonstrate the level of redundancy
established in FMEA, as applicable.
The test environment is to reflect the limiting design operating conditions, as far as practicable. The DP
trial is to be a complete performance test of the dynamic positioning system, and to at least include the
following testing/verification:
i) The complete DP system is to be tested in all operation modes, with simulation of different failure
conditions to try switching modes, backup system and alarm system such as:
• Fail each automatic control computer at main station.
• Verified automatic changeover to stand by DP control computer without manual intervention
and without any adverse effect on station keeping.
• Fail two automatic control computers.
• Verify manual changeover from automatic control system to back up automatic control computer
at emergency DP control station.
• Verify manual changeover from automatic control system to independent joystick.
• Computer program verification if single fault including loss of thruster or thruster group
(based on FMEA), sufficient thruster remains available in steady state and transient conditions.
ii) Manual override is to be demonstrated during normal operation and failure conditions.
iii) Resubmitted results for approval may be necessary if significant differences in expected/actual
results are found.
iv) If transient excursion occurs, submit analysis of worst case not to exceed distance endangering
safe operation of vessel (Operation Envelope).
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PART Appendix 1: Mooring Equipment and Systems
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CHAPTER 1 Survey During Construction
1 General
On self-propelled vessels, the symbol Á is required as a condition of classification except as allowed by
3-4-1/3.3, and therefore it is mandatory to comply with the ABS Rules. On vessels that are not self-propelled
(i.e., without the AMS notation), the Á is an optional symbol that may be requested by the owner.
The symbols  and à are not required as a condition of classification. These are optional symbols that
may be requested by the owner.
All mooring equipment required by 3-4-1/3.3 and associated with class symbols Á, Â, and à are to be
fabricated and certified in accordance with Section 6-1-10 at the manufacturer’s facility. Installation of the
mooring equipment/system is to be carried out in presence of and to the satisfaction of the attending
Surveyor. The mooring system is to be tested, per an agreed test procedure, during the sea trial of the unit.
5 Mooring Trial
A mooring trial is to be carried out in accordance with ABS reviewed mooring trial test procedures, in the
presence of and to the satisfaction of the attending Surveyor.
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PART Appendix 2: Surveys of Computers for Stability Calculations
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CHAPTER 1 Surveys During Construction
1 General
This Appendix pertains to surveys and testing to be carried out on onboard computers for stability calculations.
As mentioned in 7-1-1/23, the use of onboard computers for stability calculations is not a requirement of
class, it is optional. However, if software is installed onboard for calculating stability of the unit, it is to be
surveyed and tested in presence of and to the satisfaction of the attending Surveyor.
Following subsections describe the requirements for survey of onboard computers. Satisfactory ABS design
review of the computer, in accordance with Appendix 3-3-A2 of the MOU Rules, is to be completed before
surveys are commenced onboard the unit.
3 Functional Requirements
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5 Operation Manual
An ABS reviewed operation manual is to be placed onboard the unit and verified by the Surveyor. The
operation manual is to contain descriptions and instructions, as appropriate, for at least the following:
i) Installation
ii) Function keys
iii) Menu displays
iv) Input and output data
v) Required minimum hardware to operate the software
vi) Use of the test operating conditions
vii) Computer-guided dialogue steps
viii) List of warnings
7 Installation Testing
To ensure correct working of the computer after the final or updated software has been installed, it is the
responsibility of the unit’s master to have test calculations carried out according to the following pattern in
the presence of the Surveyor:
i) From the approved test conditions at least one load case (other than lightship) is to be calculated.
Note: Actual operating condition results are not suitable for checking the correct working of the computer.
ii) Normally, the test conditions are permanently stored in the computer.
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PART Chapter 2: Surveys After Construction
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CHAPTER 2 Surveys After Construction
CONTENTS
SECTION 1 Conditions for Surveys After Construction ..................................... 111
1 Application.......................................................................................111
1.1 Chapter 2 Sections 1 through 11 ................................................. 111
3 Definitions .......................................................................................111
3.1 Ballast Tank ................................................................................. 111
3.2 Coating Condition ........................................................................ 111
3.3 Corrosion ..................................................................................... 112
3.5 Corrosion Control System ............................................................ 112
3.7 Critical Structural Areas ............................................................... 112
3.9 Girth Belt (Transverse Section) ................................................... 112
3.11 Panel ........................................................................................... 112
3.13 Survey ......................................................................................... 113
3.15 Representative Spaces/Tanks ..................................................... 113
3.17 Spaces ......................................................................................... 113
3.19 Suspect Areas ............................................................................. 113
3.21 Wind and Water Strakes .............................................................. 113
5 Notification and Availability for Survey ............................................113
7 Damage, Failure and Repair ...........................................................113
7.1 Examination and Repair .............................................................. 113
7.3 Repairs ........................................................................................ 114
7.5 Representation ............................................................................ 114
7.7 Application of Rules ..................................................................... 114
7.9 Prompt and Thorough Repairs .................................................... 114
9 Alterations/Modifications .................................................................115
9.1 Application of Rules ..................................................................... 115
11 Welding and Replacement of Materials ..........................................116
11.1 Ordinary and Higher-Strength Structural Steels .......................... 116
11.3 Special Materials ......................................................................... 116
13 Incomplete Surveys ........................................................................116
15 Lay-up and Reactivation .................................................................116
15.1 Units for Unrestricted Service ...................................................... 116
15.3 Units Operating in Fresh Water ................................................... 116
17 Onboard Drawings and Manuals ....................................................116
17.1 Documents Reviewed and Stamped by ABS Engineering........... 117
17.3 Documents Issued, Reviewed, and/or Endorsed by ABS
Surveyor ...................................................................................... 117
17.5 Survey Planning Document (SPD)............................................... 118
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19 Preparations for Safe Execution of Surveys ................................... 118
19.1 Safe Access ................................................................................ 118
19.3 Accessing Spaces at Sea ............................................................ 119
19.5 Housekeeping (Cleanliness)........................................................ 119
19.7 Illumination and Ventilation.......................................................... 119
19.9 Sea Trials and/or Stability Test.................................................... 119
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TABLE 1 Thruster Power System ........................................................133
TABLE 2 Power Distribution System ....................................................133
TABLE 3 System Performance.............................................................133
TABLE 4 Additional Alarms and Instruments for DPS-2 and
DPS-3 ....................................................................................133
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13 Special Periodical Survey – Special Features (All Types).............. 157
13.1 Correlation with Special Periodical Surveys – Hull ...................... 158
13.3 Hazardous Areas ......................................................................... 158
13.5 Remote Shutdown Arrangements ............................................... 158
13.7 Passive Fire Protection System................................................... 158
13.9 Active Fire Protection Systems and Equipment........................... 158
13.11 Outfitting ...................................................................................... 159
13.13 Piping Systems Supporting the Drilling System........................... 159
13.15 Self-Elevating Units – Leg Jacking Systems ............................... 159
15 Thrusters and Dynamic Position Systems ...................................... 160
15.1 Units classed with APS or PAS Notations ................................... 160
15.3 Units classed with DPS-1, DPS-2, or DPS-3 Notations ............... 160
FIGURE 1 CVI and NDT during SPS Hull No. 2 of Drillships ................. 139
FIGURE 2 CVI and NDT during SPS Hull No. 3 of Drillships ................. 140
FIGURE 3 CVI and NDT during SPS Hull No. 3 of CSUs ...................... 145
FIGURE 4 CVI and NDT during SPS Hull No. 4 of CSUs ...................... 146
FIGURE 5 CVI and NDT during SPS Hull No. 2 of SEUs ...................... 149
FIGURE 6 CVI and NDT during SPS Hull No. 3 of SEUs ...................... 151
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SECTION 7 Specific Survey on Self-Elevating Units After Ocean Transit
Tow ...................................................................................................... 167
1 Ocean Transit Wet Tow ..................................................................167
3 Ocean Transit Dry Tow ...................................................................167
APPENDIX 1 Lay-up and Reactivation of Laid-up Mobile Offshore Units ............ 173
1 Lay-up of Mobile Offshore Units .....................................................173
1.1 Optional Verification of Lay-up ..................................................... 173
3 Reactivation of Mobile Offshore Units ............................................173
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APPENDIX 3 Modification of a Self-Elevating Unit to Become Site-Specific
Fixed Offshore Installation ................................................................ 176
1 General ........................................................................................... 176
3 Application ...................................................................................... 176
3.1 Rules for Building and Classing Offshore Installations
(Offshore Installation Rules) ........................................................ 176
3.3 Rules for Building and Classing Mobile Offshore Units (MOU
Rules) .......................................................................................... 176
3.5 Rules for Building and Classing Floating Production
Installations (FPI Rules) .............................................................. 176
3.7 Rules for Building and Classing Facilities on Offshore
Installations (Facilities Rules) ...................................................... 176
3.9 Guide for Building and Classing Floating Offshore Liquefied
Gas Terminals (FLGT Guide) ...................................................... 176
5 Modification Survey......................................................................... 177
5.1 Hull .............................................................................................. 177
5.3 Jacking System ........................................................................... 177
5.5 Marine and Safety Systems......................................................... 177
5.7 Topside Systems ......................................................................... 177
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13 PMP Surveys and Reports..............................................................185
13.1 Annual Confirmation Surveys ...................................................... 185
13.3 ABS Survey Report...................................................................... 185
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PART Section 1: Conditions for Surveys After Construction
7
CHAPTER 2 Surveys After Construction
1 Application
3 Definitions
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3.3 Corrosion
Active Corrosion means gradual chemical or electrochemical attack on a metal resulting from a reaction
with its environment and producing loose scale.
Allowable Corrosion or Wastage Limit is the acceptable corrosion limit for the MOU’s structure in a given
area. Also known as Allowable Limit.
Excessive Corrosion is an extent of corrosion that exceeds the allowable limit.
Extensive Area of Corrosion is corrosion of hard and/or loose scale, including pitting, over 70% or more of
the plating surface in question, accompanied by evidence of thinning.
Grooving Corrosion is a localized, linear corrosion which occurs at structural intersections where water
collects or flows. This corrosion is sometimes referred to as “in line pitting attack” and can also occur on
vertical members and flush sides of bulkheads in way of flexing.
Localized Corrosion is by name local in nature and may be caused by local breakdown in coating from
contact damage, insufficient preparation, or at areas of stress concentration.
Overall Corrosion appears as a non-protective rust which can uniformly occur on tank internal surfaces
that are uncoated, or where coating has totally deteriorated. The rust scale continues to break off, exposing
fresh metal to corrosive attack. Thickness cannot be judged visually until excessive loss has occurred.
Pitting Corrosion is a localized corrosion of a metal surface that is confined to a small area and takes the
form of cavities called pits.
Substantial Corrosion is an extent of corrosion such that assessment of corrosion pattern indicates wastage
in excess of 75% of the allowable corrosion, but within the acceptable limits.
Weld Metal Corrosion is defined as preferential corrosion of weld deposit. The most likely reason for this
attack is galvanic action with the base metal which may start as pitting and often occurs on hand welds as
opposed to machine welds.
3.11 Panel
Panel is the area between adjacent main frames from stiffener to stiffener.
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3.13 Survey
Overall Survey is a survey intended to report on the overall condition of the structure and to determine the
extent of additional close-up surveys. Overall Survey may be referred by the industry as “General Visual
Inspection (GVI)”.
A Close-up Survey is a survey where the details of structural components are within close visual inspection
range of the Surveyor (i.e., normally within hand reach). Close-up Survey may be referred by the industry
as “Close Visual Inspection (CVI)”. In general, a GVI carried out in spaces will be supplemented by CVI
of special or primary application structures, or identified structural critical areas. CVI may be accompanied
by surface or volumetric Nondestructive Testing (NDT), and/or hull thickness measurement. Areas showing
corrosion may also be subjected to CVI.
3.17 Spaces
Spaces are separate compartments including tanks, cofferdams, machinery spaces, voids and other internal
spaces.
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7.3 Repairs
Where repairs to hull, legs, columns or other structures, machinery or equipment, which affect or may
affect classification, are planned in advance to be carried out, a complete repair procedure, including the
extent of proposed repair and the need for Surveyor’s attendance, is to be submitted to and agreed upon by
ABS reasonably in advance. Failure to notify ABS in advance of the repairs may result in suspension of
the unit’s classification until such time as the repair is redone or evidence submitted to satisfy the Surveyor
that the repair was properly carried out.
Note: The above applies also to repairs during voyage or on site.
The above is not intended to include maintenance and overhaul to hull, other structures, machinery and
equipment in accordance with the recommended manufacturer’s procedures and established marine practice
and which does not require ABS approval. However, any repair as a result of such maintenance and overhauls
which affects or may affect classification is to be noted in the unit’s log and submitted to the Surveyor as
required by 7-2-1/7.1.
7.5 Representation
Nothing contained in this section or in a rule or regulation of any government or other administration, or
the issuance of any report or certificate pursuant to this section or such a rule or regulation, is to be deemed
to enlarge upon the representations expressed in 1-1-1/1 through 1-1-1/7 of the ABS Rules for Conditions
of Classification – Offshore Units and Structures (Part 1), and the issuance and use of any such reports or
certificates are to be governed in all respects by 1-1-1/1 through 1-1-1/7 of the above-referenced Part 1.
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For instances where the unit is currently on location and drilling, special consideration may be given to
allow the unit to carry out repairs on site. When this is allowed the Owner is to submit a repair plan that
includes a time line for completion of the repairs and where necessary an Engineering Analysis and/or
changes to the approved operating mode to justify continued operation.
Additionally, when a survey results in the identification of structural defects or corrosion, either of which,
in the opinion of the Surveyor, will impair the unit’s fitness for continued service, remedial measures are to
be implemented before the unit continues in service.
Where damage found on structure is isolated and of a localized nature which does not affect the unit’s
structural integrity, consideration may be given by the Surveyor to allow an appropriate temporary repair
to restore watertight or weather tight integrity and impose a Recommendation with a specific time limit.
9 Alterations/Modifications
No alteration or modification which affect or may affect classification or the assignment of load lines are
to be made to the hull or machinery of a classed unit unless plans of the proposed alterations are submitted
and approved by the ABS Technical Office before the work of alteration or modification is commenced,
and such work, when approved, is to be carried out to the satisfaction of the Surveyor. Nothing contained
in this Section or in a rule or regulation of any government or other administration or the issuance of any
report or certificate pursuant to this section or such a rule or regulation is to be deemed to enlarge upon the
representations expressed in subsections 1-1-1/1 through 1-1-1/7 ABS Rules for Conditions of Classification –
Offshore Units and Structures (Part 1) and the issuance and use of any such reports or certificates are to in
all respects be governed by subsections 1-1-1/1 through 1-1-1/7 of the above-referenced Part 1.
• Changing an active fire protection system (such as the fixed-fire fighting system, fire and gas detection
system, etc.) with all of its components (piping, pumps, hoses, panels, alarms, detectors, etc.).
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13 Incomplete Surveys
When a survey is not completed, the Surveyor is to report immediately upon the work done in order that
the Owners and ABS may be advised of the parts still to be surveyed.
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v) ABS issued documents issued or endorsed supporting verification of mooring system equipment
installed on units classed with the  or à symbol.
vi) Record of all Nondestructive Testing (NDT) of critical structural areas carried out during each
Drydocking Survey (or UWILD) or Special Periodical Survey of the Hull, reviewed and endorsed
by the Surveyor.
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PART Section 2: Survey Intervals
7
CHAPTER 2 Surveys After Construction
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Each part (item) surveyed becomes due again for survey approximately five years from the date of the
survey. For Continuous Surveys, a suitable notation will be entered in the Record and the date of completion
of the cycle published. If any defects are found during the survey, they are to be dealt with to the satisfaction
of the Surveyor.
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PART Section 3: Survey Pre-planning
7
CHAPTER 2 Surveys After Construction
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PART Section 4: Annual Surveys
7
CHAPTER 2 Surveys After Construction
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In cases where testing may interfere with vessel operations, the Annual Survey of the DP System may be
credited with an outstanding to complete the remaining testing with an ABS Surveyor present at the next
rig move, but not later than the next Annual Survey. This can only be done based on the Surveyor
witnessing satisfactory operation of the DP System and review of the DP records.
At each Annual Survey of thrusters and Dynamic Positioning System (DPS), respective system and associated
machinery are to be generally examined, so far as can be seen, and placed in satisfactory condition. The
survey is also to include the following items, as applicable.
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TABLE 1
Thruster Power System
Alarm or Instrument Alarm Display
Engine lubricating oil pressure – low X -
Engine coolant temperature – high X -
CPP hydraulic oil pressure – low and high X -
CPP hydraulic oil temperature – high X -
CPP pitch - X
Thruster RPM - X
Thruster direction - X
Thruster motor/semiconductor converter coolant leakage X
Thruster motor/semiconductor converter temperature - X
Thrust motor short circuit - X
Thruster motor exciter power available - X
Thruster motor supply power available - X
Thruster motor overload X -
Thruster motor high temperature X -
TABLE 2
Power Distribution System
Alarm or Instrument Alarm Display
Status of automatically controlled circuit breakers - X
Bus bar current and power levels - X
High power consumers – current levels - X
TABLE 3
System Performance
Alarm or Instrument Alarm Display
Excursion outside operating envelope X -
Control system fault X -
Position sensor fault X -
Vessel target and present position and heading - X
Wind speed and direction - X
Selected reference system - X
TABLE 4
Additional Alarms and Instruments for DPS-2 and DPS-3
Alarm or Instrument Alarm Display
Thruster location (pictorial) X
Percentage thrust -- X
Available thrusters on stand-by - X
DP alert through consequence analyzer X -
Position information of individual position reference systems connected - X
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ii) Hull Attachments of Drilling Apparatus. For drilling units, foundations and supporting
headers, brackets and stiffeners for drilling-related apparatus, where attached to hull,
deck, superstructure or deck house.
iii) Hull Attachments of other Structures. Structures such as derrick substructure and supporting
structure, skid-base structure, jackhouses, pipe racks, deck houses, superstructures, helicopter
landing areas, raw water (seawater intake) towers and their respective attachments to the
deck or hull.
1.1.6 Examination of Underwater Parts
Survey of parts of the unit which are underwater and inaccessible to the Surveyor may be accepted
on the basis of an examination by a qualified diver carried out in the presence of the Surveyor.
Video or photo records, nondestructive testing and thickness gauging may be required in addition
to the diver’s report. Refer to 7-2-6/3 of these Rules.
Where inspection of underwater joints is required, sufficient cleaning is to be carried out in way,
and water clarity to be adequate, to permit meaningful visual, video, camera or NDT examination,
as required. Every effort should be made to avoid cleaning damage to special coatings.
1.1.7 Anchor and Mooring Chain Cable
In addition to the requirements of 7-2-5/1.1.5i), at the first Special Periodical Survey and subsequent
Special Surveys the following is to be performed:
i) For MOU’s with à or  Class Symbols for Position Mooring; the Anchor and Mooring
Chains are to be examined and measured in accordance with the latest edition of API RP 2I
for the In-service Inspection of Mooring Hardware and Floating Structure.
ii) For MOU’s with the Á the Temporary Mooring Systems they are to be examined in
accordance with 7-3-2/5.1.4 of the ABS Rules for Survey After Construction (Part 7).
1.1.8 Airpipes
All airpipes are to be opened out and closing arrangements and flame screens, if fitted, are to be
examined both externally and internally. For designs where the inner parts cannot be properly
examined from outside, this is to include removal of the head from the air pipe. Particular attention
is to be paid to the condition of the zinc coating in heads constructed from galvanized steel.
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The required NDT is to be witnessed by a Surveyor. The Surveyor is to be onboard to the extent necessary
to control the process. Where NDT is carried out in-water, the qualified diver is to be employed by a
diving firm certified by ABS and listed as “Recognized Specialists” in ABS records.
The NDT firm’s representative is to be part of the survey planning meeting to be held prior to commencing
the survey.
In any kind of survey (i.e., Special Periodical, Intermediate, Annual or other surveys having the scope of
the foregoing ones), NDT of structures in areas where CVI is required are to be carried out simultaneously
with CVI.
Where CVI and NDT are carried out in-water, proper two-way audio and video communication lines are to
be established and maintained, throughout the entire in-water inspection period, between the specialized
technician(s) and the attending Surveyor.
Results of NDT are to be maintained as a permanent record of the unit, and be readily available to the
attending Surveyors during subsequent periodical surveys of the hull.
1.5.1 Record Keeping
The following is an outline of what is expected as far as documentation of the NDT results for
each survey:
i) Details of the areas surveyed and type of NDT carried out (i.e., sketches showing details
of joints plus any internal back-up structure that is considered part of the structural joint).
ii) The Owner shall keep a detailed record of what has been previously surveyed, the type of
survey carried out (Visual, MPI, etc.) (e.g., list area/quadrant of joint surveyed, nature and
extent of indication found, and how it was repaired).
Note: Although it is not a mandatory requirement for Classification, Owner’s Inspection and Maintenance Manual
could have information on the type of steel used in the construction, as built welding procedures, sketches
of each joint to be surveyed and structural inspection NDT methods to be carried out, and may be used as
a document maintained onboard for Record Keeping. If the Owner’s Inspection and Maintenance Manual is
used for Record Keeping, it is to be reviewed and accepted by the attending Surveyor during survey pre-
planning and commencement of respective UWILD.
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1.13 Alternatives
ABS is open to any alternative survey process as long as the standards required by class rules and applicable
statutory requirements/recommendations are satisfactorily complied with.
In order to monitor structural integrity of units, alternative means of visual examination, NDT techniques,
gauging techniques, verification of corrosion control programs, and proper recording of all these alternatives
by the use of special equipment or machinery installed onboard, will be considered on a case-by-case basis.
All alternative survey processes used during Special Periodical Surveys are to be reviewed by the attending
Surveyor and agreed upon by the respective offshore ACS Office, well in advance of the survey pre-
planning meeting to be held with the attending Surveyor.
1.13.1 UWILD with ROVs
Requirements and guidance provided in 7-2-6/3.11.1 is applicable to UWILD associated with Special
Survey.
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3 Surface-Type Units
On surface-type units, in addition to the general requirements of 7-2-5/1, the following vessel-specific
requirements are to be carried out to the satisfaction of the attending Surveyor.
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FIGURE 1
CVI and NDT during SPS Hull No. 2 of Drillships
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FIGURE 2
CVI and NDT during SPS Hull No. 3 of Drillships
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3.7 Special Periodical Survey – Hull No. 4 and Subsequent Special Surveys
3.7.1 General Visual Inspection (GVI)
The requirements of 7-2-5/3.1.1 are to be complied with.
3.7.2 Close Visual Inspection (CVI)
All special and primary application structures located within amidships 0.6L are to be subjected to
CVI.
This CVI is to include external surfaces as well as internal support members of these structures.
3.7.3 Nondestructive Testing (NDT)
To supplement this CVI, all special and primary application structures located within amidships
0.4L are to be subjected to NDT. This NDT is to include external and internal members of the
special and primary structures.
Results of all CVI and NDT are to be maintained as a permanent record of the unit, and be readily
available to the attending Surveyors during subsequent periodical surveys of the hull.
3.7.4 Hull Thickness Measurement
See 7-2-5/3.1.4.
3.7.5 Corrosion Control
The requirements of 7-2-5/3.3.5 are to be complied with.
5 Column-Stabilized Units
On column-stabilized units, in addition to the general requirements of 7-2-5/1, the following vessel-
specific requirements are to be carried out to the satisfaction of the attending Surveyor.
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v) Review of other records showing weights other than the above affecting weight measurement;
vi) Draft readings by visual sighting of draft marks from columns;
vii) Verification of operational lightweight and displacement corresponding to the mean draft;
and
viii) Verification of operational displacement corresponding to the mean draft.
Results of a lightweight survey or an inclining experiment are to be maintained onboard the unit
and be readily available to the attending Surveyors. All such records are to have an endorsement
of the rig personnel (such as the OIM). All such records are also to be endorsed by the attending
ABS Surveyor to read “The lightweight survey/inclining experiment (as applicable) was witnessed
by ABS”.
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As a visual guidance, 7-2-5/Figure 3 illustrates some of the typical areas in way of column-to-lower
hull, column-to-brace, and brace-to-brace connections that may be subjected to CVI and NDT
required by 7-2-5/5.5.
FIGURE 3
CVI and NDT during SPS Hull No. 3 of CSUs
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5.7 Special Periodical Survey – Hull No. 4 and Subsequent Special Surveys
5.7.1 General Visual Inspection (GVI)
The requirements of 7-2-5/5.1.1 are to be complied with.
5.7.2 Close Visual Inspection (CVI)
The requirements of 7-2-5/5.5.2 are to be complied with.
As a visual guidance, 7-2-5/Figure 4 illustrates some of the typical areas in way of column-to-lower
hull, column-to-brace, and brace-to-brace connections that may be subjected to CVI and NDT
required by 7-2-5/5.7.
FIGURE 4
CVI and NDT during SPS Hull No. 4 of CSUs
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The number of joints and associated internal continuation and back-up structure, plus any gussets or
brackets that are to be subjected to NDT may be determined by the Owner and ABS with consultation
of the records and NDT results of previous surveys.
Results of NDT are to be maintained as a permanent record of the unit, and be readily available to
the attending Surveyors during subsequent periodical surveys of the hull.
5.7.4 Hull Thickness Measurement
See 7-2-5/5.1.4.
5.7.5 Corrosion Control
The requirements of 7-2-5/5.3.5 are to be complied with.
5.7.6 Lightship Displacement
The requirements of 7-2-5/5.3.6 are to be complied with.
7 Self-Elevating Units
On self-elevating units, in addition to the general requirements of 7-2-5/1, the following vessel-specific
requirements are to be carried out to the satisfaction of the attending Surveyor.
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FIGURE 5
CVI and NDT during SPS Hull No. 2 of SEUs
SPS #2
CVI and NDT may include areas in way of 2 bays above the leg-spudcan connection as
deemed necessary by the Surveyor.
CVI – Surfaces are to be cleaned for a meaningful examination.
NDT – To be examined by MPI or ACFM.
Port Leg
Fwd Leg
CVI CVI
NDT
NDT
Stbd Leg
CVI NDT
The leg-spudcan connections CVI At least one leg-spudcan connection
are to be subjected to (chosen at random) from each leg
extensive examination. should be examined.
NDT
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FIGURE 6
CVI and NDT during SPS Hull No. 3 of SEUs
SPS #3
CVI and NDT is to include areas in way of 2 bays above the leg-spudcan connections.
CVI – Surfaces are to be cleaned for a meaningful examination.
NDT – To be examined by MPI or ACFM.
Port Leg
Fwd Leg
CVI CVI
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7.7 Special Periodical Survey – Hull No. 4 and Subsequent Special Surveys
7.7.1 General Visual Inspection (GVI)
The requirements of 7-2-5/7.1.1 are to be complied with.
7.7.2 Close Visual Inspection (CVI)
The requirements of 7-2-5/7.5.2 are to be complied with.
7.7.3 Nondestructive Testing (NDT)
The requirements of 7-2-5/7.5.3 are to be complied with.
7.7.4 Hull Thickness Measurement
See 7-2-5/7.1.4.
7.7.5 Corrosion Control
The requirements of 7-2-5/7.3.5 are to be complied with.
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TABLE 1
Thickness Gauging Requirements for Surface-Type Units
Special Periodical Survey Special Periodical Survey Special Periodical Survey Special Periodical Survey
Number 1 Number 2 Number 3 Number 4
1) Suspect areas throughout 1) Suspect areas throughout 1) Suspect areas throughout 1) Suspect areas throughout
the unit. the unit. the unit. the unit.
2) One transverse section of 2) Two girth belts of deck, 2) A minimum of three girth
deck plating abreast the bottom and side plating belts of deck, bottom, side,
moon pool opening within abreast the moon pool and and longitudinal-bulkhead
the amidships 0.6L, together one hatch opening within plating in way of the moon
with internals in way as the amidships 0.6L together pool and other areas within
deemed necessary. Where with internals in way as the amidships 0.6L, together
unit is configured with deemed necessary. Where with internals in way
side ballast tanks, the unit is configured with (including in perimeter
plating and internals of the side ballast tanks, the ballast tanks, where fitted
tanks are also to be gauged plating and internals of the in way of belts).
in way of the section tanks to be gauged in way 3) Moon pool boundary
chosen. of the required belts, bulkhead plating.
3) Moon pool boundary Remaining internals in
ballast tanks to be gauged 4) Internals in forepeak and
bulkhead plating. after peak tanks as deemed
as deemed necessary.
necessary.
3) Moon pool boundary
bulkhead plating. 5) Lowest strake of all
transverse bulkheads in
4) Internal in forepeak tank hold spaces. Remaining
as deemed necessary. bulkhead plating to be
gauged as deemed
necessary.
6) All plates in two wind and
water strakes, port and
starboard, full length.
7) All exposed main deck
plating full length and all
exposed first-tier super-
structure deck plating
(poop, bridge and
forecastle decks).
8) All keel plates full length
plus additional bottom
plating as deemed
necessary by the Surveyor,
particularly in way of
cofferdams and machinery
spaces.
9) Duct keel or pipe tunnel
plating or pipe tunnel
plating and internals as
deemed necessary.
10) Plating of seachests. Shell
plating in way of overboard
discharges as considered
necessary by the attending
Surveyor.
Notes:
1 With reference to ballasting history and arrangement and condition of coatings, tanks and specific thickness gauging
locations should be selected which will provide the best representative sampling of areas likely to be most exposed
to corrosion effect.
2 Gauging requirements noted may be modified as deemed necessary or appropriate by the Surveyor if the structure
remains effectively protected against corrosion by a permanent type special coating.
3 In any case where excessive wastage is evident, additional gaugings may be required.
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Chapter 2 Surveys After Construction
Section 5 Special Periodical Surveys 7-2-5
TABLE 2
Thickness Gauging Requirements for Column-Stabilized Units
Special Periodical Survey Special Periodical Survey Special Periodical Survey Subsequent Special Periodical
Number 1 Number 2 Number 3 Survey
1) Suspect areas throughout 1) Suspect areas throughout 1) Suspect areas throughout 1) Suspect areas throughout
the unit. the unit. the unit. the unit.
2) Columns and bracings 2) Representative gaugings 2) Representative gaugings, 2) Comprehensive gaugings,
where wastage is evident of columns and bracings throughout, of special and throughout, of special and
in Splash Zone. in Splash Zone together primary application primary application
with internals in way as structures. structures.
deemed necessary. 3) 1 girth belt of each of 2 3) 1 girth belt of each of one-
3) Special and primary columns and 2 bracings in half of the columns and
application structure Splash Zone together with bracings in Splash Zone
where wastage is evident. internals in way as and internals in way as
deemed necessary. deemed necessary (i.e.,
4) Chain locker internals as gauge half of the unit’s
deemed necessary. columns and bracings in
Splash Zone).
5) Lower hulls in way of
mooring lines where 4) Chain locker internals as
wastage is evident. deemed necessary.
6) 1 girth belt of each lower 5) Lower hulls in way of
hull between one set of mooring lines where
columns. wastage is evident.
6) 1 girth belt of each lower
hull between one set of
columns.
7) Representative gaugings
of substructure of drilling
derrick.
8) Plating of seachests. Shell
plating in way of overboard
discharges as considered
necessary by the attending
Surveyor.
Notes:
1 With reference to the ballasting history and arrangement and condition of coatings, tanks and specific thickness
gauging locations should be selected which will provide the best representative sampling of areas likely to be most
exposed to corrosion effect.
2 Gauging requirements noted may be modified as deemed necessary or appropriate by the Surveyor if the structure
remains effectively protected against corrosion by a permanent type special coating.
3 In any case where excessive wastage is evident, additional gaugings may be required.
4 Structure application designations (special, primary, secondary) are defined in Section 3-1-4.
5 Splash Zone is to be considered as the structural area that has been periodically in and out of the water when the
unit was at its operating depth, most of the time during the past five-year period. Based on operational record of
the unit, additional zones may also be gauged.
154 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
Part 7 Surveys
Chapter 2 Surveys After Construction
Section 5 Special Periodical Surveys 7-2-5
TABLE 3
Thickness Gauging Requirements for Self-Elevating Units
Special Periodical Survey Special Periodical Survey Special Periodical Survey Special Periodical Survey
Number 1 Number 2 Number 3 Number 4
1) Suspect areas throughout 1) Suspect areas throughout 1) Suspect areas throughout 1) Suspect areas throughout
the unit (particular attention the unit. the unit. the unit.
to be paid to the legs in 2) Legs in way of Splash 2) Representative gaugings, 2) Comprehensive gaugings,
way of the Splash Zone). Zone. throughout, of special and throughout, of special and
3) Primary application primary application primary application
structures where wastage structures. structures.
is evident. 3) Leg well structure. 3) Leg well structure.
4) Representative gaugings 4) Representative gaugings 4) Representative gaugings
of upper hull deck and of deck, bottom, and side of deck, bottom, and side
bottom plating and shell plating of hull and shell plating of hull and
internals of one preload mat. mat.
(ballast) tank. 5) Representative gaugings 5) Substructure of derrick as
of upper hull deck and deemed necessary.
bottom plating and 6) Representative gaugings
internals of at least two of internals of all preload
preload (ballast) tanks. (ballast) tanks.
7) Plating of seachests. Shell
plating in way of overboard
discharges as considered
necessary by the attending
Surveyor.
Notes:
1 With reference to the operating history and arrangement and condition of coatings, specific thickness gauging locations
should be selected which will provide the best representative sampling of areas likely to be most exposed to corrosion
effect.
2 Gauging requirements noted may be modified as deemed necessary or appropriate by the Surveyor if the structure
remains effectively protected against corrosion by a permanent type special coating.
3 In any case where excessive wastage is evident, additional gaugings may be required.
4 Structural application designation (special, primary, secondary) are defined in Section 3-1-4.
5 Splash Zone is to be considered as the structural area that has been periodically in and out of the water when the unit
was at its operating depth, most of the time during the past five-year period. Based on operational record of the
unit, additional zones may also be gauged.
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Section 5 Special Periodical Surveys 7-2-5
156 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
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Chapter 2 Surveys After Construction
Section 5 Special Periodical Surveys 7-2-5
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Part 7 Surveys
Chapter 2 Surveys After Construction
Section 5 Special Periodical Surveys 7-2-5
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Part 7 Surveys
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Section 5 Special Periodical Surveys 7-2-5
• Fire main systems are to be examined and tested, as applicable, particularly to verify that; fire pumps,
including their relief valves (if fitted), fire main piping together with associated hydrants, hoses and
nozzles, and international shore connection remain in satisfactory condition. Pressure and operational
tests of the fire main system, as required by the Rules, are to be carried out.
• Additional fixed fire fighting systems, such as those using gas smothering, foam, fixed pressure water
spraying, and systems protecting helicopter decks are to be examined and tested, and to be proven
satisfactory.
• Portable and semi-portable fire extinguishers and sand (where provided) are to be examined, all portable
soda-acid and foam extinguishers are to be serviced, and all dry chemical and CO2 extinguishers are to
be weighed and recharged, as necessary, and proven satisfactory.
• Fireman’s outfits, consisting of a breathing apparatus, a lifeline, a safety lamp, an axe, nonconductive
boots and gloves, a rigid helmet and protective clothing complying with the requirements of the Rules
are to be examined, and verified as to be easily accessible and ready for use, and stored in separate
positions so that a fire in one location would not block access to both outfits.
• Fire detection system and its alarms, general alarms system, mud tank level alarms, ventilation system
alarms, and gas detection system and its alarms, are to be examined and tested, and proven satisfactory.
13.11 Outfitting
A general examination of following outfitting items is to be made in order that the Surveyor may be satisfied
as to its efficient state. The following items are to be especially proven in compliance with the Rules:
• Means of escape
• Means of access and egress
• Guards and rails
• Emergency control stations
• Arrangements in machinery spaces
• Segregation of fuel oil purifiers
• Rotary table area
• Fire precautions in machinery spaces
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Part 7 Surveys
Chapter 2 Surveys After Construction
Section 5 Special Periodical Surveys 7-2-5
At Special Survey No. 1, the items listed above are to be examined as far as practicable to the Surveyor’s
satisfaction. If considered necessary, any items in question are to be examined by an effective crack
detection method.
At Special Periodical Survey No. 2 and subsequent Special Periodical Surveys, the leg jacking system is to
be examined in the presence of the Surveyor by the original equipment manufacturer or other third party
inspector mutually agreeable to the owner and the Surveyor.
160 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
PART Section 6: Drydocking Surveys or Equivalent
7
CHAPTER 2 Surveys After Construction
1 Parts to be Examined
TABLE 1
Examination of Mat or Spud Cans during Drydocking Survey (1 July 2018)
Drydocking Survey Type of Examination
1. Intermediate Drydock before Special Survey No. 1 1. External
2. Drydock associate with Special Survey No. 1 2. External
3. Intermediate Drydock associate with Special Survey No. 1 and No. 2 3. External
4. Drydock associate with Special Survey No. 2, and all subsequent 4. Internal(1) and External
Drydocking Surveys associated with Special Surveys
5. Intermediate Drydock between Special Survey No. 2 and No. 3, and 5. External
all subsequent intermediate Drydocking Surveys
Notes:
1 For mat supported drilling units, alternative means of internal examination may be specially considered
on a case-by-case basis (agreement by the respective ACS Office is required).
2 (1 July 2018) If there is a new indication of external damage on any can or mat, internal examination is
to be carried out to the extent recommended by the attending Surveyor.
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Section 6 Drydocking Surveys or Equivalent 7-2-6
The following is an outline of some of the areas that will be subjected to close visual examination and
extensive NDE at each Drydocking Survey/UWILD not associated with Special Surveys:
i) Leg-to-spudcan connections
Units with a low operational risk qualify for the following examination regime:
• Units less than five years old require no NDE of the spud can or leg connections.
• Units with low operational risks require designated areas of the leg to can connections to be
cleaned to the extent necessary to conduct a General Visual Examination and confirm that
there are no visual indications.
Age of the Unit Number of Spudcan(s) to be Examined
Up to 10 Years 1
11 to 15 Years 2
16 to 20 Years 3
21 and above All
Low operational risk factors are considered to be as noted below:
a) No history of eccentric spud can loading or scour since last spud can examination associated
with Special Survey
b) Rig/Unit designs that meet the 2008 and newer MODU Rules for spud can design.
c) Operational history of unit is clear of structural indications
d) No substantial corrosion in the spud can and leg connections
A UWILD request submitted for a vessel with low operational risk shall include confirmation of
the risk factors above, and include the extent of cleaning and examination proposed.
ii) Jackhouse/jackcase-to-deck connections
iii) Brace-to-chord connection in areas of leg that have been predominately in way of the upper and
lower guides
Note: Areas in way of the upper guides are to be examined and subjected to NDT to identify any damage resultant
from towing the unit with its legs elevated. Areas in way of the lower guides are to be examined and
subjected to NDT to identify any damage as a consequence of operating in the elevated/operating mode.
iv) Leg-to-mat connections
Note: In general, these connections are considered to be “Special Application Structures” and are to be treated
accordingly.
v) Suspect areas
Note: Spud cans and other bottom spaces subject to contact with, or accumulation of, bottom soil should be thoroughly
ventilated and carefully monitored for pocketing or emission of hazardous gases prior to, and during, internal inspection.
Where the unit is elevated on location and where the legs, spud cans or mat are partly or entirely below the
waterline when the Drydocking Survey/UWILD is otherwise being completed, consideration will be given to
postponement of the underwater examination of the unit until the next rig move.
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Chapter 2 Surveys After Construction
Section 6 Drydocking Surveys or Equivalent 7-2-6
3.1 Conditions
3.1.1 Limitations
UWILD may not be acceptable where there is record of abnormal deterioration or damage to the
underwater structure, or where damage affecting the fitness of the unit is found during the course of
the survey.
3.1.2 Thickness Gauging and Nondestructive Testing
Underwater or internal thickness gaugings of suspect areas may be required in conjunction with
the underwater inspection. Means for underwater nondestructive testing may also be required for
fracture detection.
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Chapter 2 Surveys After Construction
Section 6 Drydocking Surveys or Equivalent 7-2-6
3.5 Procedures
3.5.1 Exposed Areas
An examination of the outside of the structure above the waterline is to be carried out by the Surveyor.
Means and access are to be provided to enable the Surveyor to accomplish visual inspection and
nondestructive testing, as necessary.
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Section 6 Drydocking Surveys or Equivalent 7-2-6
3.7 Crediting UWILD on a Self-Elevating Unit without Completing the Examination of Spud
Cans/Mat
As mentioned under the ‘Note’ of 7-2-5/7.1.1vi) and 7-2-6/1.5v), when the unit is elevated on location and
where the legs, spud cans or mat are partly or entirely below the waterline when a Special Survey – Hull or
a UWILD is otherwise being completed, consideration will be given to postponement of these examinations
until the next rig move.
In such cases, where requested by the Owner, the UWILD may be credited with an outstanding to complete
the remaining examination and NDT (as applicable) at the time of next rig move, but not later than next
scheduled Drydocking Survey (or UWILD).
3.11 Alternatives
ABS is prepared to consider alternatives to the above guidelines and would be pleased to consult with
interested clients concerning means and details for accomplishing results no less effective.
Requirements and guidance for the use of Remotely Operated Vehicle (ROV) during a UWILD are explained
in 7-2-6/3.11.1 and are considered part of a typical alternative procedure.
3.11.1 UWILD with ROVs
Provided the underwater conditions are suitable for a meaningful examination and the same is agreed
upon by the attending Surveyor, the General Visual Inspection (GVI) process of the UWILD can
be carried out by a ROV in lieu of divers.
However, if the attending Surveyor does not consider the visual examination by the ROV to be
equivalent to that by a diver, then the examination by a diver is to be carried out prior to the crediting
of the UWILD. If the ROV examination is not considered to be sufficient for determining the condition
of the hull, services of a diver are to be provided.
Following are typical disadvantages to be considered for use of ROV during UWILD.
• Depending on the amount of marine growth on the hull, sufficient cleaning may not be possible
when only ROV is used.
• Large size ROVs tend to have difficulty working at shallow water depths, due to swells and
excessive movement.
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Section 6 Drydocking Surveys or Equivalent 7-2-6
• Not all ROVs are able to clean sea chest grids for a meaningful visual examination.
• Not all ROVs are capable of properly recording the UWILD by photographic images or video.
Where the use of ROV was allowed by the attending Surveyor and underwater examination was
satisfactorily but partly carried out in way of accessible areas of the unit, remaining survey items
of the UWILD are to be carried out with a recognized diving company, in the presence of the
attending Surveyor.
Where Close Visual Inspection (CVI) is required during a UWILD, the use of ROV may be allowed
on a case-by-case basis.
The use of ROV for underwater Nondestructive Testing (NDT) and Gauging may be allowed only
when agreed upon by ABS on a case-by-case basis. The use of ROV for underwater NDT and/or
Gauging for crediting UWILD is to be also agreed upon by the attending Surveyor.
166 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
PART Section 7: Specific Survey on Self-Elevating Units After Ocean Transit Tow
7
CHAPTER 2 Surveys After Construction
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018 167
PART Section 8: Tail Shaft Surveys
7
CHAPTER 2 Surveys After Construction
168 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
PART Section 9: Boiler Surveys
7
CHAPTER 2 Surveys After Construction
1 Parts to be Examined
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PART Section 10: Automatic and Remote-control Systems
7
CHAPTER 2 Surveys After Construction
1 Annual Survey
At twelve month intervals from the date of installation, a survey is to be carried out during which a general
examination of the automatic and remote-control system is to be made. The examination is to be made with
a generator in operation and the control system energized to permit random checking of function indicators,
alarms and such control actuators as may be operational. The Surveyor is to examine the machinery records
to check the performance of the control system throughout the period since the last survey and to establish
if there has been any abnormal functioning or failures and what corrective measures had been taken to
preclude their recurrence. The machinery-space fire-detecting and bilge water-level alarms are to be checked
for performance.
3.3 Electrical
The insulation resistance of the windings of electrical control motors or actuators is to be measured, with
all circuits of different voltages above ground being tested separately, and is to be on the order of one-half
to one megohm.
5 Repairs or Alterations
Major repairs or alterations to the automatic and remote-control systems are to be made, in accordance
with approved plans, under the supervision and to the satisfaction of the Surveyor.
170 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
PART Section 11: Crew Habitability
7
CHAPTER 2 Surveys After Construction
1 Annual Survey
The following information is to be reviewed by the attending ABS Surveyor for issues that could affect the
MODU Habitability notation (HAB(MODU), HAB+(MODU), or HAB++(MODU)).
i) Maintenance and Operations logs since the previous Initial, Annual or Special Periodical Survey,
if any
ii) Fire, repair and damage reports since the previous Initial, Annual or Special Periodical Survey, if
any
iii) A list of all structural or mechanical modifications to the drilling unit since the previous Initial,
Annual or Special Periodical Survey, if any
iv) Verification that equipment and facilities continue to be fit for purpose and are operating in accordance
with the criteria stated within the ABS Guide for Crew Habitability on Mobile Offshore Drilling
Units (referred to as “the Guide” hereinafter)
During the attending ABS Surveyor’s review of the submitted information, a determination will be made
as to whether changes or alterations have taken place that could affect the MODU Habitability notation. As a
result, the drilling unit may be subject to the review, ambient environmental testing, and inspection requirements
of the Guide.
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Part 7 Surveys
Chapter 2 Surveys After Construction
Section 11 Crew Habitability 7-2-11
The Special Periodical Survey data submittal serves three purposes. The first is to perform an ABS
Engineering review of personnel spaces against any alterations to the drilling unit related to the criteria in
Appendix 3 of the Guide since the Initial Survey, with measurements verified by an ABS Surveyor. The
second purpose is to provide a history of ambient environmental testing, as well as the Special Periodical
Survey ambient environmental Test Plans for review and approval by ABS Engineering. The third is to
allow scheduling of measurement verifications and ambient environmental testing by ABS Surveyor.
A Special Periodical Survey Test Plan for each ambient environmental aspect of Habitability is to be
submitted in accordance with the criteria stated below. The approved Initial Test Plans should be used as a
basis for creating the Special Periodical Survey Test Plans.
For creation of the Special Periodical Survey Test Plans, Subsection 6, “Test Plan”, and Subsection 7, “Test
Requirements”, of Section 3 through 6 of the Guide specify the requirements for each ambient environmental
aspect (i.e., 3/6, 3/7, 4/6, 4/7, etc.). For specifying measurement locations for the Special Periodical Survey
Test Plans, the following changes to 7.4.1, “Selection of Spaces where Measurements are to be Conducted”,
of each ambient environmental aspect of Habitability is to be followed:
i) Measurements are to be taken in all areas affected by alterations, if any. Measurements are limited to
the ambient environmental aspect affected by the alteration. For example, structural changes require
both whole-body vibration and noise measurements. Structural changes do not necessarily require
indoor climate or lighting measurements. Changes to luminaires require lighting measurements but
not whole-body vibration, noise, or indoor climate measurements.
ii) For all ambient environmental aspects, measurements are to be taken in all worst case or problem
area locations based on the requirements set forth in 7.4.1, “Selection of Spaces where Measurements
are to be Conducted”, of the appropriate Section of the Guide. [For example, worst case for
whole-body vibration is described in 3/7.4.1i)].
iii) For all ambient environmental aspects, measurements are to be taken in twenty-five (25) percent
of personnel cabins identified in the initial Test Plans. Any worst case locations can be considered
part of the representative sample for personnel cabins, if applicable.
iv) For all ambient environmental aspects, measurements are to be taken where a single instance of one
(1) type of a manned space exists within the drilling unit (e.g., bridge, radio room, officer’s mess,
gymnasium, library, etc.). The worst case locations can be considered part of the single instance
representative sample, if applicable.
v) Where multiple instances of the same type space exist, a representative sample of at least twenty-
five (25) percent of each type is to be selected for measurement for all ambient environmental aspects.
The worst case locations are to be considered part of the representative sample, if applicable.
For all ambient environmental conditions, visual/walk-through inspections are to be conducted in accordance
with 7.4.2 of the appropriate Section of the Guide.
172 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
PART Appendix 1: Lay-up and Reactivation of Laid-up Mobile Offshore Units
7
CHAPTER 2 Surveys After Construction
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PART Appendix 2: Survey of Portable Modules
7
CHAPTER 2 Surveys After Construction
1 General
Where a portable module is installed onboard a unit, it is to be subjected to survey in presence of and to the
satisfaction of the attending Surveyor. See 6-1-2/11.
174 ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS . 2018
Part 7 Surveys
Chapter 2 Surveys After Construction
Appendix 2 Survey of Portable Industrial Modules 7-2-A2
ix) Piping of the portable industrial module is connected to the unit’s piping system(s), and cross-
connections do not affect the safety of the unit. Under no circumstances, are drain pipes of
modules to be connected to any hazardous drain of the unit.
x) The portable industrial module is located to provide easy and protected access to all escape routes
that lead to designated embarkation stations. The term “easy and protected” will be interpreted as
routes that provide protection from falling objects; heat from well fire; a walk path without any
structural, mechanical or electrical obstruction; and efficiently illuminated with main and emergency
power system.
xi) All connections and/or penetrations on the portable industrial module for unit supplied piping and/or
electrical systems maintain the original integrity of the portable industrial module, and these
connections and/or penetrations are in compliance with a recognized standard.
xii) Where the portable industrial module is located on the open deck of a surface unit and may be
subjected to wave impact loading, efficiency of the quarter is design reviewed by ABS.
xiii) For units contracted on or after 01 January 2012, and all units after 01 January 2021, where the
portable industrial module is located adjacent to hazardous areas and contains spaces such as an
office, service spaces, or control stations an engineering evaluation of the fire protection and blast
resistance is to be carried out. Refer to 5-1-1/5.1.
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PART Appendix 3: Modification of a Self-Elevating Drilling Unit to Become Site-Specific Fixed Offshore Installation
7
CHAPTER 2 Surveys After Construction
1 General
An existing self-elevating unit (SEU) may be modified to become a site-specific fixed offshore unit and
used for purposes of oil/gas production, storage or both. Depending upon the requested classification, the
modified unit may need to comply with one or more of the Rules/Guides listed under 7-2-A3/3.
Before ABS commences any work associated with the modification, the owner is to submit a signed
request for class for ABS’s review and signing of the service agreement.
3 Application
One or more of the following Rules/Guides may be applicable to the modification:
3.1 Rules for Building and Classing Offshore Installations (Offshore Installation Rules)
This Rule is applied if the unit is modified to become a site-specific fixed offshore unit, without its hull
jacking system, marine systems, safety systems and any of the production/process and/or storage system
classed by ABS. Only the main hull structure is considered within ABS scope of service.
3.3 Rules for Building and Classing Mobile Offshore Units (MOU Rules)
This Rule is applied if the unit is modified to become a site-specific mobile offshore unit, without its
marine systems, safety systems and any of the production/process and/or storage system classed by ABS.
Only the main hull structure and its jacking system is considered within ABS scope of service.
3.5 Rules for Building and Classing Floating Production Installations (FPI Rules)
This Rule is applied if the unit’s topside production/process system is also requested to be classed by ABS.
The safety systems, particularly suitability of electrical equipment in hazardous areas, fixed and portable
fire extinguishing systems, fire and gas detection systems, and fire protection system is to be in compliance
with this Rule.
3.7 Rules for Building and Classing Facilities on Offshore Installations (Facilities Rules)
This Rule is applied if the unit’s topside production/process system is also requested to be classed by ABS.
The production/process systems are to be in compliance with this Rule.
3.9 Guide for Building and Classing Floating Offshore Liquefied Gas Terminals (FLGT
Guide)
This Guide is applied if the unit is modified to become a site-specific offshore LNG terminal.
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Part 7 Surveys
Chapter 2 Surveys After Construction
Appendix 3 Modification of a Self-Elevating Unit to Become Site-Specific Fixed Offshore Installation 7-2-A3
5 Modification Survey
Modification survey is to be carried out as instructed by ABS and in accordance with ABS approved drawings.
In general, following applicable surveys are to be completed during the modification:
5.1 Hull
The SEDU is to be placed in a dry-dock (UWILD is not allowed) to carry out following hull surveys:
i) Annual Survey – Hull. Annual Survey – Hull is to be carried out in accordance with 7-2-4/1 of
these Rules.
ii) Drydocking Survey. Unit’s hull is to be subjected to visual examination and NDT, as applicable
and in accordance with Section 7-2-6 of these Rules. Non-hull items associated with Annual Hull
Survey are not required.
iii) Special Periodical Survey – Hull. Unit’s hull is to be subjected to visual examination, close-up
survey, extensive NDT, and gauging, as applicable and in accordance with Section 7-2-5 of these
Rules. Non-hull items associated with Special Periodical Survey are not required.
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PART Appendix 4: Preventative Maintenance Program
7
CHAPTER 2 Surveys After Construction
1 General
The intent of the ABS Preventative Maintenance Program (PMP) is for Owners to maintain their drilling
units with updated machinery maintenance practices, which may increase a unit’s reliability and/or operational
availability, hence possible reduction in operational down-time. Properly executed PMP may also show
that major overhaul or replacement cycles machinery can be greater than five years, provided this is proven
by design criteria and satisfactory maintenance without premature failure.
Where specifically requested by the Owner, any machinery item that has rotating or mobile components
and is subjected to surveys after construction for maintenance of ABS classification of a unit, and its
working condition can be periodically monitored by suitable means and properly recorded may be enrolled
into ABS PMP.
Machinery components/items that have static components (not rotating or mobile components) and are usually
subjected to visual examination and/or testing by suitable means, and not covered under a maintenance
system, will be outside the scope of ABS PMP. Such machinery items will be subjected to surveys after
construction in accordance with applicable requirements of the MODU Rules.
While ABS PMP may be applied to machinery items that are within the scope of classification, operational
testing of all machinery items in accordance with applicable rules, is to be carried out during periodic class
surveys in presence of and to the satisfaction of the attending Surveyor.
Requirements of ABS PMP may not be applicable to machinery that is outside the scope of classification,
where specific periodic inspection and testing of such machinery is required to be carried out by ABS on
behalf of the unit's flag State Administration.
Few explanatory examples are noted below:
• ABS PMP will not be applicable to rule required visual examination and testing of static machinery
items/parts such as piping, valves, pressure vessels of any kind, electrical cables, etc.
• Scope of ABS PMP will not be extended to the structural foundation/supports of the machinery that is
enrolled into ABS PMP.
• A fire pump may be enrolled into ABS PMP, however annual operational/capacity testing of the pump,
as part of the fixed fire extinguishing system, is to be carried out in presence of ABS no matter what
the pump's maintenance records indicate.
• Machinery items of an oily water separating system cannot be enrolled into ABS PMP since these
items are outside the scope of classification and subjected to MARPOL requirements.
• Machinery items of any life-saving appliances (such as winches for lifeboats) cannot be enrolled into
ABS PMP since these items are outside the scope of classification and subjected to SOLAS and IMO
MODU Code requirements.
• Rotating machinery items of lifting appliances (such as deck cranes) may be enrolled into ABS PMP
only if the lifting appliance is classed with the CRC notation.
Maintenance of machinery in accordance with ABS agreed PMP, can be based either on a Preventative
Maintenance (PM) plan or Condition Monitoring (CM) plan, or any combination thereof. A PM or CM
plans can also be developed based upon Reliability Centered Maintenance (RCM) process.
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See 7-2-A4/Figure 1, which shows a typical configuration of machinery items enrolled into PMP while
remaining machinery are either not enrolled into PMP or to be surveyed without any maintenance program
and in accordance with applicable ABS rules.
Example: Not all machinery on the unit named “WXYZ” is classed per the applicable ABS Rules/Guides. The owner
decided to enroll some of the machinery items into PMP using PM and CM plans. PM for certain machinery items
were developed using RCM process. CM for certain machinery were also developed using RCM process. The
remaining classed machinery items will be surveyed either under SPS or CMS. The unit will be classed with the
“PMP” notation and will also have an additional “RCM” notation for applicable systems.
FIGURE 1
Machinery Enrolled into PMP
A unit of any age may be eligible to enroll into PMP. An existing unit applying for entrance into the
program will be subject to ABS’s review of the unit’s records to ascertain the historical performance of the
machinery to be enrolled into maintenance plans under PMP, and provided there is no historical problem
related to the maintenance of the machinery, request for enrollment will be considered eligible.
PMP does not supersede the judgment of an ABS Surveyor, or waives attendance of ABS Surveyor(s) for
damage, or where attendance is required by the MOU Rules, as explained in subsequent sections of this
Appendix.
The reference to an ABS recognized condition monitoring company refers to those companies whom ABS
has identified as an external Recognized Specialist.
Note: ABS’s website “http://www.eagle.org/” contains listing of ABS approved condition monitoring firms, which is
located under the “Resources / Equipment & Supplier Listings / Recognized Specialists” menu.
1.1 Definitions
Machinery – The term “machinery” used throughout this Appendix means any mechanical or electrical
equipment and/or machinery item that is part of a non-structural system. All machinery items required to
be surveyed to maintain classification of a unit will be listed in ABS Survey Manager of each unit.
Note: ABS Survey Manager Survey Status shows machinery items under the “Parts List”.
Preventative Maintenance Program (PMP) – A program that consists of Planned Maintenance and/or
Condition Monitoring plans. PMP is only applicable to machinery that has moving/rotating parts and not to
static machinery parts such as electrical cables, piping, pressure vessels, switchboards, etc. Static machinery
parts that are not normally subjected to any preventative maintenance will be subjected periodic inspection,
as required by the MOU Rules, in presence of and to satisfaction of the attending Surveyor. PMP of a
machinery may or may not be supported by an ABS approved Reliability Centered Maintenance process.
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Planned Maintenance (PM) – A PMP with a maintenance plan that uses time-based inspection, part
replacement and/or overhauls in an effort to prevent machinery failures. Timing can be based on calendar
days, cycles counter or equipment running hours. Such schedules are generally established by the machinery
manufacturer or the owner, and normally include lubrication servicing; filter, bearing and seal replacements;
as well as major overhaul.
Condition Monitoring (CM) – A PMP with a maintenance plan that uses various technologies to determine
the condition of equipment, at a specific moment in time, using minimal or non-invasive means. Common
tools used in condition monitoring are vibration analysis, oil analysis, ferrography, thermography, electric
current wave form analysis and boroscopic examination. Supplemental technologies, such as demodulation,
ultrasonic analysis, shock-pulse, spike-energy, HFD, etc., for CM of roller bearing element, may be used in
addition to vibration analysis. An advanced means of CM is Condition-based Maintenance (CbM), which
is defined below.
Condition-based Maintenance (CbM) – This is a CM plan. However, CbM is conducted on a frequent or
real-time basis, to determine when part replacement or other corrective action is required. This process
involves establishing a baseline and operating parameters, then frequently monitoring the machine and
comparing any changes in operating conditions to the baseline. Repairs or replacement of parts are carried
out before the machinery fails based upon the use of the tools prescribed for CM.
Reliability Centered Maintenance (RCM) – See 7-2-A5/1.1.
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3.1 Surveys
Surveys related to the unit are to be up-to-date, without outstanding recommendations which would affect
the implementation of PMP. Where an outstanding recommendation exists, after satisfactory repairs have
been performed on the equipment or machinery, ABS attendance is required as part of the implementation
survey of PMP.
A unit with its equipment or machinery enrolled in the PMP is to be on a Special Continuous Survey cycle.
5 Program Description
For general requirements, implementation, and other aspects of Planned Maintenance (PM) and Condition
Monitoring (CM) plans, refer to 7-2-A4/5.1 through 7-2-A4/5.7 below.
5.1 General
5.1.1 Enrollment into PM
To enroll equipment or machinery into PM, a comprehensive plan is to be submitted to the
attending Surveyor for review prior to conducting an implementation survey onboard the unit.
5.1.2 Enrollment into CM
To enroll equipment or machinery into CM, the required documentation is to be submitted to the
responsible ABS Engineering for review, preferably prior to conducting an implementation survey
onboard the unit. The implementation survey can only be credited upon satisfactory completion of
review by ABS Engineering.
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5.3.2 Implementation of CM
The requirements for the implementation survey are provided in 7-2-A4/11.3 of these Rules.
7.1 Overhauls
For machinery enrolled into a CM plan, following an overhaul, new baseline data is to be recorded in the
presence of an ABS recognized condition monitoring company as soon as possible. Recording of the new
baseline data is to be done either before the next Annual Confirmation Survey or within six months, whichever
date is sooner, and is to be included in the Annual Report. Documentation on overhauls of machinery items
covered by PMP is to be reported and signed by the OIM, Chief Engineer or other authorized person(s).
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Where machinery items are added to the PMP, ABS is to be advised and the unit’s Survey Status
updated accordingly. When removing machinery from ABS PMP, ABS is to be advised and the
unit’s Survey Status updated accordingly.
13.3.2 Alternative Electronic Formats
Owners may opt to submit their annual PMP reports in a portable electronic format (e.g., thumb
drive, CD-ROM, or e-mail attachment), for review prior to or at the time of attendance onboard.
Acceptable file types are those which are compatible with MS Word, MS Excel, and/or PDF.
These reports are to contain all the required information. In addition, the owners are required to
submit, annually, in hard copy, the following to the attending Surveyor:
i) A letter stating that the annual report is on an alternative electronic format and meets the
requirements of ABS required format and file type.
ii) A summation and results of the annual vibration signatures or oil analysis (for machinery
enrolled in a CM plan).
iii) A summation and analysis of all unscheduled maintenance and breakdowns of the
machinery item(s) enrolled into PMP.
iv) Directions on how to retrieve the report from the alternative electronic format.
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PART Appendix 5: Reliability Centered Maintenance (RCM)
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1 General
By using RCM principles, maintenance is evaluated and applied in a rational manner. Functional failures
with the highest risk are identified and then focused on. Machinery items and their failure modes that will
cause high-risk functional failures are identified for further analyses. Maintenance tasks and maintenance
strategies that will reduce risk to acceptable levels are determined. Spare parts inventories are determined
based on the maintenance tasks developed and a risk assessment. An RCM sustainment procedure is
instituted to continually monitor and optimize maintenance. Accordingly, improved machinery and system
reliability can be expected.
Note: Additional information and explanations on how to develop a RCM program can be found in the ABS Guide for
Survey Based on Reliability Centered Maintenance (RCM Survey Guide), and the ABS Guidance Notes on
Reliability Centered Maintenance (RCM Guidance Notes).
1.1 Definitions
Machinery – The term “machinery” used throughout this Appendix means any mechanical or electrical
equipment and/or machinery item that is part of a non-structural system. All machinery items required to
be surveyed to maintain classification of a unit will be listed in ABS Survey Manager of each unit.
Note: ABS Survey Manager Survey Status shows machinery items under the “Parts List”.
Reliability Centered Maintenance (RCM) – RCM is not defined as a PMP. RCM is a process that is used to
determine the most effective approach to maintenance. It involves identifying actions that when taken will
reduce the probability of failure and which actions are most cost effective. ABS has developed a maintenance
program which uses RCM analysis of installed equipment to develop a PMP, a spare parts holdings list and
includes a sustainment plan. Two different RCM maintenance strategies, the “reactive maintenance” and
“one-time change” are explained below.
Reactive Maintenance – A RCM maintenance strategy in which machinery is run until failure before
corrective action is taken. This is useful for items which are low-cost and have no impact on operational,
environmental or safety concerns as a result of failure.
One-Time Change – A RCM maintenance strategy in which machinery or systems, that have been determined
to present an unacceptable level of risk and have no potential mitigations, are replaced or significantly
altered in order to provide an acceptable level of risk.
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TABLE 1
RCM Tasks
PM Type Tasks CM Type Tasks
PM CM
Failure finding Combination of PM and CM
Other applicable and effective tasks
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