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    Lab Report Drilling - Group 2

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    engineer.mohammedtahhan

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    © All Rights Reserved
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    Lab Report Drilling - Group 2

    Uploaded by

    engineer.mohammedtahhan
    6 views7 pages

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    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    6 views7 pages

    Lab Report Drilling - Group 2

    Uploaded by

    engineer.mohammedtahhan

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    Islamic University

    ‫الجامعة اإلسالميةكليه‬
    Faculty of Engineering
    ‫الهندسة‬
    Department of
    Mechanical Engineering
    ‫قسم الهندسة الميكانيكية‬

    Manufacturing Technology Lab


    ME 334

    Workshop Practice 3
    Ammar Mohammad Khear Akbazli - 392025023

    Abdullah Mulawi – 392026873

    Abdulbari Hussein - 392027463

    Ahmad Adam - 392027063

    Section: 604
    Grading Table:
    Marks
    Criteria Assessment Breakup Marks
    Secured

    Adherence to Standard Machining


    20
    Practice
    Machining /80
    Product Conformity with Requirements 20

    Lab Report 40

    Adherence to SWP 10
    /20
    Safety Precautions/Safety Regulations (Report) 10

    /100
    1. Aim: To Operate Drill Press Machine to crate holes in metal workpiece.

    2. Objective:
    • Familiarize with the components and the working principle of a drill press

    • To perform drilling operation on a given workpiece as an assignment

    3. Equipment: [5]

    Take the photo of machine and lable the parts

    4. Theory: [10]

    Provide brief theoretical background to Drilling operation with the


    help of simple diagram.

    5. Procedure: [20]

    Write detailed procedure followed while carrying out


    theoperations. Report the operation characteristics

    Before and After Picture of the work piece. [5]

    6. Operation Specific Safety Considerations: [10]

    Write five machine and operation specific safety


    considerations followed during the machining, which you
    thinkare the most critical.

    Report Instructions:

    • [HANDWRITTEN REPORT] Typed and Computer generated fileprints will


    not be accepted.
    • [NO PLAGIARISM] Both source and destination will receivezero marks if
    reports found copied.
    • [ORIGINAL LANGUAGE] Use your own words to write the report, text
    material copied from internet/books will notbe accepted.
    • Scan and upload the report with the title page at the instructed web
    location within 2 weeks of performing theoperations.
    • Follow the file name format with the uploaded file as
    Univ.ID_ME_334_SectionNo_Lab_x
    Theory

    Drilling is one of the most important machining operations, the main function of it is to creates a
    round hole in a work-part, the cutting tool called a drill or drill bit as shown in Fig1. below.

    Generally, there are two types of holes: (a) through-hole, and (b) blind hole.

    Through-holes: drill exits opposite side of work as shown in Fig 2, (a).

    Blind holes: does not exit work opposite side Fig 2, (b).

    Figure 1 Figure 2

    Drilling mainly depend on the drill bit and according to its shape we can perform different
    operations such as Reaming, Tapping, and counter boring.

    Reaming: Used to slightly enlarge a hole, provide better tolerance on diameter, and improve
    surface finish

    Tapping: Used to provide internal screw threads on an existing hole. Tool called a tap.

    Counter boring: Provides a stepped hole, in which a larger diameter follows smaller diameter
    partially into the hole
    The machine and its components

    1 >> Up and down handle ,, 2>> Working table ,, 3>> Start & stop switch of
    motor ,, 4>> Crank column to provide rotary motion for the working table and
    the motor ,, 5>> Lock handle to fix the working table (also there is a lock to
    prevent the rotary motion of the working table) ,, 6>> Feed handle of spindle ,,
    7>>Lock handle to fix the upper part,, 8>> The drill bit jaw,, 9>> The support
    base.

    7
    3

    6
    8

    4
    2

    9
    Procedure must be followed.

    1/ Take a correct center for the specimen.

    2/ Note the point given by the doctor or supervisor.

    3/ Adjust the specimen in the working table.

    4/ Tight the Chuck to be coherent.

    5/ Adjust the drill bit on the chuck.

    6/ Adjust the chosen distance for each hole.

    7/ Turn on the machine.

    8/ Move the spindle downward to the specimen direction.

    9/ Move the spindle downward slowly.

    10/ After the whole is drilled remove deliver slowly.

    11/ Turn off the machine.

    12/ Clean the workstation.


    In our experiment we did 4 different holes using the Blind hole types, with different depth and
    different diameter as shown in the Fig3. below.

    Figure 3 First picture the specimen, second picture after drilling the first hole, third picture the final part with 4 holes according to the
    dimensions we were given.

    Safety consideration
    1/ Be aware while using the machine.

    2/ You should wear safety shoes.

    3/ Wear safety glasses.

    4/ Must Put the cover window.

    5/ Put a distance while using the machine.

    6/ Make sure to move the drill bit slowly.

    7/ Put a distance between the specimen and the drill bit.

    8/ Make sure that the drill bit has been adjusted on the chuck very well.

    9/ Do not touch the specimen during operation.

    10/ Replace the drill bit after each experiment and put it in its pack.
    11/ Do not work without the doctor or the supervisor.

    12/ After finishing the experiment clean the workpiece.

    13/ Return everything to its original position and turn off the machine.

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