530 NR - 2023 07
530 NR - 2023 07
530 NR - 2023 07
COATING
PERFORMANCE
STANDARD
NR530 - JULY 2023
RULE NOTE
BUREAU VERITAS
RULES, RULE NOTES
AND GUIDANCE NOTES
The PDF electronic version of this document available at the Bureau Veritas
Marine & Offshore website https://marine-offshore.bureauveritas.com/
is the official version and shall prevail if there are any inconsistencies
between the PDF version and any other available version.
These rules are provided within the scope of the Bureau Veritas Marine &
Offshore General Conditions, enclosed at the end of Part A of NR467, Rules
for the Classification of Steel Ships. The current version of these General
Conditions is available at the Bureau Veritas Marine & Offshore website.
Section 1 General
Section 2 Coating Performance Standard CPS(WBT)
Section 3 Coating Performance Standard CPS(VSP)
Section 4 Coating Performance Standard CPS(COT)
Section 5 Coating Performance Standard CPS(MFT)
Section 6 Coating System Approval
July 2023
1
Table of Content
Section 1 General
1 Application 4
1.1 General
1.2 Additional service feature CPS(WBT)
1.3 Additional class notation CPS(WBT)
1.4 Additional class notation CPS(VSP)
1.5 Additional class notation CPS(COT)
1.6 Additional class notation CPS(MFT)
2 General 5
2.1 Reference documents
2.2 Definitions
2.3 Documents to be submitted to the Society
2.4 Coating inspector qualification
2.5 Assistant to coating Inspectors
2
Table of Content
3
NR530, Sec 1
Section 1 General
1 Application
1.1 General
1.1.2 It applies to ships complying with the requirements of the IMO Performance Standard for Protective Coating for dedicated
seawater ballast tanks (IMO PSPC WBT), according to the procedure described in Sec 2.
1.1.3 It applies to bulk carriers and oil tanker complying with the requirements of the IMO Performance Standard for Protective
Coating for void spaces (IMO PSPC VSP), according to the procedure described in Sec 3.
1.1.4 It applies to crude oil tankers complying with the requirements of the IMO Performance Standard for Protective Coating
for cargo oil tanks of crude oil tankers (IMO PSPC COT), according to the procedure described in Sec 4.
1.1.5 It applies to ships using or prepared to use methanol as fuel stored in tanks to be protected by a coating system according
to the procedure described in Sec 5.
1.2.1 The additional service feature CPS(WBT) is to be assigned to ships complying with the requirements of the Common
Structural Rules for Bulk Carriers or the Common Structural Rules for Double Hull Oil Tankers, contracted for construction on
or after the 8th December 2006, for which the requirements of this Rule Note are to be applied.
(Refer to NR467 Rules for the Classification of Steel Ships Pt A, Ch 1, Sec 2, [4.16.10]).
1.3.1 The additional class notation CPS(WBT) may be assigned to ships, other than those subject to [1.2] above, complying with
the requirements of this Rule Note.
(Refer to NR467 Rules for the Classification of Steel Ships Pt A, Ch 1, Sec 2,[6.24.4]).
1.4.1 The additional class notation CPS(VSP) may be assigned to bulk carriers and oil tankers complying with the requirements
of this Rule Note.
(Refer to NR467 Rules for the Classification of Steel Ships Pt A, Ch 1, Sec 2,[6.24.3]).
1.5.1 The additional class notation CPS(COT) may be assigned to crude oil tankers complying with the requirements of this Rule
Note.
(Refer to NR467 Rules for the Classification of Steel Ships Pt A, Ch 1, Sec 2, [6.24.1]).
1.6.1 The additional class notation CPS(MFT) may be assigned to ships using or prepared to use methanol as fuel stored in tanks
to be protected by a coating system complying with the requirements of this Rule Note.
(Refer to NR467 Rules for the Classification of Steel Ships Pt A, Ch 1, Sec 2, [6.24.2]).
2 General
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2.2 Definitions
2.2.1 Seawater ballast tank
Seawater ballast tank is a tank which is used solely for salt water ballast.
It includes:
• segregated ballast tanks
• side ballast tanks
• ballast double bottom spaces
• topside tanks
• hopper side tanks
• peak tanks.
Holds of bulk carriers used for both cargo and salt water ballast are not considered as seawater ballast tanks in the scope of this
Rule Note.
Ballast tanks identified as “Spaces included in Net Tonnage” in the 1969 ITC Certificate are not considered to be dedicated
seawater ballast tanks.
Moreover, the following tanks are not considered to be dedicated seawater ballast tanks provided the coatings applied in the
tanks as listed below are confirmed by the coating manufacturer to be resistant to the media stored in these tanks and provided
such coatings are applied and maintained according to the coating manufacturer’s procedures:
• seawater ballast tanks in passenger ships also designated for the carriage of grey water or black water
• seawater ballast tanks in livestock carriers also designated for the carriage of the livestock dung.
The course tutors are to be qualified with at least 2 years relevant experience and qualified to NACE Coating Inspector Level 2
or FROSIO Inspector Level III, or with an equivalent qualification.
The coating inspector training course is to be reviewed to make sure that it covers IMO PSPC topics. This course is to cover the
following items:
• halth environment and safety
• corrosion
• materials and design
• international standards referenced in PSPC
• curing mechanisms
• role of inspector
• test instruments
• inspection Procedures
• coating specification
• application Procedures
• coating Failures
• pre-job conference
• MSDS and product data sheet review
• coating technical file
• surface preparation
• dehumidification
• waterjetting
• coating types and inspection criteria
• specialized Application Equipment
• use of inspection procedures for destructive testing and non destructive testing instruments
• iInspection instruments and test methods
• coating inspection techniques
• cathodic protection
• practical exercises, case studies.
Examples of courses may be internal courses run by the coating manufacturers or Shipyards.
Training course, theoretical and practical examinations are to be approved by the Society.
2.5.2 Such training courses are to be recorded and endorsed either by the inspector, the yard's training organisation or inspection
equipment manufacturer to confirm competence in using the measuring equipment and confirm knowledge of the measurements
required by the PSPC.
Training records are to be available for verification if required.
1.1 General
1.1.1 The additional service feature or additional class notation CPS(WBT) is granted after satisfactory assessment of the procedure
described in [1.1.2].
1.1.2 The steps of the procedure for CPS(WBT) are the following:
• review of the inspection agreement
• verification of the IMO PSPC WBT implementation
• review of the coating technical file (CTF).
1.2.1 The inspection agreement signed by the Shipyard, the Shipowner and the coating manufacturer is to be presented by the
Shipyard to the Society to check its compliance with the IMO PSPC WBT, prior to commencement of any coating works, at any
stage of a new building.
1.2.2 For the review of this agreement, the following documentation from the CTF, is to be available:
• coating system specification including selection of areas (spaces) to be coated, selection of coating system, surface
preparation and coating process
• statement of compliance or type approval certificate of the coating system.
1.2.4 Deviations in the procedure relative to the IMO PSPC WBT noted during this checking are raised with the Shipyard, which
is responsible for identifying and implementing the corrective actions.
1.3.1 Prior to reviewing the coating technical file and during the performance of coating works, the Society is to carry out the
following checking:
a) check that the relevant technical data sheet and statement of compliance or type approval certificate are made available
b) check, on a sampling basis, that the coating identification on representative containers is consistent with the coating identified
in the technical data sheet and statement of compliance or type approval certificate
c) check the document which evidences the qualification of the coating inspector(s), who is(are) assigned in the inspection
agreement
d) check, on a sampling basis, that the inspector's reports of surface preparation and the coating's application indicate compliance
with the technical data sheet and statement of compliance or type approval certificate; and
e) check, on a sampling basis, that the inspectors are using the correct equipment, techniques and reporting methods as described
in the inspection agreement.
Deviations found for items d) and e) are raised initially with the coating inspector, who is responsible for identifying and
implementing of the corrective actions.
1.3.2 Any other deviations found under [1.3.1] are raised with the Shipyard, who is responsible for the implementation of the
corrective actions.
1.4.2 The Coating Technical File is to be reviewed, at random, to ascertain it contains the information required in [1.4.3].
1.4.3 The Coating Technical File is to contain at least the following information:
• Copy of Statement of Compliance or Type Approval Certificate
• Copy of Technical Data Sheet, including:
- product name and identification mark and/or number
- materials, components and composition of the coating system, colours
- minimum and maximum dry film thickness
- application methods, tools and/or machines
- condition of surface to be coated (de-rusting grade, cleanliness, profile)
- environmental limitations (temperature and humidity)
• Shipyard work records of coating application, including:
- applied actual space and area of each compartment
- applied coating system
- time of coating, thickness, number of layers
- ambient condition during coating
- method of surface preparation
• Procedures for inspection and repair of coating system during ship construction
• Coating log issued by the coating inspector, stating that the coating was applied in accordance with the specifications to the
satisfaction of the coating supplier representative and specifying deviations from the specifications
• Shipyard’s verified inspection report, including:
- completion date of inspection
- result of inspection
- remarks
- coating inspector’s signature
• Procedures for in-service maintenance and repair of coating system.
1.4.4 Deviations found under [1.4.3] are raised with the Shipyard, who is responsible for identifying and implementing the
corrective actions.
1.1.2 The steps of the procedure for CPS(VSP) are the following:
• review of the inspection agreement
• verification of the IMO PSPC VSP implementation
• review of the coating technical file (CTF).
1.2.2 For the review of this agreement, the following documentation from the CTF, is to be available:
• coating system specification including selection of areas (spaces) to be coated, selection of coating system, surface
preparation and coating process
• statement of compliance or type approval certificate of the coating system.
1.2.4 Deviations in the procedure relative to the IMO PSPC VSP noted during this checking are raised with the Shipyard, which
is responsible for identifying and implementing the corrective actions.
1.3.2 Any other deviations found under [1.3.1] are raised with the Shipyard, who is responsible for the implementation of the
corrective actions.
1.4.2 The Coating Technical File is to be reviewed, at random, to ascertain it contains the information required in [1.4.3].
1.4.3 The Coating Technical File is to contain at least the following information:
• Copy of Statement of Compliance or Type Approval Certificate
• Copy of Technical Data Sheet, including:
- product name and identification mark and/or number
- materials, components and composition of the coating system, colours
- minimum and maximum dry film thickness
- application methods, tools and/or machines
- condition of surface to be coated (de-rusting grade, cleanliness, profile)
- environmental limitations (temperature and humidity)
• Shipyard work records of coating application, including:
- applied actual space and area of each compartment
- applied coating system
- time of coating, thickness, number of layers
- ambient condition during coating
- method of surface preparation
• Procedures for inspection and repair of coating system during ship construction
• Coating log issued by the coating inspector, stating that the coating was applied in accordance with the specifications to the
satisfaction of the coating supplier representative and specifying deviations from the specifications.
• Shipyard’s verified inspection report, including:
- completion date of inspection
- result of inspection
- remarks
- coating inspector’s signature
• Procedures for in-service maintenance and repair of coating system.
1.4.4 Deviations found under [1.4.3] are raised with the Shipyard, who is responsible for identifying and implementing the
corrective actions.
1.1 General
1.1.1 The additional class notation CPS(COT) is granted after satisfactory assessment of the procedure described in [1.1.2].
1.1.2 The steps of the procedure for CPS(COT) are the following:
• review of the inspection agreement
• verification of the IMO PSPC COT implementation
• review of the coating technical file (CTF).
1.3.2 For the review of this agreement, the following documentation from the CTF, is to be available:
• coating system specification including selection of areas (spaces) to be coated, selection of coating system, surface
preparation and coating process.
• statement of compliance or type approval certificate of the coating system.
1.3.4 Deviations in the procedure relative to the IMO PSPC COT noted during this checking are raised with the Shipyard, which
is responsible for identifying and implementing the corrective actions.
d) check, on a sampling basis, that the inspector's reports of surface preparation and the coating's application indicate compliance
with the technical data sheet and statement of compliance or type approval certificate; and
e) check, on a sampling basis, that the inspectors are using the correct equipment, techniques and reporting methods as described
in the inspection agreement.
Deviations found for items d) and e) are raised initially with the coating inspector, who is responsible for identifying and
implementing of the corrective actions.
1.4.2 Any other deviations found under [1.4.1] are raised with the Shipyard, who is responsible for the implementation of the
corrective actions.
1.5.2 The Coating Technical File is to be reviewed, at random, to ascertain it contains the information required in [1.5.3].
1.5.3 The Coating Technical File is to contain at least the following information:
• Copy of Statement of Compliance or Type Approval Certificate.
• Copy of Technical Data Sheet, including:
- product name and identification mark and/or number
- materials, components and composition of the coating system, colours
- minimum and maximum dry film thickness
- application methods, tools and/or machines
- condition of surface to be coated (de-rusting grade, cleanliness, profile)
- environmental limitations (temperature and humidity).
• Shipyard work records of coating application, including:
- applied actual space and area of each compartment
- applied coating system
- time of coating, thickness, number of layers
- ambient condition during coating
- method of surface preparation.
• Procedures for inspection and repair of coating system during ship construction.
• Coating log issued by the coating inspector, stating that the coating was applied in accordance with the specifications to the
satisfaction of the coating supplier representative and specifying deviations from the specifications.
• Shipyard’s verified inspection report, including:
- completion date of inspection
- result of inspection
- remarks
- coating inspector’s signature.
• Procedures for in-service maintenance and repair of coating system.
1.5.4 Deviations found under [1.5.3] are raised with the Shipyard, who is responsible for identifying and implementing the
corrective actions.
1.1 General
1.1.1 The additional class notation CPS(MFT) is granted after satisfactory assessment of the procedure described in [1.1.2].
1.1.2 The steps of the procedure for CPS(MFT) are the following:
• review of the inspection agreement
• verification of the coating specification implementation
• review of the coating technical file (CTF).
1.1.3 The selection of the coating system is the responsibility of the Shipyard and the Shipowner based on the recommendations
of the coating manufacturer.
1.2.2 For the review of this agreement, the following documentation from the CTF, is to be available:
• Technical Data Sheet of the selected coating system based on coating manufacturer’s recommendation
• coating system specification including selection of areas (spaces) to be coated, surface preparation and coating process.
1.2.4 Deviations in this procedure noted during this checking are raised with the Shipyard, which is responsible for identifying
and implementing the corrective actions.
1.3.2 Any other deviations found under [1.3.1] are raised with the Shipyard, who is responsible for the implementation of the
corrective actions.
1.4.2 The Coating Technical File is to be reviewed, at random, to ascertain it contains the information required in [1.4.3].
1.4.3 The Coating Technical File is to contain at least the following information:
• Copy of Technical Data Sheet, including:
- product name and identification mark and/or number
- materials, components and composition of the coating system, colours
- minimum and maximum dry film thickness
- application methods, tools and/or machines
- condition of surface to be coated (de-rusting grade, cleanliness, profile)
- environmental limitations (temperature and humidity)
• Coating specification.
• Shipyard work records of coating application, including:
- applied actual space and area of each compartment
- applied coating system
- time of coating, thickness, number of layers
- ambient condition during coating
- method of surface preparation
• Procedures for inspection and repair of coating system during ship construction
• Coating log issued by the coating inspector, stating that the coating was applied in accordance with the specifications to the
satisfaction of the coating supplier representative and specifying deviations from the specifications
• Shipyard’s verified inspection report, including:
- completion date of inspection
- result of inspection
- remarks
- coating inspector’s signature
• Procedures for in-service maintenance and repair of coating system.
1.4.4 Deviations found under [1.4.3] are raised with the Shipyard, who is responsible for identifying and implementing the
corrective actions.
1 General
1.1 Scope
1.1.1 This Section provides requirements for coating system type approval by the Society in compliance with IMO PSPC WBT,
IMO PSPC VSP and IMO PSPC COT. When several performance standards are considered, reference is made to IMO PSPC.
1.1.2 The type approval of the coating system used for methanol fuel tanks is not required.
1.2 Definitions
1.2.6 TDS
TDS is the technical data sheet provided by the coating manufacturer, which contains detailed technical instructions and
information relevant to the coating and its application.
1.2.7 MSDS
MSDS is the material safety data sheet provided by the Coating Manufacturer, which contains chemical information and safety
instructions relevant to the coating.
2.1 General
2.1.1 This section gives the procedure for recognition by the Society of laboratory engaged in testing coating system according
to IMO PSPC.
2.1.2 First-time application for recognition of testing laboratory is to be made using the appropriate form made available by the
Society.
The application for recognition of testing laboratory is to be made by the laboratory to the Bureau Veritas Local Office.
2.2 Documentation
2.2.1 The following documents are to be submitted by the laboratory to the Society:
• outline of laboratory, e.g. organisation and management structure
• experience of the laboratory in the specific testing activities
• list of operators, technicians, inspectors documenting training and experience within the relevant testing activities, and
qualifications according to recognised national, international or industry standards, as relevant
• a detailed list of the laboratory test equipment for the IMO PSPC coating approval
• a guide for operators of such equipment
• check list and format of testing records
• quality manual and/or documented testing procedures covering the requirements in [2.3.4]
• accreditation certificate by national accreditation body, when available
• evidence of approval/acceptance by other bodies, if any
• information on the other activities which may present a conflict of interest
• record of customer claims and of corrective actions requested by certification bodies
• a detailed list of reference documents comprising as minimum those referred to IMO PSPC.
The Society may request additional documentation while the recognition process is under progress.
2.3.1 The laboratory shall demonstrate, as required by items a) - h), that it has the competence and control needed to perform
the testing activities for which the certification is sought:
a) Training of personnel - The laboratory is responsible for the qualification and training of its personnel to a recognised national,
international or industry standard as applicable. Where such standards do not exist, the laboratory is to define standards for
the training and qualification of its personnel relevant to the functions each is authorised to perform. The personnel shall also
have an adequate experience and be familiar with the operation of any necessary equipment. Operators/technicians/inspectors
shall have had a minimum of one (1) year tutored on the job training. Where it is not possible to perform internal training, a
program of external training may be considered as acceptable.
b) Supervision - The laboratory shall provide supervision for all testing activities provided. The responsible supervisor shall have
had minimum two (2) years experience as an operator/technician/inspector within the testing activities for which the
laboratory is certified.
c) Personnel records - The laboratory shall keep records of the approved operators/technicians/inspectors. The record shall
contain information on age, formal education, training and experience for the testing activities for which they are certified.
d) Equipment and facilities - The laboratory shall have the necessary equipment and facilities for the testing activities to be
supplied. A record of the equipment used shall be kept. The record shall contain information on maintenance and calibration.
e) Procedures - The laboratory shall have documented work procedures covering all testing activities supplied.
f) Subcontractors - The laboratory shall give information of agreements and arrangements if any parts of the testing activities
provided are subcontracted. Particular emphasis shall be given to quality management by the laboratory in following-up of
such subcontracts. Subcontractors providing anything other than subcontacted personnel or equipment shall also meet the
requirements of sections [2.3.1] and [2.3.4].
g) Verification - The laboratory shall verify that the testing activities provided are carried out in accordance with approved
procedures.
h) Reporting - The report shall be prepared in a form acceptable to the Society. The report shall include a copy of the Certificate
of Approval.
The Society’s requirements for attendance of the Surveyor to the tests and examinations for coating systems to be certified by the
Society are given in the recognition certificate.
2.3.3 Certification is conditional on a partical demonstration of the specific testing activities performance as well as satisfactory
reporting being carried out.
The application for type approval of coating system and/or shop primer is to be made by the coating manufacturer to the Bureau
Veritas Local Office.
The type approval coating system procedure consists of the verification of type approval documentation listed in [3.2], and, the
assessment of coating manufacturers and their individual works described in [3.5].
The schematic description of the type approval procedure is presented in Fig 1.
Coating Manufacturer
Application to BV
Recognition of
Manufacturer’s records
testing laboratory
Assessment of the Coating Manufacturer: Audit of each production site, including IR and SG of each coating/shop primer component
Recognition certificate
Type Approval Certificate
production sites
• Void spaces: tests reports edited for “the condensation chamber test” in accordance with requirements indicated in IMO
PSPC VSP Annex1 have to be submitted.
• Crude oil tankers: tests reports edited for “gas-tight cabinet test” and for “the immersion test” in accordance with requirements
indicated in IMO PSPC COT Annex1 have to be submitted.
For model test reports reference is made to IACS Recommendation 101 “Model Report for IMO Resolution MSC.215 (82) Annex
1 Test Procedures for Coating Qualification” for IMO PSPC WBT approval.
If original SG and IR documentation cannot be provided, then a statement is to be provided by the coating manufacturer
confirming that the readings for the current product are the same as those of the original.
Either class survey records from the Society or a joint (coating manufacturer / Society) survey is to be carried out:
• For all seawater ballast tanks of a selected ship. The selected ship is to have ballast tanks in regular use, of which:
- at least one tank is approximately 2000m3 or more in capacity
- at least one tank shall be adjacent to a heated tank
- at least one tank contains an underdeck exposed to the sun.
• For void spaces of a selected ship in accordance with the requirements of IMO PSPC VSP.
• For cargo tanks of a selected ship. The selected ship is to have cargo tanks in regular use, of which:
- at least one tank is exposed to minimum temperature of 60°C plus or minus 3°C
- for field exposure the ship should be trading in varied trade routes and carrying substantial varieties of crude oils including
highest temperature and lowest pH limits to ensure a realistic sample: for example, three ships on three different trade
areas with different varieties of crude cargoes.
In the case that the selected ship does not meet the requirements listed above, then the limitations will be stated on the type
approval certificate. For cargo tanks of crude oil, the limitations on lowest pH and highest temperature of crude oils carried will
be stated.
The shop primer shall be removed prior to the application of the approved coating system, unless it can be confirmed that the
shop primer applied during construction, is identical in formulation to that applied in the selected ship used as a basis of the
approval.
All ballasts are to be in “GOOD” condition exlcuding mechanical damages, without touch up or repair in the period of 5 years.
“GOOD” is defined as: Condition with spot rusting on less than 3% of the area under consideration without visible failure of the
coating. For cargo tank the threshold limit of 5% is considered. Rusting at edges or welds, must be on less than 20% of edges or
welds in the area of consideration.
Examples of coating condition evaluation report with respect to areas under consideration should be those given in IACS
Recommendation 87.
If the applied NDFT is greater that required by IMO PSPC, the applied NDFT will be the minimum to be applied during
construction. This will be reported on the type approval certificate.
3.5.2 Documentation
The following documentation is to be submitted by each coating and/or shop primer manufacturer to the Society:
• outline of company, e.g. organisation and management structure, including subsidiaries to be included in the approval/
certification
• names and location of raw material suppliers
• a detailed list of the test standards, equipment, quality manual, quality control and test procedures and records
• quality system certification to ISO 9001 or equivalent
• details of any sub-contracting agreements
• where relevant, list and documentation of licenses granted by manufacturer.
3.5.3 Audit
The audit of the manufacturer’s arrangements for production and testing aims at verifying that the following items are documented
and operated by the coating and/or shop primer manufacturer to the satisfaction of the Society:
• management of type approval with the Society
• training and qualification of personnel
• purchasing of components subject to certification requirements
• traceability of product
• management of equipment including maintenance and calibration
• testing standards and procedures
• management of non-conform products
• management of complaints.
The audit of the manufacturer’s arrangements is to be based on the requirements of IMO PSPC, by taking into consideration the
following items:
• With the exception of early 'scale up' from laboratory to full production, adjustment outside the limitations listed in the quality
control instruction referred to below is not acceptable, unless justified by trials during the coating system's development
programme, or subsequent testing. Any such adjustments must be agreed by the formulating technical centre;
• If formulation adjustment is envisaged during the production process the maximum allowable limits is to be approved by the
formulating technical centre and clearly stated in the quality control working procedures;
• The manufacturer's quality control system ensures that all current production is the same formulation as that supplied for the
type approval certificate. Formulation change is not permissible without testing in accordance with the IMO PSPC test
procedures.
• Whenever possible, raw material supply and lot details for each coating batch are to be traceable. Exceptions may be where
bulk supply such as solvents and pre-dissolved solid epoxies are stored in tanks, in which case it may only be possible to
record the supplier's blend.
• Batch records including all quality control test results such as viscosity, specific gravity and airless spray characteristics are
to be accurately recorded. Details of any additions are also to be included.
• Dates, batch numbers and quantities supplied to each coating contract are to be clearly recorded.
• All raw material supply must be accompanied the supplier's certificate of conformance. The certificate includes all requirements
listed in the coating manufacturer's quality control system.
• In the absence of a raw material supplier's certificate of conformance, the coating manufacturer must verify conformance to
all requirements listed in the coating manufacturer's quality control system.
• Drums must be clearly marked with the details as described on the type approval certificate.
• The quality control system ensures that the technical data sheets referenced in the type approval certificate(s) are current.
• Quality control procedures of the originating technical centre ensure that all production units comply with the above
stipulations and that all raw material supply is approved by the technical centre.