PM b25b 6x6 Adt Export Mkii
PM b25b 6x6 Adt Export Mkii
PM b25b 6x6 Adt Export Mkii
PARTS MANUAL
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on you BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell ☎ (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street ☎ (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts) 9300
9300 Fax : (051) 353899
CAPE TOWN:
Milan St. ☎ (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260 7475
7525
EMPANGENI:
15 Brons Street ☎ (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342 3910
GEORGE:
Pioneer Road ☎ (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932 6530
6534
JOHANNESBURG (SALES):
Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
KURUMAN:
8 Acacia Street ☎ (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460
MIDDLEBURG:
9 Celcius Street ☎ (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent ☎ (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)
PIET RETIEF:
6A Retief Street ☎ (01343) 4110 P.O. Box 1221
PIET RETIEF ☎ (01343) 50916 VRYHEID
2380 ☎ (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place ☎ (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209
PONGOLA:
☎ (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170
PORT ELIZABETH:
134 Patterson Road ☎ (041) 541721/2 P.O. Box 3443
NORTH END ☎ (041) 541794/5 NORTH END
6056 ☎ (041) 541732/9 6056
A/H : (041) 514526
Fax : (041) 542060
PORT SHEPSTONE:
Shop 5 Industrial Park ☎ (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street ☎ (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)
SPRINGBOK:
Drive Inn Road ☎ (0251) 23710 P.O. Box 618
Industrial Park ☎ (0251) 21124 SPRINGBOK
SPRINGBOK ☎ (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314
TZANEEN:
8 Impala Street ☎ (0152) 3071129 P.O. Box 2102
Industrial Sites ☎ (0152) 3071180 TZANEEN
TZANEEN ☎ (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095
UMHLALI:
Old Main Road ☎ (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street ☎ (0381) 5541/2 P.O. Box 1221
VRYHEID ☎ (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752
U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 ☎ (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408
NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road ☎ (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND
AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place ☎ (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso ☎ 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA
EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse ☎ (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE
DEALER
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
MACHINE MODEL:
SERIAL NUMBER:
VIN:
PAGE NUMBER:
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
SECTION 2. ENGINE
SECTION 4. SYSTEMS
SECTION 1
GENERAL INFORMATION
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulle-
tins into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
LIST OF ABBREVIATIONS
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
MACHINE DIMENSIONS
70 °
o
6 016 (19' 9")
B25B
3 215 (10' 7")
2 622 (8' 7")
1 868 (6' 2")
975 (3' 2")
29°o
400 (1' 4")
Figure 1
YEAR
MODEL
SERIAL NUMBER
POWER KW
MASS EMPTY Kg
LOADED Kg
P/N202319
B25B
ADE
MADE IN RSA
X000505
Figure 2
SERVICE KITS
140184 1 O RING
280016 1 LOCTITE
140184 1 O RING
280016 1 LOCTITE
25 26
11 33
17
13
7
18
9
23
10 15
38
19
8
5 16
6 17
29
4
28 18
30
3 24
20 14
1
21 19
22 16
P004757
25 26
11 33
17
13
7
18
9
23
10 15
38
19
8
5 16
6 17
29
4
28 18
30
3 24
20 14
1
21 19
22 16
P004757
8
6
P004285
19 1
20
10
11
6 9 3 1
5
19 20
15
18
12
8
10 11
9 16
12 13 17
4 14
23
24
21
23
22 25
P002333
6
7
2
9
10
P001994
P001995
22
12
17 6
29 7
30 33
38
39
41
28 2
35 42
36 31
34
40
17 37
4 24 27 5
26 32
18
23 19
10
8
9 2
17 11
19
16 2
21
20
3
25 15
14 P003797
3 13
22
12
17 6
29 7
30 33
38
39
41
28 2
35 42
36 31
34
40
17 37
4 24 27 5
26 32
18
23 19
10
8
9 2
17 11
19
16 2
21
20
3
25 15
14 P003797
3 13
14
13 16
15
12 18
17 2
4 13
11
7 20 8 12
18
19
9
13
10
11
P001888
16
11 13
7
6
18
2
4 17
12
5
10 8
9 14
10 15
1 3 8
1 P004758
5
1
2
3
9,14
11 15 6
13
10
12
P003373
P004773
17
28
7 14
28
7
4
9 28 19
3 8 29
11
32 20
33 37
31 22
21
36
20
18
20
34
35 35
34
38
P003570
17
28
7 14
28
7
4
9 28 19
3 8 29
11
32 20
33 37
31 22
21
36
20
18
20
34
35 35
34
38
P003570
22
P003882
27 26 4 31
32 30
25
19 2
29,34 12
1
29,34
19
33 16
7
28 9
14
11
3
15
17
10 18
17 13
6 8
17
24 5
3 21 22
23
20 P003379
2
10
4 3
6 1
8
7 +
P001526
13 4 11
10
14
10
1
3
9
12
3
13 4 11 9
3 1 5
8
6
6 7
P004706
3
1
10
12 5
14
9
13 4 11
5
6 10 12
6 7
P004711
7,8
11 10
9
2,13
5 4 3,14
6,12
P004721
4 P002469
P003856
P003856
P003400
P003726
P003507
3
2
P003729
29 19,22
28 10
18 21 11
9 28
27
28 5 1
7,23
20,24
6
4
16 30
3
2 15
8
2
3
12
4
6
7,23
25 13
10 14
17
9
11 P004559
4 3
21
22 23
24
12
25
6
5
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8 26
11
2 16
13
28 9
27 17
29
14
18
10
10
30 19
15
20
P003435
6 9
12
5
1 11
9
10
2 4
10
P003444
18
17
13 14 15 16
12
11
5
1
3 4
2
19
7 9
6 8
10
P004719
31
30
32 34
4
11
3 10 23
9 24 25
8
6 7
2 5
18
19 16 22
12
33
28 29
20
21 27
26
41 46
14
13 15
14 17
42 42
43
40
35
28
46
45 44
42 42
36,37
P003382
47 16
38 39
31
30
32 34
4
11
3 10 23
9 24 25
8
6 7
2 5
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12
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28 29
20
21 27
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41 46
14
13 15
14 17
42 42
43
40
35
28
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45 44
42 42
36,37
P003382
47 16
38 39
12
1 27
4 25 13
5 10
2 3 6 9
7 16 14
10 19
8 37 17
11 7 36
21 38 15
13
12
6 29 42 34
13
18
14 16 22
19 20
17
33
15 35 33
13 23 30
24
22 33 40
30 18
29 33
31
40
37 31
32
32
38
35
26 31
27
31
39
32
P004722
12
1 27
4 25 13
5 10
2 3 6 9
7 16 14
10 19
8 37 17
11 7 36
21 38 15
13
12
6 29 42 34
13
18
14 16 22
19 20
17
33
15 35 33
13 23 30
24
22 33 40
30 18
29 33
31
40
37 31
32
32
38
35
26 31
27
31
39
32
P004722
31
30
1 34
32
4
11
10
3 9 24 23
8 25
7
6
2 5
18 22
19 16
12
33
2
28 29
21 27
26
14
13
17 16 15
14 39 40
36 20 37
43
38
45
46 18
41 48
35
28 49
52,42 47 44
50 51
P003383
31
30
1 34
32
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10
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21 27
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52,42 47 44
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36,37 47
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30 34
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36,37 47
43 P003384
1
15 8
10 14
12 2 98
11 99
101 13
18
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9 21
101 22 34
100 32
16 35 30
17 6 36
20 37
23
24
29 19 20 40
41
42 38
39
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26 47
28 46 45
31 27 48
25 97
33 52 43 49 46
44
50
53 54 35
55 83
58 73
74
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84 57
61 51
28
90
87 78
85 79
86 82 59
91 80
95 77
81
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89 63 76
64
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72 66 67
92
93 94 62 68
96 69 70
71
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P004167
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12 2 98
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18
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100 32
16 35 30
17 6 36
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33 52 43 49 46
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P003429
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20
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29 25
19 14 27
P004724
2
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3
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8
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4 3 2
UP
5
7
10 9 6
8 12,13 11
15
15 6
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P003364
14
6
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15
1
6
7
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DOWN
8
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UP
5
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15
15 6
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P003364
16
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P003345
4
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CR A
8 9 41
8 43
P 7
22 24 16
42 M
40
3
6 43
12 21 28 29 30
31 32
35
P R T L CL CR
1
19 34
PP LS HT HP EF
20 23
33
P003390
4
5 14 37
25 39
9 2
17
18
10 14
13
17
26
27 9 11
16
15 23
CR A
8 9 41
8 43
P 7
22 24 16
42 M
40
3
6 43
12 21 28 29 30
31 32
35
P R T L CL CR
1
19 34
PP LS HT HP EF
20 23
33
P003390
4 38
5 40
25
17
9 2
18
10 14
13
36
26
27 9 11
16
15 23
CR A
8
8 9 42
44 7
P
22 24 16
43 M
41
3
6 44
12 21 28 29 30
31 32
35
P R T L CL CR
1
19 34
PP LS HT HP EF
20 23
33
P003501
4 38
5 40
25
17
9 2
18
10 14
13
36
26
27 9 11
16
15 23
CR A
8
8 9 42
44 7
P
22 24 16
43 M
41
3
6 44
12 21 28 29 30
31 32
35
P R T L CL CR
1
19 34
PP LS HT HP EF
20 23
33
P003501
2 6
6 21
20
19
15
4
3 8
32
6
5 9 30
17 18
16
12 s 31
10
10 13
14
5
9 13
11
30
11
29
9 28
27
26 13
25
P004641
7
2
8
5 6
P003392
10,59
10,59
2
3
4
1
P001903
16
20
7
11
18
17
19
7
10
2
15
14
44
13
12 5
21
1
4
19
18
9
11
17
16
15
13
10
3
12
6
14
P003674
1
2 12
3
15
13
10
17
16 11
4 18
9
5
19
14
8
7
P002757
1
2 12
3
15
13
10
17
16 11
4 18
9
5
19
14
8
7
P002756
4 58 39 39 58 21 20
46 45 9 10 61 61
68 68
15 19
47
17 73 13 58 4 58 4
46 58 58 4
18 3 5 6 47 73 19 27 51 58 9 28 9 28
21 30
45 20 54
2 26 63 52 58 20
13 73 12 21
10 19 10 28
12 16 73 13 58
13 9 41 58
9 19 25 28 42
4 9
12 10
11
13 11 9 20 21 4 9 10
9 57
73 58 13
9 9 14 73
34 10 4 47 9 35 40
44 14 22
13 39 10
13 46
9 45
13 9 45 46 9 9
64 13 73 11 69
9 28 45 38
53 9 13 10 11 47 73 50 10
10 10
14 7 9 75 9 16 13 48
45 73 9 70 62
47 13 9 45 45 45 9
46 4
10 8
59
47 43 45
73 45 73 12 9 9 13 12 73 13 37
13 47
13 13
74 9 4 10
58 39 65
17 41 73
13 73 58
39 9 45
9 45 39
9 10 4
45 36 31 65 52 58 71
46 8 39 14 1 13 72
4 39 58 52 49
47 10 58 58 58 4
58 39 65 58
73 4 39 58 55
16 56
13 66 58 39 60 39
17
67 23 32
12 13 73 24 23
66 60 33
58 39 33 P003387
39 4 58 39
73 41 58 58
4
13 60 39 58
73
12
4 58 39 39 58 21 20
46 45 9 10 61 61
68 68
15 19
47
17 73 13 58 4 58 4
46 58 58 4
18 3 5 6 47 73 19 27 51 58 9 28 9 28
21 30
45 20 54
2 26 63 52 58 20
13 73 12 21
10 19 10 28
12 16 73 13 58
13 9 41 58
9 19 25 28 42
4 9
12 10
11
13 11 9 20 21 4 9 10
9 57
73 58 13
9 9 14 73
34 10 4 47 9 35 40
44 14 22
13 39 10
13 46
9 45
13 9 45 46 9 9
64 13 73 11 69
9 28 45 38
53 9 13 10 11 47 73 50 10
10 10
14 7 9 75 9 16 13 48
45 73 9 70 62
47 13 9 45 45 45 9
46 4
10 8
59
47 43 45
73 45 73 12 9 9 13 12 73 13 37
13 47
13 13
74 9 4 10
58 39 65
17 41 73
13 73 58
39 9 45
9 45 39
9 10 4
45 36 31 65 52 58 71
46 8 39 14 1 13 72
4 39 58 52 49
47 10 58 58 58 4
58 39 65 58
73 4 39 58 55
16 56
13 66 58 39 60 39
17
67 23 32
12 13 73 24 23
66 60 33
58 39 33 P003387
39 4 58 39
73 41 58 58
4
13 60 39 58
73
12
4 58 39 39 58 21 20
46 45 9 10 61 61
68 68
15 19
47
17 73 13 58 4 58 4
46 58 58 4
18 3 5 6 47 73 19 27 51 58 9 28 9 28
21 30
45 20 54
2 26 63 52 58 20
13 73 12 21
10 19 10 28
12 16 73 13 58
13 9 41 58
9 19 25 28 42
4 9
12 10
11
13 11 9 20 21 4 9 10
9 57
73 58 13
9 9 14 73
34 10 4 47 9 35 40
44 14 22
13 39 10
13 46
9 45
13 9 45 46 9 9
64 13 73 11 69
9 28 45 38
53 9 13 10 11 47 73 50 10
10 10
14 7 9 75 9 16 13 48
45 73 9 70 62
47 13 9 45 45 45 9
46 4
10 8
59
47 43 45
73 45 73 12 9 9 13 12 73 13 37
13 47
13 13
74 9 4 10
58 39 65
17 41 73
13 73 58
39 9 45
9 45 39
9 10 4
45 36 31 65 52 58 71
46 8 39 14 1 13 72
4 39 58 52 49
47 10 58 58 58 4
58 39 65 58
73 4 39 58 55
16 56
13 66 58 39 60 39
17
67 23 32
12 13 73 24 23
66 60 33
58 39 33 P003387
39 4 58 39
73 41 58 58
4
13 60 39 58
73
12
7 6 17
10
12 13 14 15
9
11
16 8
6,7
3 4 15 14
2 1 2 2
P004209
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
1 2
3
4
15 5
6
10 22
7
8
14
13
9
11
16
21 12
17
18
20 19
P004175
NOTE
REFER TO PNEUMATIC SYSTEM
DIAGRAM FOR VARIATIONS
ON THIS AREA
NOTE
REFER TO PNEUMATIC SYSTEM
DIAGRAM FOR VARIATIONS
ON THIS AREA
34
33
1,5
2,6
4,8 3,7
P004785
P01/K
BN/RD 1.6
12 13 P01/L
GN 6.3
GN 1.6
GN 6.3
RD/BK 1.6
GY 16
YL/RD 1.6
RD 6.3
BK/ WH 2.5
30
GY/RD 1.6
IGNITION SOLENOID
6 BK 1.6 E4
STARTER BUTTON
GY/RD 1.6
YL/RD 1.6
GN 1.6 A 6 HAZARDS CIRCUIT
CONT
3 BL 1.6 B 2 PARK LIGHTS
CB2
15A
WH/BK 1.6 C 2 HEADLIGHTS SWITCH
BATTERY 12V
BN / WH 1.6
BN/RD 1.6
CB3
15A
9
RD 4.0
3 HORN
GN/BK 1.6 E
CB4
M
TO TRANSMISSION CIRCUIT
15A
I
TO COLD START MODULE GN 6.3
WH/RD 1.6
4 REVERSE LIGHT SWITCH
RD 4.0
RD 6.3
86 87 87a 9
STARTER
1 0 RD 1.6 J 11 & 9 TRANSMISSION
10
CB5
RD 4.0
E1 E4
5A
ALTERNATOR
B+
RD 1.6 L 6 INDICATORS
A
15A
CB6
9
RD 4.0
RD 1.6 M 15 CIGARETTE LIGHTER
RD 1.6 N 16 COLD START CONTROL MODULE
16 15 1 2 3 17 O
CB7
7 & 8 SPARE
20A
16 16 5 5 11 16 P 7 & 8 SPARE 70009801-A 1
9
P003411
0
BL 1.6
BK 1.6 3
P02/ C BL 1.6
10 BL 1.6
11,12
CB 3 WH/BK 1.6
CB 3 RD 1.6
CB2 BL 1.6
BL 1.6
BK 1.6 P01/ S
P01/ T
E4 9,15
P01/ U
2
BL 1.6
DASH PANEL
HEADLIGHT
6
DASH PANEL
HIGHBEAM
BK 1.6
SWITCH
BL 1.6 BL 1.6
WH/BK 1.6
3
BL 1.6
GY 1.6
GY 1.6
WH 1.6
WH 1.6
BL 1.6
1
BK 1.6
BK 1.6 BL 1.6 3,6,7,8
RD/GY 1.6
BK 1.6
SWITCH & GAUGE NIGHTLIGHTS
WH/BK 1.6
13 13
BK 1.6 BK 1.6
P09/ 6
P10/ 6
P10/ 4
P10/ 5
85 30
BRIGHT RELAY
30
DIP RELAY
TAILLIGHT
5
TAILLIGHT
5 85
WH-1.0 WH-1.0
WH/GY 1.6
4 4 86 86 87
87a 87a
GY/WH 1.6
87
4 7 BK 1.6
BL 1.6 BL 1.6
BK 1.6 BK 1.6
FRONT PARK
FRONT PARK
P0
P0
P0
LIGHT
4/
4/
4/
LIGHT
E4
3
1
5
3 3
56b
56a
BL 1.6 BL 1.6
GY 1.6 0
HEADLIGHT
HEADLIGHT
HEADLIGHT
56
2 14
70009802-A 2
1 WH 1.6
WH-1.6 WH-1.6 WH-1.6
P004792
STEERING COLUMN
GN/BK 1.6
HORN SWITCH
2
3 P04/ 7 GN/BK 1.6 CB4 E 1
E3 CB4 F 1
GN/BK 1.6 P04/ 8
BK/RD 1.6
H GN/BK 1.6 P01/ W GN/BK 1.6
HORN
P02/ B
RD 1.6 BK/RD 1.6
WH 1.6 BK 1.6
BK/RD 1.6
STOP /TAIL LIGHTS
BRAKE PRESSURE
4
SWITCH
RD 1.6 BK/RD 1.6
P
WH 1.6 BK 1.6
BK/RD 1.6
CHASSIS COMPONENT
FROM OTHER REAR
EARTHS
P09/ 5
4 70009803-A 3
4
P004581
E4
BK 1.6 P01/ Z BK 1.6
FLYBACK DIODE
3 4
EXHAUST BRAKE
BK 1.6
BK 1.6
BK 1.6
FUNCTION
1
2
WH/RD 1.6
2
WH/RD 1.6
RD/YL 1.6
RD/YL 1.6
5
B E.V.B/ EXHAUST BRAKE/
RETARDER SOLENOID
E7 VALVE
WH/RD 1.6 6
P
WH/RD 1.6
LOCKUP PRESSURE
SWITCH
P02/ K
7
IDLE RELAY P02/ Q
87a
30
RD/YL 1.6 RD/YL 1.6
11 5 ZF WIRING 15 WAY CONNECTOR (EST 25 ONLY) RD/GY 1.6 87
85 86
P02/ K
PROXIMITY
SWITCH
+ BN P03/ 1 12 5
REVERSE PRESSURE
SIG BK P03/ 2
- BL
SWITCH
P03/ 3 11 5
1 8 P004582
GENERAL WARNING
LOW WATER LEVEL
RD 1.6
15 13 RD 1.6
85
85
30
LIGHTS
30
87a
22
87
86
86
RD 1.6
11
BK 1.6
6
22
_
9
LOW WATER
LEVEL
CB No 4
OR 1.6
RD 1.6
3,4 RD 1.6 RD 1.6 RD 1.6 RD 1.6 RD 1.6
INTERAXLE LOCK
TRANS OIL PRESS
RD 1.6
RD 1.6
BRAKE OVERSTROKE
8 BK 1.6 BK 1.6 BK 1.6 BK 1.6
GENERAL WARNING
16,31,32
LOW AIR PRESSURE
+
BL/WH 1.6
ENG OIL PRESS
ALT CHARGE
OIL TEMP
TRANSMISSION
40 120
50 150
ENG TEMP
HOURS
RPM
KPA
PL/BL 1.6
BN/BL 1.6
C
B
C
GN/BL1.6
30
85
PL 1.6
RD 1.6
_
_
S
21,31,32
S
10 11
S
7 17,18,31,32 19,31,32
S
PL/WH1.6
BN/WH1.6
BK 1.6
YL/RD YL/RD 1.6 4 4
5
87a
86
PK 1.6
P01/ M
P01/ Q
P01/ G
BN/BL 1.6 P01/ N
P01/ P
P01/ Z
P01/ F
P02/ N
ENGINE REV
RD 1.6
YL/RD 1.6
P02/ H
BN/WH 1.6
P02/ U
PL/WH 1.6
GY/RD 1.6
PL/BL 1.6
P02/ S
P02/ F
P02/ J
P02/ T
BK 1.6
2 RD 1.6
GN 1.6 29 BL/WH 1.6
PK 1.6
GN/WH1.6
GN/BL1.6
GY/GN1.6
3,4 P09/ 4 26
FROM D+
PK 1.6
WK
PK 1.6
G
G
G
W
W
PRESS S+ _
SENDER
P
FUEL
Q
t
t
P
2
P
1
P
CB 2 GN 1.6
CB 6 RD 1.6
REAR LEFT INDICATOR REAR RIGHT INDICATOR FRONT RIGHT INDICATOR FRONT LEFT INDICATOR
2 8 3
WH 1.6
0 1
RD 1.6
BL 1.6
WH 1.6
RD 1.6
BK 1.6
BK 1.6
BL 1.6
1 1 2 2
6 1 5 10
BN/YL 1.6
BN 1.6
F
BN/YL 1.6
BK 1.6 BK 1.6 YL/BN 1.6
5 FLASHER UNIT
BN 1.6
YL 1.6
YL 1.6
BK 1.6
YL 1.6
BK 1.6
BN 1.6
E7 BK 1.6 LEFT TURN
P10/01
P10/02
P10/03
BN 1.6
P04
P04
P09/08
P09/07
E4
/04
/06
/02
BK 1.6
BK 1.6
E3 YL 1.6
RIGHT TURN
BK/WH/GN
P01/ V BN 1.6
R
P01/ R YL 1.6 BK/GN
7,8,9,10
INDICATOR
L TURN
BK/WH
SWITCH
YL 1.6 P02/ A YL 1.6
R
BN 1.6 P02/ R BN 1.6
0
L
70009806-A 6
P003351
FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
P06/ -
BK 1.6
P06/ -
RD/BL 1.6
RD/BL 1.6
CAB
BK 1.6
6,7
FAN/BLOWER
FAN/BLOWER
BK 1.6
WH 1.6 P07/
P07/
P07/
COMPARTMENT
INTERIOR LIGHT
0
SPARE PLUG & WIRES
3
M
1
SPARE +
SPARE +
5
RD 2.5
1
BK 1.6
P02/ Y
6,8
0
WH 1.6
1
5
RD 2.5
TRANSMISSION 1
E2
COMPARTMENT
SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH
WIPER MOTOR
0
M
PK 1.6
+
_
WASHER PUMP
2
WINDSCREEN
5
M
7
1 9,10
4
BK 1.6 WIPER WASHER SWITCH 70009807-A 7
P003352
FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
ENGINE CAB
COMPARTMENT P06/ -
COMPARTMENT
SPARE PLUG & WIRES SPARE PLUG & WIRES P06/ -
RD/BL 1.6
RD/BL 1.6
BK 1.6
RD /WH1.6 P06/ -
7,8
BK 1.6
AIRCON COMPRESSOR
WH 1.6 P03/
P03/
P03/
INTERIOR LIGHT
0
CLUTCH SOLENOID
AIR CONDITIONER
UNIT
1
SPARE +
SPARE +
5
RD 2.5
1
WH 1.6
P01/ X
P02/ Y
12 4 5,6
7,9
BINARY SWITCH
0
WH 1.6
P
1
5
RD 2.5
RD/WH 1.6 TRANSMISSION 1
E2
COMPARTMENT
RD/WH 1.6 SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH
3
BK 1.6 P05/ 3 BK 1.6
WIPER MOTOR
PK 1.6
+
_
WASHER PUMP
2
WINDSCREEN
5
M
7
1
4
BK 1.6 WIPER WASHER SWITCH 70009808-A 8
P003353
5
PX4/ G P8 / 7
PX4/ R R-452 600 P8 / 6
PX4/ S S-456 580 P8 / 1 RD 1.6
'9
PX4/ N N-444 612 P8 / 9 RD 1.6 CB No5
PX4/ Q Q-448 616 P8 /10
PX4/ H H-428 596 P8 / 5
PX4/ E 624 P8 /12
PX4/ M M-440 636 P8 /15 BK 1.6
N
PX4/ A 632 P8 /14
PX4/ B B-404 P8 / 4
PX4/ C P8 / 2 BN/RD 1.6
D-412
A
PX4/ D P8 / 3
PX4/ W W-722 P8 / 11
BK 1.6
J
584
588
592
C-408
E-416
Y-730
RD 1.6
O
E4
P T
Y U
P02/ L
N L
BN/RD 1.6
RD 1.6
PX2/ 1
PX2/ 2
PX2/ 7
PX2/ 8
PX2/ 6
PX2/10
PX2/ 4
PX2/ 5
PX2/ 6
P--/--
P--/--
P--/--
10
16
15
19
18
17
14
13
12
2
4
7
3
6
32
11
1
30
25
24
23
22
5
9
35
34
33
31
21
20
29
28
27
26
O
682
654
658
EST 17
MICRO PROCESSOR 3
GEAR
ZF
SHIFT
1
8
12
70009809-A 9
1 2 P003354
544 PX4/ Z
A 450 PX4/ F
'9
B 504 PX4/ X
C 430 PX4/ G
D 444 PX4/ R
N
420 PX4/ S
E
494 PX4/ N
TRANSMISSION F
A
VALVE BANK 434 PX4/ Q
440 PX4/ H
J
400 PX4/ E
404 PX4/ A
1 408 PX4/ B
O
412 PX4/ C
416 PX4/ D
T 500 PX4/ W
TRANSMISSION
U P
LY
N
DOUBLE STEP VALVE
INDUCTIVE SENSOR
INDUCTIVE SENSOR
LOCK UP SOLENOID
TURBINE SPEED
OUTPUT SPEED
SOLENOID
O
G
G
2
70009810-A 10
2 3 4 P003355
584
588
592
MANUAL /AUTO
SWITCH
0 1
1
5
4,5
WH/BK 1.6
RD/GY 1.6
RD 1.6
WH 1.6 TO SPEEDOMETER
PX2/ 1
PX2/ 2
PX2/ 7
PX2/ 8
PX2/ 6
PX2/10
PX6/ 2
PX6/ 1
PX6/ 3
PX2/ 4
PX2/ 5
PX2/ 6
10
16
15
19
18
17
14
13
12
2
4
7
3
6
32
11
1
30
25
24
23
22
5
9
35
34
33
31
21
20
29
28
27
26
RD 1.6 CB 4
3
RD 1.6
WH/BK
RD/GY
EST 25
MICRO PROCESSOR
14
SHIFT
GEAR
ZF
15
9 5 8 3 6 10
2 DISPLAY UNIT 12 4 12 1 5 5 70009811-A 11
1 P003356
544 PX4/ Z
A 450 PX4/ F
B 504 PX4/ X
C 430 PX4/ G
D 444 PX4/ R
420 PX4/ S
E
494 PX4/ N
TRANSMISSION F
VALVE BANK 434 PX4/ Q
440 PX4/ H
400 PX4/ E
404 PX4/ A
408 PX4/ B
412 PX4/ C
2 416 PX4/ D
500 PX4/ W
WH/BK 1.6 9 11
RD1.6 8 11
1 3
4 5 6
KICK DOWN
LOCK UP SOLENOID
INDUCTIVE SENSOR
INDUCTIVE SENSOR
TURBINE SPEED
OUTPUT SPEED
ALL ZF PART NUMBERS ARE FOR
SOLENOID
WH/1.6 6WG200 TRANSMISSIONS
G
G
70009812-A 12
P003357
D C B A D C B A
J H G F E J H G F E
Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO ENGINE Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO
P1 HARNESS. P2 ARTIC HARNESS
V U T S R V U T S R
Z Y X W Z Y X W
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN /SOCKET
PIN /SOCKET
P02/AB
P02/AB
? GN 1.6 ? ? GN 1.6 ?
WIRE WIRE WIRE WIRE
A 1 GREEN 2.5 BATTERY LIVE +24V A 6 YELLOW RIGHT REAR INDICATOR FLASHING
1 RED 1.6 +24V 3 BLACK/RED 1.6 STOP LIGHTS
B B
C RED 1.6 +24V C 2 BLUE 1.6 PARK LIGHTS -REAR SWITCHED
1
D RED 1.6 +24V D 4 WHITE/RED 1.6 REVERSE SWITCH SWITCH CLOSED
1
E 1 RED/BLACK 1.6 ISOLATION SOLENOID TO IGN SWITCH SWITCHED E
F 5 BLUE/ WHITE 1.6 COOLANT LEVEL SIGNAL IN COOLANT F 5 GREY/GREEN 1.6 AXLE LOCK WL TO SWITCH SWITCH CLOSED
G 5 RED 1.6 COOLANT LEVEL +24V G 5 PINK 1.6 BRAKE OVERSTROKE WL TO SWITCH SWITCH CLOSED
H 4 RED/YELLOW 1.6 E.V.B / EXHAUST BRAKE +24 FROM SW H 5 GREEN1.6 LOW AIR PRESSURE SWITCH
J 1 BLACK/ WHITE 2.5 STARTER SOLENOID SWITCHED J 5 PURPLE 1.6 BIN UP SWITCH
K 1 YELLOW/RED 1.6 ALTERNATOR "D+" TO CHARGE LIGHT K 4 RED/YELLOW 1.6 +24V TO LOCKUP PRESSURE SWITCH SWITCHED
L 1 GREY/RED 1.6 ALTERNATOR "W" TO TACHO&E-MODS. L 15 RED 1.6 +24V TO ROTATING BEACON
M 5 BROWN/WHITE 1.6 ENGINE TEMPERATURE GAUGE DO NOT DO THIS M 5 PINK 1.6 OVERREV SOLENOID SWITCHED
N 5 BROWN/BLUE 1.6 ENGINE TEMPERATURE WARNING LIGHT N 5 GREY 1.6 FUEL GAUGE TO SENDER SWITCHED
P 5 PURPLE/WHITE 1.6 OIL PRESSURE GAUGE TO SENDER DO NOT DO THIS P
Q 5 PURPLE/BLUE 1.6 OIL PRESSURE WARNING LIGHT->SW. Q 4 RED/YELLOW 1.6 LOCKUP PRESSURE SWITCH SWITCHED
R 6 YELLOW 1.6 RIGHT FRONT INDICATOR LIGHT FLASHING R 6 BROWN 1.6 LEFT REAR INDICATOR FLASHING
S 2 BLUE 1.6 PARK LIGHTS FRONT SWITCHED S 5 GREEN/WHITE 1.6 TRANSMISSION TEMP GAUGE TO SEND. DO NOT DO THIS
T 2 GREY 1.6 HEADLIGHTS DIP SWITCHED T 5 GREEN/BLUE 1.6 TRANSMISSION TEMP WL TO SWITCH SWITCH CLOSED
U 2 WHITE 2.5 HEAD LIGHTS BRIGHT SWITCHED U 5 WHITE/BROWN 1.6 TRANSMISSION PRESS WL TO SWITCH SWITCH CLOSED
V 6 BROWN 1.6 LEFT FRONT INDICATOR FLASHING V
W 8 RED/WHITE 1.6 AIRCON SWITCHED W
X 3 GREEN/BLACK 1.6 HORN SWITCHED X 5 RED 1.6 SPARE
Y 4 BLACK/WHITE 1.6 RELAY"86" TO PROXIMITY SIGNAL SWITCHED Y 8 WHITE 1.6 SPARE
Z 4&5 BLACK 2.5 EARTH Z 6 BLACK 2.5 EARTH
13
70009813-A
P003358
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
P02/AB
P02/AB
? ?/ ? ? ? ?/ ? ?
WIRE WIRE WIRE WIRE
1 2 RED 1.6 24V SUPPLY FROM CB 5 1 7 GREEN 1.6 WIPER MOTOR PARK TO SWITCH"7" SWITCHED
*
2 2 BL/WH 1.6 SIGNAL TO EXHAUST BRAKE RELAY"85" 2 7 YELLOW1.6 +24 V TO CB & SWITCH"2"
3 2 BK 1.6 EARTH 3 7 BLACK 1.6 EARTH
PIN/SOCKET
PIN/SOCKET
P02/AB
?
P02/AB
? ?/ ? ? ? ?/ ?
WIRE WIRE
WIRE WIRE
1 6 & 7 BLACK 1.6 EARTH
1 2 GREY/WHITE HEADLIGHT DIP RELAY"86" TO SWITCH SWITCHED
2 6 & 7 RED 1.6 POSITIVE CB 6
2 6 BROWN LEFT INDICATORS SWITCHED
3
3 2 WHITE/GREY 1.6 BRIGHTS RELAY"86" TO SWITCH SWITCHED
4 6 & 7 RED/WHITE 1.6 AIRCON COMPRESSOR SWITCHING
4 6 YELLOW/BROWN 1.6 FLASHER UNIT TO SWITCH +24 SWITCHED
5 6 & 7 RED 1.6 POSITIVE CB 7
5 2 BLACK 1.6 EARTH
6 6 & 7 RED 1.6 POSITIVE CB 7
6 6 YELLOW 1.6 RIGHT INDICATORS SWITCHED
7 3 GREEN/BLACK 1.6 HORN +
3 GREEN/BLACK 1.6 HORN 70009814-A 14
8 SWITCHED
P003359
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
P02/AB
P02/AB
? ?/? ? ? ?/? ?
WIRE WIRE WIRE WIRE
1 8 RED 1.6 SPARE CAB VIA P2 TO CAB UNDERSIDE 1 5 PURPLE 1.6 BIN UP SWITCH
2 8 WHITE 1.6 SPARE CAB VIA P2 TO CAB UNDERSIDE 2
3 8 PINK 1.6 SPARE CAB VIA P1 TO ENGINE 3 4 WHITE/RED 1.6 REVERSE LIGHTS SWITCHED
4 8 GREEN 1.6 SPARE CAB VIA P1 TO ENGINE 4 5 PINK 1.6 BRAKE OVERSTROKE SWITCHES
5 3 BLACK/RED 1.6 STOP LIGHTS SWITCHED
1 2 3 6 2 BLUE 1.6 PARK LIGHTS SWITCHED
15 WAY AMP CONNECTOR -BELL TO ZF HARNESS ( P8 = CONNECTOR SWITCHED
4 5 6 7 6 BROWN 1.6 LEFT REAR INDICATOR
W1-X 3 IN ZF SCHEMATIC DIAGRAMS).
P08 6 SWITCHED
7 8 9 8 YELLOW 1.6 RIGHT REAR INDICATOR
10 11 12 = LIGHT DOES NOT SWITCH ON
13 14 15
= LIGHT DOES SWITCH ON
HARNESS
P10
? ?/? ? NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
WIRE WIRE TYPE OF CONNECTOR.
1 11 SPEEDO SIGNAL OUT DO NOT TEST WITH A TEST LIGHT
2 11 BROWN/RED 1.6 NEUTRAL START RELAY "85" OUT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
3
P02/AB
4 11 WHITE/BLACK 1.6 KICKDOWN SWITCH IN SWITCHED
5 11 RED/GREY 1.6 POSITIVE IDLE SWITCH SWITCHED
? ?/? ?
WIRE WIRE
6
7 1 6 YELLOW 1.6 RIGHT FRONT INDICATOR SWITCHED
8 11 RED 1.6 LOOP TO PIN 13 2 6 BROWN 1.6 LEFT FRONT INDICATOR SWITCHED
9 11 RED 1.6 POSITIVE 24V 3 6 BLACK 2.5 EARTH
10 11 RED 1.6 POSITIVE 24V 4 2 BLUE 1.6 PARK LIGHTS SWITCHED
11 11 BLACK/WHITE 1.6 EXTENDED LOCKUP SWITCH 5 2 GREY 1.6 DIP FILAMENT-HEADLIGHTS SWITCHED
12 6 2 WHITE 2.5 BRIGHT FILAMENT- HEADLIGHTS SWITCHED
13 11 RED 1.6 LOOP TO PIN 8
14 11 BLACK 1.6 EARTH
70009815-A 15
15 11 BLACK 1.6 EARTH
P003360
203067
WH 1.6 14 11
3
M P--------
GLOW PLUG
FLAME START CONTROL
MODULE 4
P-------
COLD START 5
LIGHT
COLD START
SOLENOID
6
3
3
7
8
1
4
5
P02/ V
ELECTRONIC SPEEDO
2
1
203797
KM/H
BL 6.3
GN 6.3 16 1
OR 1.6
2 BK 1.6
+
BK 1.6 PL 1.6
BK 1.6
RD 1.6 TWN
BK 1.6 BK 1.6 TWN
COLD START
TEMPERATURE SENDER
RD/GN 1.6 17 1
202726
YL/RD 1.6 15 1
RD 1.6
CIGARETTE
P02/ L
LIGHTER BK 1.6
1
RD 1.6 P02/ X N 1
RD 2.5 M 1
70009816-A 16
P003412
2,3,4 2,3,5 21 2,3,6 2,3,7 2,3,33 22,29 2,3,32 2,3,9 23,29 2,3,10 2,3,11 2,3,4
27
24,29
25
1 A
26
MAN/AUTO HAZARD
TACHOMETER
13 14 13 13 15 3,19 28 16 12 17 30 31 18 P003370
5
2,8
COLD START
6
EMERGENCY
STEERING
2,4
203250
P003418
20
15
31
29
30 19
24
21 23 28
22
20
26
25 27
1 32
11 14
2 12
18
6
17 7 13
16 8
12
7 11
3
6
4 10
5 9
P003374
1
3
4
2
8
P003924
11
8
4
14
13
9
9
10
7 20
6
1
16 19
5 18
17
12 11 P004794
18 15 12
13
14
23
22 15
24
15
9
14
16
17
7 19
18
21
10
12
8 3
1 20
23
11 6
P003643
P004587
53 13 47
2 16 48
26
29 50
12 52
24 49
61
17
18 48
34
30
51
11 30 47
28 37
43 32
39
30 25 46
14 36
44 18 17 35
27
9 30
54
10
4 16
38 20
59 54
62 6 15 19
60 31
22 40 58
45 55
45 21 41
23,33
1
8 7
5 42
41
40 56
3
42
P003367
53 13 47
2 16 48
26
29 50
12 52
24 49
61
17
18 48
34
30
51
11 30 47
28 37
43 32
39
30 25 46
14 36
44 18 17 35
27
9 30
54
10
4 16
38 20
59 54
62 6 15 19
60 31
22 40 58
45 55
45 21 41
23,33
1
8 7
5 42
41
40 56
3
42
P003367
4 3
3
2
5
1
GHE
P004588
6
ARTICULATED HAULER
MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL 21
ENGINE MODEL
TRANSMISSION MODEL
13
FRONT DIFF MODEL 31
MID DIFF MODEL
REAR DIFF MODEL
GROSS kg
PAYLOAD kg
LUBRICATION SCHEDULE - FACTORY FIRST FILL
2
1. ENGINE CRANKCASE
ADE / CUMMINS - CALTEX DELO SHP SAE 15W/40
5
DEUTZ - CALTEX DELO 500 SAE 40
2. HYDRAULIC SYSTEM - CALTEX RANDO Z56 4 20
3. TRANSMISSION - CALTEX DELO SHP SAE 15W/40 28 3
4. DIFFERENTIAL
5. BELL PLANIHUB
- CALTEX E.P. PLUS GEAR LUBE 460
- CALTEX E.P. PLUS GEAR LUBE 460
29
6. ALL GREASE POINTS - CALTEX MULTIFAK EP2
CONSULT THE OPERATOR AND
MAINTENANCE MANUAL FOR
MANUFACTURED BY:
BELL EQUIPMENT CO. (PTY) LTD
35 27
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200181 SOUTH AFRICA
34
33 16
5
BELL EQUIPMENT CO. S.A. (PTY) LTD.
RICHARDS BAY
19
SOUTH AFRICA
YEAR
23
MODEL 8 10
SERIAL NUMBER 9
POWER KW
32
MASS EMPTY Kg
23 14
LOADED Kg
30
P/N202319 17 11
22
10
26 25 17
16 15 14
16
1 19
12
7 WARNING ANY ALTERATION, MODIFICATION, REPAIR, STRUCTURAL DAMAGE OR ANY OVERTURN REDUCES THIS STRUCTURE'S
17 17 18
PROTECTION CAPABILITIES AND INVALIDATES THIS CERTIFICATION. CONSULT A BELL REPRESENTATIVE TO DETERMINE THIS STRUCTURE'S LIMITATIONS.
36 ROLLOVER (ROPS), FALLING OBJECT (FOPS) AND OPERATOR (OPS) PROTECTIVE STRUCTURE CERTIFICATION
PROTECTION STRUCTURE
MODEL No.
MACHINE DESCRIPTION
FOPS CERTIFICATE No. SAE J1040 APR88 ISO 3471/1 1986 SAE J1084 APR 80
CERTIFIED MASS kg SAE JJ231 JAN 81 SAE 3449 1992
ROPS CERTIFICATE No.
TRACTOR MASS ONLY
BELL EQUIPMENT CO. S.A. (PTY) LTD
OPS CERTIFICATE No. WHOLE MACHINE MASS RICHARDS BAY, SOUTH AFRICA
203000
P003389
6
ARTICULATED HAULER
MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL 21
ENGINE MODEL
TRANSMISSION MODEL
13
FRONT DIFF MODEL 31
MID DIFF MODEL
REAR DIFF MODEL
GROSS kg
PAYLOAD kg
LUBRICATION SCHEDULE - FACTORY FIRST FILL
2
1. ENGINE CRANKCASE
ADE / CUMMINS - CALTEX DELO SHP SAE 15W/40
5
DEUTZ - CALTEX DELO 500 SAE 40
2. HYDRAULIC SYSTEM - CALTEX RANDO Z56 4 20
3. TRANSMISSION - CALTEX DELO SHP SAE 15W/40 28 3
4. DIFFERENTIAL
5. BELL PLANIHUB
- CALTEX E.P. PLUS GEAR LUBE 460
- CALTEX E.P. PLUS GEAR LUBE 460
29
6. ALL GREASE POINTS - CALTEX MULTIFAK EP2
CONSULT THE OPERATOR AND
MAINTENANCE MANUAL FOR
MANUFACTURED BY:
BELL EQUIPMENT CO. (PTY) LTD
35 27
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200181 SOUTH AFRICA
34
33 16
5
BELL EQUIPMENT CO. S.A. (PTY) LTD.
RICHARDS BAY
19
SOUTH AFRICA
YEAR
23
MODEL 8 10
SERIAL NUMBER 9
POWER KW
32
MASS EMPTY Kg
23 14
LOADED Kg
30
P/N202319 17 11
22
10
26 25 17
16 15 14
16
1 19
12
7 WARNING ANY ALTERATION, MODIFICATION, REPAIR, STRUCTURAL DAMAGE OR ANY OVERTURN REDUCES THIS STRUCTURE'S
17 17 18
PROTECTION CAPABILITIES AND INVALIDATES THIS CERTIFICATION. CONSULT A BELL REPRESENTATIVE TO DETERMINE THIS STRUCTURE'S LIMITATIONS.
36 ROLLOVER (ROPS), FALLING OBJECT (FOPS) AND OPERATOR (OPS) PROTECTIVE STRUCTURE CERTIFICATION
PROTECTION STRUCTURE
MODEL No.
MACHINE DESCRIPTION
FOPS CERTIFICATE No. SAE J1040 APR88 ISO 3471/1 1986 SAE J1084 APR 80
CERTIFIED MASS kg SAE JJ231 JAN 81 SAE 3449 1992
ROPS CERTIFICATE No.
TRACTOR MASS ONLY
BELL EQUIPMENT CO. S.A. (PTY) LTD
OPS CERTIFICATE No. WHOLE MACHINE MASS RICHARDS BAY, SOUTH AFRICA
203000
P003389
11
13
13
13
13
14
4 3
17
18 19
14
20
15
16
10
8 12
1 5
5
13
6
15 7
16 11
P003396
1 21
25
23 3
24
11
17
15
16
20
10
18
15
8
12 9
14 13
10 19 7
6
11
2
4
22
P004800
2
34,37
28 18 3
31 42
20 17
32
6 41
19
19
22
20
14
36
15
33,39 19 43
10 18
13 16 21
44 23
45 40 19
12
2
34,37
28 18 3
31 42
20 17
32
6 41
19
19
22
20
14
36
15
33,39 19 43
10 18
13 16 21
44 23
45 40 19
12
4 3
7 6
8 10
7
6
11
P004823
1
31 2
34 33 32 10
30 3 11
33 19
34
29 12
10 11 12 11 14 11
28
14
26 20 15
2
27 6
21 4
22
18
9 8 7
25
17
23
9 16 25 7 8 9
24
5
22 8
7
8 7
13
9
P004187
15 14
39 40
16 13
27
31
3
30
29
24 29
28
5
25 19 17,18
12
37
22 33
23
6
8
20
9
32 1
4
P004756
21
7
15 14
39 40
16 13
27
31
3
30
29
24 29
28
5
25 19 17,18
12
37
22 33
23
6
8
20
9
32 1
4
P004756
21
7
30
15
16
17
23
21
24
20 25 2
22
10
9
22 1 6 7 14
1
20 27
27 13
18,19
26
3
11
12
28
11
P004195
30
15
16
17
23
21
24
20 25 2
22
10
9
22 1 6 7 14
1
20 27
27 13
18,19
26
3
11
12
28
11
P004195
10
6 11
6 9
5
5
3
4
4
2 12
7 8
P003376
12
13
10
14 9
11
6
15
14
1
2
13
12
9 16
8
7 P004593
47
48
46
31
12 50
30
17 16
16 15 13 15
42
14 41
19
4
5 3
21
11
9
6 29 24 25
49 10
43
7
40 8
15
38 20 22
35 18
36 44
39 37
45
33 34
P004594
32
47
48
46
31
12 50
30
17 16
16 15 13 15
42
14 41
19
4
5 3
21
11
9
6 29 24 25
49 10
43
7
40 8
15
38 20 22
35 18
36 44
39 37
45
33 34
P004594
32
9
6 7 8
2
3
1 P003381
5 4
3
2
24
28
7 3 2 1
8 5
1 11,12,13,14,15,16
22 18 18
6 5 4
25
B25B B25B
20 5
26
23
24
2 27 17 7
6
P003385
204957
NO CLEARANCE FOR MAN IN THE ARTICULATION AREA.
PERSONAL INJURY OR DEATH MAY RESULT.
2 4 8 5
CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND 3
THEN AFTER EVERY 50 SMR OF OPERATION.
1
WARNING
INSTALL ARTICULATION LOCK BEFORE LIFTING,
TRANSPORTING THE MACHINE OR PERFORMING ANY
ARTICULATED HAULER
MAINTENANCE IN THIS AREA.
7 MACHINE BUILD No. SERIAL NUMBERS:
203152
9
TYRE PRESSURE B25B 6x6 IN CASE OF EMERGENCY PUSH OUT
MACHINE MODEL
ENGINE MODEL
TRANSMISSION MODEL
MAKE MODEL SIZE
FRONT MIDDLE REAR
kPa PSI kPa PSI kPa PSI
THIS WINDOW FRONT DIFF MODEL
MID DIFF MODEL
6 BRIDGESTONE VKT 20.5R25★★E2 475 69 475 69 475 69 202857 REAR DIFF MODEL
GOODYEAR RL-2+ 20.5R25★★177B 470 68 470 68 470 68
BRIDGESTONE VKT 23.5R25★★E2 375 54 375 54 375 54 AXLE FRONT MID REAR TOTAL
TARE kg
GOODYEAR RL-2+ 23.5R25★★185B 350 51 350 51 350 51
GROSS kg
BRIDGESTONE VKT 23.5R25★E2 375 54 375 54 375 54 PAYLOAD kg
LUBRICATION SCHEDULE - FACTORY FIRST FILL
1. ENGINE CRANKCASE
204837 ADE / CUMMINS - CALTEX DELO SHP SAE 15W/40
PAYLOAD: 23 000 kg (50 600 lbs)
DEUTZ - CALTEX DELO 500 SAE 40
2. HYDRAULIC SYSTEM - CALTEX RANDO Z56
3. TRANSMISSION - CALTEX DELO SHP SAE 15W/40
202721 4. DIFFERENTIAL - CALTEX E.P. PLUS GEAR LUBE 460
12 5. BELL PLANIHUB - CALTEX E.P. PLUS GEAR LUBE 460
6. ALL GREASE POINTS - CALTEX MULTIFAK EP2
CONSULT THE OPERATOR AND MANUFACTURED BY:
MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200181 SOUTH AFRICA
Engine
Description Daily 1st 100
Every
250
Every
500
1000/
Annually
Comments
WARNING
YEAR
28 01 Engine oil Level
Note 1 & 2
THIS MAINTENANCE SCHEDULE IS SUPPLEMENTARY TO
AND DOES NOT REPLACE THE MAINTENANCE SCHEDULE
PROVIDED IN THE OPERATORS AND MAINTENANCE MANUAL
MODEL 03 Fuel Filter / Water Trap Note 2
SERIAL NUMBER 29
05 Fan Drive Belts Note 1 & 2 Check tension
MASS EMPTY Kg
11 Transmission
09
Oil Filter
Breather
Note 1 & 2
27 27
LOADED Kg 27 35
P/N202319
24V USE ONLY Hydraulics
Note 1, 2 & 3
24 23
13 Axle & Final Drive Oil Level
18
Oscillation Joint
Note 1 & 2
8 20
19 Transmission / Engine Drive Shaft Note 1 & 2
9 31
20 Drive Shafts 15 7
21 Axle breathers 12 15
204907 22 Wheelnuts Check after 1st 5hrs
12 12
23 Tyres & Tyre Pressure Note 1, 2 & 3
11 10
Brakes
16 17 General
28
29
Bin Pivot Pins
Lights
Note 2
Note 2
25
20
30 Back-up Alarm Note 2
21 22
31 Cab Ventilation Filter
12
15 X
Time Related Service
32 Vibration Damper 6 000 Hours
14
23
33 Air Filter Change As Required / Indicated 30 26
34 Crankcase Oil Separator 3 000 Hours 24 20
35 Injectors 1 250 Hours
13 22
204262 Note 1:
Note 2:
Refer to SPECIFICATIONS in the OPERATORS AND MAINTENANCE MANUAL
Refer to MAINTENANCE in the OPERATORS AND MAINTENANCE MANUAL 21 23
Note 3: Refer to MACHINE INSTRUCTION DECAL
28 29
29
Key: Drain Check level Check level Check level Check level Check
DI ENGINE Perform full prescribed service as per OMM Replace Lubricate Clean
202722
14 202828
P003386