B.Tech.

(Sixth semester) Mechatronics Engineering

MECH- 302 Computer Aided Design and Manufacturing
L T P Theory: 60
3 1 0 Continuous Evaluation: 40
Time: 3 Hours
Credit: 3.5
Unit-1: Basics of Geometric Modelling & Group technology
Introduction to CAD/CAM, Historical Development, Industrial look at CAD/CAM, Introduction to CIM
Basic of Geometric & Solid modeling, Coordinate systems, Explict, Implict, Intrinsic and parametric
equation,Part families, Part classification and coding, Machine cell Design, Advantages of GT
Unit-2: Representation of Curves and Geometric transformations
Introduction, Transformation of points & line, 2-D rotation, Reflection, Scaling and combined
transformation, Homogeneous coordinates, 3-D scaling, shearing, rotation, reflection and translation,
combined transformations, Orthographic and perspective projections, Algebraic and geometric forms,
tangent & normal blending functions, Re-parametrization, Straight line, conics, cubic splines, bezier
curves and B-spline curves
Unit-3: Representation of surfaces and solids
Algebraic and geometric forms, tangent & twist vectors, normal blending function, reparametrization, ,
Plane surface, ruled surface,Surface of revolution, tabulated cylinder Bi-cubic surface, bezier surface, B-
spline surface,Solid models and representation scheme B-rep & CSG, sweep representation ,Cell
decomposition
Unit-4: Numeric control and flexible manufacturing systems
Introduction, fixed programmable and flexible automation, Types of NC systems, MCU & other
components, Co-ordinate system, NC manual part programming, G & M codes, part program for simple
parts, Introduction, FMS component, Types of FMS, FMS layout, Planning for FMS, advantage and
applications
Introduction, conventional process planning, Steps in variant process planning, types of CAPP, planning
for CAPP
Text Books:
1. CAD/CAM theory & practice by Ibrahim Zeid,T.M.H,India
2. CAD/CAM by Groover & Zimmer, P.H.I,India
3. Numerical control and computer aided manufacturing by RAO and Tiwari, T.M.H.

NOTE: In the semester examination, the examiner will set 8 questions in all, at least two question
from each unit, and students will be required to attempt only 5 questions, at least one from each
unit.
 B.Tech. (Sixth Sem..) Mechatronics Engineering
MECH-304 INSTRUMENTATION AND CONTROL SYSTEMS

L T P Theory: 60
3 1 0 Continuous Evaluation: 40
Time: 3 Hours
Credit: 3.5

UNIT – I
Definition – Basic principles of measurement – Measurement systems, generalized configuration and
functional descriptions of measuring instruments – examples. Dynamic performance characteristics –
sources of error, Classification and elimination of error.
Measurement of Displacement: Theory and construction of various transducers to measure
displacement – Piezo electric, Inductive, capacitance, resistance, ionization and Photo electric
transducers, Calibration procedures.
MEASUREMENT OF TEMPERATURE : Classification – Ranges – Various Principles of measurement –
Expansion, Electrical Resistance – Thermistor – Thermocouple – Pyrometers – Temperature Indicators..
UNIT – II
MEASUREMENT OF PRESSURE : Units – classification – different principles used. Manometers,
Piston, Bourdon pressure gauges, Bellows – Diaphragm gauges. Low pressure measurement – Thermal
conductivity gauges – ionization pressure gauges, Mcleod pressure gauge.
MEASUREMENT OF LEVEL : Direct method – Indirect methods – capacitative, ultrasonic, magnetic,
cryogenic fuel level indicators – Bubler level indicators.
FLOW MEASUREMENT : Rotameter, magnetic, Ultrasonic, Turbine flow meter, Hot – wire
anemometer, Laser Doppler Anemometer (LDA) .
UNIT – III
MEASUREMENT OF SPEED : Mechanical Tachometers – Electrical tachometers – Stroboscope, Non-
contact type of tachometer
Measurement of Acceleration and Vibration : Different simple instruments – Principles of Seismic
instruments – Vibrometer and accelerometer using this principle.
STRESS STRAIN MEASUREMENTS : Various types of stress and strain measurements – electrical
strain gauge – gauge factor – method of usage of resistance strain gauge for bending compressive and
tensile strains – usage for measuring torque, Strain gauge Rosettes.
UNIT – IV
MEASUREMENT OF HUMIDITY – Moisture content of gases, sling psychrometer, Absorption
psychrometer, Dew point meter
MEASUREMENT OF FORCE,TORQUE AND POWER- Elastic force meters, load cells, Torsion meters,
Dynamometers.
ELEMENTS OF CONTROL SYSTEMS :
Introduction, Importance – Classification – Open and closed systems Servomechanisms – Examples with
block diagrams – Temperature, speed and position control systems.
TEXT BOOKS:
1. Measurement Systems: Applications &design by D.S Kumar.
2. Instrumentation, measurement & analysis by B.C.Nakra & K.K.Choudhary, TMH
3. .Instrumentation and Control systems/ S.Bhaskar/ Anuradha Agencies
4. Experimental Methods for Engineers / Holman
5. Mechanical and Industrial Measurements / R.K. Jain/ Khanna Publishers.
6. Mechanical Measurements / Sirohi and Radhakrishna / New Age
 B.Tech. (Sixth semester) Mechatronics Engineering
MECH- 306 Machine Design- II
L T P Theory: 60
2 0 5 Continuous Evaluation: 40
Time: 4 Hours
Credit: 4.5

Unit-1: Gears
Classification of Gears; Selection of type; Law of Gearing, Standard system of Gear tooth, Various
Failure modes, Interference, undercutting & minimum no. Of teeth
Spur gear: Force Analysis ,Beam strength of Gear tooth, Effective load on tooth, Estimation of module
based on beam strength and wear strength, Gear lubrication, materials; Design Procedure,
Helical gear: Terminology, Force Analysis, Virtual no. of teeth, Beam strength, Effective load, Wear
strength
Bevel gear: Terminology, force analysis, beam strength & wear strength, effective load on gear tooth
Worm& worm wheel: Terminology, properties, force analysis, friction, material selection

Unit-2: Belts and Clutches

Design of flat belts &Pulleys, Design /selection of V belts &Pulleys, Design/selection of wire ropes,
Design/selection of chains,Single &multiple Plate clutch, Cone clutch

Unit-3: Springs and Bearings

Coil Springs, Leaf Springs, Hydro-dynamically lubricated bearings (journal bearing), Selection of ball
bearings, Selection of roller bearings, Selection of taper roller bearings

Unit-4: I.C Engine Parts

Design of Cylinder, Design of Piston, Design of Crank shaft, Design of connecting rod, Design of Crane
Hook, Design of Flywheels

Text Books:

1. Design of Machine Elements by Bhandari, TMH

2. Machine Design by Sharma Aggarwal, Katson Publishers
3. Machine Design an integrated Approch Robert Norton, Prentice Hall
4. PSG Design Data Book PSG College of Engg PSG Publication

NOTE: i) In the semester examination, the examiner will set 8 questions in all, at least two
question from each unit, and students will be required to attempt only 5 questions, at least one
from each unit.

NOTE: ii) only these two Data Books will be allowed in the examination

Text Books:

1. PSG Design Data Book PSG College of Engg by PSG Publication

2. K. Mahadevan by CBS Publication
 B.Tech. (Sixth Sem.) Mechatronics Engineering
MECH-308 DYNAMICS OF MACHINERY

L T P Theory: 60
3 1 0 Continuous Evaluation: 40
Time: 3 Hours
Credit: 3.5

UNIT – I
PRECESSION : Gyroscopes, effect of precession motion on the stability of moving vehicles such
asmotor car, motor cycle, aero planes and ships. Static and dynamic force analysis of planar
mechanisms.
FRICTION : Inclined plane, friction of screw and nuts, pivot and collar, uniform pressure, uniform
wear,friction circle and friction axis : lubricated surfaces, boundary friction, film lubrication.

UNIT –II
Clutches: Friction clutches- Single Disc or plate clutch, Multiple Disc Clutch, Cone Clutch, Centrifugal
Clutch.
BRAKES AND DYNAMOMETERS : Simple block brakes, internal expanding brake, band brake of
vehicle. Dynamometers – absorption and transmission types. General description and methods of
operations.
TURNING MOMENT DIAGRAM AND FLY WHEELS : Turning moment – Inertia Torque connecting rod
angular velocity and acceleration, crank effort and torque diagrams – Fluctuation of energy – Fly wheels
and their design.

UNIT-III
GOVERNERS: Watt, Porter and Proell governors. Spring loaded governors – Hartnell and hartung with
auxiliary springs. Sensitiveness, isochronism and hunting.
BALANCING: Balancing of rotating masses Single and multiple – single and different planes.

UNIT –IV
Balancing of Reciprocating Masses: Primary, Secondary, and higher balancing of reciprocating
masses. Analytical and graphical methods. Unbalanced forces and couples – examination of “V” multi
cylinder in line and radial engines for primary and secondary balancing, locomotive balancing – Hammer
blow, Swaying couple, variation of tractive efforts.
VIBRATIONS: Free Vibration of mass attached to vertical spring – oscillation of pendulums, centers of
oscillation and suspension. Transverse loads, vibrations of beams with concentrated and distributed
loads. Dunkerly’s methods, Raleigh’s method. Whirling of shafts, critical speeds, torsional vibrations, two
and three rotor systems. Simple problems on forced damped vibration Vibration Isolation &
Transmissibility

TEXT BOOKS:
1. Theory of Machines / S.S Ratan/ Mc. Graw Hill Publ.
2. Theory of Machines / Jagadish Lal & J.M.Shah / Metropolitan.
3. Mechanism and Machine Theory / JS Rao and RV Dukkipati / New Age
4. Theory of Machines / Shiegly / MGH
5. Theory of Machines / Thomas Bevan / CBS Publishers
6. Theory of machines / Khurmi/S.Chand.

NOTE: In the semester examination, the examiner will set 8 questions in all, at least two question
from each unit, and students will be required to attempt only 5 questions, at least one from each
unit.
 B.Tech. (Sixth Sem.) Mechatronics Engineering
MECH-310 LINEAR IC & ITS APPLICATIONS

L T P Theory: 60
4 1 0 Continuous Evaluation: 40
Time: 3 Hours
Credit: 4.5

UNIT-I
DIFFERENTIAL & CASCADE AMPLIFIER: Differential amplifier & its circuit configuration, FET
differential amplifiers, Constant current bias, Current Mirrors, Level translators, Cascade configuration of
amplifiers.
Operational amplifier, Introduction to ideal op-amp, Characteristics, parameters, Practical op-amp, its
equivalent circuit and Op-amp circuit configuration.

UNIT -II
OP-AMP WITH NEGATIVE FEEDBACK & FREQUENCY RESPONSE: Block diagram representation of
feedback amplifier, voltage series feedback, voltage shunt feedback, differential amplifier, compensating
network, frequency response of compensating & non compensating Op-amp, high frequency op-amp
equivalent circuit, open loop gain v/s Frequency, close loop frequency response, circuit stability, slew
rate.

UNIT-III
OP-AMP APPLICATION : DC & AC amplifiers, Peaking amplifiers, summing, scaling, averaging &
instrumentation amplifier, Differential i/p & o/p amplifier, voltage to current converter, current to voltage
converter, very high input impedance circuit, integration & differentiation circuit.
Basic Comparators, Schmitt trigger, wave shaping circuits, active filters & oscillators.

UNIT-IV
SPECIALIZED LINEAR IC APPLICATIONS: 555 timer IC (monostable, astable operations) & its
applications, universal active filters, PLL, power amplifier,8038 IC.

TEXT BOOK:

1. GAYAKWAD Ramakant. A., “OP-AMP and linear integrated circuits”, 3 rd ed. Prentice Hall of
India, 1995

2. BOTKAR,K.R. “Integrated circuits”, 9th edition, Khanna Publications,2000

NOTE: In the semester examination, the examiner will set 8 questions in all, at least two question
from each unit, and students will be required to attempt only 5 questions, at least one from each
unit.
 B.Tech. (Sixth Sem..) Mechatronics Engineering
MECH-312 COMPUTER ORGANIZATION

L T P Theory: 60
3 1 0 Continuous Evaluation: 40
Time: 3 Hours
Credit: 3.5

UNIT-I
BASIC STRUCTURE OF COMPUTERS : Computer Types, Functional unit, Basic OPERATIONAL
concepts, Bus structures, Data Representation. Fixed Point Representation. Floating – Point
Representation. Error Detection codes.

REGISTER TRANSFER LANGUAGE AND MICROOPERATIONS : Register Transfer language.

Register Transfer Bus and memory transfers, Arithmetic Mircrooperatiaons, logic micro operations, shift
micro operations, Arithmetic logic shift unit. Instruction codes. Computer Registers Computer instructions
– Instruction cycle.
Memory – Reference Instructions. Input – Output and Interrupt. STACK organization. Instruction formats.
Addressing modes. DATA Transfer and manipulation. Program control. Reduced Instruction set
computer.

UNIT-II
MICRO PROGRAMMED CONTROL : Control memory, Address sequencing, microprogram example,
design of control unit Hard wired control. Microprogrammed control

COMPUTER ARITHMETIC : Addition and subtraction, multiplication Algorithms, Division Algorithms,

Floating – point Arithmetic operations.

UNIT-III
THE MEMORY SYSTEM : Basic concepts semiconductor RAM memories. Read-only memories Cache
memories performance considerations,
INPUT-OUTPUT ORGANIZATION : Peripheral Devices, Input-Output Interface, Asynchronous data
transfer Modes of Transfer, Priority Interrupt Direct memory Access, Input –Output Processor (IOP)
Serial communication; Introduction to peripheral component, Interconnect (PCI) bus.
UNIT-IV
PIPELINE AND VECTOR PROCESSING : Parallel Processing, Pipelining, Arithmetic Pipeline,
Instruction Pipeline, RISC Pipeline Vector Processing, Array Processors.

MULTI PROCESSORS : Characteristics of Multiprocessors, Interconnection Structures, Interprocessor

Arbitration. InterProcessor Communication and Synchronization Cache Coherance. Shared Memory
Multiprocessors.
TEXT BOOKS :
1. Computer Organization – Carl Hamacher, Zvonks Vranesic, SafeaZaky, Vth Edition, McGraw Hill.
2. Computer Systems Architecture – M.Moris Mano, IIIrd Edition, Pearson/PHI
3. Computer Organization and Architecture – William Stallings Sixth Edition, Pearson/PHI
4. Structured Computer Organization – Andrew S. Tanenbaum, 4th Edition PHI/Pearson
5. Fundamentals or Computer Organization and Design, - Sivaraama Dandamudi Springer Int. Edition.
6. Computer Organization, Anjaneyulu, Himalaya Pub house.

NOTE: In the semester examination, the examiner will set 8 questions in all, at least two question
from each unit, and students will be required to attempt only 5 questions, at least one from each
unit.
 B.Tech. (Sixth semester) Mechanical Engineering

MECH- 314 CAD/CAM Lab

L T P Practical: 40
0 0 3 Continuous Evaluation: 60
Time: 3 Hours
Credit: 1.5

List of Experiments:
1. Introduction to Pro-Engineer.
2. To study the hardware and software of CAD System.
3. Explain in detail Commands to be used in the sketcher mode.
4. Stepwise building of a CAD M model in the sketcher mode.
5. Explain in detail Commands to be used in the PART mode.
6. Stepwise building of a CAD M model in the PART mode
7. Building an assembly of different components.
8. Introduction to commands required for generation of drawings
9. To study the different elements of FMS system, take a case study of automotive component
industry.

Note: At least eight experiments should be performed from the above list. Remaining
experiments may either be performed from the above list or outside the list.

B.Tech. (Sixth semester) Mechanical Enginee

 MECH 316 DYNAMICS OF MACHINERY Lab.
L T P Practical: 40
0 0 2 Continuous Evaluation: 60
Time: 3 Hours
Credit: 1.0

List of Experiment
1. To determine experimentally, the moment of inertia of a flywheel and axle compare with
theoretical values.
2. To find out critical speed experimentally and to compare the whirling speed of a shaft with
theoretical values.
3. To find experimentally the Gyroscopic couple on motorized gyroscope and compare with
applied couple.
4. To perform the experiment of balancing of rotating parts and finds the unbalanced couple and
forces.
5. To determine experimentally the unbalance forces and couples of reciprocating parts.
6. To calculate the torque on a planet carrier and torque on internal gear using epicyclic gear
train and holding torque apparatus.
7. To study the different types of centrifugal and inertia governors and demonstrate any one.
8. To study the automatic transmission unit.
9. To study the differential types of brakes.
10. To find out experimentally the corli and component of acceleration and compare with
theoretical values.

Note: At least eight experiments should be performed from the above list. Remaining
experiments may either be performed from the above list or outside the list.
 B.Tech. (Sixth Sem.) Mechatronics Engineering

MECH-318 INSTRUMENTATION AND I.C.APPLICATIONS LAB

L T P Practical: 40
0 0 2 Continuous Evaluation: 60
Time: 3 Hours
Credit: 1.0

Any five experiments from Each Lab

(A) INSTRUMENTATION LAB
1. Calibration of Pressire Gauges
2. Calibration of transducer for temperature measurement.
3. Study and calibration of LVDT transducer for displacement measurement.
4. Calibrationof strain gauge for temperature measurement.
5. Calibration of thermocouple for temperature measurement.
6. Calibration of capacitive transducer for angular displacement.
7. Study and calibration of photo and magnetic speed pickups for the measurement of speed.
8. Calibration of resistance temperature detector for temperature measurement.
9. Study and calibration of a rotometer for flow measurement.
10. Study and use of a Seismic pickup for the measurement of vibration amplitude of an engine bed
at various loads.
11. Study and calibration of Mcleod gauge for low pressure.

Text Book :
Metallography Laboratory Practice / George / KEHL

(B) IC APPLICATIONS LAB

1. 741 OPAMP Characteristics

2. Adder, Integrator and differentiator using 741 OPAMP
3. Function Generator using 741 OP AMP
4. IC 555 Timer –Astable Operation
5. IC 555 Timer – Monostable Operation
6. Study of Logic Gates
7. Study of Flip-Flops using Ics
8. Half Adder, Full Adder and Subtractor
9. Counters and Shift Registers & 7490 Counter
10. BCD to 7 Segment decoder using IC 7447
11. Voltage Regulator using IC 723
12. D/A Converter
13. A/D Converter
14. Multiplexer and Demultiplexer

Note: At least eight experiments should be performed from the above list. Remaining
experiments may either be performed from the above list or outside the list.