SEP 2024 Guidebook - v1.0
SEP 2024 Guidebook - v1.0
SEP 2024 Guidebook - v1.0
SERVICE
EXCELLENCE
PROGRAM 2024 / 2025 GUIDEBOOK
Cat dealers are independent businesses and as such must make independent decisions. The Dealer Excellence Programs do not affect the responsibility of each participating Cat dealer to
independently develop and promote the sale and service of Cat products. The content of the Programs represents jointly developed expectations to improve the participating Cat dealer’s operations,
organizations and facilities and the like in the context of the categories and topics covered in the Operational Excellence Programs. The Programs do not guarantee any outcome or result; they are,
however, intended to help to improve participating Cat dealers’ processes and capabilities which are key foundations for being successful. These Programs may change from time to time. The
Programs and the results of assessments are not intended for third-party use.
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Table of Contents
Product Improvement Program (PIP) 24
Service Data Quality (SDQ) 25
SERVICE EXCELLENCE PROGRAM CATEGORIES 20 Rebuild Capability – Component Rebuild Capability Assessments (CRCA) Process 49
Guidebook Change Log 50
Safety & Quality Elements
Service Recordable Injury Frequency (RIF) 21
Contamination Control (CC) 22
Technician Capability (TCDPA) 23
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Guiding Principles
• Support Enterprise Strategy
• Simplify...Focus on Critical Few
• Focus on Driving Business Outcomes
• Raise the Bar
• Measure Operational Performance
• Prioritize Common Industry Elements
• Global Consistency
• Recognition for Performance
• Alignment to CDID/ Dealer Master Tool
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Why It Matters
What’s in It for Dealers & Customers?
What’s Changed?
What’s Included?
Metric elements
Attribute elements
Service Excellence Attributes Assessment
How Is Data Collected?
How Are Results Communicated?
Scoring Methodology
Year-End Medal Calculation
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• People & Safety: Primary focus is on the safety of our people and the technicians that diagnose,
maintain, and repair our products. We also attract, develop, and retain the best talent through a
focus on employee experience.
• Quality and Operational Excellence: Create service deliverables and information efficiently to
support NPI. Continuously raise the bar in operational performance as a competitive advantage.
• Service Capability and Capacity: Leverage digital and technology to enable the service process,
deliver training to support technician development, and develop world-class service operations.
• Services Growth: Develop the necessary capabilities to provide competitive and differentiated
service offerings.
• Energy Transition: Sustain and grow our service differentiation as we transition to new energy
solutions powering our products.
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Achieving operational excellence under our enterprise strategy will allow us to deliver more customer value and achieve profitable growth. We – Caterpillar and Cat® dealers – must continually grow
and evolve our capabilities to ensure we remain leaders in our industries – and our customers’ first choice.
Service Excellence should represent all brands in the Caterpillar portfolio. It is something for which we must be known.
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What’s Included?
The Service Excellence program consists of 18 elements The categories align with Caterpillar’s strategy and focus • Safety & Quality – focusing on doing the work safely
(17 metric elements and 1 attribute element) that have on the processes and outcomes that support it. The while striving for the best in quality.
been grouped into three categories. categories include: • Operational Excellence – focus on financial and
operational stability for service.
• Services Growth – focusing on efficient and effective
service delivery to align with customer needs and
expectations.
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Metric elements
The program includes 17 metric elements comprised of 23 measures which are performance indicators that represent service excellence. Each metric has four demonstrated performance levels:
BASIC, EMERGING, ADVANCED AND EXCELLENT. If minimum criteria for EMERGING is not met, the result is BASIC, resulting in zero (0) points. All metrics will be reported on a quarterly basis
and a demonstrated performance level will be determined. Additional information about each metric is found later in this guidebook.
Attribute elements
The program includes one attribute element (Service Experience) comprised of 6 questions that contain capabilities and processes which complement the Service Commitment
initiative. The attribute element represents behaviors or capabilities that are critical to successful service activities, and which should provide sustainability of the service metric
elements. A dealer’s level of maturity for the attribute element is based on which demonstrated capability level is met during their assessment: BASIC, EMERGING, ADVANCED
OR EXCELLENT. If minimum criteria for EMERGING is not met, the result is BASIC, resulting in zero (0) points. Additional information about the attribute element is found later in
this guidebook.
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Scoring Methodology
• Category scores are rolled up to determine the overall program score, which determines the program medal.
• The dealer’s actual score is represented as a percentage of the total.
• All calculated results will be displayed to two (2) places beyond the decimal. (Example: 39.7493836% will be displayed as 39.74%)
• No SEP element or category values will be rounded.
NOTE: The final overall program score is the only value which will be rounded to a whole number. (Example: 39.50% is rounded to 40% (BRONZE) and 39.49% is rounded to 39% (NON-
SCORING))
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Scoring Methodology
Scoring consists of two major components:
1. Category Scoring – Sum of dealer’s element percentage scores
2. Overall Program Score – Sum of dealer’s weighted Category Scores
(Rounded to nearest whole number)
To achieve a medal:
Gold: 75% +
(All categories must be above silver)
NOTE: For Gold and Silver, if all categories do not meet minimal requirements, the dealer is
awarded one medal lower than overall % score.
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Year-end medal calculation allows for validated and stabilized metrics and attributes across Operational Excellence Programs and additional
time to complete baseline assessments.
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OPERATIONAL EXCELLENCE
Elements (5)
Technician Capacity (Tech Plan)
Service Net Loyalty Score (NLS)
Last Labor to Invoice (LLTI)
Technician Productivity (TP)
Profit After Direct Expense (PADE)
SERVICES GROWTH
Elements (8)
Inspection Rate
Customer Value Agreement (CVA) Accuracy
Condition Monitoring Analyst (CMA) Recommendation Coverage
Service Response
Service Experience
Rebuild Capability (CRCA)
Standard Jobs (SJ)
Remote Service (Remote Flash & Remote Troubleshoot)
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TIME PERIOD:
FORMULA
Rolling 12-months (Full CC audit):
Number of Facilities with a 3-star Score or Better in Cat® Inspect
REQUIREMENTS: Total Dealer Facilities
• Results must be submitted into Cat Inspect using only Cat forms. Other types
of dealer forms will not be accepted.
• One (1) full CC assessment per facility is required annually (at minimum) DEMONSTRATED PERFORMANCE LEVELS:
– Assessments expire 365 days after the last completion date
• Assessments must be completed by a certified auditor GLOBAL EMERGING ADVANCED EXCELLENT
• Numerator: Number of Facilities with a 3-star score or better in Cat Inspect Target ≥ 75% ≥ 85% ≥ 95%
• Denominator: Total number of dealer facilities Score/Points 1 2 3
DATA COLLECTION RESPONSIBILITY: If minimum criteria for EMERGING is not met, the result is BASIC, resulting in zero (0) points.
Automated by Caterpillar Service Excellence Team
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REQUIREMENTS:
• TCDPA Scoring Tool access requires the dealer Training Manager to contact DEMONSTRATED PERFORMANCE LEVELS:
the regional GDL Service Learning Consultant GLOBAL EMERGING ADVANCED EXCELLENT
NOTE: The TCDPA Scoring Tool is a SharePoint folder that limits access to the Target ≥ 60% ≥ 85% ≥ 95%
dealer training team for their dealer specific data
• For all scores ≥ 95% (Excellent Rating) a final audit must be conducted either Score/Points 1 2 3
in-person or virtually by GDL Service-Learning Consultant. See TCDPA
Guidebook for additional details on final audit If minimum criteria for EMERGING is not met, the result is BASIC, resulting in zero (0) points.
• Minimum overall score of 95% with absolutely no red items is required to be
granted “Excellence in Technician Development”
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PURPOSE: Percent of
SAFETY & QUALITY | METRIC ELEMENT Program Score:
Dealer service data quality is essential to monitor and analyze not only the dealer’s performance
Service Data Quality (SDQ) for the SEP metrics involving Standard Jobs and Customer Value Agreements (CVAs), but for 4%
DATA SOURCE: most operational aspects of the service department. Having a structured approach to
Cat Digital Data Warehouse (CDDW) data or understanding, analyzing, and managing the quality of data is foundational to continuous
Dealer Enterprise Resource Planning (ERP) System improvement in service.
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If minimum criteria for EMERGING is not met, the result is BASIC, resulting in zero (0) points.
DATA COLLECTION RESPONSIBILITY:
Automated by Caterpillar Service Excellence Team
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TIME PERIOD:
Quarterly FORMULA Sum of days from last labor to invoice for work orders invoiced
(Days): Count of work orders invoiced
REQUIREMENTS:
• Only applies to Cat Equipment (Manufacture Code = AA) DEMONSTRATED PERFORMANCE LEVELS:
• Work orders (external and internal) invoiced in the quarter will be used in this GLOBAL EMERGING ADVANCED EXCELLENT
calculation regardless of last labor date. Target ≤ 17 days ≤ 12 days ≤ 7 days
• Invoice back outs / Reinvoicing: Work orders that are reopened and invoiced
again will result in the most recent invoice date being used for the calculation Score/Points 1 2 3
which will impact the LLTI result
If minimum criteria for EMERGING is not met, the result is BASIC, resulting in zero (0) points.
• The last labor date is captured using the date that labor was assigned to in the
system. This is not the date the labor was entered on or the “last labor date”
field that exists in some ERP systems.
– Example: Labor occurs on 10 May 2023 but is entered into the ERP on
26 May 2023. The last labor date is 10 May 2023.
Note: The metric creates an average of calendar days between Last Labor
and Invoice. This average of days is the measure.
Note: Segments with the latest last labor date will be used for the calculation
• Numerator: Sum of days from last labor to invoice for all work orders invoiced in the quarter
• Denominator: Count of all work orders (external and internal) invoiced in the quarter
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TIME PERIOD: FORMULA: Count of inspections for assets with invoiced work orders
Quarterly Count of assets with invoiced work orders
REQUIREMENTS:
• Only applies to Cat Equipment (Manufacture Code = AA) DEMONSTRATED PERFORMANCE LEVELS:
– Cat Serial number format is 8-digits
GLOBAL EMERGING ADVANCED EXCELLENT
• Only includes invoiced work orders with Actual Labor Hours > 0
• Only includes inspections completed by dealers and excludes inspections completed Target ≥ 40% ≥ 50% ≥ 65%
by customers Score/Points 1 2 3
• Results must be submitted by dealer into Cat Inspect or CWMS
• Only includes Cat Inspect form types listed in the table on this page If minimum criteria for EMERGING is not met, the result is BASIC, resulting in zero (0) points.
• Dealer Process forms should be similar to Cat form types (e.g., PM, TA1, etc.)
• Only counts individual Serial numbers once per quarter in denominator Applicable Inspect Form Types
• Counts inspections once in numerator for current and previous quarter # Form Type
• Only counts inspections that are completed and synced 1 CCR - Cat Certified Rebuild
• Includes at least one valid Cat recommended SMCS code segment on a work order 2 Component - Component Specific Inspection
• Asset is identified and measured by serial number 3 Dealer Process - Category created specifically for dealer related processes
• Numerator: Count of inspections for assets with invoiced work orders 4 Hydraulics - Category for dealer/customer hydraulic inspections and processes
• Denominator: Count of assets with invoiced work orders 5 Machine Condition Appraisal - Customer focused category for inspections
DATA COLLECTION RESPONSIBILITY: 6 PM
• Numerator: 7 PM Checklist
– Automated Collection - Caterpillar Service Excellence Team 8 PSSR – Product Support Sales Rep: Category type specifically for PSSR inspections
• Denominator: 9 TA1 - Technical Analysis
– CDDW reporting dealers: Automated by Caterpillar Service Excellence Team
10 TA2 - Technical Analysis - Category for dealer/customer processes
– Non-CDDW reporting dealers: Dealer self-reported using the SEP DSRT
11 Undercarriage (from CWMS)
CATERPILLAR RESOURCES AND REFERENCES AVAILABLE:
• Cat Wear Management System
• Cat Inspect
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TIME PERIOD:
Quarterly
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PURPOSE: Percent of
SERVICES GROWTH | METRIC ELEMENT
Focus on a dealer’s rebuild capability. Component Rebuild Shops including CRCs and Program Score:
Rebuild Capability (CRCA) Specializations Shops for Engine, Drive Train and Hydraulics. 8%
DATA SOURCE:
CAT Inspect, CI Assessment Analysis, and Hard Asset Tool (HAT)
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TIME PERIOD:
FORMULA
Measured quarterly but reported on a YTD basis: Number of Successfully Completed Equipment Flashes
Q1 Results = January – March (Remote Equipment Flash):
* Flash Opportunity
Q2 Results = January – June
Q3 Results = January – September FORMULA
Q4 Results = January – December (Remote Troubleshoot): Count of Successful Remote Troubleshoot Sessions
* Troubleshoot Opportunity
NOTE: The final Score/Points is the lowest result of the two measures
REQUIREMENTS (Remote Equipment Flash): * The denominator (opportunity) is refined and fixed for each quarter.
• Numerator: Count of successfully completed equipment flashes DEMONSTRATED PERFORMANCE LEVELS:
– Does not have to be unique serial numbers GLOBAL EMERGING ADVANCED EXCELLENT
• Denominator: * Flash Opportunity Target (Remote Flash) ≥ 30% ≥ 40% ≥ 50%
• Opportunity: Target (Remote Troubleshoot) ≥ 10% ≥ 20% ≥ 30%
– Assets promoted as having updates Score/Points ** 1 2 3
– *Opportunity of promoted assets as refined for each quarter If minimum criteria for EMERGING is not met, the result is BASIC, resulting in zero (0) points.
REQUIREMENTS (Remote Troubleshoot (RT)): ** The final Score/Points is the lowest result of the two measures (e.g. RF = Advanced & RT = Emerging; Final = Emerging)
• Numerator: Count of successful RT sessions (any session, including those on QUARTERLY SCORING GLIDEPATH FOR REMOTE SERVICES (2024 & 2025)
PL542) CATEGORY THRESHOLD Q1 Q2 Q3 Q4
EMERGING ≥ 7.50% ≥ 15.00% ≥ 22.50% ≥ 30.00%
– Does not have to be unique serial numbers and/or remote request Product Status
Remote Flash ADVANCED ≥ 10.00% ≥ 20.00% ≥ 30.00% ≥ 40.00%
Reports (PSRs) EXCELLENT ≥ 12.50% ≥ 25.00% ≥ 37.50% ≥ 50.00%
• Denominator: *Troubleshoot Opportunity EMERGING ≥ 2.50% ≥ 5.00% ≥ 7.50% ≥ 10.00%
– Count of RT capable equipment that shipped from factory with hardware other Remote
ADVANCED ≥ 5.00% ≥ 10.00% ≥ 15.00% ≥ 20.00%
Troubleshoot
than PL542 EXCELLENT ≥ 7.50% ≥ 15.00% ≥ 22.50% ≥ 30.00%
• Opportunity:
CATERPILLAR RESOURCES AND REFERENCES:
– *Opportunity of Remote Troubleshoot capable assets as refined for each quarter
DATA COLLECTION RESPONSIBILITY: • Remote Service website • Remote Service FAQ’s
Automated by Caterpillar Service Excellence Team • Remote Service dashboard • Remote Service Equipment Details
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Appendix
IN THIS SECTION:
Acronyms
SEP Element Data Source & Calculation Frequency Summary
Caterpillar Roles & Responsibilities
Service RIF – Service Department Personnel Inclusions & Exclusions
SMCS Codes – Standard Jobs
SMCS Codes – Customer Value Agreements (CVA) Accuracy
CMA Recommendation Coverage – Sample Calculation
Rebuild Capability – Component Rebuild Capability Assessments (CRCA) Process
Appendix
ACRONYMS
This list of acronyms pertains to what has been referenced within this guidebook. You can access the Caterpillar acronyms database at https://i4u.cat.com/en/elibrary/acronyms.html.
Applied Failure Analysis (AFA) Equipment Protection Plan (EPP) Product Problem Management (PPM)
Business Information Center (BIC) Extended Service Coverage (ESC) Product Status Reports (PSRs)
Business Tools for Service Managers (BTSM) Global Assessment Application (GAA) Product Support Customer Relationship Management (PSCRM)
Capacity & Capability (CAP & CAP) Global Dealer Learning (GDL) Product Support Operations Representative (PSOR)
Cat Digital Data Warehouse (CDDW) Hard Asset Tool (HAT) Product Support Sales Representatives (PSSR)
Cat® Opportunity Lead Generation Analyzer (OLGA) Interim Corrective Action (ICA) Profit After Direct Expense (PADE)
Caterpillar Production Systems (CPS) Job Code (JC) Recordable Injury Frequency (RIF)
Component Rebuild Capability Assessment (CRCA) Last Labor to Invoice (LLTI) Region Manager (RM)
Component Rebuild Center (CRC) Maintenance & Repair Contracts (MARC) Remote Troubleshoot (RT)
Condition Monitoring Analyst (CMA) Net Loyalty Score (NLS) Repair Option (RO)
Construction Industries (CI) New Market Introduction (NMI) Resource Industries (RI)
Contamination Control (CC) New Product Introduction (NPI) Schedule Oil Sampling (SOS)
Continuous Improvement (CI) On-Time-In-Full (OTIF) Service Excellence Program (SEP)
Corporate Web Security (CWS) Operation and Maintenance Manual (OMM) Service Information Management System (SIMS / SIMSi)
Customer Service Agreements (CSA) Operational Excellence (OPEX) Service Management Control System (SMCS)
Customer Support Sales Representatives (CSSR) Original Equipment Manufacturer (OEM) Service Meter Units (SMUs)
Customer Value Agreements (CVA) Parts Sold Through Service (PSTS) Technical Communicator (TC)
Dealer Center of Excellence (DCOE) Percent of Labor Share (POLS) Technician Career Development Program Accreditation (TCDPA)
Dealer Financial Reporting System (DFRS) Percent of Parts Sales (POPS) Technician Productivity (TP)
Dealer Self-Reporting Tool (DSRT) Percent of Rental Revenue Opportunity (PRRO) Total Maintenance & Repair (TM&R)
Energy & Transportation (E&T) Percentage of Industry Sales (PINS) Transactional Survey Program (TSP)
Enterprise Resource Planning (ERP) Preventative Maintenance (PM) Work in Process (WIP)
Environmental Health & Safety (EHS) Product Improvement Program (PIP) Work Order (WO)
Equipment Management (EM) Product Information System (PIS) Virtual Private Network (VPN)
Year to Date (YTD)
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Appendix
SEP ELEMENT DATA SOURCE & CALCULATION FREQUENCY SUMMARY
Element Type
Category Element Name SEP Data Source Frequency Reporting Timeframe Data Collection
(Metric / Attribute)
Cat® Safety Reporting Tool (ADSD & EAME),
Service Recordable Injury Frequency (Service RIF) Metric APD Dealer Safety Reporting Tool
YTD 10th of each Month Manual - Dealer Self-Reported
Contamination Control (CC) Metric Cat® Inspect Rolling 12-months Last Day of Month Caterpillar Automated
Safety &
Quality Technician Capability (TCDPA) Metric TCDPA SharePoint Quarterly Last Day of Month Caterpillar Automated
25%
Product Information System (PIS),
Product Improvement Program Completion Metric Rolling 12-months Last Day of Month Caterpillar Automated
Business Information Center (BIC)
Service Data Quality (SDQ) Metric Cat Digital Data Warehouse (CDDW) Quarterly Last Day of Month Caterpillar Automated ▲
Technician Capacity (Tech Plan) Metric Hard Asset Tool (HAT) YTD 10th of Month after QTR end Manual - Dealer Self-Reported
Service Net Loyalty Score (NLS) Metric Business Information Center (BIC) Rolling 12-months Last Day of Month Caterpillar Automated
Operational
Excellence Last Labor to Invoice (LLTI) Metric Cat Digital Data Warehouse (CDDW) Quarterly Last Day of Month Caterpillar Automated ▲
25%
Dealer ERP System,
Technician Productivity (TP) Metric Rolling 12-months 20th of Month after QTR end Manual - Dealer Self-Reported
Dealer Self-Reported Tool (DSRT)
Profit After Direct Expense (PADE) Metric Dealer Financial Reporting System (DFRS) Rolling 12-months, Lag 1Q Last Day of Month Caterpillar Automated
Cat® Inspect,
Inspection Rate Metric Quarterly Last Day of Month Caterpillar Automated ▲
Cat Digital Data Warehouse (CDDW)
Cat Digital Data Warehouse (CDDW),
Customer Value Agreement (CVA) Accuracy Metric Quarterly Last Day of Month Caterpillar Automated ▲
CVA Accuracy Automated Algorithm (AAA) Tableau
CMA Recommendation Coverage Metric Cat Digital Data Warehouse (CDDW) YTD Last Day of Month Caterpillar Automated
Services
Growth Service Response Metric Production Sterling Integrator Mailbox Quarterly 10th of each Month Manual - Dealer Self-Reported
50%
Service Experience Attribute Interface Quarterly Last Day of Quarter Manual - PSOR Reported
CAT Inspect, CI Assessment Analysis, and Hard Asset
Rebuild Capability (CRCA) Metric Tool (HAT)
Rolling 12-months Last Day of Month Caterpillar Automated
Standard Jobs (SJ) – Repair & Rebuild Metric Cat Digital Data Warehouse (CDDW) Quarterly Last Day of Month Caterpillar Automated ▲
YTD
Remote Service (Remote Flash & Remote Troubleshoot) Metric Remote Service Database (Skywalker) Last Day of Month Caterpillar Automated
(Opportunity Refined Quarterly)
▲= Non-CDDW dealers self-report via the SEP Dealer Self-Reporting Tool (DSRT)
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Appendix
CATERPILLAR ROLES & RESPONSIBILITIES
Caterpillar has a commitment and responsibility to the assessment process and follow-through. Specific responsibilities for each role may vary by region.
Product Support Operations Representative (PSOR) Dealer Center of Excellence Support (DCOE) Service Excellence Program Team
(District Focus) (Regional Focus) (Global Focus)
• Execute program with dealer • Provide program execution support to the region • Overall program ownership
• Governance of progress • Governance of progress • Provide training and support for DCOE consultants
• Provide training and support for dealer • Provide training and support for PSORs • Align with Operational Excellence (OPEX) owners, global
• Align with dealer initiatives and Industry (RI, CI, and E&T) • Align to and support gaps for key regional initiatives industry teams, Global Service, industry, and regional service
targets (as needed) • Regional program communications managers
• Socialize program communications with district and • Validate final scores and obtain medal endorsements • Global program communications
dealer • Analyze and communicate district and region performance • Compile SEP results (measures, metrics & attributes)
• Conduct annual attribute assessments trends • Calculate and report final scores and medals
• Validate and monitor all dealer results • Collaborate with PSOR to develop and prioritize resources • Track, analyze and share regional performance results and
• Ensure dealer and district understand SEP medal and that close gaps trends as permissible
score results • Identify, share, and support implementation of dealer • Produce and share program insights as permissible
• Assess individual dealer performance against targets and practices as permissible • Support in identifying tools and resources for closing gaps
trends • Track success of implemented practices • Gather and share practices (dealer, internal and external) that
• Research and understand root causes of dealer gaps support gap closure as permissible
• Align with DCOE for support
• Collect dealer practices as permissible
• Support the sharing and implementation of dealer
practices as permissible
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Appendix
SERVICE RIF – SERVICE DEPARTMENT PERSONNEL INCLUSIONS & EXCLUSIONS
Requirements
• The “Dealer Safety Metrics: Definitions and Process” document takes precedence over any specifics provided in this list.
NOTE: This list is not all encompassing, but rather it is intended to be aligned with Dealer Financial Reporting System (DFRS) requirements.
ANY Dealer personnel that report to service department supervision (service department controls the day-to-day work of the dealer employees), even if the employee(s) reside on another
department’s financial statement, must be included in the Service RIF calculation.
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Appendix
SMCS CODES – SERVICE DATA QUALITY (SDQ)
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Appendix
SMCS CODES - STANDARD JOBS (SJ)
Caterpillar Caterpillar SMCS
Caterpillar SMCS Caterpillar SMCS
SMCS Job Caterpillar Description Caterpillar Description Caterpillar Description_ Component Caterpillar Description__
Component Code Component Code_
Code Code__
005 SALVAGE 1000 ENGINE 3253 DRIVE SHAFT 5229 BLADE SIDESHIFT CYLINDER
006 PROGR AS RECONDITION 1052 TURBOCHARGER 3258 DIFFERENTIAL 5265 ARTICULATION CYLINDER
007 RECONDITION AFTER FAILURE 1063 AFTERCOOLER 3260 AXLE HOUSING ASSEMBLY 5352 RIPPER LIFT CYLINDER
AXLE HOUSING
010 REMOVE & INSTALL 1100 CYLINDER HEAD ASSEMBLY 3268 5356 RIPPER TILT CYLINDER
SUPPORT/TRUN
011 REMOVE 1201 CYLINDER BLOCK 3278 DRIVE AXLE 5456 BOOM CYLINDER
012 INSTALL 1225 PISTON & CONNECTING ROD 3282 AXLE 5457 BUCKET CYLINDER
FINAL DRIVE & BRAKE
013 REPLACE WITH DLR EXCHNGE 1250 FUEL SYSTEM 4001 5458 STICK CYLINDER
WHEEL
014 REPLACE GASKET / SEAL 1251 FUEL INJECTION PUMP 4006 WHEEL & BRAKE ASSEMBLY 5459 SWING DRIVE
015 DISASSEMBLE 1256 FUEL TRANSFER PUMP 4008 FINAL DRIVE, BK & WHEEL 5468 STABILIZER CYLINDER
016 ASSEMBLE 1264 GOVERNOR 4011 FINAL DRIVE & BRAKE
017 DISASSEMBLE & ASSEMBLE 1286 GOVERNOR & FUEL INJ PUMP 4050 FINAL DRIVE
STEERING CLUTCH &
019 RECON BEFORE FAILURE 1290 UNIT INJECTOR 4100
BRAKE
020 RECONDITION 1304 ENGINE OIL PUMP 4151 TRACK ROLLER FRAME
021 RECONDITION FOR EXCHANGE 1351 RADIATOR & OIL COOLER 4157 TRACK ADJUSTER
022 REMV RECONDITION & INSTL 1353 RADIATOR 4159 IDLER/IDLER WHEEL
026 RECONDITION IN FRAME 1359 FAN DRIVE 4251 SERVICE BRAKE
028 REPLACE BEARINGS & SEALS 1361 WATER PUMP 4263 BRAKE ACCUMULATOR
02A RECONDITION W/ LVL 1 PRTS 1365 BRAKE/AXLE OIL COOLER 4267 PARKING BRAKE
02B RECONDITION W/ LVL 2 PRTS 1374 HYDRAULIC OIL COOLER 4303 STEERING CYLINDER
02C RECONDITION W/ LVL 3 PRTS 1375 TC/TRANS OIL COOLER 4306 STEERING PUMP
02D RECON CAT CERT MACH RBLD 1378 ENGINE OIL COOLER 4351 HYD PROPEL/DRIVE MOTOR
HYDRAULIC CONTROL
02E RECON CAT CERT CPT RBLD 1381 RADIATOR & GUARD 5051
VALVE
02F RECON CAT CERT HYD RBLD 1386 HYDRAULIC FAN MOTOR 5055 VANE PUMP
02G RECON CAT CERT CER RBLD 1387 HYDRAULIC FAN PUMP 5056 HYDRAULIC TANK
02H RECON CAT CERT CPT+H RBLD 1404 GENERATOR 5058 PISTON MOTOR
RECON W/YELLOWMARK
02L 1405 ALTERNATOR 5059 PILOT CONTROL VALVE
PARTS
510 REPLACE 1453 ELECTRIC STARTING MOTOR 5060 SWIVEL
511 REPLACE WITH NEW 1803 AIR COMPRESSOR 5070 PISTON PUMP
513 REPLACE WITH CAT REMAN 3000 TRANSMISSION & DRIVE LINE 5073 GEAR PUMP
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Appendix
SMCS CODES - STANDARD JOBS (SJ) - CONTINUED
Caterpillar Caterpillar SMCS
Caterpillar SMCS Caterpillar SMCS
SMCS Job Caterpillar Description Caterpillar Description Caterpillar Description_ Component Caterpillar Description__
Component Code Component Code_
Code Code__
TRANS & TORQUE
520 OVERHAUL 3001 5077 HYDRAULIC ACCUMULATOR
CONVERTER
522 R&I, RECON BEFORE FAILURE 3002 TRANS & TRANSFER GEARS 5084 IMPLEMENT PUMP
523 R&I, RECON AFTER FAILURE 3003 TRANS, TC & TRF GEARS 5085 PILOT PUMP
528 REPLACE BUSHING/BEARING 3010 TRANS, BEVEL & TFR GEARS 5101 ANGLING CYLINDER
650 RECON CAT CERT CMCR-ENG 3013 AXLE ARRANGEMENT 5102 LIFT/HOIST CYLINDER
651 RECON CAT CERT CMCR-T 3030 TRANSMISSION 5104 TILT CYLINDER
652 RECON CAT CERT CMCR-A-F 3066 TRANSMISSION OIL PUMP 5105 SWING CYLINDER
653 RECON CAT CERT CMCR-A-C 3101 TORQUE CONVERTER 5106 TIP CYLINDER
654 RECON CAT CERT CMCR-A-R 3108 PUMP DRIVE 5207 CIRCLE DRIVE
655 RECON CAT CERT CMCR-F 3115 TC/TRANS SCAVENGE PUMP 5211 WHEEL LEAN CYLINDER
656 RECON CAT CERT CMCR-D-F 3159 TRANSFER GEARS 5223 CENTERSHIFT CYLINDER
657 RECON CAT CERT CMCR-D-C
658 RECON CAT CERT CMCR-D-R
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Appendix
SMCS CODES - CUSTOMER VALUE AGREEMENTS (CVA) ACCURACY
7501 PM 1 7547 10000 SERVICE HOUR MAINT 753A 2500 SERVICE HOUR MAINT
7502 PM 2 7548 12000 SERVICE HOUR MAINT 753B 4500 SERVICE HOUR MAINT
7503 PM 3 7549 15000 SERVICE HOUR MAINT 754A 7500 SERVICE HOUR MAINT
7504 PM 4 750A SPRING PM 754B 18000 SERVICE HOUR MAINT
7515 PM 5 750B FALL PM 754C 2-YEAR MAINTENANCE
7521 50 SERVICE HOUR MAINT 750P PM 6 754D 7000 SERVICE HOUR MAINT
7522 100 SERVICE HOUR MAINT 750Q PM 7 754E 3-YEAR MAINTENANCE
7523 125 SERVICE HOUR MAINT 750R PM 8 754F 9000 SERVICE HOUR MAINT
7524 250 SERVICE HOUR MAINT 750S PM 9 754G 11000 SERVICE HOUR MAINT
7525 500 SERVICE HOUR MAINT 750T PM 10 754H 13000 SERVICE HOUR MAINT
7526 1000 SERVICE HOUR MAINT 750U PM 11 754J 14000 SERVICE HOUR MAINT
7527 2000 SERVICE HOUR MAINT 750V PM 12 754K 12500 SERVICE HOUR MAINT
7529 4000 SERVICE HOUR MAINT 750W EOD PM 754L 3500 SERVICE HOUR MAINT
7530 200 SERVICE HOUR MAINT 752A INITIAL 250 SERVICE HOURS 754M 4-YEAR MAINTENANCE
7531 300 SERVICE HOUR MAINT 752B INITIAL 500 SERVICE HOURS 754N 1-YEAR MAINTENANCE
7532 375 SERVICE HOUR MAINT 752C BEFORE OPERATION MAINTENANCE 754P 5-YEAR MAINTENANCE
7533 600 SERVICE HOUR MAINT 752D 150 SERVICE HOUR INTERVAL 754Q QUARTERLY MAINTENANCE
7534 750 SERVICE HOUR MAINT 752E 8 SERVICE HOUR MAINT 754S 6-YEAR MAINTENANCE
7535 800 SERVICE HOUR MAINT 752F 16 SERVICE HOUR MAINT 754T 20000 SERVICE HOUR MAINT
7536 1200 SERVICE HOUR MAINT 752G 80 SERVICE HOUR MAINT 754U 30000 SERVICE HOUR MAINT
7537 1400 SERVICE HOUR MAINT 752H 320 SERVICE HOUR MAINT 754V 6-MONTH MAINTENANCE
7538 1500 SERVICE HOUR MAINT 752K 1250 SERVICE HOUR MAINT 754W 10-YEAR MAINTENANCE
7539 1600 SERVICE HOUR MAINT 752L 1750 SERVICE HOUR MAINT 754X 24000 SERVICE HOUR MAINT
7543 6000 SERVICE HOUR MAINT 752M 400 SERVICE HOUR MAINT 754Y 25000 SERVICE HOUR MAINT
7544 8000 SERVICE HOUR MAINT 754Z 50000 SERVICE HOUR MAINT
7545 3000 SERVICE HOUR MAINT 758S 8 STEP PM
7546 5000 SERVICE HOUR MAINT
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Appendix
CMA RECOMMENDATION COVERAGE – SAMPLE CALCULATION
Published Recommendations in Cat Foresight
Numerator: $47,345
Denominator: $95,867
Result: 49.386%
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Appendix
REBUILD CAPABILITY – COMPONENT REBUILD CAPABILITY ASSESSMENTS (CRCA) PROCESS 8 Core Question Rating Points CRCA Rating Rating %
Applicable Component Rebuild Capability Assessment (CRCA) NA 0 Basic < 35%
• Component Rebuild (Spec Shop / CRC) = YES Basic 1 Foundational 35%
• General Bays and Other Capability Bays = NO Foundational 4 Advanced 65%
Advanced 7 Best in Class 90%
Calculating CRCA Rating and SEP Score Best in Class 10
FORMULA: Points on Core Criteria - From all completed CRCAs
Total Possible Points (number of CRCA facilities x Total min/max Core Question points)
Step 1: Each individual facility completes a CRCA and receives “points” based on the individual levels achieved for each of the 8 “core” questions
Note: All applicable facilities must be assessed annually to meet the minimum criteria to achieve a score better than BASIC.
Step 2:
• Numerator - add total accumulated points from all completed CRCAs for the dealer
• Denominator – add the maximum number of achievable points for all assessed component rebuild capable facilities
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