Multifunction Meter PM2160A Basic User Manual PDF

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User’s Manual

MULTIFUNCTION METER PM2160-A


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Masibus Automation And Instrumentation Pvt. Ltd.


B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
 +91 79 23287275-79  +91 79 23287281-82
Email: [email protected]
Web: www.masibus.com
Model: PM-2160-A
Doc. Ref. no. : m20Aom201
Issue no. 02

CONTENTS

1. INTRODUCTION ........................................................................................................................... 4
Foreword ........................................................................................................ 4
Purpose of manual ........................................................................................... 4
Notice ............................................................................................................ 4
Trademarks .................................................................................................... 4
Checking the Contents of the Package ................................................................ 4
Product overview ............................................................................................. 5
Features ......................................................................................................... 5
Product Ordering Code ..................................................................................... 5
List of Accessories ........................................................................................... 5
Safety Precautions ........................................................................................... 6

2. SPECIFICATIONS ......................................................................................................................... 7
2.1 List of available Features ........................................................................... 10

3. FRONT & REAR PANEL PICTURE.......................................................................................... 12


3.1 Front Panel Picture ................................................................................... 12
3.2 Rear Panel Picture .................................................................................... 13

4. TERMINAL CONNECTIONS .................................................................................................... 14


4.1 Rear Panel Terminal Connections ............................................................... 14

5. MECHANICAL GUIDELINE ...................................................................................................... 15


5.1 Front Bezel Diagram ................................................................................. 15
5.2 Panel Cutout Diagram ............................................................................... 15

6. INSTALLATION GUIDELINE................................................................................................... 16
6.1 Safety/Warning Precautions....................................................................... 16
6.2 Common Wiring with RS-485 Connections ................................................... 17
6.3 Terminal Wiring Details ............................................................................. 17
6.4 PTs and CTs ............................................................................................ 21

7. MODBUS DETAILS .................................................................................................................... 22


7.1 Modbus Register Map for 3P4W parameters ................................................. 22
7.2 Modbus Register Map for 3P3W Parameters ................................................. 25
7.3 Modbus Register Map for configuration parameters ....................................... 29
7.4 Exception Responses ................................................................................ 31

8. IMPORTANT NOTES ................................................................................................................ 33

9. TROUBLESHOOTING TIPS ..................................................................................................... 35


User’s Manual Page 2 of 36
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Issue no. 02

Display Details for Run Mode and Configuration Mode .................................................. 36


1. Annexure A2 – Display Details for LED based PM2160-A ............................. 36
2. Annexure A3 – Display Details for LCD Panel based PM2160-A .................... 36

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Model: PM-2160-A
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Issue no. 02

1. INTRODUCTION

Foreword
Thank you for purchasing Multifunction Meter.
PM-2160-A with Seven Segment LED display or
PM-2160-A with large multi-line backlit LCD panel
This manual describes the basic functions and operation methods. Please read through this user‟s
manual carefully before using the product.

Purpose of manual
How to read this manual?

Installer: Read Chapters 3, 4, 5, 6, Annexure-A


System designer and new user: Read All Chapters and Annexure-A
Expert user: Read Chapters 2, 4, 5, 6, 7, Annexure-A

Regarding this user manual


 This manual should be provided to the end user. Keep an extra copy or copies of the
manual in a safe place.
 Read this manual carefully to gain a thorough understanding of how to operate this
product before starting operation.
 Basic Model will not have “Maximum Demand/RTC” and “Total Harmonics Distortion
[THD]” features described in Edit Mode, Specifications and MODBUS Address Map.
 MODBUS Time out 4 Sec or more.

Notice
The contents of this manual are subject to change without notice as a result of continuous
improvements to the instrument‟s performance and functions.

This manual describes the functions of this product. MASIBUS does not guarantee the application
of these functions for any particular purpose.

Every effort has been made to ensure accuracy in the preparation of this manual. Should any errors
or omissions come to your attention, however, please inform MASIBUS Sales office or sales
representative. Under no circumstances may the contents of this manual, in part or in whole, be
transcribed or copied without our permission.

Trademarks
Our product names or brand names mentioned in this manual are the trademarks or registered
trademarks of Masibus Automation and Instrumentation (P) Ltd. (herein after referred to as
masibus).

Adobe, Acrobat, and Postscript are either registered trademarks or trademarks of Adobe Systems
Incorporated. All other product names mentioned in this user's manual are trademarks or registered
trademarks of their respective companies.

Checking the Contents of the Package


Unpack the box and check the contents before using the product. If the product is different from which
you have ordered, if any parts or accessories are missing, or if the product appears to be damaged,
contact your sales representative.

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Issue no. 02

Product overview
The 2160-A MULTIFUNCTION METER is a solid state Multifunction Meter Which accurately
measures all quantities of the supply including all types of energies. The 2160-A Multifunction
Meter is based on Microcontroller, with a high degree of programmability.

The meter meets the Accuracy requirements of IS14697 & IEC62053-22

The Meter has been programmed to operate as an intelligent front end measuring and storing
device and to communicate continuously to a Master, all the data relevant for the purpose of
SCADA, through isolated RS-485 port using MODBUS-RTU protocol.

The Meter is normally supplied readily pre-programmed for operation and can be directly installed
in the usual manner. The Meter can be read manually or through a Master using MODBUS-RTU
Protocol.

Features
 Accuracy class 0.5s as per IS14697 & IEC 62053-22
 Accuracy class 0.2s as per IS14697 & IEC 62053-22 also available
 Accuracy class 1.0 as per IS13779 & IEC 62053-21 also available
 Field programmable CT/PT primary & secondary values
 True RMS, Microcontroller based
 Auto Scrolling feature for easy readability for all parameters
 Auto Scaling from Kilo to Mega to Giga watt
 Favorite page Store feature even after Power On-Off
 Light weight, Rugged, Reliable & Safe for User
 Aux powered & uses Switch mode power supply
 4 lines 4 digit high-visibility LED display 0.4” [10mm] to display various parameters OR
Optional large multi-line backlit LCD panel
 Isolated RS485 (Modbus-RTU protocol)
 ABS enclosure an insulator so safe for user
 Front panel LED output for calibration & measurement of selected type of energy
 Store energy register efficiently during power failure.
 Four Quadrant measurement for PF, Power & Energy (Active & Reactive)
 ON Hour, RUN (LOAD) HOUR & IDLE HOUR register in Non-Volatile Memory
 Power Interruption count with(Last Power OFF & Latest Power ON)Time & Date

Product Ordering Code


Ordering Code
Model Accuracy Communication Max. Demand THD Output Display Type

2160-A X X X X X X

S Class 1.0 N None N None N None N None LED 7 seg LED [4 x 4]

1 Class 0.5s 1 RS485 Modbus Y Required Y Required 1 Pulse Output LCP LCD Panel

2 Class 0.2s 2 Ethernet*

Note : *In case of Ethernet option Depth will be 110mm in place of 64mm

The unit has a nameplate affixed to the one side of the enclosure. Check the model and suffix codes
inscribed on the nameplate to confirm that the product received is that which was ordered

List of Accessories
The product is provided with the following accessories according to the model and suffix codes (see
the table below). Check that none of them are missing or damaged.
Sr. No. Description of accessory Quantity
1 Panel mount clamps 2

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Issue no. 02

2 User manual 1

Safety Precautions
The product and the instruction manual describe important information to prevent possible harm to
users and damage to the property and to use the product safely.

Understand the following description (signs and symbols), read the text and observe descriptions.

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2. SPECIFICATIONS
System type
3Ph4W/ 3Ph3W (Site selectable)
Input
Voltage
Direct Voltage 20 to 350V (L-N) or 34V to 620V (L-L)
@ 240V Nominal Voltage
PT Secondary 64V L-N, 110V L-N, 120V L-N or 240V L-N (Site selectable)
(Nominal Voltage) Configurable for 3Ph3W or 3Ph4W system
Measurement Method True RMS
Burden <0.2VA per phase
Wire gauge 16 AWG
PT Ratio 1 to 9999.999 Programmable
Overload 1.2 x Nominal Voltage (Continuous)

Current
Secondary Current 1A or 5A (Site selectable)
Measurement Method True RMS
Burden <0.2VA per phase
Wire gauge 16 AWG
CT Ratio 1 to 9999.999 Programmable
Overload For 5A CT: 8A Continuous/ 20A for 1Sec
For 1A CT: 2A Continuous/ 20A for 1Sec

Starting current 0.1% of Nominal Current (class 0.5)


Frequency 45 to 65Hz

Display
LED 4 line 4 digit 0.4” [10mm] 7-segment Display
[3 line 4 digit in Red & 1 line 4 digit in Green]
3mm Round LED for Parameter Indication
Bar type LED for „-„ indication & % Load

LCD Panel Large multi-line backlit LCD Panel


3 lines of 7 digits – Height: 9.1 x Width: 5.15 mm
last line of 9 digits – Height: 7 x Width: 3.97 mm
Bar Graph for % Load for each phase

Measured Parameters
Voltage L1-L2, L2-L3, L1-L3 and Average (3Ph3W & 3Ph4W)
L1-N, L2-N, L3-N & average (1Ph & 3Ph4W)
Current All phase currents & their average (mA, A, KA)
Frequency System Frequency
Power Factor Phase wise PF & Average PF
Power Active Power (W, KW & MW)
(Phase wise & Total) Reactive Power (VAR, KVAR & MVAR)
Apparent Power (VA, KVA & MVA)
Energy Active Energy for Import & Export (Separate)
(Phase wise & Total) (WH, KWh, MWh&GWh)
Reactive Energy for Import & Export (Separate)
(VARh, KVARh, MVARh&GVARh)
Apparent Energy (VAh, KVAh, MVAh&GVAh)
Demand Maximum Demand on KW/KVA (Block/Sliding for 15/30 minutes
window)
Power Quality Harmonics for each Voltage and Current (3rd to 15th odd)
THD for Voltage & Current (Phase wise)

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Real time clock & date


ON hour ,LOAD hour ( up to 65000 hours Recording)
Power Interruption count (up to 65000) with (Last Power OFF & Latest Power ON)Time & Date

Environmental
Working temperature 0 to 55º C
Storage temperature -10 to 70ºC
Relative humidity 30-95% non-condensing
Warm up time 5 minutes

Accuracy Table
Class 0.2 Class 0.5 Class 1.0
Optional Optional (Standard)
Voltage 0.25% of reading
Current 0.1% of reading 0.2% of reading 0.5% of reading
Frequency ±0.01Hz
Power Factor 0.2% of FS 0.25% of FS 0.5% of FS
Active Power* (≥0.02 0.2% of reading +/- 0.3% of reading +/- 0.01% 1.0 % of reading + 0.01%
of Ib) 0.01% of FS of FS of FS
Reactive Power* 0.2% of reading +/- 0.5% of reading +/- 0.02% 1.0 % of reading + 0.02%
(≥0.02 of Ib) 0.02% of FS of FS of FS
Apparent Power* 0.2% of reading +/- 0.5% of reading +/- 0.02% 1.0 % of reading + 0.02%
(≥0.02 of Ib) 0.02% of FS of FS of FS
Class 0.2s as per Class 0.5s as per Class 1.0 as per
Active Energy*
IS14697/ IEC 62053-22 IS14697/ IEC 62053-22 IS13779/IEC 62053-21
Class 0.2s as per
Reactive Energy* Class 0.5s as per IS14697 Class 1.0 as per IS13779
IS14697
Apparent Energy* Class 0.2s Class 0.5s Class 1.0

(*PF 0.5 Lag-1.0 - 0.8 Lead Applicable for Power & Energy Parameter)

Output
Communication Output
Interface RS485
Baud rate 9600, 19200, 38400 (Selectable)
Start bit 1
Stop bit 1
Protocol Modbus-RTU

Pulse output
Type WH/VARH/VAH
AC/DC Ratings 200VAC / 300VDC,100mA AC/150mA DC
Pulse rate Programmable from 100 to 60000 pulses per KWh[I]/KWh[E]/KVARh[I]
/KVARh[E] /KVAh/ MWh[I]/MWh[E]/MVARh[I] /MVARh[E] /MVAhof total.
Pulse Duration 40 mSec ± 10%
Output Type Open collector [External Excitation Required]

Auxiliary Power Supply


Power Supply 85-265VAC, 50/60Hz or 100-300VDC
Burden Less than 4VA [LED]
Less than 3VA [LCD Panel with Backlight],
Less than 2VA [LCD Panel w/o Backlight through Configuration]

Energy Update Rate 500 mSec

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Isolation (Withstanding voltage)


 Between primary terminals* and secondary terminals**:
At least 2000 V AC for 1 minute
 Between primary terminals*:
At least 2000 V AC for 1 minute
 Between secondary terminals**:
At least 2000 V AC for 1 minute

* Primary terminals indicate Aux power terminals, Voltage i/p terminals and ct terminals.
** Secondary terminals indicate pulse o/p and Communication O/P.
Insulation resistance: 20MΩ or more at 500 V DC between power terminals and grounding terminal

Physical
Mounting Type Panel mount
Size 96 x 96 x 64 mm
Front Bezel 96 x 96 mm
Panel Cutout 92 x 92 mm
Depth behind panel 64 mm
Material ABS
Accessory 2 Panel mount clamps
Weight 0.5 Kg
Enclosure Protection Rating IP-51
Terminal & Barrier type terminal
2
Cable Size 3.3 mm (12 - 22 AWG)

Resolution for Energy parameters for Seven Segment LED Display


Phase Energy Resolution Sys. Energy Resolution
Display Last Digit Display Last Digit
Format Unit Resolution Format Unit Resolution
X.XXX K 1Wh X.XXXXX K 0.01Wh
XX.XX K 10Wh XX.XXXXX K 0.01Wh
XXX.X K 100Wh XXX.XXXXX K 0.1Wh
X.XXX M 1KWh X.XXXXXXX M 1Wh
XX.XX M 10KWh XX.XXXXXX M 1Wh
XXX.X M 100KWh XXX.XXXXX M 100Wh
X.XXX G 1MWh X.XXXXXXX G 1KWh
XX.XX G 10MWh XX.XXXXXX G 10KWh
XXX.X G 100MWh XXX.XXXXX G 100KWh

Resolution for Voltage, Current & Power parameters on LED Display

Phase Energy Resolution Sys. Energy Resolution


Display Display
Format Unit To From Format Unit To From
X.XXX 0.0 10.0 X.XXX m 0.000 0.010
XX.XX 10.0 100.0 XX.XX m 0.010 0.100
XXX.X 100.0 1000.0 XXX.X m 0.100 1.000
X.XXX K 1000.0 10000.0 X.XXX 1.0 10.0
XX.XX K 10000.0 100000.0 XX.XX 10.0 100.0
XXX.X K 100000.0 1000000.0 XXX.X 100.0 1000.0
X.XXX M 1000000.0 10000000.0 X.XXX K 1000.0 10000.0
XX.XX M 10000000.0 100000000.0 XX.XX K 10000.0 100000.0
XXX.X M 100000000.0 1000000000.0 XXX.X K 100000.0 1000000.0
XXXX M 1000000000.0 10000000000.0

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Resolution for Energy parameters for LCD Panel Display

Energy Resolution Sys. Energy Resolution

Display Last Digit Display Last Digit


Format Unit Resolution Format Unit Resolution
X.XXXXX K 0.01Wh X.XXXXX K 0.01Wh
XX.XXXXX K 0.01Wh XX.XXXXX K 0.01Wh
XXX.XXXX K 0.1Wh XXX.XXXXX K 0.01Wh
X.XXXXXX M 1Wh X.XXXXXXXX M 0.01Wh
XX.XXXXX M 10Wh XX.XXXXXXX M 0.1Wh
XXX.XXXX M 100Wh XXX.XXXXXX M 1Wh
X.XXXXXX G 1KWh X.XXXXXXXX G 10Wh
XX.XXXXX G 10KWh XX.XXXXXXX G 100Wh
XXX.XXXX G 100KWh XXX.XXXXXX G 1KWh

Resolution for Voltage, Current & Power parameters on LCD Panel display

Voltage/ POWER Current


Display Display
Format Unit To From Format Unit To From
X.XXXX 0.0 10.0 X.XXXX 0.0 10.0
XX.XXX 10.0 100.0 XX.XXX 10.0 100.0
XXX.XX 100.0 1000.0 XXX.XX 100.0 1000.0
X.XXXX K 1000.0 10000.0 X.XXXX K 1000.0 10000.0
XX.XXX K 10000.0 100000.0 XX.XXX K 10000.0 100000.0
XXX.XX K 100000.0 1000000.0 XXX.XX K 100000.0 1000000.0
X.XXXX M 1000000.0 10000000.0
XX.XXX M 10000000.0 100000000.0
XXX.XX M 100000000.0 1000000000.0
XXXXX M 1000000000.0 10000000000.0

2.1 List of available Features

2160A-
2160A-
Parameters Features LCD
LED
Panel
Vrms(L-N) 
Vrms(L-L) 
Irms 
BASIC Frequency 
%Load 
%V Unbalance 
%A Unbalance 
Active Power 
Reactive Power 
Power Apparent Power 
Power Factor 
Phase Angle 
Active Energy Import 
Import Reactive Energy Import 
Energy Apparent Energy Import 
Overflow Energy Count For System Energy 

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Active Energy Export 


Export Reactive Energy Export 
Energy Apparent Energy Export 
Overflow Energy Count For System Energy 
Real Time 
RTC
Real Date 
Maximum Demand with Date & Time 
Demand
Rising Demand 
% THD 
Harmonics
% Harmonics [Up to 15th Odd] C
ON Hour 
Load Hour / RUN Hour (Total) 
Hour Idle Hour C
Load Hour / RUN Hour (Import) 
Load Hour / RUN Hour (Export) 
Power Power Interruption Count 
Interruption Power Interruption Time stamp C
Modbus on RS485 O
Communication
Modnet on RJ45 (MODBUS TCP/IP) O
O/P Pulse Output for Energy O

NOTE:
In above table:
- „C‟ means available only on communication
- „O‟ means based on Ordering Code

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3. FRONT & REAR PANEL PICTURE

3.1 Front Panel Picture


For Seven Segment LED Display

For LCD Panel Display

Fig-3.1 Detail of front panel

PGM/ENT key

RUN mode:
 Key press is used to enter into PGM mode(view mode)
PGM mode:
On key press
 If in view mode goes into edit mode.
 If in edit mode goes into view mode.

SHIFT/ESC key

RUN mode:
 Key press is used to move from one frame to the other Horizontally

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 Continuously 4 Second key press is used to move in First page (Vrms) from
any page in page matrix
PGM mode:
On key press
 When in view mode this key press is used to exit from PGM mode to RUN mode.
 If in edit mode used to shift to the next digit.

UP/INCREMENT key

RUN mode:
 Key press is used to move from one frame to the other vertically up.
PGM mode:
 Increment value in edit mode.
 Move UP to next configuration parameter in view mode.

DOWN/DECREMENT key

RUN mode:
 Key press is used to move from one frame to the other Vertically Down.
PGM mode:
 Decrement value in edit mode.
 Move Down to next configuration parameter in view mode.

3.2 Rear Panel Picture

Fig-3.2 Detail of Rear panel

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4. TERMINAL CONNECTIONS

4.1 Rear Panel Terminal Connections

Terminal Description
No.
1 RS-485 [A+]
2 RS-485 [B-] RS-485 Connection
3 IB+ [Current In B-Phase ]
4 IB- [Current Out B-Phase ]
5 IY+ [Current In Y-Phase ]
Three Phase Current
6 IY- [Current Out Y-Phase ]
Inputs
7 IR+ [Current In R-Phase ]
8 IR- [Current Out R-Phase ]
9 L(Line)
10 N(Neutral) Aux. Power Supply Input
11 OP+
12 OP- Pulse Output Connection
13 N [Neutral for Voltage input]
14 Vb[Voltage B-Phase]
Vy [Voltage Y-Phase] Three Phase Voltage
15
Inputs
16 Vr [Voltage R-Phase]

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5. MECHANICAL GUIDELINE

5.1 Front Bezel Diagram

5.2 Panel Cutout Diagram

(All Dimensions are in mm)

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6. INSTALLATION GUIDELINE

6.1 Safety/Warning Precautions


Safety Precautions

Dangerous voltages capable of causing death are sometimes present in this instrument.
Before installation or beginning of any troubleshooting procedures the power to all
equipment must be switched off and isolated. Units suspected of being faulty must be
disconnected and removed first and brought to a properly equipped workshop for testing
and repair. Component replacement and interval adjustments must be made by a company
person only.

Warning Precautions

Read the instructions in this manual before performing installation and take note of the
following precautions:

 All wiring must confirm to appropriate standards of good practice and local codes and
regulations. Wiring must be suitable for voltage, current, and temperature rating of the
system.

 Ensure that all incoming AC power and other power sources are turned OFF before
performing any work on the instrument. Protect the measurement AC Inputs voltage (V1, V2,
V3) with 2A external over current protection device and the power supply source inputs with
5A external over current protection device, located close to the equipment.

 Before connecting the instrument to the power source, check the labels on the instrument to
ensure that your instrument is equipped with the appropriate power supply voltage, input
voltages and currents. Failure to do so may result in serious or even fatal injury and/or
equipment damage.

 Under no circumstances don’t connect instrument a power source if it is damaged.

 To prevent potential fire or shock hazard, do not expose the instrument to rain or moisture.

 The secondary of an external current transformer must never be allowed to be open circuit
when the primary is energized. An open circuit can cause high voltages, possibly resulting in
equipment damage, fire and even serious or fatal injury. Ensure that the current transformer
wiring is secured using an external strain relief to reduce mechanical strain on the screw
terminals, if necessary.

 Only qualified personnel familiar with the instrument and its associated electrical equipment
must perform setup procedures.

 Beware not to over-tighten the terminal screws.

 Read this manual thoroughly before connecting the device to the current carrying circuits.
During operation of the device, hazardous voltages are present on input terminals. Failure to
observe precautions can result in serious or even fatal injury or damage to equipment.

 Upon receipt of the shipment remove the unit from the carton and inspect the unit for shipping
damage. If any damage due to transit, report and claim with the carrier. Write down the model

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number and serial number for future reference when corresponding with our Customer
Support Division.

 Do not use this instrument in areas such as excessive shock, vibration, dirt, moisture,
corrosive gases or rain. The ambient temperature of the areas should not exceed the
maximum rating specified.

6.2 Common Wiring with RS-485 Connections

Recommended wiring for Aux Supply, Voltage input & Current Input along with RS-485
Connections

Also note correct polarity for Current Input & Phase wise Voltage & Current Input
combination is essential

6.3 Terminal Wiring Details

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6.3.1 Three Phase Four Wire System

a) 4-Wire Wye-3 Element Connection Using 3PTs, 3CTs

b) 4-Wire Wye-3 Element Direct Connection Using 3CTs

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c) 4-Wire Direct Connection

6.3.2 Three Phase Three Wire System

a) 3-Wire 2- Element Open Delta Connection Using 2PTs, 2CTs

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b) 3-Wire 2- Element Direct Connection Using 2CTs

6.3.3 Single Phase Two Wire Configuration

Note: -For Single Phase Two Wire, system should be 3P4W and Do not consider Average Voltage,
Average Current & Average PF on the display or MODBUS.

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6.4 PTs and CTs


Large electrical installations have high voltages and currents, which may exceed the direct
connection rating of the meter. In this case, Potential Transformers (PTs) and Current Transformers
(CTs) are used to precisely “step down” or reduce the voltage and current level to suit the meter
rating. Potential Transformers usually have a full-scale output of 110V ac RMS line-line and Current
Transformers, a full-scale output of 5A or sometimes 1A.

The PTs (Potential Transformers) and CTs (Current Transformers) must be planned, installed
and tested by a qualified electrical contractor before wiring the meter. The accuracy of the
measurement also depends on the accuracy and phase – angle error of the PTs and CTs. Instrument
Class 0.5 or better PTs and CTs are recommended. Do not use protection class CTs to feed the
Multifunction meter 2160-A; as they have poor accuracy and phase characteristics.

Ensure that the CT primary rating has been selected so that your normal load variation lies
between 40% and 80% of its full scale. If your CT is over-rated, say if the load is always less than
10% of the CT primary rating, accuracy suffers.

6.4.1 PT, CT Wiring

The PTs and CTs must have adequate VA rating to support the burden (loading) on the
secondary. You may want to support the auxiliary supply burden from one of the PTs. CT wiring can
impose additional burden (loading) on the CT. For example, if the CT has a 5A secondary and the
wire resistance is 1.0 Ω, then the CT has to support an additional burden of 5VA. The wiring distance
from the CT secondary to meter should be such that, VA of wire path between meter and CT along
with VA of meter should not exceed the VA rating of CT, otherwise the CT could get over-burdened
and give large errors.

Multifunction meter PM-2160-A should be conveniently located for easy connections of


voltage (PT) and Current (CT) signals.

Note:- Common Modbus details are given in following chapter, all above mentioned features are
available as described based on model selection.

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7. MODBUS DETAILS

RS – 485 interface is provided to communicate with the meter. The interface is available at the
terminals. (Refer Wiring Details)

When controllers are setup to communicate on a Modbus network using RTU (Remote Terminal Unit)
mode, each 8–bit byte in a message contains two 4–bit Hexadecimal characters. The main advantage
of this mode is that, it‟s greater Character density allows better data throughput than ASCII for the
same baud rate.
Use only following function codes for data read/write purpose

CODE MEANING ACTION


03 Read holding registers Obtains current binary value in one
or more holding registers.
04 Read Input registers Obtains current binary value in one
or more Input registers.
06 Preset single register Place a specific binary value into a
holding register.

7.1 Modbus Register Map for 3P4W parameters


Data read Query = [0 x Slave Id], [0 x Fun. Code], [0 x ADD. High], [0 x ADD. Low], [0 x No.
of data word, High], [0 x No. of data word. Low] [0 x CRC Low] [0 x CRC High]

Function Code = 0X04


Address – between 30001 to 30121
No. of data word ≤ 122 & in multiple of 2 as all data are of 4 Bytes [Long & Real]. Enter only
Even value (data word length).

Response = [0 x Slave Id], [0 x Fun. Code], [Byte count], [Data High], [Data Low] …... [Data.
High], [Data. Low] [0 x CRC Low] [0 x CRC High]
[Data Format: Long & Real]
S. No. Address Measured parameter words Multiplication Factor
(if data type is long)
1 30001 Frequency 2 0.01
2 30003 1. PF 2 0.001
3 30005 2. PF 2 0.001
4 30007 3. PF 2 0.001
5 30009 A. PF 2 0.001
6 30011 1. Vrms 2 0.1
7 30013 2. Vrms 2 0.1
8 30015 3. Vrms 2 0.1
9 30017 A. Vrms 2 0.1
10 30019 Vrms 1*2 2 0.1
11 30021 Vrms 2*3 2 0.1
12 30023 Vrms 3*1 2 0.1
13 30025 1. Irms 2 0.001
14 30027 2. Irms 2 0.001
15 30029 3. Irms 2 0.001
16 30031 A. Irms 2 0.001
17 30033 Reserved - -
18 30035 1. Watt 2 1
19 30037 2. Watt 2 1
20 30039 3. Watt 2 1
21 30041 S. Watt 2 1
22 30043 1. Var 2 1

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23 30045 2. Var 2 1
24 30047 3. Var 2 1
25 30049 S. Var 2 1
26 30051 1. VA 2 1
27 30053 2. VA 2 1
28 30055 3. VA 2 1
29 30057 S. VA 2 1
30 30059 1. Wh-Import 2 0.1
31 30061 2. Wh-Import 2 0.1
32 30063 3. Wh-Import 2 0.1
33 30065 T. Wh-Import 2 0.1
34 30067 1. Wh-Export 2 0.1
35 30069 2. Wh-Export 2 0.1
36 30071 3. Wh-Export 2 0.1
37 30073 T. Wh-Export 2 0.1
38 30075 1. Varh-Import 2 0.1
39 30077 2. Varh-Import 2 0.1
40 30079 3. Varh-Import 2 0.1
41 30081 T. Varh-Import 2 0.1
42 30083 1. Varh-Export 2 0.1
43 30085 2. Varh-Export 2 0.1
44 30087 3. Varh-Export 2 0.1
45 30089 T. Varh-Export 2 0.1
46 30091 1. Vah 2 0.1
47 30093 2. Vah 2 0.1
48 30095 3. Vah 2 0.1
49 30097 T. Vah 2 0.1
50 30099 Rising Demand 2 0.1
51 30101 Real Date 2 -
52 30103 Real Time 2 -
53 30105 Maximum Demand 2 0.1
54 30107 MD Date 2 -
55 30109 MD Time 2 -
56 30111 1. Phase Angle 2 0.01
57 30113 2. Phase Angle 2 0.01
58 30115 3. Phase Angle 2 0.01
59 30117 V. Unbalance 2 0.01
60 30119 I . Unbalance 2 0.01
61 30121 Reserved 2 0.01

Energy Overflow Count:


Function Code = 0X04
Address – between 30150 to 30154
No. of data word ≤ 5 & in multiple of 1 as all data are of 2 Bytes [Decimal].
[Data Format: Only in Decimal]
S. No. Address Measured parameter words Multiplication Factor
(if data type is long)
1 30150 Wh I -ovcnt 1 -
2 30151 Wh E-ovcnt 1 -
3 30152 VARh I-ovcnt 1 -
4 30153 VARh E-ovcnt 1 -
5 30154 VAh -ovcnt 1 -

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Harmonics:
Function Code = 0X04
Address – between 30200 to 30294
No. of data word ≤ 96 & in multiple of 2 as all data are of 4 Bytes [Long & Real].
Enter only Even value (data word length).
[Data Format: long & Real]
S. No. Address Measured parameter words Multiplication Factor
(if data type is long)
1 30200 3rd VrHar 2 0.01
2 30202 5th VrHar 2 0.01
3 30204 7th VrHar 2 0.01
4 30206 9th VrHar 2 0.01
5 30208 11th VrHar 2 0.01
6 30210 13th VrHar 2 0.01
7 30212 15th VrHar 2 0.01
8 30214 Total Vrthd 2 0.01
9 30216 3rd VyHar 2 0.01
10 30218 5th VyHar 2 0.01
11 30220 7th VyHar 2 0.01
12 30222 9th VyHar 2 0.01
13 30224 11th VyHar 2 0.01
14 30226 13th VyHar 2 0.01
15 30228 15th VyHar 2 0.01
16 30230 Total Vythd 2 0.01
17 30232 3rd VbHar 2 0.01
18 30234 5th VbHar 2 0.01
19 30236 7th VbHar 2 0.01
20 30238 9th VbHar 2 0.01
21 30240 11th VbHar 2 0.01
22 30242 13th VbHar 2 0.01
23 30244 15th VbHar 2 0.01
24 30246 Total Vbthd 2 0.01
25 30248 3rd IrHar 2 0.01
26 30250 5th IrHar 2 0.01
27 30252 7th IrHar 2 0.01
28 30254 9th IrHar 2 0.01
29 30256 11th IrHar 2 0.01
30 30258 13th IrHar 2 0.01
31 30260 15th IrHar 2 0.01
32 30262 Total Irthd 2 0.01
33 30264 3rd IyHar 2 0.01
34 30266 5th IyHar 2 0.01
35 30268 7th IyHar 2 0.01
36 30270 9th IyHar 2 0.01
37 30272 11th IyHar 2 0.01
38 30274 13th IyHar 2 0.01
39 30276 15th IyHar 2 0.01
40 30278 Total Iythd 2 0.01
41 30280 3rd IbHar 2 0.01
42 30282 5th IbHar 2 0.01
43 30284 7th IbHar 2 0.01
44 30286 9th IbHar 2 0.01
45 30288 11th IbHar 2 0.01
46 30290 13th IbHar 2 0.01

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47 30292 15th IbHar 2 0.01


48 30294 Total Ibthd 2 0.01

ON Hour / LOAD Hour / IDLE Hour / Power Interruption Count:


Function Code = 0X04
Address – between 30301 to 30311
No. of data word ≤ 11 & in multiple of 1 as all data are of 2 Bytes [Decimal].
[Data Format: Only in Decimal]
S. No. Address Measured parameter words Multiplication Factor
(if data type is long)
1 30301 ON HOUR 1 -
2 30302 ON MIN 1 -
3 30303 LOAD HOUR 1 -
4 30304 LOAD MIN 1 -
5 30305 IDLE HOUR 1 -
6 30306 IDLE MIN 1 -
7 30307 PWR INTR. COUNT 1 -
8 30308 IMPORT RUN HOUR 1 -
9 30309 IMPORT RUN MIN 1 -
10 30310 EXPORT RUN HOUR 1 -
11 30311 EXPORT RUN MIN 1 -

Power ON/OFF Date & Time:


Function Code = 0X04
Address – between 30350 to 30356
No. of data word ≤ 8 & in multiple of 2 as all data are of 4 Bytes [Long & Real].
Enter only Even value (data word length).
[Data Format: long & Real]
S. No. Address Measured parameter words Multiplication Factor
(if data type is long)
1 30350 Power Off Date 2 -
2 30352 Power Off Time 2 -
3 30354 Power On Date 2 -
4 30356 Power On Time 2 -

7.2 Modbus Register Map for 3P3W Parameters


Data read Query = [0 x Slave Id], [0 x Fun. Code], [0 x ADD. High], [0 x ADD. Low], [0 x No.
of data word, High], [0 x No. of data word. Low] [0 x CRC Low] [0 x CRC High]

Function Code = 0X04


Address – between 30001 to 30121
No. of data word ≤ 122 & in multiple of 2 as all data are of 4 Bytes [Long & Real].

Response = [0 x Slave Id], [0 x Fun. Code], [Byte count], [Data High], [Data Low] …... [Data.
High], [Data. Low] [0 x CRC Low] [0 x CRC High]
[Data Format: long & Real]
S. No. Address Measured parameter words Multiplication Factor
(if data type is long)
1 30001 Frequency 2 0.01
2 30003 1_2. PF 2 0.001
3 30005 Reserved - -
4 30007 3_2. PF 2 0.001
5 30009 A. PF 2 0.001
6 30011 Vrms 1*2 2 0. 1
7 30013 Vrms 3*1 2 0. 1

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8 30015 Vrms 2*3 2 0. 1


9 30017 A_Vrms 2 0. 1
10 30019 Reserved - -
11 30021 Reserved - -
12 30023 Reserved - -
13 30025 1. Irms 2 0.001
14 30027 Reserved - -
15 30029 3. Irms 2 0.001
16 30031 A. Irms 2 0.001
17 30033 Reserved - -
18 30035 1_2. Watt 2 1
19 30037 Reserved - -
20 30039 3_2. Watt 2 1
21 30041 S. Watt 2 1
22 30043 1_2. Var 2 1
23 30045 Reserved - -
24 30047 3_2. Var 2 1
25 30049 S. Var 2 1
26 30051 1_2. VA 2 1
27 30053 Reserved - -
28 30055 3_2. VA 2 1
29 30057 S. VA 2 1
30 30059 1_2. Wh-Import 2 0.1
31 30061 Reserved - -
32 30063 3_2. Wh-Import 2 0.1
33 30065 T. Wh-Import 2 0. 1
34 30067 1_2. Wh-Export 2 0. 1
35 30069 Reserved - -
36 30071 3_2. Wh-Export 2 0. 1
37 30073 T. Wh-Export 2 0. 1
38 30075 1_2. Varh-Import 2 0. 1
39 30077 Reserved - -
40 30079 3_2. Varh-Import 2 0. 1
41 30081 T. Varh-Import 2 0. 1
42 30083 1_2. Varh-Export 2 0. 1
43 30085 Reserved - -
44 30087 3_2. Varh-Export 2 0. 1
45 30089 T. Varh-Export 2 0. 1
46 30091 1_2. Vah 2 0. 1
47 30093 Reserved - -
48 30095 3_2. Vah 2 0. 1
49 30097 T. Vah 2 0. 1
50 30099 Rising Demand 2 0. 1
51 30101 Real Date 2
52 30103 Real Time 2
53 30105 Maximum Demand 2 0.1
54 30107 MD Date 2
55 30109 MD Time 2
56 30111 1_2. Phase Angle 2 0.01
57 30113 Reserved - -
58 30115 3_2. Phase Angle 2 0.01
59 30117 V. Unbalance 2 0.01
60 30119 I. Unbalance - -

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61 30121 Reserved 2 0.01

Modbus map for 3P4W & 3P3W:


Function Code = 0X04
Address – between 32001 to 32033
No. of data word ≤ 34 & in multiple of 2 as all data are of 4 Bytes [Long & Real].
[Data Format: long & Real]
S. No. Address Measured parameter words Multiplication Factor
3P4W 3P3W (if data type is long)
1 32001 Frequency Frequency 2 0.01
2 32003 1. Vrms Vrms 1*2 2 0.1
3 32005 2. Vrms Vrms 3*1 2 0.1
4 32007 3. Vrms Vrms 2*3 2 0.1
5 32009 A. Vrms A_Vrms 2 0.1
6 32011 1. Irms 1. Irms 2 0.001
7 32013 2. Irms Reserved 2 0.001
8 32015 3. Irms 3. Irms 2 0.001
9 32017 A. Irms A. Irms 2 0.001
10 32019 S. Watt S. Watt 2 1
11 32021 S. Var S. Var 2 1
12 32023 S. VA S. VA 2 1
13 32025 T. Wh-Import T. Wh-Import 2 0.1
14 32027 T. Wh-Export T. Wh-Export 2 0.1
T. Varh- T. Varh-
15 32029 2 0.1
Import Import
T. Varh- T. Varh-
16 32031 2 0.1
Export Export
17 32033 T. Vah T. Vah 2 0.1

Energy Overflow Count:


Function Code = 0X04
Address – between 30150 to 30154
No. of data word ≤ 5 & in multiple of 1 as all data are of 2 Bytes [Decimal].
[Data Format: Only in Decimal]
S. No. Address Measured parameter words Multiplication Factor
(if data type is long)
1 30150 Wh I -ovcnt 1 -
2 30151 Wh E-ovcnt 1 -
3 30152 VARh I-ovcnt 1 -
4 30153 VARh E-ovcnt 1 -
5 30154 VAh -ovcnt 1 -

Harmonics:
Function Code = 0X04
Address – between 30200 to 30294
No. of data word ≤ 96 & in multiple of 2 as all data are of 4 Bytes [Long & Real].
[Data Format: long & Real]
S. No. Address Measured parameter words Multiplication Factor
(if data type is long)
1 30200 3rd VrHar 2 0.01

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2 30202 5th VrHar 2 0.01


3 30204 7th VrHar 2 0.01
4 30206 9th VrHar 2 0.01
5 30208 11th VrHar 2 0.01
6 30210 13th VrHar 2 0.01
7 30212 15th VrHar 2 0.01
8 30214 Total Vrthd 2 0.01
9 30216 Reserved - -
10 30218 Reserved - -
11 30220 Reserved - -
12 30222 Reserved - -
13 30224 Reserved - -
14 30226 Reserved - -
15 30228 Reserved - -
16 30230 Reserved - -
17 30232 3rd VbHar 2 0.01
18 30234 5th VbHar 2 0.01
19 30236 7th VbHar 2 0.01
20 30238 9th VbHar 2 0.01
21 30240 11th VbHar 2 0.01
22 30242 13th VbHar 2 0.01
23 30244 15th VbHar 2 0.01
24 30246 Total Vbthd 2 0.01
25 30248 3rd IrHar 2 0.01
26 30250 5th IrHar 2 0.01
27 30252 7th IrHar 2 0.01
28 30254 9th IrHar 2 0.01
29 30256 11th IrHar 2 0.01
30 30258 13th IrHar 2 0.01
31 30260 15th IrHar 2 0.01
32 30262 Total Irthd 2 0.01
33 30264 Reserved - -
34 30266 Reserved - -
35 30268 Reserved - -
36 30270 Reserved - -
37 30272 Reserved - -
38 30274 Reserved - -
39 30276 Reserved - -
40 30278 Reserved - -
41 30280 3rd IbHar 2 0.01
42 30282 5th IbHar 2 0.01
43 30284 7th IbHar 2 0.01
44 30286 9th IbHar 2 0.01
45 30288 11th IbHar 2 0.01
46 30290 13th IbHar 2 0.01
47 30292 15th IbHar 2 0.01
48 30294 Total Ibthd 2 0.01

ON Hour / LOAD Hour / IDLE Hour / Power Interruption Count:


Function Code = 0X04
Address – between 30301 to 30311
No. of data word ≤ 11 & in multiple of 1 as all data are of 2 Bytes [Decimal].

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[Data Format: Only in Decimal]


S. No. Address Measured parameter words Multiplication Factor
(if data type is long)
1 30301 ON HOUR 1 -
2 30302 ON MIN 1 -
3 30303 LOAD HOUR 1 -
4 30304 LOAD MIN 1 -
5 30305 IDLE HOUR 1 -
6 30306 IDLE MIN 1 -
7 30307 PWR INTR. COUNT 1 -
8 30308 IMPORT RUN HOUR 1 -
9 30309 IMPORT RUN MIN 1 -
10 30310 EXPORT RUN HOUR 1 -
11 30311 EXPORT RUN MIN 1 -

Power ON/OFF Date & Time:


Function Code = 0X04
Address – between 30350 to 30356
No. of data word ≤ 8 & in multiple of 2 as all data are of 4 Bytes [Long & Real].
[Data Format: long & Real]

S. No. Address Measured parameter words Multiplication Factor


(if data type is long)
1 30350 Power Off Date 2 -
2 30352 Power Off Time 2 -
3 30354 Power On Date 2 -
4 30356 Power On Time 2 -

Note: If data type is long in multifunction meter then set Swapped long in Modbus master. If
data type is Real in Multifunction meter then set Swapped Float in Modbus master.
Note: Energy will be in Kilo for Real data type and for Long data type multiply with constant
stated to get energy in Kilo unit.
Note: Ignore address which are not mentioned in the memory map as they are useful in
3P4W mode.
Note: For Time & Date
Real Date & MD Date : DDMMYY e.g. If it is 250112 than Date: 25/01/12
Real Time : HHMMSS e.g. If it is 135015 than Time: 13:50:15
MD Time: HHMM e.g. If it is 1350 than Time: 13:50
Note: Rising Demand and Max Demand will be in Kilo for float & Long value.
Note: Ignore value for Reserved in Modbus Memory Map.

7.3 Modbus Register Map for configuration parameters


Read Holding Register
Data read Query = [0 x Slave Id], [0 x Fun. Code], [0 x ADD. High], [0 x ADD. Low], [0 x No.
of data word, High], [0 x No. of data word. Low] [0 x CRC Low] [0 x CRC High]

Function Code = 0X03


Address – between 40101 to 40130
No. of data word ≤ 24 & in multiple of 1 as all data are of 2 Bytes [Decimal].

Response = [0 x Slave Id], [0 x Fun. Code], [Byte count], [Data High], [Data Low] …... [Data.
High], [Data. Low] [0 x CRC Low] [0 x CRC High]

Preset Single Holding Register


Data write Query = [0 x Slave Id], [0 x Fun. Code], [0 x ADD. High], [0 x ADD. Low], [0 x Data
High], [0 x Data Low], [0 x CRC Low] [0 x CRC High]

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Function Code = 0X06


Address – Any Single Register between 40101 to 40130
Data = Data of 1 word, as all data are of 2 Bytes [Decimal].

Response = [0 x Slave Id], [0 x Fun. Code], [0 x ADD. High], [0 x ADD. Low], [0 x Data High],
[0 x Data Low], [0 x CRC Low] [0 x CRC High]

[Data Format: only in Decimal]


S. No. Address Measured parameter words Minimum Maximum
value value
1 40101 Password 1 1 9999
2 40102 Slave address 1 1 247
3 40103 Baud rate (9600, 19200, 1 9600 38400
38400)
4 40104 *1Energy type 1 0 9
5 40105 System type (0 – 3P4W, 1 – 1 0 1
3P3W)
6 40106 PF1 type (read only value) 1 0 2
7 40107 PF2 type (read only 1 0 2
value)(For 3P4W only)
8 40108 PF3 type (read only value) 1 0 2
9 40109 Total PF type(read only value) 1 0 2
10 40110 *2CT Ratio – High byte 1
11 40111 *2CT Ratio – low byte 1
12 40112 *2PT Ratio – high byte 1
13 40113 *2PT Ratio – low byte 1
14 40114 Rated Voltage 1 64 240
(64,110,120,240)
15 40115 Rated Current (1,5) 1 1 5
16 40116 Pulse constant (KWH)*3 1 100 60000
17 40121 Data type 1 0 1
(0-Real,1-Long)
18 40122 Demand Type 1 0 1
(0-KW, 1-KVA)
19 40123 Demand Method 1 0 1
(0-BLOCK, 1-SLIDE)
20 40124 Interval Time 1 15 30
21 40125 Sub Interval Time*4 1 1 10
22 40126 Real Sec& Min [SSMM] 1 0 5959
23 40127 Real Hour & Date [HHDD] 1 1 2331
24 40128 Real Month & Year[MMYY] 1 100 1299
25 40129 Reset Individual Reg.*5 1 77 84
(Write only)
26 40130 Reset all (Write only) *6 1 85 85

Notes
*1 Energy type has ten options 0 – KWH Import
1 – KWH Export
2 – KVARH – Import
3 – KVARH – Export
4 – KVAH
5 – MWH Import
6 – MWH Export
7 – MVARH – Import
8 – MVARH – Export
9 – MVAH

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*2 Maximum CT & PT Ratio value is 9999999 i.e. maximum value is 9999.999 & minimum
value is 1000 i.e. 1.000
For entering CT and PT ratio refer the below example.

*3 Energy Pulse output must be in multiple of 100

*4 Sub interval Time


It is applicable for Sliding window only
For 15 minute Interval time it is limited to 1, 3 or 5
For 30 minute Interval time it is limited to 1, 2,3,5,6 or 10

*5 Reset Individual register


Value (Write only) Reset register
77 - Wh-Import
78 - Wh-Export
79 - Varh-Import
80 - Varh-Export
81 - Reset All Energy
82 - Hours Reset (ON, LOAD, IDLE Hour)
83 - Power Interruption Count Reset
84 - Maximum Demand Reset

*6 To reset all the parameters write 85 to address 40130.

Example:
For entering CTR value 1234.567, convert 1234567 in to hexadecimal i.e. 2D687.
Now enter lower four byte (D687) at 40111 and higher four byte (0012) at 40110 addresses
respectively.

PF type has three options 0 – Unity


1 – Lag
2 – Lead
NOTE:-
MODBUS Time out 4 Sec or more.

7.4 Exception Responses


Exception response is a notification of an error. The exception response codes are listed in the table
below. When a slave detects one of these errors, it sends a response to the master consisting of
slave address, function code, error code and error check field.
To indicate that the response is a notification of an error, the high order bit of the function code is set
to 1.
CODE NAME MEANING
01 Illegal Function The message function received is not an
allowable action for slave.
02 Illegal Data Address The address referenced in the data field is not
an allowable address for the addressed slave
location.
03 Illegal Data Value The value referenced in the data field is not
allowable in the addressed slave location.
06 Slave Device Busy The slave is engaged in processing a program
command. The master should retransmit the
message later when slave is free.

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Example

Query Message
SLAVE FUNCTION H.O L.O H.O NO L.O NO ERROR ERROR
ADDR CODE START START OF REG OF REG CHECK CHECK
ADDR ADDR FIELD FIELD
0x0A 0x01 0x00 0x24 0x00 0x02 0xFC 0xBB
The query requests the status of input 0036 in slave no. 10. Since the function is an invalid function
for 2160-A, so the following error response will be generated.

Response Message
SLAVE FUNCTION EXCEPTION ERROR ERROR
ADDR CODE CODE CHECK CHECK
0x0A 0x81 0x01 0xF0 0x52

The function field is the original function code with the high order bit set and exception code 01
indicates an illegal function field.
When slave device that is Multifunction meter is in the PROGRAM mode, a busy state is
transmitted indicating that slave device is busy and the master should retransmit the message
later when the slave is free. So here exception code 0x06 is transmitted. Response message is
shown below.

Response Message

SLAVE FUNCTION EXCEPTION ERROR ERROR


ADDR CODE CODE CHECK CHECK
Device ID Fun. Code 0x06 0xC3 0x02
+ 0x80

7.4.1 Read Holding Register (Function Code 03)

To get value of configuration parameters (CT Ratio, PT Ratio, Pls/KWh, Baud, Slave address etc.),
you have to use function code 03. Here the addressing allows up to Maximum 24 registers (Words) to
be obtained at each request.

7.4.2 Preset Single Register (Function Code 06)

Function (06) will overwrite controller memory.

Function (06) allows the user to modify the contents of a holding register for configuration parameter.
The values are provided in binary, up to the maximum capacity of the controller and unused higher
bits must be set to zero.

Example

This example will set the CT Ratio value in slave number 17. Here CT Ratio and PT ratio requires 2
integer register for each. So you should write higher integer and lower integer value to get whole
Ratio value. Suppose you want to write CT RATIO = 5,then you have to take 5000 to write because in
unit side this 5000 will be divided by 1000 i.e. you will get 5.Now Hex value of 5000 is 0x1388,so you
will take 0x00 for higher integer register and 0x1388 for lower integer register. The address of CT
Higher integer is 0x6D and value to be programmed is 0x0000.

Similarly you can do for lower integer and also for PT RATIO. The normal response to a preset single
register request is to transmit the query message after the register has been altered,

If the value is an illegal value then the response message will be an exception response (Error
Message). For the details of maximum and minimum values of any parameter refer to manual.

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8. IMPORTANT NOTES

Before starting Installed Meter, Go through these notes:


General Setting & Condition for CT, PT ratio
 Confirm the connection configuration
 Confirm that all energy parameters, Hour parameters, MD parameters & Power
Interruption counter are going to start from zero, if not, make them zero by All Regs Rst.
 Vrated and Irated should be set equal to PT secondary P-N Voltage and CT secondary
Current Respectively.
 Apply proper CT – PT Ratio as per requirement, which must pass the below mathematical
conditions for 3P3W and 3P4W.
For 3P4W
3x1.2xVratedx1.2xIratedx CT Ratio x PT Ratio < 2,000,000,000
For 3P3W
2x1.2x√3xVratedx1.2xIratedx CT Ratio x PT Ratio < 2,000,000,000
 Select Energy type for LED Blinking as per your requirement.
 Confirm that Meter is calibrated.
 For Serial communication, MODBUS-RTU, RS485, you will get real/long data from
measurement.
 Factory set Password to access the Program mode is 0001.
 Some parameters in configuration are only for factory purposes so please don‟t disturb
these parameters like V rated, I rated & System.
 For 3p3w system, Display Menu will be changed and for modbus communication, follow
the address map for 3p3w.Program mode will be same.

ON Hour, LOAD Hour, IDLE Hour& Power Interruption Count


 ON Hour: The period for which the meter (supply) is ON
 LOAD Hour: Indicates the period the Load is ON and has run. This counter accumulates
as long as the load is greater than the starting current (0.1% of the Irate) set.
 IDLE Hour: Indicates the period of difference between ON Hour and LOAD Hour.
(ON, LOAD, IDLE Display two quantity Hours and Minute.
 Power Interruption Count: Number of Supply Outages, means the number of Auxiliary
Supply interruptions. If the meter Auxiliary Supply is from a UPS then the INTR (number
of interruptions) will be zero (as long as the UPS stays ON), even if the Voltage Signals
did die out from time to time.
It shows last Power OFF & Power ON time. [Available with RTC option only]

Energy Pulse O/P Constant Setting


 For Front Blinking LED, select energy type (i.e.-import/KWh-export/KVARh-
Import/KVARh-Export/KVAh/MWh-Import/MWh-Export/MVARh-Import/MVARh -
Export/MVAh) as per your requirement using Program mode, from OUTPUT and set the
value of constant. But here you can get maximum output pulse frequency (& LED Blinking
rate) up to 50 msec. so whenever you are using this feature; you should set value of
Meter-Constant such a way so it will not cross the limit of 50 ms pulse frequency.
 As pulse frequency is 50 msec, i.e. in one second maximum 20 pulses can be obtained,
hence in one hour maximum 72000 pulses can be obtained.
Total no of impulses/second can be calculated as below
(Vrate * Irate * CTR * PTR * Pulse Constant in Wh)/3600 <= 20.
 Example: Meter specification
 V rated = 240V, I rated = 5A, CT ratio = 40 and PT ratio = 100,
 Above meter can consume maximum of 4.8MWatt.
I.e. For 3600 pulses/KWh [3.6 pulses/Wh], it will generate 4800 pulses/sec as per above
equation, [240*5*40*100*3.6/3600 = 4800] so it will not work for the meter as it is more
than 20 pulses/sec
I.e. For 2000 pulses/MWh [0.002 pulses/Wh], it will generate 2.666 pulses/sec as per
above equation, [240*5*40*100*0.002/3600 = 2.66] so it will work for the meter as it is
less than 20 pulses/sec
This is for single phase only, in case of three phases, energy will be multiplied by three in
3p4w and hence pulses should be calculated for three phase energy.

Page 33 of 36 User’s Manual


Model: PM-2160-A
Doc. Ref. no. : m20Aom201
Issue no. 02

Energy Calculation
Below formula used for finding the Total Active Energy Import.

Total Active Energy = [Running Active Energy (Import) + (WH-I Ov.count * 400G)]
(Import)

 Example:
Let‟s WH-I Ov.count = 5, Active[Im] = 20.3268 GWh then

Actually measured Total Active Energy (Import) = [20.3268 G + (5 * 400G)]


= 2020.3268 GWh

Above calculation is same for other energy (Active Export, Reactive Import, Reactive
Export, and Apparent Energy) can be find out using respective Ov.count and running
energy.

Energy Overflow Time Calculation


 When data type selected for modbus is FLOAT, Total apparent Energy will overflow from
400GVAhr then auto reset Apparent Energy, but when the ov.count of this energy (VA
Ov.count > 99) then meter will auto reset all energy parameter. This includes Active
import and export energy, Reactive Import and Export energy and apparent energy. Such
condition of overflow occurrence is depending on CT ratio and PT ratio.
Example:
For 110V V rated, and 1 A I rated multifunction meter is set for 100A and 66KV line with
CT Ratio of 100 and PT Ratio of 600.
 PT Primary = 66KV, PT Secondary = 110V Therefore select Vrated = 110V.
PTR = 66KV/110V=600 select.
CT Primary=100A, CT Secondary=1A Therefore select Irated = 1A.
CTR = 100A/1A=100 select in meter.
 Energy consumed per hour will be 66kV X 100Amps = 6600KVAHr.
 Time to overflow in Hr. = 400GVAhr / 6600KvaHr = 60606 Hr
 Days = 60606 /24 = 2525 Days
 Years = 2525 / 365 = 6.91 Years / Total of Three Phase.
 But our Apparent Energy Overflow Count Range are 1 to 99, therefore
Total Time to overflow in Years = 6.91*99 = 684.09 Years / Total of Three Phase.
 User has to manually reset All Regs Rst, when installing the meter first time.
 As above for 100A and 66KV line, PT Primary = 66KV, PT Secondary = 110V Therefore
Vrated = 110V select. PTR = 66KV/110V=600 select.
 CT Primary=100A, CT Secondary=1A Therefore Irated = 1A select. CTR = 100A/1A=100
select in meter.

Energy Resolution on Modbus


 Resolution of the energy parameter on the Modbus when data is transmitted in LONG
format is 100VAhr/Whr/VARhr rather than 1VAhr/Whr/VARhr, which is possible when
FLOAT data type is used. Because of the limitation of the Long Data type and to avoid
frequent reset, Data is transmitted in with above-mentioned resolution.
 Due to this resolution on display of the Meter will not be same as ON ModBus data, when
data is transmitted in LONG format. Multiplication factor given on master side is 0.0001.

Example:
Lets say on modbus data transmitted is 20098798 then on the master side it will be
20098798 * 0.0001 = 2009.8798 MWhr/MVAhr/MVARhr.
Which gives the resolution of the 0.1KWhr/KVAhr/KVARhr as described
above.

User’s Manual Page 34 of 36


Model: PM-2160-A
Doc. Ref. no. : - m20Aom201
Issue no. 02

9. TROUBLESHOOTING TIPS

The information in Table 9– 1 describes potential problems and their possible causes. It also
describes checks you can perform or possible solutions for each. After referring to this table, if you
cannot resolve the problem, contact our sales representative.

Table 9– 1: Troubleshooting
Potential Problem Possible Cause Possible Solution

The display is blank The Multifunction meter may Verify that the Multifunction meter line (L)
with black light OFF not be and neutral (N) terminals are
after applying control receiving the necessary Receiving the necessary power.
power to the Power.
Multifunction
Meter.
Incorrect setup values. Check that the correct values have been
entered for Multifunction meter setup
parameters (CT and PT ratings, System
Type).
The data being Incorrect voltage inputs. Check Multifunction meter voltage input
displayed is inaccurate terminals to verify that adequate voltage is
or not what you expect. present.
Multifunction meter is wired Check that all CTs and PTs are connected
improperly. correctly (proper polarity is observed) and
that they are energized. Check shorting
terminals.
Multifunction meter address is Check to see that the Multifunction meter is
Cannot communicate incorrect. correctly addressed.
with Multifunction Multifunction meter baud rate Verify that the baud rate of the Multifunction
meter from (parity, stop bit) is incorrect. meter matches the baud rate of all other
a remote personal devices on its communications link.
computer. Communications lines are Verify the Multifunction meter
improperly connected. communications connections interchange
[A+] & [B-] lines

If these troubleshooting tips do not solve your problem then, please contact technical support
at either nearest area office or Main Head Office as given on the first page.

Page 35 of 36 User’s Manual


Model: PM-2160-A
Doc. Ref. no. : m20Aom201
Issue no. 02

Display Details for Run Mode and Configuration Mode

1. Annexure A2 – Display Details for LED based PM2160-A


2. Annexure A3 – Display Details for LCD Panel based PM2160-A

User’s Manual Page 36 of 36

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