Marley 32.2 Series Geareducer - User Manual
Marley 32.2 Series Geareducer - User Manual
Marley 32.2 Series Geareducer - User Manual
uk_Z0238997_B ISSUED 09/2016 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
operation and service
Corrosion and Dry Start-Up Protection As shipped, a Marley Geareducer is protected internally against
corrosion with machine enamel on un-machined parts and with
Marley Geareducers utilize iron and steel materials, which if not rust-proofing oil and grease on machined surfaces. These coatings
maintained correctly, may degrade. While some external corrosion normally protect the Geareducer against corrosion for the duration
is acceptable, an internal lubrication film must be maintained at all of the Pre-Commission phase. Adding normal lubricant to the
times to protect the working components against corrosion and unit will dissolve the rust-proofing oil in the Geareducer sump.
potential startup damage. The following information describes Provided it is added via the filler-neck or pumped in through the
methods of operation and preventive measures to ensure suit- drain connection, this lubricant will not reduce the overall level
ability for long-term operation. of protection however, if the unit is operated for any amount of
time, the Pre-Commission period is depleted and the unit is
Status Definitions now considered to be in Operational status.
2
operation and service
The Geareducer vent or vent line must be checked for blockage Long-Term Storage or Downtime indefinite dura-
to prevent failure of pinion shaft oil seal—clean when necessary.
Check all gasketed joints for oil seepage. Tighten cap screws tion
3
operation and service
Correct Pinion and Ring Gear Tooth Contact Patterns Incorrect Ring Gear Tooth Contact Patterns
*
Cause: Pinion too close to
*
ORIGINAL
gear center.
Remedy: Move pinion out.
PATTERN
AFTER CONVEX SIDE CONCAVE SIDE
BREAK IN
*
OUT-OF POSITION CONTACT
Cause: Pinion too far from
RING GEAR gear center.
Remedy: Move pinion in.
CONVEX SIDE CONCAVE SIDE
ENTERING LEAVING
* DIRECTION OF ROTATION
Detail A Spiral Bevel Gear Tooth Pattern
INCORRECT PATTERN
CORRECT PATTERN
AFTER BREAK IN
4
operation and service
VENT LINE
OIL FILL PLUG SIGHT GLASS VENT
FULL
ADD
SIGHT GLASS
FILTER
(OPTIONAL)
VALVE CONTROL
OIL GAUGE AND STEM
DRAIN LINE
OIL LEVEL GAUGE
PIPE PLUG
DRAIN PLUG
5
operation and service
Check the oil level placard location each time the oil is changed. Figure 3 Cross section of oil filter
The “full” mark on the placard must be at the same elevation
as the “full” arrow on the side of the Geareducer case—see
Figures 2 and 4.
Sight glass vent must be kept open. Inspect at each oil
change and clean when necessary. Inspect internal parts
and inside of Geareducer case at each oil change—see sec-
tion on inspection of internal parts. Use oil recommended in
Table 1 for the proper atmospheric temperature range. OIL LEVEL VENT
PLACARD
OIL LEVEL
GAUGE
6
operation and service
Table 1
Geareducer Drive:
Change oil R R
7
Geareducer 32.2
U S E R M A N UA L