Fault tracing 253

Fault messages 5
Code
Fault / Aux. code Cause What to do
(hex)
1080 Backup/Restore
timeout
Control panel or PC tool has
failed to communicate with the
Request backup or restore again.
6
drive when backup was being
made or restored.
1081 Rating ID fault Drive software has not been Reset the fault to make the drive try to
able to read the rating ID of the
drive.
reread the rating ID. 7
If the fault reappears, cycle the power to
the drive. You may have to be repeat this.
If the fault persists, contact your local
ABB representative.
2281 Calibration Measured offset of output Try performing the current calibration
8
phase current measurement or again (select Current measurement
difference between output calibration at parameter 99.13 ID run
phase U2 and W2 current requested). If the fault persists, contact
measurement is too great (the
values are updated during
your local ABB representative.
Auxiliary codes are shown below.
9
current calibration).
0001 Too high offset error in U-
phase current.
0002 Too high offset error in V-phase
10
current.
0003 Too high offset error in W-
phase current.
0004 Too high gain difference
11
detected between phase
current measurements.
2310 Overcurrent Output current has exceeded Check motor load.
internal fault limit. Check acceleration times in parameter 12
In addition to an actual group 23 Speed reference ramp (speed
overcurrent situation, this fault control) or 28 Frequency reference chain
may also be caused by an (frequency control). Also check
earth fault or supply phase
loss.
parameters 46.01 Speed scaling, 46.02
Frequency scaling and 46.03 Torque 13
scaling.
Check motor and motor cable (including
phasing and delta/star connection).
Check there are no contactors opening
and closing in motor cable.
14
Check that the start-up data in parameter
group 99 corresponds to the motor rating
plate.
Check that there are no power factor
correction capacitors or surge absorbers
15
in motor cable.
Check for an earth fault in motor or motor
cables by measuring the insulation
resistances of motor and motor cable. 16
See chapter Electrical installation,
section Checking the insulation of the
assembly in the Hardware manual of the
drive.
17

18
 254 Fault tracing

5 Code
(hex)
Fault / Aux. code Cause What to do

2330 Earth leakage Drive has detected load Check there are no power factor
unbalance typically due to correction capacitors or surge absorbers
earth fault in motor or motor in motor cable.
6 cable. Check for an earth fault in motor or motor
cables by measuring the insulation
resistances of motor and motor cable.
Try running the motor in scalar control
7 mode if allowed. (See parameter 99.04
Motor control mode.)
If no earth fault can be detected, contact
your local ABB representative.
2340 Short circuit Short-circuit in motor cable(s) Check motor and motor cable for cabling
8 or motor. errors.
Check there are no power factor
correction capacitors or surge absorbers
in motor cable.

9 Cycle the power to the drive.

Auxiliary codes are shown below.
0080 State feedback from output
phases does not match control
signals.
10 For frames R6 and R7.
2381 IGBT overload Excessive IGBT junction to Check motor cable.
case temperature. This fault Check ambient conditions.
protects the IGBT(s) and can Check air flow and fan operation.
11 be activated by a short circuit
in the motor cable.
Check heatsink fins for dust pick-up.
Check motor power against drive power.
3130 Input phase loss Intermediate circuit DC voltage Check input power line fuses.
Programmable fault: 31.21 is oscillating due to missing Check for loose power cable
12 Supply phase loss input power line phase or
blown fuse.
connections.
Check for input power supply imbalance.
3181 Wiring or earth fault Incorrect input power and Check input power connections.
Programmable fault: 31.23 motor cable connection (ie.
13 Wiring or earth fault input power cable is connected
to drive motor connection).
3210 DC link overvoltage Excessive intermediate circuit Check that overvoltage control is on
DC voltage. (parameter 30.30 Overvoltage control).
Check that the supply voltage matches
14 the nominal input voltage of the drive.
Check the supply line for static or
transient overvoltage.
Check brake chopper and resistor (if
15 present).
Check deceleration time.
Use coast-to-stop function (if applicable).
Retrofit drive with brake chopper and
brake resistor.
16 Check that the brake resistor is
dimensioned properly and the resistance
is between acceptable range for the
drive.

17

18
 Fault tracing 255

Code
(hex)
Fault / Aux. code Cause What to do 5
3220 DC link undervoltage Intermediate circuit DC voltage Check supply cabling, fuses and
is not sufficient because of a switchgear.
missing supply phase, blown
fuse or fault in the rectifier 6
bridge.
3385 Autophasing Autophasing routine (see Try other autophasing modes (see
section Autophasing on page parameter 21.13 Autophasing mode) if
195) has failed. possible.
Check that the motor ID run has been
7
successfully completed.
Check that the motor is not already
turning when the autophasing routine
starts. 8
Check the setting of parameter 99.03
Motor type is Permanent magnet motor.
3381 Output phase loss Motor circuit fault due to Connect motor cable.
Programmable fault: 31.19
Motor phase loss
missing motor connection (all
three phases are not
9
connected).
4110 Control board Control board temperature is Check proper cooling of the drive.
temperature too high.
4210 IGBT overtemperature Estimated drive IGBT
Check the auxiliary cooling fan.
Check ambient conditions.
10
temperature is excessive. Check air flow and fan operation.
Check heatsink fins for dust pick-up.
Check motor power against drive power.
4290 Cooling Drive module temperature is Check ambient temperature. If it exceeds
11
excessive. 40 °C/104 °F (IP21 frames R4…R9) or if
it exceeds 50 °C /122 °F (IP21 frames
R1 …R9), ensure that load current does
not exceed derated load capacity of
drive. For all P55 frames, check the
12
derating temperatures. See chapter
Technical data, section Derating in the
Hardware manual of the drive.
Check drive module cooling air flow and
fan operation.
13
Check inside of cabinet and heatsink of
drive module for dust pick-up. Clean
whenever necessary.
42F1 IGBT temperature Drive IGBT temperature is Check ambient conditions.
14
excessive. Check air flow and fan operation.
Check heatsink fins for dust pick-up.
Check motor power against drive power.
4310 Excess temperature Power unit module Check ambient conditions.
15
temperature is excessive. Check air flow and fan operation.
Check heatsink fins for dust pick-up.
Check motor power against drive power.
Check the auxiliary code. 16
FA Ambient temperature
4380 Excess temperature High temperature difference Check the motor cabling.
difference between the IGBTs of different Check cooling of drive module(s).
phases. 17

18
 256 Fault tracing

5 Code
(hex)
Fault / Aux. code Cause What to do

4981 External temperature Measured temperature 1 has Check the value of parameter 35.02
1 exceeded fault limit. Measured temperature 1.

6 (Editable message text) Check the cooling of the motor (or other
equipment whose temperature is being
measured).
4982 External temperature Measured temperature 2 has Check the value of parameter 35.03
2 exceeded fault limit. Measured temperature 2.
7 (Editable message text) Check the cooling of the motor (or other
equipment whose temperature is being
measured).
4990 CPTC-02 not found CPTC-02 extension module is Power down the drive and check that the
8 not detected in option slot 2. module is properly inserted in option slot
2. See also CPTC-02 ATEX-certified
thermistor protection module, Ex II (2)
GD (+L537+Q971) user's manual
(3AXD50000030058 [English]).
9 4991 Safe motor The CPTC-02 module Check the cooling of the motor.
temperature indicates overtemperature: Check the motor load and drive ratings.
• motor temperature is too Check the wiring of the temperature
high, or sensor. Repair wiring if faulty.
• the thermistor is in short-
10 circuit or disconnected
Measure the resistance of the sensor.
Replace the sensor if faulty.
5080 Fan Cooling fan feedback missing. See A581 Fan (page 242).
5081 Auxiliary fan broken An auxiliary cooling fan Check the auxiliary code, which identifies
11 (connected to the fan
connectors on the control unit)
the broken fan.
Check auxiliary fan(s) and connection(s).
is stuck or disconnected. Replace fan if faulty.
Make sure the front cover of the drive is
in place and tightened.
12 If the commissioning of the drive requires
that the cover is off, set parameter 31.36
Aux fan fault function temporarily to value
No action within two minutes from power-
up.
13 Reboot the control unit (using parameter
96.08 Control board boot) or by cycling
power.
0001 Auxiliary fan 1 broken.
14 0002 Auxiliary fan 2 broken.
5089 SMT circuit Fault 4991 Safe motor Check connection between the relay
malfunction temperature is generated but output of the CPTC-02 module and the
drive STO is not activated. STO terminal.
15 Note: If only one STO channel
is opened, fault FA81 Safe
Check CPTC-02 module. Replace if
faulty.
torque off 1 or FA82 Safe See also CPTC-02 ATEX-certified
torque off 2 is generated. thermistor protection module, Ex II (2)
GD (+L537+Q971) user's manual
16 (3AXD50000030058 [English]).
5090 STO hardware failure STO hardware diagnostics has Contact your local ABB representative for
detected hardware failure. hardware replacement.

17

18
 Fault tracing 257

Code
(hex)
Fault / Aux. code Cause What to do 5
5091 Safe torque off Safe torque off function is Check safety circuit connections. For
Programmable fault: 31.22 active, ie, safety circuit more information, see chapter The Safe
STO indication run/stop signal(s) connected to torque off function in the Hardware
connector STO is broken manual of the drive and description of 6
during start or run. parameter 31.22 STO indication run/stop
(page 520).
Check the value of parameter 95.04

5092 PU logic error Power unit memory has

Control board supply.
Contact your local ABB representative.
7
cleared.
5093 Rating ID mismatch The hardware of the drive does Cycle the power to the drive. You may
not match the information
stored in the memory. This
have to be repeat this.
8
may occur, for example, after a
firmware update.
5094 Measurement circuit Problem with internal Contact your local ABB representative.
temperature temperature measurement of
the drive.
9
5098 I/O communication Internal standard I/O Try resetting the fault or reboot the drive.
loss communication failure.
50A0 Fan Cooling fan stuck or Check fan operation and connection. 10
disconnected. Replace fan if faulty.
5681 PU communication Communication errors Check the connection between the drive
detected between the drive control unit and the power unit. Check
control unit and the power unit. the value of parameter 95.04 Control
board supply.
11
5682 Power unit lost Connection between the drive Check the connection between the
control unit and the power unit control unit and the power unit.
is lost.
5691 Measurement circuit Measurement circuit fault. Contact your local ABB representative.
12
ADC
5692 PU board powerfail Power unit power supply Contact your local ABB representative.
failure.
5693 Measurement circuit Measurement circuit fault. Contact your local ABB representative.
13
DFF
5697 Charging feedback Charging feedback signal Check the feedback signal coming from
missing. the charging system.
5698 Unknown PU fault The power unit logic has Check the logic and software
14
generated a fault which is not compatibility.
known by the software.
5E1A Charging circuit Charging circuit is non- Only for ACH580-31.
failure operational. Contact your local ABB representative. 15
6181 FPGA version Firmware and FPGA versions Reboot the control unit (using parameter
incompatible are incompatible. 96.08 Control board boot) or by cycling
power. If the problem persists, contact
your local ABB representative 16
6200 Checksum mismatch The calculated parameter See A686 Checksum mismatch (page
Programmable fault: 96.54 checksum does not match any 243).
Checksum action enabled reference checksum.
6306 FBA A mapping file Fieldbus adapter A mapping Contact your local ABB representative. 17
file read error.

18
 258 Fault tracing

5 Code
(hex)
Fault / Aux. code Cause What to do

6481 Task overload Internal fault. Reboot the control unit (using parameter
96.08 Control board boot) or by cycling
power. If the problem persists, contact
6 your local ABB representative
6487 Stack overflow Internal fault. Reboot the control unit (using parameter
96.08 Control board boot) or by cycling
power. If the problem persists, contact
7 your local ABB representative
64A1 Internal file load File read error. Reboot the control unit (using parameter
96.08 Control board boot) or by cycling
power. If the problem persists, contact

8 64A4 Rating ID fault Rating ID load error.

your local ABB representative
Contact your local ABB representative.
64A6 Adaptive program Error running the adaptive Check the auxiliary code (format XXYY
program. ZZZZ).

9 “XX” specifies the number of the state

(00=base program) and “YY” specifies
the number of the function block
(0000=generic error).
”ZZZZ” indicates the problem.
10 000A Program corrupted or block Restore the template program or
non-existent download the program to the drive.
000C Required block input missing Check the inputs of the block.
000E Program corrupted or block Restore the template program or
11 non-existent download the program to the drive.
0011 Program too large. Remove blocks until the error stops.
0012 Program is empty. Correct the program and download it to
the drive.
12 001C A non-existing parameter or Edit the program to correct the parameter
block is used in the program. reference, or to use an existing block.
001D Parameter type invalid for Edit the program to correct the parameter
selected pin. reference.
13 001E Output to parameter failed Check the parameter reference in the
because the parameter was program.
write-protected. Check for other sources affecting the
target parameter.
14 0023 Program file incompatible with Adapt the program to current block
current firmware version. library and firmware version.
0024
Other - Contact your local ABB representative,
15 64B1 Internal SSW fault Internal fault.
quoting the auxiliary code.
Reboot the control unit (using parameter
96.08 Control board boot) or by cycling
power. If the problem persists, contact
your local ABB representative.
16 64B2 User set fault Loading of user parameter set Ensure that a valid user parameter set
failed because exists. Reload if uncertain.
• requested set does not exist
• set is not compatible with
17 control program
• drive was switched off
during loading.

18
 Fault tracing 259

Code
(hex)
Fault / Aux. code Cause What to do 5
64E1 Kernel overload Operating system error. Reboot the control unit (using parameter
96.08 Control board boot) or by cycling
power. If the problem persists, contact
your local ABB representative. 6
64FF Fault reset A fault has been reset from the Event. Informative only.
control panel, Drive composer
PC tool, fieldbus or I/O.
6581 Parameter system Parameter load or save failed. Try forcing a save using parameter 96.07 7
Parameter save manually. Retry.
6591 Backup/Restore During backup creating or Check control panel or PC tool
timeout restoring operation a communication and if it is still in backup
control panel or PC tool has
failed to communicate with the
or restore state. 8
drive as part this operation.
65A1 FBA A parameter The drive does not have a Check PLC programming.
conflict functionality requested by
PLC, or requested functionality
Check settings of parameter groups 50
Fieldbus adapter (FBA) and 51 FBA A 9
has not been activated. settings.
6681 EFB comm loss Communication break in Check the status of the fieldbus master
Programmable fault: 58.14 embedded fieldbus (EFB) (online/offline/error etc.).
Communication loss
action
communication. Check cable connections to the 10
EIA-485/X5 terminals 29, 30 and 31 on
the control unit.
6682 EFB config file Embedded fieldbus (EFB) Contact your local ABB representative.
configuration file could not be
read.
11
6683 EFB invalid Embedded fieldbus (EFB) Check the settings in parameter group 58
parameterization parameter settings Embedded fieldbus.
inconsistent or not compatible
with selected protocol. 12
6684 EFB load fault Embedded fieldbus (EFB) Contact your local ABB representative.
protocol firmware could not be
loaded.
Version mismatch between
EFB protocol firmware and
13
drive firmware.
6685 EFB fault 2 Fault reserved for the EFB Check the documentation of the protocol.

6686 EFB fault 3

protocol application.
Fault reserved for the EFB Check the documentation of the protocol.
14
protocol application.
6882 Text 32-bit table Internal fault. Reset the fault. Contact your local ABB

6885
overflow
Text file overflow Internal fault.
representative if the fault persists.
Reset the fault. Contact your local ABB
15
representative if the fault persists.
7081 Control panel loss Control panel or PC tool Check PC tool or control panel
Programmable fault: 49.05
Communication loss
selected as active control
location for drive has ceased
connection.
Check control panel connector.
16
action communicating. Disconnect and reconnect the control
panel.
7085 Incompatible option Fieldbus option module not Replace the module with a supported
module supported. type. 17

18
 260 Fault tracing

5 Code
(hex)
Fault / Aux. code Cause What to do

7086 AI Overvoltage An overvoltage has been Check AI signal levels.

detected on an analog input.
The analog input has
6 temporarily been changed to
voltage mode and will be
changed back to current mode
when the AI signal level is back
within acceptable limits.
7 7100 Excitation current Excitation current feedback low
or missing
7121 Motor stall Motor is operating in stall Check motor load and drive ratings.

8 Programmable fault: 31.24

Stall function
region because of, for
example, excessive load or
Check fault function parameters.

insufficient motor power.

7122 Motor overload Motor current is too high. Check for overloaded motor.
Adjust the parameters used for the motor
9 overload function (35.51…35.53) and
35.55…35.56.
7181 Brake resistor Brake resistor broken or not Check that a brake resistor has been
connected. connected.
10 Check the condition of the brake resistor.
Check the dimensioning of the brake
resistor.
7183 BR excess Brake resistor temperature has Stop drive. Let resistor cool down.
temperature exceeded fault limit defined by
11 parameter 43.11 Brake resistor
Check resistor overload protection
function settings (parameter group 43
fault limit. Brake chopper).
Check fault limit setting, parameter 43.11
Brake resistor fault limit.
12 Check that braking cycle meets allowed
limits.
7184 Brake resistor wiring Brake resistor short circuit or Check brake chopper and brake resistor
brake chopper control fault. connection.

13 7191 BC short circuit Short circuit in brake chopper

Ensure brake resistor is not damaged.
Ensure brake resistor is connected and
IGBT. not damaged.
Check the electrical specifications of the
brake resistor against chapter Resistor
14 braking in the Hardware manual of the
drive.
Replace brake chopper (if replaceable).
7192 BC IGBT excess Brake chopper IGBT Let chopper cool down.
15 temperature temperature has exceeded
internal fault limit.
Check for excessive ambient
temperature.
Check for cooling fan failure.
Check for obstructions in the air flow.
Check resistor overload protection
16 function settings (parameter group 43
Brake chopper).
Check that braking cycle meets allowed
limits.

17 Check that drive supply AC voltage is not

excessive.

18
 Fault tracing 261

Code
(hex)
Fault / Aux. code Cause What to do 5
7310 Overspeed Motor is turning faster than Check minimum/maximum speed
highest allowed speed due to settings, parameters 30.11 Minimum
incorrectly set speed and 30.12 Maximum speed.
minimum/maximum speed, Check adequacy of motor braking torque. 6
insufficient braking torque or Check applicability of torque control.
changes in load when using Check need for brake chopper and
torque reference. resistor(s).
73B0 Emergency ramp Emergency stop did not finish Check the settings of parameters 31.32 7
failed within expected time. Emergency ramp supervision and 31.33
Emergency ramp supervision delay.
Check the predefined ramp times
(23.11…23.15 for mode Off1, 23.23 for
mode Off3). 8
73F0 Overfrequency Maximum allowed output Check the auxiliary code.
frequency exceeded.
00FA Motor is turning faster than the
highest allowed frequency due
Check minimum/maximum frequency
settings, parameters 30.13 Minimum 9
to incorrectly set frequency and 30.14 Maximum
minimum/maximum frequency frequency.
or the motor rushes because of Check used supply voltage and voltage
too high supply voltage or
incorrect supply voltage
selection parameter 95.01 Supply
voltage. 10
selection in parameter 95.01
Supply voltage.
Other - Contact your local ABB representative,
quoting the auxiliary code. 11
7510 FBA A communication Cyclical communication Check status of fieldbus communication.
Programmable fault: 50.02 between drive and fieldbus See user documentation of fieldbus
FBA A comm loss func adapter module A or between interface.
PLC and fieldbus adapter
module A is lost.
Check settings of parameter groups 50
Fieldbus adapter (FBA), 51 FBA A
12
settings, 52 FBA A data in and 53 FBA A
data out.
Check cable connections.
Check if communication master is able to
communicate.
13
7580 INU-LSU comm loss DDCS communication Check status of the supply unit
Programmable fault: 60.79 between the inverter unit and (parameter group 06 Control and status
INU-LSU comm loss
function
the supply unit is lost. words).
Check settings of parameter group 60 14
DDCS communication. Check the
corresponding settings in the control
program of the supply unit.
Check cable connections. If necessary,
replace cables.
15
7583 Line side unit faulted The supply unit connected to The auxiliary code specifies the original
the inverter unit has generated fault code in the supply unit control
a fault. program. You can find the most common
auxiliary codes in section Auxiliary codes 16
for the LSU supply unit warnings on page
267.
For full information, see chapter Fault
tracing in ACS880 IGBT supply control
program firmware manual 17
(3AUA0000131562 [English]).

18
 262 Fault tracing

5 Code
(hex)
Fault / Aux. code Cause What to do

7584 LSU charge failed The supply unit was not ready Check settings of parameter 94.10 LSU
(ie. the main contactor/breaker max charging time.
could not be closed) within
6 expected time.
Check that the supply unit is enabled,
allowed to start, and can be controlled by
the inverter unit (eg. not in local control
mode).
8001 ULC underload fault User load curve: Signal has See parameter 37.04 ULC underload
7 been too long under the
underload curve.
actions.

8002 ULC overload fault User load curve: Signal has See parameter 37.03 ULC overload
been too long over the actions.
8 80A0 AI supervision
overload curve.
An analog signal is outside the Check signal level at the analog input.
Programmable fault: limits specified for the analog Check the auxiliary code.
12.03 AI supervision input. Check the wiring connected to the input.
function
9 Check the minimum and maximum limits
of the input in parameter group 12
Standard AI.
0001 AI1LessMIN

10 0002 AI1GreaterMAX
0003 AI2LessMIN.
0004 AI2GreaterMAX
80B0 Signal supervision 1 Fault generated by the signal Check the source of the fault (parameter
11 (Editable message text)
Programmable fault:
supervision function 1. 32.07 Supervision 1 signal).

32.06 Supervision 1 action

80B1 Signal supervision 2 Fault generated by the signal Check the source of the fault (parameter
supervision function 2. 32.17 Supervision 2 signal).
12 (Editable message text)
Programmable fault:
32.16 Supervision 2 action
80B2 Signal supervision 3 Fault generated by the signal Check the source of the fault (parameter
(Editable message text) supervision function 3. 32.27 Supervision 3 signal).
13 Programmable fault:
32.26 Supervision 3 action
80B3 Signal supervision 4 Fault generated by the signal Check the source of the fault (parameter
(Editable message text) supervision function 4. 32.37 Supervision 4 signal).
Programmable fault:
14 32.36 Supervision 4 action
80B4 Signal supervision 5 Fault generated by the signal Check the source of the fault (parameter
(Editable message text) supervision function 5. 32.47 Supervision 5 signal).
Programmable fault:
32.46 Supervision 5 action
15 80B5 Signal supervision 6 Fault generated by the signal Check the source of the fault (parameter
(Editable message text) supervision function 6. 32.57 Supervision 6 signal).
Programmable fault:,
32.56 Supervision 6 action

16 9081 External fault 1

(Editable message text)
Fault in external device 1. Check the external device.
Check setting of parameter 31.01
Programmable fault: 31.01 External event 1 source.
External event 1 source,
31.02 External event 1
type
17

18
 Fault tracing 263

Code
(hex)
Fault / Aux. code Cause What to do 5
9082 External fault 2 Fault in external device 2. Check the external device.
(Editable message text) Check setting of parameter 31.03
Programmable fault: 31.03
External event 2 source,
31.04 External event 2
External event 2 source.
6
type
9083 External fault 3 Fault in external device 3. Check the external device.
(Editable message text)
Programmable fault: 31.05
Check setting of parameter 31.05
External event 3 source. 7
External event 3 source,
31.06 External event 3
type
9084 External fault 4
(Editable message text)
Fault in external device 4. Check the external device.
Check setting of parameter 31.07 8
Programmable fault: 31.07 External event 4 source.
External event 4 source,
31.08 External event 4
type
9085 External fault 5 Fault in external device 5. Check the external device. 9
(Editable message text) Check setting of parameter 31.09
Programmable fault: 31.09 External event 5 source.
External event 5 source,
31.10 External event 5
type 10
D404 Running dry Dry run protection is activated. Check the pump inlet for sufficient water
Programmable fault: 82.20 level.
Dry run protection Check dry run protection settings in
parameters 82.20 Dry run protection and
82.21 Dry run source. 11
D405 Pipe fill-timeout Soft pipe fill has reached Check the pipe for possible leakage.
Programmable fault: 82.25 timeout limit. The PID output is See parameter 82.25 Soft pipe fill
Soft pipe fill supervision not reached the setpoint after supervision and 82.26 Time-out limit.
reference ramping is ended 12
and the timeout limit is
elapsed.
D406 Maximum flow Actual flow is exceeded the Check the system for leakages.
protection
Programmable fault: 80.17
defined fault level. Check flow protection settings in
parameters 80.15 Maximum flow, 80.17
13
Maximum flow protection Maximum flow protection and 80.19 Flow
check delay.
D407 Minimum flow Actual flow is below the Check that the inlet and outlet valves are
protection defined fault level. open. 14
Programmable fault: 80.18 Check flow protection settings in
Minimum flow protection parameters 80.16 Minimum flow, 80.18
Minimum flow protection and 80.19 Flow

D408 Outlet minimum The measured outlet pressure

check delay.
Check the pump outlet for leakages.
15
pressure is below the defined fault limit. Check the configuration of outlet
Programmable fault: 82.30 pressure protection.
Outlet minimum pressure See parameters 82.30 Outlet minimum
protection pressure protection and 82.32 Outlet 16
minimum pressure fault level.

17

18
 264 Fault tracing

5 Code
(hex)
Fault / Aux. code Cause What to do

D409 Outlet maximum The measured outlet pressure Check the pump outlet for blockages or
pressure is above the defined fault limit. closed valve.

6 Programmable fault: 82.35

Outlet maximum pressure
Check the configuration of outlet
pressure protection.
protection
See parameters 82.35 Outlet maximum
pressure protection and 82.38 Outlet
maximum pressure fault level.
7 D40A Inlet minimum The measured inlet pressure is Check the pump inlet for blockages or
pressure below the defined fault level. closed valve.
Programmable fault: 82.40 Check the configuration of inlet pressure
Inlet minimum pressure protection.
protection
8 See parameters 82.40 Inlet minimum
pressure protection and 82.42 Inlet
minimum pressure fault level.
D40B Damper timeout Discharge air or outside air Check the auxiliary code, which identifies
damper has timed out. the parameter to be checked.
9 0001 Discharge air damper was See parameter 84.05.
commanded to open and it
timed out while opening.
0002 Discharge air damper was See parameter 84.08.
10 commanded to close and it
timed out while closing.
0003 Outside air damper was See parameter 84.15.
commanded to open and it
11 timed out while opening.
0004 Outside air damper was See parameter 84.18.
commanded to close and it
timed out while closing.

12 FA81 Safe torque off 1 Safe torque off function is

active, that is, STO circuit 1 is
Check safety circuit connections. For
more information, see chapter The Safe
broken. torque off function in the Hardware
manual of the drive and description of
FA82 Safe torque off 2 Safe torque off function is
parameter 31.22 STO indication run/stop
active, that is, STO circuit 2 is
13 broken.
(page 520).
Check the value of parameter 95.04
Control board supply.
FF61 ID run Motor ID run was not Check the nominal motor values in
completed successfully. parameter group 99 Motor data.
14 Check that no external control system is
connected to the drive.
Cycle the power to the drive (and its
control unit, if powered separately).
15 Check that no operation limits prevent
the completion of the ID run. Restore
parameters to default settings and try
again.
Check that the motor shaft is not locked.
16 Check the auxiliary code. See actions for
each code below.

17

18
 Fault tracing 265

Code
(hex)
Fault / Aux. code Cause What to do 5
0001 Maximum current limit too low. Check settings of parameters 99.06
Motor nominal current and 30.17
Maximum current. Make sure that
30.17 > 99.06. 6
Check that the drive is dimensioned
correctly according to the motor.
0002 Maximum speed limit or Check settings of parameters
calculated field weakening
point too low.
• 30.11 Minimum speed 7
• 30.12 Maximum speed
• 99.07 Motor nominal voltage
• 99.08 Motor nominal frequency
• 99.09 Motor nominal speed.
Make sure that 8
• 30.12 > (0.55 × 99.09) >
(0.50 × synchronous speed)
• 30.11 < 0, and
• supply voltage > (0.66 × 99.07.
9
0003 Maximum torque limit too low. Check settings of parameter 99.12 Motor
nominal torque, and the torque limits in
group 30 Limits.
Make sure that the maximum torque limit
in force is greater than 100%. 10
0004 Current measurement Contact your local ABB representative.
calibration did not finish within
reasonable time
0005…0008 Internal error. Contact your local ABB representative. 11
0009 (Asynchronous motors only) Contact your local ABB representative.
Acceleration did not finish
within reasonable time.
000A (Asynchronous motors only) Contact your local ABB representative. 12
Deceleration did not finish
within reasonable time.
000B (Asynchronous motors only) Contact your local ABB representative.
Speed dropped to zero during 13
ID run.
000C (Permanent magnet motors Contact your local ABB representative.
only)
First acceleration did not finish
within reasonable time.
14
000D (Permanent magnet motors Contact your local ABB representative.
only)
Second acceleration did not
finish within reasonable time.
15
000E…0010 Internal error. Contact your local ABB representative.
0011 (Synchronous reluctance Contact your local ABB representative.
motors only)
Pulse test error.
16
0012 Motor too large for advanced Check that the motor and drive sizes are
standstill ID run. compatible.
Contact your local ABB representative.
17

18
 266 Fault tracing

5 Code
(hex)
Fault / Aux. code Cause What to do

0013 (Asynchronous motors only) Check that the motor nominal value
Motor data error. settings in the drive are the same as in
the motor nameplate.
6 Contact your local ABB representative.
FF63 STO diagnostics SW internal malfunction. Reboot the control unit (using parameter
failure. 96.08 Control board boot) or by cycling
power.
7 FF81 FB A force trip A fault trip command has been Check the fault information provided by
received through fieldbus the PLC.
adapter A.
FF8E EFB force trip A fault trip command has been Check the fault information provided by
8 received through the
embedded fieldbus interface.
the PLC.

10

11

12

13

14

15

16

17

18