Girbau Installation - HS6013 & HS6017 Washer
Girbau Installation - HS6013 & HS6017 Washer
Girbau Installation - HS6013 & HS6017 Washer
HS-6013 2.110.001
EH030 1.460.001
HS-6017 2.120.001
EH040 1.470.001
Serial #
Shipping date
Installation instructions
for washers
HS-6013 / HS-6017
EH030 / EH040
GIRBAU, S.A.
Crta de Manlleu, km. 1
08500 VIC (Barcelona) • SPAIN
Tel. 34 93 8861100
Fax 34 93 8860785
[email protected]
www.girbau.com Installation
For USA & CANADA:
HS-6013/17
CONTINENTAL GIRBAU Inc.
2500 State Road 44
WI 54904 Oshkosh • USA
EH030/040
Tel. 1(920) 231-8222
Fax 1(920) 231-4666
[email protected]
www.cont-girbau.com
Cod. 429043
Rev. 01/0306
Safety Instructions 2
WARNING!
1. READ all instructions before using the washer and KEEP them in a prominent location for customer use.
2. Do not wash articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline,
dry cleaning solvents, other flammable, or explosive substances as they GIVE OFF VAPORS that could
ignite or explode.
3. DO NOT ADD gasoline, dry-cleaning solvents, or other flammable, or explosive substances to the wash
water. These substances give off vapors that could ignite or explode.
4. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for
two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for
such a period, before using the washing machine, turn on all hot water faucets and let the water flow from
each for several minutes. This will release any accumulated hydrogen gas. As the gas is flammable, do
not smoke or use an open flame during this time.
5. Do not allow children to play on or in the washer. CLOSE SUPERVISION of children is necessary when
the washer is used near children.
6. Before the washer is removed from service or discarded, REMOVE the door.
8. Do not install or store the washer where it will be exposed to the WEATHER.
10. DO NOT REPAIR OR REPLACE any part of the washer or attempt any servicing, unless specifically
recommended in the user instructions or in published user-repair instructions that you understand and
have the skills to carry out.
11. DO NOT BY-PASS any safety device. It is NOT ACCEPTED ANY electric or mechanic MODIFICATION
OR MANIPULATION. DO NOT INSTALL foreign components inside the machine.
12. All SAFETY INSTRUCTIONS included in the Instruction Handbooks, should be reprinted and posted in the
laundry room.
13. Failure to install and operate this machine according to the Instruction Handbooks or to work safety and
hygiene standards and common sense, may result in conditions which CAN PRODUCE bodily injury or
loss of life.
14. The DANGER, WARNING, CAUTION and IMPORTANT instructions appearing in the Instruction
Handbooks are not meant to cover all possible conditions and situations that may occur. It must be
understood that common sense, caution and carefulness are factors which cannot be built into this
machine. These factors MUST BE supplied by the person(s) transporting, installing, maintaining, or
operating the machine.
15. All connections for electrical power and plumbing MUST comply with the statutory safety standards
applicable to each country, and be made by Licensed Installers only (refer to note 3).
Cod. 429043
Rev. 01/0306
Safety Instructions 3
16. WARNING!
MACHINE INSPECTION, FILTER CLEANING, MAINTENANCE, SERVICE OR PARTS REPLACEMENT.
Before attempting any service or inspection of the washing machine:
Close and mechanically interlock the water supply valves and check that machine has COMPLETELY
drained, parts have cooled down and that no pieces are in movement through inertia.
To reduce the risk of electrical shock:
• COMPLETELY disconnect the machine from the original power source and check for accidental
reconnection. MOVING THE ON SWITCH TO THE OFF POSITION IS NOT SUFFICIENT.
• Disconnect the electrical power of the external dosing to the washing machine. These circuits are
independent of the washer’s supply.
• Wait a minimum of (5) five minutes after disconnection to ensure the elimination of residual voltage within
the machine.
Failure to comply with this warning may result in serious injury.
17. NEVER operate the machine without the panels and guards correctly in place and secured.
18. The room SHALL comply with the environment conditions (air venting, temperature, humidity...) specified in
the Installation Instruction Handbook. NEVER INSTALL THE WASHING MACHINE in very humid
environments or with water splashes.
19. DO NOT OPERATE the machine if it is suspected to be faulty, either visually, by noise or smell, or with
missing or broken parts.
20. Machine start-up SHALL be made by Authorised Service Technicians (refer to note 2).
21. Machine SHALL BE USED by qualified personnel (refer to note 1), wholly familiar with the machine’s
operation.
22. DO NOT allow children or people with handicaps incompatible to machine use to operate machine.
23. To minimise the possibility of creating a fire, take SPECIAL care, KEEP appliance area free from
combustible materials and fire extinguishers should be easily ACCESSIBLE to all laundry staff.
24. Delimitate danger areas and PREVENT public access to them with machine in operation.
25. On completion of the day's work, TURN OFF the manual supply valves and DISCONNECT the electrical
power by the External Automatic Switch.
26. Always CONTACT an Authorised Service Technician or Licensed Installer (refer to notes 2 & 3) about any
problems or conditions you do not understand.
27. For a safe operation, machine MUST be kept in a good environment, used and maintained properly, and
serviced annually by Authorised Service Technicians (refer to note 2).
28. The Distributor (seller) IS OBLIGED to thoroughly train the operator during the starting-up.
THE MANUFACTURER REFUSES ANY RESPONSIBILITY IF THESE SAFETY INSTRUCTIONS AND ALL
INFORMATION IN THE CORRESPONDING HANDBOOKS ARE NOT FOLLOWED.
NOTES:
(1) Qualified Personnel refers to anyone who has read the Instructions Handbooks, has been trained and has a thorough understanding
of the machine’s operation
(2) An Authorised Service Technician (AST) is one that has successfully completed training on the product by Girbau S.A, or a Girbau,
S.A. Distributor.
(3) An Authorised Licensed Installer is one that is suitably qualified in the procedures and regulations applicable in that country.
Cod. 429043
Rev. 01/0306
Safety Instructions 4
This symbol alerts you to potential This symbol is used to give relevance to
hazards for the user, the machine or the any precise explanation
fabric.
Cod. 429043
Rev. 01/0306
Safety Instructions 5
1. EXPECTED MACHINE USE AND DON’TS. This machine has been made and designed for washing or
cleansing in a water bath, linen and textile materials without solvent impregnation or explosives. Unless
approved by the manufacturer in writing, it is not considered appropriate FOR OTHER PROCESSES.
3. Periodically CLEAN machine, to prevent metallic parts corrosion, to produce higher output and for a longer
life. To clean the washing machine, use water and detergent, rinse with a damp cloth, and dry.
4. NEVER use harsh products to clean the machine and laundry room. There are products on the market,
which are highly corrosive.
5. If machine is left idle for long periods of time, it must be PROTECTED from humidity and temperature
variations.
6. FOLLOW the fabric care instructions supplied by the manufacturer, GIRBAU S.A., REFUSES ANY
RESPONSIBILITY IN CASE OF TEXTILE WEAR AND TEAR.
8. Replacing any part of the washer can affect the machine’s security.
Examples:
• Just a screw or bolt of insufficient strength could cause dangerous damage.
• A heater without an internal fuse could provoke a fire.
• An inadequate clamp can be the cause of water leaks and short circuits... etc.
The reason for which ONLY ORIGINAL GIRBAU SPARE PARTS MUST BE USED.
The incompliance of this precaution may result in a washer breakdown, a serious accident, and loss of the
warranty.
9. When asking for information on your machine, MENTION model and serial number (serial plate is located
at the rear side).
10. THE ELECTRICAL DIAGRAM IS LOCATED IN THE UNDERSIDE OF THE WASHER’S TOP COVER.
Cod. 429043
Rev. 01/0306
Index 6
INDEX.................................................................................................................................................... 6
3. INSTALLATION ................................................................................................................................15
3.1. Drain ..........................................................................................................................................15
3.2. Water supply..............................................................................................................................16
3.3. Electrical requirements .............................................................................................................17
3.3.1. Previous requirements .....................................................................................................17
3.3.2. Installation characteristics . ..............................................................................................17
3.3.3. Machine electrical connection ..........................................................................................18
3.4. Steam connection .....................................................................................................................19
3.5. External dosing (option).............................................................................................................20
3.5.1. External dosing electrical connection ...............................................................................20
3.5.2. External dosing hoses connection ...................................................................................20
3.6. Initial start-up ............................................................................................................................21
3.7. Emergency stop in coin-op installations ...................................................................................21
Cod. 429043
Rev. 01/0306
Technical Specifications 7
1. TECHNICAL SPECIFICATIONS
1.2 Standards
Compliance with the safety standard for Industrial Laundry Machinery, EN ISO 10472:
• Electrical Control Design following standard EN-60204-1
• Electromagnetic Compatibility: compliance with standard EN 61000-6-1; EN 61000-6-3; EN 61000-3-11.
Cod. 429043
Rev. 01/0306
Technical Specifications 8
General specifications
UNITS HS-6013 / EH030 HS-6017 / EH040
DRY LINEN CAPACITY kg 1/10 (lbs.) 12.6 (28) 17.3 (38)
r.p.m. 600 / 1005 550 / 950
SPIN
G factor 125 / 351 119 / 354
WASHING SPEED (max) r.p.m. 46.5 44
STATIC FORCE TRANSMITTED kg (lbs.) 409 (902) 561 (1237)
DYNAMIC FORCE TRANSMITTED kg (lbs.) 91 (201) 96 (212)
FREQUENCY OF THE DYNAMIC FORCE Hz 16.7 15.8
KINETIC ENERGY kJ 25.99 37.97
MAXIMUM SOUND LEVEL dbA < 70 < 70
PROTECTION INDEX IP 21C 21C
Connections
CONNECTION B.S.P thread (NH) 2 x (3/4) 61 2 x (3/4) 61
H mm (inch.) 1141 (44.9) 1232 (48.5)
MIN/MAX PRESSURE bar (P.S.I) 0.5-6 (7-87) 0,5-6 (7-87)
A RECOMMENDED PRESSURE bar (P.S.I) 2-4 (30-60) 2-4 (30-60)
FLOW (4 bar) l/min (Usgal/min.) 60 (16) 60 (16)
MAXIMUM TEMPERATURE ºC (ºF) 80 (176) 80 (176)
OUTLET HOSE ∅ mm (inch.) 70 (3) 70 (3)
H mm (inch.) 125 (4.9) 125 (4.9)
N mm (inch.) 132 (5.2) 154 (6.1)
D P mm (inch.) 250 (10) 250 (10)
mm 300 x 300 x 250 (H) 300 x 300 x 250 (H)
DRAIN BOX DIMENSIONS (L,P,H)
inch. 12” x 12” x 10” (H) 12” x 12” x 10” (H)
DRAIN BOX PIPE ∅ mm (inch.) 100 (4) 100 (4)
INLET FASTENING ∅ mm (inch.) 37 (1 1/2) 37 (1 1/2)
E H mm (inch.) 1005 (39.5) 1165 (45.9)
N mm (inch.) 326 (12.8) 360 (14.2)
INLET FASTENING ∅ mm (inch.) 16 (0.6) 16 (0.6)
H mm (inch.) 1005 (39.5) 1120 (44.1)
Ed N mm (inch.) 226 (10.5) 367 (14.5)
MAXIMUM VOLTAGE V 240 240
MAXIMUM CURRENT A 1 1
CONNECTION mm (inch.) 10 (3/8) 10 (3/8)
d H mm (inch.) 1019 (40.1) 1100 (43.3)
N mm (inch.) 304 (11.9) 340 (13.4)
CONNECTION B.S.P thread (inch.) 1/2 1/2
H mm (inch.) 625 (24.6) 626 (24.6)
V N mm (inch.) 342 (13.4) 384 (15.1)
PRESSURE bar (P.S.I) 2/6 (29/87) 2/6 (29/87)
FLOW kg/h (lbs/h.) 80 (176) 80 (176)
Legend
CONNECTIONS DIMENSIONS (figures 1, 2,)
A Water inlets H Height from the machine base
D Drain N Distance from the centre of symmetry of the unit
E Electrical connection inlet P Depth
Ed Electrical connection inlet external dosing M Height to door bottom
d Product inlets external dosing
Gravity centre (GC)
V Steam inlet connection
61 INTELI CONTROL: option 3 x 3/4 inch.
Cod. 429043
Rev. 01/0306
Technical Specifications 9
fig. 1 fig. 2
If the installation calls for more than one washer, refer to additional dimensions in section 2.3 and figure 3.
AxB+N+ Ground
Cod. 429043
Rev. 01/0306
Technical Specifications 10
HS-6013 / EH030
HEATING TOTAL TOTAL SWITCH WIRE DETAILS
VOLTAGE (71) POWER CONSUMP. CURRENT (72)
kW A A mm2 (AWG)
H/V 0.87 4.4 6 1,5 x 2 +
200V
5.0 24.8 32 6x2+
1ph + N E
6.5 32.3 40 10 x 2 +
0.87 4.2 6 1,5 x 2 +
H/V
(0.87) (4.2) (6) (16 x 2 + GND)
208V
5,3 25.6 32 6x2+
1ph + N
E 7.0 33.5 40 10 x 2 +
(6.4) (30,9) (40) (6 x 2 + GND)
H/V 0.87 4.0 6 1,5 x 2 +
220V
5.9 26.9 40 6x2+
1ph + N E
7.7 35.2 50 10 x 2 +
H/V 0.87 3.8 6 1,5 x 2 +
230V
6,4 27.9 40 6x2+
1ph + N E
8.4 36.6 50 10 x 2 +
0.87 3.6 6 1,5 x 2 +
H/V
(0.87) (3.6) (6) (16 x 2 + GND)
240V
6,4 26.8 40 6x2+
1ph + N
E 8.4 35.1 50 10 x 2 +
(8.4) (35.1) (50) (6 x 2 + GND)
200V 7,2 21.7 32 6x3+
E
3ph 9.5 28.3 40 6x3+
7.8 22.5 32 6x3+
208V
E 10.2 29.3 40 6x3+
3ph
(9.4) (27.0) (40) (8 x 3 + GND)
220V 8,7 23.5 32 6x3+
E
3ph 11,4 30.7 40 6x3+
230V 9,4 24.4 32 6x3+
E
3ph 12.4 31.9 40 6x3+
9,4 23.4 32 6x3+
240V
E 12.4 30.6 40 6x3+
3ph
(12.4) (30.6) (40) (8 x 3 + GND)
380V 8,6 14.4 20 4x3+N+
E
3ph + N 11.3 18.5 25 4x3+N+
400V 9,5 14.9 20 4x3+N+
E
3ph + N 12.5 19.3 25 4x3+N+
415V 9,4 14.2 20 4x3+N+
E
3ph + N 12.4 18.4 25 4x3+N+
Cod. 429043
Rev. 01/0306
Technical Specifications 11
HS-6017 / EH040
Cod. 429043
Rev. 01/0306
Transport and Location 12
ALWAYS USE TRANSPORT METHODS WHICH ARE SUITABLE FOR THE WEIGHT AND VOLUME OF
THE WASHER. CHECK THE VALUES ON THE PACKAGING AND THE INSTALLATION SPECS (section
1.4) OF THIS MANUAL.
• Before moving the washer, check the instructions of the packaging pictograms.
• Unit must be transported in the upright position.
• Protect the machine from rain and dampness
• Avoid blows and shocks.
• It is preferable to transport the washer with its packaging using a forklift and by lifting it from its base.
Never move the machine by pushing on the sides of the packaging.
• Position the washer with crating as near as possible to the final location.
The floor of the washer location must be a flat surface (refer to the indications on the INSTALLATION
SPECS, section 1.4)
Respect the ENVIRONMENTAL CONDITIONS indicated on the INSTALLATION SPECS (section 1.4 and
2.3). Also, respect the work and maintenance areas; these are necessary for the safe use and appropriate
maintenance of the washing machine.
Do not install the washer in improper vented areas. The products used can produce steam and gas products
emissions, which in high concentrations can be very dangerous to health.
TO REDUCE VIBRATION AND SOUND AND TO ENSURE THAT THE MACHINE IS CORRECTLY
BALANCED, IT IS ESSENTIAL THAT THE FOUR BASE LEGS OF THE WASHING MACHINE REST
UNIFORMLY UPON THE FLOOR. DO NOT PLACE ANY TYPE OF ANTI-VIBRATORY DEVICE BETWEEN
THE WASHER AND THE FLOOR.
NEVER INSTALL THE WASHER OVER AREAS BUILT WITH COMBUSTIBLE MATERIAL.
IF WASHERS ARE INSTALLED ON METALLIC SURFACES, AN ELECTRICAL CONDUCTOR
INDEPENDENT TO THE WASHER GROUND MUST GROUND THESE SURFACES.
Cod. 429043
Rev. 01/0306
Transport and Location 13
If the installation calls for more than one washer, align them with each other.
The minimum distance between adjacent machines and the user and maintenance areas (values I, S and T
of figure 3) are specified on the table below.
Check the dimensions of the drain box and the drain pipe on the table below.
fig. 3
Cod. 429043
Rev. 01/0306
Transport and Location 14
DO NOT REMOVE THE SHIPPING RESTRAINTS BEFORE PLACING THE WASHER IN ITS DEFINITIVE
POSITION.
NEVER START THE MACHINE UP WITHOUT FIRST REMOVING THE SHIPPING RESTRAINTS.
INCOMPLIANCE WITH THIS PRECAUTION MAY CAUSE SERIOUS PHYSICAL DAMAGES TO PEOPLE
AND IRREPARABLE DAMAGES TO THE WASHER. THE WARRANTY DOES NOT COVER THIS
INCIDENCE.
fig. 4 fig. 5
Cod. 429043
Rev. 01/0306
Installation 15
3. INSTALLATION
ALL CONNECTIONS FOR ELECTRICAL POWER AND PLUMBING MUST COMPLY WITH THE
STATUTORY SAFETY STANDARDS APPLICABLE TO EACH COUNTRY, AND BE MADE BY LICENSED
INSTALLERS ONLY.
3.1. Drain
fig 6 fig. 7
Cod. 429043
Rev. 01/0306
Installation 16
Hoses and pipes should be flushed through before being connected to the machine.
Install at each water supply and in an accessible location, a
mechanically interlocked water valve.
Refer to technical specifications on the INSTALLATION
SPECS, section 1.4
fig. 9
Arrangement of the hoses
The inlets are identified by the label posted at each inlet
(fig. 10).
The washer mixes hot and cold water according to the
temperature programmed. The use of hot/cold water allows
the machine to gain time and effectiveness in its washing
programs.
DO NOT CONNECT THE HOT WATER TO INLET 1. THIS INLET DOES NOT HAVE A TEMPERATURE
CONTROL SYSTEM.
DO NOT CONNECT THE HOT WATER TO INLET 3 IF IT IS NOT CONFIGURED AS A DUAL HOT WATER
INLET FLOW.
INCOMPLIANCE OF THIS PRECAUTION CAN CAUSE FABRIC DAMAGE.
If there is no hot water supply, connect cold water or cold softened water to inlet 2.
INTELI control washing machines, ADAPT THE WASHER CONFIGURATION to operate with cold water.
Cod. 429043
Rev. 01/0306
Installation 17
CHECK THAT THE POWER AND FREQUENCY OF THE ELECTRICAL SUPPLY CORRESPONDS TO
THOSE OF THE WASHER. Check the nameplate posted on the back panel of the machine.
ALL THE MATERIALS USED IN THE ELECTRICAL INSTALLATION MUST COMPLY WITH THE
STATUTORY SAFETY STANDARDS APPLICABLE TO EACH COUNTRY.
ALWAYS CONNECT THE GROUND EXTERNAL PROTECTION CIRCUIT. THIS UNIT MUST BE
CONNECTED TO THE GROUND INSTALLATION WITH A CONDUCTOR CONNECTED TO THE
EQUIPMENT GROUNDING TERMINAL.
Check the specific characteristics on the ELECTRICAL CONNECTION table (section 1.5)
Conductor:
• The data referring to conductors are based on those of a copper multi-wire conductor.
• The length of the conductor from the safety switch to the washer must not be longer than 30ft (10m).
• If using single-wire conductors, these must be encased within a safety conduit.
• The conductor must be affixed to the inlet opening of the machine using a secure connection appropriate
for the type of conductor or safety conduit.
• The conductor must be secured against any pulling, crushing or rubbing.
• Other conductor specifications: it must concur with the normative of the country of installation.
Safety switch. Install an Automatic on/off Switch, outside the washer, with individual protection for each
machine.
Characteristics:
• number of poles and intensity: consult ELECTRICAL CONNECTION table (section 1.5)
• C type with top opening at 3 mm. (0.12 inch.)
• Must isolate electrical source phases and the N cable.
• Mechanically lockable.
• Installed in an easily accessible place.
Cod. 429043
Rev. 01/0306
Installation 18
FOR A CORRECT CONNECTION, FOLLOW THE INDICATIONS LISTED IN THE TABLE BELOW
PE/GND
PE/GND
PE/GND PE/GND L1
L1
LABEL L1 L1
L2
L2
L2/N L2/N L3
L3
N
POWER
L1 L1
SUPPLY L2
L1 L1
L2
N L2
L3
L3
N
CONNECTION
Cod. 429043
Rev. 01/0306
Installation 19
Installation characteristics
Before connecting the installation to the electrovalve, purge the pipe conduits.
Place a mechanically lockable flow valve in the steam inlet in an accessible place.
Check dimensions and connection diameters in the Installation specs (section 1.4).
SEAL ALL THREADED UNIONS WITH A PRODUCT WHICH IS APPROPRIATE FOR STEAM PIPE
CONDUITS.
The coil has been previously removed for transport and the
electrical installation has been fastened to the cut out VE on
the rear cover (see fig. 2 and section 2.4).
Place the electrovalve on the end of the steam inlet pipe of the
machine.
Place the coil on the electrovalve body and fasten it with the
core end screw.
Open the manual valve and check for leaks in the installation.
fig. 11
Cod. 429043
Rev. 01/0306
Installation 20
This machine can control external dispenser equipment by generating a signal able to activate the various
inlets of the dispenser equipment.
These signals are made by closing a relay contact between the COMMON terminal and the outputs of each
one of the various terminals coinciding with the different dosing made by the washing programs. The icons on
the label indicate which output corresponds with each dispenser compartments.
The length of the signal has a fixed time (between 20 and 30 sec.) and can not be modified.
Consult electrical connection specifications in the INSTALLATION SPECS, section 1.4.
Signal conductor
• If using single-wire conductors, these must be encased
within a safety conduit.
• The conductor must be affixed to the inlet opening of the
machine using a secure connection appropriate for the type
of conductor or safety conduit.
• The conductor must be secured against any pulling,
crushing or rubbing.
• Other conductor specifications: it must concur with the
normative of the country of installation.
• Inteli control washing machines and second input and output board (I/O2) option: refer to electrical
schematic of the machine for more external dosing signals connection.
Cod. 429043
Rev. 01/0306
Installation 21
Before the initial STARTING, make sure that you accomplish the following points:
• Remove all packaging materials (Break them down in order to appropriately recycle them)
• Remove all tools used during the installation.
• Verify that all accessories have been removed from the drum interior.
• Verify the correct installation of all the accessories necessary for the washer operation.
• Check that the electrical installation corresponds with the voltage and the frequency of the machine.
• Verify that the four washer feet come in contact with the floor.
• Verify that all the shipping restraints are removed.
• Connect all the water, steam (steam heated washers) and power inlets according to the technical
specifications.
• Open the manual water inlet valves (and steam if necessary) and check for any leaks around the manual
flow valves and connection couplings.
• Connect the electrical supply.
• Check the operation (it is recommended to use the TEST program).
• Keep the manual in a safe place and in good condition for its possible consultation.
• Before washing clothes for the first time we recommend to run a complete cycle with detergent (1/4 the
normal recommended amount).
Device features
To be located in a visible place, separated from all machines and easily accessible.
To break the electrical supply for all machines.
To safely isolate all machines at maximum consumption.
To need reinstating (the whole installation) after the Emergency Stop Push-button has been unlocked.
Cod. 429043
Rev. 01/0306