Girbau Installation - HS6013 & HS6017 Washer

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Model From serial #

HS-6013 2.110.001

EH030 1.460.001

HS-6017 2.120.001

EH040 1.470.001

Serial #

Shipping date

Installation instructions
for washers
HS-6013 / HS-6017
EH030 / EH040

GIRBAU, S.A.
Crta de Manlleu, km. 1
08500 VIC (Barcelona) • SPAIN
Tel. 34 93 8861100
Fax 34 93 8860785
[email protected]
www.girbau.com Installation
For USA & CANADA:
HS-6013/17
CONTINENTAL GIRBAU Inc.
2500 State Road 44
WI 54904 Oshkosh • USA
EH030/040
Tel. 1(920) 231-8222
Fax 1(920) 231-4666
[email protected]
www.cont-girbau.com

Cod. 429043
Rev. 01/0306
Safety Instructions 2

WARNING!

IMPORTANT SAFETY INSTRUCTIONS


WARNING: To reduce the risk of fire, electric shock or injury to persons when using the washer, follow basic
precautions, including the following:

1. READ all instructions before using the washer and KEEP them in a prominent location for customer use.

2. Do not wash articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline,
dry cleaning solvents, other flammable, or explosive substances as they GIVE OFF VAPORS that could
ignite or explode.

3. DO NOT ADD gasoline, dry-cleaning solvents, or other flammable, or explosive substances to the wash
water. These substances give off vapors that could ignite or explode.

4. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for
two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for
such a period, before using the washing machine, turn on all hot water faucets and let the water flow from
each for several minutes. This will release any accumulated hydrogen gas. As the gas is flammable, do
not smoke or use an open flame during this time.

5. Do not allow children to play on or in the washer. CLOSE SUPERVISION of children is necessary when
the washer is used near children.

6. Before the washer is removed from service or discarded, REMOVE the door.

7. DO NOT TRY TO OPEN THE WASHER’S DOOR if the drum is moving.

8. Do not install or store the washer where it will be exposed to the WEATHER.

9. DO NOT TAMPER with controls.

10. DO NOT REPAIR OR REPLACE any part of the washer or attempt any servicing, unless specifically
recommended in the user instructions or in published user-repair instructions that you understand and
have the skills to carry out.

11. DO NOT BY-PASS any safety device. It is NOT ACCEPTED ANY electric or mechanic MODIFICATION
OR MANIPULATION. DO NOT INSTALL foreign components inside the machine.

12. All SAFETY INSTRUCTIONS included in the Instruction Handbooks, should be reprinted and posted in the
laundry room.

13. Failure to install and operate this machine according to the Instruction Handbooks or to work safety and
hygiene standards and common sense, may result in conditions which CAN PRODUCE bodily injury or
loss of life.

14. The DANGER, WARNING, CAUTION and IMPORTANT instructions appearing in the Instruction
Handbooks are not meant to cover all possible conditions and situations that may occur. It must be
understood that common sense, caution and carefulness are factors which cannot be built into this
machine. These factors MUST BE supplied by the person(s) transporting, installing, maintaining, or
operating the machine.

15. All connections for electrical power and plumbing MUST comply with the statutory safety standards
applicable to each country, and be made by Licensed Installers only (refer to note 3).

Cod. 429043
Rev. 01/0306
Safety Instructions 3

16. WARNING!
MACHINE INSPECTION, FILTER CLEANING, MAINTENANCE, SERVICE OR PARTS REPLACEMENT.
Before attempting any service or inspection of the washing machine:
Close and mechanically interlock the water supply valves and check that machine has COMPLETELY
drained, parts have cooled down and that no pieces are in movement through inertia.
To reduce the risk of electrical shock:
• COMPLETELY disconnect the machine from the original power source and check for accidental
reconnection. MOVING THE ON SWITCH TO THE OFF POSITION IS NOT SUFFICIENT.
• Disconnect the electrical power of the external dosing to the washing machine. These circuits are
independent of the washer’s supply.
• Wait a minimum of (5) five minutes after disconnection to ensure the elimination of residual voltage within
the machine.
Failure to comply with this warning may result in serious injury.

17. NEVER operate the machine without the panels and guards correctly in place and secured.

18. The room SHALL comply with the environment conditions (air venting, temperature, humidity...) specified in
the Installation Instruction Handbook. NEVER INSTALL THE WASHING MACHINE in very humid
environments or with water splashes.

19. DO NOT OPERATE the machine if it is suspected to be faulty, either visually, by noise or smell, or with
missing or broken parts.

20. Machine start-up SHALL be made by Authorised Service Technicians (refer to note 2).

21. Machine SHALL BE USED by qualified personnel (refer to note 1), wholly familiar with the machine’s
operation.

22. DO NOT allow children or people with handicaps incompatible to machine use to operate machine.

23. To minimise the possibility of creating a fire, take SPECIAL care, KEEP appliance area free from
combustible materials and fire extinguishers should be easily ACCESSIBLE to all laundry staff.

24. Delimitate danger areas and PREVENT public access to them with machine in operation.

25. On completion of the day's work, TURN OFF the manual supply valves and DISCONNECT the electrical
power by the External Automatic Switch.

26. Always CONTACT an Authorised Service Technician or Licensed Installer (refer to notes 2 & 3) about any
problems or conditions you do not understand.

27. For a safe operation, machine MUST be kept in a good environment, used and maintained properly, and
serviced annually by Authorised Service Technicians (refer to note 2).

28. The Distributor (seller) IS OBLIGED to thoroughly train the operator during the starting-up.

THE MANUFACTURER REFUSES ANY RESPONSIBILITY IF THESE SAFETY INSTRUCTIONS AND ALL
INFORMATION IN THE CORRESPONDING HANDBOOKS ARE NOT FOLLOWED.

SAVE THESE INSTRUCTIONS

NOTES:
(1) Qualified Personnel refers to anyone who has read the Instructions Handbooks, has been trained and has a thorough understanding
of the machine’s operation
(2) An Authorised Service Technician (AST) is one that has successfully completed training on the product by Girbau S.A, or a Girbau,
S.A. Distributor.
(3) An Authorised Licensed Installer is one that is suitably qualified in the procedures and regulations applicable in that country.

Cod. 429043
Rev. 01/0306
Safety Instructions 4

HAZARD SYMBOLS USED ON WASHER LABELS:

Electric risk High temperature risk.


Protection guard for electric Operate with caution.
components. Use appropriate protections.

Mechanical risk Risk of harmful vapours inhalation.


Protection guard for moving parts Keep dispenser box closed.
Use appropriate protections.

SYMBOLS USED IN THIS MANUAL

This symbol alerts you to potential This symbol is used to give relevance to
hazards for the user, the machine or the any precise explanation
fabric.

Cod. 429043
Rev. 01/0306
Safety Instructions 5

IMPORTANT INSTRUCTIONS FOR USE AND CONSERVATION

1. EXPECTED MACHINE USE AND DON’TS. This machine has been made and designed for washing or
cleansing in a water bath, linen and textile materials without solvent impregnation or explosives. Unless
approved by the manufacturer in writing, it is not considered appropriate FOR OTHER PROCESSES.

2. Machine MATERIALS in contact with wash products are:


• Stainless Steel AISI-304 L.
• Polypropylene PP.
• EPDM and NBR.
• Borosilicate glass.
The chemicals furnisher and the machine owner will be responsible to assure that the products ARE
COMPATIBLE and will not produce machine oxidation or damage.
Notice that the hypochlorite (bleach), in certain conditions of use, generates chlorine gas.
The chlorine is a corrosive and oxidizing substance that, in elevated concentrations and temperature,
deteriorates the stainless steel and elastomers.
There are other highly oxidizing agents, such as the ozone, that can cause the same effect.

3. Periodically CLEAN machine, to prevent metallic parts corrosion, to produce higher output and for a longer
life. To clean the washing machine, use water and detergent, rinse with a damp cloth, and dry.

4. NEVER use harsh products to clean the machine and laundry room. There are products on the market,
which are highly corrosive.

5. If machine is left idle for long periods of time, it must be PROTECTED from humidity and temperature
variations.

6. FOLLOW the fabric care instructions supplied by the manufacturer, GIRBAU S.A., REFUSES ANY
RESPONSIBILITY IN CASE OF TEXTILE WEAR AND TEAR.

7. Failure due to improper machine operation may VOID WARRANTY.

8. Replacing any part of the washer can affect the machine’s security.
Examples:
• Just a screw or bolt of insufficient strength could cause dangerous damage.
• A heater without an internal fuse could provoke a fire.
• An inadequate clamp can be the cause of water leaks and short circuits... etc.
The reason for which ONLY ORIGINAL GIRBAU SPARE PARTS MUST BE USED.

The incompliance of this precaution may result in a washer breakdown, a serious accident, and loss of the
warranty.

9. When asking for information on your machine, MENTION model and serial number (serial plate is located
at the rear side).

10. THE ELECTRICAL DIAGRAM IS LOCATED IN THE UNDERSIDE OF THE WASHER’S TOP COVER.

Cod. 429043
Rev. 01/0306
Index 6

SAFETY INSTRUCTIONS ................................................................................................................. 2

INDEX.................................................................................................................................................... 6

1. TECHNICAL SPECIFICATIONS ...................................................................................................... 7


1.1. Tools needed for installation .................................................................................................... 7
1.2. Standards .................................................................................................................................. 7
1.3. Accessories in machine ............................................................................................................ 7
1.4. Installation specifications .......................................................................................................... 8
1.5. Connection table explanation .................................................................................................. 9
1.6. Electrical requirements .............................................................................................................10

2. TRANSPORT AND LOCATION........................................................................................................12


2.1. Transport of crated machines ...................................................................................................12
2.2. Washer location. Conditions......................................................................................................12
2.3. Installing more than one washer ..............................................................................................13
2.4. Removal of shipping braces .....................................................................................................14

3. INSTALLATION ................................................................................................................................15
3.1. Drain ..........................................................................................................................................15
3.2. Water supply..............................................................................................................................16
3.3. Electrical requirements .............................................................................................................17
3.3.1. Previous requirements .....................................................................................................17
3.3.2. Installation characteristics . ..............................................................................................17
3.3.3. Machine electrical connection ..........................................................................................18
3.4. Steam connection .....................................................................................................................19
3.5. External dosing (option).............................................................................................................20
3.5.1. External dosing electrical connection ...............................................................................20
3.5.2. External dosing hoses connection ...................................................................................20
3.6. Initial start-up ............................................................................................................................21
3.7. Emergency stop in coin-op installations ...................................................................................21

Cod. 429043
Rev. 01/0306
Technical Specifications 7

1. TECHNICAL SPECIFICATIONS

1.1 Tools needed for installation


• Shipping restraints ......... open end wrench 11/16 in. (17mm).
• Shipping restraints ......... tubular wrench 11/16 in. (17mm)
• Clamps ........................... nut driver 7mm
• Water inlet filters ............ open end wrench 1-3/8 in. (34mm)
• Covers fixing .................. open end wrench 1/2 in. (13mm)
• Water inlet hoses ............ slip-joint pliers or pipe wrench diam. 1-1/2 in. (35 mm).
• Covers fixing .................. TORX T25 screwdriver
• Covers fixing .................. TORX T20 screwdriver.
• Electrical connection ..... #2 Phillips screwdriver (5 mm)

1.2 Standards

Compliance with the safety standard for Industrial Laundry Machinery, EN ISO 10472:
• Electrical Control Design following standard EN-60204-1
• Electromagnetic Compatibility: compliance with standard EN 61000-6-1; EN 61000-6-3; EN 61000-3-11.

1.3 Accessories in machine


Keep all machine instructions in a safe place.

ACCESSORIES QUANTITY NOTES

Drain hose ........................................... 1 (2) (1) not available USA / Canada


Drain clamp.......................................... 1 (2) (2) machines with dual drain: 2 pieces
Cold water inlet hose (1) .................... 1 (3) machines with third water inlet: 2 pieces
Hot water inlet hose (1) .................... 1 (3) (4) machines with third water inlet: 3 pieces
Water inlet coupling ............................ 2 (4) (5) machines with third water inlet: 9 pieces
Water inlet filter.................................... 2 (4) (6) steam heating machines
Water inlet hoses gaskets ................... 6 (5) (7) only machines in USA / Canada with
Steam inlet filter and valve (6) ............. 1 steam heating
Water inlet coupling (7)....................... 1 (8) Coin Control models only
Top cover key ...................................... 1 (9) depending on target country
Coin meter box key (8) (9)................... 1
Tokens (8) (9) ..................................... 10
Fuse ..................................................... 1 x 10A
Fuse .................................................... 3 x 1A
Installation handbook........................... 1
Operation handbook ........................... 1
Parts handbook (1) .............................. 1
Documentation .................................... (9)

Cod. 429043
Rev. 01/0306
Technical Specifications 8

1.4. Installation specifications

General specifications
UNITS HS-6013 / EH030 HS-6017 / EH040
DRY LINEN CAPACITY kg 1/10 (lbs.) 12.6 (28) 17.3 (38)
r.p.m. 600 / 1005 550 / 950
SPIN
G factor 125 / 351 119 / 354
WASHING SPEED (max) r.p.m. 46.5 44
STATIC FORCE TRANSMITTED kg (lbs.) 409 (902) 561 (1237)
DYNAMIC FORCE TRANSMITTED kg (lbs.) 91 (201) 96 (212)
FREQUENCY OF THE DYNAMIC FORCE Hz 16.7 15.8
KINETIC ENERGY kJ 25.99 37.97
MAXIMUM SOUND LEVEL dbA < 70 < 70
PROTECTION INDEX IP 21C 21C

Dimensions & weights


H mm (inch.) 1485 (58.5) 1565 (61.6)
L mm (inch.) 823 (32.4) 897 (35.3)
WITH CRATING P mm (inch.) 945 (37.2) 1017 (40)
WEIGHT kg (lbs.) 372 (820) 495 (1091)
H mm (inch.) 1325 (52.2) 1404 (55.3)
L mm (inch.) 796 (31.3) 868 (34.2)
P mm (inch.) 887 (34.9) 962 (37.9)
WITHOUT
M mm (inch.) 509 (20) 515 (20.3)
CRATING
CdG K mm (inch.) 540 (21.3) 567(22.3)
CdG J mm (inch.) 380 (15.0) 407 (16)
WEIGHT kg (lbs.) 344 (758) 476 (1049)

Connections
CONNECTION B.S.P thread (NH) 2 x (3/4) 61 2 x (3/4) 61
H mm (inch.) 1141 (44.9) 1232 (48.5)
MIN/MAX PRESSURE bar (P.S.I) 0.5-6 (7-87) 0,5-6 (7-87)
A RECOMMENDED PRESSURE bar (P.S.I) 2-4 (30-60) 2-4 (30-60)
FLOW (4 bar) l/min (Usgal/min.) 60 (16) 60 (16)
MAXIMUM TEMPERATURE ºC (ºF) 80 (176) 80 (176)
OUTLET HOSE ∅ mm (inch.) 70 (3) 70 (3)
H mm (inch.) 125 (4.9) 125 (4.9)
N mm (inch.) 132 (5.2) 154 (6.1)
D P mm (inch.) 250 (10) 250 (10)
mm 300 x 300 x 250 (H) 300 x 300 x 250 (H)
DRAIN BOX DIMENSIONS (L,P,H)
inch. 12” x 12” x 10” (H) 12” x 12” x 10” (H)
DRAIN BOX PIPE ∅ mm (inch.) 100 (4) 100 (4)
INLET FASTENING ∅ mm (inch.) 37 (1 1/2) 37 (1 1/2)
E H mm (inch.) 1005 (39.5) 1165 (45.9)
N mm (inch.) 326 (12.8) 360 (14.2)
INLET FASTENING ∅ mm (inch.) 16 (0.6) 16 (0.6)
H mm (inch.) 1005 (39.5) 1120 (44.1)
Ed N mm (inch.) 226 (10.5) 367 (14.5)
MAXIMUM VOLTAGE V 240 240
MAXIMUM CURRENT A 1 1
CONNECTION mm (inch.) 10 (3/8) 10 (3/8)
d H mm (inch.) 1019 (40.1) 1100 (43.3)
N mm (inch.) 304 (11.9) 340 (13.4)
CONNECTION B.S.P thread (inch.) 1/2 1/2
H mm (inch.) 625 (24.6) 626 (24.6)
V N mm (inch.) 342 (13.4) 384 (15.1)
PRESSURE bar (P.S.I) 2/6 (29/87) 2/6 (29/87)
FLOW kg/h (lbs/h.) 80 (176) 80 (176)

Legend
CONNECTIONS DIMENSIONS (figures 1, 2,)
A Water inlets H Height from the machine base
D Drain N Distance from the centre of symmetry of the unit
E Electrical connection inlet P Depth
Ed Electrical connection inlet external dosing M Height to door bottom
d Product inlets external dosing
Gravity centre (GC)
V Steam inlet connection
61 INTELI CONTROL: option 3 x 3/4 inch.

Cod. 429043
Rev. 01/0306
Technical Specifications 9

fig. 1 fig. 2

Environment and positioning conditions


MAXIMUM TEMPERATURA ºC (ºF) +41 (+104)
MINIMUM TEMPERATURE ºC (ºF) +5 (+40)
LIGHTING Lux 300
2
VENTING OPENING cm (sq.ft.) 300 (0.4)
MAXIMUM RELATIVE HUMIDITY % 90
S WORKING AREA mm (inch.) 1000 (39.4)
T REAR MAINTENANCE AREA mm (inch.) 500 (19.7)

If the installation calls for more than one washer, refer to additional dimensions in section 2.3 and figure 3.

1.5. Connection table explanation

Connection table explanation and symbols of section 1.6

(71) HEATING (72) EXPLANATION OF CONNECTION VALUES


H Without heating AxB+N+ Wire details in mm2
Electric heating (A x B + GND) (USA/CANADA: wire details in AWG)
E Consult TOTAL ELECTRICAL POWER
in the nameplate AxB+N+ Wire number
V Steam heating AxB+N+ Neutral wire

AxB+N+ Ground

(A x B + GND) (USA/CANADA: ground)

USE COPPER CONDUCTORS ONLY

Cod. 429043
Rev. 01/0306
Technical Specifications 10

1.6. Electrical requirements

Check table explanation in section 1.5.


In brackets: USA / CANADA specific values

HS-6013 / EH030
HEATING TOTAL TOTAL SWITCH WIRE DETAILS
VOLTAGE (71) POWER CONSUMP. CURRENT (72)
kW A A mm2 (AWG)
H/V 0.87 4.4 6 1,5 x 2 +
200V
5.0 24.8 32 6x2+
1ph + N E
6.5 32.3 40 10 x 2 +
0.87 4.2 6 1,5 x 2 +
H/V
(0.87) (4.2) (6) (16 x 2 + GND)
208V
5,3 25.6 32 6x2+
1ph + N
E 7.0 33.5 40 10 x 2 +
(6.4) (30,9) (40) (6 x 2 + GND)
H/V 0.87 4.0 6 1,5 x 2 +
220V
5.9 26.9 40 6x2+
1ph + N E
7.7 35.2 50 10 x 2 +
H/V 0.87 3.8 6 1,5 x 2 +
230V
6,4 27.9 40 6x2+
1ph + N E
8.4 36.6 50 10 x 2 +
0.87 3.6 6 1,5 x 2 +
H/V
(0.87) (3.6) (6) (16 x 2 + GND)
240V
6,4 26.8 40 6x2+
1ph + N
E 8.4 35.1 50 10 x 2 +
(8.4) (35.1) (50) (6 x 2 + GND)
200V 7,2 21.7 32 6x3+
E
3ph 9.5 28.3 40 6x3+
7.8 22.5 32 6x3+
208V
E 10.2 29.3 40 6x3+
3ph
(9.4) (27.0) (40) (8 x 3 + GND)
220V 8,7 23.5 32 6x3+
E
3ph 11,4 30.7 40 6x3+
230V 9,4 24.4 32 6x3+
E
3ph 12.4 31.9 40 6x3+
9,4 23.4 32 6x3+
240V
E 12.4 30.6 40 6x3+
3ph
(12.4) (30.6) (40) (8 x 3 + GND)
380V 8,6 14.4 20 4x3+N+
E
3ph + N 11.3 18.5 25 4x3+N+
400V 9,5 14.9 20 4x3+N+
E
3ph + N 12.5 19.3 25 4x3+N+
415V 9,4 14.2 20 4x3+N+
E
3ph + N 12.4 18.4 25 4x3+N+

Cod. 429043
Rev. 01/0306
Technical Specifications 11

Check table explanation in section 1.5.


In brackets: USA / CANADA specific values

HS-6017 / EH040

HEATING TOTAL TOTAL SWITCH WIRE DETAILS


VOLTAGE (71) POWER CONSUMP. CURRENT (72)
kW A A mm2 (AWG)
H/V 1,3 6,5 10 1,5 x 2 +
200V
5,2 25,8 32 6x2+
1ph + N E
8,2 40,9 50 10 x 2 +
1,3 6,3 10 1,5 x 2 +
H/V
(1,3) (6,3) (10) (16 x 2 + GND)
208V
5,5 26,6 32 6x2+
1ph + N
E 8,8 42,3 50 10 x 2 +
(8,1) (39,1) (45) (6 x 2 + GND)
H/V 1,3 5,9 10 1,5 x 2 +
220V
6,1 27,8 40 6x2+
1ph + N E
9,8 44,4 63 10 x 2 +
H/V 1,3 5,7 10 1,5 x 2 +
230V
6,6 28,8 40 6x2+
1ph + N E
10,6 46,2 63 10 x 2 +
1,3 5,4 10 1,5 x 2 +
H/V
(1,3) (5,4) (10) (16 x 2 + GND)
240V
6,6 27,6 40 6x2+
1ph + N
E 10,6 44,3 63 10 x 2 +
(10,6) (44,3) (60) (6 x 2 + GND)
200V 7,4 22,7 32 6x3+
E
3ph 12,0 35,8 50 10 x 3 +
8,0 23,4 32 6x3+
208V
E 12,9 37,0 50 10 x 3 +
3ph
(11,9) (34,3) (40) (6 x 3 + GND)
220V 8,9 24,4 32 6x3+
E
3ph 14,3 38,8 50 10 x 3 +
230V 9,6 25,3 32 6x3+
E
3ph 15,6 40,3 50 10 x 3 +
9,6 24,2 32 6x3+
240V
E 15,6 38,7 50 10 x 3 +
3ph
(15,6) (38,7) (50) (6 x 3 + GND)
380V 8,8 15.3 20 4x3+N+
E
3ph + N 14,3 23,6 32 6x3+N+
400V 9,7 15,8 20 4x3+N+
E
3ph + N 15,7 24,5 32 6x3+N+
415V 9,6 15,1 20 4x3+N+
E
3ph + N 15,6 23,4 32 6x3+N+

Cod. 429043
Rev. 01/0306
Transport and Location 12

2. TRANSPORT AND LOCATION

2.1 Transport of crated machines

ALWAYS USE TRANSPORT METHODS WHICH ARE SUITABLE FOR THE WEIGHT AND VOLUME OF
THE WASHER. CHECK THE VALUES ON THE PACKAGING AND THE INSTALLATION SPECS (section
1.4) OF THIS MANUAL.

• Before moving the washer, check the instructions of the packaging pictograms.
• Unit must be transported in the upright position.
• Protect the machine from rain and dampness
• Avoid blows and shocks.
• It is preferable to transport the washer with its packaging using a forklift and by lifting it from its base.
Never move the machine by pushing on the sides of the packaging.
• Position the washer with crating as near as possible to the final location.

2.2 Washer location. Conditions.

INSTALLATION ON UPPER FLOORS.


Do not install the machines on suspended floors or above ground level without obtaining approval
from the appropriate qualified technician (structural engineer for building safety and noise
transmission).
See floor static & dynamic strength requirements on INSTALLATION SPECIFICATIONS (section 1.4).
The manufacturer refuses any responsibility for damage (caused by the vibrations) to the building
structure in these cases.

The floor of the washer location must be a flat surface (refer to the indications on the INSTALLATION
SPECS, section 1.4)

Respect the ENVIRONMENTAL CONDITIONS indicated on the INSTALLATION SPECS (section 1.4 and
2.3). Also, respect the work and maintenance areas; these are necessary for the safe use and appropriate
maintenance of the washing machine.
Do not install the washer in improper vented areas. The products used can produce steam and gas products
emissions, which in high concentrations can be very dangerous to health.

TO REDUCE VIBRATION AND SOUND AND TO ENSURE THAT THE MACHINE IS CORRECTLY
BALANCED, IT IS ESSENTIAL THAT THE FOUR BASE LEGS OF THE WASHING MACHINE REST
UNIFORMLY UPON THE FLOOR. DO NOT PLACE ANY TYPE OF ANTI-VIBRATORY DEVICE BETWEEN
THE WASHER AND THE FLOOR.

NEVER INSTALL THE WASHER OVER AREAS BUILT WITH COMBUSTIBLE MATERIAL.
IF WASHERS ARE INSTALLED ON METALLIC SURFACES, AN ELECTRICAL CONDUCTOR
INDEPENDENT TO THE WASHER GROUND MUST GROUND THESE SURFACES.

Specific warning for appliances installed IN THE USA /CANADA.


To reduce the risk of fire, this appliance must be fastened or otherwise secured to an uncovered
concrete floor.

Cod. 429043
Rev. 01/0306
Transport and Location 13

2.3. Installing more than one washer.

If the installation calls for more than one washer, align them with each other.
The minimum distance between adjacent machines and the user and maintenance areas (values I, S and T
of figure 3) are specified on the table below.
Check the dimensions of the drain box and the drain pipe on the table below.

Location conditions (fig. 3)

DISTANCE BETWEEN MACHINES (RECOMMENDED)


(Commercial and Industrial laundries)
mm (inch.) 100 - 250 (4 - 10)
I
DISTANCE BETWEEN MACHINES (MINIMUM)
(Coin-op laundries)
mm (inch.) 10 (0.4)

S WORKING AREA mm (inch.) 1000 (39.4)


T REAR MAINTENANCE AREA mm (inch.) 500 (19.7)
mm 300 x 300 x 250 (H)
A DRAIN BOX
inch. 12” x 12” x 10” (H)
∅ DRAIN PIPE (∅x1; ∅x2; ∅x3) ∅ mm (inch.) 100; 150; 180 (4; 6; 7)

fig. 3

Cod. 429043
Rev. 01/0306
Transport and Location 14

2.4 Removal of shipping braces

DO NOT REMOVE THE SHIPPING RESTRAINTS BEFORE PLACING THE WASHER IN ITS DEFINITIVE
POSITION.
NEVER START THE MACHINE UP WITHOUT FIRST REMOVING THE SHIPPING RESTRAINTS.
INCOMPLIANCE WITH THIS PRECAUTION MAY CAUSE SERIOUS PHYSICAL DAMAGES TO PEOPLE
AND IRREPARABLE DAMAGES TO THE WASHER. THE WARRANTY DOES NOT COVER THIS
INCIDENCE.

How to proceed (fig. 4 & 5).

• Disassemble the lower cover A, by removing screws B


• Remove the two yellow pieces C by removing screws D.
• Assemble the lower cover and fasten the toe plate with screws B
• Disassemble the centre rear cover.
• Remove the two yellow pieces E by removing screws F.
• On machines with steam heating, cut the fastening clip of the electrovalve coil; pull back the coil
towards the machine exterior and fasten the coupling for the electrical installation to cut out VE on the
rear cover (refer to fig. 2).
• Assemble the rear cover and secure with the corresponding screws.
• Save the shipping braces. If the washer ever needs to be moved to another location, replace the
transport system reversing the steps described in this section.

fig. 4 fig. 5

Cod. 429043
Rev. 01/0306
Installation 15

3. INSTALLATION

ALL CONNECTIONS FOR ELECTRICAL POWER AND PLUMBING MUST COMPLY WITH THE
STATUTORY SAFETY STANDARDS APPLICABLE TO EACH COUNTRY, AND BE MADE BY LICENSED
INSTALLERS ONLY.

3.1. Drain

Drain to the drain box. (Most recommended option)


Build a drain box (fig. 6) following the specifications indicated in the INSTALLATION SPECS, section 1.4.
Connect the drain elbow to the drain outlet and secure hose with the corresponding clamp (fig. 7).
Do not sink the free end of the drain elbow in the drain box:
• To prevent dirty water siphoning to the washing machine.
• To facilitate the water drain.
• To detect water leaks through the drain
• To prevent dirty water from coming into contact with the washer.

fig 6 fig. 7

Direct connection of the washer drain to


the sewer (fig.8).

Facilities preferring this option to the open


box option (recommended option) must
respect the following precautions:
Provide next to the connection point of each
machine to the sewer, with a sewer
ventilation pipe A reaching the outside, set
at a height of 40 inch. (1000 mm) and
50mm (2 inch) diameter.
Drain trap diameter B: refer to table on
section 2.3. and figure 3.
The emptying of the drain trap to the sewer
system is done through an open drain box
(fig. 8/B and C) which prevents variations in
pressure and backflow to the drain. The end
of the drain trap must not be sunk in the
box.
fig. 8

Cod. 429043
Rev. 01/0306
Installation 16

3.2. Water supply

Hoses and pipes should be flushed through before being connected to the machine.
Install at each water supply and in an accessible location, a
mechanically interlocked water valve.
Refer to technical specifications on the INSTALLATION
SPECS, section 1.4

Assembling the filters and their connection (fig. 9)


Insert filter C and washer B inside each of the water inlet
couplings D
Assemble the couplings to the electrovalves A.
Place the E seals on the water inlet hoses F.
Put the water inlet hoses on the electrovalve couplings.
Open the manual valves and check for leaks in the
installation.

fig. 9
Arrangement of the hoses
The inlets are identified by the label posted at each inlet
(fig. 10).
The washer mixes hot and cold water according to the
temperature programmed. The use of hot/cold water allows
the machine to gain time and effectiveness in its washing
programs.

Inlet 1. The cold water must ALWAYS be connected.


The hose is marked with a blue line.
Inlet 2. Connect hot water. This hose is marked with a
red line.
Inlet 3. (This option is only available for Inteli Control).
Connect cold or hot water according to the
washer configuration. The hose is marked with fig. 10
a red line.

DO NOT CONNECT THE HOT WATER TO INLET 1. THIS INLET DOES NOT HAVE A TEMPERATURE
CONTROL SYSTEM.
DO NOT CONNECT THE HOT WATER TO INLET 3 IF IT IS NOT CONFIGURED AS A DUAL HOT WATER
INLET FLOW.
INCOMPLIANCE OF THIS PRECAUTION CAN CAUSE FABRIC DAMAGE.

If there is no hot water supply, connect cold water or cold softened water to inlet 2.
INTELI control washing machines, ADAPT THE WASHER CONFIGURATION to operate with cold water.

Cod. 429043
Rev. 01/0306
Installation 17

3.3. Electrical requirements

3.3.1. Previous requirements

CHECK THAT THE POWER AND FREQUENCY OF THE ELECTRICAL SUPPLY CORRESPONDS TO
THOSE OF THE WASHER. Check the nameplate posted on the back panel of the machine.

ALL CONNECTIONS FOR ELECTRICAL SUPPLY MUST BE CARRIED OUT BY LICENSED


ELECTRICIANS AND MUST COMPLY WITH THE STATUTORY SAFETY STANDARDS APPLICABLE TO
EACH COUNTRY.

ALL THE MATERIALS USED IN THE ELECTRICAL INSTALLATION MUST COMPLY WITH THE
STATUTORY SAFETY STANDARDS APPLICABLE TO EACH COUNTRY.

ALWAYS CONNECT THE GROUND EXTERNAL PROTECTION CIRCUIT. THIS UNIT MUST BE
CONNECTED TO THE GROUND INSTALLATION WITH A CONDUCTOR CONNECTED TO THE
EQUIPMENT GROUNDING TERMINAL.

Specific warning for appliances installed in USA/CANADA.


GROUNDING INSTRUCTION. This appliance must be connected to a grounded metal, permanent
wiring system, or an equipment grounding conductor must be run with the circuit conductors and
connected to the equipment grounding terminal on the appliance.

3.3.2. Installation characteristics.

Check the specific characteristics on the ELECTRICAL CONNECTION table (section 1.5)
Conductor:
• The data referring to conductors are based on those of a copper multi-wire conductor.
• The length of the conductor from the safety switch to the washer must not be longer than 30ft (10m).
• If using single-wire conductors, these must be encased within a safety conduit.
• The conductor must be affixed to the inlet opening of the machine using a secure connection appropriate
for the type of conductor or safety conduit.
• The conductor must be secured against any pulling, crushing or rubbing.
• Other conductor specifications: it must concur with the normative of the country of installation.

Circuit breaker. Install an earth-leakage protected circuit breaker.


Characteristics:
• Installed in an easily accessible place.
• number of poles and intensity: consult ELECTRICAL CONNECTION table (section 1.5)
• A type.
• protected against pulse currents, harmonics, the presence of continuous components... (consult
manufacturer specifications)

Safety switch. Install an Automatic on/off Switch, outside the washer, with individual protection for each
machine.
Characteristics:
• number of poles and intensity: consult ELECTRICAL CONNECTION table (section 1.5)
• C type with top opening at 3 mm. (0.12 inch.)
• Must isolate electrical source phases and the N cable.
• Mechanically lockable.
• Installed in an easily accessible place.

Cod. 429043
Rev. 01/0306
Installation 18

3.3.3. Machine electrical connection

• Disconnect and mechanically lock the external automatic switch.


• Open machine terminal box at the rear panel. Remove the support cover of the entry switch to the washer.
• On the entry hole of the electrical supply (E identified in figure 2) install a lock mechanism (not supplied
with the washer) to fasten the cable or cable pipe protector. Refer to dimensions and connection diameter
in INSTALLATION SPECS, section 1.4.
• Connect the wires directly to the switch breaker.
• The wire connection sequence to the main switch varies according to the machine connection and the
power supply. This connection is indicated on the label posted next to the main switch.

FOR A CORRECT CONNECTION, FOLLOW THE INDICATIONS LISTED IN THE TABLE BELOW

PE/GND
PE/GND
PE/GND PE/GND L1
L1
LABEL L1 L1
L2
L2
L2/N L2/N L3
L3
N

POWER
L1 L1
SUPPLY L2
L1 L1
L2
N L2
L3
L3
N

CONNECTION

Cod. 429043
Rev. 01/0306
Installation 19

3.4. Steam connection.


The steam electrovalve and the filter are sent inside the drum of the washer. The coil is connected to the end
of the electrical installation.

Installation characteristics
Before connecting the installation to the electrovalve, purge the pipe conduits.
Place a mechanically lockable flow valve in the steam inlet in an accessible place.
Check dimensions and connection diameters in the Installation specs (section 1.4).

Assembly and electrovalve connection

SEAL ALL THREADED UNIONS WITH A PRODUCT WHICH IS APPROPRIATE FOR STEAM PIPE
CONDUITS.

Respect the steam circulation direction indicated by an arrow


on each part.

The coil has been previously removed for transport and the
electrical installation has been fastened to the cut out VE on
the rear cover (see fig. 2 and section 2.4).

Place the electrovalve on the end of the steam inlet pipe of the
machine.

Machines in USA/Canada: place the small steam inlet hose


(fig.11/A) to the filter inlet.

Connect the steam supply of the installation to the washer inlet.


Safeguard the installation against accidental contact. It is
advisable to insulate the installation to prevent heat loss.

Place the coil on the electrovalve body and fasten it with the
core end screw.

Open the manual valve and check for leaks in the installation.

fig. 11

Cod. 429043
Rev. 01/0306
Installation 20

3.5. External dosing (option)

This machine can control external dispenser equipment by generating a signal able to activate the various
inlets of the dispenser equipment.
These signals are made by closing a relay contact between the COMMON terminal and the outputs of each
one of the various terminals coinciding with the different dosing made by the washing programs. The icons on
the label indicate which output corresponds with each dispenser compartments.
The length of the signal has a fixed time (between 20 and 30 sec.) and can not be modified.
Consult electrical connection specifications in the INSTALLATION SPECS, section 1.4.

3.5.1. External dosing electrical connection

Signal conductor
• If using single-wire conductors, these must be encased
within a safety conduit.
• The conductor must be affixed to the inlet opening of the
machine using a secure connection appropriate for the type
of conductor or safety conduit.
• The conductor must be secured against any pulling,
crushing or rubbing.
• Other conductor specifications: it must concur with the
normative of the country of installation.

Connection of the dispenser equipment to the washer (fig.


12 ).
• Disconnect and mechanically lock the external automatic
switch.
• Open machine terminal box.
• On the entry hole of the external dosing electrical supply
(Ed identified in figure 2) install a lock mechanism (not
supplied with the washer) to fasten the cable or cable pipe
protector. Refer to dimensions and connection diameter in
INSTALLATION SPECS, section 1.4. fig. 12
• Connect the dispenser signal cable to the terminal board A,
according to the functions specified on the corresponding label. (This terminal board is identified on the
electrical schematic as X-6)
• Connect the power supply of the dispenser equipment to an electrical inlet separate from the washer. The
electrical protection of the dispenser equipment must be separate from the washer protection.

NEVER CONNECT THE DISPENSER EQUIPMENT SUPPLY TO THE WASHER.

• Inteli control washing machines and second input and output board (I/O2) option: refer to electrical
schematic of the machine for more external dosing signals connection.

3.5.2. External dosing hoses connection


The external dosing inlets are perforated and protected by a tube cap.
Refer to dimensions and dosing inlets diameter in INSTALLATION SPECS, section 1.4.
To connect the product cables:
• Locate the dosing inlets in the back of the machine.
• Remove the tube caps and save them.
• Connect the hoses to the nipples B on the manifold (fig. 12).
• Fasten the dosing hoses to the washing machine with the appropriate clamps.

Cod. 429043
Rev. 01/0306
Installation 21

COIN CONTROL units:


To enable the external dosing system, you must modify the external dosing parameter at the MODIFICATION
menu (see the Advanced Operation Instructions, for HS-6 / EH COIN CONTROL at the manufacturer’s
website: www.girbau.com)
(USA/CANADA www.cont-girbau.com )

3.6. Initial Start-up.

THE WASHER MUST BE PUT INTO SERVICE BY AN AUTHORIZED SERVICE TECHNICIAN.

Before the initial STARTING, make sure that you accomplish the following points:
• Remove all packaging materials (Break them down in order to appropriately recycle them)
• Remove all tools used during the installation.
• Verify that all accessories have been removed from the drum interior.
• Verify the correct installation of all the accessories necessary for the washer operation.
• Check that the electrical installation corresponds with the voltage and the frequency of the machine.
• Verify that the four washer feet come in contact with the floor.
• Verify that all the shipping restraints are removed.
• Connect all the water, steam (steam heated washers) and power inlets according to the technical
specifications.
• Open the manual water inlet valves (and steam if necessary) and check for any leaks around the manual
flow valves and connection couplings.
• Connect the electrical supply.
• Check the operation (it is recommended to use the TEST program).
• Keep the manual in a safe place and in good condition for its possible consultation.
• Before washing clothes for the first time we recommend to run a complete cycle with detergent (1/4 the
normal recommended amount).

3.7. Emergency stop in coin-op installations

IN ACCORDANCE WITH SAFETY REQUIREMENTS FOR INDUSTRIAL MACHINERY Standard (UNE-


EN ISO 10472-1,5-2) AND OTHER SAFETY REQUIREMENTS, THE LAUNDRY OWNER / USER IS
RESPONSIBLE FOR INSTALLING A REMOTE LOCATED EMERGENCY STOP DEVICE, CONNECTED
TO EACH MACHINE.

Device features
To be located in a visible place, separated from all machines and easily accessible.
To break the electrical supply for all machines.
To safely isolate all machines at maximum consumption.
To need reinstating (the whole installation) after the Emergency Stop Push-button has been unlocked.

Cod. 429043
Rev. 01/0306

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