CALCULATION SHEET

Glycol Contractor V-401 - FIP-97-044

Tag No./Serial No. : V-401 - FIP-97-044 Location : SP Subang

Desription : Glycol Contractor User : PT Pertamina EP Regional 2 Zona 7 Subang

Design Press. (P) : 42.89 Kg/cm2 Actual Thk. Top Head (tact) : 39.29 mm
DESIGN TEMP. (oC) : 71.11 oC Prev. Thk. Top Head (tprev) : 39.69 mm
LENGTH (mm) : 11278 mm Nominal Thk. Top Head : 42.00 mm
Outside Diameter (OD) : - mm Actual Thk. Shell 1 (tact) : 40.79 mm
Inside Diameter (ID) : 1981.2 mm Prev. Thk. Shell 1 (tprev) : 40.85 mm
Outside Radius (OR) : - mm Nominal Thk. Shell 1 : 42.00 mm
Inside Radius (IR) : 990.6 mm Actual Thk. Bottom Head (tact) : 41.46 mm
Inside Spherical (L) : - mm Prev. Thk. Bottom Head (tprev) : - mm
Leng Head (h) : - mm Nominal Thk. Bottom Head : - mm
Material Shell : SA 515 Gr 70 Year Built : 1998
Allowable Stress Shell (S) : 1406.14 Kg/cm2 Year of Previous Inspection : 2015
Join Eff. Shell (E) : 1.00 Year of Inspection : 2022
Material Head : SA 515 Gr 70 Next Inspection : 2026
Allowable Stress Head (S) : 1406.14 Kg/cm2 Year of Recert, (Next Insp.) (T) : 4 Years
Join Eff. Head (E) : 1.00 Factor Equations Head (K) : 1
Corrossion Allowance (CA) : 3.20 mm Factor Equations Head (M) : 0

Type : Pressure Vessel Separator/Scrubber/Filter

Perhitungan Required Thickness (UG-27, UG 32, & MANDATORY APPENDIX 1, ASME VIII Div. 1, 2019)

Top Head : Inside Diameter Ellipsoidal Top Heads

PxD 84974 Result :

t = = = 30.308 mm
2xSxE - 0,2 x P 2812 - 9 (Thickness is satisfactory)

Shell 1 : Inside Diameter Longitudinal Stress (Circumferential Joints)

PxR 42487 Result :

t = = = 30.779 mm
SxE - 0,6 x P 1406 - 26 (Thickness is satisfactory)

Bottom Head : Inside Diameter Ellipsoidal Bottom Heads

PxD 84974 Result :

t = = = 30.308 mm
2xSxE - 0,2 x P 2812 - 9 (Thickness is satisfactory)

Result Required Thickness : 30.779 mm (Thickness is satisfactory)

Perhitungan Laju Korosi ( API 510, 2014 )

Top Head : Top Head (LT) tinitial - tactual 1.21

= = = 0.050 mm/tahun
Year between tin - ta 24

Top Head (ST) tprevious - tactual 0.06

= = = 0.009 mm/tahun
Year between tp - ta 7

Shell 1 : Shell 1 (LT) tinitial - tactual 1.21

= = = 0.050 mm/tahun
Year between tin - ta 24

Shell 1 (ST) tprevious - tactual 0.06

= = = 0.009 mm/tahun
Year between tp - ta 7

Bottom Head : Bottom Head (LT) tinitial - tactual Do Not Cal.

= = = Do Not Cal. mm/tahun
Year between tin - ta 24

Bottom Head (ST) tprevious - tactual Do Not Cal.

= = = Do Not Cal. mm/tahun
Year between tp - ta 7

Result Laju Korosi : 0.127 mm/tahun

Perhitungan Maximum Allowable Working Pressure ( Mandatory Appendix 1, ASME VIII Div. 1 2019)

Top Head : Inside Diameter Top Head

t = tcorr = (tact-2.Cr.Interval) = tact - 2 x Cr x Interval = 39.29 - 1.016 = 38.27

= (2xSxExt) = 107637 = Result :

MAWP 54.1202 Kg/cm2
( ( K x ID ) + ( 0,2 x t ) ) 1989 (MAWP is satisfactory)

Shell 1 : Inside Diameter Shell 1

t = tcorr = (tact-2.Cr.Interval) = tact - 2 x Cr x Interval = 40.79 - 1.016 = 39.77

= (SxExt) = 55928 = Result :

MAWP 55.1304 Kg/cm2
(IR + 0,6 x t ) 1014 (MAWP is satisfactory)

Bottom Head : Inside Diameter Shell 1

t = tcorr = (tact-2.Cr.Interval) = tact - 2 x Cr x Interval = 41.46 - 1.016 = 40.44

= (SxExt) = 55928 = Result :

MAWP 55.1304 Kg/cm2
(IR + 0,6 x t ) 1014 (MAWP is satisfactory)

Result : MAWP Calculated : 55.13 Kg/Cm2 (MAWP is satisfactory)

Perhitungan Remaining Life

Top Head = ta - treq / Cr = 8.982 / 0.127 = 70.7 tahun

Shell 1 = ta - treq / Cr = 10.011 / 0.127 = 78.8 tahun

Bottom Head = ta - treq / Cr = 11.152 / 0.127 = 87.8 tahun

Result : Remaining Life = 70.73 tahun

KESIMPULAN
Dari hasil perhitungan didapat laju korosi = 0.127 mm/tahun
Dan perhitungan riquired thickness = 30.779 mm (Thickness is satisfactory)
Hasil perhitungan MAWP = 55.13 Kg/cm2 (MAWP is satisfactory)
Berdasarkan perhitungan di atas, sisa umur dari Bejana Tekan = 70.7 tahun

*Note = Apabila hasil RLA > 20 tahun, maka usia umur layan = 20 tahun.
*Jika nilai tactual > tprevious, maka nilai CR akan menggunakan asumsi berdasarkan API 581 tabel 15.2 M untuk laju korosi eksternal ( 0,127 mmpy )
atau berdasarkan nilai laju korosi tertinggi pada equipment sejenis dengan kondisi operasi dan fluida yang cenderung sama, mana dari dua nilai itu yang
paling besar.