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Production Planning and Control
Production Planning
and Control
A Comprehensive Approach
D.R. Kiran
Production Planning and Control
Production Planning
and Control
A Comprehensive Approach
D.R. Kiran
Butterworth-Heinemann is an imprint of Elsevier
The Boulevard, Langford Lane, Kidlington, Oxford OX5 1GB, United Kingdom
50 Hampshire Street, 5th Floor, Cambridge, MA 02139, United States
Copyright © 2019 BSP Books Pvt. Ltd. Published by Elsevier Inc. All rights reserved.
Distributed in India, Pakistan, Bangladesh, and Sri Lanka by BSP Books Pvt. Ltd.
No part of this publication may be reproduced or transmitted in any form or by any means,
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can be found at our website: www.elsevier.com/permissions.
This book and the individual contributions contained in it are protected under copyright by the
Publisher (other than as may be noted herein).
Notices
Knowledge and best practice in this field are constantly changing. As new research and experience
broaden our understanding, changes in research methods, professional practices, or medical
treatment may become necessary.
Practitioners and researchers must always rely on their own experience and knowledge in
evaluating and using any information, methods, compounds, or experiments described herein. In
using such information or methods they should be mindful of their own safety and the safety of
others, including parties for whom they have a professional responsibility.
To the fullest extent of the law, neither the Publisher nor the authors, contributors, or editors,
assume any liability for any injury and/or damage to persons or property as a matter of products
liability, negligence or otherwise, or from any use or operation of any methods, products,
instructions, or ideas contained in the material herein.
ISBN: 978-0-12-818364-9
xxix
xxx About the author
and the absence of a comprehensive Indian book with case studies motivated
him to author this book, Production Planning and Control: A Comprehensive
Approach, which is his fourth textbook for engineering students.
Earlier he has authored three engineering textbooks both at BE and PG
levels, the latter two published in the United States by Elsevier and Taylor &
Francis and which were launched successfully in Boston:
ü Professional Ethics and Human Values, published by McGraw Hill
Education, India
ü Maintenance Engineering and Management: Precepts and Practices
ü Total Quality Management, Key Concepts and Case Studies
He has published over 23 papers in Indian and foreign journals as well as
in conference proceedings. He was the organizing secretary for the success-
ful 29th Production Convention of the Institution of Engineers held in
August 2014. He is widely traveled, having visited over 30 countries, and is
a philanthropist. Having taught engineering students for over 3 decades, he
demonstrated his love for the student community by donating for the annual
best student awards at IE(I), ISNT, NIQR, and at Venkateswara Vidhyalaya.
Preface
xxxi
xxxii Preface
D.R. Kiran
Acknowledgments
The author wishes to acknowledge his indebtedness to all the persons who
were associated with him during his 45-year-long industrial and academic
careers, and those who helped him in bringing this book, Production
Planning & Control: A Comprehensive Approach, to this shape. Special
acknowledgments are due to Dr. S. P. Srinivasan, head of the Mechanical
Engineering Department and the controller of examinations of Rajalakshmi
Engineering College, Chennai, for authoring the Foreword. He, being the
chair of the Chennai Chapter of Indian Institution of Industrial Engineering,
the parent body of the Industrial Engineers and PP&C Managers of India,
adds special authentication to the Foreword.
D.R. Kiran
xxxiii
Abbreviations used in the book
2M Machine-to-Machine Communication
ABC control A, B, and C category control
ALB Assembly Line Balancing
ALDEP Automated Layout Design Program
AMA American Management Association
AMQP Advanced Message Queuing Protocol
ANOVA Analysis of Variance
ARC Activity Relationship Chart
ARD Activity Relationship Diagram
ARIMA Autoregressive Integrated Moving Average
ARMA Autoregressive Moving Average
ARMAX Autoregressive Moving Average with Exogenous Inputs
ATC Average Total Cost
ATO Assemble To Order
ATP Available To Promise
ATS Assemble To Stock
B&B Branch & Bound
BCG Boston Consulting Group
BEA Break-Even Analysis
BEP Break-Even Point
BOM Bill of Materials
BTO Build to Order
BTS Build to Stock
CAD Computer-Aided Design
CAE Computer-Aided Engineering
CAM Computer-Aided Manufacturing
CAPP Computer-Aided Process Planning
CC-Link IE Cyclic Communication Link—Industrial Ethernet
CIM Computer-Integrated Manufacturing
CIPMS Computer—Integrated Production Management System
CLMRP Closed-Loop Manufacturing Resource Planning
CoAP Constrained Application Protocol
CONWIP Constant Work in Progress
CORELAP Computerized Relationship Layout Planning
COTD Customers On-Time Delivery
COVERT Cost Over Time
CPD Critical Path Drag
CPFR Collaborative Planning, Forecasting, and Replenishment
xxxv
xxxvi Abbreviations used in the book
The song stopped and the breath of the night blew fresher than before
from the black gaps between the pillars; the flames of the lamps bent lower,
all on one side, as though someone invisible had come into the room.
"No, prince, it isn't," answered Panehesy, the second priest of Aton and
the head of the king's spies—a man without age who looked like a eunuch.
He was a mild fanatic, 'a holy fool,' in the words of Ay.
"I would answer you, my friend, but it doesn't behove ignorant men to
speak in the presence of the wise."
"Speak, Saakera," the king said. "I like listening to you. You say what
many people think, but don't say, and to me even a bitter truth is dearer than
a sweet lie."
"Listen then, Panehesy," Saakera began. "Let the son of the Sun who
has come down from heaven speak of heavenly things, and I will speak of
the earthly. We are all creatures of yesterday and we know nothing, for our
days upon earth are like a shadow. The same fate befalls the righteous and
the unrighteous, the good and the wicked, the clean and the unclean, him
that sacrifices and him that does not sacrifice. A man has no pre-eminence
above a beast: all are of the dust and all turn to dust again. I have seen all
the works that are done under the sun and believe the dead are happier than
the living, and happiest of all is he who was never born!"
"The song gives an answer: rejoice in your day, mortals, but remember
that the peace of the god with the unbeating heart is the better portion."
"Thank you very much, our kind host, you have given us a treat!" Ay
laughed. "Why, I couldn't swallow a morsel to the accompaniment of a song
like that!"
"No, this is not salt," Pentu the physician said, quietly, as though to
himself.
"Why don't you speak, sire?" Panehesy cried, turning to the king.
"I don't speak because there is nothing to say: he is right," the king
answered.
"It means, my friend, that if there is no God man is worse off than a
beast, because a beast does not know its end and a man does."
"Yes, there is. Everyone says there is, but acts as though there were not.
And haven't you read, my son, that we shall have to give a terrible answer
for empty words? Pentu, too, is right: there is poison in that song. But
poison may be a medicine. There are two endings to the song: one is 'eat,
drink and die' and another 'feed the starving, give drink to the thirsty'.... But
it is better not to speak of it. God is a spring in the wilderness, sealed for the
talkers and open for the silent. Merira is silent and he is right, more right
than any of us. Don't be vexed with our chatter, our silent friend, forgive
us!"
Merira made no answer, he merely looked at the king and his face
remained as unmoved as though he were asleep or dead.
Suddenly there came through the stillness the slow, measured clang of
the cymbals on the roof of Aton's temple, as though a huge heart of brass
began beating in the night.
All rose from their seats; the king, the queen, the princesses, the heir-
apparent and Merira walked to the altar that stood in the depths of the room
before a bas-relief of the god Aton.
"Glory be to the unseen god, to the midnight sun!" Merira intoned. "Oh,
mighty Falcon, with broad wings, flying through the two skies, hastening in
thy sleepless course through the sky underneath the earth, to arise in thy
place in the morning, the most secret of secret gods. In thy life the dead
come to life again; thou givest their nostrils the breath of life and air to their
stifled throats. Thou bringest light to those who are in death; glorifying thee
from within their tombs, the dead lift up their hands and those in the earth
rejoice!"
When the cymbals sounded Mahu and Dio went into the adjoining
room. He walked up to the wall, knocked at it gently and put his ear to it. A
knock came from the other side, too. The block of stone in the wall turned
round like a swing door, leaving a narrow opening. The palace walls were
double and there was a hiding place between them. No one knew of it
except the king, Mahu and Ramose.
The Hittite Amazons of the king's bodyguard came out of the open door
noiselessly like shadows. The dwarf Iagu jumped out after them, ran up to
Mahu and asked in a whisper:
"Who?"
"Tuta, Merira."
"I won't give them to anyone, I will throttle them with my own hands."
It was Iagu who had killed Ruru: he had climbed the tree by the
window, looked into the room, listened to all that the conspirators said and
told Mahu.
"You are a fine fellow, Iagu!" said Mahu, patting the dwarf on the head.
"Tiny as you are, you have a lion's heart. But there's one thing, my friend: if
you want to save the king, you must not touch them, do you hear?"
Dio returned to the guest chamber. Both Tuta and Ay had gone. The king
stood by the altar, whispering a prayer. Dio placed herself behind him,
opposite Merira.
A table with bread, wine and fruit stood near the altar. Merira went to it
and began preparing the libation cup.
Dio noticed a ring with a carbuncle on his finger; he had not worn it
before.
Their eyes met. "Who is to drink the cup?" he read the question in her
eyes. "You will see," she read the answer in his.
"King Uaenra, Sun's only Son, light of light, spirit of spirit, flesh of
Sun's flesh, accept the cup of life, drink the cup of immortality, thou who
overcomest death!"
He held out the cup to the king. But before Akhnaton had had time to
take it, Dio snatched it out of Merira's hand and threw it on the floor.
"I've poured out the poison," Dio answered and she called:
"Mahu! Mahu!"
The door was flung open, and the Hittite women, led by Mahu, ran into
the room. Some surrounded the king, others occupied the porch and
mounted guard by the doors, but most of them ran to the next room where a
battle with a detachment of Midian mercenaries had started.
"Rebellion! Save the king!" the dignitaries cried, rushing about the
room in search of an exit.
Suddenly there was a loud hammering at the door from which the
Hittite women had come. Both halves of the door were creaking and
shaking under the blows of the axe from the other side. No one had
expected an attack from the rear. The Amazons had barely had time to run
to the door. A new battle began there.
Arrows and spears whistled in the air. A spear struck the stand with
wines, and it fell with a clatter of broken crockery. A candelabrum was
overthrown and the mats on the floor caught fire.
"Fire! Fire!" the dignitaries shouted, but they did nothing to put it out.
A Nubian girl seized a carpet and flung it over the flame, extinguishing
it at once.
An arrow pierced the fragrant cup on Ty's head and tore off the wig,
leaving her bald head bare. But the old woman sat unperturbed and did not
even take her gloves off; rebellion seemed to be part of the court ceremonial
to her.
The Hittite Amazons might not have withstood the attack of the
Midians, had not half the mercenaries deserted the conspirators at the last
moment.
The noise of the battle began to subside, the rebels were in retreat. The
women had conquered the men. It had all happened so quickly that those
present had hardly come to their senses.
Suddenly Ramose, lightly wounded in the left arm, came into the
chamber dragging Tuta after him. He threw him at the king's feet and cried:
"Here is the chief criminal, sire! It is for his sake the other one has been
working," he pointed to Merira and turned to Tuta again. "Confess, you
rascal, or I'll kill you like a dog."
He raised the knife over Tuta. The king seized his hand.
"It's for me to decide what I will do, but you let go the knife!"
The king pulled the knife out of Ramose's hand by force and threw it
aside.
"Woe to us! God will not save him who ruins himself!" the old man
muttered, sinking into an armchair heavily, exhausted by his wound.
"Is it true that you have done it?" the king asked him.
"Not I, not I, sire, God sees it isn't I...." Tuta babbled, pointing his finger
at Merira.
"Yes."
"Why?"
"Do."
"You will forgive me like Tuta?" Merira said, with a smile that looked
like a grimace of disgust. He had spoken with his eyes on the ground;
suddenly he raised them and said looking straight into the king's eyes:
"Do what you like, but remember, Uaenra, that if you don't kill me, I
will...."
He did not finish, but the king understood 'I will kill you.'
He put both hands on Merira's shoulders, and, also looking straight into
his eyes, said, with a gentle smile:
He thought the queen knew, but she did not. The princess's nurse, old
Asa, may have suspected something, but she would rather have had her
tongue cut off than said anything.
There were strange rumours in the town: it was said that the princess
had been seduced by a tramp, a runaway slave or, perhaps, by the Jew
Iserker himself; it would not have been very difficult, because the king's
daughters were not properly looked after; Princess Makitatona had been
seen to go out alone into the desert through the secret gate in the Maru-Aton
garden wall. And people added, not without malice, that the Jews were
highly delighted, for they thought that the princess would give birth to their
Messiah.
The dwarf, Lagu, was brought one day to the palace half dead: he had
had a fight with a crowd of street ruffians who were gazing at a charcoal
drawing of the princesses made on the wall with an indecent inscription
beneath it.
Maki had been betrothed to Saakera, who was passionately in love with
her; she loved him, too, but renounced him for Rita's sake and made a vow
of virginity to the god Attis. The god's chapel was in the hilly desert not far
from Maru-Aton. The droning of the eunuchs engaged in their devotions
sounded like jackals howling in the night.
Some ten days after Saakera's feast Maki and Rita were sitting at Maru-
Aton late one evening in a long and narrow Water House, supported by
palm-shaped pillars with a labyrinth of eleven ornamental pools. Their
slanting walls were covered with paintings of water plants, lotoses and
papyrus, that seemed to be growing out of water; above them were painted
pomegranate bushes and clumps of vine. Beds of living flowers were all
round.
Rita and Maki were reclining on pillows by the water's edge, under
bushes of white, pink, and red roses.
"Why didn't you tell sooner, you silly? We could have arranged things,
and now look at yourself: it is too late," said Rita, feeling Maki's body as an
experienced midwife. Pregnancy seemed monstrous in a little creature like
Maki, almost a child.
"Saakera's Ethiopian has some stuff. Shall I ask her? Perhaps it could
still be done...."
"Very well, don't whine.... What was I talking about? Yes, about Ankhi.
She wants to run away and join Tuta. The rascals did not stay long in prison
—they escaped to Nut-Amon; I expect they'll stir up a rising there. No, I
would not have let them off: they ought to have been killed on the spot. But
our courtiers are all traitors and scoundrels."
"Shiha is a clever man! Do you know what he says of Enra?" Shiha was
the high priest and eunuch of the god Attis.
"What?" Maki asked. She started slightly at the name of Shiha and Rita
noticed it.
"He says Enra lives as though all were well with the world; but all is not
well!"
"All is not well?" Maki repeated, frowning with the childish effort to
understand.
"Do you remember Yuma's death?" Rita went on. Yuma was a little
black slave who died of a tarantula sting.
"She turned greyish-white all over, just like an autumn fly covered with
mildew, and a smell of corruption came from her before she died. And the
day before yesterday someone had attacked a little girl of five by the very
walls of Aton's temple, strangled her and thrown the body to the pigs. Is that
well? And Enra lives as though none of these things happened. Perhaps all
is well for God, but Enra is not God; people say he is, but he himself knows
he isn't."
"He does not know how to cry, but one cannot live without tears;
nothing is sweeter than tears..."
"No, I say it .... or perhaps Shiha, I don't remember.... What is Aton, the
Sun? A spark in darkness: death will blow and the sun will be extinguished.
Darkness is more than light; first there was darkness and then light. Maybe
God dwells in darkness."
"You, too, are a sensible girl; you are afraid of light and love darkness.
The daughter does not take after the father."
It was dusk. The sky was clear, but mist was creeping over the ground.
The water in the river had only just returned to its normal level; there were
still pools of water about. Drops fell from the wet leaves. Frogs croaked
ecstatically. The smell of the flowers was intoxicating. All at once the mist
turned rosy from the moon that was rising invisibly.
They walked to the big pond where Maki's birch tree grew. It had never
recovered after the scorching Sheheb. Everything round it was green and in
flower, but it was dead and only on some of the bare branches a withered
leaf showed black.
Maki put her arms round the pale, slender stem and pressed her cheek
against it.
"A-ah, you remember the superstition!" Rita said, with a laugh. "If one
plants a tree and it dies, the person who planted it will die also. Well, even if
you do die, that's nothing very dreadful—you will have had a child anyway.
To think of God sending such happiness to one who doesn't want it! Why, I
would die ten times if I could only have a child."
After walking round the big pond, they came to the Lotos pond, with
Aton's chapel on a little island and a small bridge leading to it. A huge lotos,
not yet fully opened, showed white on the water. A boat was tied near by.
Rita jumped into it, and seeing a garden knife at the bottom, took it to cut
the lotos; she gave the flower to Maki and hid the knife in the bosom of her
dress.
They went back to the Water-House and sat down in the old place.
"You haven't been to see Shiha for some time, have you?" Rita asked.
"No, I haven't."
She paused and then spoke again, looking straight into Maki's eyes:
"Extraordinary! How is it possible not to find out who the father of your
child is? Why, I would get the wretch from the bottom of the sea! But Shiha
knows who came to you then. Would you like me to threaten him so that he
should tell? ... Well, why are you silent? Do you want me to?"
"Do what you like, but don't torment, don't torment me so! Better make
an end of it." Maki moaned, pale and trembling as though she were on the
rack.
"Make an end of it? Do you think I know everything and merely tease
you, play cat and mouse with you? Well, perhaps I do know.... What's the
matter, why are you so frightened? Perhaps you know, too? A-ah, I've
caught you! Speak, tell me, who is it? He?"
"Yes, he, Saakera," Maki answered, with apparent calm, looking straight
into her eyes. "Well, kill me, I don't care..."
Rita brought the knife out of her bosom and flung it far away. She
buried her face in her hands and sat for a few minutes without moving; then
she drew her hands away from her face and put them on Maki's shoulders.
"There, it's a good thing you told me or very likely I would have killed
you, really. Do you remember Ankhi's doll?"
When Rita and Ankhi were little they had once a fight over a clay doll, a
hideous thing that they both loved passionately. Rita took it from her sister,
who pulled it out of her hands, and broke it into bits against the wall. Then
Rita fell upon Ankhi like a fury and bit her throat; the nurses had difficulty
in dragging her off. And in the night she stole away into the garden and ate
some poison berries, 'spiders' eggs'; she very nearly died.
"The devil entered into me then, and now, too. We have all taken after
father—we are possessed.... Yes, it is a good thing you told me. All is well
now—it's over! But I do wonder at myself: I thought I would kill you if you
told me; and now I don't feel anything. Silly girls had a fight over a doll, but
perhaps it was not worth while, after all. You know what a number of wives
Saakera has. Sheep are in the stalls, fish in the hatchery and we in his
palace. You and I are no better than the others. You gave me your betrothed,
I gave you my husband, so we are quits and that's an end of it. We'll be
friends as before, better than before. When the baby is born—it must be a
boy, we don't want a girl—we'll look after it together.... What's the matter,
why are you silent again? Don't you believe me?"
"What of?"
"I don't know.... You may forgive me, but I will torment myself to
death.... Oh, Rita, darling, why didn't you kill me straight away? It would
have been better to make an end of it!"
"Nonsense! All will be forgiven and forgotten if only one lives and
loves. And you do love me, don't you—more than before?"
"More, much more! I love you dreadfully, that's why I will die—
because I love you so. You know, Rita, if one loves very much, one cannot
live, it's too great a joy...."
"It was after that you got to love me so?" Rita asked, with slight
mockery.
Instead of answering Maki hid her face on Rita's breast and burst into
tears.
"There, that will do," Rita said, drily. "It is time to go home—see what
heavy dew there is."
She took her by the arms and again led her along carefully like a nurse.
They went indoors. Rita put her sister to bed and sat down beside her,
waiting for her to go to sleep.
"No, I don't love you a bit. Why, you silly girl, if I didn't love you, I
wouldn't torment you so.... there, that's enough talking, go to sleep."
"No, wait a minute, what was I going to say? ... Oh, yes! You know I do
not know for certain who came to me then. I told you it was he, Saakera,
but I don't really know—perhaps it wasn't he."
"There, don't let us talk of it, sleep. Shall I tell you a story?"
"Once upon a time there lived a king and queen," Rita began the tale of
the Bewitched Prince, in a sing-song voice like the old nurse, Asa. "One day
they prayed to the gods and the gods gave them a son. And when he was
born the seven Hathor came to decree his destiny and said, 'this man will
meet with death from a crocodile, a snake, or a dog.' And the king was very,
very sorry when he heard of this. And he caused a tower to be built in the
mountains and settled the prince there. And the prince was very, very happy
there...."
She stopped, listened to her sister's even breathing and kissing her on
the eyes, that she might have good dreams, went out of the room.
Old Asa, the princesses' nurse, could not go to sleep in her stuffy room
and went out into the garden; seeing something white flit among the trees
she was frightened and wondered if it were Tiy—she knew that the dead
queen walked about at night. But, recognizing Princess Meritatona, she
called to her. The girl stopped, looked round without answering and ran
along, disappearing among the thick bushes.
Used as Asa was to the princess's whims, she was surprised and then
frightened—in a different way than at first: she felt there was something
really alarming about the white phantom.
She ran after Rita, but her old legs did not obey her very well. She went
on and on, calling her name, but there was no trace of her.
"Yes, I have."
"Where?"
They walked to the chapel. The gardener did not dare to go in; Asa went
in, but ran out immediately, screaming wildly, and fell to the ground, almost
knocking the gardener off his feet.
He went into the chapel and saw the princess hanging on the brass rod
of the curtain before the altar. She had made the noose out of the curtain
drawstring but so badly that it slipped off. Hanging unevenly, her body
rested with the toes of the left foot on the corner of the bench she had
knocked down after climbing on to it to throw the string over the rod.
When the gardener cut the string and took the noose off Rita's neck she
did not breathe and her face was so blue and fixed that he thought her dead.
Maki dreamt that she was lying on the marriage-bed in a high tower in
the starry sky, waiting for Him as she had done then, in the temple of Attis;
she knew that He would come and that His face would be like the moon, the
sun of the night, not burning, not terrible, like the face of the god whose
name is Quiet Heart.
"Rita!"
She looked round—there was no one in the room; only the moon looked
in at the window, bright as the sun of the night.
Suddenly far away in the garden cries were heard. Maki jumped up, ran
into the garden and listened. The cries came nearer and nearer. Men with
torches ran about shouting.
Maki ran towards the torches. The men were carrying something long
and white. Maki rushed forward with a shriek. The men made way for her.
Moonlight fell upon Rita's face, and Maki fell fainting upon the ground.
Rita was in a deep swoon. She was saved in the end, but for several
weeks she was at death's door as in childhood when she had eaten 'spiders'
eggs.'
The same night Maki's labour pains began and by the morning she was
safely delivered of a son.
VI
here was brilliant sunshine outside, but it was dark as
night in the bedchamber of the Maru-Aton palace, with the
shutters closed and the windows curtained; only the gilded
columns glimmered faintly in the dim lamplight.
Princess Makitatona lay on the bed. On the fourth day after her delivery
she had been attacked with child-bed fever.
The dark, stuffy room smelt of drugs. Pentu, the physician, was
pounding in a mortar of stone a complicated remedy, composed of forty-six
ingredients, corresponding to the same number of blood vessels in the
human body. In addition to medicinal herbs it contained lizard's blood,
sulphur from pigs' ears, powder from the head and wings of the sacred
beetle, Kheper, a pregnant woman's milk, a hippopotamus's tooth and flies'
dirt.
But nothing helped the patient—neither the medicines nor the spells,
nor even the healing water from the well of the Sun in Heliopolis, where the
god Ra washed his face when he lived on earth.
In vain the queen read over her daughter the prayer of Mother Isis.
When a scorpion stung baby Horus she cried to the sun and the sun was
darkened, night was upon the earth until the god Tot healed the baby and
gave it back to its mother. Since then the magical prayer of Isis had always
been read over sick children.
"Stand still, O Sun, stand still until the child is restored to its mother!"
the queen repeated with frenzied entreaty, but she knew the miracle would
not happen, the sun would not stop.
The king and queen never left the invalid's side, but she was delirious
and did not recognize them. If a ray of sunlight penetrated between the
curtains or through a crack in the door, she grew restless and cried:
The king understood: Aton the Sun was the spider, the hand shaped rays
were the spider's legs.
But most often she talked in her delirium about Shiha, the eunuch.
"Shiha, what does it mean 'light is greater than darkness'? Who has
blasphemed against divine darkness? Do you say King Uaenra is godless?
.... How dare you, you old monkey? .... Drink, drink! Isn't there something
cooler? You gave me boiling water last time, it scalded my mouth...."
They gave her the freshest water out of porous Tyntyrian vessels, but
she pushed the cup away:
The baby boy had been born prematurely; it had no nails, no hair and
was weak and pale like a blade of grass grown in darkness. It hardly cried at
all and only wrinkled its face painfully at the lamplight.
"It isn't right for a baby to be in darkness: it may go blind; it must be
taken into the sunshine," the midwives decided.
But as soon as they took it out into the light of day it screamed and
struggled as in a fit; they had to take it back into the dark. It was born an
enemy of Aton the Sun.
"The day of life is short, the night of death is long," she said, with a
quiet smile, looking into his eyes, as it were into his very heart. "Shiha says
'darkness was before light; sunshine is a veil over darkness.' Shall the dead
see the sun? What do you think, Enra?"
"A hen, a white hen with a red wig on like Ty's.... It is running after
me.... Oh, it has stuck its teeth into me!"
The king remembered that the white hen was the mate of the cock with
which he and the princesses had played once. Old Asa wept bitterly: she
thought the hen with teeth was a bad omen.
"Do explain, Shiha," Maki wandered, "King Uaenra is wiser than all the
sons of men: how is it he does not know death? He lives and sings to the
sun as though there were no death and all were well... What will he sing
when he does know death?"
Sometimes the king fancied it was not mere delirium: it was as though
she knew that he was there without seeing him and spoke for his benefit,
passed dreadful judgment upon him, laughed at him with a terrible laugh.
"Enra, Enra, why don't you pray?" the queen repeated like one insane,
looking at him with dry, tearless eyes. "Pray! Your prayer is strong: the
Father will hear His son. Save her, Enra!"
The king was silent. He felt so ashamed that he could have screamed
with shame, as with pain, but worse than shame, pain and death was the
mockery "what will you sing when you do know death?"
At the same time princess Meritatona was lying ill in the apartments of
Saakera, the heir-apparent.
"But, darling, Rita is alive," her mother said, trying to comfort her. But
she would not believe it.
"No, mother, don't deceive me, I saw how they carried her, dead."
"She might be saved if only she believed me," the queen thought. "But
how can I convince her? And what has happened between them? A fine
mother I am—I don't know why one daughter strangled herself and by
whom the other has had a child.... Perhaps Enra knows? He spoke with her
then—he must know."
"How is it you didn't find out, how could you have left her to face such
torture alone?"
The baby did not live long: it died by the evening of the fifth day as
quietly as though it had gone to sleep.
"Give him to me, do!" Maki repeated, looking round at them all.
"Mother, where is he? Tell me the truth.... What has happened? Is he dead?"
"Well, perhaps it is better so," Maki said quietly. "We shall soon be
together...."
That same night before dawn the death struggle began. She no longer
tossed about or wandered; she lay quite naked: the lightest covering
oppressed her; the slender, childish body seemed flat and crushed as though
it had been trodden on like a blade of grass; the head with the elongated
skull was thrown back, the eyes closed, the face immovable and the
breathing so faint that at times it was not noticeable.
Pentu, the physician, brought to her lips a round brass mirror and when
it grew slightly clouded, he said:
"She breathes."
"Here," the king answered bending over her, and she whispered in his
ear, like a blade of grass rustling:
He knew she was afraid of light and did not venture to open all the
shutters at once, but ordered them to draw the curtains from one window
only.
All the windows were flung open. The morning sun flooded the room—
the rays of the god Aton like a child's hands embraced her naked body.
"Lift me up," the blade of grass rustled, and the king lifted her as easily
as though she were a blade of grass. The sun lighted her face.
"Akhnaton, Sun's joy, Sun's only Son!" she said, looking into his eyes so
that he understood this was not delirium, "I know that you are...."
She did not finish, but he understood: "I know that you are He."
Suddenly she trembled in his arms, like a leaf in a storm. He laid her
down on the bed.
Pentu put the mirror to her lips, but this time its brass surface remained
clear. The rays of the Sun—a child's hands—embraced the body of the
dead.
There was the sound of weeping in the chamber. The women cried,
wailed frantically, beat their breasts, tore their hair, scratched their own
faces till they bled, with a kind of rapture of despair. But all was decorous
like a holy rite: this was how they had wailed thousands of years before and
how they would wail thousands of years hence.
The king heard the wailing, but there was bitter laughter in his heart:
"you are He!"
VII
It was only now that the king grasped the meaning of the inscription in
Merira's tomb: 'may Aton and Unnofer revive the flesh on my bones.'
Unnofer was the Good Spirit, Osiris, the King Akhnaton himself. There was
a challenge and a temptation in it: "if you are He, conquer death!"
The mild fanatic, "the holy fool," Panehesy, looked straight into his
eyes, as though asking: "Will you renounce the work of your whole life,
will you lie, You-Who-live-in-truth, Ankh-em-maat?" And he read in his
eyes the answer, "Yes, I will lie."
For thirty days and thirty nights they were cleaning, soaking, drying,
salting, embalming, smoking and pickling the body.
The king watched everything. He saw the entrails being taken out
through a slanting slit in the stomach, and the lapis lazuli sun beetle,
Kheper, being put in the place of the heart. He heard the cracking of the
bones when the nose was broken and the brain scooped out with a long flint
knife.
Eyes of glass were set into the empty sockets. The hair of the wig,
eyebrows and eyelashes was smoothed carefully. The nails, finger and toe,
were gilded. A narrow plaited Osiris's beard in a wooden box was tied to the
chin, for, in the resurrection of the dead, woman becomes man, the god
Osiris. The bandage of the god Ra was put round the forehead, of the god
Horus round the neck, of the god Tot on the ears, of the goddess Hathor on
the mouth. And the mummy spun round and round like a spindle in the
clever hands that bound it in endless bandages like a chrysalis in a cocoon.
Thus a new great and terrible god Makitaton grew out of little Maki.
A tomb effigy was made for the mummy: the bird Ba with a human face
and hands, the soul of the dead girl, placing its hands upon her heart and
looking lovingly upon her face was saying:
The ancient custom was not observed in one respect only: the head of
queen Nefertiti, the earthly mother, was sculptured in the four corners of the
granite tomb instead of the head of Isis, the heavenly mother. When the
queen heard of this she was indignant and rebelled against the king for the
first time in her life. But it was too late to prepare a new tomb.
On the fortieth day after Maki's death the funeral procession started out.
The coffin was put into a boat, the boat into a sledge—the carriage of the
ancient times when there were no wheels; two pairs of oxen drew it and the
runners slowly creaked on the white sand of the desert as it were on snow.
The sun was setting when they entered the Princesses' Valley, with the
yawning openings of the tombs cut in the rocks. Close by an old fig tree
was an unfading patch of green against the dead sands and a sweetbriar
flowered fragrant with the scent of honey and roses: the secret waters of an
underground spring kept them fresh. The drowsy humming of bees sounded
like faraway cymbals.
The mummy was placed at the entrance of the tomb and stood against
the yawning blackness of the cave, bathed in the last radiance of the setting
sun. Two priests, one wearing the mask of the jackal-headed Anubis and the
other of the falcon-headed Horus, stood on either side of the mummy, while
the officiating priest, herheb, performing the sacrament Apra, the opening
of lips and eyes, read the magical words from a papyrus:
"Get up, get up, get up, Osiris Makitaton! I, thy son Horus, have come
to give thee back thy life, to join thy bones, to bind thy flesh, to put thy
limbs together. I am Horus, thy son, who gives birth to his father. Horus
opens thy eyes that they may see, thy lips that they may Speak, thy ears that
they may hear; he strengthens thy legs that they may walk and thy arms that
they may work!"
The priest embraced the mummy, brought his face near its face and
breathed into its mouth.
"Thy flesh increases, thy blood flows and all thy limbs are whole."
"I am, I am! I live, I live! I shall not know corruption," another priest,
hidden behind the mummy, answered as though it were itself speaking.
"Thou art a god among gods, transfigured, indestructible, ruling over
other gods;" the officiating priest declared.
"I am one. My being is the being of all the gods throughout eternity,"
the mummy answered and the dead eyes glittered more brightly than the
living. "He is—I am; I am—He is."
The king fell on his face: he understood that this new terrible god,
Lightgiving, Everlasting, Ancient of days, Makitaton, had overthrown Aton.
He breathed with relief when the body was put back in the coffin and
Makitaton became little Maki once more.
He bent over her, kissed her on the mouth and put upon her heart a
branch of mimosa: the tender, feathery leaves were to respond with their
tremour to the first stir of the heart at resurrection.
The king spent the night in a tent in the desert, waiting for sunrise, to
say the morning prayers at the tomb.
He could not go to sleep for hours. At last he got up, lifted the side of
the tent and looked out. The Milky Way stretched like a cloud rent in two
from one end of the desert to the other, the Pleiades glowed, and the seven
stars of Tuart the Hippopotamus glittered with a cold brilliance. Dead
stillness was all round; only the jackals' howling and the hooting of owls
came from the gorge below.