819 STEELKOTE PU AC

A high quality economic two component high solids polyurethane coating with anti corrosive
properties. Top coat in epoxy/polyurethane coating systems where high demands are set with
regard to colour retention and mechanical strength. Pre-eminently suitable for application at
constructions in various atmospherical and industrial environments (up to and including C5).
As DTM coating applicable up to and including C3 conditions.

• compliant with 2004/42/EC cat B, sub d topcoats;

• wet on wet application;
• easy mixing ratio;
• extreme colour retention and mechanical strength.

PROPERTIES

Gloss Semi matt (20 GU ± 5 at an angle of 60°)

Gloss disclaimer The final gloss level is partly determined by the structure of the substrate and the applied layer thickness
and may in some cases deviate from the above values.

Colour Standard colours (e.g. RAL, NCS)

Volume solids ca. 63 vol.% (mixed product, depends on colour)

VOC ≤ 350 g/l

Density At 20 °C ± 1.40 kg/l (mixed product)

Dry film thickness Standard: 80-140 μm (depends on application process)

Theoretical coverage At a dry film thickness of 80 μm: 8.0 m²/l

Practical coverage The performance in practice depends on various circumstances. As a guideline for airless spraying, for large
dimensions: 70% of the theoretical coverage. For small dimensions: 50% of the theoretical coverage.

Packaging 20 liter cans and 200 litre drums. Thinner in 25 liter cans and 200 litre drums.

Shelf life In original well shut packaging 12 months, stored inside at temperatures between 5 °C and 40 °C.

Heat resistance Maximum 120 °C (dry load)

Activator 903V (optional 924V)

Thinner PU5801

PRE-TREATMENT

Steel roughness Blasting profile 40 – 70 μm (1.6 – 2.8 mils) or power tool cleaned to minimum ISO-St3 / SSPC SP3

Untreated steel The surface needs to be pretreated according ISO12944 part 4 § 6.2.3. Remove grease, oil, dirt etc. using an
appropriate cleansing agent, for instance ENVICLEAN PR (for use see product sheet) and a high pressure
spraying pistol. Grit blasting to purity degree Sa 2½ in accordance with ISO 8501-1. After blasting remove all
dust from the entire surface with compressed air which is free of moisture and grease. Apply first coating
layer within 6 hours. In case the final coating layer is applied on the construction site, extra precautions
need to be taken.

Hot dip galvanized The surface needs to be pretreated according ISO12944 part 4 §6.2.3.4.1(sweep blast, with inert grit). See
also NEN5254 for Duplex systems. Remove grease, oil, dirt etc. using an appropriate cleansing agent, for
instance ENVICLEAN PR (for use see product sheet). Lightly blast the entire zinc surface with an inert
blasting agent (grain size: 0.3 - 0.5 mm, blasting pressure: 2.0 - 2.5 bar, nozzle opening: 6 mm minimum).
After blasting, the entire surface must have a uniform flat appearance. Depending on the zinc layer
thickness, in accordance with NEN5254, max. 5 - 10 μm of zinc can be removed. After blasting remove all
dust from the entire surface with compressed air which is free of moisture and grease. Apply first coating
layer within 2 hours.

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 819 STEELKOTE PU AC

WORKING PROCESS

Mixture 819 SteelKote PU AC, 4 parts by volume.

Standard: Activator 903V, 1 part by volume.
Accelerated curing: Activator 924V, 1 part by volume.

Mixing instructions Mix base component and activator intensively, preferably using a mechanical mixing device. The
temperature of the mixed product should at least be 10 °C during application.

Potlife Standard activator: at 20 °C 2 hours (mixed product).

Alternative activator: at 20 °C 1 hour (mixed product).

Thinning The paint can be applied with various spray equipment. The necessary amount of PU5801 depends on used
equipment, application method and temperature of the mixed product.

Application conditions The temperature of the substrate should be at least 3 °C above dew point. Keep application area well
ventilated during application and drying, in order to reduce evaporated solvents. This is necessary to
acquire good drying conditions and for the good of the applicators’ health.

Application method Preferably by means of airless or airmix spray equipment. When using brushes, a different film thickness
and possibly inferior flow will be achieved.

PROCESSING DATA

Airless spray Airmix Brush-roller Airspray

Thinner PU5801 PU5801 S5102 PU5801

Amount 0-5 vol.% 0-5 vol.% 0-5 vol.% 5-10 vol.%

Nozzle 0.013-0.015 inch 0.013-0.015 inch n.a. min. 2.0-2.5 mm

Flow pressure 140-200 bar 70-100 bar n.a. min. 3-4 bar

Dry film thickness 80-140 μm 80-140 μm 80 μm 80-140 μm

Cleaning tools: Immediately after application using thinner PU5801.

DRYING TIMES

10 °C 20 °C

Dust free 4 hours 2 hours

Manageable 16 hours 8 hours

Recoatable 10 hours 5 hours

Dry times with Activator 903V at 55% RH and standard dry film thickness of 80 μm. (method: BYK Drying recorder)
The maximum interval is unlimited, provided that the surface is clean and free of grease and/or oil. At a higher film thickness longer drying times should be taken in
account.

DRYING TIMES ALTERNATIVE ACTIVATOR

20 °C

Dust free 1 hour 45 minutes

Manageable 6 hours

Recoatable 2.5 hours

Dry times with Activator 924V at 55% RH and standard dry film thickness of 80 μm. (method: BYK Drying recorder)
The maximum interval is unlimited, provided that the surface is clean and free of grease and/or oil. At a higher film thickness longer drying times should be taken in
account.

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 819 STEELKOTE PU AC

ENVIRONMENT AND HEALTH

Labelling In accordance with EU directions 67/548/EEG and in accordance with directives on hazardous materials.
Harmful and irritating in contact with skin, eyes and by inhalation. In case of eye contact, immediately wash
with large amounts of water and contact a medical expert. Do not eat, drink or smoke during application.

UN 1263

TOUCH UP

Touching up of damages or untreated parts at the construction site. Remove grease, oil, dirt etc. using an appropriate cleansing agent, for
instance ENVICLEAN PR (for use see product sheet). Remove the rust from all mechanical damage caused by transport and mounting,
untreated welding strips and welding spots and burns with rotating steel wire brushes, sanding discs or steel wire brushes and coarse
sandpaper to purity degree St3, in accordance with ISO 8501-1.Smooth the transition of cleansed parts to parts with intact coats of paint by
sanding and scraping.After sanding, remove all dust from the entire surface with compressed air which is free of moisture and grease. Then
touch up the object with the entire paint system, as described in this paint advice.Touch up light surface damages only with the product of the
top coat, as described in the paint advice.

MAINTENANCE

It is recommended to clean the surface regularly and to inspect the coats of paint for defects annually. Touch up any defects with the original
paint system.

TECHNICAL SUPPORT

Baril Coatings B.V. offers more than just advice. We offer a total service solution to the principal, the architect, the main contractor and the
painting contractor. In order to ensure the required performance in terms of durability, Baril Coatings offers full technical support and
supervision during implementation and completion of the application process, all in accordance with the ISO 12944 guideline.The supervision
and support provided by Baril Coatings does not relieve the painting contractor of his responsibility for the work carried out by him. The
painting contractor must thoroughly familiarize himself with the most recently updated product data sheets and the general terms and
conditions of Baril Coatings for protective coatings on steel. Baril Coatings is not responsible for application and the application conditions.
The final durability depends mainly on factors that are outside our control and for that reason we cannot accept any liability.

PROTECTIVE COATINGS

Our ‘protective coatings’ excel by virtue of their durability, flexibility, adhesion, easy application, anti-corrosion, and chemical and mechanical
resistance. This is the result of our vast competence in coating chemistry, combined with a good eye for our client’s requirements and wishes.
The coating systems conform to ISO 12944 and comply with international VOC guidelines.

WARRANTY AND DISCLAIMER

This Product Data Sheet supersedes those previously issued. Data, specifications, directions and recommendations given in this data sheet
represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or
appropriateness under the actual conditions of any intended use of the Products herein must be determined exclusively by the Buyer and/or
User. The Products are supplied and all technical assistance is given subject to our UNIFORM CONDITIONS OF SALE AND DELIVERY FOR PAINT,
PRINTING INK AND OTHER PRODUCTS unless otherwise expressly agreed in writing. The Manufacturer and Seller disclaim, and Buyer and/or
User waive all claims involving, any liability, including but not limited to negligence, except as expressed in said UNIFORM CONDITIONS for all
results, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf or
otherwise. Product data are subject to change without notice.

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