PDF Perancangan Mesin Amplas - Compress
PDF Perancangan Mesin Amplas - Compress
PDF Perancangan Mesin Amplas - Compress
FKLKMK@ BQHQL................................................................................. i
FKLKMK@ ZA@EASKFK@...................................................................ii
OKXK ZA@EK@XKT.............................................................................. iii
KDSXTKOSI.........................................................................................iv
HKGXKT ISI.........................................................................................vi
HKGXKT XKDAL.....................................................................................vii
HKGXKT EKMDKT............................................................................ix
DKD I ZA@HKFQLQK@
;.; Lktkr Dalkok`e.........................................................................
;.4 Zarumusk` Mksklkf.................................................................
;.3 Dktksk` Mksklkf......................................................................
;.8 Xujuk` Zrnyao Kofir...............................................................
;.1 Mk`gkkt Zrnyao Kofir.............................................................
DKD II HKSKT XANTI
4.; Maok`isma Masi` Kmplks......................................................
4.;.; Xi`jkuk`..........................................................................
4.;.4 Za`eartik`.......................................................................
4.4 Za`eartik` Tk`eok...................................................................
4.3 Mnma`.....................................................................................
4.8 Stktiok......................................................................................
4.1 Ekyk.........................................................................................
4.1.; Ekyk Lukr .......................................................................
4.1.4 Ekyk Hklkm....................................................................
4.7 Xumpuk`..................................................................................
4.7.; Xumpuk` Tnl..................................................................
4.7.4 Xumpuk` Sa`hi...............................................................
4.7.3 Xumpuk` Bapit.................................................................
4.5 Za`ealksk`................................................................................
4.6 Gkotnr Oakmk`k` (Skgaty gkctnr ) .....................................
DKD III ZATA@CK@KK@ HK@ EKMDKT
; H ik e r m K l u r Z r n s a s
3.4 S o a m k Z a rk l k t k ` .. . .. ..
Z a ra ` c k` k k ` .. ....................... .
. .. .. . .. .. .. . .. .. .. .. . ........... . . . . . . . . . . . . . . . . . . . . . . ........
3.4.; Oark`eok Qtkmk.............................................................
3.4.4 Sistam Xrk`smisi Xa`kek................................................
3.4.3 Za`kmpk`e Kmplks........................................................
3.4.8 Mntnr Listrio ...................................................................
3.4.1 Zullay..............................................................................
3.4.7 Dakri`e............................................................................
3.4.5 Znrns Za`eearko ..............................................................
3.4.6 Ork` Kir ..........................................................................
3.4.9 Za`caokm Za`kmpk`e....................................................
3.4.;: Xutup Za`kmpk`e Kmplks............................................
3.3 Zarfitu`ek` hk` Zara`ck`kk` Lks...........................................
DKD IW ZTNSAS ZTNHQOSI
8.; Zarklktk` yk`e hieu`kok`........................................................
8.4 Zrnsas Zamduktk` Tk`eok.......................................................
8.3 Astimksi Hk`k Zrnsas Zarmasi`k` Oark`eok...........................
8.8 Zarkwktk` Masi`......................................................................
DKD W ZA@QXQZ
1.; Oasimpulk`..............................................................................
1.4 Skrk`........................................................................................
HKGXKT ZQSXKOK.............................................................................
LKMZITK@
ZATK@CK@EK@ TK@EOK ZKHK MASI@ KMZLKS
ZTNYAO KOFIT
Hikjuok` u`tuo mama`ufi parsykrktk` eu`k mamparnlaf ealkr Kfli Mkhyk (K.Mh)
Zrnerkm Stuhi HIII Xao`io Masi`
Hisusu` nlaf2
ksi`e lkei hklkm rk`kf pari`hustrik` hi saluruf hu`ik. Masi` Kmplks mamilioi gu`esi
yk`e fkmpir skmk ha`ek` masi` eari`hk. Dahk`yk khklkf, Masi` Kmplks marupkok`
prnsas pa`eioisk` yk`e darski`e ha`ek` matnha pa`eioisk` yk`e lki`, hk` duok`
marupkok` nparksi pa`yalaskik` saparti pa`eeari`hkk` ktku pa`eensnok`
(lkppi`e ) yk`e on`va`sin`kl. Nparksi`yk tihko tardktks pkhk rnhk ioktk`
(dn`hah wfaal) skjk, tkpi tarmksuo prnsas kmplks lkpis (cnktah ) hk` prnsas
kmplks dadks. Sahk`eok` masi` eari`hk darkrti ma`eensno, ma`ekusok` ha`ek`
easaok` ktku ma`ekskf. Hklkm krti lki` juek hkpkt hikrtiok` sadkeki palapksk`
lnekm nlaf suktu rnhk kmplks
putkr, hk` earkok``yk mirip pamntn`e grkis.
Masi` kmplks yk`e khk hi Lkdnrktnrim Mktarikl skkt i`i talkf ma`eklkmi
oaruskok` dkio hkri saei rk`eok hk` masi``yk. Oaruskok` masi` i`i hisadkdok`
nlaf
masi` yk`e jkrk`e hieu`kok` okra`k suhkf tarek`tiok` nlaf masi` eari`hk yk`e ladif
prkotis. Nlaf okra`k itu, tujuk` hkri prnyao kofir i`i dartujuk` u`tuo mamdukt masi`
kmplks yk`e ladif saharfk`k hk` ladif prkotis.
Ha`ek` khk`yk masi` kmplks i`i hifkrkpok` hkpkt mamparmuhkf pa`ekmplksk`
da`hk oarjk u`tuo prkotioum hi Lkdnrktnrium Mktarikl. Zkhk prnyao kofir i`i hipilif
sistam trk`smisi okra`k pkhk masi` kmplks hifkrkpok` hkyk yk`e hidutufok` disk
tarpa`ufi safi`eek masi` hkpkt darjklk` ha`ek` dkio.
4.;.; Xi`jkuk`
Zkhk hkskr`yk masi` kmplks skkt i`i mksif tarenln`e sk`ekt mi`im jumlkf`yk
okra`k suhkf tarek`tiok` nlaf masi` eari`hk pnrtkdal yk`e ladif prkotis hk` muhkf
hidkwk oamk`k-mk`k. Okra`k hilifkt hkri saei gu`esi`yk yk`e fkmpir skmk ykitu
masi` kmplks dartujuk` u`tuo prnsas pa`eioisk` sahk`eok` pkhk masi` eari`hk
dartujuk` u`tuo ma`eensnok`, ma`ekuskok` ha`ek` easaok` ktku ma`ekskf.
4. ;.4 Za`eartik`
Masi` kmplks daoarjk ha`ek` ma`eeu`kok` mntnr listrio yk`e hifudu`eok`
ha`ek` pullay yk`e tarfudu`e ha`ek` W-Dalt lklu hitarusok` oa pnrns u`tuo
ma`eearkok` pa`kmpk`e kmplks safi`eek tnrsi yk`e hidutufok` tihko tarlklu daskr
hk` tihko mamarluok` hkyk yk`e tarlklu daskr pulk. Okra`k masi` kmplks fk`yk
mamdutufok` tnrsi sadaskr 3::-1:: r.p.m kekr fksil kmplks hkpkt sasuki yk`e
hifkrkpok` hk` tihko tarlklu capkt putkrk``yk.
4.4 Za`eartik` Tk`eok
Tk`eok khklkf struotur hktkr yk`e tarhiri hkri sajumlkf dktk`e-dktk`e yk`e
hiskmdu`e-skmdu`e sktu ha`ek` yk`e lki` pkhk uju`e`yk, safi`eek mamda`tuo
suktu rk`eok ononf. Tk`eok dareu`k sadkeki pa`yk`eek utkmk ma`jkhi tampkt
darpuskt`yk samuk rasultk` ekyk hkri samuk onmpn`a`. Zkhk on`hisi dadk` yk`e
rktk ekyk kosi rakosi hihagi`isiok` sadkeki dadk` mi`imum, sahk`eok` pkhk on`hisi
Mnma` khklkf suktu vaotnr M yk`e taeko lurus tarfkhkp dihk`e da`hk. Krkf
M khklkf tarek`tu`e pkhk krkf darputkr`yk da`hk koidkt ekyk G. Mnma` M
ma`eiouti samuk okihkf pa`jumlkfk` vaotnr hk` hkpkt hiti`jku sadkeki vaotnr
easar ha`ek` ekris oarjk yk`e darimpit ha`ek` sumdu mnma`. Sktuk` hkskr hkri
mnma` hklkm sktuk` SI khklkf `awtn`-matar (@m).
M = r x G............................................................................................(4.;)
Himk`k2
M 2 Mnma` (@.m)
r 2 Bkri-jkri ktku jkrko k`tkrk puskt mnma` yk`e tareko lurus tarfkhkp
ekyk taok`. (m)
G 2 Ekyk taok` (@)
4.8 Stktiok
Stktiok khklkf ilmu yk`e mampalkjkri ta`tk`e stktiok suktu dadk` tarfkhkp ekyk-
ekyk hk` dadk` yk`e mu`eoi` khk pkhk dkfk` tarsadut . Hklkm stktiok, ekyk-ekyk
yk`e mampa`ekrufi sistam ma`jkhi suktu ndyao. Sahk`eok` hklkm parfitu`ek`
oaouktk` rk`eok, ekyk-ekyk yk`e hiparfitu`eok` khklkf ekyk lukr hk` ekyk hklkm.
Ba`is dadk` hkpkt hidkei ma`jkhi2
k. Dadk` stktis khklkf dadk` yk`e daskr ktku krkf`yk tihko darudkf tarfkhkp
wkotu.
d. Dadk` tarpuskt khklkf dadk` yk`e daoarjk pkhk suktu titio.
c. Dadk` tardkei khklkf dadk` yk`e tardkei marktk skmk pkhk satikp sktuk` luks.
h. Dadk` mnma` khklkf fksil ekyk ha`ek` jkrko k`tkrk ekyk ha`ek` titio yk`e
hiti`jku.
a. Dadk` tnrsi khklkf dadk` koidkt pu`tirk`.
Zri`sip stktiok oasaimdk`ek` pkhk da`hk yk`e daoarjk pkhk suktu titio dadk`
pkhk Ekmdkr 4.4.
4.1 Ekyk
Hklkm parfitu`ek` oaouktk` rk`eok kok` hiparfitu`eok` ekyk lukr hk` ekyk
hklkm.
4.1. ; Ekyk Lukr
Ekyk lukr khklkf ekyk yk`e daoarjk hilukr on`struosi. Ekyk lukr hkpkt darupk
ekyk vartiokl, ekyk fnrizn`tkl, mnma` la`tur hk` mnma` pu`tir. Zkhk parskmkk`
stktis tarta`tu u`tuo ma`efitu`e daskr`yk ekyk yk`e daoarjk fkrus mama`ufi sykrkt
oasatimdk`ek` 2
∛G V= :
∛GY= :
∛M= :
4.1.4 Ekyk Hklkm
Ekyk hklkm khklkf ekyk – ekyk yk`e daoarjk hi hklkm on`struosi sadkeki rakosi
tarfkhkp ekyk lukr. Takosi yk`e timdul k`tkrk lki` sadkeki dariout 2
k. Ekyk `nrmkl (@)
Ekyk `nrmkl marupkok` ekyk hklkm yk`e daoarjk sakrkf sumdu hk`
- Ekyk `nrmkl `aektig (-) jiok sadkeki ekyk hasko pkhk Ekmdkr 4.8.
- Ekyk easar hik`eekp `aektig (-) jiok ca`haru`e darputkr darlkwk`k` krkf
jkrum jkm pkhk Ekmdkr 4.7.
4.7 Xumpuk`
On`struosi rk`eok dartueks ma`huou`e dadk` ktku ekyk yk`e daoarjk pkhk
sadukf sistam tarsadut. Dadk` tarsadut fkrus hitumpu hk` hilatkook` pkhk palatkok`-
palatkok` tarta`tu kekr hkpkt mama`ufi tueks`yk. Dadarkpk palatkook` k`tkrk lki`2
4.7.; Xumpuk` Tnl
Khklkf tumpuk` yk`e hkpkt ma`kfk` ekyk taok` yk`e krkf`yk taeko lurus
dihk`e tumpuk`yk. Xumpuk` rnl tihko hkpkt ma`kfk` ekyk yk`e krkf`yk sajkjkr
ha`ek` dihk`e tumpuk` hk` mnma` pkhk Ekmdkr 4.9.
Khklkf tumpuk` yk`e hkpkt ma`kfk` ekyk hklkm saeklk krkf hk` hkpkt ma`kfk`
mnma` pkhk Ekmdkr 4.;;.
4.5 Za`ealksk`
Za`ealksk` khklkf suktu skmdu`ek` yk`e parmk`a` yk`e mk`k darkskl hkri
paladurk` hkri huk dkeik` yk`e hiekdu`eok` darskmk ha`ek` ktku tk`pk pa`eeu`kk`
pa`aok`k` hk` pa`eisik` mktarikl. Zkhk prnsas pa`earjkk` prnyao kofir i`i
ma`eeu`kok` lks listrio u`tuo mamdukt rk`eok fk`hla, rk`eok ktks, hk` rk`eok
dkwkf.
Lks yk`e hieu`kok` hklkm pa`ealksk` rk`eok masi` pa`eupks dkwk`e
Oatark`ek`2
(k). Skmdu`ek` lks suhut hklkm
(d).Skmdu`ek` lks suhut lukr
(c). Skmdu`ek` lks tumpk`e
(h).Skmdu`ek` lks X
4.6 Gkotnr Oakmk`k` ( Skgaty gkctnr )
Gkotnr yk`e hieu`kok` u`tuo ma`eavkluksi kekr para`ck`kk` alama` masi`
tarjkmi` oakmk`k``yk ha`ek` hima`si yk`e mi`imum. Gkotnr oakmk`k` alama`
hk` sistam struotur sk`ekt tarek`tu`e pkhk oatkfk`k` stuotur ( T2 dkfk` hk`
eanmatri) hk` dadk` yk`e daoarjk ( S2 dadk` mkti, dadk` fihup, dadk` eampk, dadk`
k`ei` hk` sadkeki`yk). (Bnsapf Z Wihnsic “ Mkcfi`a Hasie` Zrnjacts”)
Zkhk prnsas pamduktk` prnyao kofir i`i hikwkli ha`ek` hita`tuok``yk suktu
tamk u`tuo hijkhiok` parmksklkfk`. Xamk yk`e hik`eokt khklkf mamparmuhkf
pa`earjkk` pa`ekmplksk` da`hk oarjk u`tuo oaparluk` prkotioum hi Lkdnrktnrium
Mktarikl. Za`ulis malkouok` oaeiktk` yk`e darupk ndsarvksi tarfkhkp dadarkpk
on`sap/ekmdkrk` hkri para`ck`kk` masi` kmplks yk`e suhkf khk. Satalkf
7 4
;:
8
3
Ekmdkr 3.4 Soatsk Masi` Kmplks
Oatark`ek` 2
;. Tk`eok/ Grkma
4. Mntnr Listrio
3. W-dalt
8. Zullay
1. Znrns Za`eearko
7. Za`caokm Za`kmpk`e Kmplks
5. Za`kmpk`e Kmplks
6. Xutup Za`kmpk`e Kmplks
9. Ork` Kir
;:. Dakri`e
Masi` Kmplks mamilioi gu`esi yk`e fkmpir skmk ha`ek` masi`
eari`hk. Dahk`yk khklkf, Masi` Kmplks marupkok` prnsas pa`eioisk` yk`e
darski`e ha`ek` matnha pa`eioisk` yk`e lki`, hk` duok` marupkok` nparksi
pa`yalaskik` saparti
pa`eeari`hkk` ktku pa`eensnok` (lkppi`e ) yk`e on`va`sin`kl. Nparksi`yk
tihko
tardktks pkhk rnhk ioktk` (dn`hah wfaal) skjk, tkpi tarmksuo prnsas kmplks
lkpis (cnktah ) hk` prnsas kmplks dadks. Sahk`eok` masi` eari`hk darkrti
ma`eensno, ma`ekusok` ha`ek` easaok` ktku ma`ekskf. Hklkm krti lki` juek
hkpkt hikrtiok`
sadkeki palapksk` lnekm nlaf suktu rnhk kmplks putkr, hk` earkok``yk mirip
pamntn`e grkis. Sackrk gu`esin`kl onmpn`a`-onmpn`a` utkmk masi` kmplks, ykitu 2
3.4.; Oark`eok Qtkmk
Masi` i`i ma`eeu`kok` skduo v-dalt u`tuo ma`yklurok` hkyk hkri sumdar
ta`kek
darupk mntnr pa`eearko oa pnrns pa`eearko pa`kmpk`e kmplks.
3.4.3 Za`kmpk`e Kmplks
Zkhk masi`
masi kmplks sumdar pa`eearko yk`e hieu`kok` khklkf mntnr. Mntnr
listrio khklkf klkt u`tuo ma`eudkf a`arei listrio ma`jkhi a`arei oi`atio.
3.4.1 Zullay
Ekmdkr 3.5 Zullay
Dargu`esi u`tuo mali`hu`ei ciprktk` kir skkt pa`kmpk`e kmplks darputkr, tutup
i`i tardukt hkri plkt dasi.
Ma`efitu`e tadkl lks hkri da`tuo pa`ealksk` yk`e saparti tarlifkt pkhk Ekmdkr
3.;3 hkpkt hifitu`e ha`ek` parskmkk`2
Zuskt titio darkt hkpkt hifitu`e ha`ek` parskmkk`2
4
x= l
4 x (l +d )
4
y= d
4 x (l + d )
mkok,
r ; ; = DE = l – x
4 4
r 4 4 = 1 ( KD ) +( DE )
r;
cnsζ= ……………………………………......……………(4.4)
r4
Oatark`ek`2
l = ladkr plkt (mm)
d = tadkl plkt (mm)
ζ = suhut mkosimum pa`ealksk`
Mnma` i`arsik`yk ( B ) hifitu`e ha`ek` parskmkk` sadkeki dariout2
8 4 4
B = t (d+ l) ∔7 l .............................................................(4.3)
d
;4 ( l + d )
Oatark`ek`2
B = mnma` i`arsik (mm8)
Oatark`ek`
2
ψ ; = taek`ek` easar `nrmkl/taeko lurus oa krkf erkvitksi (@/mm 4)
; 4
Bkrko sumdu pnrns (x) 2 31: mm
Hikmatar puli mntnr (H;) 21:m m
Hikmatar puli pnrns (H4) 2 ; 45 m m
@; H
@ H4
;8::
@ 4 =;45
4
= ;
1:
k. Ma`ckri Oacapktk` Li`iar Skduo
ϊ . H; . @ ;
W =7:
3.;8 x :.:1❛ x ;8::❛
W= 7:
W = 3.5 m/s
d. Ma`ckri Ekyk Xkrio pkhk Znrns yk`e hisadkdok` nlaf Zuli hk` Skduo.
Soamk puli hk` skduo hitu`juook` pkhk Ekmdkr 3.;8.
H4 = ; 45 m m r4 = 73.1
mm x = 31: mm
r4∔r;
si` λ =
x
73.1
¾ ∔41
31:
36.1
¾31:
si` λ =:,;; mm
λ =7.1 º
ζ=;6:º ∔4 λ
¾ ;6: º∔( 4 x 7.1º )
¾ ;6: º∔;3 º
¾ ;75 º
ϊ
¾ ;6:º x ;75 º
¾ 4.9; rkh
4,3:lne X μ xζ
=
;
X 4si` δ
X ; = :,3: x 4,9;
4,3:lne
X4 si`;9º
X; :.653
lne
= 4.3: x :.341
X4
X;
lne =;.;6
X
4
X;
=;1.;8
X4
X ;=;1.;8 X 4
Z=¾) v
351 Oe m ´ / s ³ =( ;1.;8 X 4∔X 4 ) x 3.5 m / s
351 Oe m / s =( ;8.;8 X ) x 3.5 m / s
4 3
4
351 Oe m 4 / s 3
;8.;8 X 4= 3.5 m / s
X ;:;.31
=
4
;8.;8
X 4=5.;5 @
X ;=;1.;8 X 4
X ;=;1.;8 ( 5.;5
@)
X ;=;:6.11 @
Dkfk` yk`e hieu`kok` hklkm palkosk`kk` prnsas prnhuosi masi` kmplks khklkf
sadkeki dariout2
k. Dasi fnllnw ha`ek` uourk` pk`jk`e ;::: mm, ladkr 3: mm , tadkl 4 mm.
d. Dasi plkt ha`ek` uourk` pk`jk`e 5:: mm, ladkr 1:: mm, tadkl 4 mm.
Lk`eokf pa`earjkk` hkri pamduktk` rk`eok masi` kmplks, ykitu2
k. Mamntn`e dasi fnllnw ;::: mm x 3: mm x 4 mm ha`ek` uourk`
pk`jk`e sadkeki dariout2
• 51: mm, 8 dukf
1.; Oasimpulk`
Hkri fksil pamduktk` masi` kmplks mkok, prnyao kofir i`i hkpkt
hikmdil oasimpulk` sadkeki dariout2
k. Mktarikl on`truosi yk`e hieu`kok` pkhk klkt i`i khklkf dasi
fnllnw ha`ek` hima`si ;::: mm x 3: mm x 4 mm.
d. Tk`eok yk`e hieu`kok` khklkf fnllnw ha`ek` hima`si ;::: mm x
3: mm x 4 mm kmk` u`tuo ma`kfk` dadk`.
c. Za`ealksk` pkhk rk`eok ma`eeu`kok` alaotrnhk lks ja`is TH47: ha`ek`
Ö 4.: kekr fksil lksk` oukt sasuki ha`ek` parfitu`ek`.
1.4 Skrk`