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C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

Petroleum Development Oman LLC


Contract Number C311211
Al Noor MGI Phase 3A, Sakhiya A2C Miniflood & Zalzala
Injector Construction

Section C-6B
Technical Specifications & Drawings
Zalzala Gas Injector Project

Section C6B, Technical Specifications & Drawings Page 1 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

Table of Contents

1 General .................................................................................................................................... 3
2 Particular Specifications ....................................................................................................... 3
3 General Specifications .......................................................................................................... 3
4 DRAWINGS AND DOCUMENTS .......................................................................................... 14

Section C6B, Technical Specifications & Drawings Page 2 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

1 GENERAL

All Work and Services shall conform to the requirements of the Particular and General
Specifications and drawings/documents detailed within this section. Unless specifically
stated otherwise, in the event of conflict between these Particular Specifications and the
General Specifications the Particular Specification shall prevail.

2 PARTICULAR SPECIFICATIONS
Please refer SOW document C4 attached with this Tender.

3 GENERAL SPECIFICATIONS
All Work and Services shall conform to the requirements of the Company Technical
Standards and Procedures. In particular the following Technical Standards and Procedures
shall apply:
The list of Company standards (including SP’s, ERD’s and DEP’s) are enclosed. Apart from
this list, each item FED specification includes a list of codes and standards that are
applicable to that specific equipment. The standards which are applicable to this contract are
deemed to be part of this Contract. Copies of any standard can be obtained from TTO/26
through a written request.
It is the responsibility of the Contractor for incorporating the latest SP’s, ERD’s and DEP’s
into the design during the contract execution period.
The Contractor shall be deemed to have full knowledge of, and shall comply with the
requirements of the following documents (copies of the documents are not bound herein but
are available if required).
The Contractor shall liaise with the Contract Holder to obtain the updated list of the
specifications prior starting the detailed design. Note a CD (Soft Copy) containing the latest
specifications revisions will be provided with this tender. If any Specification is not listed
below then the tenderers shall clarify with the Company their applicability in this contract
otherwise they are applicable if required to complete all the works to meet the Company
Quality, HSE, Maintenance and Operations requirements.

PROCESS ENGINEERING

Document No Title

DEP 01.00.01.30 Definition & Determination of Temp. & Press. Levels


DEP 01.00.02.11 Preparation of process flow schemes and process engineering
flow schemes
DEP 01.00.02.12 Prep of Safeguarding Memoranda & P.S.F.S's
DEP 20.00.10.10 Basic Data and Phase Behaviour Methods
DEP 20.05.60.10 Fuel Systems
DEP 30.10.05.11 Plant Model Construction and Review
DEP 31.40.10.14 Pipeline Overpressure Protection
DEP 80.00.10.10 Area Classification (Amendments/Supplements to IP 15)
(Amendment 56/2001)
DEP 80.45.10.10 Pressure Relief, Emergency Depressurising & Flare Systems
(Amended by Circular No. 32/98)
DEP 80.47.10.30 Assessment of the fire safety of onshore installations
EP95-0312 HAZID Hazard Identification technique
EP95-0313 HAZOP Hazard & Operability technique

Section C6B, Technical Specifications & Drawings Page 3 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

Document No Title

PR-1696 HAZOP Procedure


EP 2004-5042 EP Guideline on Process Safeguarding
PR-1232 Design Integrity Review Procedure
SP – 1074 Preparation of Plant Operating Manuals - Specification
SP-1125 Isolation of Process Equipment Specification ( ERD-08-11 )
SP-1126 Drain Systems Specification ( ERD-08-10 )
SP-1127 Plant Equipment Layout Specification (ERD-09-03)
SP – 1132 General Specification for Plant Design Reference Manual
SP-1166 Specification for Identification of on-Plot Pipe work (ERD-43-05)
SP-1190 Design for Sour Service Specification (ERD-08-04)

CIVIL ENGINEERING

Document No Title

GU-629 Guideline for Application & Selection of Standard Pipe Supports


Guideline for Sunshade – Specification, Design Requirements &
GU-631
Standard Drawings
SP-1274 Guide to Civil Engineering Materials Testing
SP-1275 Civil & Building Design Criteria Manual
SP-1279 Civil and Building Construction Specifications
SP-1281 Guide to Safe Road Works
SP-1282 Civil & building guide to Concrete
SP-1284 Specification for Sign & Signboards - Standard Signs Catalogue
DEP 34.11.00.10 Site Investigations Manual
DEP 34.00.01.30 Min requirements for Structural Design & Engg
DEP 34.19.20.31 RCC foundations & Structures
DEP 34.28.00.31 Steel Structures
DEP 30.48.00.31 Protective Coatings for Onshore Facilities
BS 8004 Code of Practice for Foundations
BS 8110 Part 1 to 3 Structural Use of Concrete
BS 5950 Part 1 to 9 Structural use of Steelwork in Building

MECHANICAL ENGINEERING
COMPANY STANDARDS
SP-1127 Plant Equipment Layout Specification
SP-1131 Handover & As Built Documentation
SP-1134 General Specification for Detailed Design and Engineering of Oil and Gas
Facilities
SP-1166 Specification for identification of on-plot pipework
SP-1171 Specification for Quality Assurance of Design, Construction and Engineering
Works
SP-1173 Specification for Welding of On-Plot Pipe-work (Amendments/ Supplements to
API 1104)
SP-1173 Specification for Welding of On-Plot Pipe-work (Amendments/Supplements to
V1.3 ASME B31.3)

Section C6B, Technical Specifications & Drawings Page 4 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction
SP-1176 Non Destructive Examination (Amendments/Supplements to ASME Sec V)
SP-1187 Specification for Application and Selection of Standard Pipe Supports
SP-1246 Specification for painting & coating of onshore process facilities
SP-2020 Specification for Flange Connections, Bolt Torquing and Tensioning
SP-2041 Specification of Cracking Resistant Materials for H2S-Containing Environment
SP-2047 Preparation and Content of Engineering Drawings.
SP-2051 Specification for Flushing, Testing, Pickling, Sensitive leak testing of
Equipment & Piping
GU-556 Vendor Project Document Deliverables
PR-1858 Material Handling, Storage and Preservation Procedure
PR-1443 SPIR Procedure & Project Documents Requirement (Spare Parts)
SHELL DEP STANDARDS
DEP Use of SI Quantities.
00.00.20.10-
Gen
DEP Metallic Materials – Selected Standards.
30.10.02.11-
Gen
DEP Welding of Metals.
30.10.60.18-
Gen
DEP Piping – General Requirements
31.38.01.11-
Gen
DEP Shop & Field Fabrication of Piping
31.38.01.31-
Gen
DEP Spare parts
70.10.90.11 –
Gen
DEP Material Traceability and positive material identification (PMI)
31.10.00.10 –
Gen
DEP
30.10.02.13- Non-Metallic Materials-Selection and Application
Gen
DEP
Metallic Materials- prevention of brittle fracture
30.10.02.31
DEP
Pressure vessels(amendments / supplements to PD5500)
31.22.10.32
DEP
Manufacturing report for pressure vessels
31.22.10.35
DEP
Unfired Pressure Vessels(amendments / supplements to EN13445)
31.22.11.32
DEP Pressure vessels(amendments / supplements to ASME Section VIII, Division1
31.22.20.31 and Division2)
DEP
31.38.01.10- Piping Classes – Basis of Design
Gen
DEP
31.38.01.15- Piping Classes – Exploration and Production
Gen
DEP
GRP Pipelines and piping systems (amendments/supplements to ISO 14692)
31.40.10.19
DEP Field inspection prior to commissioning of mechanical equipment

Section C6B, Technical Specifications & Drawings Page 5 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction
61.10.08.11
DEP
70.10.90.11- Spare Parts
Gen
DEP
Relief valves –selection, sizing and specification
80.36.00.30
INTERNATIONAL CODES AND STANDARDS
API 6A Specification for wellhead and Christmas Tree equipment
API 6D Pipeline valves
API 5L Specification for Line Pipe
ASME B Face to Face and End to End dimensions of valves
16.10
ASME B 16.5 Pipe Flanges and Pipe Fittings
ASME B 16.9 Butt welded fittings
ASME Valves – Flanged, Threaded & Welding End
B16.34
ASME B 31.3 Process piping
ASME Boiler and Pressure Vessel Code- Welding and Brazing Qualifications
Section IX
ASME Boiler and Pressure Vessel code Rules for Construction of Pressure Vessel
Section VIII
ISO 10474 Steel and Steel Products – Inspection Documents
MSS SP-44 Steel Pipeline Flanges
MSS-SP-75 Specification for High Strength Wrought Butt Welding Fittings
MSS-SP-97 Integrally Reinforced Forged Branch Outlet Fittings
API STD 526 Flanged Steel Pressure Relief Valves
API STD 527 Seal Tightness of Pressure Relief Valves
ISO 14692 –
Petroleum & Natural Gas Industries – GRP Piping
1,2,3,4
NACE
Materials for Use in H2S-containing Environments in Oil and Gas Production-
MR0175/ ISO
Parts1,2 and 3
15156

PIPELINE ENGINEERING

Document No Title

Shell Standards
30.48.00.31. Gen. Protective Coating for On Shore Facilities.
Pipeline transportation systems - Pipeline valves
31.36.00.30. Gen.
(amendments/supplements to ISO 14313)
31.40.10.13. Gen. Design of Pipeline Pig Trap Systems
31.40.10.16. Gen. Upheaval Buckling of Pipelines
31.40.20.37. Gen. Line pipe for critical service (amendments/supplements to ISO
3183-3: 2007)
31.40.21.30. Gen. Pipeline fittings (Amendment / Supplements to ISO-15590-2)
31.40.21.34. Gen. Carbon and low alloy steel pipeline flanges for use in oil and gas
operations (Amendments / Supplements to ISO-15590-3)
External Polyethylene and Polypropylene Coating for Line Pipe
31.40.30.31. Gen.
(Amendments / Supplements to ISO / DIS 21809-1:2009)

Section C6B, Technical Specifications & Drawings Page 6 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction
31.40.30.37 (Jan ’08) External Field Joint and Rehabilitation Coating Systems for Line
pipe
31.40.50.30. Gen. Pre-commissioning of Pipelines
31.40.60.11. Gen. Pipeline Leak Detection
39.01.10.11. Gen. Selection of materials for life cycle Performance (Upstream
Facilities) – Material Selection Process.
Wellhead and Christmas tree equipment (amendments and
39.01.30.30. Gen.
supplements to ISO 10423)
Company Standards
EP 18 TS 12 03 Route Surveys
Guidelines for the Protection of Buried Sections of Surface Laid
GU-368
Pipelines/Flowlines
GU-379 Pipeline Emergency Repair Manual (Class 1 Pipeline)
Pipeline Engineering Excavating and working around live
GU-501
pipelines.
PR-1522 Procedure for Analysis of Pipeline Road Crossings
SP-1128 Specification for Cathodic Protection Design
Specification for Construction, Installation and Commissioning of
SP-1129
Cathodic Protection system
SP-1130 Specification for Cathodic Protection materials and Equipment
SP-1136 Cathodic Protection Drawings
Specification For Quality Assurance requirements for product
SP-1171
and service.
Specification for welding on on-plot pipe-work
SP-1173
(amendments/ supplements to ASME B31.3)
Specification for Welding Of Class 1 Pipelines (Amendments/
SP-1177
Supplements to API Std 1104)
Specification for Wall Thickness Measurement of Pipelines by
SP-1195
Automated Ultrasonic Techniques
SP-1201 Procurement Specification for Pipeline Ball Valves
SP-1208 Pipeline Construction Specification
SP-1210 Pipeline Operations & Maintenance
SP-1211 Onshore Pipeline Engineering
Hydrostatic Pressure Testing of New Pipelines (DEP
SP-1212
31.40.40.38)
Pipeline Repairs (Supplements to ASME B31.4 & B31.8) (DEP
SP-1235
31.40.60.12)
Pipeline isolating joints (ammendments/ supplements to MSS-
SP-1236
SP75 (DEP 31.40.21.31)
Specification for Painting and Coating of Oil and Gas Production
SP-1246 (Part 1 to 5
Facilities
SP-1284 Specification for Signs & Signboards, Standard Sign Catalogue
Specification for Cracking Resistant Material in H2S containing
SP-2041
Environment
Specification for the Preparation and Content of Engineering
SP-2047
Drawings
International Standards
API 1104 Standard for Welding Pipelines and Related Facilities.
API 598 Valve Inspection and Testing
API 5L Specification for Line Pipe
API 607 Fire Test for Soft-Seated Quarter-Turn Valves
API 6A / ISO 10423 Specification for Wellhead and Christmas Tree Equipment

Section C6B, Technical Specifications & Drawings Page 7 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction
API 6FA Specification for Fire Test of Valves
API RP 1102 Steel Pipelines Crossings for Railroads and Highways
API RP 5L1 Railroad Transportation of Line Pipe
Recommended Practice for Transportation of Line Pipe on
API RP 5LW
Barges & Marine Vessels
API RP6F Recommended Practice for Fire Test of Valves
ASME B 16.5 Pipe Flanges and Pipe Fittings
ASME B 31.3 Process piping
ASME B 31.8 Gas Transmission and Distribution Piping Systems
ASME B16.10 Face to Face and End-to-End Dimensions of Valves
ASME B16.25 Butt Welding Ends
ASME B16.34 Steel Valves- Flanged, Threaded & Welding End
ASME B16.9 Factory-Made Wrought Butt welding Fittings
Boiler and Pressure Vessel Code : Qualification Standard for
ASME SECTION IX Welding & Brazing Procedures , Welders , Brazers and Welding
and Brazing Operators
Boiler and Pressure Vessel Code Rules for Construction of
ASME SECTION VIII
Pressure Vessel
BPVC Section V Non Destructive Examination Article 6 Methods
ASME V Art 6
for Liquid Penetrant Examination (PT)
BPVC Section V Non Destructive Examination Article 9 Visual
ASME V Art 9
Examination
Test Methods and for magnetic particle examination of steel
ASTM A -275
products
ASTM A-36 Standard Specification for Carbon Structural Steel.
Testing Methods and Definitions for Mechanical Testing of Steel
ASTM A-370
Products
Standard specification for carbon steel and alloy steel forgings
ASTM A-694 for pipe flanges, fittings, valves, and for high pressure
transmission service
Standard specification for common requirements for steel
ASTM A-961
flanges, forged fittings, valves, and parts for piping application
ASTM D-1002 Strength Properties of Adhesives in Shear
Test methods for specific gravity of drying oils, varnishes, resins
ASTM D-1063
and related materials at 250C
Test method for dielectric breakdown voltage and dielectric
ASTM D-149 strength of solid electric insulating materials at commercial
power frequencies
ASTM D-1693 Environmental Stress-Cracking of Ethylene Plastics
ASTM D-2240 Test method for rubber property – Durometer Hardness
ASTM D-257 Test methods for D-C resistance or installation
ASTM D-570 Water Absorption of Plastics
ASTM D-638 Test method for tensile properties of plastics
ASTM D-870 Method for water immersion test organic coatings on steel
ASTM E-112 Standard Test Method for determining average grain sizes
Standard test methods for chemical analysis of nickel, cobalt
ASTM E-1473
and high temperature alloys
ASTM E-165 Test method for liquid penetrant examination
Test method for Rockwell hardness superficial hardness of
ASTM E-18
metallic materials
Standard test method for softening point by ring and ball
ASTM E-28
apparatus.
Standard test method for water vapour transmission rate of
ASTM E-398 sheet materials using a rapid technique for dynamic
measurement.

Section C6B, Technical Specifications & Drawings Page 8 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction
ASTM E-709 Practice for magnetic particle examination
ASTM E-92 Test Method for Vickers Hardness of Metallic Materials.
ASTM E-92 Test Method for Vickers Hardness of Metallic Materials.
Standard test method for impact resistance of pipeline coatings
ASTM G-14
(Falling weight test)
Standard test method for penetration resistance of pipeline
ASTM G-17
coatings (Blunt Rod)
Cathodic Disbonding of Pipeline Coatings Subjected to Elevated
ASTM G-42
or Cyclic Temperatures
ASTM G-8 Cathodic Disbonding of Pipeline Coatings
BS 8010 Code of Practice for Pipelines, Section 2.8 Steel for Oil & Gas
DIN 30670 Polyethylene Coatings for Steel Pipes and Fittings
Sleeves made from Corrosion Protection Tapes and heat Shrink
DIN 30672
Sleeves for Underground Pipelines
EN10204 Metallic Products-Type of Inspection Documents
ISO 10474 Steel and Steel Products – Inspection Documents
ISO 1133 Determination of the Melt Mass Flow Rate of thermoplastics
ISO 14692 Petroleum & Natural gas industries – Glass reinforced Plastics
Piping (Parts 1 to 4)
Petroleum and natural gas industries - Induction bends, fittings
ISO 15590-2
and flanges for pipeline transportation systems - Part 2 : Fittings
ISO 15590-3 Petroleum and Natural Gas Industries- Induction bends, fittings
and flanges for pipeline Transportation Systems. Part-3 Flanges
Petroleum and natural gas industries-Steel pipe for pipelines-
ISO 3183-3
Technical delivery conditions- Pipes of requirement class C
Preparation of steel substrates before application of paints and
ISO 8501-1
related products - Visual assessment of surface cleanliness
Preparation of steel substrates before application of paints and
ISO 8503-1 (Part 1)
related products
Petroleum and natural gas industries - Drilling and production
ISO 10423
equipment - Wellhead and christmas tree equipment.
MSS SP-45 By Pass and Drain Connections
MSS-SP-97 Integrally Reinforced Forged Branch Outlet Fittings
NACE MR0175/ ISO Materials for Use in H2S-containing Environments in Oil and
15156 Part 1, 2 & 3 Gas Production-Parts1,2 and 3
NACE RP 0286 Electrical Isolation Of Catholically Protected Pipelines
Laboratory Testing of Metals for Resistance to Sulphide Stress
NACE TM-01-77
Cracking in H2S environment.
Standard Test Method - Evaluation of Pipeline and Pressure
NACE TM-0284
Vessels Steels for Resistance to Hydrogen-Induced Cracking
NEMA G 10 National Electrical Manufacturing Association Standards.
External Protective Coatings for Joints, Fittings and Valves on
RP 0190 Metallic Underground or Submerged Pipelines and Piping
Systems.
High Voltage Electrical Inspection of Pipeline Coatings Prior to
RP 0274
Installation

ELECTRICAL ENGINEERING
Document No Title
SP-1099 Electrical Installation Practice
Specifications for Testing and Commissioning of Electrical
SP-1100
Equipment.
SP-1101 Specification for Installation of Overhead Transmission Line

Section C6B, Technical Specifications & Drawings Page 9 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction
Document No Title
Specification for design of 33 KV Overhead power line on
SP-1102B
Concrete poles
SP-1103 Amendment to Electrical Engineering Guidelines
SP-1104 Electrical Safety Rules
SP-1105 Electrical Standard Drawings
Specification for Coding and Identification of Overhead Line
SP-1106
System
SP-1107 Electrical Protection System
SP-1108 Electrical Safety Operation Procedures
SP-1109 Earthing & Bonding
SP-1117 Specification for Power Transformers.
SP-1121 Specification for LV switchgear and Control Assembly
SP-1128 Specification for Cathodic Protection Design.
SP-1136 Specification for Cathodic Protection Standard drawings.
Specification for Construction, Installation and Commissioning of
SP-1129
Cathodic Protection System
Sp-1130 Specification for Cathodic Protection Standard Drawings
A guide to Safety operability ( SAFOP) studies on electrical
SP-1145
systems
Specification for Quality assurance of Design, Construction and
SP-1171
Engineering works
SP-1111 Spec. for Temp. electrical supplies for Const. & Maint. Work
SP-1246 Part 1 -5 Painting and coating systems for oil & gas facilities.
DEP 33.64.10.10 Electrical Engineering Guidelines
DEP 33.65.40.31 Power Transformers
DEP 33.66.05.31 Electric Machines – Cage-Induction Type
DEP 33.67.01.31 Low voltage switchgear and control gear assemblies
DEP 30.48.00.31 Painting and coating of new equipments.
Field Commissioning & Maintenance of Electrical Installations and
DEP 63.10.08.11
Equipment.
DEP 30.10.73.31 – Gen. Design of CP system for Onshore Buried Pipelines.
DEP 30.10.73.10 – Gen. Cathodic Protection Manual.
DEP 30.10.73.33 – Gen. Installation and Commissioning of Cathodic Protection System.

CONTROL & AUTOMATION

Document No Title

Instrument Equipment
SP-1089 Instrument Impulse Lines

SP-1090 Instrument Signal Lines

SP-1192 Human-Machine interface in a Control room

SP-1206 C&A Standard Drawings

Section C6B, Technical Specifications & Drawings Page 10 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

Document No Title

SP-1243 Corporate Philosophy for Control and Automation

SP-1245 Fieldbus Control System Specification

PR-1094 Instrument Protective Functions Test Procedure

PR-1304 Engineering & Operations Product flow measurement

PR-1315 Measurement Equipment Calibration / Re-certification


Procedure
PR-1809 Production Measurement Management System Procedure

GU-437 SIL Assessment & Implementation Guidelines

GU-513 Guidelines for Alarm Management and Rationalization

DEP 32.01.20.10 Data Acquisition and Control Architecture (DACA)

DEP 32.10.03.10 Instrumentation Symbols and Identification on Process


Engineering Flow Schemes
DEP 32.31.00.32 Instruments for Measurement and Control

DEP 32.80.10.10 Classification and Implementation of Instrumented Protective


Functions

DEP 62.10.08.11 Inspection and Functional Testing of Instruments

DEP 70.10.90.11 Spare parts

DEP 31.36.01.17 Control valves Selection, sizing and specification

DEP 31.40.70.30 Quarter-Turn Actuators for On/ Off Valves

DEP 32.24.20.30 Control System and Instrumented Protective functions for fired
equipment - System for a single-burner (S 24.024 and S
24.026) (Amd 56/97)
DEP 32.24.20.33 Control System and Instrument Protection functions for fired
equipment - System for an automatically started, gas fired,
natural draught, multi-burner furnace, safeguarded by pilot
burners (S 24.033)
DEP 32.24.20.37 Control System and Instrumented Protective functions for fired
equipment - System for a manually-started, forced draught,
multi-burner furnace or boiler (S 24.021)
DEP 32.24.20.38 Control System and Instrument Protective functions for
equipment - System for an automatically-started, forced, multi-
Burner furnace or boiler (S 24.030 or S 24.034) (Amd 54/97)
DEP 32.31.00.10 Instrument Engineering Procedures (Amended by Circular No.
57/95 & 43/99, 65/2001)

Section C6B, Technical Specifications & Drawings Page 11 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

Document No Title

DEP 32.31.09.31 Instrumentation for Equipment Packages


DEP 32.31.50.10 On-line Process Stream, Analysis Sample take-off & Transp
(Amended by Circular No. 44/99, 18/00, 54 / 2001)
DEP 32.31.50.11 On-line Process Stream Analysis - Sample Cond.
DEP 32.31.50.12 On-Line Process Stream Analysis- Analyzers (Amended by
Circular No.45/99, 10/00)
DEP 32.31.50.13 On-line process stream analysis – Analyser Houses
DEP 32.32.00.12 Fiscal Flow Measurement of Natural Gas
DEP 61.38.10.10 Shop and Field Fabrication of Orifice Meter Runs

HSE SPECIFICATION

Sl Rev.
No. Doc. Id Title Rev Date

Policy
1 PL-04 Health, Safety and Environmental Protection Policy Rev 2.0 Oct-07
2 PL-10 Security & Emergency Response Policy Rev 2.0 Oct-07

Code of
Practice
1 CP 122 Health, Safety and Environmental Protection Rev 4.0 Apr-02
2 CP-123 Emergency Response Documents Part I, Code of Practice Rev 3.0 Jan-06
3 CP-189 Lifting and Hoisting Rev 0 Sep-07

Procedures
1 PR-1065 Emergency Response Documents Part II, Company Procedure Rev 5.0 Jan-06
Contract HSE Management Part I - Mandatory for PDO
PR 1171 Personnel involved in Contract Management Rev 4.0 Jan-02
2 Part I
PR 1171 Contract HSE Management Part II - Mandatory for Contractors Rev 4.0 Jan-02
3 Part II & Contract Holders - Interim changes for LOA
4 PR 1172 Permit to Work System Manual Rev 7.0 Apr-10
Part I (Procedure) - Incident Notification, Analysis, Reporting
5 PR 1418 and Follow-Up Rev 2.2 Oct-09
Lifting and Hoisting Procedure Inspection Testing and
6 PR-1708 Certification Rev 0 Sep-07
- List of PDO recognized 3rd party Lifting Inspection Companies May-10
7 PR-1709 Lifting and Hoisting Procedure Lift Planning Execution Rev 0 Sep-07
8 PR-1078 Hydrogen Sulphide Management Procedure Rev 3.0 Jul-07
9 PR-1081 The 'Buddy' System Procedure Rev 3.0 Feb-06

Specifications
General
1 SP 1157 HSE Specification - HSE Training Rev 7.0 Oct-09
Health
HSE Specification - Medical Examination, Treatment &
1 SP 1230 Facilities Rev 3.0 Sep-08

Section C6B, Technical Specifications & Drawings Page 12 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction
Sl Rev.
No. Doc. Id Title Rev Date
2 SP 1231 HSE Specification - Occupational Health Rev 1.0 Feb-02
4 SP 1233 HSE Specification - Smoking, Drugs and Alcohol Rev 2.0 Jul-02
5 SP 1237 HSE Specification - Ionising Radiation Rev 1.0 Feb-02
Safety
1 SP 1075 HSE Specification - Fire and Explosion Risk Management Rev 2.0 Jul-02
3 SP-1099 Electrical Installation Practice Rev 5.0 Dec-06
4 SP-1104 SP-1104 Electrical Safety Rules Rev 8.0 Oct-04
5 SP-1110 Specification for Electrical Supplies for Mobile Camp Rev 5.0 May-06
Specification for Temporary Electrical Supplies for Construction
6 SP-1111 & Maintenance Work Rev 4.0 Apr-06
7 SP-1143 Specifications for Earthmoving and Construction Equipment Rev 1.0 Jun-99
9 SP 1234 Personal Protective Equipment Rev 2.0 Jul-02
12 SP-1251 Training Requirements For Lifting Operations Personnel Rev 3.0 Feb-08
HSE Specification - Camps, Offices, Laboratories, Workshops
13 SP 1256 and Industrial Safety Rev 2.0 Oct-08
HSE Specification - Scaffolding, Working at Heights or Over
14 SP 1257 Water, Lifting Operations and Earthworks Rev 1.0 Jul-02
HSE Specification - Safety Training Observation Programme
15 SP 1259 (STOP) Rev 3.0 Feb-10

Road Safety
1 SP 2000 HSE specification - Road Transport Rev 3.0 Aug-09
2 SP 2001 HSE Specification - Load Safety and Restraining Rev 1.0 Mar-03

Environment
5 SP 1010 HSE Specification - Environmental Noise and Vibration Rev 3.0 Jan-09

Guidelines

General
1 GU 140 C-09 HSE Requirements and Guidance for use Rev 3.8 Oct-09
(Standard Contract HSE Requirements)
2 GU 230 HSE Guideline - FERM Facility Plan Rev 2.0 Jul-02
3 GU-288 Emergency Response Documents Part IV Guideline Rev 1.0 Jan-06
4 GU-363 Guidelines for the use of Scaffolding Rev 0.0 Aug-00
5 GU 419 Logistics Guideline - Drilling/Transport Interface Rev 1.0 Jun-02
6 GU-432 Road Transport HSE Case Rev 1.0 Jul-03
7 GU 441 HSE Guideline - HSE Inspection Guideline Rev 1.0 Jul-02
8 GU 612 Incident Investigation, Analysis and Reporting Rev 2.0 Aug-08
Safety
1 GU-624 Permit to Work Licensing guidelines Rev 1.0 Oct-09
2 GU 273 HSE Guideline - Permit to Work Job Safety Plans Rev 1.0 Jul-02

Section C6B, Technical Specifications & Drawings Page 13 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

4 DRAWINGS AND DOCUMENTS

Following is the list of drawings and documents attached with this tender document. These
drawings and documents were generated as part of front end design. These are furnished as
reference documents only and Contractor shall carry out the complete detail design
engineering to construct the facilities after verification.

Process- Documents and Drawings


Doc. Nr. Title / Description Rev. No.

PAIP00468/RPT/902 Project Design Basis A


PAIP00468/RPT/101 Operating Philosophy A
PAIP00468/RPT/102 Process Control Narrative 0
PAIP00468/RPT/103 Safeguarding Philosophy B
PAIP00468/RPT/903 TIE-IN AND SHUTDOWN PHILOSOPHY 0

Dwg. Nr. Title / Description Rev. No.


PEFS
Zalzala Injection Flowline Scrapper Receiver (ZAZ- 0
ZAZ-0-0903-039-1E 11)
Zalzala Injection Flowline Scrapper Receiver (ZAZ- 0
ZAZ-1-0903-039-1E 11)
ZAZ-0-0903-020-1E Zalzala Injection Receiver Drain Drum 0
0
ZAZ-1-0903-020-1E Zalzala Injection Receiver Drain Drum
ZAZ-1-0054-1001-1E Injection Wellhead NIG-2 0
ZAZ-1-0055-1001-1E Zalzala Injection Pipeline Pig Receiver 0
ZAZ-1-0056-1001-1E Zalzala Injection Pipeline Pig Receiver 0
ZAZ-0-0903-017-1E Injection manifold A-0920 0
ZAZ-1-0903-017-1E Injection manifold A-0920 0
HAC
ZAZ -1-0071-001-5G Injection Wellhead NIG-2 0

MECHANICAL/PIPING

Doc. Nr. Rev. Title / Description


For ZAZ-RIMS
ZAZ-3-0902-020-1E 0 Plot plan for ZAZ-RIMS
ZAZ-3-0902-003-1E 0 Piping Key plan for manifold area ZAZ-RIMS
ZAZ-0-0903-044-1E 0 Piping plan manifold area (demolition) ZAZ-RIMS
ZAZ-0-0903-045-1E 0 Piping plan Receiver area (demolition) ZAZ-RIMS
ZAZ-0-0903-046-1E 0 Piping plan Receiver area (demolition) ZAZ-RIMS
ZAZ-3-0903-044-1E 0 Piping plan manifold area ZAZ-RIMS
ZAZ-3-0903-045-1E 0 Piping plan Receiver area ZAZ-RIMS
ZAZ-3-0903-046-1E 0 Piping plan Receiver area ZAZ-RIMS
ZAZ-3-0903-047-1E 0 Piping plan Receiver area ZAZ-RIMS
ZAZ-3-0049-001-1E 0 Tie-in schedule (3 sheets)
ZAZ-3-0054-011-1E 0 Piping isometrics & MTO (8 sheets)
For ZAZ-G

Section C6B, Technical Specifications & Drawings Page 14 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

Doc. Nr. Rev. Title / Description


ZAZ-1-0060-001-1E 0 Plot plan for injection well head (ZAZ-G)
ZAZ-1-0059-001-1E 0 Location plan
ZAZ-3-0048-001-1E 0 Piping plan for injection well head (ZAZ-G)
ZAZ-3-0055-001-1E 0 Piping isometrics & MTO (7 sheets)
ZAZ-3-0052-001-1E 0 Bulk summary MTO ( for ZAZ-RIMS & ZAZ-G)

MECHANICAL SPECIFICATIONS & REQUISITIONS

Doc. Nr. Rev. Title / Description


PAIP00313-RQ-3001 C Specification for Pipes
PAIP00313-RQ-3002 B Specification for Ball valves
PAIP00313-RQ-3003 D Specification for Check valves
PAIP00313-RQ-3004 C Specification for Gate valves
PAIP00313-RQ-3005 D Specification for Globe valves
PAIP00313-RQ-3006 D Specification for DBB valves
PAIP00313-RQ-3007 C Specification for Flanges
PAIP00313-RQ-3008 B Specification for Gaskets
PAIP00313-RQ-3009 B Specification for Fittings
PAIP00313-RQ-3010 B Specification for Stud bolts
PAIP00313-RQ-3011 C Specification for Thermo wells
PAIP00313-RQ-3012 A Specification for Sweepolets
PAIP00313-DS-3001 B Mechanical data sheet for ESD Valve

PIPELINE DOCUMENTS / DRAWINGS

Document. Number. Rev Title / Description


PAIP00468/RPT/6001 0 Site Visit Report I
PAIP00468/RPT/6002 0 Site Visit Report II
PAIP00468/SOW/6001 0 Topographical Route SOW for Pipeline

Document. Number. Rev Title / Description


PAIP00468/CAL/6001 0 Wall Thickness Calculation Report
PAIP00468/CAL/6002 0 Road Crossing Calculation Report
PAIP00468/CAL/6003 0 Hydrostatic Pressure Test Calculation Report

Document. Number. Rev Title / Description


PAIP00468/RQ/6001 0 Specification and Requisition for Carbon Steel Line
pipe
PAIP00468/RQ/6002 0 Specification and Requisition for Barred Tee
PAIP00468/RQ/6003 0 Specification and Requisition for Ball Valves
PAIP00468/RQ/6004 0 Specification and Requisition for Hub Connector
PAIP00468/RQ/6005 0 Specification and Requisition for Insulating Gasket
PAIP00468/RQ/6006 0 Specification and Requisition for Pipeline Fittings
PAIP00468/RQ/6007 0 Specification and Requisition for Pipeline Flanges
PAIP00468/RQ/6008 0 Specification and Requisition for Heat Shrink
Sleeves
PAIP00468/RQ/6009 0 Specification and Requisition for Gasket
PAIP00468/RQ/6010 0 Specification and Requisition for Stud Bolts
PAIP00468/RQ/6011 0 Specification and Requisition for 2” CS Line Pipe

Section C6B, Technical Specifications & Drawings Page 15 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

Document. Number. Rev Title / Description


SK-3-PAIP00468-010-1E 0 Route Map
ZAZ-3-XXXX-001-1E 0 Key plan for Alignment Sheet
ZAZ-3-XXXX-001-1E 0 Alignment Sheet
ZAZ-3-XXXX-002-1E 0 Alignment Sheet
ZAZ-3-0071-001-1E 0 Station Approach (Mobile pig Receiving facility)
ZAZ-3-0075-001-1E 0 Station Approach (Mobile pig Launching facility)
ZAZ-3-0080-001-1E 0 Hydrostatic test Diagram
ZAZ-3-0076-001-1E 0 Typical Flowline construction Details
0 Typical P/L construction Details - P/L Crossing
ZAZ-3-0076-002-1E Graded Road
0 Typical F/L construction Details - Trench
TYP - 3 - 0002 - 001 Dimensions
0 Typical F/L construction Details - Cold field bending
TYP - 3 - 0003 - 001 details
0 Typical F/L construction Details - Road crossing
TYP - 3 - 0005 - 001 over existing underground p/l
0 Typical F/L construction Details - P/L crossing Wadi
TYP - 3 - 0008 - 001 Type-'A'
0 Typical F/L construction Details - P/L crossing Wadi
TYP - 3 - 0009 - 001 Type-'B'
0 Typical F/L construction Details - P/L crossing over
TYP - 3 - 0012 - 001 existing underground p/l
0 Typical F/L construction Details - P/L crossing
TYP - 3 - 0013 - 001 underground cable
0 Typical F/L construction Details - P/L Markers and
TYP - 3 - 0016 - 001 Signs
ZAZ-3-0081-001-1E 0 Typical Pipeline Markers
ZAZ-3-0081-002-1E 0 Typical Pipeline Markers
ZAZ-3-0081-003-1E 0 Typical Pipeline Markers
ZAZ-3-0053-001-1E 0 Piping Plan (Mobile pig Receiving facility)
ZAZ-3-0053-002-1E 0 Piping Plan (Mobile pig Receiving facility)
ZAZ-3-0048-002-1E 0 Piping Plan (Mobile pig Launching facility)
ZAZ-3-0048-003-1E 0 Piping Plan (Mobile pig Launching facility)
ZAZ-3-0048-004-1E 0 Piping Plan (Mobile pig Launching facility)
ZAZ-3-0061-001-1E 0 Cover sheets - Isometrics Dwgs
ZAZ-3-0061-002-1E 0 Index and Issue sheet - Isometrics Dwgs
ZAZ-3-0061-009-1E 0 General Notes - Isometrics Dwgs
ZAZ-3-0061-010-1E 0 Isometric symbol sheet - Isometrics Dwgs
ZAZ-3-0061-011-1E 0 Isometric Dwg - Mobile pig Launcher
ZAZ-3-0061-012-1E 0 Isometric Dwg - Mobile pig Launcher
ZAZ-3-0061-013-1E 0 Isometric Dwg - Mobile pig Receiver
ZAZ-3-0061-014-1E 0 Isometric Dwg - Mobile pig Receiver
ZAZ-3-XXXX-001-1E 0 Bulk MTO Summary (OFF-PLOT)

Section C6B, Technical Specifications & Drawings Page 16 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

CIVIL / STRUCTURAL

DOCUMENTS/ Rev Title / Description


DRAWINGS
ZAZ-2-0061-001-3S 0 General Notes, Legend & Abbreviations - Concrete
ZAZ-2-0061-002-3S 0 General Notes, Legend & Abbreviations - Steel
ZAZ-2-0061-003-3S 0 Standard Bar Shape Codes
ZAZ-2-0062-001-5G 0 Fencing & Grading Plan
ZAZ-2-0062-002-5G 0 Foundation Location Plan
ZAZ-2-0062-003-5G 0 Safety Equipment & Sign Board Layout
ZAZ-2-0063-001-5G 0 Civil Details - Bench Mark Details
ZAZ-2-0063-002-5G 0 Structural Details - Windsock Details
ZAZ-2-0063-003-5G 0 Spill Pit & Hard Stand For Oil Pipeline Scraper
ZAZ-2-0064-001-5G 0 R.C. Details - Hydraulic Pack Foundation Details
Steel Details - Sunshade Base Plan Details for
ZAZ -2-0064-002-5G 0
Hydraulic Pack
Steel Details - Sunshade Section Details for
ZAZ -2-0064-003-5G 0
Hydraulic Pack
Steel Details - Sunshade Roof Plan & Connection
ZAZ -2-0064-004-5G 0
Details for Hydraulic Pack
Steel Details - Sunshade Elevation on Grid 1&2 for
ZAZ -2-0064-005-5G 0
Hydraulic Pack
Concrete Structure - Sunshade Foundation F1
ZAZ -2-0064-006-5G 0
Details for Hydrualic Pack
Concrete Structure - Sunshade Foundation F1
ZAZ -2-0064-007-5G 0
Details for Hydrualic Pack BSS
ZAZ -2-0065-001-5G 0 Pipe Supports

ZAZ-2-0076-001-5G 0 General Notes, Legend & Abbreviations - Concrete


ZAZ-2-0076-002-5G 0 General Notes, Legend & Abbreviations - Steel
ZAZ-2-0077-002-5G 0 Spill Pit & Hard Stand For Oil Pipeline Scraper
ZAZ-2-0078-001-5G 0 Pipe Supports

Electrical Requisitions:
Document No. Revision Description
PAIP00468/RQ/401 0 Specification for Cathodic Protection System
PAIP00468/MTO/401 0 MTO for ZAZ-NIG2 Injector Well Head

Electrical Drawings:
Drawing No. Revision Description
HWL-4-0046-001-5G 0 Key Single Line Diagram HWL Field Distribution
LV Switch Board LV ZAZ-A2C Well head Single Line
ZAZ-4-0063-001-5G 0
Diagram
ZAZ-4-0066-001-5G 0 Power & Lighting Layout for Inj. wellhead ZAZ-A2C
ZAZ-4-0066-002-5G 0 Earthing Layout ZAZ-A2C Well head
ZAZ-4-0068-001-5G 0 Cable trench & Routing Layout wellhead ZAZ-A2C
ZAZ-4-0069-001-5G 0 Cable schedule
ZAZ-4-0067-001-5G 0 Transformer Skid with PDB SLD

Section C6B, Technical Specifications & Drawings Page 17 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction

Control & Automation

Requisition Specifications

Document
Revision Description
Number
PAIP00468/RQ/5001 0 Specification for Wellhead Hydraulic Control Panel

PAIP00468/RQ/5002 0 Specification for Wellhead IPS, FGS & FCS

PAIP00468/RQ/5003 0 Specification of Pressure Transmitter-FF Type

PAIP00468/RQ/5004 0 Specification of Pressure Transmitter-HART Type

PAIP00468/RQ/5005 0 Specification of Pressure Gauge

PAIP00468/RQ/5006 0 Specification of Temperature Transmitter-FF Type


Purchase Specification of Hydralic Flow Control
PAIP00468/RQ/5007 D
Valve
PAIP00468/RQ/5008 0 Specification of Heat detector

PAIP00468/RQ/5009 0 Specification of H2S Detector

PAIP00468/RQ/5010 0 Specification of Acoustic Leak Detector

PAIP00468/RQ/5011 0 Specification of Break Glass Unit

PAIP00468/RQ/5013 0 Specification of Flashing Beacon

PAIP00468/RQ/5014 0 Specification of Audible Alarm

Scope of Work/Reports

Document Number Revision Description

PAIP00468/SoW/5001 A Fibre Optic Cable Installation Scope of Work

PAIP00468/SoW/5002 A IPS/FGS and FCS Scope of Work

Drawings

Drawing Number Revision Description


Instrument Impules Lines Electro Pneumatic Hook
SK-5-HOOK-5G A
Ups
Instrument Name Plate Details Zalzala Gas injection
SK-5-NAME-5G A
Well Head
ZAZ-5-0111-004-5G A C. & E. Diagrams ZAZ Injection Wellhead

ZAZ-5-0114-004-5G A C. & E. Diagrams ZAZ Hyd. Panel Injection Wellhead


Inst. Cable Block Diagram Zalzala Gas injection Well
ZAZ-5-0116-001-5G A
Head NIG-2

Section C6B, Technical Specifications & Drawings Page 18 of 19


C311211 Al Noor MGI, Sakhyia Miniflood, and Zalzala Construction
List of Alarm & Trip Settings Zalzala Gas injection
ZAZ-5-0119-001-5G A
Well Head NIG-2
Functional Logic Diagram Zalzala Gas injection Well
ZAZ-5-0120-001-5G A
Head NIG-2
Instrument Cable Terminal Details Junction Box
ZAZ-5-0163-5G A
Zalzala Gas injection Well Head NIG-2
FCS Configuration Diagram Zalzala Gas injection
ZAZ-5-0164-001-5G A
Well Head NIG-2
Instrument Control Cable Schedule Zalzala Gas
ZAZ-5-0165-5G A
injection Well Head NIG-2
Instrument Cable Terminal Details Local Panel
ZAZ-5-0166-5G A
Zalzala Gas injection Well Head NIG-2
ZAZ-5-0904-070-5G A C. & E. Diagrams ZAZ Injection Manifold & Trunkline

ZAZ-5-0167-5G A FOC Routing Layouts

PAIP00468/IO/5001 A DCS/FCS/IPS I/O Listing

Section C6B, Technical Specifications & Drawings Page 19 of 19

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