Design On Vessel Column Reacto

Project Name: EPCC-07 Package – Dual
Feed Cracker Block For HPCL Rajasthan

Refinery Limited (HRRL)
Rev. No.: 02
Title: DESIGN INSTRUCTIONS FOR VESSELS AND COLUMNS
Page : 1 of 26
OWNER : HPCL Rajasthan Refinery Limited- HRRL
PMC : Engineers India Limited (EIL)
UNIT : EPCC-07 Package Dual Feed Cracker Block
EPC CONTACTOR : L&T HYDROCARBON ENGINEERING (LTHE)
LTC JOB CODE : DFCR
LTC JOB NO. : DL9312
P2 Second Issue VP NP NP 29‐Jan‐20
P1 Second Issue VP NP NP 23‐Dec‐19
P0 First Issue VP NP NP 20‐Dec‐19

Prepared Reviewed Approved Reviewed Approved Approved
Rev. Description
By By By By By Date
ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T CHIYODA LIMITED (LTC) AND THE COPY-
RIGHT THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED
FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF LTC.
Rev. No.: 02
Page : 2 of 26
REVISION HISTORY SHEET
Sl. Rev. Page Clause /

Brief Description / Reason of Revision Remarks
No. No. No. Line No.
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 3 of 26
CONTENT
SR. NO. DESCRIPTION PAGE NO.
1 Design Code 4
2 Software 4
Materials
3 4
Wind Data for Vessel / Column
4 4
5 Seismic Data for Vessel / Column 7
6 Base Block Design 11
7 Anchor Bolt 12
8 Nozzle allowable load 14
9 Friction Coefficient for Saddle Design 14
10 Piping force & Moments for Column Fire Proofing 14
11 Concrete bearing pressure 19
12 Fire Proofing Requirement & Densities Insulation Densities 19
13 Platform Criteria 19
14 Design Margin 21
15 Load Combination 21
16 Reboiler Mounted on Column 21

Axial Force and Bending Moment Consideration for Vertical equipment
17 21
with Body Flange
18 Body flange Design Criteria 22
Lifting Lug / Trunion design for vessels and columns

19 23
20 Vertical Reactor 23
Miscellaneous
21 23
ALL RIGHTS RESERVED
Rev. No.: 02
Page : 4 of 26
1. Design Code - ASME SEC VIII DIV 1 EDITION 2019
2. Software - P V Elite Version – 2019
3. Material Selection / Requirement (Refer table if available in ITB)
a) Wherever CS / SS / LAS is specified as material in process datasheet, follow the Job Specification
Static & Machinery Equipment) B224-125-80-43-SP-7207 Rev-0.
4. Wind for Vessel / Column :

(As per clause 3.8 of Engineering Design Basis (Static Equipment) - Document No. B224-999-80-
43-EDB-1001 Rev No. 0 Page 8 of 18 and as per clause No 2.9 and 2.10 of JOB SPECIFICATION
(STATIC & MACHINERY EQUIPMENT)- Part C; Section C-3,Sub-section C-3.2, B224-125-80-43-
SP-7207 Rev-0 Page 119 of 178)
A) Wind data:
Shape factor shall be inputted in PV Elite as 0.7.

ALL RIGHTS RESERVED
Rev. No.: 02
Page : 5 of 26
Please check & ensure wind Scalar Multipliers in Pv-elite (Scalar factor is 1.0 for EQ Loads
and 1.1 for WI Loads As per clause 3.8 of Engineering Design Basis (Static Equipment) - Document
No. B224-999-80-43-EDB-1001 Rev No. 0 Page 8 of 18) & Inform to Civil in loading data for
their necessary action.
B) Wind load Multiplier (LTC basis)
1) For Horizontal vessel
Wind load Multiplier (KD) = 1.2
2) For Column
De= (OD + [2 x Ti]) + (Ladder width [300mm]) + (Platform) + (Pipe O.D. + [2 X Pti])
OD (m) = Outside diameter
Ti (m) = Insulation Thickness
De (m) = Effective Diameter
Pipe OD (m) = Assume the Largest pipe in the top third of Column running to the ground level
Pti (m) = Pipe Insulation thickness
(Do not consider platform width & Insulation, because normally we model platform & Insulation in model-
ing.)
Wind load Multiplier (KD) = De / (OD + 2 x Ti) But Min. 1.2
3) For Vertical Vessel
A) With Ladder & platform
De= (OD + [2 x Ti]) + (Ladder width [300mm]) + (Platform) + (Pipe O.D. + [2 X Pti])
OD (m) = Outside diameter
Ti (m) = Insulation Thickness
De (m) = Effective Diameter
Pipe OD (m) = Assume the Largest pipe in the top third of Vessel running to the ground level
Pti (m) = Pipe Insulation thickness
(Do not consider platform width& Insulation, because normally we model platform & Insulation in model-
ing.)
Wind load Multiplier (KD) = De / (OD + 2 x Ti), But Min. 1.2
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 6 of 26
B) Without Ladder & platform
Wind load Multiplier (KD) = 1.2
NOTE:
Wind Load Multiplier shall be same for operating and empty condition.
Wind Load Multiplier shall be 1 for fabricated condition (For bare Column/ Vessel).
4) 33% of design wind load to be considered during hydro test. {Clause No 3.19 of Engineering Design
Basis (Static Equipment)) Document No.B224-999-80-43-EDB-1001 Rev No. 0 Page 12 of 18}
C) Max. Deflection:
Maximum allowable deflection at top of column shall be equal to height of the column divided by
200 up to a maximum of 300 mm. {Clause No 4.2 of Engineering Design Basis (Static Equipment))
Document No.B224-999-80-43-EDB-1001 Rev No. 0 Page 13 of 18}
5. Seismic Analysis :
Seismic loads shall be as per clause no as per 3.9 of Engineering Design Basis (Static
Equipment) - Document No. B224-999-80-43-EDB-1001 Rev No. 0 Page 8 of 18 and as per
clause No 2.9 and 2.10 of JOB SPECIFICATION (STATIC & MACHINERY EQUIPMENT)-
Part C; Section C-3,Sub-section C-3.2,B224-125-80-43-SP-7207 Rev-0 Page 119 of 178.
A} For Skirt supported equipments

(Refer Time Period Vs Sa/g values for DBE & MCE case as provided on next page)
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 7 of 26
B} For Horizontal, Leg supported vessel & Bracket supported vessel

(IS 1893 RSM – 2015)
i} DBE Case :
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 8 of 26
ii} MCE Case :
 Design for Earthquake loads shall be in accordance with “Site Seismic Spectra”
(Doc no B224-000-16-54-DB-0001) for DFCR project, HPCL attached elsewhere in
the Bid document and IS1893.
 For Seismic design, all equipment shall be analysed for Design Basis Earthquake
(DBE) and all Category-1 equipment shall be analysed for Maximum Considered
Earthquake (MCE) also as per IS 1893 part 4 - 2015 edition. Site specific spectral
values (with inclusion of Zone factor) shall be taken from EIL Doc no. B224-000-16-54-DB-0001.
ALL RIGHTS RESERVED
Rev. No.: 02
Page : 9 of 26
 Seismic analysis for Design Basis Earthquake (DBE) shall be carried out
considering site spectra with 2% of critical damping (Table -1). Allowable tensile and
compressive stress shall be as per code allowable stress at design temperature for
DBE case.
 Seismic analysis for Maximum Considered Earthquake (MCE) shall be carried out
considering site spectra with 4% of critical damping (Table-2).
Maximum Allowable Tensile stress shall be equal to 0.9 x Yield Stress at Design
Temperature.
Maximum Allowable Compressive stress shall be Minimum of [(0.9 x Yield Stress at

Design Temperature) or (Critical compressive Stress / 1.5)]
Critical Compressive Stress shall be equal to (0.6 * E * t / Rm)
Where E = Young Modulus at Design Temperature

t = Corroded thickness of component
Rm = Mean Radius of component
 The value of Importance factor (I) shall be taken as 2 for all category-I equipment &
1.5 for category- II equipment. Response reduction factor shall be considered as per
Table-3 of site specific seismic spectra Doc. No. B224-000-16-54-DB-0001.
However, I/R=1 shall be considered for all Category-1 item.
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 10 of 26
6. Base Block Design :

(a) For equipments supported on ground – Neutral axis shift method (Brownel & Young Ana-
lyse)
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 11 of 26
(b) For equipments supported on structure – Analyse (Simplified method)
7. Anchor Bolt :
(As per clause No 2.11.8 of JOB SPECIFICATION (STATIC & MACHINERY EQUIPMENT)-
Part C; Section C-3,Sub-section C-3.2,B224-125-80-43-SP-7207 Rev-0, Page 122 of 178)
(1) Tension = 1400 kg/cm2

(2) Shear = 1100 kg/cm2
(3) MOC = SA 36 or ASTM F1554 Gr. 36 (SA 193 B7 / SA 194 GR 2H shall be procured by vendor)
Min. Anchor bolt size shall be M24 for vertical vessel.
Corrosion allowance on Anchor bolt shall be checked based on ITB documents.
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 12 of 26
Max / Min Anchor bolt spacing shall be followed as below (Refer _CV IHM_CV/FCCR/007)
Anchor bolt and base plate size shall be checked by buoyancy for buried/pit equipment.
Anchor bolt root area shall be as per anchor bolt root area attachment provided by CV through mail
Refer attachment: “Anchor Bolt root Area” for the same
Anchor bolt size and Qty. as per below snap for Skirt supported vessel & Column
Anchor Bolt Size for Skirt Support

(For Columns : All Diameter, for Drums : 1400 ID & Over)
Shell I.D Size No. of Bolts

(mm) (Min.) (Min.)
Up to 800 M24 8
850 to 1100 M30 8
1150 to 1600 M30 12
1650 to 2000 M36 12
2050 to 2400 M36 16
2450 to 3200 M42 16
3250 to 4000 M42 20
4050 to 4600 M48 20
4650 to 5200 M48 24
5250 to 7200 M64 24
7250 & Over M80 24
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 13 of 26
Restrictions for Each bolt size shall be as follow : (If Min. & Max. pitch not
specified in project standard drawing, Then follow below table)
Size No. of Bolts Min. pitch Max. Pitch

(Min.) Variation (mm) (mm)
M24 8 250 380
M30 8,12 270 480
M36 8,12,16 350 560
M42 8,12,16,20 350 660
M48 8,12,16,20,24 370 760
M64 12,16,20,24,32 410 ‐
M80 16 or More 480 ‐
8. Setting Bolts (For equipments on structure)
Material – IS 2062 Gr B / SA 36
Allowable stress – Code allowable stress (S)
9. Base ring / Top Ring allowable bending stress = 2/3 * Yield stress
10. Nozzle Load (Static Equipment / Packages):
Minimum allowable Nozzle loads for Columns and Vessels shall be as per Attachment-1 of this
Design Instruction _Rev 01.
11. Friction Coefficient for Saddle Design:

(Reference - ITB Silent )
Friction Coefficients shall be as follows

1) Concrete to Soil = 0.57
2) Steel to Steel = 0.3
3) Steel to Concrete = 0.4
ALL RIGHTS RESERVED
Rev. No.: 02
Page : 14 of 26
4) Teflon to Teflon = 0.08
As per Saddle Standard drawing sliding plate is provided under the Sliding Saddle. Hence, Friction Coefficient
shall be 0.3.
12. Instruction - Piping load & moments for Columns:

(LTC basis to take care of requirement of Clause, Rev )
Based on Piping inputs, attached please find the basis for the calculation of the Piping loads. (Refer :)
10.1 (A) OPERATING CASE (With Piping Load and PSV Dead Weight)
Weight Total vertical load Loads

Sr
Description
No
X direction Z direction
(W) Weight
(Fx) (Fz)
Operating weight of pipe consid- W+15% margin
ering following (To be applied at
Overhead Length = Half TL to TL(Note-8) overhead piping
1 30% of wt 30% of wt
line  Thk same as nozzle neck centerline)
 Insulation weight
 Fluid weight
Operating weight of pipe consid- W+15% margin
ering following (To be applied at
All Feed Length = Half TL to TL(Note-8) feed line piping
2 30% of wt 30% of wt
lines>=6”  Thk same as nozzle neck centerline)
 Fluid weight
PSV Load provided by PP on W+15% margin
platform (To be applied at
3 PSV Load the edge of plat- - -
form)
10.1 (B) OPERATING CASE (With Piping Load and PSV Dead Weight & Forces)
Total
Seismic Wind Pressure
Weight vertical Loads
Sr Descrip- load
No tion
X direction Z direction
(W) Weight
(Fx) +(Fz)
ALL RIGHTS RESERVED
Rev. No.: 02
Page : 15 of 26
Operating W+15% Only

weight of pipe margin Internal
considering (To be Design
following applied Pressure
 Length = at over- is to be
Overhead Half TL to TL head applied.
1 piping 30% of wt 30% of wt
line (Note-8)
 Thk same as center- External
nozzle neck line) Pressure
 Insulation is not
weight applica-
 Fluid weight 0% 33% ble.
Operating W+15%
weight of pipe margin
considering (To be
following applied
 Length = at feed
All Feed Half TL to TL line pip-
2 ing cen- 30% of wt 30% of wt
lines>=6” (Note-8)
 Thk same as terline)
nozzle neck
 Insulation
weight
 Fluid weight
PSV Load W+15% (1) 30% of wt (1) 30% of wt
provided by margin (To be (To be con-
PP on plat- (To be confirmed firmed with
form applied with PP) PP)
3 PSV Load at the (2) PSV Re-
edge of action
platform) force (if
provided
by PP)
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 16 of 26
Total Vertical Load of overhead piping for operating case shall be entered as below:
Shall be en-
tered as per
pipe support
location
Enter Operating
weight along with
offset distance as
per above table
guideline.
The above Vertical Load shall also be considered for empty and hydro-test condition as per table
guideline (in clause no. 7.2 & 7.3 below) in the respective file.
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 17 of 26
Horizontal Forces of overhead piping for operating case (only) shall be entered as below:
Enter Fx and Fz
forces in operat-
ing condition as
per guideline
mentioned in
above table
10.2 EMPTY CASE

Sr
Description
No X direction Z direction
(W) Weight
(Fx) (Fz)
Hydro weight of pipe considering W+15% margin
following (To be applied at
Overhead
1  Length = Half TL to TL overhead piping - -
line
 Thk same as nozzle neck centerline)
 Water weight
Hydro weight of pipe considering W+15% margin
All Feed following (To be applied at
2 - -
lines >=6”  Length = Half TL to TL(Note-8) feed line piping
ALL RIGHTS RESERVED
Rev. No.: 02
Page : 18 of 26
 Water weight

3 PSV Load - -
the edge of plat-
form)
10.3 HYDROTEST CASE

Sr
Description Weight
No X direction Z direction
(W) (with offset dis-
(Fx) (Fz)
tance)
Empty weight of pipe considering W+15% margin
Overhead
1  Length = Half TL to TL overhead piping - -
line
Empty weight of pipe considering W+15% margin
All Feed
2  Length = Half TL to TL (Note-8) feed line piping - -
lines >=6”
3 PSV Load - -
the edge of plat-
form)
NOTES:
1. Consider all Feed lines >= 6”.
2. Consider force & moment for the largest process nozzle in the bottom 1/3 portion of the col-
umn length for only Vacuum column, Distillation column & big size of nozzle like reboiler re-
turn line etc. (Force & moment is 1/3 of nozzle allowable load)
3. Overhead pipe size 24” and above hydrostatic test philosophy shall be discussed with PP.
4. Piping loads for nozzles above 24” shall be obtained from PP.
5. Confirmation of PP shall be obtained on above piping load.
6. Piping loads on platform shall be obtained from PP.
7. For vessels with skirt height >= 5 mts, additional platform of 1000mm of 90deg to be consid-
ered every 5 mts. (min. 1 nos.).
8. For vessels with skirt height >= 5 mts, additional length of skirt (Skirt length - 5mts) to be con-
sidered for load calculation (Refer below example) :
Example:
If Column or Vessel is having 24m TL-TL & 8m Skirt Height.
Length to be considered for calculating weight of the pipe= (24+ (8-5))/2= (24+3)/2=13.5m.
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 19 of 26
13. Concrete bearing pressure:
Allowable bearing Concrete Stress fc = 160.60 Kg/cm2 (15.75MPa). (Refer Mail-ME-S/FCCR/153 to CV)
Ultimate compressive stress f’c= 356.90 Kg/cm2 (35MPa) (Refer Mail-ME-S/FCCR/153 to CV)
14. Fire Proofing Requirement & Densities Insulation Densities:

(JOB SPECIFICATION (STATIC & MACHINERY EQUIPMENT) Part C; Section C-3,Sub-section C-3.2,B224-125-80-
43-SP-7207 Rev-0 Page 127 of 178)
15. Platform Criteria: (LTC basis. Refer IHM from PP (PP/DFCR/027)
(JOB SPECIFICATION (STATIC & MACHINERY EQUIPMENT) Part C; Section C-3,Sub-section C-3.2,B224-125-80-
43-SP-7207 Rev-0 Page 128 of 178)
Weight of trays (with liquid) to be consid- (150 Kg/ m2) For operating condition
a) ered :
(Shall be checked with Internal Vendor) (50 Kg/ m2) For Empty condition
b) Weight of plain ladder : -
c) Weight of caged ladder : 37 kg / m
Equivalent projection to be considered for

d) : 300 mm
wind load on caged ladder
(1) Vessel Diameter <= 1000mm – No Platform
Required
(2) Vessel Diameter > 1000 and Vessel TL - TL

<= 5000mm
 At BTL – 360° X 1500mm (Width)
 Full Platform at Top (Vessel Diameter +
e) Platform Criteria : 2000mm)
(3) Vessel Diameter > 1000 and Vessel TL - TL

> 5000mm
 At BTL – 360° X 1500mm (Width)
 Platform at every 4000mm X 180° X
1500mm (Width)
ALL RIGHTS RESERVED
Rev. No.: 02
Page : 20 of 26
2000mm)
(4) For horizontal vessel T.L. to T.L. x Diameter
(5) For Column

 At BTL – 360° X 1500mm (Width)
 Platform at every 4000mm X 180° x
1500mm (Width)
3000mm)
 Below BTL level, platform to be consid-
ered at bottom nozzle (180° X 1500mm
(Width))
f) Distance of platform below each manhole : 1000 mm maximum
g) Height of platform : 1200 mm
Dead load - 170 kg/m2(Refer : ME-

S/FCCR/153)
Live load - 306 kg/m2 (Refer : ME-S/FCCR/153)

h) Weight of platforms (Dead + Live) :
(to be considered in Empty, Hydro test & Shut
Down cases for column & vessel with internals
as per loading conditions for static equipment
document)
Clearance between Equipment OD and

i) : Max [85 or (insulation + 35)]
Platform ID
Topmost platform shall have a width of 3000
mm (from column OD) in case
PSV’s are located on Column & Minimum PSV
weights shall be considered
as follows:
a) 2” / 3 “ NB – 1000 kg
PSV platform & load for column & Vertical
j) : b) 4” / 6 “ NB – 2000 Kg
vessel
c) 4” / 8 “ NB – 2000 Kg
d) 6” / 8” NB – 2500 Kg
e) 6” / 10” NB – 3000 Kg
f) 8” / 12” NB – 3500 Kg
g) 10” / 14” / 16” / 18”NB – 4500 Kg
h) 12” / 14” / 16” / 18”NB – 5500 Kg
i) 14” / 16” NB – 7500 Kg
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 21 of 26
16. Design Margin :
LTC basis shall be followed by using “Guideline for Margin Consideration” attached with this
design instruction. Shall be used for internal purpose only. Shall be deleted while forwarding to
vendor.
17. Load Combination:
Reference -
 Also refer loading conditions of static Equipment for Live Load Consideration Criteria & temporary
scaffolding for column and vertical vessel (if necessary).
 In case where PSV loads (i.e reaction forces due to PSV pop up) are considered seismic shall not be
considered as both will not act simultaneously. (Reaction forces of PSV shall be obtained from
PP).
In case of unavailability of the load combination in ITB documents, refer loading condition for static equip-
ment.(Refer attachment-“LOADING CONDITIONS FOR STATIC EQUIPMENT”)
18. Reboiler Mounted on Column:
Refer note no. 9 of loading conditions of static Equipment & also refer Methodology of considering vertical
Reboiler on the Column design.
19. Axial Force and Bending Moment Consideration for Vertical equipment with Body Flange:
As per ASME NC-3658.1(b), the equivalent pressure is used to compute the Hydrostatic End Load H. Accord-
ingly, Axial force and bending moment shall be entered in body flange design dialog box as below:
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 22 of 26
Axial Force =
Operating weight
of all upper com-
ponents of respec-
tive body flange
Bending Moment
= Higher of Wind
or Seismic mo-
ment at flange
location
Click Button
Error! Not a valid link.
20. Body flange Design Criteria
3.1 Bolting : Inch (for nonstandard flanges)

3.2 Bolt load :  Full (if mechanical design by LTC) / Av-
erage (if mechanical design by Vendor).
 10% excess bolt area shall be consid-
ered.
3.3 Girth flange gasket material : SS Grooved metal with graphite layer if not
given.
3.4 Girth flange bolt material : Follow EIL material table if not given.
3.5 Girth flange rigidity during hydrotest : Yes
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 23 of 26
21. Lifting Lug / Trunion design for vessels and columns
For columns lifting lug / trunion design shall be done in dressed up condition. Dressed up condition
shall include Fabricated weight + (insulation, platform, ladder & overhead piping weight).
(JOB SPECIFICATION (STATIC & MACHINERY EQUIPMENT) Part C; Section C-3,Sub-section C-3.2,
B224-125-80-43-SP-7207 Rev-0 Page 126 of 178)
22. Vertical Reactor
For reactor all Process Nozzle loads shall be transferred to Equipment and Foundation. Equipment
shell, skirt, base block shall be designed considering transfer of all process nozzle forces and mo-
ments.
23. VERTICAL VESSEL
For vessels with process nozzle (24”NB & above) nozzle loads shall be transferred to Equipment and
Foundation. Equipment shell, skirt, base block shall be designed considering transfer of these nozzle
forces and moments.
24. In P V Elite for vertical equipments shell shall be modelled with 3000mm shell course.
25. Distance between vacuum stiffeners shall be minimum 2000mm.
26. In clad vessels & columns under cut of 1 mm shall be added to the required thk.
27. Hydrotest Pressure
 Hydrotest pressure shall be calculated as per ITB.
 Additional static head of water to be considered while calculating the shop hydrotest pressure, due
to change in position from Vertical to horizontal.
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 24 of 26
28. Transportation acceleration
Equipments which are transported in module shall be designed for transportation using transportation
acceleration. G loading shall be used for the same in P V Elite.
29. Rigging analysis
 For columns rigging analysis shall be performed in dressed up condition. In case column
thickness is increasing then PMT shall be consulted & as agreed thk shall be considered.
 In tall slender column if shell thk is increasing than the column may be fabricated in 2 piece &
site welding shall be done in vertical (in situ) condition. The same shall be suitably addressed
in work volume OR lifting in fabricated (undressed) condition may be evaluated in consulta-
tion with PMT / CS.
 In P V Elite input shall be as below.
30. Nozzle flange rating check for nozzle loads
In case where ITB asks for checking nozzle flange rating for nozzle loads following shall be inputted
in P V Elite.
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 25 of 26
ALL RIGHTS RESERVED

Rev. No.: 02
Page : 26 of 26
31. Nozzle Pro sign convention with respect to P V Elite
Nozzle pro sign convention w r t P V Elite shall be as below.
Nozzle pro sign

convention.pdf
ALL RIGHTS RESERVED


Design On Vessel Column Reacto

Uploaded by

Design On Vessel Column Reacto

Uploaded by

Project Name: EPCC-07 Package – Dual

Feed Cracker Block For HPCL Rajasthan

OWNER : HPCL Rajasthan Refinery Limited- HRRL

PMC : Engineers India Limited (EIL)

UNIT : EPCC-07 Package Dual Feed Cracker Block

EPC CONTACTOR : L&T HYDROCARBON ENGINEERING (LTHE)

LTC JOB CODE : DFCR

LTC JOB NO. : DL9312

P2 Second Issue VP NP NP 29‐Jan‐20

P1 Second Issue VP NP NP 23‐Dec‐19

P0 First Issue VP NP NP 20‐Dec‐19

ALL RIGHTS RESERVED

REVISION HISTORY SHEET

Sl. Rev. Page Clause /

ALL RIGHTS RESERVED

SR. NO. DESCRIPTION PAGE NO.

5 Seismic Data for Vessel / Column 7

6 Base Block Design 11

8 Nozzle allowable load 14

9 Friction Coefficient for Saddle Design 14

10 Piping force & Moments for Column Fire Proofing 14

11 Concrete bearing pressure 19

12 Fire Proofing Requirement & Densities Insulation Densities 19

16 Reboiler Mounted on Column 21

18 Body flange Design Criteria 22

Lifting Lug / Trunion design for vessels and columns

1. Design Code - ASME SEC VIII DIV 1 EDITION 2019

2. Software - P V Elite Version – 2019

3. Material Selection / Requirement (Refer table if available in ITB)

4. Wind for Vessel / Column :

Shape factor shall be inputted in PV Elite as 0.7.

B) Wind load Multiplier (LTC basis)

1) For Horizontal vessel

Wind load Multiplier (KD) = 1.2

Wind load Multiplier (KD) = De / (OD + 2 x Ti) But Min. 1.2

3) For Vertical Vessel

A) With Ladder & platform

Wind load Multiplier (KD) = De / (OD + 2 x Ti), But Min. 1.2

ALL RIGHTS RESERVED

B) Without Ladder & platform

Wind load Multiplier (KD) = 1.2

A} For Skirt supported equipments

ALL RIGHTS RESERVED

B} For Horizontal, Leg supported vessel & Bracket supported vessel

ALL RIGHTS RESERVED

ii} MCE Case :

Maximum Allowable Compressive stress shall be Minimum of [(0.9 x Yield Stress at

Critical Compressive Stress shall be equal to (0.6 * E * t / Rm)

Where E = Young Modulus at Design Temperature

ALL RIGHTS RESERVED

6. Base Block Design :

ALL RIGHTS RESERVED

(b) For equipments supported on structure – Analyse (Simplified method)

(1) Tension = 1400 kg/cm2

Corrosion allowance on Anchor bolt shall be checked based on ITB documents.

ALL RIGHTS RESERVED

Anchor Bolt Size for Skirt Support

Shell I.D Size No. of Bolts

ALL RIGHTS RESERVED

Size No. of Bolts Min. pitch Max. Pitch

8. Setting Bolts (For equipments on structure)

Allowable stress – Code allowable stress (S)

10. Nozzle Load (Static Equipment / Packages):

11. Friction Coefficient for Saddle Design:

Friction Coefficients shall be as follows

4) Teflon to Teflon = 0.08

12. Instruction - Piping load & moments for Columns:

Weight Total vertical load Loads

Operating W+15% Only

ALL RIGHTS RESERVED

ALL RIGHTS RESERVED

10.2 EMPTY CASE

Weight Total vertical load Loads

PSV Load provided by PP on W+15% margin

10.3 HYDROTEST CASE

Weight Total vertical load Loads